All Designs of Trans

KVA
630.00
No.
1
2
3
4
5
6
7
8
10
Details of step (A):

Step No.
Core Dia. C/l cm W/H cm
208 39.1 50 1st step
208 38.5 50 2nd step
208 38.5 50 3rd step
208 38.5 50 4th step
208 38.5 50 5th step
208 38.5 50 6th step
208 38.5 50 7th step
8th step
208 38.5 50
208 38.5 50 9th step
208 38.5 50 10th step
D
C/l cm W/H cm Step No.
38.5 50 1 step
st
38.5 50 2nd step
38.5 50 3rd step
38.5 50 4th step
38.5 50 5th step
38.5 50 6th step
38.5 50 7th step
38.5 50 8th step
38.5 50 9th step
38.5 50 10th step
D
38.5 50 1 step
st
38.5 50 2nd step

38.5 50 3rd step
38.5 50 4th step
38.5 50 5th step
38.5 50 6th step
38.5 50 7th step
38.5 50 8th step
38.5 50 9th step
38.5 50 10th step
WEIGHT OF CORE
Approxima 798.83
Calculated 771.23
27.59
Winding details of LV and HV

No. Description LV
1 Conductor material Cu,electrolytic
Type of coil Left wound
Connection Star
Size of bare conductor 2.8 x 10 x12

Coverinig TPC-0.3 mm
Size of covered conductor 3.1 x 10.3 x 1

Conductor disposition 2 width x 6 depth(2W x 6D)
Transposition Yes
Turns per phase 21
No.of coil per phase 1.00
21.0
Turns per coil
No.of layer 1
Turns per layer 21
Inter layer insulation None
Tapping details None

Inside diameter of coil 218
Outside diameter of coil 258
Winding length of coil 748
End packing details 20
Over length of coil 480
Approximate bare weight of conducto 161.31
Approximate Weight of covered conductor (considering coverage
177.44of 11%for LV strip & 5% for HV wire includ
Mean Diameter of LV and HV coils 278
k-factor Bm
0.44 1.60
Description Length (mm)

Bare conductor 1.8
Oxide Covered thickness( Varnish) 0.08
Covered conductor 1.88
Gap between two consecutive conductors 0.03
Insulated size of conductors 1.909
with working tolerances
Turns per layer 227.34
Thermo flow :
Supporting strip 4 x 10 x 460
press board 0.5 x
Axial length of HV coil 434

Step width (W)in mm Step width (W)in cm Step length (L)
200 20.0 90.0

190 19.0 88.0
180 18.0 86.0
165 16.5 83.0
150 15.0 80.0
135 13.5 77.0
120 12.0 74.0
70.0
100 10.0
90 9.0 68.0
75 7.5 65.0
DTAILS OF (B)
200 20.0 70.0
190 19.0 69.0
180 18.0 68.0
165 16.5 66.5
150 15.0 65.0
135 13.5 63.5
120 12.0 62.0
100 10.0 60.0
90 9.0 59.0
75 7.5 57.5
Total
DTAILS OF (C)
200 20.0 97.0
190 19.0 96.0
180 18.0 95.0
165 16.5 93.5
150 15.0 92.0
135 13.5 90.5
120 12.0 89.0
100 10.0 87.0
90 9.0 86.0
75 7.5 84.5
and HV Weight calculation of LV and HV copp

HV Particulars LV coil (mm)
Cu,electrolytic grade Inside diameter of coil 218.00
Left wound Outside diameter of coi 258.00
Delta Mean diameter of coil 238
747.7
1.8 mm Mean length of turn (ml
Varnish-0.109 mm No of turns (T) 21
15701.7
1.909 mm Total length of conduct
idth x 6 depth(2W x 6D) Current per phase 909.33
No Specific gravity of cop 8.9
3151.0 Cross sectional area o 383
1.00 Bare weight of conducto 53.54
14
227.344
0.96,0.8 mm
276
360
999
46
480
246.43
258.75
Cd Et HV(KV)
3.00 11.04 33
Radial (mm)
1.8
0.08
1.88
0.03
1.909 Estimation of window height Values (mm)
Total axial length of the coil 434
(0.96mm,for first& 13th layerEnd packing insulation 23 x2 46
32.57 UpperWindow
and bottom yoke
Height mminsulations 20
+ 8 mm (Radial build of HV 500

40.57
42 (Radial built of HV coil)
SQRT of d&w Step stack (K) in mm Related Step stack (2K)

in mm !!
57.13 57.13 113.40
84.64 27.51 55.08
104.23 19.59 38.88
126.65 22.41 42.12
144.10 17.45 35.64
158.24 14.14 22.68
169.89 11.66 22.68
182.38
12.49 16.20
187.52 5.14 16.20
194.01 6.49 22.68
Total Total
1408.8 194.008 385.56
Step stack (K) in mm Related Step stack (K) in mm !! No.of pieces

56.7 56.70 210.0
27.5 27.54 102.0
19.4 19.44 72.0
21.1 21.06 78.0
17.8 17.82 66.0
11.3 11.34 42.0
11.3 11.34 42.0
8.1 8.10 30.0
8.1 8.10 30.0
11.3 11.34 42.0
192.8 Total 192.78
Step stack (2K) in mm Related Step stack (K) in mm !! No.of pieces

113.40 420
55.08 204
38.88 144
42.12 156
35.64 132
22.68 84
22.68 84
16.20 60
16.20 60
22.68 84
Total
LV and HV copper Load loss calculation

HV coil (mm) Weight of LV and HV copper
276.00 Particulars LV coil (mm)
360.00 Inside diameter of coil (D1) 216.00
318 Outside diameter of coil (D2) 262.00
999.0 Mean diameter of coil (Dm) Dm = 239
(D1 + D2)/2
3151
3147932.4 Mean length of turn (mlt)Mlt = ( x 750.8
Dm)
6.36
8.9 Current per phase(I) in A 909.33
2.9 No of turns (T) 21
80.13 Total length of conductor (L) ( L =mlt 15767.7
x T)
Specific gravity of copper (S) in 8.9
240.38
(g/cm3)
Cross sectional area of conductor 383
Bare weight of(A)in mm2 being used
conductor 53.77
in one phase in Kg 161.31
Weight of LV and HV conductor:-
Weight of covered conductor (considering coverage of 177.44

7%for LV strip & 5% for HV wire incl
Resistivity of electrolytic copper(K) in 0.0210
ohm-mm
Winding resistance per phase at 75 c (R) in ohm 0.0009
I2R x 3 for 3 phase at 75 c 2143.718
Total I2R(LV +HV) 5022.449
Approximate stray loss for 400 KVA in W 630
Load loss at rated load and 75 c 5652.449
Load loss (guaranteed) 7000W (max)
Vp-per phase(V) LV(V) Vs-per phase(V)
33000 400 230.94
LV Design Values
Current per phase(Is) 909.33
Current density(Cd) 3.00
Conductor area(Aw) 303.11
wire area with insulation 330.4
Strip wire size Required 336
2.80 10
3.1 10.3
strip size with insulation 383.16
21
Turns per phase
No. of coil per phase 1
Turns per coil 21
No. of layers 2
No of pcieces
Weight in Kg
420 117.81
204 53.58
144 35.31
156 34.29
132 25.79
84 14.43
84 12.52
7.21
60
60 6.38
84 7.26
Total
314.59
B1 B2 Weight (Kg)
140.0 70.0 50.489
68.0 34.0 23.103
48.0 24.0 15.320
52.0 26.0 15.020
44.0 22.0 11.405
28.0 14.0 6.447
28.0 14.0 5.655
20.0 10.0 3.306
20.0 10.0 2.948
28.0 14.0 3.392
Total 137.085
Weight (Kg)
112.759
52.418
35.314
35.455
27.571
15.961
14.339
8.655
7.844
9.246
319.561
calculation No load loss calculations

and HV copper No Particulars
HV coil (mm) 1 Core diameter
286.00 2 Core window height
366.00 3 Core limb center
326
4 Core gross area
5 Net core area
1024.2
6 Working flax density
7 Grade of core being used
6.36 8 Specific loss (W/Kg) at 1.6 T for 27-M4
3151 9 Handling factor (assumed) (on account of
3227125.7 10 Effective core loss per kg ,including th
8.9
11 Total weight of core being used Kg
2.9 12 Calculated no-load loss in W
82.14 13 No load loss (guaranteed) in W ( max)
246.43
258.751
0.0210
23.696
2878.731
primary current(Ip) Area of primary wire Primary wire dia.
6.36 2.12 1.64
1.8/ 1.909
LV process
No. Description Length (mm)
1 Bare size of strip 10.00
2 Covered thickness towards TPC 0.20
3 Covered size of strip 10.20
4 Gap between two consecutive strips (assumed) 0.10
5 Insulated size of strip with working tolerance 10.30
6 Placement of strip (3W x 4D) 2.00
7 Effective dimension of each turn 20.60
8
9
10 Space required to accommodate 21 T + 1 22.0
11 Length of LV coil 453
12 Rounding off to with tolerance 460
13 End insulation (End packing) 10 mm on either side o 20
14 Length of LV coil 480.00
1.6582.67)/(3230.94) = 1.35 A
Im= 1.35 A+(2 x 1.35 A ) =4.05 A
culations No load current calculations

value a. No-load Current at rated voltage:-
208 (I), Magnetizing current calculations
500 Magnetizing VA/kg at 1.6 tesla available from the cha 1.6
385 Weight of complete set of core in Kg 771.23
320 Secondary being star connected, the per phase seconda 230.94
310.4 Therefore per phase magnetizing current ( Im) 1.781
1.6 T Add 200% towards handling factor shearing, knotchin 5.343

27-M4 (ii) Hysteresis and eddy current (I h+e):-
1 Guaranteed no-load loss in (W) 1500
25% Rated secondary phase voltage (V) 230.94
1.25 Therefore I (h+e) (No load loss )/(3 phase voltage) 2.165
771.23 ( iii ) No-load current at 100% voltage (I0) in A 2.804
964.0419 No-load current at 100% voltage as a percentage of the 0.31%
1500 b) No-load Current at 112.5% voltage:-:-
Flux density at 112.5% voltage at 1.6 T =1.6 x 1.125 = 1.8 T
(i) Magnetizing component of no-load current:

Magnetizing VA/kg value at 1.8 tesla available 7
Secondary phase voltage ( Vp) at 112.5% of phase volt 259.81
Im Per phase magnetizing current (A) 6.926
Add 200% towards handling factor for stress developed during slitting, shearing, knotching and th
Therefore per-phase magnetising current (Im) at 112.5 20.779
(ii) Hysteresis and eddy current (I h+e) :-
Specific loss (W/kg) at 1.8 tesla is around for M4-0. 1.9
Handling factor 25 percent 25%
Therefore no-load loss at 112.5% voltage in 1831.680
Therefore( I h+e) 2.350
Therefore No-load current I0 20.912
No-load current at 112.5% voltage as a percentage of th 2.30%
Primary turn(N1) 5%Vp (Addtional)
3000.8 1650
3001.0
Gross core area (Ag)(sqr mm)

Radial(mm) 32053.71
2.80 32053.71
0.2 32053.71
3.0 32053.71
0.1 32053.71
3.10 32053.71
6.00 32053.71
18.60 32053.71
32053.71
32053.71
32053.71
20 mm ( Radial built of LV)

Percentage Reactance, Resistance and Impedance:-
Percentage Reactance x% 4.12
percentage Resistance (Calculated Load loss in KW)/(Rated KVA) 0.01
percentage Impedance Z(%)= 4.12
Efficiency:
Rated KVA 630
Load loss in KW 5.65

No-load loss in KW 0.96
6.62
( i ) Efficiency at rated load and at unity power factor 98.96
(ii ) Efficiency at 75% load and at unity power factor 99.13
iii ) Efficiency at 50% load and at unity power factor 99.25
iv ) Efficiency at 25% load and at unity power factor 99.17
(v ) Efficiency at rated load and at 0.8 power factor 98.70
( vi ) Efficiency at 75% load and at 0.8 power factor 99.60
( vii) Efficiency at 50% load and at 0.8 power factor 98.97

(viii) Efficiency at 25% load and at 0.8 power factor 98.97
ix) Load at which maximum efficiency will occur , K 0.413
(x) Maximum efficiency 99.26
g slitting, shearing, knotching and thickness variation.
5% N1(Additional) Total primary turn(N1) Axial length of coil Turn per layer
150 3150.8 434 227.34
3151
core dia(sqr mm) Core step width

208.37 No. of steps length(l) SQRTof D and
208 1st step 200 57.13
208 2nd step 190 84.64
208 3rd step 180 104.23
208 4 step
th
165 126.65
208 5 step
th
150 144.10
208 6 step
th
135 158.24
208 7th step 120 169.89
208 8th step
100 182.38
208 9th step
90 187.52
208 10th step 75 194.01
Total stack
No of Layer Seconadry turn(N2) Secondary current(Is)
13.86 20.9111 909.33
14 21.0000
Core area
Stacks (K) in (mm) Gross core Area( sq mTotal Gross core area in (Sq mm)
57.13 11426.29 Radial bui
27.51 5226.71 Ra
19.59 3526.22 Radial
22.41 3698.42 Radial
17.45 2617.80 32000.98

14.14 1908.90 52.73
11.66 1398.83
12.49 1249.01
5.14 462.28
6.49 486.53
Bm
194.01 1.60
10
11
12
Area of secondary wire
303.11
Coil diameter and core limb center

Core diameter = 208mm (Previously calculated)
Radial build of secondary coil= 20 mm (Previously calculated)
Radial build of HV = 42 mm (Previously calculated)
Radial clearance between core to LV coil (assumed) = 4 mm
Radial clearance between LV & HV (assumed) = 8 mm
Core limb center calculations

No. Description Radius(mm)
1 Core diameter (R x 2) 104.00
2 Radial gap between core and LV coil 4.00
3 LV Coil inside diameter 108.00

4 Radial build of LV coil 23
5 LV Coil outside diameter 131.00

Radial gap between LV & HV c 12.00 12
274.00
12
HV coil inside diameter 143.00 286.00
40.00 40.00
326.00
Radial gap between HV limb and the phases 40
HV coil outside diameter 366.00
Gap between HV limb and Phase 20.00

Core limb center 391.00
W/H 500 2.73
Diameter (mm)
208
4.00
212.00
4
216.00
23
239.00
23.00
262.00
KVA
315.00
wire size No.

Diameter Area 1
0.8 0.502655 2
1.12 0.985203 3
Strip size 4
1.5 x3.75 33.75 5
2.36 x 11. 158.592 6
2.65x 9 143.1 7
3.35 x 7.5 150.75 8
2.65 x 11. 178.08 9
1.5 x 4.75 42.75
2.8 x10 168
2.8 x 11.8 33.04
1.1 x 520 572 10
1.1 x421 463.1
Step No.
162 30.5 46 1st step
162 30.5 46 2nd step
162 30.5 46 3rd step
162 30.5 46 4th step
162 30.5 46 5th step
162 30.5 46 6th step
162 30.5 46 7th step
162 30.5 46 8th step
D
30.5 46 1 step
st
30.5 46 2nd step

30.5 46 3rd step
30.5 46 4th step
30.5 46 5th step
30.5 46 6th step
30.5 46 7th step
30.5 46 8th step
D
30.5 46 1 step
st
30.5 46 2nd step

30.5 46 3rd step
30.5 46 4th step
30.5 46 5th step
30.5 46 6th step
30.5 46 7th step
30.5 46 8th step
WEIGHT OF CORE
Approxima 409.13
Calculated 408.89
0.24

No. Description LV
Connection Star
Size of bare conductor 2.65 x 11.2 x


Transposition Yes
Turns per phase 33
1.00
No.of coil per phase
21.0
Turns per coil
2
No.of layer


Approximate Weight of covered conductor (considering 101.94
coverage of 11%for LV strip & 5% for HV wire includ
Mean Diameter of LV and HV coils 221.25
k-factor Bm
0.40 1.69

Bare conductor 1.8

Thermo flow :
press board 0.5 x 435 x 200

155 15.5 77.0

145 14.5 76.0
130 13.0 74.5
115 11.5 73.0
100 10.0 71.5
85 8.5 70.0
70 7.0 68.5
55 5.5 67.0
DTAILS OF (B)
155 15.5 61.5
145 14.5 61.5
130 13.0 61.5
115 11.5 61.5
100 10.0 61.5
85 8.5 61.5
70 7.0 61.5
55 5.5 61.5
Total
DTAILS OF (C)
155 15.5 76.5
145 14.5 75.5
130 13.0 74.0
115 11.5 72.5
100 10.0 71.0
85 8.5 69.5
70 7.0 68.0
55 5.5 66.5

Cu,electrolytic grade Inside diameter of coil 170
Left wound Outside diameter of coi 206
590.6
19490.4
1.00
Bare weight of conducto 66.46
11
209.534
0.96,0.8 mm
222
287
800
40
440
122.28
128.40
Cd Et HV(KV)
2.80 7.05 15
Radial (mm)
1.8
0.08
1.88
0.03
(0.96mm,for first& 10th layerEnd packing insulation 20x2 40
24.47 Axial length of HV coil 440
+ 8 mm (Radial build of HV Upper and bottom yoke insulations 20
32.47 460
33(Radial built of HV coil)
SQRT of d&w Step stack (K) in mm Required Step stack

(2K) in mm !!
47.11 46.98 93.96
72.24 25.11 50.22
96.66 24.30 48.60
114.10 17.01 34.02
127.45 13.77 27.54
137.91 10.53 21.06
146.10 8.10 16.20
152.38 6.48 12.96
Total Total
152.28 311.25
155.00
L1 Of B2 L1 Of B1 Step stack (K) in mm

82.5 72.5 46.98
77.5 67.5 25.11
70 60 24.30
62.5 52.5 17.01
55 45 13.77
47.5 37.5 10.53
40 30 8.10
32.5 22.5 6.48
152.28
Step stack (2K) in mm Weight (Kg) No.of pieces

93.96 57.548 348
50.22 29.044 186
48.60 25.551 180
34.02 16.040 126
27.54 11.444 102
21.06 7.538 78
16.20 4.839 60
12.96 3.081 48
Total
155.085

222 Particulars LV coil (mm)
287 Inside diameter of coil (D1) 170
254.5 Outside diameter of coil (D2) 206
(D1 + D2)/2
2251
Dm)
6.36
Total length of conductor (L) ( L =mlt 19490.4
45.81 x T)
137.43 (g/cm3)
Cross sectional area of conductor
(A)in mm2 204
Bare weight of conductor being used 35.31
in one phase in Kg
Weight of LV and HV conductor:- 105.93

ohm-mm
I2R x 3 for 3 phase at 75 c 1247.214
15000 400 230.94
LV Design Values
Current density(Cd) A/sq.mm 2.80
Strip wire size Required 203.55
2.65 11.2
2.95 11.5
Turns per phase 16.5
No. of coil per phase 1.0
Turns per coil 16.5
No. of layers 2.0
No of pcieces
Weight in Kg
66.46 348
33.23 186
28.83 180
17.85 126
12.57 102
8.17 78
5.18 60
3.25 48
Total
175.55
B Weight (Kg) B2
174 29.044 116
93 14.657 62
90 12.893 60
63 8.092 42
51 5.773 34
39 3.802 26
30 2.440 20
24 1.554 16
Total
78.3
No load loss calculations

No Particulars
calculation 1 Core diameter

and HV copper 2 Core window height
HV coil (mm) 3 Core limb center
222 4 Core gross area
287 5 Net core area
255
6 Working flax density in T
799.5
8 Specific loss (W/Kg) at 1.6 T for 27-M4
9 Handling factor (assumed) (on account of
7.00 10 Effective core loss per kg ,including th
2251 11 Total weight of core being used Kg
1799754.0
12 Calculated no-load loss in W
8.9
13 No load loss (guaranteed) in W ( max)
2.86 HV length 1799.8

45.81
LV length 19.5
137.43
144.304
0.0210
13.215
1942.602
7.00 2.50 1.78
2.54 1.800
1.909
LV process
8
9
10 Space required to accommodate 16T + 2 18.0
15
Gap between upper & lower yoke and coil 20
16 Total window height 460
B1 Stack of B2 Stack of B1
58 31.32 15.66
31 16.74 8.37
30 16.2 8.10
21 11.34 5.67
17 9.18 4.59
13 7.02 3.51
10 5.4 2.70
8 4.32 2.16
culations 1.6582.67)/(3230.94) = 1.35 A

value Im= 1.35 A+(2 x 1.35 A ) =4.05 A
162 No load current calculations

460 a. No-load Current at rated voltage:-
192.33 Magnetizing VA/kg at 1.69 tesla available from the ch 2.50
186.56 Weight of complete set of core in Kg 408.89
1.70 Secondary being star connected, the per phase seconda 230.94
27-M4 Therefore per phase magnetizing current ( Im) 1.475
1.1 Add 200% towards handling factor shearing, knotchin 4.426

25% (ii) Hysteresis and eddy current (I h+e):-
1.25 Guaranteed no-load loss in (W) 840
408.89 Rated secondary phase voltage (V) 230.94
840 ( iii ) No-load current at 100% voltage (I0) in A 4.589
No-load current at 100% voltage as a percentage of the 1.01%
b) No-load Current at 112.5% voltage:-:-


Specific loss (W/kg) at 1.845 tesla is around for M4- 1.9
2143.4 750
Radial(mm) 19361.29
2.65 19361.29
0.2 19361.29
2.9 19361.29
0.1 19361.29
2.95 19361.29
3.00 19361.29
8.85 19361.29
0.24 mm(3 inter layer insulation ) 19361.29
9.09
8.85
17.94
Weight of B2 Weight of B1
19.363 9.68
9.771 4.89
8.595 4.30
5.395 2.70
3.849 1.92
2.535 1.27
1.627 0.81
1.036 0.52
52.171 26.09
78.26

Efficiency:
Rated KVA 315

4.02


107 2250.6 400 209.53
2251
core dia(sqr mm)

Core step width
161.94 No. of steps Step wdith SQRTof D and
162.00 1 step
st
155 47.11
162.00 2 step
nd
145 72.24
162.00 3 step
rd
130 96.66
162.00 4 step
th
115 114.10
162.00 5 step
th
100 127.45
162.00 6 step
th
85 137.91
162.00 7th step 70 146.10
162.00 8th step 55 152.38
Total stack
1.000 2 3.000
198.000 209 209
198.000 407.000 616.000
Ratio Error at different

Tape Possitions
Tap Position % Tapping Voltage ratio Turns ratio
68.1818 68.2121
1 5%
2 2.50% 66.5584 66.5758
3 N 64.9351 64.9394
4 -2.50% 63.3117 63.3333
61.6883 61.7273
5 -5%
10.74 32.78 454.66
11 33 454.70
Core area
Stacks (K) in (mm) Required Stacks (K) i Gross core Area( sq mm)
47.11 46.98 7281.90
25.14 25.11 3640.95
24.42 24.30 3159.00
17.44 17.01 1956.15
13.35 13.77 1377.00
10.46 10.53 895.05
8.19 8.1 567.00
6.28 6.48 356.40
152.38 152.28 Total Gross core area in (Sq mm)
Bm 19233.45
1.70 127.84
4 5.000 6
209 209 209
825.000 1034.000 1243.000
%Error
-0.0222
-0.0130
-0.0033
-0.0171
-0.0316
162.38
178.08


168.00

6 Radial gap between LV & HV coil 8.00
218.00
7 HV coil inside diameter 111.00
32.00
224.00
8 Radial gap between HV limb and the phases 256.00
9 HV coil outside diameter 261.00
264.00
10 Gap between HV limb and Phase 290.00
11 Core limb center
12 Total Window Height
13 Window space factor
7.000 8 9.000
209 209 209
1452.000 1661.000 1870.000
X6 1870
X4 1924
X2 1978
X3 1978
X5 2031
X7 2084
X 2251
47.11 46.98 174.00
25.14 25.11 93.00
24.42 24.30 90.00
17.44 17.01 63.00
13.35 13.77 51.00
10.46 10.53 39.00
Diameter (mm) 8.19 8.10 30.00
162 6.28 6.48 24.00
4.00 152.38 152.28 564.00
166.00
4
170.00
18
188.00
18.00
206.00
8.00
214.00
8.00
222.00
32.00
254.00
32.00
287.00
13.00
305.00
460
3.22
10 11.000
172 209 2251.000
2042.000 2251.000
0
54
54
53
53
167
KVA
800.00
wire size No.

Diameter Area 1
0.8 0.502655 2
1.12 0.985203 3
Strip size 4
1.5 x3.75 5.625 33.75 5
2.36 x 11. 158.592 6
2.65x 9 143.1 7
3.35 x 7.5 150.75 8
2.65 x 11. 178.08 9
1.5 x 4.75 7.125 42.75
2.8 x10 168
2.8 x 11.8 198.24
1.1 x 520 572 10
1.1 x421 463.1
Step No.
221 45.8 51 1st step
221 45.8 51 2nd step
221 45.8 51 3rd step
221 45.8 51 4th step
221 45.8 51 5th step
221 45.8 51 6th step
221 45.8 51 7th step
221 45.8 51 8th step
221 45.8 51 9th step
221 45.8 51 10th step
221 45.8 51 11th step
D
45.8 51 1 step
st
45.8 51 2nd step

45.8 51 3rd step
45.8 51 4th step
45.8 51 5th step
45.8 51 6th step
45.8 51 7th step
45.8 51 8th step
45.8 51 9th step
45.8 51 10th step
45.8 51
D
45.8 51 1 step
st
45.8 51 2nd step

45.8 51 3rd step
45.8 51 4th step
45.8 51 5th step
45.8 51 6th step
45.8 51 7th step
45.8 51 8th step
45.8 51 9th step
45.8 51 10th step
45.8 51
WEIGHT OF CORE
Approxima 912.63
Calculated 846.50
66.12

No. Description LV
Connection Star
Size of bare conductor 2.8 x 10 x12


Transposition Yes
Turns per phase 21
1.00
21.0
Turns per coil
1
No.of layer
Turns per layer 21


Approximate Weight of covered conductor (considering coverage
158.45of 11%for LV strip & 5% for HV wire includ
Mean Diameter of LV and HV coils 278
k-factor Bm
0.46 1.68

Bare conductor 3.75

Thermo flow :
press board 0.5 x

200 20.0 91.0

190 19.0 89.0
180 18.0 87.0
165 16.5 84.0
150 15.0 81.0
135 13.5 78.0
120 12.0 75.0
100 10.0 71.0
90 9.0 69.0
75 7.5 66.0
DTAILS OF (B)
200 20.0 71.0
190 19.0 70.0
180 18.0 69.0
165 16.5 67.5
150 15.0 66.0
135 13.5 64.5
120 12.0 63.0
100 10.0 61.0
90 9.0 60.0
75 7.5 58.5
Total
DTAILS OF (C)
200 20.0 111.6
190 19.0 110.6
180 18.0 109.6
165 16.5 108.1
150 15.0 106.6
135 13.5 105.1
120 12.0 103.6
100 10.0 101.6
90 9.0 100.6
75 7.5 99.1

747.7
15701.7
1.00
24
111.111
0.96,0.8 mm
276
360
999
46
480
391.96
411.56
Cd Et HV(KV)
2.50 13.01 33
Radial (mm)
1.5
0.25
1.75
0.05
(0.96mm,for first& 23th layerEnd packing insulation 20 x2 40
59.26 Upper and bottom yoke insulations 20
+ 8 mm (Radial build of HV 510
67.26
70.00
70(Radial built of HV coil)
SQRT of d&w Step stack (K) in mm Related Step stack (2K)

in mm !!
94.03 94.03 113.40
112.88 18.85 55.08
128.22 15.35 38.88
147.02 18.80 42.12
162.30 15.28 35.64
174.97 12.68 22.68
185.58 10.61 22.68
197.08 11.50 16.20
201.84 4.76 16.20
207.88 6.04 22.68
Total Total
1611.8 207.885 385.56
Step stack (K) in mm Related Step stack (K) in mm !! No.of pieces

56.7 56.70 210.0
27.5 27.54 102.0
19.4 19.44 72.0
21.1 21.06 78.0
17.8 17.82 66.0
11.3 11.34 42.0
11.3 11.34 42.0
8.1 8.10 30.0
8.1 8.10 30.0
11.3 11.34 42.0
192.8 Total 192.78
Step stack (2K) in mm Related Step stack (K) in mm !! No.of pieces

113.40 420
55.08 204
38.88 144
42.12 156
35.64 132
22.68 84
22.68 84
16.20 60
16.20 60
22.68 84
Total

360.00 Inside diameter of coil (D1) 229.00
318 Outside diameter of coil (D2) 269.00
(D1 + D2)/2
3151
Dm)
6.36
80.13 x T)
240.38 (g/cm3)
(A)in mm2 383
in one phase in Kg
ohm-mm
I R x 3 for 3 phase at 75 c
2
1914.355
33000 400 230.94
LV Design Values
Current density(Cd) 3.00
wire area with insulation 330.4
Strip wire size Required 336
2.80 10
3.1 10.3
strip size with insulation 383.16
Turns per phase 21
No. of coil per phase 1
Turns per coil 21
No. of layers 2
No of pcieces
Weight in Kg
420 119.49
204 54.36
144 35.83
156 34.81
132 26.18
84 14.65
84 12.72
60 7.33
60 6.49
84 7.38
Total
319.26
B1 B2 Weight (Kg)
140.0 70.0 51.331
68.0 34.0 23.491
48.0 24.0 15.579
52.0 26.0 15.278
44.0 22.0 11.603
28.0 14.0 6.560
28.0 14.0 5.756
20.0 10.0 3.366
20.0 10.0 3.002
28.0 14.0 3.455
Total 139.422
Weight (Kg)
137.330
63.756
42.896
42.984
33.362
19.278
17.287
10.410
9.423
11.089
387.817
calculation No load loss calculations

and HV copper No Particulars
HV coil (mm) 1 Core diameter
293.00 2 Core window height
433.00 3 Core limb center
363
4 Core gross area
5 Net core area
1140.4
6 Working flax density
8.08 8 Specific loss (W/Kg) at 1.6 T for 27-M4
4501 9 Handling factor (assumed) (on account of
5132932.0
10 Effective core loss per kg ,including th
8.9
11 Total weight of core being used Kg
2.9 12 Calculated no-load loss in W

130.65
391.96
411.559
0.0210
37.689
7383.285
8.08 3.23 1.5 x 3.75
5.63 4.050
LV process
8
9
10 Space required to accommodate 18 T + 1 19.0
1.6582.67)/(3230.94) = 1.35 A
Im= 1.35 A+(2 x 1.35 A ) =4.05 A
culations No load current calculations

value a. No-load Current at rated voltage:-
500 Magnetizing VA/kg at 1.6 tesla available from the cha 1.6
385 Weight of complete set of core in Kg 846.50
320 Secondary being star connected, the per phase seconda 230.94
310.4 Therefore per phase magnetizing current ( Im) 1.955
1.6 T Add 200% towards handling factor shearing, knotchin 5.865

27-M4 (ii) Hysteresis and eddy current (I h+e):-
1 Guaranteed no-load loss in (W) 1500
25% Rated secondary phase voltage (V) 230.94
846.50 ( iii ) No-load current at 100% voltage (I0) in A 2.917
1058.1272 No-load current at 100% voltage as a percentage of the 0.25%
1500 b) No-load Current at 112.5% voltage:-:-


Specific loss (W/kg) at 1.8 tesla is around for M4-0. 1.9
2572.1 1650
4287.0
Radial(mm) 35964.07
2.80 35964.00
0.2 35964.00
3.0 35964.00
0.1 35964.00
3.10 35964.00
6.00 35964.00
18.60 35964.00
35964.00
35964.00
35964.00
35964.00
20.00
Efficiency:
Rated KVA 800

10.99


129 2700.7 450 111.11
4501 113
core dia(sqr mm)

Core step width
220.71 No. of steps length(l) SQRTof D and
221 1st step 215 51.15
221 2nd step 205 82.56
221 3 step
rd
195 104.00
221 4 step
th
180 128.22
221 5 step
th
170 141.21
221 6 step
th
160 152.45
221 7th step 150 162.30
221 8th step 135 174.97
221 9th step 120 185.58
221 10th step 90 201.84
221 11th step 60.00 212.70
Total stack
23.90 17.75 1154.70
24 18
Core area
Stacks (K) in (mm) Gross core Area( sq mTotal Gross core area in (Sq mm)
51.15 10996.57 Radial bui
31.41 6439.51 Ra
21.44 4180.98 Radial
24.22 4360.04 Radial
12.99 2208.32 36559.78

11.24 1797.98 -595.78
9.85 1477.37
12.68 1711.15
10.61 1273.03
16.26 1463.50
10.86 651.32
Bm
201.84 1.65
461.88



4 Radial build of LV coil 20.00

6 Radial gap between LV & HV coil 12.00
7 HV coil inside diameter 146.50

70.00
8 Radial gap between HV limb and the phases

9 HV coil outside diameter
10 Gap between HV limb and Phase

11 Core limb center
12 W/H 510
Diameter (mm)
221
4.00
225.00
4
229.00
20
249.00
20.00
269.00
12
281.00
12
293.00
70.00
363.00
70
433.00
20.00
458.00
2.15
KVA
100.00
wire size No.

10.2 Chaina 1
10.78 duby 2
3
Strip size 4
1.5 x3.75 5.625 secondary 5
2.36 x 11. 26.432
2.65x 9 6
3.35 x 7.5 25.125 7
2.65 x 11. 178.08
1.5 x 4.75 7.125 primary
2.8 x10 28
2.8 x 11.8 33.04
1.1 x 520 572
1.1 x421 463.1
Step No.
126 23.8 38 1st step
126 23.8 38 2nd step
126 23.8 38 3rd step
126 23.8 38 4th step
126 23.8 38 5th step
126 23.8 38 6th step
D
Step No.
C/l cm W/H cm
23.8 38 1st step
23.8 38 2nd step
23.8 38 3rd step
23.8 38 4th step
23.8 38 5th step
23.8 38 6th step
D
23.8 38 1st step
23.8 38 2nd step
23.8 38 3rd step
23.8 38 4th step
23.8 38 5th step
23.8 38 6th step
WEIGHT OF CORE Wight difference

Approxima 200.60 3.09
Calculated 197.51

No. Description LV
1 Conductor material Cu,electrolytic grade
2 Type of coil Left wound
3 Connection Star
4 Size of bare conductor 2.65 x 9

5 Coverinig TPC-0.3 mm
6 Size of covered conductor 2.95 x9.3

7 Conductor disposition 2 width x 3 depth(2W x 2D)
8 Transposition Yes
9 Turns per phase 33
1.00
10 No.of coil per phase
33.0
11 Turns per coil
12 No.of layer 2
13 Turns per layer 16.5

14 Inter layer insulation 3 x 0.08 mm
15 Tapping details None
16 Inside diameter of coil 134

17 Outside diameter of coil 159
18 Winding length of coil in m 15.2
19 End packing details 19.3 x 10, 34.05 20
20 Over length of coil 364
21 Approximate bare weight of conducto 45.35
Approximate
22 Weight of covered conductor (considering coverage of 11%for
50.3385877287
LV strip & 5% for HV wire includ
23 Mean Diameter of LV and HV coils 172.17
k-factor Bm
0.39 1.55

Bare conductor 1.5 x 3.75 3.75
covering conductor 0.20
Insulated size of conductors 1.8 x 4.05 4.05
Placement of strip (1W x 3D) 2


Step width (W)in mm Step width (W)in cm Step length (L) in cm
120 12.0 62.4

105 10.5 60.9
90 9.0 59.4
70 7.0 57.4
55 5.5 55.9
35 3.5 53.9
DTAILS OF (B)
120 12.0 50.4

105 10.5 50.4
90 9.0 50.4
70 7.0 50.4
55 5.5 50.4
35 3.5 50.4
DTAILS OF (C)
120 12.0 59.5
105 10.5 58.0
90 9.0 56.5
70 7.0 54.5
55 5.5 53.0
35 3.5 51.0
Weight calculation of LV and HV copp

Delta Mean diameter of coil 146.28
459.6
1.5 x 3.75 Mean length of turn (ml
TPC-0.3 mm No of turns (T) 33
15165.2
1.8 x 4.05 Total length of conduct
2 width x 3 depth(2W x 3D) Current per phase 262.43
1.00
38
6 (4 full and 2 half papers)
175
222
64.71
60
364
57.02
63.2889902496
Cd Et HV(KV)
2.80 3.90 0.38
Radial (mm)
1.5
0.20
1.70
0.10
3 Total axial length of the coil 304
5.4 End packing insulation 30x2 60
0.4 (inter layer insulation) Axial length of HV coil 364
23.20 Upper and bottom yoke insulations 20
23(Radial built of HV coil) 384
23
Step length (L)in mm SQRT of d&w Step stack (K) in mm
624 38.42 40.50

609 69.65 30.78
594 88.18 17.82
574 104.77 12.96
559 113.36 12.15
539 121.04 7.29
504
504
504
504
504
504
Step length (L) in mm

L1 Of B2 L1 Of B1
65.0 65 55
65.0 57.5 47.5
65.0 50 40
65.0 40 30
65.0 32.5 22.5
65.0 22.5 12.5
Step length (L) in mm Step stack (2K) in mm Weight (Kg)

595 81.00 29.941
580 61.56 20.271
565 35.64 10.238
545 25.92 5.926
530 24.30 4.439
510 14.58 1.733
Total
72.5

221.56 Inside diameter of coil (D1) 134
198.06 Outside diameter of coil (D2) 159
(D1 + D2)/2
104
Dm)
87.72
1.65 x T)
4.94 (g/cm3)
(A)in mm2 112
in one phase in Kg
Weight of covered conductor (considering coverage of 7%for

49.89 LV strip & 5% for HV wire incl
ohm-mm
I2R x 3 for 3 phase at 75 c 559.511
Load loss (guaranteed) in W (max) 1700
380 220 127.02
LV Design Values
Current density(Cd) A/sq.mm 2.80
Bare Strip size 2.65 x 9
Insulated Strip size 2.95 x9.3
Bare Strip Area 95.4
Turns per phase 16.5
Turns per coil 16.5
No. of layers 2.0
Required Step stack No of pcieces

(2K) in mm !! Weight in Kg
81.00 36.35 300
61.56 24.17 228
35.64 12.00 132
25.92 6.79 96
24.30 5.00 90
14.58 1.91 54
Total Total
243.00 86.22
Step stack (K) in mm Weight (Kg)

No of Plates in B
40.50 150 16.012
30.78 114 10.828
17.82 66 5.463
12.96 48 3.157
12.15 45 2.363
7.29 27 0.921
Total
38.7
No.of pieces
300
228
132
96
90
54

No Particulars
calculation 1 Core diameter

and HV copper 2 Core window height
HV coil (mm) 3 Core limb center
175 4 Core gross area
222 5 Net core area
198
6 Working flax density in T
622.2
8 Specific loss (W/Kg) at 1.6 T for 2
9 Handling factor (assumed) (on accou
87.72 10 Effective core loss per kg ,includi
104 11 Total weight of core being used Kg
64711.3
12 Calculated no-load loss in W
8.9
13 No load loss (guaranteed) in W ( m
33.00 HV length 64.7

19.01
LV length 15.2
57.02
59.868
0.0200
0.039
905.331
87.72 31.33 2.700
32.00 5.4
LV process
8
9
10 Space required to accommodate 16T + 2 18.0
13 End insulation (End packing) 10 mm on either side of coil (2X10=20 mm)20
15
Gap between upper & lower yoke and coil 20
16 Total window height 384
No of Plates in B2 No of Plates in B1 Stack of B2

100 50 27
76 38 20.52
44 22 11.88
32 16 8.64
30 15 8.1
18 9 4.86
1.6582.67)/(3230.94) = 1.35 A
value Im= 1.35 A+(2 x 1.35 A ) =4.05 A
126 No load current calculations

384 a. No-load Current at rated voltage:-
117.10 Magnetizing VA/kg at 1.55 tesla available from the ch 1.55
113.58 Weight of complete set of core in Kg 197.51
1.55 Secondary being star connected, the per phase seconda 127.02
27-M4 Therefore per phase magnetizing current ( Im) 0.802
1.1 Add 200% towards handling factor shearing, knotchin 2.405

25% (ii) Hysteresis and eddy current (I h+e):-
1.25 Guaranteed no-load loss in (W) 360
197.51 Rated secondary phase voltage (V) 127.02
360 ( iii ) No-load current at 100% voltage (I0) in A 1.239
No-load current at 100% voltage as a percentage of the 0.47%
b) No-load Current at 112.5% voltage:-:-

Flux density at 112.5% voltage at 1.55T =1.55 x 1.125 = 1.744 T

Add 200% towards handling factor for stress developed during slitting, shearing, knotching
Specific loss (W/kg) at 1.845 tesla is around for M4- 1.71
98.7 19
99.0

Radial(mm) 11684.45
2.65 11684.45
0.2 11684.45
2.9 11684.45
0.1 11684.45
2.95 11684.45
2.00 11684.45
5.90
0.24 mm(3 inter layer insulation )
6.38
12
Stack of B1 Weight of B2
13.50 10.675
10.26 7.219
5.94 3.642
4.32 2.105
4.05 1.575
2.43 0.614
Total
25.83
38.7

percentage Resistance (Calculated Load loss in KW)/( 0.005
Efficiency:
Rated KVA 100

1.81


5 103.7 304 37.53
104 38
core dia(sqr mm)

Core step width
126 No. of steps Step wdith SQRTof D and
126 1st step 120 38.42
126 2nd
step 105 69.65
126 3 step
rd
90 88.18
126 4 step
th
70 104.77
126 5 step
th
55 113.36
126 6 step
th
35 121.04
Total stack
Weight of B1
5.34
3.61
1.82 1 2
1.05 37 36
0.79 37 73
0.31 X6
Total X4
12.91 X2
X3
X5
X7
X8
2.77 32.57 262.432
3 33 262.430
Core area
38.42 40.5 4860.00
31.23 30.78 3279.19
18.53 17.82 1667.93
16.58 12.96 1160.93
8.60 12.15 472.77
7.68 7.29 268.77
Bm 11709.59
1.55 -25.14
3
31
104
88
91 3
94 3
94
96 2
98 2
104 6
93.73
96.00


2 Radial gap between core and LV coil 4
132
3 LV Coil inside diameter 67
5 LV Coil outside diameter 79

6 Radial gap between LV & HV coil 8
171
7 HV coil inside diameter 87
Radial build of HV coil 23
177
8 200
9 HV coil outside diameter 205
207.56
10 Gap between HV limb and Phase 225
11 Core limb center
Calculated stack Required Stack B2
38.42 40.50 100.00
31.23 30.78 76.00
18.53 17.82 44.00
16.58 12.96 32.00
8.60 12.15 30.00
7.68 7.29 18.00
Diameter (mm) 121.04 121.50
126 0.27 1.50
4 0.27 1.50
130 0.27 1.50
4 0.27 1.50
134 0.27 1.50
12 0.27 1.50
146
12
159
8
167
8
175
23
198
23
222
11
238
384
3.44
Required No of plates B
150.00
114.00
66.00
48.00
45.00
27.00
wire size
10.2
10.78
Strip size
1.5 x3.75
2.36 x 11.
2.65x 9
3.35 x 7.5
2.65 x 11.
1.5 x 4.75
2.8 x10
2.8 x 11.8
1.1 x 520
1.1 x421
Core Dia.
184
184
184
184
184
184
184
184
Chaina
duby
5.625
26.432
214.65
25.125
178.08
7.125
28
33.04
572
463.1
C/l cm
36.5
36.5
36.5
36.5
36.5
36.5
36.5
36.5
DTAILS OF (B)
C/l cm
36.5
36.5
36.5
36.5
36.5
36.5
36.5
36.5
DTAILS OF (C)
C/l cm
36.5
36.5
36.5
36.5
36.5
36.5
36.5
36.5
Approxima
Calculated
No.
1
2
3
4
5
6
7
8
10
11
12
13
14
15
16
17
18
19
20
21
22
23
secondary
215
215
primary
1.8
1.8
W/H cm
49.8
49.8
49.8
49.8
49.8
49.8
49.8
49.8
DTAILS OF (B)
W/H cm
49.8
49.8
49.8
49.8
49.8
49.8
49.8
49.8
DTAILS OF (C)
W/H cm
49.8
49.8
49.8
49.8
49.8
49.8
49.8
49.8
WEIGHT OF CORE
624.45
624.50

Description
Conductor material
Type of coil
Connection
Size of bare conductor

Coverinig
Size of covered conductor

Conductor disposition
Transposition
Turns per phase
Turns per coil
No.of layer
Turns per layer
Inter layer insulation
Tapping details
Inside diameter of coil
Outside diameter of coil
Winding length of coil in m
End packing details 19.3 x 10, 34.05
Over length of coil
Approximate bare weight of conducto
proximate Weight of covered conductor (considering coverage of 11%for LV strip & 5% for HV wire including leads) In Kg
Mean Diameter of LV and HV coils
Design of Thank
Given parameters
(i) Gap between HV coil to the inside of tank on length side
( ii ) Gap between HV coil to the inside of tank on width side
( iii ) Gap between LV coil to the inside of tank on width side
( iv ) Gap between yoke and tank bottom
( v ) Gap between yoke to ratio switch base
( vi ) Height of ratio switch
( vii) Gap between ratio switch top to inside of tank cover
Based on the above internal clearances, let me form the tank dimensions as below:
(a) Length of tank(inside) :2 x C/L of core + HV Coil OD + 2 x 60mm
(b) Breadth of tank (inside) : HV Coil OD + 2 x HV Gw

Rounded off to
(a) Height of tank (up to tank flange ) :
GYB +Bottom yoke insulation + W/H of core + 2 x width of 1st core step + 54 +H R/S + GR/ST
KVA
400.00
No.
1
2
3
4
6
7

Step No.
1st step
2nd step
3rd step
4th step
5th step
6th step
7th step
8th step
DTAILS OF (B)
Step No.
1st step
2nd step
3rd step
4th step
5th step
6th step
7th step
8th step
DTAILS OF (C)
Step No.
1st step
2nd step
3rd step
4th step
5th step
6th step
7th step
8th step
Wight difference
-0.05
s of LV and HV
LV
Cu,electrolytic grade
Left wound
Star
2.65 x 9
TPC-0.3 mm
2.95 x9.3
2 width x 3 depth(2W x 2D)
Yes
26
1.00
26.0
2
13.3
3 x 0.08 mm
None
192
228
17.2
20.0
470.0
98.3
109.1
260.3
Design of Thank
n parameters
o the inside of tank on length side
il to the inside of tank on width side
l to the inside of tank on width side
nd tank bottom
ratio switch base
witch top to inside of tank cover

al clearances, let me form the tank dimensions as below:
e) :2 x C/L of core + HV Coil OD + 2 x 60mm
de) : HV Coil OD + 2 x HV Gw
tank flange ) :
ation + W/H of core + 2 x width of 1st core step + 54 +H R/S + GR/ST
1120
Length
Brdeath
Height
730
Description
Bare conductor
Oxide Covered thickness( Varnish)
Covered conductor
Gap between two consecutive conductors
Insulated size of conductors

Turns per layer

Thermo flow :
Axial length of HV coil

Step width (W)in mm
180
170
155
135
115
95
75
50
DTAILS OF (B)
Step width (W)in mm
180
170
155
135
115
95
75
50
DTAILS OF (C)
Step width (W)in mm
180
170
155
135
115
95
75
50
HV
Cu,electrolytic grade
Left wound
Delta
0.00
TPC-0.3 mm
0.00
2 width x 3 depth(2W x 3D)
No
3901.0
1.00
3901.0
15
268
268
353
3805.97
40.0
470.0
182.9
203.0
ign of Thank
Values (mm)
65
115
65
50
54
94
50
nk dimensions as below:
1234
rounded off to
1210
533
545
of 1st core step + 54 +H R/S + GR/ST

1111
1210
545
1120
290.00
306.00
k-factor
0.43
Supporting strip
press board
Supporting strip
Step width (W)in cm
18.0
17.0
15.5
13.5
11.5
9.5
7.5
5.0
Step width (W)in cm
18.0
17.0
15.5
13.5
11.5
9.5
7.5
5.0
Step width (W)in cm

18.0
17.0
15.5
13.5
11.5
9.5
7.5
5.0
Weight calculation of LV and HV copper
Particulars
Inside diameter of coil
Outside diameter of coi
Mean diameter of coil
Mean length of turn (ml

No of turns (T)
Total length of conduct

Current per phase
Specific gravity of cop
Cross sectional area o
Bare weight of conducto

W/H
HV OD
C/L
1st step width
Last step width
i.
ii.
iii
iv
v
vi
vii
viii
L
A
B
C
D
E
F
G
H
I
I
K
L
A
B
C
D
E
F
G
H
I
I
K
M
Bm
1.60
Length (mm)
1.5
0.100
1.60
0.01
1.606
0.56 mm( inter layer insulation)

267.75
4 x 10 x 435
0.5 x 435 x 200
4 x 10 x 435
430
Step length (L) in cm
85.8
84.8
83.3
81.3
79.3
77.3
75.3
72.8
67.8
67.8
67.8
67.8
67.8
67.8
67.8
67.8

91.0
90.0
88.5
86.5
84.5
82.5
80.5
78.0
calculation of LV and HV copper
LV coil (mm)
192.00
228.00
210
659.7
26
17153.1
577.35
8.9
383
58.49
175.48
Parameters
Calculated Weight of copper per transform
Measured Weight of bith insulation & co
Weight of Insulations
498
353
374.11
180
50
Bottom core channel
Length of channel (L)
A (Spacing distance between core studs)
B(spacing distance of tie rods)
(C)Hole to fix bottom foot support
(D) Spacing between coil support pad
(E) width of coil support pad:
(F) Lenght of coil support pad:
(G) Distance of core stud hole:
Top HV core channel
(F) Lenght of coil support pad: thickness 10 mm
Hole center for fixing ratio switch
Lifting plate height
Lifting plate width
thickness of lifting plate
Top LV core channel
(F) Lenght of coil support pad: thickness 10 mm
Hole center for fixing ratio switch
Lifting plate height
Lifting plate width
thickness of lifting plate
Three Slots
Cd
2.80
Radial (mm)
1.5
0.100
1.60
0.01
1.606

34.58
+ 4 +3+0.5 (Thermo flowl)
42.56
42.6
49.00
Step length (L)in mm
858
848
833
813
793
773
753
728
678
678
678
678
678
678
678
678
678
678

910
900
885
865
845
825
805
780
730.00
730.00
730.00
730.00
730.00
730.00
730.00
730.00
HV copper
HV coil (mm)
268.00
353.11
310.556
975.6
3901
3805973.4
4.04
8.9
2.86
96.88
290.63
Kg Values
281.22
315
33.78
Winding resistance per phase at 75 c (R) in ohm
Approximate stray loss for 400 KVA in W

Load loss at rated load and 75 c
Load loss (guaranteed) in W (max)
Core stack
Chaneel width ( clamp width)
spacer or core suporter
1162
984
374
698
958
72
88
50
1162
984
374
698
958
72
88
50
890
212.5
72
10 mm
1162
984
374
698
958
72
88
50
690
213
72
10 mm
Et
8.60
Estimation of window height

Total axial length of the coil
End packing insulation 20x2
Upper and bottom yoke insulations
SQRT of d&w
38.16
70.40
99.15
125.02
143.63
157.58
168.02
177.08
L1 Of B2
95
90
82.5
72.5
62.5
52.5
42.5
30
Step stack (2K) in mm

84.00
72.00
60.00
48.00
30.00
24.00
24.00
18.00
Load loss calculation
Particulars
Inside diameter of coil (D1)
Outside diameter of coil (D2)
Mean diameter of coil (Dm) Dm =
(D1 + D2)/2
Mean length of turn (mlt)Mlt = ( x

Dm)
Current per phase(I) in A
No of turns (T)
Total length of conductor (L) ( L =mlt
x T)
Specific gravity of copper (S) in
(g/cm3)
(A)in mm2
Bare weight of conductor being used
in one phase in Kg
Weight of LV and HV conductor:-
Weight of covered conductor (considering coverage of 7%for LV strip & 5% for HV wire including leads) In Kg
Resistivity of electrolytic copper(K) in
ohm-mm
I2R x 3 for 3 phase at 75 c
Total I2R(LV +HV)
180.00
100.00
40.00
Rounding off to:

HV KV
33.00
Values (mm)
430
40
470
28
498
Step stack (K) in mm
38.16
32.24
28.75
25.87
18.61
13.94
10.44
9.06
L2 Of B2
85
80
72.5
62.5
52.5
42.5
32.5
20
Weight (Kg)
71.807
58.583
45.029
31.856
17.216
11.547
9.250
4.708
Total
250.0

Weight of LV and HV copper
LV coil (mm)
192
228
210
659.7
577.35
26
17153.1
8.9
215
32.77
98.31
108.14
0.021
0.0017
1678.149
3852.769
400
4252.769
4500
Vp-per phase(V)
33000
Required Step stack

(2K) in mm !!
84.00
72.00
60.00
48.00
30.00
24.00
24.00
18.00
Total
318.00
42.00
36.00
30.00
24.00
15.00
12.00
12.00
9.00
No.of pieces
311
267
222
178
111
89
89
67
calculation
and HV copper
HV coil (mm)
268
353
311
975.6
4.04
3901
3805973.4
8.9
1.80
60.97
182.92
192.061
0.021
44.403
2174.620
LL in KW
4.25
247.23
LV(V)
400
LV Design
Current per phase(Is)
Current density(Cd) A/sq.mm
Conductor area(Aw)
Bare Strip size
Insulated Strip size
Bare Strip Area

Turns per phase
No. of coil per phase
Turns per coil
No. of layers
Turns per layer
Weight in Kg
76.07
61.58
46.79
32.60
17.36
11.47
9.06
4.53
Total
259.45
No of Plates in B
156
133
111
89
56
44
44
33
division of 2k by 2 and 4
42.00
18.00
15.00
12.00
7.50
6.00
6.00
4.50
111.00

No
1
2
3
4
5
6
7
8
9
10
11
12
13
HV length
LV length
A cu primary
A cu secondary
A cu
Aw
Vs-per phase(V)
230.94
Values
577.35
2.80
214.65
2.65 x 9
2.95 x9.3
95.4
13.3
1.0
13.3
2.0
13.3
No of pcieces
311
267
222
178
111
89
89
67
Weight (Kg)
32.986
26.930
20.720
14.678
7.943
5.334
4.278
2.181
Total
115.0
Wise orderng stacks

38.5
16
14.5
12.5
8.5
6
5.5
3.5
o load loss calculations
Particulars
Core diameter
Core window height
Core limb center
Core gross area
Net core area
Working flax density in T

Grade of core being used
Specific loss (W/Kg) at 1.6 T for 2

Handling factor (assumed) (on accou
Effective core loss per kg ,includi
Total weight of core being used Kg
Calculated no-load loss in W
No load loss (guaranteed) in W ( m
3806.0
17.2
15761.6161616162
15011.1
30772.7161616162
91632
primary current(Ip)
4.0404040
LV process
No.
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
42.00
18
15
12
7.5
6
6
4.5
No of Plates in B2
104
89
74
59
37
30
30
22
115.0
Tolerances
1
1
1
3
3
4
1
4
18
4.86
value
184
498
374
257.85
250.11
1.55
27-M4
1.1
25%
1.25
624.50
780.63
990
209.3750
Add 200% towards handling factor for stress developed during slitting, shearing, knotching and thickness variation.
Area of primary wire
1.44
1.77
LV process
Description
Bare size of strip
Covered thickness towards TPC
Covered size of strip
Gap between two consecutive strips (assumed)

Insulated size of strip with working tolerance
Placement of strip (3W x 3D)
Effective dimension of each turn
Space required to accommodate 13T + 2

Length of LV coil
Rounding off to with tolerance

End insulation (End packing) mm on either side of coil
Length of LV coil
Gap between upper & lower yoke and coil

Total window height
78.00
108.00
132.00
147.00
159.00
168.00
177.00
No of Plates in B1
52
44
37
30
19
15
15
11
approximate no of plates
143.6
119.5
108.4
95.6
66.0
48.4
41.7
29.9
1.6582.67)/(3230.94) = 1.35 A
Im= 1.35 A+(2 x 1.35 A ) =4.05 A
No load current calculations

a. No-load Current at rated voltage:-
(I), Magnetizing current calculations
Magnetizing VA/kg at 1.55 tesla available from the characteristics curve supplied by Nippon Steel Corporation, Japan
Weight of complete set of core in Kg
Secondary being star connected, the per phase secondary voltage in V

Therefore per phase magnetizing current ( Im)
Add 200% towards handling factor shearing, knotching and thickness variation Therefore ( I m)
(ii) Hysteresis and eddy current (I h+e):-
Guaranteed no-load loss in (W)
Rated secondary phase voltage (V)
Therefore I (h+e) (No load loss )/(3 phase voltage) in A
( iii ) No-load current at 100% voltage (I0) in A
No-load current at 100% voltage as a percentage of the full load current

b) No-load Current at 112.5% voltage:-
Magnetizing VA/kg value at 1.6 tesla available
Secondary phase voltage ( Vp) at 112.5% of phase voltage ( V)
Im Per phase magnetizing current (A)
Therefore per-phase magnetising current (Im) at 112.5% voltage in A
Specific loss (W/kg) at 1.8 tesla is around for M4-0.27 grade material.
Handling factor 25 percent
Therefore no-load loss at 112.5% voltage in A
Therefore( I h+e)
Therefore No-load current I0
No-load current at 112.5% voltage as a percentage of the full load current
Primary wire dia.
1.355
1.5
Length (mm)
9.0
0.2
9.2
0.1
9.3
3.0
27.9
13.0
362.7
363
107
470
28
498
84
72
60
48
30
24
24
18
360
180
Stack of B2
28
24
20
16
10
8
8
6
Wise orderng plates

144
120
108
96
66
48
42
30
1.55
624.50
230.94
1.396
4.188
990
230.94
1.429
1.998
0.35%
7
259.81
5.609
nd thickness variation.
16.826
1.9
25%
1483.188
1.903
16.933
2.93%
Primary turn(N1)
3715.2
Radial(mm)
2.65
0.2
2.85
0.1
2.95
3.00
8.85
18.10
18
18
18mm ( Radial built of LV)
42.00
18.00
15.00
12.00
7.50
6.00
6.00
4.50
Stack of B1
14.00
12.00
10.00
8.00
5.00
4.00
4.00
3.00
wisely ordering of pcies

144
264
372
468
534
582
624
654
calculated value
original value

Percentage Reactance x%
percentage Resistance (Calculated Load loss in KW)/(
percentage Impedance Z(%)=
Efficiency:
Rated KVA
Load loss in KW
No-load loss in KW
( i ) Efficiency at rated load and at unity power factor
(ii ) Efficiency at 75% load and at unity power factor
iii ) Efficiency at 50% load and at unity power factor
iv ) Efficiency at 25% load and at unity power factor

(v ) Efficiency at rated load and at 0.8 power factor
( vi ) Efficiency at 75% load and at 0.8 power factor
( vii) Efficiency at 50% load and at 0.8 power factor
(viii) Efficiency at 25% load and at 0.8 power factor
ix) Load at which maximum efficiency will occur , K
(x) Maximum efficiency
5%Vp (Addtional)
1650
24961
24961
24961
24961
24961
24961
24961
24961
24961
42.00
36.00
30.00
24.00
15.00
12.00
12.00
9.00
180
Weight of B2
21.991
17.953
13.814
9.785
5.295
3.556
2.852
1.454
Total
76.70
115.0
wisely ordered stackes
38.5
70.5
99.5
124.5
141.5
153.5
164.5
171.5
176.36
180.00
176.36
4.41
0.014
4.41
400
4.25
0.78
5.03
98.76
98.95
99.09
98.96
98.45
98.70
98.74
98.71
0.428
99.10
5% N1(Additional)
186
core dia(sqr mm)
183.9
184
184
184
184
184
184
184
184
42
78
108
132
147
159
171
180
Weight of B1
11.00
8.98
6.91
4.89
2.65
1.78
1.43
0.73
Total
38.35
wisely ordered plates

144
264
372
468
534
582
624
654
sum * by 0.27
176.58
Total primary turn(N1)
3901.0
3901
Core step width

No. of steps
1st step
2nd step
3rd step
4th step
5th step
6th step
7th step
8th step
stacks
38.16
32.24
28.75
25.87
18.61
13.94
10.44
9.06
177.08
Axial length of coil
430
Step wdith
180
170
155
135
115
95
75
50
-1.240
0.810
-0.830
-0.640
0.830
0.640
0.9
0.660
1.130
1.13
Turn per layer
267.75
SQRTof D and
38.16
70.40
99.15
125.02
143.63
157.58
168.02
177.08
Total stack
38.880
32.400
29.160
25.920
17.820
12.960
11.340
8.100
176.58
No of Layer
14.57
15
Stacks (K) in (mm)

38.16
32.24
28.75
25.87
18.61
13.94
10.44
9.06
177.08
-2.92
Seconadry turn(N2)
26.85
26
Required Stacks (K) i

42
36
30
24
15
12
12
9
180.00
Bm
1.55
-0.05
Secondary current(Is)
577.35
577.35
Core area
Gross core Area( sq mm)
7560
6120
4650
3240
1725
1140
900
450
Total Gross core area in (Sq mm)

25785.00
-824.00
33.3333333333
206.20
214.65
247.00


No.
1
2
5
6
8
9
10
11
12
13

Description
Core diameter (R x 2)
Radial gap between core and LV coil
LV Coil inside diameter
Radial build of LV coil
LV Coil outside diameter

Radial gap between LV & HV coil (10+1+4+1+3+1)
HV coil inside diameter

Radial build of HV coil
HV coil outside diameter
320.56
Gap between HV limb and Phase
Core limb center
Total Window Height
Window space factor
nd core limb center
viously calculated)
m (Previously calculated)
(Previously calculated)
LV coil (assumed) = 4 mm
HV (assumed) = 8 mm
Radius(mm)
92.00
4.00
190.00
96
18
114
20
258
134
43
270
313
318
356
Diameter (mm)
184
4.00
188.00
4.00
192
18
210
18
228
20
248
20
268
43
311
43
353
21
374.112
498
2.62
Calculated stack
38.16
32.24
28.75
25.87
18.61
13.94
10.44
9.06
177.08
157.58
0.27
0.27
0.27
0.27
0.27
0.27
0.27
0.27
Acu primary
Acu secondary
A cu
Aw
Kw
365
Required Stack
42.00
36.00
30.00
24.00
15.00
12.00
12.00
9.00
180.00
180.00
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
6893.64
13787.27
94675.78
0.15
AW in sq. m
26.19
B2
28.00
24.00
20.00
16.00
10.00
8.00
8.00
6.00
120.00
B2
20
24
36.00
36.00
48
68.00
128.00
0.16
14.28
14.00
12.00
10.00
8.00
5.00
4.00
4.00
3.00
B
42.000
36.000
30.000
24.000
15.000
12.000
12.000
9.000
180.00
K
of plates B
1
255
255
Primary rated voltage

33000
33000
33000
33000
33000
Primary rated voltage

33000
33000
33000
33000
33000
267.75
2
261
516
Ratio error at different tap position:

Tap Position
1
2
N
4
5

Tap Position
1
2
N
4
5
0.00
3
261
777

Perceent in Tapping
5.0
2.5
-2.5
-5.0

Perceent in Tapping
5.0
2.5
-2.5
-5.0
4
261
1038

Voltages of different tape
34650
33825
33000
32175
31350
BUT
Voltages of different tape
34650
33825
33000
32175
31350
5
261
1299
rror at different tap position:

Secondary Phase voltag
231
231
231
231
231
ifferent tap position:

Secondary Phase voltag
231
231
231
231
231
6
261
1560
ifferent tap position:
ent tap position:

Voltage ratio
150.0389
146.4665
142.8942
139.3218
135.7495
Voltage ratio
150.0389
146.4665
142.8942
139.3218
135.7495
7
261
1821
Total turns
3901.011431347
3808.1302067911
3715.2489822353
3622.3677576794
3529.4865331235
Total turns
4051
3956
3861
3765
3669
8
261
2082
Secondary turns
26.00
26.00
26.00
26.00
26.00
Secondary turns
27.00
27.00
27.00
27.00
27.00
9
261
2343
Turns Ratio
150.0389
146.4665
142.8942
139.3218
135.7495
Turns Ratio
150.0370
146.5185
143.0000
139.4444
135.8889
10
261
2604
Percentage Error
0.000000000000
0.000000000000
0.000000000000
0.000000000000
0.000000000000
Percentage Error
0.001
-0.035
-0.074
-0.088
-0.103
11
261
2865
12
261
3126
13
261
3387
14
256
3643
TAPES POSITION
X6
X4
X2
X3
X5
X7
X8
15
258
3901
TAPES POSITION
3403
3499
3595
3595
3690
3785
3901
96
96
95
95
116
498
Tap1
Tap2
Tap3
Tap4
Tap5
Tapes In percent
5
2.5
-2.5
-5.0
HV of each tape
34650
33825
33000
32175
31350
LV of each tape
400
400
400
400
400
In delta connection Vl=Vph
Rated KVA
400
400
400
400
400
lta connection Vl=Vph
I1 (Primary line current)
6.66
6.83
7.00
7.18
7.37
In Wye connection Il=Iph
I2(Secondary current)
577.35
577.35
577.35
577.35
577.35
nection Il=Iph
KVA
400.00
wire size No.

10.2 Chaina 4.05 1
10.78 duby 2.52 2
1.5 1.21 1.77 3
Strip size 3.53 4
1.5 x3.75 5.625 secondary 5
2.36 x 11.2 26.432 215
2.65x 9 214.65 247 6
3.35 x 7.5 25.125 7
2.65 x 11.2 178.08
1.5 x 4.75 7.125 primary
2.8 x10 28 3.8
2.8 x 11.8 33.04 3.8
1.1 x 520 572
1.1 x421 463.1
Det
Step No.
182 34.4 49 1st step
2nd step
182 34.4 49
182 34.4 49 3rd step
182 34.4 49 4th step
182 34.4 49 5th step
182 34.4 49 6th step
182 34.4 49 7th step
182 34.4 49 8th step
182 34.4 49 9th step
Step No.
C/l cm W/H cm
34.4 49.0 1st step
34.4 49.0 2nd step
34.4 49.0 3rd step
34.4 49.0 4th step
34.4 49.0 5th step
34.4 49.0 6th step
34.4 49.0 7th step
34.4 49.0 8th step
49.0 9th step

34.4 49 1st step
34.4 49 2nd step
34.4 49 3rd step
34.4 49 4th step
34.4 49 5th step
34.4 49 6th step
34.4 49 7th step
34.4 49 8th step
34.4 49

Approxima 582.71 -0.36
Calculated 583.06

No. Description LV
3 Connection Star


8 Transposition Yes
1.00
27.0
11 Turns per coil
12 No.of layer 2


19 End packing details 19.3 x 10, 34.05 20.0
20 Over length of coil 470.0
Approximate
22 Weight of covered conductor (considering coverage 112.2
of 11%for LV strip & 5% for
Design of Th
Given parameters
( iv ) Gap between core yoke and tank bottom
Based on the above internal clearances, let me form the tank dimensions as belo

Rounded off to
GYB +Bottom yoke insulation + W/H of core + 2 x width of 1st core step + 54 +
1050
Length
Brdeath
Height
730
k-factor
0.43
Description
Bare conductor 1
Oxide Covered thickness( Varnish) 2

Covered conductor 3
Gap between two consecutive conductors 4

Insulated size of conductors 5
with working tolerances 6

7
Turns per layer 8

Thermo flow : 9
Supporting strip 10
11
press board
Supporting strip 12
14
Step width (W)in mm Step width (W)in cm
178 17.8
170 17.0
155 15.5
140 14.0
125 12.5
110 11.0
95 9.5
75 7.5
45 4.5
DTAILS OF (B)
178 17.8
170 17.0
155 15.5
140 14.0
125 12.5
110 11.0
95 9.5
75 7.5
45 4.5
DTAILS OF (C)
178 17.8
170 17
155 16
140 14
125 13
110 11
95 10
75 8
45 4.5

HV Particulars
Cu,electrolytic grade Inside diameter of coil
Left wound Outside diameter of coi
Delta Mean diameter of coil
4.00 Mean length of turn (ml

TPC-0.3 mm No of turns (T)
1.61 Total length of conduct

2 width x 3 depth(2W x 3D) Current per phase
No Specific gravity of cop
1841.0 Cross sectional area o
1.00
1841.0 Bare weight of conducto
14
132
250
323
1657.02
46.0
470.0
179.2
199.0
ign of Thank
Values (mm)
40 W/H
50 HV OD
50 C/L
40 1st step width
20 Last step width
90
50 i.
nk dimensions as below: ii.
1094 iii
rounded off to iv
1140 v
423 vi
430 vii
viii
1051 L
1140 A
430 B
1050 C
D
290.00 E
306.00 F
G
H
I
I
K
L
A
B
C
D
E
F
G
H
I
I
K
M
Bm Cd
1.65 2.8
Length (mm) Radial (mm)

1.50 1.50
0.100 0.100
1.60 1.60
0.01 0.01
1.606 1.606
3.212 1.606
7,11,6,10.7,11 ( inter layer insulation)
132.00 30.96
+( 4+0.5+2) (Thermo flowl)
4 x 10 x 435 37
0.5 x 435 x 200 38.0
4 x 10 x 435 50.36
Step length (L) in cm Step length (L)in mm
84.6 846
83.8
838
82.3 823
80.8 808
79.3 793
77.8 778
76.3 763
74.3 743
71.3 713
668
668
Step length (L) in cm Step length (L) in mm
66.8 668
66.8 668
66.8 668
66.8 668
66.8 668
66.8 668
66.8 668
66.8 668
66.8 668

86.6 866
85.8 858
84.3 843
82.8 828
81.3 813
79.8 798
78.3 783
76.3 763
73.3 733
688
688
688
688
688
688
688

LV coil (mm) HV coil (mm)
190.00 250.00
226.00 323.00
208 286.5
653.5 900.1
27 1841
17643.2 1657022.0
577.35 8.89
8.9 8.9
383 2.86
60.17 42.18
180.50 126.53
Weight of covered conductor (considering coverage

490 Core stack

323 Chaneel width ( clamp width)
344.00 spacer or core suporter
178
75
Bottom core channel
Length of channel (L) 1092
A (Spacing distance between core studs) 922
B(spacing distance of tie rods) 344
(C)Hole to fix bottom foot support 613
(D) Spacing between coil support pad 896
(E) width of coil support pad: 58
(F) Lenght of coil support pad: 87
(G) Distance of core stud hole: 60
Top HV core channel
(F) Lenght of coil support pad: thickness 10 mm 87
Hole center for fixing ratio switch 890
Lifting plate height 212.5
Lifting plate width 58
thickness of lifting plate 10 mm
Top LV core channel
Lifting plate height 213
Three Slots
Et HV KV Vp-per phase(V)
8.6 15 15000
0.32 6.24
0.48
1.12
Estimation of window height Values (mm)

End packing insulation 23x2 46 no of layers
Axial length of HV coil 470 13.95
Upper and bottom yoke insulations 20
490
13.95

(2K) in mm !!
37.95 37.95 78
64.99
27.04 54
95.39 30.40 60
116.29 20.90 42
132.28 15.99 36
145.00 12.71 24
155.24 10.24 24
165.83 10.59 18
176.35 10.52 18
Total
354
L1 Of B2 L2 Of B2
94 84 39
90 80 27
82.5 72.5 30
75 65 21
67.5 57.5 18
60 50 12
52.5 42.5 12
42.5 32.5 9
27.5 17.5 9

78 61.713 289
54 41.076 200
60 42.131 222
42 26.965 156
36 20.887 133
24 12.401 89
24 10.836 89
18 6.516 67
18 4.000 67
Total
226.5

Particulars LV coil (mm) HV coil (mm)
Inside diameter of coil (D1) 190 250
Outside diameter of coil (D2) 226 323
Mean diameter of coil (Dm) Dm = 208 287
(D1 + D2)/2
Mean length of turn (mlt)Mlt = ( x 653.5 900.1

Dm)
Current per phase(I) in A 577.35 8.89

No of turns (T) 27 1841
Total length of conductor (L) ( L =mlt 17643.2 1657022.0
x T)
Specific gravity of copper (S) in 8.9 8.9
(g/cm3)
(A)in mm2 215 4.05
Bare weight of conductor being used 33.71 59.75
in one phase in Kg
Weight of LV and HV conductor:- 101.12 179.25
7%for LV strip & 5% for
188.209
HV wire including leads) In Kg
Resistivity of electrolytic copper(K) in 0.021 0.021
ohm-mm
Winding resistance per phase at 75 c (R) in ohm 0.0017 8.589
I2R x 3 for 3 phase at 75 c 1726.096 2035.883
Approximate stray loss for 400 KVA in W 400 LL in KW
Load loss at rated load and 75 c 4161.979 4.16
338.02
177.00
120.00
29.00
Rounding off to:

LV(V) Vs-per phase(V) primary current(Ip)
400 230.94 8.89
LV Design Values
Current per phase(Is) 577.35 No.
Current density(Cd) A/sq.mm 2.80 1
Conductor area(Aw) 214.65 2
Bare Strip size 2.65 x 9 3

Insulated Strip size 2.95 x9.3 4
Bare Strip Area 95.4 5
Turns per phase 13.3 6
No. of coil per phase 1.0 7
Turns per coil 13.3 8
No. of layers 2.0 9

10
11
12
14
No of pcieces 15
Weight in Kg
68.82 289 16
45.50
200 39.00
46.10 222 13.5
29.15 156 15
22.31 133 10.5
13.09 89 9
11.30 89 6
6.69 67 6
4.02 67 4.5
Total
246.97
Weight (Kg)
No of Plates in B No of Plates in B2
144 29.826 96
100 19.857 67
111 20.375 74
78 13.046 52
67 10.110 44
44 6.004 30
44 5.249 30
33 3.158 22
33 1.940 22
Total
109.6
division of 2k by 2 and 4 Wise orderng stacks Factors sectioning core in

39 39 10
14 66 7.5
15 96 7.5
10.5 117 7.5
9.0 135 7.5
6 147 7.5
6 159 4
5 168
5 177

No Particulars value
1 Core diameter 182

2 Core window height 490
3 Core limb center 344
4 Core gross area 249.12
5 Net core area 241.65
6 Working flax density in T 1.60

7 Grade of core being used 27-M4
8 Specific loss (W/Kg) at 1.6 T for 2 1.1

9 Handling factor (assumed) (on accou 25%
10 Effective core loss per kg ,includi 1.25
11 Total weight of core being used Kg 583.06
12 Calculated no-load loss in W 728.83
13 No load loss (guaranteed) in W ( m 990
HV length 1657.0
LV length 17.6 261.1708
A cu primary 16364.4444444444
A cu secondary 15588.45
A cu 31952.8944444444
Aw 89180
Add 200% towards handli
3.17
1.77
3.534
LV process
Description
Bare size of strip


Length of LV coil
Length of LV coil

Total window height
14.40
No of Plates in B1
48
33
37
26
22
15
15
11
11
75
95
110
125
140
155
170
178
170
1.6582.67)/(3230.94) = 1.35 A
Im= 1.35 A+(2 x 1.35 A ) =4.05 A




Therefore( I h+e)
Primary wire dia. Primary turn(N1)
2.01 1753.7
1.5
Gross core area (Ag)(sq
Length (mm) Radial(mm)

9.0 2.65
0.2 0.2
9.2 2.85
0.1 0.1
9.3 2.95
3.0 3.00
27.9 8.85
18.10
13.5
376.7
377 18
93 18
470 18mm ( Radial built of LV)
20 18.6
490 392.00
primary t 13.95
0
Stack of B2 Stack of B1
26 13
18 9
20 10
14 7
12 6
8 4
8 4
6 3
6 3

1.60 percentage Impedance Z(%)=
583.06
230.94 Efficiency:
1.349 Rated KVA
4.047 Load loss in KW

No-load loss in KW
990
230.94 ( i ) Efficiency at rated load and at unity power factor
1.429 (ii ) Efficiency at 75% load and at unity power factor
1.965 iii ) Efficiency at 50% load and at unity power factor
0.34% iv ) Efficiency at 25% load and at unity power factor

7 (viii) Efficiency at 25% load and at 0.8 power factor

259.81 ix) Load at which maximum efficiency will occur , K
5.236 (x) Maximum efficiency
15.709
1.9
25%
1384.775
1.777
15.810
2.74%
5%Vp (Addtional) 5% N1(Additional) Total primary turn(N1)
750 87.7 1841.4
1841
Gross core area (Ag)(sqr mm)core dia(sqr mm)

Core step width
24204 182.0 No. of steps
24204 182 1st step
24204 182 2nd step
24204 182 3rd step
24204 182 4th step
24204 182 5th step
24204 182 6th step
24204 182 7th step
24204 182 8th step
24204 182 9th step
376.65
93.35
8
19.884 9.94
13.238 6.62
13.584 6.79
8.697 4.35
6.740 3.37
4.003 2.00
3.499
2.105
1.293
Total Total
66.15 33.07
99.2
3.57
0.010
3.57
400
4.16
0.73
4.89
98.79
98.99
99.12
99.02
98.49
98.74
98.79
98.78
0.418
99.14
Axial length of coil Turn per layer No of Layer Seconadry turn(N2)
424 132.00 13.95 26.85
14 27
Step wdith SQRTof D and Stacks (K) in (mm) Required Stacks (K) i
178 37.95 37.95 39
170 64.99 27.04 27
155 95.39 30.40 30
140 116.29 20.90 21
125 132.28 15.99 18
110 145.00 12.71 12
95 155.24 10.24 12
75 165.83 10.59 9
45 176.35 10.52 9
Total stack 176.35 177.00

-0.65 Bm
1.60
-0.36
Secondary current(Is) Area of secondary wire
577.35 206.20
577.35 214.65
247.00
Core area
Radial build of secondary coil= 18 mm (Previously calcula
6942
Radial build of HV = 34 mm (Previously calculate
4590
4650 Radial clearance between core to LV coil (assumed) =
2940
2250 Core limb center calculations
1320 No.
1140 1
675 2
405
24912.00 3
-708.00 4
5
6
8
9
10
11
12
13

Description Radius(mm) Diameter (mm)
Core diameter (R x 2) 91.00 182
Radial gap between core and LV coil 4.00 4.00
186.00
188.00 4.00
LV Coil inside diameter 95 190
Radial build of LV coil 18 18
208
18
LV Coil outside diameter 113 226

Radial gap between LV & HV coil 12 12
238
244 12
HV coil inside diameter 125 250
Radial build of HV coil 36 36
252 286
288 36
HV coil outside diameter 293 323
296.00
Gap between HV limb and Phase 326 21
Total Window Height 490
Window space factor 3.02
26.19

37.95 39 26 13
27.04 27 18 9
30.40 30 20 10
20.90 21 14 7
15.99 18 12 6
12.71 12 8 4
10.24 12 8 4
10.59 9 6 3
10.52 9 6 3
176.35 177.00 112.00
Acu primary 3253.32

Acu secondary
A cu 6506.63
Aw 79380.00
Kw 0.08 0.16
344 AW in sq. m 25.47
0.16
Required No of plates B B/2

39 39.0 1 2
27 13.5 127 132
30 15.0 127 259
21 10.5 PRIMARY RADIAL B
18 9.0 Layers Wire depth
12 6.0 1 1.606
12 6.0 2 1.606
9 4.5 3 1.606
9 4 1.606
177 178 5 1.606
180 6 1.606
180 7 1.606
181 8 1.606
181 9 1.606
182 10 1.606
182 11 1.606
182 12 1.606
13 1.606
178 14 1.606
2
3 4 5 6
132 132 132 132
391 523 655 787
PRIMARY RADIAL BUILT CALCULATIONS
Thickness of layer insulaThermo flow Samation of wire depth an
1.12 2 5.452
0.96 2 5.132
0.96 0.320 2 5.772
0.96 2 5.132
0.96 2 5.132
0.96 0.640 2 6.412
0.96 2 5.132
0.96 13.0 2 31.132
0.96 0.320 2 5.772
0.96 2 5.132
0.96 2 5.132
0.96 2 5.132
1.12 0.80 2 7.052

2 3.212
2
7 8 9 10 11
132 132 132 132 132
919 1051 1183 1315 1447
Asending Order of HV di
Diameter required fAge paper Constant Length of Layer insulation
5.452 249.452 784 50 834
10.584 254.584 800 50 850
16.356 260.356 818 50 868
21.488 265.488 834 50 884
26.620 270.62 850 50 900
33.032 277.032 870 50 920
38.164 282.164 886 50 936

69.296 313.296 984 50 1034
75.068 319.068 1002 50 1052
80.200 324.2 1019 50 1069
1085
85.332 329.332 1035 50
90.464 334.464 1051 50 1101
1123
97.516 341.516 1073 50
100.728 344.728 1083 50 1133
50.364 294.364 924.771779881
12 13 14
132 132 130
1579 1711 1841
TAPES POSITION
of Layer insulation X6 1588 Tap
X4 1632 44 87.69
X2 1676 44
X3 1676
X5 1720 44 176
X7 1764 44
X8 1841 77 253
KVA
400.00
wire size No.

10.2 Chaina 1
10.78 duby 2
3
Strip size 4
1.5 x3.75 5.625 secondary 5
2.36 x 11. 26.432 247
2.65x 9 214.65 247 6
3.35 x 7.5 25.125 7
2.65 x 11. 178.08
1.5 x 4.75 7.125 primary
2.8 x10 28 3.8
2.8 x 11.8 33.04 3.8
1.1 x 520 572
1.1 x421 463.1
Step No.
185 35.6 46.0 1st step
185 35.6 46.0 2nd step
185 35.6 46.0 3rd step
185 35.6 46.0 4th step
185 35.6 46.0 5th step
185 35.6 46.0 6th step
185 35.6 46.0 7th step
185 35.6 46.0 8th step
D
Step No.
C/l cm W/H cm
35.6 46.0 1st step
35.6 46.0 2nd step
35.6 46.0 3rd step
35.6 46.0 4th step
35.6 46.0 5th step
35.6 46.0 6th step
35.6 46.0 7th step
35.6 46.0 8th step
D
35.6 46.0 1st step
35.6 46.0 2nd step
35.6 46.0 3rd step
35.6 46.0 4th step
35.6 46.0 5th step
35.6 46.0 6th step
35.6 46.0 7th step
35.6 46.0 8th step

Calculated 585.93

No. Description LV
3 Connection Star


8 Transposition Yes
1.00
27.0
11 Turns per coil
12 No.of layer 2


Approximate
of 11%for LV strip & 5% for HV wire includ
Design of Thank
Given parameters

Rounded off to
GYB +Bottom yoke insulation + W/H of core + 2 x width of 1st core step + 54 +H R/S + GR/S
1120
Length
Brdeath
Height
730
k-factor
0.43
Description
Bare conductor
Covered conductor
Turns per layer

Thermo flow :
Supporting strip
press board
Supporting strip

180 18.0
170 17.0
155 15.5
135 13.5
115 11.5
95 9.5
75 7.5
50 5.0
DTAILS OF (B)
180 18.0
170 17.0
155 15.5
135 13.5
115 11.5
95 9.5
75 7.5
50 5.0
DTAILS OF (C)
180 18.0
170 17.0
155 15.5
135 13.5
115 11.5
95 9.5
75 7.5
50 5.0

HV Particulars


1.00
10
176
248
336
1688.83
34.0
439.7
171.3
190.2
ign of Thank
Values (mm)
65 W/H
95 HV OD
65 C/L
50 1st step width
54 Last step width
94
50 i.
1181 iii
rounded off to iv
1210 v
496 vi
510 vii
viii
1072.7 L
1210 A
510 B
1120 C
D
290.00 E
306.00 F
G
H
I
I
K
L
A
B
C
D
E
F
G
H
I
I
K
M
Bm Cd
1.60 2.80

2.2 2.2
0.100 0.100
2.30 2.30
0.01 0.01
2.306 2.306
0.48mm( inter layer insulation)

175.93 31.13
+( 4+0.5+2) x 2 (Thermo flowl)
4 x 10 x 435 44.13
0.5 x 435 x 200 44.0
4 x 10 x 435
406 44 (Radial built of HV coil)
82.0 820
81.0 810
79.5 795
77.5 775
75.5 755
73.5 735
71.5 715
69.0 690
640
640
64.0 640
64.0 640
64.0 640
64.0 640
64.0 640
64.0 640
64.0 640
64.0 640

89.2 892
88.2 882
86.7 867
84.7 847
82.7 827
80.7 807
78.7 787
76.2 762
712.00
712.00
712.00
712.00
712.00
712.00
712.00
712.00

192.00 248.00
228.00 336.00
210 292
659.7 917.3
27 1841
17812.8 1688832.2
577.35 8.89
8.9 8.9
383 2.86
60.74 42.99
182.23 128.96

460 Core stack

180
50
Bottom core channel
Top HV core channel
Top LV core channel
Three Slots
8.60 15.00 15000

End packing insulation 17x2 34
460

(2K) in mm !!
42.72 42.72 88.00
72.97 30.25 64.00
101.00 28.02 56.00
126.49 25.50 48.00
144.91 18.42 32.00
158.75 13.83 28.00
169.12 10.37 20.00
178.12 9.00 20.00
Total
316.00
L1 Of B2 L2 Of B2
95 85 44.00
90 80 32.00
82.5 72.5 28.00
72.5 62.5 24.00
62.5 52.5 16.00
52.5 42.5 14.00
42.5 32.5 10.00
30 20 10.00

88.00 73.110 326
64.00 50.621 237
56.00 40.868 207
48.00 30.991 178
32.00 17.873 119
28.00 13.116 104
20.00 7.508 74
20.00 5.098 74
Total
239.2

(D1 + D2)/2

Dm)

x T)
(g/cm3)
(A)in mm2 247 3.80
in one phase in Kg
179.916
ohm-mm
I2R x 3 for 3 phase at 75 c 1514.971 2212.271
372.76
178.00
100.00
40.00
Rounding off to:

400 230.94 8.8888889
LV Design Values

No. of layers 2.0 9
Turns per layer 13.3 10

11
12
14
No of pcieces 15
Weight in Kg
75.19 326 16
51.65 237 44.00
41.20 207 16
30.76 178 14
17.47 119 12
12.63 104 8
7.12 74 7
4.75 74 5
Total 5
240.76
Weight (Kg)
163 32.306 109
119 22.392 79
104 18.106 69
89 13.757 59
59 7.949 40
52 5.845 35
37 3.351 25
37 2.281 25
Total
106.0
division of 2k by 2 and 4 Wise orderng stacks Tolerances

44.00 38.5 1
16.00 16 1
14.00 14.5 1
12.00 12.5 3
8.00 8.5 3
7.00 6 4
5.00 5.5 1
5.00 3.5 4
18
4.86

1 Core diameter 185



HV length 1688.8
LV length 17.8 257.5831
A cu primary 16364.4444444444
A cu 31952.8944444444
Aw 85044.5
3.17
1.77
LV process
Description
Bare size of strip


Length of LV coil
Length of LV coil

Total window height
76.00
104.00
128.00
144.00
158.00
168.00
178.00
No of Plates in B1
54
40
35
30
20
17
12
12
143.6
119.5
108.4
95.6
66.0
48.4
41.7
29.9
1.6582.67)/(3230.94) = 1.35 A
Im= 1.35 A+(2 x 1.35 A ) =4.05 A




Therefore( I h+e)
2.010 1753.7
1.5

9.0 2.65
0.2 0.2
9.2 2.85
0.1 0.1
9.3 2.95
3.0 3.00
27.9 8.85
18.10
13.0
362.7
368 18
72 18
20
460
88 44.00
64 16.00
56 14.00
48 12.00
32 8.00
28 7.00
20 5.00
20 5.00
356
178
29.3333333333 14.67
21.3333333333 10.67
18.6666666667 9.33
16 8.00
10.6666666667 5.33
9.3333333333 4.67
6.6666666667 3.33
6.6666666667 3.33
Wise orderng plates wisely ordering of pcies

144 144
120 264
108 372
96 468
66 534
48 582
42 624
30 654
calculated value
original value

585.93
230.94 Efficiency:
1.332 Rated KVA

No-load loss in KW
990


15.787
1.9
25%
1391.592
1.785
15.887
2.75%
750 88 1841.4
1841

Core step width
24961 184.9 No. of steps
24961 185 1st step
24961 185 2nd step
24961 185 3rd step
24961 185 4th step
24961 185 5th step
24961 185 6th step
24961 185 7th step
24961 185 8th step
44.00 44
32.00 76
28.00 104
24.00 128
16.00 144
14.00 158
10.00 168
10.00 178
178
21.537 10.77
14.928 7.46
12.070 6.04
9.171 4.59
5.299 2.65
3.896 1.95
2.234
1.520
Total Total
66.90 33.45
100.4
wisely ordered stackes wisely ordered plates stacks
38.5 144 42.72
70.5 264 30.25
99.5 372 28.02
124.5 468 25.50
141.5 534 18.42
153.5 582 13.83
164.5 624 10.37
171.5 654 9.00
176.36 sum * by 0.27
178.00 176.58 178.12
176.36
3.79
0.013
3.79
400
4.13
0.73
4.86
98.80
98.99
99.13
99.02
98.50
98.74
98.80
98.78
0.421
99.14
406 175.93 10.46 26.85
11 27
180 42.72 42.72 44
170 72.97 30.25 32
155 101.00 28.02 28
135 126.49 25.50 24
115 144.91 18.42 16
95 158.75 13.83 14
75 169.12 10.37 10
50 178.12 9.00 10

0.12 Bm
1.57
-0.17
-1.240 38.880
0.810 32.400
-0.830 29.160
-0.640 25.920
0.830 17.820
0.640 12.960
0.9 11.340
0.660 8.100
1.130
1.13 176.58
577.35 206.20
577.35 214.65
247.00
Core area Coil diameter and core limb

7920.00
5440.00
Radial clearance between core to LV coil (assumed) =
4340.00
3240.00
1840.00 Core limb center calculations
1330.00 No.
750.00 1
500.00 2

25360.00 3
-399.00 4
37.037037037
5
6
8
9
10
11
12
13

188.50
190.50 3.50
210
18

238
243 10
250 292
294 44
302.00
26.19

42.72 44 -1.28 150.00
30.25 32 -1.75 114.00
28.02 28 0.02 -3.03
25.50 24 1.50 -3.00
18.42 16 2.42 -0.58
13.83 14 -0.17 -0.21
10.37 10 0.37
9.00 10 -1.00
178.12 178.00 0.12

158.75 178.00 B2 B
0.27 1.50 20
0.27 1.50 24
0.27 1.50 36.00
0.27 1.50 36.00
0.27 1.50 48
0.27 1.50 68.00
0.27 1.50 128.00

0.27 1.50
Acu primary 3253.32

Acu secondary
A cu 6506.63
Aw 78608.70
Kw 0.08 0.16
356 AW in sq. m 25.55
38.880 1 2 3
32.400 270 270 271
29.160 270 540 811
25.920 Odd Depth of odd
17.820 1 3.260
12.960 3.00 2.940
11.340 5 8.560
8.100 7.00 2.940
176.58 9 2.940
K 11.00 2.940
13 16.560
15.00 2.940
17 3.260
4 5 6 7
270 270 270 270
1081 1351 1621 1891
Even Depth of Even Sum of odd & even ID of LV plus tolera
2 2.940 6.200 244
4 2.940 5.880 250
6 2.940 11.500 262
8 2.940 5.880 267
10 2.940 5.880 273
12 2.940 5.880 279
14 2.940 19.500 299
16 2.940 5.880 305
18 2.709 5.969 311
8 9 10 11 12 13 14
270 270 270 270 270 270 270
2161 2431 2701 2971 3241 3511 3781
Circufrance Tolerance Total lengtEnd insulation TAPES POSITION
767 50 817 787 817 X6
786 50 836 806 836 X4
822 50 872 842 872 X2
840 50 890 860 890 X3
859 50 909 879 909 X5
877 50 927 897 927 X7
938 50 988 958 988 X8
957 50 1007 977 1007
976 50 1026 996 1026
15
270
4051
TAPES POSITION
3553
3649 96
3745 96
3745
3840 95
3935 95
4051 116 498
KVA
400.00
wire size No.

10.2 Chaina 1
10.78 duby 2
3
Strip size 4
1.5 x3.75 5.625 secondary 5
2.36 x 11. 26.432 247
2.65x 9 214.65 247 6
3.35 x 7.5 25.125 7
2.65 x 11. 178.08
1.5 x 4.75 7.125 primary
2.8 x10 28 2.8
2.8 x 11.8 33.04 2.8
1.1 x 520 572
1.1 x421 463.1
Step No.
184 37.5 50.0 1st step
184 37.5 50.0 2nd step
184 37.5 50.0 3rd step
184 37.5 50.0 4th step
184 37.5 50.0 5th step
184 37.5 50.0 6th step
184 37.5 50.0 7th step
184 37.5 50.0 8th step
D
Step No.
C/l cm W/H cm
37.5 50.0 1st step
37.5 50.0 2nd step
37.5 50.0 3rd step
37.5 50.0 4th step
37.5 50.0 5th step
37.5 50.0 6th step
37.5 50.0 7th step
37.5 50.0 8th step
D
37.5 50.0 1st step
37.5 50.0 2nd step
37.5 50.0 3rd step
37.5 50.0 4th step
37.5 50.0 5th step
37.5 50.0 6th step
37.5 50.0 7th step
37.5 50.0 8th step

Calculated 615.74

No. Description LV
3 Connection Star


8 Transposition Yes

1.00
27.0
11 Turns per coil
12 No.of layer 2

Approximate
Design of Thank
Given parameters

Rounded off to
1120
Length
Brdeath
Height
730
k-factor
0.43
Description
Bare conductor
Covered conductor
Turns per layer

Thermo flow :
Supporting strip
press board
Supporting strip

180 18.0
170 17.0
155 15.5
135 13.5
115 11.5
95 9.5
75 7.5
50 5.0
DTAILS OF (B)
180 18.0
170 17.0
155 15.5
135 13.5
115 11.5
95 9.5
75 7.5
50 5.0
DTAILS OF (C)
180 18.0
170 17.0
155 15.5
135 13.5
115 11.5
95 9.5
75 7.5
50 5.0

HV Particulars



1.00
13
189
246
354
2313.78
38.0
473.6
256.7
284.9
ign of Thank
Values (mm)
65 W/H
95 HV OD
65 C/L
50 1st step width
54 Last step width
94
50 i.
1237 iii
rounded off to iv
1210 v
514 vi
510 vii
viii
1112.6 L
1210 A
510 B
1120 C
D
290.00 E
306.00 F
G
H
I
I
K
L
A
B
C
D
E
F
G
H
I
I
K
M
Bm Cd
1.60 2.50

2.2 2.2
0.100 0.100
2.28 2.28
0.01 0.01
2.29 2.29

189.39 38.51
+ 7.5 x 2 (Thermo flowl)
4 x 10 x 435 53.99
0.5 x 435 x 200 54.0
4 x 10 x 435 54.00
86.0 860
85.0 850
83.5 835
81.5 815
79.5 795
77.5 775
75.5 755
73.0 730
680
680
68.0 680
68.0 680
68.0 680
68.0 680
68.0 680
68.0 680
68.0 680
68.0 680

93.0 930
92.0 920
90.5 905
88.5 885
86.5 865
84.5 845
82.5 825
80.0 800
750.00
750.00
750.00
750.00
750.00
750.00
750.00
750.00

190.00 246.00
226.00 354.00
208 300
653.5 942.5
27 2455
17643.2 2313783.0
577.35 6.67
8.9 8.9
383 2.86
60.17 58.90
180.50 176.69

500 Core stack

180
50
Bottom core channel
Top HV core channel
Top LV core channel
Three Slots
8.60 20.00 20000
Final wire diameter

2.30
500

(2K) in mm !!
38.16 38.16 77.76
70.40 32.24 64.80
99.15 28.75 58.32
125.02 25.87 51.84
143.63 18.61 35.64
157.58 13.94 25.92
168.02 10.44 22.68
177.08 9.06 16.20
Total
314.28
L1 Of B2 L2 Of B2
95 85 38.88
90 80 32.40
82.5 72.5 29.16
72.5 62.5 25.92
62.5 52.5 17.82
52.5 42.5 12.96
42.5 32.5 11.34
30 20 8.10

77.76 68.550 288
64.80 54.360 240
58.32 45.110 216
51.84 35.443 192
35.64 21.061 132
25.92 12.836 96
22.68 8.993 84
16.20 4.358 60
Total
250.7

(D1 + D2)/2

Dm)
x T)
(g/cm3)
(A)in mm2 247 4.15
in one phase in Kg
269.506
ohm-mm
I2R x 3 for 3 phase at 75 c 1500.026 1559.319
1040.65
176.58
100.00
40.00
Rounding off to:

400 230.94 6.667
AWG 9.30
LV Design Values

No. of layers 2.0 9

11
12
14
No of pcieces 15
Weight in Kg
70.59 288 16
55.55 240 38.88
45.59 216 16.2
35.29 192 14.58
20.67 132 12.96
12.42 96 8.91
8.58 84 6.48
4.08 60 5.67
Total 4.05
252.77
Weight (Kg)
144 30.619 96
120 24.303 80
108 20.194 72
96 15.894 64
66 9.460 44
48 5.775 32
42 4.052 28
30 1.967 20
Total
112.3 112.3

38.88 38.5 1
16.20 16 1
14.58 14.5 1
12.96 12.5 3
8.91 8.5 3
6.48 6 4
5.67 5.5 1
4.05 3.5 4
18
4.86

1 Core diameter 184



HV length 2313.8
LV length 17.6 220.3205
A cu primary 16366.6666666667
A cu 31955.1166666667
Aw 91926.4
2.67
2.78
3.720
LV process
Description
Bare size of strip


Length of LV coil
Length of LV coil

Total window height
71.28
100.44
126.36
144.18
157.14
165.24
173.34
No of Plates in B1
48
40
36
32
22
16
14
10
143.6
119.5
108.4
95.6
66.0
48.4
41.7
29.9
1.6582.67)/(3230.94) = 1.35 A
Im= 1.35 A+(2 x 1.35 A ) =4.05 A




Therefore( I h+e)
1.843 2338.3
1.88
2.176

9.0 2.65
0.2 0.2
9.2 2.85
0.1 0.1
9.3 2.95
3.0 3.00
27.9 8.85
18.10
14.0
390.6
396 18
78 18
26
500
77.76 38.88
64.8 16.20
58.32 14.58
51.84 12.96
35.64 8.91
25.92 6.48
22.68 5.67
16.2 4.05
353.16
176.58
25.92 12.96
21.6 10.80
19.44 9.72
17.28 8.64
11.88 5.94
8.64 4.32
7.56 3.78
5.4 2.70

144 144
120 264
108 372
96 468
66 534
48 582
42 624
30 654
calculated value
original value

615.74
230.94 Efficiency:
1.416 Rated KVA

No-load loss in KW
990


16.590
1.9
25%
1462.391
1.876
16.696
2.89%
1000 117 2455.2
2455

Core step width
24961 183.9 No. of steps
24961 184 1st step
24961 184 2nd step
24961 184 3rd step
24961 184 4th step
24961 184 5th step
24961 184 6th step
24961 184 7th step
24961 184 8th step
38.88 39
32.40 71
29.16 100
25.92 126
17.82 144
12.96 157
11.34 168
8.10 177
177
20.413 10.21
16.202 8.10
13.463 6.73
10.596 5.30
6.307 3.15
3.850 1.92
2.702 1.35
1.312 0.66
Total Total
74.84 37.42
112.3
38.5 144 38.16
70.5 264 32.24
99.5 372 28.75
124.5 468 25.87
141.5 534 18.61
153.5 582 13.94
164.5 624 10.44
171.5 654 9.06
176.36 sum * by 0.27
176.58 176.58 177.08
176.36
3.91
0.011
3.91
400
3.46
0.77
4.23
98.95
99.10
99.19
99.02
98.70
98.88
98.87
98.78
0.472
99.19
436 189.39 12.96 26.85
13 27
180 38.16 38.16 38.88
170 70.40 32.24 32.40
155 99.15 28.75 29.16
135 125.02 25.87 25.92
115 143.63 18.61 17.82
95 157.58 13.94 12.96
75 168.02 10.44 11.34
50 177.08 9.06 8.10

0.50 Bm
1.59
-0.49
-1.240 38.880
0.810 32.400
-0.830 29.160
-0.640 25.920
0.830 17.820
0.640 12.960
0.9 11.340
0.660 8.100
1.130
1.13 176.58
577.35 230.94
577.35 214.65
247.00

6998.40
5508.00
4519.80
3499.20
1231.20 No.
850.50 1
405.00 2

25061.40 3
-100.40 4
30
5
6
8
9
10
11
12
13

187.00
189.00 3.00
208
18

236
241 10
248 300
302 54
310.00
26.19

38.16 38.88 -0.72 150.00
32.24 32.40 -0.16 114.00
28.75 29.16 -0.41 -0.88
25.87 25.92 -0.05 -1.29
18.61 17.82 0.79 -0.50
13.94 12.96 0.98 -1.40
10.44 11.34 -0.90
9.06 8.10 0.96
177.08 176.58 0.50

157.58 176.58 B2 B
0.27 1.50 20
0.27 1.50 24
0.27 1.50 36.00
0.27 1.50 36.00
0.27 1.50 48
0.27 1.50 68.00
0.27 1.50 128.00

0.27 1.50
Acu primary 6814.86

Acu secondary
A cu 13629.72
Aw 95423.60
Kw 0.14 0.16
375 AW in sq. m 16.78
38.880 1 2 3
32.400 270 270 271
29.160 270 540 811
25.920 Odd Depth of odd
17.820 1 3.236
12.960 3.00 2.916
11.340 5 8.560
8.100 7.00 2.916
176.58 9 2.916
K 11.00 2.916
13 16.560
15.00 2.916
17 3.236
4 5 6 7
270 270 270 270
1081 1351 1621 1891
Even Depth of Even Sum of odd & even ID of LV plus tolera
2 2.916 6.153 242
4 2.916 5.833 248
6 2.916 11.476 259
8 2.916 5.833 265
10 2.916 5.833 271
12 2.916 5.833 277
14 2.916 19.476 296
16 2.916 5.833 302
18 2.709 5.945 308
8 9 10 11 12 13 14
270 270 270 270 270 270 270
2161 2431 2701 2971 3241 3511 3781
Circufrance Tolerance Total lengtEnd insulation TAPES POSITION
761 50 811 781 811 X6
779 50 829 799 829 X4
815 50 865 835 865 X2
833 50 883 853 883 X3
852 50 902 872 902 X5
870 50 920 890 920 X7
931 50 981 951 981 X8
950 50 1000 970 1000
968 50 1018 988 1018
15
270
4051 Tapes In percent HV of each tape
TAPES POSITION Tap1 5 21000
3553 Tap2 2.5 20500
3649 96 Tap3 20000
3745 96 Tap4 -2.5 19500
3745 Tap5 -5.0 19000
3840 95
3935 95
4051 116 498
In delta connection Vl=Vph In Wye connection Il=Iph
LV of each tape Rated KVA
400 400 11.00 577.35
400 400 11.27 577.35
400 400 11.55 577.35
400 400 11.84 577.35
400 400 12.15 577.35
KVA
400.00
wire size No.

10.2 Chaina 1
10.78 duby 2
3
Strip size 4
1.5 x3.75 5.625 secondary 5
2.36 x 11. 26.432 247
2.65x 9 214.65 247 6
3.35 x 7.5 25.125 7
2.65 x 11. 178.08
1.5 x 4.75 7.125 primary
2.8 x10 28 2.8
2.8 x 11.8 33.04 2.8
1.1 x 520 572
1.1 x421 463.1
Step No.
184 35.8 49.8 1st step
184 35.8 49.8 2nd step
184 35.8 49.8 3rd step
184 35.8 49.8 4th step
184 35.8 49.8 5th step
184 35.8 49.8 6th step
184 35.8 49.8 7th step
184 35.8 49.8 8th step
D
Step No.
C/l cm W/H cm
35.8 49.8 1st step
35.8 49.8 2nd step
35.8 49.8 3rd step
35.8 49.8 4th step
35.8 49.8 5th step
35.8 49.8 6th step
35.8 49.8 7th step
35.8 49.8 8th step
D
35.8 49.8 1st step
35.8 49.8 2nd step
35.8 49.8 3rd step
35.8 49.8 4th step
35.8 49.8 5th step
35.8 49.8 6th step
35.8 49.8 7th step
35.8 49.8 8th step

Calculated 602.04

No. Description LV
3 Connection Star

8 Transposition Yes

1.00
27.0
11 Turns per coil
12 No.of layer 2

Approximate
Design of Thank
Given parameters

Rounded off to
1120
Length
Brdeath
Height
730
k-factor
0.43
Description
Bare conductor
Covered conductor
Turns per layer

Thermo flow :
Supporting strip
press board
Supporting strip

180 18.0
170 17.0
155 15.5
135 13.5
115 11.5
95 9.5
75 7.5
50 5.0
DTAILS OF (B)
180 18.0
170 17.0
155 15.5
135 13.5
115 11.5
95 9.5
75 7.5
50 5.0
DTAILS OF (C)
180 18.0
170 17.0
155 15.5
135 13.5
115 11.5
95 9.5
75 7.5
50 5.0

HV Particulars


1.00
11
227
246
336
2244.37
38.0
471.7
171.5
190.4
ign of Thank
Values (mm)
65 W/H
100 HV OD
65 C/L
50 1st step width
54 Last step width
94
50 i.
1185 iii
rounded off to iv
1190 v
501 vi
504 vii
viii
1110.7 L
1190 A
504 B
1140 C
D
290.00 E
306.00 F
G
H
I
I
K
L
A
B
C
D
E
F
G
H
I
I
K
M
Parameters
Calculated Weight of co
Measured Weight of bi
Total wieight of insula
Bm Cd
1.60 2.50

1.9 1.9
0.100 0.100
1.98 1.98
0.01 0.01
1.989 1.989

227.19 29.88
4 x 10 x 435 45.36
0.5 x 435 x 200 45.4
4 x 10 x 435 45.00
85.8 858
84.8 848
83.3 833
81.3 813
79.3 793
77.3 773
75.3 753
72.8 728
678
678
67.8 678
67.8 678
67.8 678
67.8 678
67.8 678
67.8 678
67.8 678
67.8 678

89.6 896
88.6 886
87.1 871
85.1 851
83.1 831
81.1 811
79.1 791
76.6 766
716.00
716.00
716.00
716.00
716.00
716.00
716.00
716.00

190.00 246.00
226.00 336.00
208 291
653.5 914.2
27 2455
17643.2 2244369.5
577.35 6.67
8.9 8.9
383 2.86
60.17 57.13
180.50 171.38
Parameters Kg Values
Calculated Weight of copper per transform 287.87
Measured Weight of bith insulation & co 300
Weight of Insulations 12.13
498 Core stack

180
50
Bottom core channel
Top HV core channel
Top LV core channel
Three Slots
Kg /Transformer Unit price per Kg in $

287.87 19.9203187251
300 3.1
12.13 2.34
49.8 2.34
Sum
8.60 20.00 20000
wire diameter
1.91
498

(2K) in mm !!
38.16 38.16 77.76
70.40 32.24 64.80
99.15 28.75 58.32
125.02 25.87 51.84
143.63 18.61 35.64
157.58 13.94 25.92
168.02 10.44 22.68
177.08 9.06 16.20
Total
314.28
L1 Of B2 L2 Of B2
95 85 38.88
90 80 32.40
82.5 72.5 29.16
72.5 62.5 25.92
62.5 52.5 17.82
52.5 42.5 12.96
42.5 32.5 11.34
30 20 8.10

77.76 65.018 288
64.80 51.581 240
58.32 42.830 216
51.84 33.678 192
35.64 20.027 132
25.92 12.215 96
22.68 8.564 84
16.20 4.153 60
Total
238.1

(D1 + D2)/2

Dm)
x T)
(g/cm3)
(A)in mm2 247 2.86
in one phase in Kg
180.093
ohm-mm
2
1500.026 2195.587
404.39
176.58
100.00
40.00
Rounding off to:

Total cost in $ Unit cost In Birr Total cost in Birr
5734.5 400 115148.84
941.2 63 18900.00
28.4 46.8 567.59
116.5 46.8 2330.64
6820.7 Sum 136947.07
400 230.94 6.667
WDWOI
WDWI
LV Design Values


7
No. of layers 2.0 9

11
12
14
No of pcieces 15
Weight in Kg
70.39 288 16
55.40 240 38.88
45.46 216 16.2
35.19 192 14.58
20.61 132 12.96
12.38 96 8.91
8.55 84 6.48
4.07 60 5.67
Total 4.05
252.06
Weight (Kg)
144 30.520 96
120 24.225 80
108 20.130 72
96 15.844 64
66 9.431 44
48 5.758 32
42 4.040 28
30 1.962 20
Total
111.9 111.9

38.88 38.5 1
16.20 16 1
14.58 14.5 1
12.96 12.5 3
8.91 8.5 3
6.48 6 4
5.67 5.5 1
4.05 3.5 4
18
4.86

1 Core diameter 184



HV length 2244.4
LV length 17.6 237.4528
A cu primary 16366.6666666667
A cu 31955.1166666667
Aw 91576.8
287.87 Add 200% towards handli
2.67
2.78
2.862
LV process
Description
Bare size of strip


Length of LV coil
Length of LV coil

Total window height
71.28
100.44
126.36
144.18
157.14
165.24
173.34
No of Plates in B1
48
40
36
32
22
16
14
10
143.6
119.5
108.4
95.6
66.0
48.4
41.7
29.9
1.6582.67)/(3230.94) = 1.35 A
Im= 1.35 A+(2 x 1.35 A ) =4.05 A



Therefore( I h+e)
1.843 2338.3
1.88 2338.0
1.909

9.0 2.65
0.2 0.2
9.2 2.85
0.1 0.1
9.3 2.95
3.0 3.00
27.9 8.85
18.10
13.0
362.7
396 18
76 18
26
498
77.76 38.88
64.8 16.20
58.32 14.58
51.84 12.96
35.64 8.91
25.92 6.48
22.68 5.67
16.2 4.05
353.16
176.58
25.92 12.96
21.6 10.80
19.44 9.72
17.28 8.64
11.88 5.94
8.64 4.32
7.56 3.78
5.4 2.70

144 144
120 264
108 372
96 468
66 534
48 582
42 624
30 654
calculated value
original value

602.04
230.94 Efficiency:
1.385 Rated KVA

No-load loss in KW
990


16.221
1.9
25%
1429.840
1.834
16.324
2.83%
1000 116.9 2455.2
117 2455

Core step width
24961 183.9 No. of steps
24961 184 1st step
24961 184 2nd step
24961 184 3rd step
24961 184 4th step
24961 184 5th step
24961 184 6th step
24961 7th step
184
24961 184 8th step
32.40 #VALUE!
29.16 #VALUE!
25.92 #VALUE!
17.82 #VALUE!
12.96 #VALUE!
11.34 #VALUE!
8.10 #VALUE!
138
20.347 10.17
16.150 8.07
13.420 6.71
10.563 5.28
6.288 3.14
3.838 1.92
2.694 1.35
1.308 0.65
Total Total
74.61 37.30
111.9
38.5 144 38.16
70.5 264 32.24
99.5 372 28.75
124.5 468 25.87
141.5 534 18.61
153.5 582 13.94
164.5 624 10.44
171.5 654 9.06
176.36 sum * by 0.27
176.58 176.58 177.08
176.36
3.52
0.013
3.52
400 Ratio
Primary rated voltage Tap Position
4.10
0.75 20000 1
4.85 20000 2
98.80 20000 N
98.99 20000 4
99.12 20000 5
99.00
98.51
98.74
98.79
98.76
0.429
99.13
434 227.19 10.81 26.85
11 27
180 38.16 38.16 38.88
170 70.40 32.24 32.40
155 99.15 28.75 29.16
135 125.02 25.87 25.92
115 143.63 18.61 17.82
95 157.58 13.94 12.96

11.34
75 168.02 10.44
50 177.08 9.06 8.10

0.50 Bm
1.59
-0.49
-1.240 38.880
0.810 32.400
-0.830 29.160
-0.640 25.920
0.830 17.820
0.640 12.960
0.9 11.340
0.660 8.100
1.130
1.13 176.58
Perceent in Tapping Voltages of diffeSecondary Phase volt Voltage ratio
5.0 21000 231 90.9327
2.5 20500 231 88.7676
20000 231 86.6025
-2.5 19500 231 84.4375
-5.0 19000 231 82.2724

577.35 230.94
577.35 214.65
247.00

6998.40
5508.00
4519.80
3499.20
1231.20 No.
850.50 1
405.00 2

25061.40 3
-100.40 4
30
5
6
8
9
10
11
12
13
position:
Total turns Secondary turns
2455.1820197289 27.00
2396.7253049734 27.00
2338.268590218 27.00
2279.8118754625 27.00
2221.3551607071 27.00


187.00
189.00 3.00
208
18

236
241 10
248 291
293 45
301.00
Turns Ratio Percentage Error
90.9327 0.000000000000
88.7676 0.000000000000
86.6025 0.000000000000
84.4375 0.000000000000
82.2724 0.000000000000
26.19

38.16 38.88 -0.72 150.00
32.24 32.40 -0.16 114.00
28.75 29.16 -0.41 -0.88
25.87 25.92 -0.05 -1.29
18.61 17.82 0.79 -0.50
13.94 12.96 0.98 -1.40
10.44 11.34 -0.90
9.06 8.10 0.96
177.08 176.58 0.50

157.58 176.58 B2 B
0.27 1.50 20
0.27 1.50 24
0.27 1.50 36.00
0.27 1.50 36.00
0.27 1.50 48
0.27 1.50 68.00
0.27 1.50 128.00

0.27 1.50
Acu primary 6814.86

Acu secondary
A cu 13629.72
Aw 86102.10
Kw 0.16 0.16
358 AW in sq. m 15.14
38.880 1 2 3
32.400 216 227 227
29.160 216 443 670
25.920 primary End insulation
17.820 40 19
12.960 42 21.00
11.340
8.100
176.58
K
4 5 6 7
227 227 227 227
897 1124 1351 1578
8 9 10 11
227 227 196 227
1805 2032 2228 2455
TAPES POSITION
X6 2065
X4 2124 59
X2 2183 59 117
X3 2183
X5 2241 58
X7 2299 58
X8 2455 156 390
Tapes In percent
HV of each tape
Tap1 5 21000 400 400
Tap2 2.5 20500 400 400
Tap3 20000 400 400
Tap4 -2.5 19500 400 400
Tap5 -5.0 19000 400 400
11.00 577.35
11.27 577.35
11.55 577.35
11.84 577.35
12.15 577.35
KVA
315
wire size No.

10.2 Chaina 1
10.78 duby 2
3
Strip size 4
1.5 x3.75 5.625 secondary 5
2.36 x 11. 26.432 204
2.65x 9 214.65 204 6
3.35 x 7.5 25.125 7
2.65 x 11. 178.08
1.5 x 4.75 7.125 primary
2.8 x10 28 2.03
2.8 x 11.8 33.04 2.03
1.1 x 520 572
1.1 x421 463.1
Step No.
171 36.2 49.0 1st step
171 36.2 49.0 2nd step
171 36.2 49.0 3rd step
171 36.2 49.0 4th step
171 36.2 49.0 5th step
171 36.2 49.0 6th step
171 36.2 49.0 7th step
171 36.2 49.0 8th step
D
Step No.
C/l cm W/H cm
36.2 49.0 1st step
36.2 49.0 2nd step
36.2 49.0 3rd step
36.2 49.0 4th step
36.2 49.0 5th step
36.2 49.0 6th step
36.2 49.0 7th step
36.2 49.0 8th step
D
36.2 49.0 1st step
36.2 49.0 2nd step
36.2 49.0 3rd step
36.2 49.0 4th step
36.2 49.0 5th step
36.2 49.0 6th step
36.2 49.0 7th step
36.2 49.0 8th step

Calculated 514.93

No. Description LV
3 Connection Star


8 Transposition Yes
1.00
31.0
11 Turns per coil
12 No.of layer 2


Approximate
Design of Tank
Given parameters

Rounded off to
1120
Length
Brdeath
Height
730
k-factor
0.42
Description
Bare conductor
Covered conductor
Turns per layer

Thermo flow :
Supporting strip
press board
Supporting strip

165 16.5
150 15.0
135 13.5
120 12.0
105 10.5
90 9
70 7
40 4
DTAILS OF (B)
165 16.5
150 15.0
135 13.5
120 12.0
105 10.5
90 9.0
70 7.0
40 4.0
DTAILS OF (C)
165 16.5
150 15.0
135 13.5
120 12.0
105 10.5
90 9.0
70 7.0
40 4.0

HV Particulars


1.00
18
259
236
344
4237.35
44.0
460.0
229.7
254.9
ign of Tank
Values (mm)
65 W/H
115 HV OD
65 C/L
50 1st step width
54 Last step width
94
50 i.
1201 iii
rounded off to iv
1200 v
524 vi
525 vii
viii
1073 L
1200 A
525 B
1120 C
D
290.00 E
306.00 F
G
H
I
I
K
L
A
B
C
D
E
F
G
H
I
I
K
M
Bm Cd
1.60 3.00

1.50 1.50
0.100 0.100
1.60 1.60
0.01 0.01
1.606 1.606

259.03 40.43
4 x 10 x 435 53.43
0.5 x 435 x 200 53.4
4 x 10 x 435 54.00
82.0 820
80.5 805
79.0 790
77.5 775
76.0 760
74.5 745
72.5 725
69.5 695
655
655
65.5 655
65.5 655
65.5 655
65.5 655
65.5 655
65.5 655
65.5 655
65.5 655

88.9 889
87.4 874
85.9 859
84.4 844
82.9 829
81.4 814
79.4 794
76.4 764
724
724
724
724
724
724
724
724

179.00 236.00
218.00 344.00
198.5 290
623.6 911.1
31 4651
19331.8 4237348.8
454.66 3.18
8.9 8.9
383 2.86
65.92 107.86
197.77 323.57

490 Core stack

362 spacer or core suporter
165
40
Bottom core channel
Top HV core channel
Top LV core channel
Three Slots
7.45 33.00 33000

490

(2K) in mm !!
44.90 44.90 89.10
82.10 37.20 77.76
104.96 22.85 45.36
121.82 16.87 32.40
134.97 13.14 25.92
145.40 10.43 23.76
156.02 10.62 19.44
166.26 10.24 18.36
Total
294.30
L1 Of B2 L2 Of B2
87.5 77.5 44.55
80 70 38.88
72.5 62.5 22.68
65 55 16.20
57.5 47.5 12.96
50 40 11.88
40 30 9.72
25 15 9.18
166.05

89.10 69.983 330
77.76 56.173 288
45.36 29.831 168
32.40 19.157 120
25.92 13.561 96
23.76 10.774 88
19.44 6.957 72
18.36 3.837 68.00
Total 18.36
210.3

(D1 + D2)/2

Dm)

x T)
(g/cm3)
(A)in mm2 204 2.03
in one phase in Kg
241.152
ohm-mm
I2R x 3 for 3 phase at 75 c 1234.116 1331.341
919.54
166.05
100.00
32.50
Rounding off to:

888
400 230.94 3.18
LV Design Values

No. of layers 2.0 9

11
12
14
No of pcieces 15
Weight in Kg
71.46 330 16
56.69 288
29.76 168
18.90 120
13.23 96
10.39 88
6.61 72
3.57 68
Total
210.61
Weight (Kg)
165 31.228 110.00
144 25.100 96.00
84 13.348 56.00
60 8.583 40.00
48 6.084 32.00
44 4.840 29.33
36 3.130 24.00
34 1.730 22.67
615 Total 410
94.0
division of k by 2 and 4 Wise orderng stacks Required no of plates

44.90 44.55 165
37.20 38.88 144
22.85 22.68 84
16.87 16.20 60
13.14 12.96 48
10.43 11.88 44
10.62 9.72 36
10.24 9.18 34
166.26 166 615
166.05

1 Core diameter 171



HV length 4237.3
LV length 19.3 196.3367
A cu primary 14798.6363636364
A cu 28893.0963636364
Aw 83790
1.06
1.77
LV process
Description
Bare size of strip

Space required to accommodate 15.5T + 2

Length of LV coil
End insulation (End packing) mm on either side of coil (
Length of LV coil

Total window height
No of Plates in B1
55.00
48.00
28.00
20.00
16.00
14.67
12.00
11.33
205
Plates of A or C
330
288
168
120
96
88
72
68
1.6582.67)/(3230.94) = 1.35 A
Im= 1.35 A+(2 x 1.35 A ) =4.05 A




Therefore( I h+e)
1.162 4429.7
1.5
Gross core ar

11.2 2.65
0.2 0.2
11.4 2.85
0.1 0.1
11.5 2.95
2.0 3.00
23.0 8.85
18.10
16.0
368.0
374 18
86 18
30
490
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
29.70 14.85
25.92 12.96
15.12 7.56
10.80 5.40
8.64 4.32
7.92 3.96
6.48 3.24
6.12 3.06
110.7 55
166.05
Factors that adds plates Factors that adds stacks

165 44.55
72 19.44
42 11.34
30 8.1
24 6.48
22 5.94
18 4.86
17 4.59
105.3

514.93
230.94 Efficiency:
1.187 Rated KVA

No-load loss in KW
840


13.874
1.9
25%
1222.960
1.569
13.962
3.07%
1650 221 4651.2
4651

Core step width
21635.15 171.2 No. of steps
21635.2 171 1st step
21635.2 171 2nd step
21635.2 171 3rd step
21635.2 171 4th step
21635.2 171 5th step
21635.2 171 6th step
21635.2 171 7th step
21635.2 171 8th step
0.00 0
0.00 0
0.00 0
0.00 0
0.00 0
0.00 0
0.00 0
0.00 0
0
Weight of B2 Weight of B1 Final required stacks in B2
20.818 10.41 29.70
16.734 8.37 25.92
8.899 4.45 15.12
5.722 2.86 10.80
4.056 2.03 8.64
3.226 1.61 7.56
2.087 1.04 6.48
1.154 0.58 6.48
44.83
Total Total
62.70 31.35
94.0
wisely ordered plates Wisely ordered Stacks Normally required stacks
165 44.55 44.55
309 83.43 38.88
393 106.11 22.68
453 122.31 16.20
501 135.27 12.96
545 147.15 11.88
581 156.87 9.72
615 166.05 9.18
166.05
Standard value
Design value
3.87 4.50
0.009
3.87
315
2.88
0.64
3.52
98.89
99.05
99.14
98.96
98.62
98.82
98.80
98.71
0.473
99.14
Axial length of coil Turn per layer
416 259.03
Step wdith SQRTof D and w

165 44.90
150 82.10
135 104.96
120 121.82
105 134.97
90 145.40
70 156.02
40 166.26
Total stack
Final required stacks in B1 Final required no of plates in B2
14.85 110
12.96 96
7.56 56
5.40 40
4.32 32
3.78 28
3.24 24
3.24 24
332.1 166.05
166.05
17.96 30.98 454.66
18 31 454.66
Core area
44.90 44.55 7350.75
37.20 38.88 5832.00
22.85 22.68 3061.80
16.87 16.20 1944.00
13.14 12.96 1360.80
10.43 11.88 1069.20
10.62 9.72 680.40
10.24 9.18 367.20

0.21 Bm 21666.15
1.60 -31.00
-0.17
Final required no of plates in B1 Plates of A or C
55 330 89.1
48 288 77.76
28 168 45.36
20 120 32.4
16 96 25.92
14 84 22.68
12 72 19.44
12 72 19.44
151.55
214.65
247.00


177.00

232
238
8 292
300.00
11 Core limb center
Sectioning plates Sectioning stacks
165 165 44.55
72 309 83.43
42 393 106.11
30 453 122.31
24 501 135.27
21 543 146.61
18 579 156.33
18 615 166.05
26.19

44.90 44.55 0.35
37.20 38.88 -1.68
22.85 22.68 0.17
16.87 16.20 0.67
13.14 12.96 0.18
10.43 11.88 -1.45
Diameter (mm)
10.62 9.72 0.90
171
10.24 9.18 1.06
4.00 166.26 166.05 0.21

175.00
145.40 166.05 B2
4.00
0.27 1.50 20
179 0.27 1.50 24
18 0.27 1.50 36.00
197 0.27 1.50 36.00
18 0.27 1.50 48
0.27 1.50 68.00
218
9 0.27 1.50 128.00
227 0.27 1.50
9
236
54
290 Acu primary 8219.00
54 Acu secondary
344 A cu 16437.99
Aw 93590.00
18 Kw 0.18 0.16
362 362 AW in sq. m 10.36
490
2.57
150.00 44.550 1 2
114.00 38.880 250 259
-1.33 22.680 250 509
-1.15 16.200 Odd
-0.97 12.960 1
-0.07 11.880 3.00
9.720 5
9.180 7.00
166.05 9
B K 11.00
13
15.00
17
3 4 5 6
259 259 259 259
768 1027 1286 1545
Depth of odd Even Depth of Even Sum of odd & even
2.560 2 2.240 4.800
2.240 4 2.240 4.480
8.560 6 2.240 10.800
2.240 8 2.240 4.480
2.240 10 2.240 4.480
2.240 12 2.240 4.480
16.560 14 2.240 18.800
2.240 16 2.240 4.480
2.560 18 2.709 5.269
7 8 9 10 11 12 13
259 259 259 259 259 259 259
1804 2063 2322 2581 2840 3099 3358
ID of LV plus tolera Circufrance Tolerance Total lengtEnd insulation
232 728 50 778 748 778
236 742 50 792 762 792
247 776 50 826 796 826
252 790 50 840 810 840
256 804 50 854 824 854
261 818 50 868 838 868
279 878 50 928 898 928
284 892 50 942 912 942
289 908 50 958 928 958
14 15 16 17 18
259 259 259 259 257
3617 3876 4135 4394 4651 Tapes In percent
TAPES POSITION Tap1 5
X6 4130 Tap2 2.5
X4 4241 111 Tap3
X2 4352 111 Tap4 -2.5
X3 4352 Tap5 -5.0
X5 4462 110 442
X7 4572 110
X8 4651 79 521
HV of each tape LV of each tape Rated KVA
34650 400 315 5.25 454.66
33825 400 315 5.38 454.66
33000 400 315 5.51 454.66
32175 400 315 5.65 454.66
31350 400 315 5.80 454.66
KVA
200.00
wire size No.

10.2 Chaina 1.7*6 1
10.78 duby 10.2 2
81.6 3
Strip size 4
1.5 x3.75 22.5 secondary 5
2.36 x 11. 26.432 72
2.65x 9 71.55 82.305 6
3.35 x 7.5 100.5 7
2.65 x 11. 89.04
1.5 x 4.75 7.125 primary
2.8 x10 28 3.1
2.8 x 11.8 33.04 3.493
1.1 x 520 572 3.493
1.1 x421 463.1
Step No.
120 26.6 54.0 1st step
120 26.6 54.0 2nd step
120 26.6 54.0 3rd step
120 26.6 54.0 4th step
120 26.6 54.0 5th step
120 26.6 54.0 6th step
120 26.6 54.0 7th step
D
Step No.
C/l cm W/H cm
26.6 54.0 1st step
26.6 54.0 2nd step
26.6 54.0 3rd step
26.6 54.0 4th step
26.6 54.0 5th step
26.6 54.0 6th step
26.6 54.0 7th step
D
26.6 54.0 1st step
26.6 54.0 2nd step
26.6 54.0 3rd step
26.6 54.0 4th step
26.6 54.0 5th step
26.6 54.0 6th step
26.6 54.0 7th step

Calculated 228.965

No. Description LV
3 Connection Star

8 Transposition Yes

1.00
94.0
11 Turns per coil
12 No.of layer 7

Approximate
Design of Thank
Given parameters

Rounded off to
1120
Length
Brdeath
Height
730
k-factor
0.30
Description
Bare conductor
Covered conductor
Turns per layer

Thermo flow :
Supporting strip
press board
Supporting strip

115 11.5
105 10.5
90 9.0
80 8.0
70 7.0
60 6.0
40 4.0
DTAILS OF (B)
115 11.5
105 10.5
90 9.0
80 8.0
70 7.0
60 6.0
40 4.0
DTAILS OF (C)
115 11.5
105 10.5
90 9.0
80 8.0
70 7.0
60 6.0
40 4.0

HV Particulars


1.00
10
220
194
251
1508.49
100.0
520.1
140.7
156.2
ign of Thank
Values (mm)
65 W/H
100 HV OD
65 C/L
50 1st step width
54 Last step width
94
50 i.
916 iii
rounded off to iv
1190 v
416 vi
504 vii
viii
1023.1 L
1190 A
504 B
1140 C
D
290.00 E
306.00 F
G
H
I
I
K
L
A
B
C
D
E
F
G
H
I
I
K
M
Parameters
Bm Cd
1.85 2.50

2.0 2.0
0.100 0.100
2.10 2.10
0.01 0.01
2.109 2.109
0.8mm(10 inter layer insulation)

220.06 28.29
4 x 10 x 420 28.29
0.5 x 435 x 240 28.3
4 x 10 x 420 28.30
420 28.3 (Radial built of HV coil)
77.0 770
76.0 760
74.5 745
73.5 735
72.5 725
71.5 715
69.5 695
655
65.5 655
65.5 655
65.5 655
65.5 655
65.5 655
65.5 655
65.5 655

64.7 647
63.7 637
62.2 622
61.2 612
60.2 602
59.2 592
57.2 572
1st step 532.00
2nd step 532.00
3rd step 532.00
4th step 532.00
5th step 532.00
6th step 532.00
7th step 532.00

128.00 194.00
182.00 250.60
155 222.3
486.9 698.4
94 2160
45773.0 1508492.3
166.70 7.70
8.9 8.9
383 2.86
156.09 38.40
468.27 115.19
540 Core stack

115
0
Bottom core channel
Top HV core channel
Top LV core channel
Three Slots

287.87 19.9203187251
300 3.1
12.13 2.34
49.8 2.34
Sum
Et HV Line voltage (V) HV phase voltage(V)
4.24 15000.00 8660
wire diameter
1.91
540
f HV coil)

(2K) in mm !!
34.28 34.28 72.00
58.09 23.82 48.00
79.37 21.28 42.00
89.44 10.07 21.00
97.47 8.03 18.00
103.92 6.46 15.00
113.14 9.21 12.00
Total
228.00
L1 Of B2 L2 Of B2
62.5 52.5 36.00
57.5 47.5 24.00
50 40 21.00
45 35 10.50
40 30 9.00
35 25 7.50
25 15 6.00

72.00 29.154 267
48.00 17.933 178
42.00 13.660 156
21.00 6.133 78
18.00 4.647 67
15.00 3.353 56
12.00 1.824 44
Total
76.7

(D1 + D2)/2

Dm)
x T)
(g/cm3)
(A)in mm2 82 3.49
in one phase in Kg
147.721
ohm-mm
2
973.632 1612.283
-85.92
114.00
100.00
7.50
Rounding off to:

5734.5 400 115148.84
941.2 63 18900.00
28.4 46.8 567.59
116.5 46.8 2330.64
6820.7 Sum 136947.07
400 400.00 7.7
LV Design Values


7
No. of layers 2.0 9

11
12
14
No of pcieces
Weight in Kg
40.25 267
24.50 178
18.38 156
8.17 78
6.13 67
4.38 56
2.33 44
Total
104.13
Weight (Kg)
133 18.359 89
89 11.268 59
78 8.556 52
39 3.834 26
33 2.899 22
28 2.087 19
22 1.131 15
Total
48.14

36.00 38.5 1
12.00 16 1
10.50 14.5 1
5.25 12.5 3
4.50 8.5 3
3.75 6 4
3.00 6 4

1 Core diameter 120



HV length 1508.5
LV length 45.8 313.7936
A cu primary 16627.6877526612
A cu 32297.4877526612
Aw 64812
3.08
3.14
LV process
Description
Bare size of strip

Space required to accommodate 47

Length of LV coil
Length of LV coil

Total window height
No of Plates in B1
44
30
26
13
11
9
7
143.6
119.5
108.4
95.6
66.0
48.4
48.4
1.6582.67)/(3230.94) = 1.35 A
Im= 1.35 A+(2 x 1.35 A ) =4.05 A



Therefore( I h+e)
1.980 2035.2
2 2057.0

9.0 2.65
0.2 0.2
9.2 2.85
0.1 0.1
9.3 2.95
1.0 3.00
9.3 8.85
0. 24mm(3 inter layer insulation )
27.03
47.0
437.1
442 27
78 27
20
540
24 12.00
16 8.00
14 7.00
7 3.50
6 3.00
5 2.50
4 2.00

144 144
120 264
108 372
96 468
66 534
48 582
49 631
calculated value
original value

228.97
400.00 Efficiency:
0.351 Rated KVA

No-load loss in KW
600


3.562
1.9
25%
543.792
0.403
3.584
2.15%
433 101.8 2138.2
103 2160

Core step width
10650 120.1 No. of steps
10650 120 1st step
10650 120 2nd step
10650 120 3rd step
10650 120 4th step
10650 120 5th step
10650 120 6th step
7th step
120
12.239 6.12
7.512 3.76
5.704 2.85
2.556 1.28
1.933 0.97
1.392 0.70
0.754 0.38
Total Total
32.09 16.05
48.14

38.5 144 34.28
70.5 264 23.82
99.5 372 21.28
124.5 468 10.07
141.5 534 8.03
153.5 582 6.46
165.5 631 9.21
0.00 sum * by 0.27

114.00 0 113.14
0.00
3.90
0.009
3.90
200 Ratio
2.79
0.29 8660 1
3.07 8660 2
98.49 8660 N
98.78 8660 4
99.03 8660 5
99.09
98.12
98.48
98.70
98.86
0.321
99.11
420 220.06 9.82 94.28
10 94
10.11
80.00
115 34.28 34.28 36.00
105 58.09 23.82 24.00
90 79.37 21.28 21.00
80 89.44 10.07 10.50
70 97.47 8.03 9.00
60 103.92 6.46 7.50

6.00
40 113.14 9.21
-0.86 Bm
1.84
0.09
-1.240 38.880
0.810 32.400
-0.830 29.160
-0.640 25.920
0.830 17.820
0.640 12.960
1.640 13.230
1.210
1.21 170.37
5.0 9093.2667397 400 22.7332
2.5 8876.7603888 400 22.1919
8660.2540378 400 21.6506
-2.5 8443.7476869 400 21.1094
-5.0 8227.241336 400 20.5681

166.7 66.67
166.7 71.55
247.00

4140.00
2520.00
1890.00
840.00
450.00 No.
240.00 1
Total Gross core area in (Sq mm) 2
10710.00
-60.00
3
#REF! 4
5
6
8
9
10
11
12
13
position:
2136.9176838381 94.00
2086.0386913658 94.00
2035.1596988934 94.00
1984.2807064211 94.00
1933.4017139488 94.00
437.1



124.00
126.00 4.00
155
27

188
191 6
196 222
224 28
232.30
22.7332 0.000000000000
22.1919 0.000000000000
21.6506 0.000000000000
21.1094 0.000000000000
20.5681 0.000000000000
26.19

34.28 36.00 -1.72 150.00
23.82 24.00 -0.18 114.00
21.28 21.00 0.28 -1.91
10.07 10.50 7.00 -1.63
8.03 9.00 3.50 1.87
6.46 7.50 4.30 9.37
9.21 6.00 7.50
113.14 114.00 7.00
226.27 228.00 3.50

103.92 228.00 B2 B
0.27 1.50 20
0.27 1.50 24
0.27 1.50 36.00
0.27 1.50 36.00
0.27 1.50 48
0.27 1.50 68.00
0.27 1.50 128.00

0.27 1.50
Acu primary 6785.84

Acu secondary
A cu 13571.68
Aw 78962.62
Kw 0.17 0.16
266 AW in sq. m 14.11
38.880 1 2 3
32.400 216 227 227
29.160 216 443 670
25.920 primary End insulation
17.820 40 19
12.960 42 21.00
13.230
0.000
170.37
K
4 5 6 7
227 227 227 227
897 1124 1351 1578
8 9 10 11
227 227 196 227
1805 2032 2228 2455
TAPES POSITION
X6 2065
X4 2124 59
X2 2183 59 117
X3 2183
X5 2241 58
X7 2299 58
X8 2455 156 390
Tapes In percent
HV of each tape
Tap1 5 9093 400 200
Tap2 2.5 8877 400 200
Tap3 8660 400 200
Tap4 -2.5 8444 400 200
Tap5 -5.0 8227 400 200
12.70 288.68
13.01 288.68
13.33 288.68
13.68 288.68
14.04 288.68
KVA
4000
wire size No.

10.2 Chaina Primary wire 1
10.78 duby 13.47 2
3
Strip size Secondary wire 4
1.5 x3.75 22.5 140.00 5
2.36 x 11.2 158.592 6
2.65x 9 214.65 Secondary selected wire/strip
3.35 x 7.5 25.125 158.592 7
2.65 x 11.2 13.47
1.5 x 4.75 14.25 Primary selected strip
2.8 x10 28 14.25
2.8 x 11.8 33.04
1.1 x 520 572
1.1 x421 463.1
Details of step
Step No.
334 65.2 85.4 1st step
334 65.2 85.4 2nd step
334 65.2 85.4 3rd step
334 65.2 85.4 4th step
334 65.2 85.4 5th step
334 65.2 85.4 6th step
334 65.2 85.4 7th step
334 65.2 85.4 8th step
334 65.2 85.4 9th step
334 65.2 85.4 10th step
334 65.2 85.4 11th step
Step No.
C/l cm W/H cm
65.2 85.4 1st step
65.2 85.4 2nd step
65.2 85.4 3rd step
65.2 85.4 4th step
65.2 85.4 5th step
65.2 85.4 6th step
65.2 85.4 7th step
65.2 85.4 8th step
65.2 85.4 9th step
65.2 85.4 10th step
65.2 85.4 11th step

65.2 85.4 1st step
65.2 85.4 2nd step
65.2 85.4 3rd step
65.2 85.4 4th step
65.2 85.4 5th step
65.2 85.4 6th step
65.2 85.4 7th step
65.2 85.4 8th step
65.2 85.4 9th step
65.2 85.4 10th step
65.2 85.4 11th step

Approxima 3569.10 89.49
Calculated 3479.60

No. Description LV
3 Connection Star


8 Transposition Yes
1.00
122.0
11 Turns per coil
12 No.of layer 9


Approximate
of 11%for LV strip & 5% for HV wire in
Design of Tank
Given parameters

Rounded off to
GYB +Bottom yoke insulation + W/H of core + 2 x width of 1st core step + 54 +H R/S + G
1770
Length
Brdeath
Height
730
k-factor
0.45
Description
Bare conductor
Covered conductor
Placement of strips
Turns per layer

Thermo flow :
Supporting strip
press board
Supporting strip
325 32.5
305 30.5
285 28.5
260 26.0
235 23.5
210 21.0
185 18.5
165 16.5
145 14.5
125 12.5
95 9.5
DTAILS OF (B)
325 32.5
305 30.5
285 28.5
260 26.0
235 23.5
210 21.0
185 18.5
165 16.5
145 14.5
125 12.5
95 9.5
DTAILS OF (C)
325 32.5
305 30.5
285 28.5
260 26.0
235 23.5
210 21.0
185 18.5
165 16.5
145 14.5
125 12.5
95 9.5
HV Particulars


1.00
16
77
470
632
2112.30
35.0
813.0
803.7
892.1
ign of Tank
Values (mm)
110 W/H
160 HV OD
110 C/L
50 1st step width
60 Last step width
94
50 i.
2160 iii
rounded off to iv
2164 v
902 vi
930 vii
viii
1763 L
2164 A
930 B
1770 C
D
290.00 E
306.00 F
G
H
I
I
K
L
A
B
C
D
E
F
G
H
I
I
K
M
Bm Cd
1.60 3.00
1220.00

4.75 1.50
0.200 0.200
4.95 1.70
0.10 0.10
5.05 1.80
2 2
10.100 3.600
0.8mm( 10 inter layer insulation)
77.03 65.20
4 x 10 x 435 81.20
0.5 x 435 x 200 81.2
4 x 10 x 435 81.20
150.4 1504
146.4 1484
142.4 1464
137.4 1439
132.4 1414
127.4 1389
122.4 1364
118.4 1344
114.4 1324
110.4 1304
104.4 1274
117.9 1179
115.9 1179
113.9 1179
111.4 1179
108.9 1179
106.4 1179
103.9 1179
101.9 1179
99.9 1179
97.9 1179
94.9 1179

162.9 1629
160.9 1609
158.9 1589
156.4 1564
153.9 1539
151.4 1514
148.9 1489
146.9 1469
144.9 1449
142.9 1429
139.9 1399
1304
1304
1304
1304
1304

346.00 469.92
447.92 632.32
396.96 551.12
1247.1 1731.4
122 1220
152144.6 2112301.3
385.00 40.40
8.9 8.9
383 2.86
518.83 53.77
1556.50 161.30

854 Core stack
325
95
Bottom core channel
Top HV core channel
Top LV core channel
Three Slots
28.46 33.00 33000

854
f HV coil)

(2K) in mm !!
77.01 77.01 156.00
136.13 59.12 120.00
174.16 38.03 72.00
209.66 35.50 72.00
237.34 27.68 60.00
259.72 22.38 48.00
278.08 18.36 36.00
290.40 12.31 24.00
300.88 10.49 18.00
309.73 8.84 18.00
320.20 10.48 18.00
Total
528.00
L1 Of B2 L2 Of B2
167.5 157.5 78.00
157.5 147.5 60.00
147.5 137.5 36.00
135 125 36.00
122.5 112.5 30.00
110 100 24.00
97.5 87.5 18.00
87.5 77.5 12.00
77.5 67.5 9.00
67.5 57.5 9.00
52.5 42.5 9.00

156.00 429.454 578
120.00 312.736 444
72.00 176.860 267
72.00 163.082 267
60.00 124.142 222
48.00 89.684 178
36.00 59.873 133
24.00 35.894 89
18.00 23.851 67
18.00 20.728 67
18.00 15.944 67
Total
1452.2
(D1 + D2)/2

Dm)

x T)
(g/cm3)
(A)in mm2 159 14.25
in one phase in Kg
843.862
ohm-mm
I2R x 3 for 3 phase at 75 c 8958.539 15245.131
-28203.67
325.00
230.00
47.50
Rounding off to:
888
6000 3464.10 40.40
LV Design Values

No. of layers 2.0 9

11
12
14
No of pcieces 15
Weight in Kg
443.56 578 16
314.77 444
173.43 267
154.75 267
113.94 222
79.59 178
51.35 133
29.94 89
19.35 67
16.35 67
12.04 67
Total
1409.07
Weight (Kg)
289 191.213 192.59
222 136.678 148.15
133 75.868 88.89
133 68.345 88.89
111 50.824 74.07
89 35.866 59.26
67 23.388 44.44
44 13.760 29.63
33 8.972 22.22
33 7.651 22.22
33 5.720 22.22
Total 618.284
1 Core diameter 334



HV length 2112.3
LV length 152.1 -4349.5051
A cu primary 49292.9292929293
A cu secondary 46970
A cu 96262.9292929293
Aw 285236
13.47
13.47
Secondary Turn per layer
LV process
Description
Bare size of strip

Space required to accommodate 31 T

Length of LV coil
Length of LV coil

Total window height
No of Plates in B1
96.30
74.07
44.44
44.44
37.04
29.63
22.22
14.81
11.11
11.11
11.11
1.6582.67)/(3230.94) = 1.35 A
Im= 1.35 A+(2 x 1.35 A ) =4.05 A




Therefore( I h+e)
4.141 1162.2
1.5
30.500 0.64
121.72 122.00
11.2 2.36
0.2 0.2
11.4 2.56
0.1 0.1
11.5 2.66
2 3
23.0 7.98
42.46
31.0 10 x2.0 x854(thermoflow)
713.0 10 x 3.0 x854 Thermo flow)
719 49
94 49
813
41
854 49 mm ( Radial built of LV)
52.00 26.00
40.00 20.00
24.00 12.00
24.00 12.00
20.00 10.00
16.00 8.00
12.00 6.00
8.00 4.00
6.00 3.00
6.00 3.00
6.00 3.00
3479.60
3464.10 Efficiency:
0.527 Rated KVA

No-load loss in KW
0


6.250
1.9
25%
8264.060
0.707
6.290
1.63%
1650 58 1220.3
1220

Core step width
82603.38 333.61 No. of steps
82604.0 334 1st step
82604.0 334 2nd step
82604.0 334 3rd step
82604.0 334 4th step
82604.0 334 5th step
82604.0 334 6th step
82604.0 334 7th step
82604.0 334 8th step
82604.0 334 9th step
82604.0 334 10th step
82604.0 334 11th step
12th step
127.476 63.74
91.119 45.56
50.579 25.29
45.563 22.78
33.882 16.94
23.911 11.96
15.592 7.80
9.173 4.59
5.981 2.99
5.101 2.55
3.813 1.91
Total Total
412.19 206.09
618.28
Standard value
Design value
6.22
0.090
6.22
4000
28.20
4.35
32.55
99.19
99.33
99.43
99.39
98.99
99.16
99.23
99.24
0.393
99.45
778 77.03
77

325 77.01
305 136.13
285 174.16
260 209.66
235 237.34
210 259.72
185 278.08
165 290.40
145 300.88
125 309.73
95 320.20
Total stack
15.84 121.72 384.90
16 122 385.00
Core area
77.01 78 25350
59.12 60 18300
38.03 36 10260
35.50 36 9360
27.68 30 7050
22.38 24 5040
18.36 18 3330
12.31 12 1980
10.49 9 1305
8.84 9 1125
10.48 9 855
-0.80 Bm 83955
1.57 -1351
89.49
128.30
140.00
247.00


342.00

6 Radial gap between LV & HV coil (1.0 x 3 x 854,(10 11
464
472
8 553
561.12
11 Core limb center
77.01 78 -0.99
59.12 60 -0.88
38.03 36 2.03
35.50 36 -0.50
27.68 30 -2.32
22.38 24 -1.62
Diameter (mm)
18.36 18 0.36
334
12.31 12 0.31
6.00
10.49 9 -3.60
340.00
8.84 9 B2
6.00 10.48 9 20
346 1.50 24
49 1.50 36.00
395 1.50 36.00
49 1.50 48
1.50 68.00
448
11 0.27 1.50 128.00
459 0.27 1.50
11
470
81
81 Acu secondary
632 A cu 32866.80
Aw 271845.28
20 Kw 0.12 0.16
652 652 AW in sq. m 49.31
854
2.68
150.00 0.000 1 2
114.00 0.000 250 259
-1.87 0.000 250 509
0.16 0.000 Odd
-2.16 0.000 1
-1.80 0.000 3.00
0.000 5
0.000 7.00
0.00 9
B K 11.00
13
15.00
17
246.00
11.00 235.00 325.00
225.00 310.00
215.00 295.00
200.00 275.00
180.00 255.00
160.00 240.00
135.00 220.00
115.00 200.00
85.00 175.00
60.00 155.00
125
3 4 5 6
259 259 259 259
768 1027 1286 1545
2.660 2 2.340 5.000
2.340 4 2.340 4.680
8.560 6 2.340 10.900
2.340 8 2.340 4.680
2.340 10 2.340 4.680
2.340 12 2.340 4.680
16.560 14 2.340 18.900
2.340 16 2.340 4.680
2.660 18 2.709 5.369
7 8 9 10 11 12 13
259 259 259 259 259 259 259
1804 2063 2322 2581 2840 3099 3358
464 1457 50 1507 1477 1507
469 1472 50 1522 1492 1522
480 1506 50 1556 1526 1556
484 1521 50 1571 1541 1571
489 1536 50 1586 1556 1586
494 1551 50 1601 1571 1601
512 1610 50 1660 1630 1660
517 1625 50 1675 1645 1675
522 1641 50 1691 1661 1691
14 15 16 17 18
259 259 259 259 257
3617 3876 4135 4394 4651 Tapes In percent
X6 4130 Tap2 2.5
X4 4241 111 Tap3
X2 4352 111 Tap4 -2.5
X3 4352 Tap5 -5.0
X5 4462 110 442
X7 4572 110
X8 4651 79 521
34650 6000 4000 66.65 384.90
33825 6000 4000 68.27 384.90
33000 6000 4000 69.98 384.90
32175 6000 4000 71.78 384.90
31350 6000 4000 73.67 384.90
KVA
1250
wire size No.

10.78 duby 8.79 2
3
1.5 x3.75 11.25 572.00 5
2.36 x 11.2 158.592
2.65x 9 214.65 Secondary selected wire/strip 6
3.35 x 7.5 25.125 572 7
2.65 x 11.2
2.8 x10 28 11.25
2.8 x 11.8 33.04 With insulation
1.1 x 520 572 14.58
1.1 x421 463.1
Details of step
Step No.
235 42.3 58.0 1st step
235 42.3 58.0 2nd step
235 42.3 58.0 3rd step
235 42.3 58.0 4th step
235 42.3 58.0 5th step
235 42.3 58.0 6th step
235 42.3 58.0 7th step
235 42.3 58.0 8th step
235 42.3 58.0 9th step
Step No.
C/l cm W/H cm
42.3 58.0 1st step
42.3 58.0 2nd step
42.3 58.0 3rd step
42.3 58.0 4th step
42.3 58.0 5th step
42.3 58.0 6th step
42.3 58.0 7th step
42.3 58.0 8th step
42.3 58.0 9th step

42.3 58.0 1st step
42.3 58.0 2nd step
42.3 58.0 3rd step
42.3 58.0 4th step
42.3 58.0 5th step
42.3 58.0 6th step
42.3 58.0 7th step
42.3 58.0 8th step
42.3 58.0 9th step

Approxima 1177.58 20.84
Calculated 1156.73

No. Description LV
3 Connection Star


8 Transposition Yes
1.00
16.0
11 Turns per coil
12 No.of layer 1


Approximate
Design of Tank
Given parameters

Rounded off to
1295
Length
Brdeath
Height
730
k-factor
0.410
15.93
51.96
Description 16.00
Bare conductor
Covered conductor
placement of strips(2 W x1 D)
Turns per layer

Thermo flow :
Supporting strip
press board
Supporting strip
230 23.0
220 22.0
205 20.5
185 18.5
165 16.5
145 14.5
125 12.5
100 10.0
60 6.0
DTAILS OF (B)
230 23.0
220 22.0
205 20.5
185 18.5
165 16.5
145 14.5
125 12.5
100 10.0
60 6.0
DTAILS OF (C)
230 23.0
220 22.0
205 20.5
185 18.5
165 16.5
145 14.5
125 12.5
100 10.0
60 6.0
HV Particulars


1.00
17
65
290
403
1187.28
34.0
560.0
462.2
513.0
ign of Tank
Values (mm)
65 W/H
115 HV OD
65 C/L
50 1st step width
54 Last step width
94
50 i.
1381 iii
rounded off to iv
1390 v
583 vi
590 vii
viii
1293 L
1390 A
590 B
1295 C
D
290.00 E
306.00 F
G
H
I
I
K
L
A
B
C
D
E
F
G
H
I
I
K
M
Bm Cd
1.65 3.16
1091.00

3.75 1.50
0.200 0.200
3.95 1.70
0.10 0.10
4.050 1.800
2.00 1
8.1 1.8
64.94 43.40
4 x 10 x 526 56.40
0.5 x 435 x 400 56.4
4 x 10 x 526 56.40
104.0 1040
102.0 1030
99.0 1015
95.0 995
91.0 975
87.0 955
83.0 935
78.0 910
70.0 870
81.0 810
81.0 810
81.0 810
81.0 810
81.0 810
81.0 810
81.0 810
81.0 810
81.0 810

107.6 1076
106.6 1066
105.1 1051
103.1 1031
101.1 1011
99.1 991
97.1 971
94.6 946
90.6 906
1st step 846
2nd step 846
3rd step 846
4th step 846
5th step 846
6th step 846
7th step 846
8th step 846
9th step 846

243.00 290.00
266.00 402.80
254.5 346.4
799.5 1088.2
16 1091
12792.6 1187278.2
1804.20 27.78
8.9 8.9
383 2.86
43.62 30.22
130.87 90.66

580 Core stack
230
100
Bottom core channel
Top HV core channel
Top LV core channel
Three Slots
14.50 15.00 15000

580
f HV coil)

(2K) in mm !!
48.22 48.22 96.00
82.61 34.40 72.00
114.89 32.28 66.00
144.91 30.02 60.00
167.33 22.42 48.00
184.93 17.60 36.00
199.00 14.07 30.00
212.66 13.66 24.00
227.21 14.55 18.00
Total
378.00
L1 Of B2 L2 Of B2
120 110 48.00
115 105 36.00
107.5 97.5 33.00
97.5 87.5 30.00
87.5 77.5 24.00
77.5 67.5 18.00
67.5 57.5 15.00
55 45 12.00
35 25 9.00

96.00 119.770 356
72.00 86.510 267
66.00 74.647 244
60.00 62.064 222
48.00 44.871 178
36.00 29.962 133
30.00 21.802 111
24.00 14.176 89
18.00 6.540 67
Total
460.3
(D1 + D2)/2

Dm)

x T)
(g/cm3)
(A)in mm2 572 14.58
in one phase in Kg
485.300
ohm-mm
I2R x 3 for 3 phase at 75 c 4586.396 3958.499
1205.11
225.00
100.00
65.00
Rounding off to:
888
400 230.94 27.78
LV Design Values

No. of layers 2.0 9

11
12
14
No of pcieces 15
Weight in Kg
132.71 356 16
94.03 267
78.81 244
63.01 222
43.78 178
28.08 133
19.62 111
12.11 89
5.13 67
Total
477.30
Weight (Kg)
178 56.936 118.52
133 41.139 88.89
122 35.516 81.48
111 29.549 74.07
89 21.378 59.26
67 14.284 44.44
56 10.400 37.04
44 6.767 29.63
33 3.126 22.22
Total 219.095
division of k by 2 and 4 Wise orderng stacks Required no of plates

48.22 44.55 165
34.40 38.88 144
32.28 22.68 84
30.02 16.20 60
22.42 12.96 48
17.60 11.88 44
14.07 9.72 36
13.66 9.18 34
212.66 166 615
166.05
1 Core diameter 235



HV length 1187.3
LV length 12.8 854.0839
A cu primary 30305.5555555556
A cu 59172.7555555556
Aw 136300
8.79

LV process
Description
Copper foil

Length of LV coil

Total window height
No of Plates in B1
59.26
44.44
40.74
37.04
29.63
22.22
18.52
14.81
11.11
Plates of A or C
330
288
168
120
96
88
72
68
1.6582.67)/(3230.94) = 1.35 A
Im= 1.35 A+(2 x 1.35 A ) =4.05 A




Therefore( I h+e)
3.345 1039.2
1039.0
30.500
15.93 122.00
520.0 1.10
520.0 1.10
520.0 1.10
1.0 1.00
520.0 1.10
8.50
520.0 3 x 10 (thermo flow)
520.0 6.00
520 15
40
20
580
32.00 16.00
24.00 12.00
22.00 11.00
20.00 10.00
16.00 8.00
12.00 6.00
10.00 5.00
8.00 4.00
6.00 3.00
Factors that adds plates Factors that adds stacks

165 44.55
72 19.44
42 11.34
30 8.1
24 6.48
22 5.94
18 4.86
17 4.59
105.3
1156.73
230.94 Efficiency:
2.711 Rated KVA

No-load loss in KW
2300


31.166
1.9
25%
2747.241
3.525
31.365
1.74%
750 51.96 1091.0
52 1091

Core step width
40797.19 234.45 No. of steps
40797.19 235 1st step
40797.19 235 2nd step
40797.19 235 3rd step
40797.19 235 4th step
40797.19 235 5th step
40797.19 235 6th step
40797.19 235 7th step
40797.19 235 8th step
40797.19 235 9th step
Weight of B2 Weight of B1 Final required stacks in B2
37.957 18.98 29.70
27.426 13.71 25.92
23.678 11.84 15.12
19.700 9.85 10.80
14.252 7.13 8.64
9.522 4.76 7.56
6.934 3.47 6.48
4.512 2.26 6.48
2.084 1.04 44.83
Total Total
146.06 73.03
219.10
219.1
wisely ordered plates Wisely ordered Stacks Normally required stacks
165 44.55 44.55
309 83.43 38.88
393 106.11 22.68
453 122.31 16.20
501 135.27 12.96
545 147.15 11.88
581 156.87 9.72
615 166.05 9.18
166.05
Standard value
Design value
4.39 6.50
0.031
4.39
1250
9.79
1.45
11.24
99.11
99.26
99.38
99.35
98.89
99.08
99.16
99.18
0.384
99.40
526 64.94
65

230 48.22
220 82.61
205 114.89
185 144.91
165 167.33
145 184.93
125 199.00
100 212.66
60 227.21
Total stack
Final required stacks in B1 Final required no of plates in B2
14.85 110
12.96 96
7.56 56
5.40 40
4.32 32
3.78 28
3.24 24
3.24 24
332.1 166.05
166.05
16.78 15.93 1804.22
17 16 1804.20
Core area
48.22 48 11040
34.40 36 7920
32.28 33 6765
30.02 30 5550
22.42 24 3960
17.60 18 2610
14.07 15 1875
13.66 12 1200
14.55 9 540
2.21 Bm 41460
1.62 -663
20.84
Final required no of plates in B1 Plates of A or C
55 330 89.1
48 288 77.76
28 168 45.36
20 120 32.4
16 96 25.92
14 84 22.68
12 72 19.44
12 72 19.44
570.96
572.00


2 Radial gap between core and LV coil 4
241.00

284
292
8 348
356.40
11 Core limb center
Sectioning plates Sectioning stacks

165 165 44.55
72 309 83.43
42 393 106.11
30 453 122.31
24 501 135.27
21 543 146.61
18 579 156.33
18 615 166.05
26.19
Calculated stack Required Stack in Aor C B2

48.22 96 32
34.40 72 24
32.28 66 22
30.02 60 20
22.42 48 16
17.60 36 12
Diameter (mm)
14.07 30 10
235
13.66 18 6
4
14.55 18 6
239.00
227.21 B2
4 20
243 1.50 24
10 1.50 36.00
253 1.50 36.00
10 1.50 48
1.50 68.00
266
12 0.27 1.50 128.00
278 0.27 1.50
12
290
56
56 Acu secondary
403 A cu 0.00
Aw 108924.00
20 Kw 0.00 0.16
423 423 AW in sq. m #DIV/0!
580
3.09
B1 Required No of plates B
16 48 1 2
12 36 56 65
11 33 56 121
10 30 Odd
8 24 1
6 18 3.00
5 15 5
3 9.0 7.00
3 9 9
B 222 11.00
13
15.00
17
246.00
11.00 235.00 325.00
225.00 310.00
215.00 295.00
200.00 275.00
180.00 255.00
160.00 240.00
135.00 220.00
115.00 200.00
85.00 175.00
60.00 155.00
125
3 4 5 6
65 65 65 65
186 251 316 381
2.660 2 2.340 5.000
2.340 4 2.340 4.680
8.560 6 2.340 10.900
2.340 8 2.340 4.680
2.340 10 2.340 4.680
2.340 12 2.340 4.680
16.560 14 2.340 18.900
2.340 16 2.340 4.680
2.660 18 2.709 5.369
7 8 9 10 11 12 13
65 65 65 65 65 65 65
446 511 576 641 706 771 836
283 889 50 939 909 939 927
288 904 50 954 924 954 953
299 938 50 988 958 988 13
303 953 50 1003 973 1003 26
308 967 50 1017 987 1017 13
313 982 50 1032 1002 1032 26
332 1042 50 1092 1062 1092 52
336 1056 50 1106 1076 1106 974
342 1073 50 1123 1093 1123
14 15 16 17
65 65 60 65
901 966 1026 1091 Tapes In percent
X6 928 Tap2 2.5
X4 954 26 Tap3
X2 980 26 Tap4 -2.5
X3 980 Tap5 -5.0
X5 1006 26 104
X7 1032 26
X8 1091 59 163
15750 400 1250 45.82 1804.22
15375 400 1250 46.94 1804.22
15000 400 1250 48.11 1804.22
14625 400 1250 49.35 1804.22
14250 400 1250 50.64 1804.22
KVA
200.00
wire size No.

10.2 Chaina 1.7*6 1
10.78 duby 10.2 2
81.6 3
Strip size 4
1.5 x3.75 22.5 secondary 5
2.36 x 11. 26.432 72
2.65x 9 71.55 71.55 6
3.35 x 7.5 100.5 82.305 7
2.65 x 11. 89.04
1.5 x 4.75 7.125 primary
2.8 x10 28 3.1
2.8 x 11.8 33.04 3.493
1.1 x 520 572 3.493
1.1 x421 463.1
Step No.
145 28.0 45.3 1st step
145 28.0 45.3 2nd step
145 28.0 45.3 3rd step
145 28.0 45.3 4th step
145 28.0 45.3 5th step
145 28.0 45.3 6th step
145 28.0 45.3 7th step
D
Step No.
C/l cm W/H cm
28.0 45.3 1st step
28.0 45.3 2nd step
28.0 45.3 3rd step
28.0 45.3 4th step
28.0 45.3 5th step
28.0 45.3 6th step
28.0 45.3 7th step
D
28.0 45.3 1st step
28.0 45.3 2nd step
28.0 45.3 3rd step
28.0 45.3 4th step
28.0 45.3 5th step
28.0 45.3 6th step
28.0 45.3 7th step

Calculated 316.804

No. Description LV
3 Connection Star

8 Transposition Yes

1.00
72.0
11 Turns per coil
12 No.of layer 5

Approximate
22 Weight of covered conductor (considering coverage of
83.2
11%for LV strip & 5% for HV wire includ
Design of Thank
Given parameters

Rounded off to
990
Length
Brdeath
Height
730
k-factor
0.3923
72.10
Description
Bare conductor
Covered conductor
Placment of wire 2 W x 1D
Turns per layer

Thermo flow :
Supporting strip
press board
Supporting strip

140 14.0
130 13.0
115 11.5
100 10.0
85 8.5
65 6.5
40 4.0
DTAILS OF (B)
140 14.0
130 13.0
115 11.5
100 10.0
85 8.5
65 6.5
40 4.0
DTAILS OF (C)
140 14.0
130 13.0
115 11.5
100 10.0
85 8.5
65 6.5
40 4.0

HV Particulars


1.00
10
165
214
260
1228.36
34.0
433.0
114.6
127.2
ign of Thank
Values (mm)
65 W/H
65 HV OD
65 C/L
50 1st step width
54 Last step width
94
50 i.
953 iii
rounded off to iv
960 v
390 vi
394 vii
viii
986 L
960 A
394 B
990 C
D
290.00 E
306.00 F
G
H
I
I
K
L
A
B
C
D
E
F
G
H
I
I
K
M
Parameters
Bm Cd
1.65 2.50

1.12 1.12
0.08 0.08
1.2 1.200
0.01 0.01
2 1
2.42 1.21
164.88 17.31
5.50
22.81
22.8
23.00
73.3 733
72.3 723
70.8 708
69.3 693
67.8 678
65.8 658
63.3 633
593
59.3 593
59.3 593
59.3 593
59.3 593
59.3 593
59.3 593
59.3 593

70.0 700
69.0 690
67.5 675
66.0 660
64.5 645
62.5 625
60.0 600
1st step 560.00
2nd step 560.00
3rd step 560.00
4th step 560.00
5th step 560.00
6th step 560.00
7th step 560.00

153.40 214.40
193.40 260.40
173.4 237.4
544.8 745.8
72 1647
39222.2 1228355.8
166.70 7.70
8.9 8.9
383 2.86
133.75 31.27
401.26 93.80
453 Core stack

140
40
Bottom core channel
Top HV core channel
Top LV core channel
Three Slots

287.87 19.9203187251
300 3.1
12.13 2.34
49.8 2.34
Sum
5.55 15000.00 8660

453
f HV coil)

(2K) in mm !!
39.26 39.26 78.00
65.12 25.87 54.00
88.97 23.85 48.00
105.55 16.58 36.00
117.97 12.42 27.00
130.06 12.10 24.00
139.79 9.73 12.00
Total
279.00
L1 Of B2 L2 Of B2
75 65 39.00
70 60 27.00
62.5 52.5 24.00
55 45 18.00
47.5 37.5 13.50
37.5 27.5 12.00
25 15 6.00
Core
78 39.706 289
54 25.785 200
48 20.583 178
36 13.624 133
27 8.813 100
24 6.106 89
12.0 1.923 44
Total
116.5

(D1 + D2)/2

Dm)
x T)
(g/cm3)
(A)in mm2 72 3.49
in one phase in Kg
82.42 LV strip & 5% for
120.288
ohm-mm
2
959.696 1312.872
227.43
139.50
100.00
20.00
Rounding off to:

5734.5 400 115148.84
941.2 63 18900.00
28.4 46.8 567.59
116.5 46.8 2330.64
6820.7 Sum 136947.07
400 400.00 7.7
3.85
LV Design Values

No. of layers 2.0 9

11
12
14
No of pcieces
Weight in Kg
48.05 289
30.89 200
24.29 178
15.84 133
10.10 100
6.86 89
2.11 44
Total
138.15
Weight (Kg)
144 21.190 96
100 13.752 67
89 10.967 59
67 7.253 44
50 4.688 33
44 3.244 30
22 1.020 15
Total
62.11
Core sectioning
Step widith
12.5 40 13.5
10 65 12.0
8 85 9.0
8 100 6.750
8 115 6.0
5 130 3.0
140 Tatal
comparison

1 Core diameter 145



HV length 1228.4
LV length 39.2 203.9944
A cu primary 12678.6119114042
A cu 24681.0119114042
Aw 65866.2
3.08
0.99
LV process
Description
Bare size of strip


Length of LV coil
Length of LV coil

Total window height
No of Plates in B1
48
33
30
22
17
15
7
Stack
39.0
66
90
108
121.5
133.5
139.5
139.50
1.6582.67)/(3230.94) = 1.35 A
Im= 1.35 A+(2 x 1.35 A ) =4.05 A



Therefore( I h+e)
1.980 1558.8
1.12 1559.0

36.00
9.0 2.65
0.2 0.2
9.2 2.85
0.1 0.1
9.3 2.95
1.0 3.00
9.3 8.85
18.10
36.0
334.8
338 18
95 18
20
453
26 13
18 9
16 8
12 6
9 5
8 4
4 2

39.000
13.500
12.000
9.000
6.750
6.000
3.000

316.80
400.00 Efficiency:
0.433 Rated KVA

No-load loss in KW
600


4.928
1.9
25%
752.411
0.557
4.959
2.98%
433 77.9 1646.8
88 1647

Core step width
15614 145.4 No. of steps
15614 145 1st step
15614 145 2nd step
15614 145 3rd step
15614 145 4th step
15614 145 5th step
15614 145 6th step
15614 145 7th step
14.127 7.06
9.168 4.58
7.312 3.66
4.835 2.42
3.125 1.56
2.163 1.08
0.680 0.34
Total Total
41.41 20.70
62.11
0.00
3.02
0.008
3.02
200 Ratio
2.47
0.40 8660 1
2.87 8660 2
98.59 8660 N
98.82 8660 4
99.00 8660 5
98.91
98.24
98.53
98.63
98.64
0.400
99.02
399 164.88 9.98 72.10
165 10 72
7.74
140 39.26 39.26 39
130 65.12 25.87 27
115 88.97 23.85 24
100 105.55 16.58 18
85 117.97 12.42 14
65 130.06 12.10 12
40 139.79 9.73 6

0.29 Bm
1.64
0.01
5.0 9093.2667397 400 22.7332
2.5 8876.7603888 400 22.1919
8660.2540378 400 21.6506
-2.5 8443.7476869 400 21.1094
-5.0 8227.241336 400 20.5681

166.7 66.67
166.7 67.00

5460.00
3510.00
2760.00 Radial clearance between core to LV coil (assumed) =
1800.00
780.00 No.
240.00 1
15697.50
-83.50
3
4
5
6
8
9
10
11
12
13
position:
1636.7880131526 72.00
1597.8168699823 72.00
1558.845726812 72.00
1519.8745836417 72.00
1480.9034404714 72.00

149.40
151.40 4.00
173
20

204
209 11
216 237
239 23
247.40
22.7332 0.000000000000
22.1919 0.000000000000
21.6506 0.000000000000
21.1094 0.000000000000
20.5681 0.000000000000
26.19
Calculated stack Required Stack B2 B1

39.26 36.00 26.00 13.00
25.87 24.00 18.00 9.00
23.85 21.00 16.00 8.00
16.58 10.50 12.00 6.00
12.42 9.00 9.00 4.50
12.10 7.50 8.00 4.00
9.73 6.00 4.00 2.00
139.79 114.00 93.00 46.50
279.58 228.00 3.50

130.06 228.00 B2 B
0.27 1.50 20
0.27 1.50 24
0.27 1.50 36.00
0.27 1.50 36.00
0.27 1.50 48
0.27 1.50 68.00
0.27 1.50 128.00

0.27 1.50
Acu primary 1622.63

Acu secondary
A cu 3245.26
Aw 60702.00
Kw 0.05 0.16
280 AW in sq. m 34.70
39.0 1 2 3
27.0 165 165 165
24.0 165 330 495
18.0
13.5
12.0
6.0
139.50
279.00
K
4 5 6 7
165 165 165 165
660 825 990 1155
8 9 10 Break
165 165 162 (22*2)/(1+x))=1(break turns)
1320 1485 1647 1
TAPES POSITION
X4 1469 -5% 88
X2 1557 N sum
X1 1557 5% 88 178
X3 1645
X 1647 2
ak turns) Tapes In percent
HV of each tape
LV of each tape
Tap1 5 9093 400
Tap2 2.5 8877 400
Tap3 8660 400
Tap4 -2.5 8444 400
Tap5 -5.0 8227 400
Rated KVA I1 (Primary line current)
200 12.70 288.68
200 13.01 288.68
200 13.33 288.68
200 13.68 288.68
200 14.04 288.68
KVA
4000
wire size No.

10.78 duby 13.47 2
3
1.5 x3.75 22.5 140.00 5
2.36 x 11.2 158.592 6
3.35 x 7.5 25.125 143.1 7
2.65 x 11.2 164.61
2.8 x10 28 25.13
2.8 x 11.8 33.04 28.47
1.1 x 520 572
1.1 x421 463.1
3.35 X7.5/3.65 X7.8
Details of step
Step No.
328 65.5 82.9 1st step
328 65.5 82.9 2nd step
328 65.5 82.9 3rd step
328 65.5 82.9 4th step
328 65.5 82.9 5th step
328 65.5 82.9 6th step
328 65.5 82.9 7th step
328 65.5 82.9 8th step
328 65.5 82.9 9th step
328 65.5 82.9 10th step
328 65.5 82.9 11th step
328 65.5 82.9 12th step
328 65.5 82.9 13th step
328 65.5 82.9 14th step
328 65.5 82.9 15th step
Step No.
C/l cm W/H cm
65.5 82.9 1st step
65.5 82.9 2nd step
65.5 82.9 3rd step
65.5 82.9 4th step
65.5 82.9 5th step
65.5 82.9 6th step
65.5 82.9 7th step
65.5 82.9 8th step
65.5 82.9 9th step
65.5 82.9 10th step
65.5 82.9 11th step
65.5 82.9 12th step
65.5 82.9 13th step
65.5 82.9 14th step
65.5 82.9 15th step

65.5 82.9 1st step
65.5 82.9 2nd step
65.5 82.9 3rd step
65.5 82.9 4th step
65.5 82.9 5th step
65.5 82.9 6th step
65.5 82.9 7th step
65.5 82.9 8th step
65.5 82.9 9th step
65.5 82.9 10th step
65.5 82.9 11th step
65.5 82.9 12th step
65.5 82.9 13th step
65.5 82.9 14th step
65.5 82.9 15th step

Approxima 3363.92 42.96
Calculated 3320.96

No. Description LV
3 Connection Star


8 Transposition Yes
1.00
122.0
11 Turns per coil
12 No.of layer 9

Approximate
Design of Tank
Given parameters

Rounded off to
1630
Length
Brdeath
Height
730
k-factor
0.45
Description
Bare conductor
Covered conductor
Placement of strips
Turns per layer

Thermo flow :
Supporting strip
press board
Supporting strip

320 32.0
305 30.5
290 29.0
270 27.0
250 25.0
230 23.0
210 21.0
185 18.5
165 16.5
145 14.5
125 12.5
110 11.0
90 9.0
70 7.0
45 4.5
DTAILS OF (B)
320 32.0
305 30.5
290 29.0
270 27.0
250 25.0
230 23.0
210 21.0
185 18.5
165 16.5
145 14.5
125 12.5
110 11.0
90 9.0
70 7.0
45 4.5
DTAILS OF (C)
320 32.0
305 30.5
290 29.0
270 27.0
250 25.0
230 23.0
210 21.0
185 18.5
165 16.5
145 14.5
125 12.5
110 11.0
90 9.0
70 7.0
45 4.5

HV Particulars


1.00
13
97
450
584
1980.15
56.0
809.0
1505.2
1670.8
ign of Tank
Values (mm)
110 W/H
160 HV OD
110 C/L
50 1st step width
60 Last step width
94
50 i.
2024 iii
rounded off to iv
2140 v
854 vi
892 vii
viii
1728 L
2140 A
892 B
1630 C
D
290.00 E
306.00 F
G
H
I
I
K
L
A
B
C
D
E
F
G
H
I
I
K
M
Bm Cd
1.66 3.00
1220.00

7.50 3.35
0.200 0.200
7.70 3.55
0.10 0.10
7.80 3.65
1 1
7.800 3.650
96.54 58.97
4 x 10 x 435 66.97
0.5 x 435 x 200 67.0
4 x 10 x 435 67.00
146.9 1469
143.9 1454
140.9 1439
136.9 1419
132.9 1399
128.9 1379
124.9 1359
119.9 1334
115.9 1314
111.9 1294
107.9 1274
104.9 1259
100.9 1239
96.9 1219
91.9 1194
114.9 1149
113.4 1149
111.9 1149
109.9 1149
107.9 1149
105.9 1149
103.9 1149
101.4 1149
99.4 1149
97.4 1149
95.4 1149
93.9 1149
91.9 1149
89.9 1149
87.4 1149

163.0 1630
161.5 1615
160.0 1600
158.0 1580
156.0 1560
154.0 1540
152.0 1520
149.5 1495
147.5 1475
145.5 1455
143.5 1435
142.0 1420
140.0 1400
138.0 1380
135.5 1355
1310
1310
1310
1310
1310

340.00 449.64
425.64 583.64
382.82 516.64
1202.7 1623.1
122 1220
146725.1 1980148.4
385.00 40.40
8.9 8.9
383 2.86
500.35 50.40
1501.05 151.21

829 Core stack

320
125
Bottom core channel
Top HV core channel
Top LV core channel
Three Slots
28.46 33.00 33000
27.61

829
No of layers
13

(2K) in mm !!
72.00 72.00 144
120.66 48.66 96
153.24 32.58 72
186.24 32.99 66
212.33 26.09 48
233.85 21.52 42
251.96 18.11 36
270.85 18.89 30
283.48 12.63 30
294.21 10.73 24
303.25 9.04 24
309.00 5.76 12
315.41 6.41 12
320.44 5.03 6
324.90 4.46 6
Total
468.00

L1 Of B2 L2 Of B2
165 155 72
157.5 147.5 48
150 140 36
140 130 33
130 120 24
120 110 21
110 100 18
97.5 87.5 15
87.5 77.5 15
77.5 67.5 12
67.5 57.5 12
60 50 6
50 40 6
40 30 3
27.5 17.5 3

144.00 393.227 533
96.00 251.493 356
72.00 180.505 267
66.00 155.374 244
48.00 105.520 178
42.00 85.660 156
36.00 67.599 133
30.00 50.141 111
30.00 45.088 111
24.00 31.956 89
24.00 27.771 89
12.00 12.293 44
12.00 10.138 44
6.00 3.974 22
6.00 2.580 22
Total
1423.3

(D1 + D2)/2

Dm)

x T)
(g/cm3)
(A)in mm2 143 28.47
in one phase in Kg
7%for LV strip & 5% 1580.468
for HV wire including leads) In Kg
ohm-mm
I2R x 3 for 3 phase at 75 c 9574.734 7153.201
-20727.93
320.00
230.00
45.00
Rounding off to:
888
6000 3464.10 40.40
LV Design Values

No. of layers 2.0 9

11
12
14
15
16
No of pcieces
Weight in Kg
392.89 533
246.39 356
173.38 267
145.32 244
96.08 178
75.91 156
58.29 133
41.76 111
36.51 111
25.15 89
21.24 89
9.20 44
7.36 44
2.80 22
1.75 22
Total
1312.91
Weight (Kg)
267 169.088 177.78
178 106.626 118.52
133 75.456 88.89
122 63.736 81.48
89 42.475 59.26
78 33.834 51.85
67 26.198 44.44
56 18.975 37.04
56 16.740 37.04
44 11.640 29.63
44 9.923 29.63
22 4.329 14.81
22 3.502 14.81
11 1.346 7.41
11 0.853 7.41
Total 584.723
Core sectioning step width sectioning

72.0 45 45
24.0 70 12.5
18.0 90 10
16.5 110 10
12.0 125 7.5
10.5 145 10
9.0 165 10
7.5 185 10
7.5 210 12.5
6.0 230 10
6.0 250 10
3.0 270 10
3.0 290 10
1.5 305 7.5
1.5 320 7.5

1 Core diameter 328



HV length 1980.1
LV length 146.7 -4151.1942
A cu primary 49292.9292929293
A cu 96262.9292929293
Aw 271912
13.47
13.47
LV process
Description
Bare size of strip


Length of LV coil
Length of LV coil
Total window height
No of Plates in B1
88.89
59.26
44.44
40.74
29.63
25.93
22.22
18.52
18.52
14.81
14.81
7.41
7.41
3.70
3.70
Ordering of steps
45
58
74
92
108
127
146
165
188
209
229
250
270
287
304
1.6582.67)/(3230.94) = 1.35 A
Im= 1.35 A+(2 x 1.35 A ) =4.05 A




Therefore( I h+e)
4.141 1162.2
1.5
30.500 0.64
121.72 122.00
9.0 2.65
0.2 0.2
9.2 2.85
0.1 0.1
9.3 2.95
2 3
18.6 8.85
37.32
580.00 10 x 3.0 x854 Thermo flow)
586.00 43
223 44
20
829
48 24
32 16
24 12
22 11
16 8
14 7
12 6
10 5
10 5
8 4
8 4
4 2
4 2
2 1
2 1
ordering of stacks
72
120
156
189
213
234
252
267
282
294
306
312
318
321
324

3320.96
3464.10 Efficiency:
0.527 Rated KVA

No-load loss in KW
0


5.965
1.9
25%
7887.269
0.675
6.003
1.56%
1650 58 1220.3
1220

Core step width
79810.03 327.92 No. of steps
79810.0 328 1st step
79810.0 328 2nd step
79810.0 328 3rd step
79810.0 328 4th step
79810.0 328 5th step
79810.0 328 6th step
79810.0 328 7th step
79810.0 328 8th step
79810.0 328 9th step
79810.0 328 10th step
79810.0 328 11th step
79810.03 328 12th step
79810.03 328 13th step
79810.03 328 14th step
79810.03 328 15th step
112.725 56.36
71.084 35.54
50.304 25.15
42.491 21.25
28.317 14.16
22.556 11.28
17.465 8.73
12.650 6.33
11.160 5.58
7.760 3.88
6.615 3.31
2.886 1.44
2.335 1.17
0.898 0.45
0.569 0.28
Total Total
389.82 194.91
584.72
Standard value
Design value
5.42
0.066
5.42
4000
20.73
4.15
24.88
99.38
99.48
99.54
99.46
99.23
99.35
99.36
99.32
0.448
99.54
753 96.54
94

320 72.00
305 120.66
290 153.24
270 186.24
250 212.33
230 233.85
210 251.96
185 270.85
165 283.48
145 294.21
125 303.25
110 309.00
90 315.41
70 320.44
45 324.90
Total stack
12.98 121.72 384.90
13 122 385.00
Core area
72.00 72 23040
48.66 48 14640
32.58 36 10440
32.99 33 8910
26.09 24 6000
21.52 21 4830
18.11 18 3780
18.89 15 2775
12.63 15 2475
10.73 12 1740
9.04 12 1500
5.76 6 660
6.41 6 540
5.03 3 210
4.46 3 135
0.90 Bm 80130
1.65 -320
42.96
128.30
140.00
247.00


336.00

(4 X4 (1X4)) = rc LV & Hv

8

11 Core limb center
72.00 72 48
48.66 48 32
32.58 36 24
32.99 33 22
26.09 24 16
21.52 21 14
Diameter (mm)
18.11 18 12
328
18.89 15 10
6.00
12.63 15 10
334.00
10.73 12 8
6.00 9.04 12 8
340 5.76 6 4
43 6.41 6 4
383 5.03 3 2
43 4.46 3 2
426 324.90
12
438
12
450
67
67 Acu secondary
584 A cu 32866.80
Aw 232650.56
25 Kw 0.14 0.16
609 655 AW in sq. m 42.72
829
2.95
B1 Required No of plates B
24 72 1 2
16 48 94 94
12 36 94 188
11 33 Odd
8 24 1
7 21 3.00
6 18 5
5 15 7.00
5 15 9
4 12 11.00
4 12 1.65 13
2 6 15.00
2 6 17
1 3
1 3
324
246.00
11.00 235.00 325.00

225.00 310.00
215.00 295.00
200.00 275.00
180.00 255.00
160.00 240.00
135.00 220.00
115.00 200.00
85.00 175.00
60.00 155.00
125
3 4 5 6
94 94 94 94
282 376 470 564
4.510 2 4.190 8.700
4.190 4 4.190 8.380
8.560 6 4.190 12.750
4.190 8 4.190 8.380
4.190 10 4.190 8.380
4.190 12 4.190 8.380
16.560 14 4.190 20.750
4.190 16 4.190 8.380
4.510 18 2.709 7.219
7 8 9 10 11 12 13
94 94 94 94 94 92 94
658 752 846 940 1034 1126 1220
446 1402 50 1452 1422 1452
455 1429 50 1479 1449 1479
467 1469 50 1519 1489 1519
476 1495 50 1545 1515 1545
484 1521 50 1571 1541 1571
493 1548 50 1598 1568 1598
513 1613 50 1663 1633 1663
522 1639 50 1689 1659 1689
529 1662 50 1712 1682 1712
Tapes In percent
X6 1074 58 Tap2 2.5
X4 1103 29 Tap3
X2 1132 29 Tap4 -2.5
X3 1132 Tap5 -5.0
X5 1161 29 116
X7 1190 29 52
X8 1220 30 146 30
34650 6000 4000 66.65 384.90
33825 6000 4000 68.27 384.90
33000 6000 4000 69.98 384.90
32175 6000 4000 71.78 384.90
31350 6000 4000 73.67 384.90
4000
wire size No.

10.78 duby 13.47 2
3
1.5 x3.75 22.5 143.10 5
2.36 x 11.2 158.592 6
3.35 x 7.5 25.125 143.1 7
2.65 x 11.2 164.61
2.8 x10 28 14.20
2.8 x 11.8 33.04 17.02
1.1 x 520 572
1.1 x421 463.1
3.35 X7.5/3.65 X7.8
2.0 x7.1/2.3 x 7.4

Core Dia. C/l cm W/H cm Step No.
310.5 61.0 87.5 1st step

310.5 61.0 87.5 2nd step
310.5 61.0 87.5 3rd step
310.5 61.0 87.5 4th step
310.5 61.0 87.5 5th step
310.5 61.0 87.5 6th step
310.5 61.0 87.5 7th step
310.5 61.0 87.5 8th step
310.5 61.0 87.5 9th step
310.5 61.0 87.5 10th step
310.5 61.0 87.5 11th step
310.5 61.0 87.5 12th step
310.5 61.0 87.5 13th step
310.5 61.0 87.5 14th step

61.0 87.5 1 step
st
61.0 87.5 2nd step
61.0 87.5 3rd step
61.0 87.5 4th step
61.0 87.5 5th step
61.0 87.5 6th step
61.0 87.5 7th step
61.0 87.5 8th step
61.0 87.5 9th step
61.0 87.5 10th step
61.0 87.5 11th step
61.0 87.5 12th step
61.0 87.5 13th step
61.0 87.5 14th step

61.0 87.5 1st step
61.0 87.5 2nd step
61.0 87.5 3rd step
61.0 87.5 4th step
61.0 87.5 5th step
61.0 87.5 6th step
61.0 87.5 7th step
61.0 87.5 8th step
61.0 87.5 9th step
61.0 87.5 10th step
61.0 87.5 11th step
61.0 87.5 12th step
61.0 87.5 13th step
61.0 87.5 14th step
61.0 87.5 15th step

Approxima 3006.23 -25.10
Calculated 3031.33

No. Description LV
3 Connection Star


8 Transposition Yes
1.00
133.0
11 Turns per coil
12 No.of layer 6


Approximate
Design of Tank
Given parameters

Rounded off to
1630
Length
Brdeath
Height
730
k-factor
0.406
310.50
Description
Bare conductor
Covered conductor
Turns per layer

Thermo flow :
300 30
290 29
280 28
270 27
260 26
250 25
240 24
220 22
200 20
180 18
160 16
140 14
120 12
80 8
DTAILS OF (B)
300 30.0
290 29.0
280 28.0
270 27.0
260 26.0
250 25.0
240 24.0
220 22.0
200 20.0
180 18.0
160 16.0
140 14.0
120 12.0
80 8.0
DTAILS OF (C)
300 30.0
290 29.0
280 28.0
270 27.0
260 26.0
250 25.0
240 24.0
220 22.0
200 20.0
180 18.0
160 16.0
150 15.0
150 15.0
150 15.0

HV Particulars
2.0 x7.1 Mean length of turn (ml

2.3 x7.4 Total length of conduct

1.0 width x 1.0 depth(1.0W x 1.0D) Current per phase
1.00
13
105
592
487
2254.20
56.0
835.0
1024.4
1137.1
ign of Tank
Values (mm)
110 W/H
160 HV OD
110 C/L
50 1st step width
60 Last step width
94
50 i.
2035 iii
rounded off to iv
2140 v
861 vi
892 vii
viii
1734 L
2140 A
892 B
1630 C
D
290.00 E
306.00 F
G
H
I
I
K
L
A
B
C
D
E
F
G
H
I
I
K
M
Bm Cd
1.666 3.00
1330.00

7.1 2.00
0.200 0.200
7.30 2.20
0.10 0.10
7.40 2.30
1 1
7.400 2.300
105.27 41.42
49.42
49.4
56.00
147.5 1475
145.5 1455
143.5 1435
141.5 1415
139.5 1395
137.5 1375
135.5 1355
131.5 1315
127.5 1275
123.5 1235
119.5 1195
115.5 1155
111.5 1115
103.5 1035
NO. of Laminated sheets sh

117.5 1175
116.5 1165
115.5 1155
114.5 1145
113.5 1135
112.5 1125
111.5 1115
109.5 1095
107.5 1075
105.5 1055
103.5 1035
101.5 1015
99.5 995
95.5 955

152.0 1520
151.0 1510
150.0 1500
149.0 1490
148.0 1480
147.0 1470
146.0 1460
144.0 1440
142.0 1420
140.0 1400
138.0 1380
137.0 1380
137.0 1400
137.0 1440
Toal

337.00 487.00
449.00 592.00
393 539.5
1234.6 1694.9
133 1330
164207.9 2254202.7
385.00 40.40
8.9 8.9
383 2.86
559.97 57.38
1679.91 172.14
6159.7 344.3

875 Core stack

300
160
Bottom core channel
Top HV core channel
Top LV core channel
Three Slots
25.67 33.00 33000

875
No of layers
13
56
Required Step stack

SQRT of d&w Step stack (K) in mm
(2K) in mm !!
80.06 80.0 160
110.95 30.0 60
134.20 24.0 48
153.33 19.0 38
169.74 16.0 32
184.15 14.0 28
197.00 13.0 26
219.11 22.0 44
237.51 19.0 38
253.00 16.0 32
266.10 13.0 26
277.15 11.0 22
286.37 11.0 22
300.02 11.0 22
Total 299.00 598
NO. of Laminated sheets shift from the center

15 7.5 0
119 119 59
44 44 22
36 36 18
28 28 14
24 24 12
21 21 10
19 19 10
33 33 17
28 28 14
24 24 12
19 19 10
16 16 8
13 13 7
19 19 10
Step stack (2K) in mm No.of pieces Weight (Kg)

160 593 407.831
60 222 148.161
48 178 114.691
38 141 87.745
32 119 71.308
28 104 60.125
26 96 53.713
44 163 83.682
38 141 65.983
32 119 50.222
26 96 36.426
22 81 28.957
22 81 28.957
22 81 28.957
598 2215 1267
-3

Inside diameter of coil (D1) 337.00 592.00
Outside diameter of coil (D2) 449.00 487.00
(D1 + D2)/2

Dm)

x T)
(g/cm3)
(A)in mm2 143 17.02
in one phase in Kg
7%for LV strip & 5% 1075.606
ohm-mm
I2R x 3 for 3 phase at 75 c 10715.599 13621.457
6662.94
300.00
230.00
35.00
Rounding off to:
888
6000 3464.10 40.40
LV Design Values
No. of layers 2.0 9
11
12
14
15
16
Weight in Kg No of pcieces
418.52 593
150.42 222
115.19 178
87.17 141
70.07 119
58.44 104
51.63 96
78.65 163
60.63 141
45.09 119
31.95 96
23.20 81
19.49 81
12.47 81
1222.92 2215
Step stack (K) in mm Weight (Kg)

80 182.544
30 65.850
24 50.614
19 38.448
16 31.024
14 25.972
13 23.036
22 35.376
19 27.493
16 20.623
13 14.740
11 10.799
11 9.158
11 5.975
11 542
step width sectioning

0 0
150 75
150 0
150 0
160 5
180 10
200 10
220 10
240 10
250 5
260 5
270 5
280 5
290 5
300 5

1 Core diameter 310.5



HV length 2254.2
LV length 164.2 62.4006

A cu primary 53737.3737373737
A cu 104942.373737374
Aw 271687.5
1129.4
13.47
14.20
LV process
Description
Bare size of strip
break between strips

Length of LV coil
Length of LV coil
Total window height
Ordering of steps
0
75
113
131
146
163
181
201
220
235
248
259
269
280
290
1.6582.67)/(3230.94) = 1.35 A
Im= 1.35 A+(2 x 1.35 A ) =4.05 A




Therefore( I h+e)
4.141 1267.0
1.5
30.500 0.64
134.94 122.00
9.0 2.65
0.2 0.2
9.2 2.85
0.1 0.1
9.3 2.95
2 3
18.6 8.85
79.0 55.60
31.0
580.00
586.00 56
170 56
756 55.6 mm ( Radial built of LV)
40 14.149
875
ordering of stacks
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!

3031.33
3464.10 Efficiency:
0.478 Rated KVA

No-load loss in KW
3700


5.445
1.9
25%
7199.416
0.616
5.480
1.42%
1650 63 1330.3
1330
Gross core area (Ag)(sqr mm)core dia(sqr mm) Core step width
71556.54 310.5 No. of steps
71556.5 310.5 1st step
71556.5 310.5 2nd step
71556.5 310.5 3rd step
71556.5 310.5 4th step
71556.5 310.5 5th step
71556.5 310.5 6th step
71556.5 310.5 7th step
71556.5 310.5 8th step
71556.5 310.5 9th step
71556.5 310.5 10th step
71556.5 310.5 11th step
71556.5 310.5 12th step
71556.5 310.5 13th step
71556.5 310.5 14th step
4
5.00
Standard value 6.00
Design value
7.16 7.00
0.090 8.00
7.16
C1
4000 C2
C3
28.34
3.64 C4
31.97 99.20 C5
99.21
99.35
99.47
99.46
99.01
99.19
99.28
99.33
0.358
99.49
779 105.27
94

300 80.06
290 110.95
280 134.20
270 153.33
260 169.74
250 184.15
240 197.00
220 219.11
200 237.51
180 253.00
160 266.10
140 286.37
120 300.02
80 310.50
Total stack
$/kg
uc1 12.01
uc2 12.01
uc3 6.01
uc6 1.72
uc8 1.20
7535.08
12918.02
18218.31
14.15 134.94 384.90
13 133 385.00
Core area
Stacks (K) in (mm) Required Stacks (K) in (mm) Gross core Area( sq mm)
80.06 80 24000
30.89 30 8700
23.25 24 6720
19.13 19 5130
16.41 16 4160
14.41 14 3500
12.86 13 3120
22.11 22 4840
18.40 19 3800
15.49 16 2880
13.10 13 2080
20.27 11 1540
13.64 9 1080
10.48 13 1040
11.50 Bm 72590
1.64 -1033
-25.10
Unit cost of LV winding
Unit cost of HV winding
Unit cost of magnetic steel(core)
Unit cost of mineral oil

Unit cost of corrugated panels
128.30
143.10
147.87
Core diameter = 310.5mm
Core diameter
(Previously
= 126mm
calculated)
(Previously calculated)
Radial build of HV = 52.5 mm (Previously calculated)
Radial clearance core
Radial
to secondary
clearance between
coil = 13.25
core mm
to LV
(Previously
coil (assumed)
calculated)
= mm
No. Description Radius(mm) Diameter (mm)
1 Core diameter (R x 2) 155.25 310.5
2 Radial gap between core and LV coil 13.25 13.25
323.75
325.75 13.25
3 LV Coil inside diameter 169 337
4 Radial build of LV coil 56 56
393
56
5 LV Coil outside diameter 224 448
6Radial gap between LV & HV coil (1.0 x 3 x 854,(10 x 4 854 ) *2 19 19
(4 X4 (1X4)) = rc LV & Hv 467
19
7 HV coil inside diameter 243 486

539
8 53

12 Total Window Height 875
13 Window space factor 2.92
80.06 72 48 24
30.89 48 32 16
23.25 33 22 11
19.13 33 22 11
16.41 24 16 8
14.41 21 14 7
12.86 18 12 6
22.11 18 12 6
18.40 15 10 5
15.49 12 8 4
13.10 12 8 4
20.27 6 4 2
13.64 6 4 2
#REF! 3 2 1
#REF! 3 2 1
310.50
246.00
11.00
Acu primary 18886.00
Acu secondary
A cu 37772.00
Aw 262237.50
Kw 0.14 0.16
610 AW in sq. m 45.97
72 72 1 2
48 24 94 94
33 16.5 94 188
33 16.5
24 12
21 10.5 1 2.3
18 9 2 2.3
18 9 3 2.3
15 7.5 4 2.3
12 6 5 2.3
12 6 6 2.3
6 3 7 2.3
6 3 8 2.3
3 1.5 9 2.3
3 1.5 10 2.3
324 11 2.3
12 2.3
13 2.3
235.00 325.00
225.00 310.00
215.00 295.00
200.00 275.00
180.00 255.00
160.00 240.00
135.00 220.00
115.00 200.00
85.00 175.00
60.00 155.00
125
3 4 5 6
94 94 94 94
282 376 470 564
Voltage per layer

0.88 3.18 3.18 2448
0.8 3.10 6.28 223
0.8 3.10 9.38
0.8 3.10 12.48
0.8 3.10 15.58
0.8 3.10 18.68
0.8 3.10 36.78
0.8 3.10 39.88
0.8 3.10 42.98
0.8 3.10 46.08
0.8 3.10 49.18
0.8 3.10 52.28
0.8 3.10 55.38
56.00
7 8 9 10 11 12 13
94 94 94 94 94 92 94
658 752 846 940 1034 1126 1220
TAPES POSITION
X6
X4
X2
X3
X5
X7
X8
Tapes In percent HV of each tape
APES POSITION Tap1 5 34650
1063 63 Tap2 2.5 33825
1095 31.7 Tap3 33000
1127 31.7 Tap4 -2.5 32175
1127 Tap5 -5.0 31350
1158 31.7 127
1190 31.7 63
1220 30 157 30
6000 4000 66.65 384.90
6000 4000 68.27 384.90
6000 4000 69.98 384.90
6000 4000 71.78 384.90
6000 4000 73.67 384.90
4000
wire size No.

10.78 duby 13.47 2
3
1.5 x3.75 22.5 143.10 5
2.36 x 11.2 158.592 6
3.35 x 7.5 25.125 143.1 7
2.65 x 11.2 164.61
2.8 x10 28 14.20
2.8 x 11.8 33.04 17.02
1.1 x 520 572
1.1 x421 463.1
3.35 X7.5/3.65 X7.8
2.0 x7.1/2.3 x 7.4
Details of step
Step No.
328 59.6 82.8 1st step
328 59.6 82.8 2nd step
328 59.6 82.8 3rd step
328 59.6 82.8 4th step
328 59.6 82.8 5th step
328 59.6 82.8 6th step
328 59.6 82.8 7th step
328 59.6 82.8 8th step
328 59.6 82.8 9th step
328 59.6 82.8 10th step
328 59.6 82.8 11th step
328 59.6 82.8 12th step
328 59.6 82.8 13th step
328 59.6 82.8 14th step
328 59.6 82.8 15th step
Step No.
C/l cm W/H cm
59.6 82.8 1st step
59.6 82.8 2nd step
59.6 82.8 3rd step
59.6 82.8 4th step
59.6 82.8 5th step
59.6 82.8 6th step
59.6 82.8 7th step
59.6 82.8 8th step
59.6 82.8 9th step
59.6 82.8 10th step
59.6 82.8 11th step
59.6 82.8 12th step
59.6 82.8 13th step
59.6 82.8 14th step
59.6 82.8 15th step

59.6 82.8 1st step
59.6 82.8 2nd step
59.6 82.8 3rd step
59.6 82.8 4th step
59.6 82.8 5th step
59.6 82.8 6th step
59.6 82.8 7th step
59.6 82.8 8th step
59.6 82.8 9th step
59.6 82.8 10th step
59.6 82.8 11th step
59.6 82.8 12th step
59.6 82.8 13th step
59.6 82.8 14th step
59.6 82.8 15th step

Approxima 3209.14 46.06
Calculated 3163.08

No. Description LV
3 Connection Star


8 Transposition Yes
1.00
122.0
11 Turns per coil
12 No.of layer 9


Approximate
Design of Tank
Given parameters

Rounded off to
1630
Length
Brdeath
Height
730
k-factor
0.45
Description
Bare conductor
Covered conductor
Placement of strips
Turns per layer

Thermo flow :
Supporting strip
press board
Supporting strip

320 32.0
305 30.5
290 29.0
270 27.0
250 25.0
230 23.0
210 21.0
185 18.5
165 16.5
145 14.5
125 12.5
110 11.0
90 9.0
70 7.0
45 4.5
DTAILS OF (B)
320 32.0
305 30.5
290 29.0
270 27.0
250 25.0
230 23.0
210 21.0
185 18.5
165 16.5
145 14.5
125 12.5
110 11.0
90 9.0
70 7.0
45 4.5
DTAILS OF (C)
320 32.0
305 30.5
290 29.0
270 27.0
250 25.0
230 23.0
210 21.0
185 18.5
165 16.5
145 14.5
125 12.5
110 11.0
90 9.0
70 7.0
45 4.5

HV Particulars


1.00
12
99
458
570
1968.65
56.0
788.0
894.6
993.0
ign of Tank
Values (mm)
110 W/H
160 HV OD
110 C/L
50 1st step width
60 Last step width
94
50 i.
1984 iii
rounded off to iv
2140 v
840 vi
892 vii
viii
1727 L
2140 A
892 B
1630 C
D
290.00 E
306.00 F
G
H
I
I
K
L
A
B
C
D
E
F
G
H
I
I
K
M
Bm Cd
1.66 3.00
1220.00

7.1 2.00
0.200 0.200
7.30 2.20
0.10 0.10
7.40 2.30
1 1
7.400 2.300
98.92 41.42
4 x 10 x 435 49.42
0.5 x 435 x 200 49.4
4 x 10 x 435 56.00
146.8 1468
143.8 1453
140.8 1438
136.8 1418
132.8 1398
128.8 1378
124.8 1358
119.8 1333
115.8 1313
111.8 1293
107.8 1273
104.8 1258
100.8 1238
96.8 1218
91.8 1193
114.8 1148
113.3 1148
111.8 1148
109.8 1148
107.8 1148
105.8 1148
103.8 1148
101.3 1148
99.3 1148
97.3 1148
95.3 1148
93.8 1148
91.8 1148
89.8 1148
87.3 1148

151.2 1512
149.7 1497
148.2 1482
146.2 1462
144.2 1442
142.2 1422
140.2 1402
137.7 1377
135.7 1357
133.7 1337
131.7 1317
130.2 1302
128.2 1282
126.2 1262
123.7 1237
1192
1192
1192
1192
1192

336.00 457.64
421.64 569.64
378.82 513.64
1190.1 1613.6
122 1220
145192.0 1968650.1
385.00 40.40
8.9 8.9
383 2.86
495.12 50.11
1485.37 150.33

828 Core stack

320
125
Bottom core channel
Top HV core channel
Top LV core channel
Three Slots
28.46 33.00 33000

828
No of layers
13
56

(2K) in mm !!
72.00 72.00 144
120.66 48.66 96
153.24 32.58 66
186.24 32.99 66
212.33 26.09 48
233.85 21.52 42
251.96 18.11 36
270.85 18.89 36
283.48 12.63 30
294.21 10.73 24
303.25 9.04 24
309.00 5.76 12
315.41 6.41 12
320.44 5.03 6
324.90 4.46 6
Total
462.00

L1 Of B2 L2 Of B2
165 155 72
157.5 147.5 48
150 140 33
140 130 33
130 120 24
120 110 21
110 100 18
97.5 87.5 18
87.5 77.5 15
77.5 67.5 12
67.5 57.5 12
60 50 6
50 40 6
40 30 3
27.5 17.5 3

144.00 352.879 533
96.00 225.854 356
66.00 148.704 244
66.00 139.771 244
48.00 95.012 178
42.00 77.202 156
36.00 60.980 133
36.00 54.338 133
30.00 40.754 111
24.00 28.909 89
24.00 25.144 89
12.00 11.137 44
12.00 9.192 44
6.00 3.606 22
6.00 2.343 22
Total
1275.8

(D1 + D2)/2

Dm)

x T)
(g/cm3)
(A)in mm2 143 17.02
in one phase in Kg
939.353
ohm-mm
2
9474.689 11895.950
-25370.64
320.00
230.00
45.00
Rounding off to:
888
6000 3464.10 40.40
LV Design Values

No. of layers 2.0 9

11
12
14
15
16
No of pcieces
Weight in Kg
392.54 533
246.17 356
158.79 244
145.19 244
95.99 178
75.84 156
58.23 133
50.06 133
36.47 111
25.13 89
21.22 89
9.19 44
7.36 44
2.80 22
1.75 22
Total
1305.63
Weight (Kg)
267 168.917 177.78
178 106.518 118.52
122 69.097 81.48
122 63.670 81.48
89 42.430 59.26
78 33.798 51.85
67 26.170 44.44
67 22.746 44.44
56 16.722 37.04
44 11.627 29.63
44 9.912 29.63
22 4.325 14.81
22 3.498 14.81
11 1.345 7.41
11 0.852 7.41
Total 581.626

72.0 45 45
24.0 70 12.5
16.5 90 10
16.5 110 10
12.0 125 7.5
10.5 145 10
9.0 165 10
9.0 185 10
7.5 210 12.5
6.0 230 10
6.0 250 10
3.0 270 10
3.0 290 10
1.5 305 7.5
1.5 320 7.5

1 Core diameter 328



HV length 1968.7
LV length 145.2 -3953.8544

A cu primary 49292.9292929293
A cu 96262.9292929293
Aw 271584
13.47
14.20
LV process
Description
Bare size of strip


Length of LV coil
Length of LV coil
Total window height
No of Plates in B1
88.89
59.26
40.74
40.74
29.63
25.93
22.22
22.22
18.52
14.81
14.81
7.41
7.41
3.70
3.70
Ordering of steps
45
58
74
92
108
127
146
165
188
209
229
250
270
287
304
1.6582.67)/(3230.94) = 1.35 A
Im= 1.35 A+(2 x 1.35 A ) =4.05 A




Therefore( I h+e)
4.141 1162.2
1.5
30.500 0.64
121.72 122.00
9.0 2.65
0.2 0.2
9.2 2.85
0.1 0.1
9.3 2.95
2 3
18.6 8.85
37.32
580.00 10 x 3.0 x854 Thermo flow)
586.00 43
202 44
40 12.979
828
48 24
32 16
22 11
22 11
16 8
14 7
12 6
12 6
10 5
8 4
8 4
4 2
4 2
2 1
2 1
ordering of stacks
72
120
153
186
210
231
249
267
282
294
306
312
318
321
324

3163.08
3464.10 Efficiency:
0.504 Rated KVA

No-load loss in KW
0


5.682
1.9
25%
7512.323
0.643
5.718
1.49%
1650 58 1220.3
1220

Core step width
79810.03 327.92 No. of steps
79810.0 328 1st step
79810.0 328 2nd step
79810.0 328 3rd step
79810.0 328 4th step
79810.0 328 5th step
79810.0 328 6th step
79810.0 328 7th step
79810.0 328 8th step
79810.0 328 9th step
79810.0 328 10th step
79810.0 328 11th step
79810.03 328 12th step
79810.03 328 13th step
79810.03 328 14th step
79810.03 328 15th step
112.611 56.31
71.012 35.51
46.065 23.03
42.447 21.22
28.287 14.14
22.532 11.27
17.447 8.72
15.164 7.58
11.148 5.57
7.751 3.88
6.608 3.30
2.883 1.44
2.332 1.17
0.897 0.45
0.568 0.28
Total Total
387.75 193.88
581.63
Standard value
Design value
5.64
0.081
5.64
4000
25.37
3.95
29.32 99.27
99.27
99.40
99.49
99.45
99.09
99.25
99.30
99.31
0.395
99.50
732 98.92
94

320 72.00
305 120.66
290 153.24
270 186.24
250 212.33
230 233.85
210 251.96
185 270.85
165 283.48
145 294.21
125 303.25
110 309.00
90 315.41
70 320.44
45 324.90
Total stack
12.98 121.72 384.90
13 122 385.00
Core area
72.00 72 23040
48.66 48 14640
32.58 33 9570
32.99 33 8910
26.09 24 6000
21.52 21 4830
18.11 18 3780
18.89 18 3330
12.63 15 2475
10.73 12 1740
9.04 12 1500
5.76 6 660
6.41 6 540
5.03 3 210
4.46 3 135
0.90 Bm 79815
1.66 -5
46.06
128.30
143.10
147.87


334.00

(4 X4 (1X4)) = rc LV & Hv

8

11 Core limb center
72.00 72 48
48.66 48 32
32.58 33 22
32.99 33 22
26.09 24 16
21.52 21 14
Diameter (mm)
18.11 18 12
328
18.89 18 12
4.00
12.63 15 10
332.00
10.73 12 8
4.00 9.04 12 8
336 5.76 6 4
43 6.41 6 4
379 5.03 3 2
43 4.46 3 2
422 324.90
18
440
18
458
56
56 Acu secondary
570 A cu 34648.00
Aw 221605.92
26 Kw 0.16 0.16
596 596 AW in sq. m 38.75
828
3.09
B1 Required No of plates B B/2
24 72 72 1
16 48 24 94
11 33 16.5 94
11 33 16.5
8 24 12
7 21 10.5 1
6 18 9 2
6 18 9 3
5 15 7.5 4
4 12 6 5
4 12 6 6
2 6 3 7
2 6 3 8
1 3 1.5 9
1 3 1.5 10
324 11
12
13
246.00
11.00 235.00 325.00

225.00 310.00
215.00 295.00
200.00 275.00
180.00 255.00
160.00 240.00
135.00 220.00
115.00 200.00
85.00 175.00
60.00 155.00
125
2 3 4 5
94 94 94 94
188 282 376 470
2.3 0.88 3.18 3.18

2.3 0.8 3.10 6.28
2.3 0.8 3.10 9.38
2.3 0.8 3.10 12.48
2.3 0.8 3.10 15.58
2.3 0.8 3.10 18.68
2.3 0.8 3.10 36.78
2.3 0.8 3.10 39.88
2.3 0.8 3.10 42.98
2.3 0.8 3.10 46.08
2.3 0.8 3.10 49.18
2.3 0.8 3.10 52.28
2.3 0.8 3.10 55.38
56.00
6 7 8 9 10 11 12
94 94 94 94 94 94 92
564 658 752 846 940 1034 1126
Voltage per layer

2669
243
13
94
1220 Tapes In percent
X6 1074 58 Tap2 2.5
X4 1103 29 Tap3
X2 1132 29 Tap4 -2.5
X3 1132 Tap5 -5.0
X5 1161 29 116
X7 1190 29 52
X8 1220 30 146 30
34650 6000 4000 66.65 384.90
33825 6000 4000 68.27 384.90
33000 6000 4000 69.98 384.90
32175 6000 4000 71.78 384.90
31350 6000 4000 73.67 384.90
4000
wire size No.

10.78 duby 13.47 2
3
1.5 x3.75 22.5 143.10 5
2.36 x 11.2 158.592 6
3.35 x 7.5 25.125 143.1 7
2.65 x 11.2 164.61
2.8 x10 28 14.20
2.8 x 11.8 33.04 17.02
1.1 x 520 572
1.1 x421 463.1
3.35 X7.5/3.65 X7.8
2.0 x7.1/2.3 x 7.4

Step No.
320 58.8 82.7 1st step
320 58.8 82.7 2nd step
320 58.8 82.7 3rd step
320 58.8 82.7 4th step
320 58.8 82.7 5th step
320 58.8 82.7 6th step
320 58.8 82.7 7th step
320 58.8 82.7 8th step
320 58.8 82.7 9th step
320 58.8 82.7 10th step
320 58.8 82.7 11th step
320 58.8 82.7 12th step
320 58.8 82.7 13th step
320 58.8 82.7 14th step
Step No.
C/l cm W/H cm
58.8 82.7 1st step
58.8 82.7 2nd step
58.8 82.7 3rd step
58.8 82.7 4th step
58.8 82.7 5th step
58.8 82.7 6th step
58.8 82.7 7th step
58.8 82.7 8th step
58.8 82.7 9th step
58.8 82.7 10th step
58.8 82.7 11th step
58.8 82.7 12th step
58.8 82.7 13th step
58.8 82.7 14th step
58.8 82.7 1st step
58.8 82.7 2nd step
58.8 82.7 3rd step
58.8 82.7 4th step
58.8 82.7 5th step
58.8 82.7 6th step

58.8 82.7 7th step
58.8 82.7 8th step
58.8 82.7 9th step
58.8 82.7 10th step
58.8 82.7 11th step
58.8 82.7 12th step
58.8 82.7 13th step
58.8 82.7 14th step

Approxima 3024.46 78.40
Calculated 2946.06

No. Description LV
3 Connection Star


8 Transposition Yes
1.00
132.0
11 Turns per coil
12 No.of layer 10

Approximate
Design of Tank
Given parameters

Rounded off to
1630
Length
Brdeath
Height
730
k-factor
0.42
131.98
33.00
Description
Bare conductor
Covered conductor
Turns per layer

Thermo flow :
Supporting strip
press board
Supporting strip
310 31.0
290 29.0
270 27.0
250 25.0
230 23.0
210 21.0
190 19.0
170 17.0
150 15.0
130 13.0
110 11.0
90 9.0
70 7.0
45 4.5
DTAILS OF (B)
310 31.0
290 29.0
270 27.0
250 25.0
230 23.0
210 21.0
190 19.0
170 17.0
150 15.0
130 13.0
110 11.0
90 9.0
70 7.0
45 4.5
DTAILS OF (C)
310 31.0
290 29.0
270 27.0
250 25.0
230 23.0
210 21.0
190 19.0
170 17.0
150 15.0
130 13.0
110 11.0
90 9.0
70 7.0
45 4.5

HV Particulars


1.00
13
101
452
564
2106.63
42.0
787.2
957.3
1062.6
ign of Tank
Values (mm)
110 W/H
160 HV OD
110 C/L
50 1st step width
60 Last step width
94
50 i.
1963 iii
rounded off to iv
2140 v
834 vi
892 vii
viii
1706.2 L
2140 A
892 B
1630 C
D
290.00 E
306.00 F
G
H
I
I
K
L
A
B
C
D
E
F
G
H
I
I
K
M
Bm Cd
1.60 3.00
1320.00
320.00

7.1 2.00
0.200 0.200
7.30 2.20
0.10 0.10
7.40 2.30
1 1
7.400 2.300
100.70 41.42
4 x 10 x 435 49.42
0.5 x 435 x 200 49.4
4 x 10 x 435 56.00
144.7 1447
140.7 1427
136.7 1407
132.7 1387
128.7 1367
124.7 1347
120.7 1327
116.7 1307
112.7 1287
108.7 1267
104.7 1247
100.7 1227
96.7 1207
91.7 1182
113.7 1137
111.7 1137
109.7 1137
107.7 1137
105.7 1137
103.7 1137
101.7 1137
99.7 1137
97.7 1137
95.7 1137
93.7 1137
91.7 1137
89.7 1137
87.2 1137

148.6 1486
146.6 1466
144.6 1446
142.6 1426
140.6 1406
138.6 1386
136.6 1366
134.6 1346
132.6 1326
130.6 1306
128.6 1286
126.6 1266
124.6 1246
122.1 1221
1176
1176
1176
1176
1176

328.00 452.00
416.00 564.00
372 508
1168.7 1595.9
132 1320
154264.8 2106626.4
385.00 40.40
8.9 8.9
383 2.86
526.06 53.62
1578.19 160.87

827 Core stack

310
110
Bottom core channel
Top HV core channel
Top LV core channel
Three Slots
26.25 33.00 33000
13.60

827
No of layers
12.941
56

(2K) in mm !!
79.37 79.37 156
135.28 55.90 108
171.76 36.48 72
199.75 27.99 54
222.49 22.74 42
241.45 18.97 36
257.49 16.03 36
271.11 13.62 30
282.67 11.56 24
292.40 9.74 18
300.50 8.10 18
307.08 6.58 12
312.25 5.17 12
316.82 4.57 6
Total
468.00

L1 Of B2 L2 Of B2
160 150 78
150 140 54
140 130 36
130 120 27
120 110 21
110 100 18
100 90 18
90 80 15
80 70 12
70 60 9
60 50 9
50 40 6
40 30 6
27.5 17.5 3
156.0 366.391 578
108.0 239.615 400
72.0 150.169 267
54.0 105.286 200
42.0 76.055 156
36.0 60.082 133

36.0 54.867 133
30.0 41.288 111
24.0 29.412 89
18.0 19.291 67
18.0 16.470 67
12.0 9.064 44
12.0 7.112 44
6.0 2.311 22
Total
1177.4

(D1 + D2)/2

Dm)

x T)
(g/cm3)
(A)in mm2 143 17.02
in one phase in Kg
7%for LV strip & 5% 1005.189
ohm-mm
I2R x 3 for 3 phase at 75 c 10066.746 12729.698
8203.56
310.00
230.00
40.00
Rounding off to:
888
6000 3464.10 40.40
LV Design Values

No. of layers 2.0 9

11
12
14
15
16
No of pcieces
Weight in Kg
408.09 578
259.65 400
158.28 267
107.91 200
75.78 156
58.19 133
51.63 133
37.74 111
26.10 89
16.62 67
13.77 67
7.35 44
5.59 44
1.75 22
Total
1228.45
Weight (Kg)
289 176.234 192.59
200 112.975 133.33
133 69.401 88.89
100 47.694 66.67
78 33.769 51.85
67 26.148 44.44
67 23.404 44.44
56 17.261 37.04
44 12.051 29.63
33 7.746 22.22
33 6.481 22.22
22 3.495 14.81
22 2.687 14.81
11 0.851 7.41
Total 540.196

78.0 45 45
27.0 70 12.5
18.0 90 10
13.5 110 10
10.5 130 10
9.0 150 10
9.0 170 10
7.5 190 10
6.0 210 10
4.5 230 10
4.5 250 10
3.0 270 10
3.0 290 10
1.5 310 10

1 Core diameter 320



12 Calculated no-load loss in KW 3682.57
13 No load loss (guaranteed) in KW ( 5000
HV length 2106.6
LV length 154.3 1317.4283
A cu primary 53333.3333333333
A cu 104153.333333333
Aw 264704
13.47
14.20
LV process
Description
Bare size of strip


Length of LV coil
Length of LV coil
Total window height
No of Plates in B1
96.30
66.67
44.44
33.33
25.93
22.22
22.22
18.52
14.81
11.11
11.11
7.41
7.41
3.70
Ordering of steps
45
70
90
110
130
150
170
190
210
230
250
270
290
310
1.6582.67)/(3230.94) = 1.35 A
Im= 1.35 A+(2 x 1.35 A ) =4.05 A




Therefore( I h+e)
4.141 1257.5
1.5
33.000 0.64
131.98 122.00
9.0 2.65
0.2 0.2
9.2 2.85
0.1 0.1
9.3 2.95
2 3
18.6 8.85
37.32
617.20 10 x 3.0 x854 Thermo flow)
617.20 43
170 44
40 12.941
827
52 26
36 18
24 12
18 9
14 7
12 6
12 6
10 5
8 4
6 3
6 3
4 2
4 2
2 1
ordering of stacks
78
132
168
195
216
234
252
267
279
288
297
303
309
312

2946.06
3464.10 Efficiency:
0.455 Rated KVA

No-load loss in KW
5000


5.292
1.9
25%
6996.886
0.598
5.325
1.38%
1650 62.87 1320.3
1320

Core step width
76002.92 320.00 No. of steps
76002.9 320 1st step
76002.9 320 2nd step
76002.9 320 3rd step
76002.9 320 4th step
76002.9 320 5th step
76002.9 320 6th step
76002.9 320 7th step
76002.9 320 8th step
76002.9 320 9th step
76002.9 320 10th step
76002.9 320 11th step
76002.92 320 12th step
76002.92 320 13th step
76002.92 320 14th step
76002.92 320 15th step
117.489 58.74
75.316 37.66
46.267 23.13
31.796 15.90
22.513 11.26
17.432 8.72
15.602 7.80
11.507 5.75
8.034 4.02
5.164 2.58
4.321 2.16
2.330 1.16
1.791 0.90
0.567 0.28
Total Total
360.13 180.07
540.20
Standard value
Design value
6.57
0.085
6.57
4000
26.80
3.68
30.48 99.24
99.24
99.38
99.48
99.47
99.06
99.22
99.30
99.33
0.371
99.51
745 100.70
102

310 79.37
290 135.28
270 171.76
250 199.75
230 222.49
210 241.45
190 257.49
170 271.11
150 282.67
130 292.40
110 300.50
90 307.08
70 312.25
45 316.82
Total stack
12.94 131.98 384.90
13 132 385.00
Core area
79.37 78 24180
55.90 54 15660
36.48 36 9720
27.99 27 6750
22.74 21 4830
18.97 18 3780
16.03 18 3420
13.62 15 2550
11.56 12 1800
9.74 9 1170
8.10 9 990
6.58 6 540
5.17 6 420
4.57 3 135

4.82 Bm 75945
1.60 58
78.40
128.30
143.10
147.87


326.00

6 Radial gap between LV & HV coil (1.0 x 3 x 854,(10 x 4 854 ) *2 18
(4 X4 (1X4)) = rc LV & Hv

8

11 Core limb center
79.37 78 52
55.90 54 36
36.48 36 24
27.99 27 18
22.74 21 14
18.97 18 12
Diameter (mm)
16.03 18 12
320
13.62 15 10
4.00
11.56 12 8
324.00
9.74 9 6
4.00 8.10 9 6
328 6.58 6 4
44 5.17 6 4
372 4.57 3 2
44
416 316.82
18
434
18
452
56
56 Acu secondary
564 A cu 37488.00
Aw 221689.60
24 Kw 0.17 0.16
588 588 AW in sq. m 38.88
827
3.09
26 78 78 1
18 54 27 102
12 36 18 102
9 27 13.5
7 21 10.5
6 18 9 1
6 18 9 2
5 15 7.5 3
4 12 6 4
3 9 4.5 5
3 9 4.5 6
2.0 6 3 7
2 6 3 8
1 3 1.5 9
0 10
312 11
12
13
2 3 4 5
102 102 102 102
204 306 408 510
2.3 0.72 0.4 3.42

2.3 0.72 0.32 3.34
2.3 0.72 0.32 3.34
2.3 0.72 0.32 3.34
2.3 0.72 0.32 3.34
2.3 0.72 0.32 3.34
2.3 0.72 0.32 3.34
2.3 0.72 0.32 3.34
2.3 0.72 0.32 3.34
2.3 0.72 0.32 3.34
2.3 0.72 0.32 3.34
2.3 0.72 0.4 3.42
2.3 0.72 3.02
6 7 8 9 10 11 12
102 102 102 102 102 102 96
612 714 816 918 1020 1122 1218
1126 TAPES POSITION
Voltage per layer
3.42 2677
6.76 243
10.10
19.94
23.28
26.62
29.96
33.30
36.64
46.48
49.82
53.24
56.26
56.00
13
102
X6 1126 63 Tap2 2.5
X4 1158 32.0 Tap3
X2 1190 32.0 Tap4 -2.5
X3 1190 Tap5 -5.0
X5 1221 31.0 126
X7 1252 31.0 92
X8 1320 68 194 68
34650 6000 4000 66.65 384.90
33825 6000 4000 68.27 384.90
33000 6000 4000 69.98 384.90
32175 6000 4000 71.78 384.90
31350 6000 4000 73.67 384.90
4000
wire size No.

1.7 x 6 20.4 1
10.78 duby 2
3
Strip size 4
1.5 x3.75 22.5 5
2.36 x 11.2 158.592 6
3.35 x 7.5 25.125 143.1 7
2.65 x 11.2 164.61
2.8 x10 28 14.20
2.8 x 11.8 33.04 17.02
1.1 x 520 572
1.1 x421 463.1
3.35 X7.5/3.65 X7.8
2.0 x7.1/2.3 x 7.4 14.2

Step No.
328 60.0 83.0 1st step
328 60.0 83.0 2nd step
328 60.0 83.0 3rd step
328 60.0 83.0 4th step
328 60.0 83.0 5th step
328 60.0 83.0 6th step
328 60.0 83.0 7th step
328 60.0 83.0 8th step
328 60.0 83.0 9th step
328 60.0 83.0 10th step
328 60.0 83.0 11th step
328 60.0 83.0 12th step
328 60.0 83.0 13th step
328 60.0 83.0 14th step
Step No.
C/l cm W/H cm
60.0 83.0 1st step
60.0 83.0 2nd step
60.0 83.0 3rd step
60.0 83.0 4th step
60.0 83.0 5th step
60.0 83.0 6th step
60.0 83.0 7th step
60.0 83.0 8th step
60.0 83.0 9th step
60.0 83.0 10th step
60.0 83.0 11th step
60.0 83.0 12th step
60.0 83.0 13th step
60.0 83.0 14th step
60.0 83.0 1st step
60.0 83.0 2nd step
60.0 83.0 3rd step
60.0 83.0 4th step
60.0 83.0 5th step
60.0 83.0 6th step

60.0 83.0 7th step
60.0 83.0 8th step
60.0 83.0 9th step
60.0 83.0 10th step
60.0 83.0 11th step
60.0 83.0 12th step
60.0 83.0 13th step
60.0 83.0 14th step

Approxima 3286.97 87.17
Calculated 3199.80

No. Description LV
3 Connection Star


8 Transposition Yes
1.00
126.0
11 Turns per coil
12 No.of layer 9

Approximate
Design of Tank
Given parameters

Rounded off to
1630
Length
Brdeath
Height
730
k-factor
0.44
125.91
33.25
Description
Bare conductor
Covered conductor
Turns per layer

Thermo flow :
Supporting strip
press board
Supporting strip
320 32.0
300 30.0
280 28.0
260 26.0
240 24.0
220 22.0
200 20.0
180 18.0
160 16.0
140 14.0
120 12.0
100 10.0
80 8.0
50 5.0
DTAILS OF (B)
320 32.0
300 30.0
280 28.0
260 26.0
240 24.0
220 22.0
200 20.0
180 18.0
160 16.0
140 14.0
120 12.0
100 10.0
80 8.0
50 5.0
DTAILS OF (C)
320 32.0
300 30.0
280 28.0
260 26.0
240 24.0
220 22.0
200 20.0
180 18.0
160 16.0
140 14.0
120 12.0
100 10.0
80 8.0
50 5.0

HV Particulars


1.00
13
101
464
576
2136.79
42.0
790.0
971.0
1077.8
ign of Tank
Values (mm)
110 W/H
160 HV OD
110 C/L
50 1st step width
60 Last step width
94
50 i.
1999 iii
rounded off to iv
2140 v
846 vi
892 vii
viii
1729 L
2140 A
892 B
1630 C
D
290.00 E
306.00 F
G
H
I
I
K
L
A
B
C
D
E
F
G
H
I
I
K
M
Bm Cd
1.60 2.80
1308.00
327.62

7.1 2.00
0.200 0.200
7.30 2.20
0.10 0.10
7.40 2.30
1 1
7.400 2.300
101.08 41.42
4 x 10 x 435 49.42
0.5 x 435 x 200 49.4
4 x 10 x 435 56.00
147.0 1470
143.0 1450
139.0 1430
135.0 1410
131.0 1390
127.0 1370
123.0 1350
119.0 1330
115.0 1310
111.0 1290
107.0 1270
103.0 1250
99.0 1230
93.0 1200
115.0 1150
113.0 1150
111.0 1150
109.0 1150
107.0 1150
105.0 1150
103.0 1150
101.0 1150
99.0 1150
97.0 1150
95.0 1150
93.0 1150
91.0 1150
88.0 1150

152.0 1520
150.0 1500
148.0 1480
146.0 1460
144.0 1440
142.0 1420
140.0 1400
138.0 1380
136.0 1360
134.0 1340
132.0 1320
130.0 1300
128.0 1280
125.0 1250
1200
1200
1200
1200
1200

336.00 464.00
424.00 576.00
380 520
1193.8 1633.6
126 1308
150419.5 2136785.7
385.00 40.40
8.9 8.9
383 2.86
512.95 54.39
1538.85 163.17

830 Core stack

320
120
Bottom core channel
Top HV core channel
Top LV core channel
Three Slots
27.51 33.00 33000
13.60

End packing insulation 30x2 42 101.08
830
No of layers
12.940
56

(2K) in mm !!
72.00 72.00 144
132.60 60.60 120
170.83 38.23 78
199.96 29.13 60
223.57 23.61 48
243.28 19.71 36
259.97 16.69 36
274.20 14.23 30
286.33 12.13 24
296.62 10.29 18
305.26 8.64 18
312.38 7.12 12
318.09 5.71 12
324.17 6.07 12
Total
648.00

L1 Of B2 L2 Of B2
165 155 72
155 145 60
145 135 39
135 125 30
125 115 24
115 105 18
105 95 18
95 85 15
85 75 12
75 65 9
65 55 9
55 45 6
45 35 6
30 20 6
144.0 355.614 533
120.0 280.495 444
78.0 171.788 289
60.0 123.863 222
48.0 92.323 178
36.0 64.060 133

36.0 58.770 133
30.0 44.478 111
24.0 31.914 89
18.0 21.131 67
18.0 18.272 67
12.0 10.240 44
12.0 8.263 44
12.0 5.231 44
Total
1286.4

(D1 + D2)/2

Dm)

x T)
(g/cm3)
(A)in mm2 143 17.02
in one phase in Kg
7%for LV strip & 5% 1019.579
ohm-mm
I2R x 3 for 3 phase at 75 c 9815.816 12911.941
8272.24
320.00
230.00
45.00
Rounding off to:
888
6000 3464.10 40.40
LV Design Values

No. of layers 2.0 9

11
12
14
15
16
No of pcieces
Weight in Kg
393.23 533
301.87 444
179.89 289
126.18 222
91.47 178
61.71 133
55.03 133
40.47 111
28.21 89
18.14 67
15.23 67
8.28 44
6.48 44
3.92 44
Total
1330.10
Weight (Kg)
267 169.259 177.78
222 130.898 148.15
144 78.601 96.30
111 55.565 74.07
89 40.605 59.26
67 27.622 44.44
67 24.844 44.44
56 18.433 37.04
44 12.965 29.63
33 8.415 22.22
33 7.133 22.22
22 3.918 14.81
22 3.099 14.81
22 1.903 14.81
Total 583.258

72.0 50 50
30.0 80 15
19.5 100 10
15.0 120 10
12.0 140 10
9.0 160 10
9.0 180 10
7.5 200 10
6.0 220 10
4.5 240 10
4.5 260 10
3.0 280 10
3.0 300 10
3.0 320 10

1 Core diameter 328



HV length 2136.8
LV length 150.4 1000.2513
A cu primary 52848.4848484849
A cu 101358.484848485
Aw 272240
14.43
14.20
LV process
Description
Bare size of strip

Space required to accommodate 31.5 T

Length of LV coil
Length of LV coil
Total window height
No of Plates in B1
88.89
74.07
48.15
37.04
29.63
22.22
22.22
18.52
14.81
11.11
11.11
7.41
7.41
7.41
Ordering of steps
50
80
100
120
140
160
180
200
220
240
260
280
300
320
1.6582.67)/(3230.94) = 1.35 A
Im= 1.35 A+(2 x 1.35 A ) =4.05 A




Therefore( I h+e)
4.286 1200.3
31.500 0.64
125.91 122.00
9.0 2.65
0.2 0.2
9.2 2.85
0.1 0.1
9.3 2.95
2 3
18.6 8.85
37.32
599.00 10 x 3.0 x854 Thermo flow)
599.00 43
191 44
40 12.940
830
48 24
40 20
26 13
20 10
16 8
12 6
12 6
10 5
8 4
6 3
6 3
4 2
4 2
4 2
ordering of stacks
72
132
171
201
225
243
261
276
288
297
306
312
318
324

3199.80
3464.10 Efficiency:
0.483 Rated KVA

No-load loss in KW
5000


5.747
1.9
25%
7599.523
0.650
5.784
1.50%
2970 108.03 1308.3
1308

Core step width
79665.71 327.62 No. of steps
79665.7 328 1st step
79665.7 328 2nd step
79665.7 328 3rd step
79665.7 328 4th step
79665.7 328 5th step
79665.7 328 6th step
79665.7 328 7th step
79665.7 328 8th step
79665.7 328 9th step
79665.7 328 10th step
79665.7 328 11th step
79665.71 328 12th step
79665.71 328 13th step
79665.71 328 14th step
79665.71 328 15th step
112.839 56.42
87.265 43.63
52.401 26.20
37.043 18.52
27.070 13.53
18.415 9.21
16.563 8.28
12.288 6.14
8.643 4.32
5.610 2.80
4.755 2.38
2.612 1.31
2.066 1.03
1.269 0.63
Total Total
388.84 194.42
583.26
Standard value
Design value
6.34
0.085
6.34
4000
26.73
4.00
30.73 99.23
99.24
99.37
99.47
99.44
99.05
99.21
99.28
99.30
0.387
99.49
748 101.08
101

320 72.00
300 132.60
280 170.83
260 199.96
240 223.57
220 243.28
200 259.97
180 274.20
160 286.33
140 296.62
120 305.26
100 312.38
80 318.09
50 324.17
Total stack
12.94 125.91 384.90
13 126 385.00
108.03
Core area
72.00 72 23040
60.60 60 18000
38.23 39 10920
29.13 30 7800
23.61 24 5760
19.71 18 3960
16.69 18 3600
14.23 15 2700
12.13 12 1920
10.29 9 1260
8.64 9 1080
7.12 6 600
5.71 6 480
6.07 6 300

0.17 Bm 81420
1.57 -1754
87.17
Area of secondary wire LV Working current density HV Working current density
137.46 2.8 2.8
143.10
147.87


334.00

(4 X4 (1X4)) = rc LV & Hv

8

11 Core limb center
urrent density

72.00 72 48
60.60 60 40
38.23 39 26
29.13 30 20
23.61 24 16
19.71 18 12
Diameter (mm)
16.69 18 12
328
14.23 15 10
4.00
12.13 12 8
332.00
10.29 9 6
4.00 8.64 9 6
336 7.12 6 4
44 5.71 6 4
380 6.07 6 4
44
424 324.17
20
444
20
464
56
56 Acu secondary
576 A cu 37147.20
Aw 225760.00
24 Kw 0.16 0.16
600 600 AW in sq. m 39.94
830
3.05
24 72 72 1
20 60 30 97
13 39 19.5 97
10 30 15
8 24 12
6 18 9 1
6 18 9 2
5 15 7.5 3
4 12 6 4
3 9 4.5 5
3 9 4.5 6
2 6 3 7
2 6 3 8
2 6 3 9
0 10
324 11
12
13
2 3 4 5
101 101 101 101
198 299 400 501
2.3 0.72 0.4 3.42

2.3 0.72 0.32 3.34
2.3 0.72 0.32 3.34
2.3 0.72 0.32 3.34
2.3 0.72 0.32 3.34
2.3 0.72 0.32 3.34
2.3 0.72 0.32 3.34
2.3 0.72 0.32 3.34
2.3 0.72 0.32 3.34
2.3 0.72 0.32 3.34
2.3 0.72 0.32 3.34
2.3 0.72 0.4 3.42
2.3 0.72 3.02
6 7 8 9 10 11 12
101 101 101 101 101 101 100
602 703 804 905 1006 1107 1207
201 TAPES POSITION
LV Voltage 1087
3.42 20
6.76
10.10 464 474.1 30 1489 1519
19.94 0 0
23.28 0 0
26.62 464 490.6 30 1541 1571
29.96 0 0
33.30 0 0
36.64 464 500.6 30 1573 1603
46.48 0 0
49.82 0 0
53.24 0 0
56.26 464 520.3 30 1634 1664
56.00
13
101
X6 1056 108 Tap2 2.5
X4 1110 54 Tap3
X2 1164 54 Tap4 -2.5
X3 1164 Tap5 -5.0
X5 1218 54 216
X7 1272 54 151
X8 1308 36 252 36
34650 6000 4000 66.65 384.90
33825 6000 4000 68.27 384.90
33000 6000 4000 69.98 384.90
32175 6000 4000 71.78 384.90
31350 6000 4000 73.67 384.90
KVA
400.00
wire size No.

10.2 Chaina 4.05 1
10.78 duby 2.52 2
1.5 1.21 1.77 3
Strip size 3.53 4
1.5 x3.75 5.625 secondary 5
2.36 x 11.2 26.432 215
2.65x 9 214.65 247 6
3.35 x 7.5 25.125 7
2.65 x 11.2 178.08
1.5 x 4.75 7.125 primary
2.8 x10 28 3.8
2.8 x 11.8 33.04 3.8
1.1 x 520 572
1.1 x421 463.1
Det
Step No.
182 34.4 49 1st step
2nd step
182 34.4 49
182 34.4 49 3rd step
182 34.4 49 4th step
182 34.4 49 5th step
182 34.4 49 6th step
182 34.4 49 7th step
182 34.4 49 8th step
Step No.
C/l cm W/H cm
34.4 49.0 1st step
34.4 49.0 2nd step
34.4 49.0 3rd step
34.4 49.0 4th step
34.4 49.0 5th step
34.4 49.0 6th step
34.4 49.0 7th step
34.4 49.0 8th step

34.4 49 1st step
34.4 49 2nd step
34.4 49 3rd step
34.4 49 4th step
34.4 49 5th step
34.4 49 6th step
34.4 49 7th step
34.4 49 8th step

Calculated 571.64

No. Description LV
3 Connection Star


8 Transposition Yes
1.00
27.0
11 Turns per coil
12 No.of layer 2


Approximate
Design of Th
Given parameters

Rounded off to
1050
Length
Brdeath
Height
730
k-factor
0.43
Description
Bare conductor 1

Covered conductor 3


7
Turns per layer 8

Thermo flow : 9
Supporting strip 10
11
press board
Supporting strip 12
14
175 17.5
160 16.0
140 14.0
120 12.0
100 10.0
80 8.0
60 6.0
40 4.0
DTAILS OF (B)
175 17.5
160 16.0
140 14.0
120 12.0
100 10.0
80 8.0
60 6.0
40 4.0
DTAILS OF (C)
175 17.5
160 16
140 14
120 12
100 10
80 8
60 6
40 4

HV Particulars


1.00
14
132
250
323
1657.02
46.0
470.2
179.2
199.0
ign of Thank
Values (mm)
40 W/H
50 HV OD
50 C/L
40 1st step width
20 Last step width
90
50 i.
1094 iii
rounded off to iv
1140 v
423 vi
430 vii
viii
1045.15 L
1140 A
430 B
1050 C
D
290.00 E
306.00 F
G
H
I
I
K
L
A
B
C
D
E
F
G
H
I
I
K
M
Bm Cd
1.65 2.80

1.50 1.50
0.100 0.100
1.60 1.60
0.01 0.01
1.606 1.606
3.212 1.606
132.05 30.96
4 x 10 x 435 37
0.5 x 435 x 200 38.0
4 x 10 x 435 37.46
84.0 840
82.5
825
80.5 805
78.5 785
76.5 765
74.5 745
72.5 725
70.5 705
665
665
66.5 665
66.5 665
66.5 665
66.5 665
66.5 665
66.5 665
66.5 665
66.5 665

86.3 863
84.8 848
82.8 828
80.8 808
78.8 788
76.8 768
74.8 748
72.8 728
688
688
688
688
688
688
688
688

190.00 250.00
226.00 323.00
208 286.5
653.5 900.1
27 1841
17643.2 1657022.0
577.35 8.89
8.9 8.9
383 2.86
60.17 42.18
180.50 126.53

490 Core stack

175
40
Bottom core channel
Top HV core channel
Top LV core channel
Three Slots
8.60 15.00 15000
0.32 6.24
0.48
1.12

490
13.94

(2K) in mm !!
49.99 49.99 102
86.74
36.75 72
116.29 29.55 60
136.84 20.54 42
152.07 15.23 30
163.47 11.41 24
171.83 8.35 12
177.55 5.72 12
Total
330
L1 Of B2 L2 Of B2
92.5 82.5 51
85 75 36
75 65 30
65 55 21
55 45 15
45 35 12
35 25 6
25 15 6

102 79.540 378
72 51.974 267
60 38.521 222
42 23.487 156
30 14.203 111
24 9.232 89
12 3.516 44
12 2.379 44
Total
222.9

(D1 + D2)/2

Dm)

x T)
(g/cm3)
(A)in mm2 215 4.05
in one phase in Kg
188.209
ohm-mm
I2R x 3 for 3 phase at 75 c 1726.096 2035.883
338.02
177.00
120.00
27.50
Rounding off to:

400 230.94 8.89
LV Design Values

No. of layers 2.0 9

10
11
12
14
No of pcieces 15
Weight in Kg
88.10 378 16
56.86
267 51.00
41.46 222 18
24.88 156 15
14.81 111 10.5
9.48 89 7.5
3.55 44 6
2.37 44 3
Total 3
241.51
Weight (Kg)
189 38.257 126
133 25.011 89
111 18.549 74
78 11.316 52
56 6.847 37
44 4.453 30
22 1.697 15
22 1.149 15
Total
107.3

51 51 10
18 87 10
15 117 10
10.5 138 10
7.5 153 10
6 165 10
3 171 7.5
3 177

1 Core diameter 182



HV length 1657.0
LV length 17.6 275.4549
A cu primary 16364.4444444444
A cu 31952.8944444444
Aw 89207.3
3.17
1.77
3.534
LV process
Description
Bare size of strip


Length of LV coil
Length of LV coil

Total window height
14.40
87.00
117.00
138.00
153.00
165.00
171.00
177.00
No of Plates in B1
63
44
37
26
19
15
7
7
40
60
80
100
120
140
160
175
1.6582.67)/(3230.94) = 1.35 A
Im= 1.35 A+(2 x 1.35 A ) =4.05 A




Therefore( I h+e)
2.010 1753.7
1.5

9.0 2.65
0.2 0.2
9.2 2.85
0.1 0.1
9.3 2.95
3.0 3.00
27.9 8.85
18.10
12.5
348.8
355 18
115 18
20 29.6
490 392.15
primary t 13.94
102 51.00
72 18.00
60 15.00
42 10.50
30 7.50
24 6.00
12 3.00
12 3.00
354
177
34 17
24 12
20 10
14 7
10 5
8 4
4 2
4 2

571.64
230.94 Efficiency:
1.347 Rated KVA

No-load loss in KW
990


15.402
1.9
25%
1357.636
1.742
15.500
2.68%
750 87.7 1841.4
1841

Core step width
24204 182.0 No. of steps
24204 182 1st step
24204 182 2nd step
24204 182 3rd step
24204 182 4th step
24204 182 5th step
24204 182 6th step
24204 182 7th step
24204 182 8th step
376.65
93.50
51.00 51
36.00 87
30.00 117
21.00 138
15.00 153
12.00 165
6.00 171
6.00 177
177
25.504 12.75
16.674 8.34
12.366 6.18
7.544 3.77
4.565 2.28
2.969 1.48
1.131
0.766
Total Total
69.62 34.81
104.4
3.43
0.013
3.43
400
4.16
0.71
4.88
98.80
98.99
99.13
99.03
98.50
98.74
98.81
98.80
0.414
99.15
424 132.05 13.94 26.85
14 27
175 49.99 49.99 51
160 86.74 36.75 36
140 116.29 29.55 30
120 136.84 20.54 21
100 152.07 15.23 15
80 163.47 11.41 12
60 171.83 8.35 6
40 177.55 5.72 6

0.55 Bm
1.63
-0.24
577.35 206.20
577.35 214.65
247.00
Core area
8925
5760
2520
960 No.
360 1
240 2

24465.00 3
-261.00 4
5
6
8
9
10
11
12
13

186.00
188.00 4.00
208
18

238
244 12
252 286
288 36
296.00
26.19

49.99 51 34 17
36.75 36 24 12
29.55 30 20 10
20.54 21 14 7
15.23 15 10 5
11.41 12 8 4
8.35 6 4 2
5.72 6 4 2
177.55 177.00 118.00

163.47 177.00 B2 B
0.27 1.50
20
0.27 1.50 24
0.27 1.50 36.00
0.27 1.50 36.00
0.27 1.50 48
0.27 1.50 68.00
0.27 1.50 128.00

0.27 1.50
Acu primary 3253.32

Acu secondary
A cu 6506.63
Aw 79404.30
Kw 0.08 0.16
344 AW in sq. m 25.94
0.16

51 51.0 1 2
36 18.0 127 132
30 15.0 127 259
12 6.0 1 1.606
6 3.0 2 1.606
6 3.0 3 1.606
177 4 1.606
K 175 5 1.606
25.5 178 6 1.606
18 180 7 1.606
15 181 8 1.606
10.5 181 9 1.606
7.5 182 10 1.606
6 182 11 1.606
3 182 12 1.606
3 13 1.606
175 14 1.606
4
3 4 5 6
132 132 132 132
391 523 655 787
0.56 2 4.332
0.48 2 4.172
0.48 0.320 2 4.812
0.48 2 4.172
0.48 2 4.172
0.48 0.640 2 5.452
0.48 2 4.172
0.48 6.5 2 17.172
0.48 0.320 2 4.812
0.48 2 4.172
0.48 2 4.172
0.48 2 4.172
0.56 0.80 2 5.932

2 3.212
2
7 8 9 10 11
132 132 132 132 132
919 1051 1183 1315 1447
4.332 248.332 780 50 830
8.504 252.504 793 50 843
13.316 257.316 808 50 858
17.488 261.488 821 50 871
21.660 265.66 835 50 885
27.112 271.112 852 50 902
31.284 275.284 865 50 915
48.456 292.456 919 50 969
53.268 297.268 934 50 984
57.440 301.44 947 50 997
61.612 305.612 960 50 1010

65.784 309.784 973 50 1023
71.716 315.716 992 50 1042

74.928 318.928 1002 50 1052
37.464 281.464 884.24523465
12 13 14
132 132 130
1579 1711 1841
TAPES POSITION
X4 1632 44 87.69
X2 1676 44
X3 1676
X5 1720 44 176
X7 1764 44
X8 1841 77 253
KVA
400.00
wire size No.

10.2 Chaina 4.05 1
10.78 duby 2.52 2
1.5 1.21 1.77 3
Strip size 3.53 4
1.5 x3.75 5.625 secondary 5
2.36 x 11.2 26.432 215
2.65x 9 214.65 247 6
3.35 x 7.5 25.125 7
2.65 x 11.2 178.08
1.5 x 4.75 7.125 primary
2.8 x10 28 3.8
2.8 x 11.8 33.04 3.8
1.1 x 520 572
1.1 x421 463.1
Det
Step No.
182 34.4 40 1st step
2nd step
182 34.4 40
182 34.4 40 3rd step
182 34.4 40 4th step
182 34.4 40 5th step
182 34.4 40 6th step
182 34.4 40 7th step
182 34.4 40 8th step
182 34.4 40 9th step
Step No.
C/l cm W/H cm
34.4 39.9 1st step
34.4 39.9 2nd step
34.4 39.9 3rd step
34.4 39.9 4th step
34.4 39.9 5th step
34.4 39.9 6th step
34.4 39.9 7th step
34.4 39.9 8th step
39.9 9th step

34.4 40 1st step
34.4 40 2nd step
34.4 40 3rd step
34.4 40 4th step
34.4 40 5th step
34.4 40 6th step
34.4 40 7th step
34.4 40 8th step
34.4 40

Calculated 532.54

No. Description LV
3 Connection Star


8 Transposition Yes
1.00
27.0
11 Turns per coil
12 No.of layer 2


Approximate
Design of Th
Given parameters

Rounded off to
1050
Length
Brdeath
Height
730
k-factor
0.43
Description
Bare conductor 1

Covered conductor 3


7
Turns per layer 8

Thermo flow : 9
Supporting strip 10
11
press board
Supporting strip 12
14
178 17.8
170 17.0
155 15.5
140 14.0
125 12.5
110 11.0
95 9.5
75 7.5
45 4.5
DTAILS OF (B)
178 17.8
170 17.0
155 15.5
140 14.0
125 12.5
110 11.0
95 9.5
75 7.5
45 4.5
DTAILS OF (C)
178 17.8
170 17
155 16
140 14
125 13
110 11
95 10
75 8
45 4.5

HV Particulars


1.00
18
104
250
323
1657.02
46.0
378.9
179.2
199.0
ign of Thank
Values (mm)
40 W/H
50 HV OD
50 C/L
40 1st step width
20 Last step width
90
50 i.
1094 iii
rounded off to iv
1140 v
423 vi
430 vii
viii
959.9 L
1140 A
430 B
1050 C
D
290.00 E
306.00 F
G
H
I
I
K
L
A
B
C
D
E
F
G
H
I
I
K
M
Bm Cd
1.65 2.80

1.50 1.50
0.100 0.100
1.60 1.60
0.01 0.01
1.606 1.606
3.212 1.606
103.64 30.96
4 x 10 x 435 37
0.5 x 435 x 200 38.0
4 x 10 x 435 50.36
75.5 755
74.7
747
73.2 732
71.7 717
70.2 702
68.7 687
67.2 672
65.2 652
62.2 622
577
577
57.7 577
57.7 577
57.7 577
57.7 577
57.7 577
57.7 577
57.7 577
57.7 577
57.7 577

86.6 866
85.8 858
84.3 843
82.8 828
81.3 813
79.8 798
78.3 783
76.3 763
73.3 733
688
688
688
688
688
688
688

190.00 250.00
226.00 323.00
208 286.5
653.5 900.1
27 1841
17643.2 1657022.0
577.35 8.89
8.9 8.9
383 2.86
60.17 42.18
180.50 126.53

399 Core stack

178
75
Bottom core channel
Top HV core channel
Top LV core channel
Three Slots
8.60 15.00 15000
0.32 6.24
0.48
1.12

399
17.76

(2K) in mm !!
37.95 37.95 78
64.99
27.04 54
95.39 30.40 60
116.29 20.90 42
132.28 15.99 36
145.00 12.71 24
155.24 10.24 24
165.83 10.59 18
176.35 10.52 18
Total
354
L1 Of B2 L2 Of B2
94 84 39
90 80 27
82.5 72.5 30
75 65 21
67.5 57.5 18
60 50 12
52.5 42.5 12
42.5 32.5 9
27.5 17.5 9

78 61.713 289
54 41.076 200
60 42.131 222
42 26.965 156
36 20.887 133
24 12.401 89
24 10.836 89
18 6.516 67
18 4.000 67
Total
226.5

(D1 + D2)/2

Dm)

x T)
(g/cm3)
(A)in mm2 215 4.05
in one phase in Kg
188.209
ohm-mm
I2R x 3 for 3 phase at 75 c 1726.096 2035.883
338.02
177.00
120.00
29.00
Rounding off to:

400 230.94 8.89
LV Design Values

No. of layers 2.0 9

10
11
12
14
No of pcieces 15
Weight in Kg
59.44 289 16
39.30
200 39.00
39.81 222 13.5
25.17 156 15
19.26 133 10.5
11.30 89 9
9.76 89 6
5.78 67 6
3.47 67 4.5
Total
213.29
Weight (Kg)
144 25.133 96
100 16.754 67
111 17.232 74
78 11.059 52
67 8.588 44
44 5.112 30
44 4.478 30
33 2.702 22
33 1.666 22
Total
92.7

39 39 10
14 66 7.5
15 96 7.5
10.5 117 7.5
9.0 135 7.5
6 147 7.5
6 159 4
5 168
5 177

1 Core diameter 182



HV length 1657.0
LV length 17.6 324.3234
A cu primary 16364.4444444444
A cu 31952.8944444444
Aw 72599.8
3.17
1.77
3.534
LV process
Description
Bare size of strip


Length of LV coil
Length of LV coil

Total window height
14.40
No of Plates in B1
48
33
37
26
22
15
15
11
11
75
95
110
125
140
155
170
178
170
1.6582.67)/(3230.94) = 1.35 A
Im= 1.35 A+(2 x 1.35 A ) =4.05 A




Therefore( I h+e)
2.010 1753.7
1.5

10.0 2.80
0.2 0.2
10.2 3.00
0.1 0.1
10.3 3.10
2.0 4.00
20.6 12.40
25.20
12.5
257.5
264 25
115 18
20 29.6
399 300.90
primary t 17.76
0
26 13
18 9
20 10
14 7
12 6
8 4
8 4
6 3
6 3

532.54
230.94 Efficiency:
1.232 Rated KVA

No-load loss in KW
990


14.348
1.9
25%
1264.785
1.623
14.440
2.50%
750 87.7 1841.4
1841

Core step width
24204 182.0 No. of steps
24204 182 1st step
24204 182 2nd step
24204 182 3rd step
24204 182 4th step
24204 182 5th step
24204 182 6th step
24204 182 7th step
24204 182 8th step
24204 182 9th step
278.10
100.80
8
16.755 8.38
11.169 5.58
11.488 5.74
7.372 3.69
5.726 2.86
3.408 1.70
2.986
1.801
1.111
Total Total
55.92 27.96
83.9
4.21
0.013
4.21
400
4.16
0.67
4.83
98.81
99.01
99.15
99.08
98.51
98.76
98.84
98.86
0.400
99.17
333 103.64 17.76 26.85
14 27
178 37.95 37.95 39
170 64.99 27.04 27
155 95.39 30.40 30
140 116.29 20.90 21
125 132.28 15.99 18
110 145.00 12.71 12
95 155.24 10.24 12
75 165.83 10.59 9
45 176.35 10.52 9

-0.65 Bm
1.60
-0.36
577.35 206.20
577.35 214.65
247.00
Core area
6942
4590
2940
1320 No.
1140 1
675 2
405
24912.00 3
-708.00 4
5
6
8
9
10
11
12
13

186.00
188.00 4.00
208
18

238
244 12
252 286
288 36
296.00
26.19

37.95 39 26 13
27.04 27 18 9
30.40 30 20 10
20.90 21 14 7
15.99 18 12 6
12.71 12 8 4
10.24 12 8 4
10.59 9 6 3
10.52 9 6 3
176.35 177.00 112.00
Acu primary 3253.32

Acu secondary
A cu 6506.63
Aw 64621.80
Kw 0.10 0.16
344 AW in sq. m 20.73
0.16

39 39.0 1 2
27 13.5 127 132
30 15.0 127 259
12 6.0 1 1.606
12 6.0 2 1.606
9 4.5 3 1.606
9 4 1.606
177 178 5 1.606
180 6 1.606
180 7 1.606
181 8 1.606
181 9 1.606
182 10 1.606
182 11 1.606
182 12 1.606
13 1.606
178 14 1.606
2
3 4 5 6
132 132 132 132
391 523 655 787
1.12 2 5.452
0.96 2 5.132
0.96 0.320 2 5.772
0.96 2 5.132
0.96 2 5.132
0.96 0.640 2 6.412
0.96 2 5.132
0.96 13.0 2 31.132
0.96 0.320 2 5.772
0.96 2 5.132
0.96 2 5.132
0.96 2 5.132
1.12 0.80 2 7.052

2 3.212
2
7 8 9 10 11
132 132 132 132 132
919 1051 1183 1315 1447
5.452 249.452 784 50 834
10.584 254.584 800 50 850
16.356 260.356 818 50 868
21.488 265.488 834 50 884
26.620 270.62 850 50 900
33.032 277.032 870 50 920
38.164 282.164 886 50 936

69.296 313.296 984 50 1034
75.068 319.068 1002 50 1052
80.200 324.2 1019 50 1069
1085
85.332 329.332 1035 50
90.464 334.464 1051 50 1101
1123
97.516 341.516 1073 50
100.728 344.728 1083 50 1133
50.364 294.364 924.771779881
12 13 14
132 132 130
1579 1711 1841
TAPES POSITION
X4 1632 44 87.69
X2 1676 44
X3 1676
X5 1720 44 176
X7 1764 44
X8 1841 77 253
KVA
25.00
wire size No.

10.2 Chaina 1
10.78 duby 2
3
Strip size 4
1.5 x3.75 5.625 secondary 5

2.36 x 11. 26.432 215
2.65x 9 214.65 215 6
3.35 x 7.5 25.125 7
2.65 x 11. 178.08
1.5 x 4.75 7.125 primary 16518
2.8 x10 28 1.8
2.8 x 11.8 33.04 1.8
1.1 x 520 572

1.1 x421 463.1
Step No.
91 36.5 32.5 1st step
91 36.5 32.5 2nd step
91 36.5 32.5 3rd step
91 36.5 32.5 4th step
91 36.5 32.5 5th step
91 36.5 32.5 6th step
91 36.5 32.5 7th step
91 36.5 32.5 8th step
D
Step No.
C/l cm W/H cm
36.5 32.5 1st step
36.5 32.5 2nd step
36.5 32.5 3rd step
36.5 32.5 4th step
36.5 32.5 5th step
36.5 32.5 6th step
36.5 32.5 7th step
36.5 32.5 8th step
D
36.5 32.5 1st step
36.5 32.5 2nd step
36.5 32.5 3rd step
36.5 32.5 4th step
36.5 32.5 5th step
36.5 32.5 6th step
36.5 32.5 7th step
36.5 32.5 8th step

Calculated 510.89

No. Description LV
3 Connection Star


8 Transposition Yes

1.00
110.0
11 Turns per coil
12 No.of layer 8

Approximate
Design of Thank
Given parameters

Rounded off to
1120
Length
Brdeath
Height
730
k-factor
0.42
110
Description 16504
Bare conductor
Covered conductor

Turns per layer

Thermo flow :
Supporting strip
press board
Supporting strip

180 18.0
170 17.0
155 15.5
135 13.5
115 11.5
95 9.5
75 7.5
50 5.0
DTAILS OF (B)
180 18.0
170 17.0
155 15.5
135 13.5
115 11.5
95 9.5
75 7.5
50 5.0
DTAILS OF (C)
180 18.0
170 17.0
155 15.5
135 13.5
115 11.5
95 9.5
75 7.5
50 5.0

HV Particulars



1.00
24
688
169
216
9969.06
30.0
305.0
479.1
531.8
ign of Thank
Values (mm)
65 W/H
115 HV OD
65 C/L
50 1st step width
54 Last step width
94
50 i.
820 iii
rounded off to iv
1210 v
396 vi
545 vii
viii
938 L
1210 A
545 B
1120 C
D
290.00 E
306.00 F
G
H
I
I
K
L
A
B
C
D
E
F
G
H
I
I
K
M
Bm Cd
1.60 2.80

0.3 0.3
0.065 0.065
0.40 0.40
0.01 0.01
0.400 0.400

687.50 15.28
+ 4 +3+0.5 (Thermo flowl)
4 x 10 x 435 23.26
0.5 x 435 x 200 23.3
4 x 10 x 435 43.00
68.5 685
67.5 675
66.0 660
64.0 640
62.0 620
60.0 600
58.0 580
55.5 555
505
505
50.5 505
50.5 505
50.5 505
50.5 505
50.5 505
50.5 505
50.5 505
50.5 505

91.0 910
90.0 900
88.5 885
86.5 865
84.5 845
82.5 825
80.5 805
78.0 780
730.00
730.00
730.00
730.00
730.00
730.00
730.00
730.00

99.00 169.00
135.00 215.52
117 192.26
367.6 604.0
110 16505
40432.3 9969063.0
577.35 0.25
8.9 8.9
383 2.86
137.88 253.75
413.64 761.26
Weight of Insulations -395.84


325 Core stack

180
50
Bottom core channel
Top HV core channel
Top LV core channel
Three Slots
2.10 33 33000

325
24.01

(2K) in mm !!
Err:502 Err:502 77.76
Err:502 Err:502 64.80
Err:502 Err:502 58.32
Err:502 Err:502 51.84
Err:502 Err:502 35.64
Err:502 Err:502 25.92
51.54 Err:502 22.68
76.03 24.50 16.20
Total
314.28
L1 Of B2 L2 Of B2
95 85 38.88
90 80 32.40
82.5 72.5 29.16
72.5 62.5 25.92
62.5 52.5 17.82
52.5 42.5 12.96
42.5 32.5 11.34
30 20 8.10

77.76 66.472 288
64.80 52.725 240
58.32 43.769 216
51.84 34.405 192
35.64 20.453 132
25.92 12.471 96
22.68 8.741 84
16.20 4.237 60
Total
243.3

(D1 + D2)/2

Dm)
x T)
(g/cm3)
(A)in mm2 215 1.80
in one phase in Kg
503.069
ohm-mm
I2R x 3 for 3 phase at 75 c 3955.637 22.250
122.11
176.58
100.00
40.00
Rounding off to:

400 230.94 0.2525253
LV Design Values

Insulated Strip size 4
2.95 x9.3
No. of layers 2.0 9

11
12
14
No of pcieces 15
Weight in Kg
52.45 288 16
41.28 240 38.88
33.87 216 16.2
26.23 192 14.58
15.36 132 12.96
9.23 96 8.91
6.37 84 6.48
3.04 60 5.67
Total 4.05
187.83
Weight (Kg)
144 21.552 96
120 17.166 80
108 14.338 72
96 11.360 64
66 6.805 44
48 4.180 32
42 2.950 28
30 1.443 20
Total
79.8 79.8

38.88 38.5 1
16.20 16 1
14.58 14.5 1
12.96 12.5 3
8.91 8.5 3
6.48 6 4
5.67 5.5 1
4.05 3.5 4
18
4.86

1 Core diameter 91


HV length 9969.1
LV length 40.4 351.3815
A cu primary 4167.9292929293
A cu 67676.4292929293
Aw 29575
0.09
1.77
LV process
Description
Bare size of strip


Length of LV coil

Length of LV coil

Total window height
71.28
100.44
126.36
144.18
157.14
165.24
173.34
No of Plates in B1
48
40
36
32
22
16
14
10
143.6
119.5
108.4
95.6
66.0
48.4
41.7
29.9
1.6582.67)/(3230.94) = 1.35 A
Im= 1.35 A+(2 x 1.35 A ) =4.05 A




Therefore( I h+e)
0.339 15718.4
1.5
392.96

9.0 2.65
0.2 0.2
9.2 2.85
0.1 0.1
9.3 2.95
3.0 3.00
27.9 8.85
18.10
13.0
362.7
363 18
102 18
20
325
300.00
77.76 38.88
64.8 16.20
58.32 14.58
51.84 12.96
35.64 8.91
25.92 6.48
22.68 5.67
16.2 4.05
353.16
176.58
25.92 12.96
21.6 10.80
19.44 9.72
17.28 8.64
11.88 5.94
8.64 4.32
7.56 3.78
5.4 2.70

144 144
120 264
108 372
96 468
66 534
48 582
42 624
30 654
calculated value
original value

510.89
230.94 Efficiency:
0.287 Rated KVA

No-load loss in KW
990


13.765
1.9
25%
1213.375
1.557
13.853
38.39%
1650 786 16504.3
786 393 16505
394 16506
Core step width
6095 90.9 No. of steps
6095 91 1st step
6095 91 2nd step
6095 91 3rd step
6095 4th step
91
6095 91 5th step
6095 91 6th step
6095 91 7th step
6095 91 8th step
38.88 39
32.40 71
29.16 100
25.92 126
17.82 144
12.96 157
11.34 168
8.10 177
177
14.368 7.18
11.444 5.72
9.559 4.78
7.573 3.79
4.537 2.27
2.787 1.39
1.967 0.98
0.962 0.48
Total Total
53.20 26.60
79.8
38.5 144 Err:502
70.5 264 Err:502
99.5 372 Err:502
124.5 468 Err:502
141.5 534 Err:502
153.5 582 Err:502
164.5 624 Err:502
171.5 654 24.50
176.36 sum * by 0.27
176.58 176.58 Err:502
176.36
55.00
0.014
55.00
25
4.38
0.64
5.02
83.29
85.81
87.82
87.26
79.95
82.87
84.08
84.57
0.382
88.20
275 687.50 24.01 109.97
688 15 110
180 Err:502 Err:502 38.88
170 Err:502 Err:502 32.40
155 Err:502 Err:502 29.16

25.92
135 Err:502 Err:502
115 Err:502 Err:502 17.82
95 Err:502 Err:502 12.96
75 51.54 Err:502 11.34
50 76.03 24.50 8.10
Total stack Err:502 176.58

Err:502 Bm
0.39
-0.49
-1.240 38.880
0.810 32.400
-0.830 29.160
-0.640 25.920
0.830 17.820
0.640 12.960
0.9 11.340
0.660 8.100
1.130
1.13 176.58
36.08 12.89
577.35 214.65
247.00

6998.40
5508.00
4519.80
3499.20
1231.20 No.
850.50 1
405.00 2

25061.40 3
-18966.39 4
30
5
6
8
9
10
11
12
13

95.00
97.00 4.00

117
18

Radial gap between LV & HV coil (7+3+2+4+1) 17 17
152
161 17
171 192
194 23
202.26
Core limb center 236
26.19

Err:502 38.88 Err:502 150.00
Err:502 32.40 Err:502 114.00
Err:502 29.16 Err:502 Err:502
Err:502 25.92 Err:502 Err:502
Err:502 17.82 Err:502 Err:502
Err:502 12.96 Err:502 Err:502

Err:502 11.34 Err:502
24.50 8.10 16.40
Err:502 176.58 Err:502

Err:502 176.58 B2 B
0.27 1.50 20
0.27 1.50 24
0.27 1.50
36.00
0.27 1.50 36.00
0.27 1.50 48
0.27 1.50 68.00
0.27 1.50 128.00

0.27 1.50
Acu primary 29166.74

Acu secondary
A cu 58333.49
Aw 46969.00
Kw 1.24 0.16
365 AW in sq. m 0.11
Required No of plates B 688 687.50
38.880 1 2 3
32.400 688 688 688
29.160 688 1376 2064
25.920
17.820 Ratio erro

12.960 Primary rated voltage Tap Position Perceent in Tapping
11.340 33000 1 5.0
8.100 33000 2 2.5
176.58 33000 N
K 33000 4 -2.5
33000 5 -5.0
Ratio error at diffe

Primary rated voltage Tap Position Perceent in Tapping
33000 1
5.0
33000 2 2.5
33000 N
33000 4 -2.5
33000 5 -5.0
0.00
4 5 6 7
688 688 688 688
2752 3440 4128 4816

Voltages of different tapeSecondary Phase voltag Voltage ratio Total turns
34650 231 150.0389 16504.2791326219
33825 231 146.4665 16111.3201056548
33000 231 142.8942 15718.3610786876
32175 231 139.3218 15325.4020517204
31350 231 135.7495 14932.4430247532
BUT
Voltages of different tapeSecondary Phase voltag Voltage ratio Total turns
34650 231 150.0389 4051

33825 231 146.4665 3956
33000 231 142.8942 3861
32175 231 139.3218 3765
31350 231 135.7495 3669
8 9 10 11 12
688 688 688 688 688
5504 6192 6880 7568 8256
Secondary turns Turns Ratio Percentage Error

110.00 150.0389 0.000000000000
110.00 146.4665 0.000000000000
110.00 142.8942 0.000000000000
110.00 139.3218 0.000000000000
110.00 135.7495 0.000000000000
Secondary turns Turns Ratio Percentage Error
27.00 150.0370 0.001

27.00 146.5185 -0.035
27.00 143.0000 -0.074
27.00 139.4444 -0.088
27.00 135.8889 -0.103
13 14 15 16 17 18 19
688 688 688 688 688 688 688
8944 9632 10320 11008 11696 12384 13072
TAPES POSITION
X6 14817 393 Tap1

X4 15210 393 Tap2 Tapes In percent
X2 15603 393 Tap3 5
X3 15603 Tap4 2.5
X5 15996 393 Tap5
X7 16389 393 -2.5
X8 16505 116 1688 -5.0
20 21 22 23 24
688 688 688 688 681
13760 14448 15136 15824 16505

HV of each tape 400 25 0.42 36.08
34650 400 25 0.43 36.08
33825 400 25 0.44 36.08
33000 400 25 0.45 36.08
32175 400 25 0.46 36.08
31350
0
NO. HV ID WI D LI (Full) LI (Half) Termo flo Total D sum Length in each layer
1 125 0.8 0.64 0.32 126.76 398 448

2 125 0.8 0.48 0.32 128.36 403 453
3 125 0.8 0.48 0.32 129.96 408 458
4 125 0.8 0.48 0.32 131.56 413 463
5 125 0.8 0.48 0.32 133.16 418 468
6 125 0.8 0.48 0.32 134.76 423 473
7 125 0.8 0.48 0.32 136.36 428 478
8 125 0.8 0.48 0.32 6 143.96 452 502
9 125 0.8 0.48 0.32 145.56 457 507

10 125 0.8 0.48 0.32 147.16 462 512
11 125 0.8 0.48 0.32 148.76 467 517
12 125 0.8 0.48 0.32 150.36 472 522

13 125 0.8 0.48 0.32 151.96 477 527
14 125 0.8 0.48 0.32 153.56 482 532
15 125 0.8 0.48 0.32 155.16 487 537
16 125 0.8 0.48 0.32 156.76 492 542
17 125 0.8 0.48 0.32 158.36 498 548
18 125 0.8 0.48 0.32 6 165.96 521 571
19 125 0.8 0.48 0.32 167.56 526 576
20 125 0.8 0.48 0.32 169.16 531 581
21 125 0.8 0.48 0.32 170.76 536 586
22 125 0.8 0.48 0.32 172.36 541 591
23 125 0.8 0.48 0.32 173.96 547 597
24 125 0.8 0.48 0.32 175.56 552 602
25 125 0.8 0.48 0.32 177.16 557 607
26 125 0.8 0.48 0.32 178.76 562 612
ength in each layer
455
465
475
505
515
525
535
545
575
585
595
605
615
6250
wire size No.

1.7 x 6 20.4 3221.82 1
10.78 duby 29.68 2
108.5519103303 3
Strip size 18.091985055 4
1.5 x3.75 22.5 108.00 5
2.36 x 11.2 158.592 6
3.35 x 7.5 25.125 143.1 7
2.65 x 11.2 164.61
2.8 x10 28 49.60
2.8 x 11.8 33.04 50.25
1.1 x 520 572
1.1 x421 463.1
3.35 X7.5/3.65 X7.8
2.0 x7.1/2.3 x 7.4 14.2

Step No.
351 65.2 81.6 1st step
351 65.2 81.6 2nd step
351 65.2 81.6 3rd step
351 65.2 81.6 4th step
351 65.2 81.6 5th step
351 65.2 81.6 6th step
351 65.2 81.6 7th step
351 65.2 81.6 8th step
351 65.2 81.6 9th step
351 65.2 81.6 10th step
351 65.2 81.6 11th step
351 65.2 81.6 12th step
351 65.2 81.6 13th step
351 65.2 81.6 14th step
351 65.2 81.6 15th step
Step No.
C/l cm W/H cm
65.2 81.6 1st step
65.2 81.6 2nd step
65.2 81.6 3rd step
65.2 81.6 4th step
65.2 81.6 5th step
65.2 81.6 6th step
65.2 81.6 7th step
65.2 81.6 8th step
65.2 81.6 9th step
65.2 81.6 10th step
65.2 81.6 11th step
65.2 81.6 12th step
65.2 81.6 13th step
65.2 81.6 14th step
65.2 81.6 15th step
65.2 81.6 1st step
65.2 81.6 2nd step
65.2 81.6 3rd step
65.2 81.6 4th step
65.2 81.6 5th step
65.2 81.6 6th step

65.2 81.6 7th step
65.2 81.6 8th step
65.2 81.6 9th step
65.2 81.6 10th step
65.2 81.6 11th step
65.2 81.6 12th step
65.2 81.6 13th step
65.2 81.6 14th step
65.2 81.6 15th step

Approxima 3923.84 78.54
Calculated 3845.30

No. Description LV
3 Connection Star


8 Transposition Yes
9 Turns per phase 7
1.00
7.0
11 Turns per coil
12 No.of layer 1

Approximate
Design of Tank
Given parameters

Rounded off to
1630
Length
Brdeath
Height
730
k-factor
0.42
6.96
34.10
Description
Bare conductor
Covered conductor
Turns per layer

Thermo flow :
345 34.5
335 33.5
320 32.0
305 30.5
290 29.0
275 27.5
260 26.0
245 24.5
230 23.0
215 21.5
200 20.0
185 18.5
170 17.0
145 14.5
100 10.0
DTAILS OF (B)
345 34.5
335 33.5
320 32.0
305 30.5
290 29.0
275 27.5
260 26.0
245 24.5
230 23.0
215 21.5
200 20.0
185 18.5
170 17.0
145 14.5
100 10.0
DTAILS OF (C)
345 34.5
335 33.5
320 32.0
305 30.5
290 29.0
275 27.5
260 26.0
245 24.5
230 23.0
215 21.5
200 20.0
185 18.5
170 17.0
170 17.0
170 17.0

HV Particulars


1.00
5
90
525
629
886.41
42.0
796.0
1189.3
1320.1
ign of Tank
Values (mm)
110 W/H
160 HV OD
110 C/L
50 1st step width
60 Last step width
94
50 i.
2152 iii
rounded off to iv
2140 v
899 vi
892 vii
viii
1765 L
2140 A
892 B
1630 C
D
290.00 E
306.00 F
G
H
I
I
K
L
A
B
C
D
E
F
G
H
I
I
K
M
Bm Cd
1.69 2.80
489.00
350.61 49.60

7.5 3.35
0.200 0.200
7.70 3.55
0.10 0.10
7.80 3.65
1 2
7.800 7.3
90.26 43.80
2+2 =4 (Thermo flow)
51.80
51.8
704.00 52
754 45(Radial built of HV coil)
150.6 1506
148.6 1486
145.6 1456
142.6 1426
139.6 1396
136.6 1366
133.6 1336
130.6 1306
127.6 1276
124.6 1246
121.6 1216
118.6 1186
115.6 1156
110.6 1106
101.6 1016
116.1 1161
115.1 1151
113.6 1136
112.1 1121
110.6 1106
109.1 1091
107.6 1076
106.1 1061
104.6 1046
103.1 1031
101.6 1016
100.1 1001
98.6 986
96.1 961
91.6 916

164.9 1649
163.9 1639
162.4 1624
160.9 1609
159.4 1594
157.9 1579
156.4 1564
154.9 1549
153.4 1534
151.9 1519
150.4 1504
148.9 1489
147.4 1474
147.4 1474
147.4 1474
1304
1304
1304
1304
1304

359.00 525.00
499.00 629.00
429 577
1347.7 1812.7
7 489
9434.2 886409.8
9021.10 138.89
8.9 8.9
383 2.86
32.17 22.56
96.52 67.69

816 Core stack

345
200
Bottom core channel
Top HV core channel
Top LV core channel
Three Slots
33.20 15.00 15000
50.25
13.60

End packing insulation 30x2 42 90.26
816
No of layers
5.418
56

(2K) in mm !!
64.62 64.62 132
104.77 40.14 84
144.23 39.46 72
173.71 29.49 60
197.74 24.03 48
218.12 20.38 48
235.80 17.68 36
251.35 15.55 36
265.14 13.79 24
277.45 12.30 24
288.45 11.00 18
298.29 9.84 18
307.08 8.80 18
319.65 12.57 18
336.45 16.80 36
Total
636.00

L1 Of B2 L2 Of B2
177.5 167.5 66
172.5 162.5 42
165 155 36
157.5 147.5 30
150 140 24
142.5 132.5 24
135 125 18
127.5 117.5 18
120 110 12
112.5 102.5 12
105 95 9
97.5 87.5 9
90 80 9
77.5 67.5 9
55 45 18
132.0 382.367 489
84.0 237.316 311
72.0 195.588 267
60.0 156.368 222
48.0 119.717 178
48.0 114.259 178

36.0 81.541 133
36.0 77.328 133
24.0 48.703 89
24.0 45.814 89
18.0 32.163 67
18.0 29.936 67
18.0 27.680 67
18.0 27.680 67
36.0 55.359 133

Total
1631.8

(D1 + D2)/2

Dm)

x T)
(g/cm3)
(A)in mm2 3324 50.25
in one phase in Kg
7%for LV strip & 5% 1248.738
ohm-mm
I2R x 3 for 3 phase at 75 c 14550.665 21437.495
2761.84
345.00
230.00
57.50
Rounding off to:
888
400 230.94 138.89
LV Design Values

No. of layers 2.0 9

11
12
14
15
16
No of pcieces
Weight in Kg
392.34 489
240.34 311
194.22 267
152.23 222
114.24 178
106.86 178
74.73 133
69.44 133
42.85 89
39.48 89
27.14 67
24.73 67
22.39 67
18.61 67
24.47 133
Total
1544.08
Weight (Kg)
244 167.022 162.96
156 102.684 103.70
133 83.433 88.89
111 65.759 74.07
89 49.632 59.26
89 46.698 59.26
67 32.853 44.44
67 30.712 44.44
44 19.067 29.63
44 17.680 29.63
33 12.235 22.22
33 11.225 22.22
33 10.229 22.22
33 8.604 22.22
67 11.567 44.44
Total 669.399

66.0 170 170
21.0 170 0
18.0 185 7.5
15.0 200 7.5
12.0 215 7.5
12.0 230 7.5
9.0 245 7.5
9.0 260 7.5
6.0 275 7.5
6.0 290 7.5
4.5 305 7.5
4.5 320 7.5
4.5 335 7.5
4.5 345 5
9.0 335 -5

1 Core diameter 351



HV length 886.4
LV length 9.4 693.3801
A cu primary 67916.6666666667
A cu 131064.366666667
Aw 286416
49.60
14.20
LV process
Description
Bare size of strip

Space required to accommodate 7T

Length of LV coil
Length of LV coil
Total window height
No of Plates in B1
81.48
51.85
44.44
37.04
29.63
29.63
22.22
22.22
14.81
14.81
11.11
11.11
11.11
11.11
22.22
Ordering of steps
170
170
185
200
215
230
245
260
275
290
305
320
335
345
335
1.6582.67)/(3230.94) = 1.35 A
Im= 1.35 A+(2 x 1.35 A ) =4.05 A




Therefore( I h+e)
7.947 454.7
31.500 0.64
6.96 122.00
11.2 2.65
0.2 0.2
11.4 2.85
0.1 0.1
11.5 2.95
8 14
92.0 41.30
41.30
8 Thermo flow (2 x 7 x 2)
740 28
740 69
56 70
20
816
44 22
28 14
24 12
20 10
16 8
16 8
12 6
12 6
8 4
8 4
6 3
6 3
6 3
6 3
12 6
ordering of stacks
66
108
144
174
198
222
240
258
270
282
291
300
309
318
336
Gap btween LV and HV windings

3845.30
230.94 Efficiency:
9.143 Rated KVA

No-load loss in KW
5500


103.604
1.9
25%
9132.578
11.717
104.264
1.16%
1125 34.10 488.8
489

Core step width
91238.45 350.61 No. of steps
92608.4 351 1st step
92608.4 351 2nd step
92608.4 351 3rd step
92608.4 351 4th step
92608.4 351 5th step
92608.4 351 6th step
92608.4 351 7th step
92608.4 351 8th step
92608.4 351 9th step
92608.4 351 10th step
92608.4 351 11th step
92608.40 351 12th step
92608.40 351 13th step
92608.40 351 14th step
92608.40 351 15th step
111.348 55.67
68.456 34.23
55.622 27.81
43.839 21.92
33.088 16.54
31.132 15.57
21.902 10.95
20.475 10.24
12.712 6.36
11.787 5.89
8.157 4.08
7.483 3.74
6.820 3.41
5.736 2.87
7.711 3.86
Total Total
446.27 223.13
669.40
13
Standard value
Design value
7.87
0.134
7.87
6250
42.24
4.81
47.04 99.25
99.25
99.39
99.51
99.53
99.07
99.24
99.34
99.41
0.337
99.55
754 90.26
126

345 64.62
335 104.77
320 144.23
305 173.71
290 197.74
275 218.12
260 235.80
245 251.35
230 265.14
215 277.45
200 288.45
185 298.29
170 307.08
145 319.65
100 336.45
Total stack
5.42 6.96 9021.10
4 7 9021.10
34.10
Core area
64.62 66 22770
40.14 42 14070
39.46 36 11520
29.49 30 9150
24.03 24 6960
20.38 24 6600
17.68 18 4680
15.55 18 4410
13.79 12 2760
12.30 12 2580
11.00 9 1800
9.84 9 1665
8.80 9 1530
12.57 9 1305
16.80 18 1800
0.45 Bm 93600
1.65 -992
78.54
Area of secondary wire LV Working current density HV Working current density
3221.82 2.8 9.8
143.10
147.87


357.00

(4 X4 (1X4)) = rc LV & Hv

8

11 Core limb center
urrent density

64.62 66 44
40.14 42 28
39.46 36 24
29.49 30 20
24.03 24 16
20.38 24 16
Diameter (mm)
17.68 18 12
351
15.55 18 12
4.00
13.79 12 8
355.00
12.30 12 8
4.00 11.00 9 6
359 9.84 9 6
70 8.80 9 6
429 12.57 9 6
70 16.80 18 12
499 336.45 336.00
13
512
13
525
52
52 Acu secondary
629 A cu 13887.60
Aw 243984.00
21 Kw 0.06 0.16
650 652 AW in sq. m 148.89
816
2.73
22.0 66 66 1
14.0 42 21 97
12.0 36 18 97
10.0 30 15
8.0 24 12
8.0 24 12 1
6.0 18 9 2
6.0 18 9 3
4.0 12 6 4
4.0 12 6 5
3.0 9 4.5 6
3.0 9 4.5 7
3.0 9 4.5 8
3.0 9 4.5 9
6.0 18 9 10
336 11
12
13
2 3 4 5
101 101 101 101
198 299 400 501
7.3 0.72 0.4 8.42

2.3 0.72 0.32 3.34
2.3 0.72 0.32 3.34
2.3 0.72 0.32 3.34
2.3 0.72 0.32 3.34
2.3 0.72 0.32 3.34
2.3 0.72 0.32 3.34
2.3 0.72 0.32 3.34
2.3 0.72 0.32 3.34
2.3 0.72 0.32 3.34
2.3 0.72 0.32 3.34
2.3 0.72 0.4 3.42
2.3 0.72 3.02
6 7 8 9 10 11 12
101 101 101 101 101 101 100
602 703 804 905 1006 1107 1207
201 TAPES POSITION
LV Voltage 1087
8.42 20
11.76
15.10 525 540.1 30 1697 1727
24.94 0 0
28.28 0 0
31.62 525 556.6 30 1749 1779
34.96 0 0
38.30 0 0
41.64 525 566.6 30 1780 1810
51.48 0 0
54.82 0 0
58.24 0 0
61.26 525 586.3 30 1842 1872
56.00
13
101
X6 1056 34 Tap2 2.5
X4 1110 54 Tap3
X2 1164 54 Tap4 -2.5
X3 1164 Tap5 -5.0
X5 1218 54 216
X7 1272 54 151
X8 1308 36 252 36
15750 400 6250 229.11 9021.10
15375 400 6250 234.70 9021.10
15000 400 6250 240.56 9021.10
14625 400 6250 246.73 9021.10
14250 400 6250 253.22 9021.10
KVA
200.00
6.06
wire size No.

10.2 Chaina 1.7*6 1
10.78 duby 10.2 2
81.6 3
Strip size 4
1.5 x3.75 22.5 secondary 5
2.36 x 11. 26.432 72
2.65x 9 71.55 71.55 6
3.35 x 7.5 100.5 82.305 7
2.65 x 11. 89.04
1.5 x 4.75 7.125 primary
2.8 x10 28 3.1
2.8 x 11.8 33.04 3.493
1.1 x 520 572 3.493
1.1 x421 463.1
Step No.
145 28.0 45.3 1st step
145 28.0 45.3 2nd step
145 28.0 45.3 3rd step
145 28.0 45.3 4th step
145 28.0 45.3 5th step
145 28.0 45.3 6th step
145 28.0 45.3 7th step
D
Step No.
C/l cm W/H cm
28.0 45.3 1st step
28.0 45.3 2nd step
28.0 45.3 3rd step
28.0 45.3 4th step
28.0 45.3 5th step
28.0 45.3 6th step
28.0 45.3 7th step
D
28.0 45.3 1st step
28.0 45.3 2nd step
28.0 45.3 3rd step
28.0 45.3 4th step
28.0 45.3 5th step
28.0 45.3 6th step
28.0 45.3 7th step

Calculated 316.804

No. Description LV
3 Connection Star

8 Transposition Yes

1.00
72.0
11 Turns per coil
12 No.of layer 5

Approximate
83.2
11%for LV strip & 5% for HV wire includ
Design of Thank
Given parameters

Rounded off to
990
Length
Brdeath
Height
730
k-factor
0.3923
72.10
Description
Bare conductor
Covered conductor
Placment of wire 2 W x 1D
Turns per layer

Thermo flow :
Supporting strip
press board
Supporting strip

140 14.0
130 13.0
115 11.5
100 10.0
85 8.5
65 6.5
40 4.0
DTAILS OF (B)
140 14.0
130 13.0
115 11.5
100 10.0
85 8.5
65 6.5
40 4.0
DTAILS OF (C)
140 14.0
130 13.0
115 11.5
100 10.0
85 8.5
65 6.5
40 4.0

HV Particulars


1.00
10
165
214
260
1228.36
34.0
433.0
114.6
127.2
ign of Thank
Values (mm)
65 W/H
65 HV OD
65 C/L
50 1st step width
54 Last step width
94
50 i.
953 iii
rounded off to iv
960 v
390 vi
394 vii
viii
986 L
960 A
394 B
990 C
D
290.00 E
306.00 F
G
H
I
I
K
L
A
B
C
D
E
F
G
H
I
I
K
M
Parameters
Bm Cd
1.65 2.50

1.12 1.12
0.08 0.08
1.2 1.200
0.01 0.01
2 1
2.42 1.21
164.88 17.31
5.50
22.81
22.8
23.00
73.3 733
72.3 723
70.8 708
69.3 693
67.8 678
65.8 658
63.3 633
593
59.3 593
59.3 593
59.3 593
59.3 593
59.3 593
59.3 593
59.3 593

70.0 700
69.0 690
67.5 675
66.0 660
64.5 645
62.5 625
60.0 600
1st step 560.00
2nd step 560.00
3rd step 560.00
4th step 560.00
5th step 560.00
6th step 560.00
7th step 560.00

153.40 214.40
193.40 260.40
173.4 237.4
544.8 745.8
72 1647
39222.2 1228355.8
166.70 3.50
8.9 8.9
383 2.86
133.75 31.27
401.26 93.80
453 Core stack

140
40
Bottom core channel
Top HV core channel
Top LV core channel
Three Slots

287.87 19.9203187251
300 3.1
12.13 2.34
49.8 2.34
Sum
5.55 33000.00 19053

453
f HV coil)

(2K) in mm !!
39.26 39.26 78.00
65.12 25.87 54.00
88.97 23.85 48.00
105.55 16.58 36.00
117.97 12.42 27.00
130.06 12.10 24.00
139.79 9.73 12.00
Total
279.00
L1 Of B2 L2 Of B2
75 65 39.00
70 60 27.00
62.5 52.5 24.00
55 45 18.00
47.5 37.5 13.50
37.5 27.5 12.00
25 15 6.00
Core
78 39.706 289
54 25.785 200
48 20.583 178
36 13.624 133
27 8.813 100
24 6.106 89
12.0 1.923 44
Total
116.5

(D1 + D2)/2

Dm)
x T)
(g/cm3)
(A)in mm2 72 3.49
in one phase in Kg
120.288
ohm-mm
2
959.696 271.255
1269.05
139.50
100.00
20.00
Rounding off to:

5734.5 400 115148.84
941.2 63 18900.00
28.4 46.8 567.59
116.5 46.8 2330.64
6820.7 Sum 136947.07
400 400.00 3.5
6.06
LV Design Values

No. of layers 2.0 9

11
12
14
No of pcieces
Weight in Kg
48.05 289
30.89 200
24.29 178
15.84 133
10.10 100
6.86 89
2.11 44
Total
138.15
Weight (Kg)
144 21.190 96
100 13.752 67
89 10.967 59
67 7.253 44
50 4.688 33
44 3.244 30
22 1.020 15
Total
62.11
Core sectioning
Step widith
12.5 40 13.5
10 65 12.0
8 85 9.0
8 100 6.750
8 115 6.0
5 130 3.0
140 Tatal
comparison

1 Core diameter 145



HV length 1228.4
LV length 39.2 203.9944
A cu primary 5763.0054142746
A cu 17765.4054142746
Aw 65866.2
1.40
0.99
LV process
Description
Bare size of strip


Length of LV coil
Length of LV coil

Total window height
No of Plates in B1
48
33
30
22
17
15
7
Stack
39.0
66
90
108
121.5
133.5
139.5
139.50
1.6582.67)/(3230.94) = 1.35 A
Im= 1.35 A+(2 x 1.35 A ) =4.05 A



Therefore( I h+e)
1.335 3429.5
1.12 1559.0

36.00
9.0 2.65
0.2 0.2
9.2 2.85
0.1 0.1
9.3 2.95
1.0 3.00
9.3 8.85
18.10
36.0
334.8
338 18
95 18
20
453
26 13
18 9
16 8
12 6
9 5
8 4
4 2

39.000
13.500
12.000
9.000
6.750
6.000
3.000

316.80
400.00 Efficiency:
0.433 Rated KVA

No-load loss in KW
600


4.928
1.9
25%
752.411
0.557
4.959
2.98%
953 171.5 3517.5
88 1647

Core step width
15614 145.4 No. of steps
15614 145 1st step
15614 145 2nd step
15614 145 3rd step
15614 145 4th step
15614 145 5th step
15614 145 6th step
15614 145 7th step
14.127 7.06
9.168 4.58
7.312 3.66
4.835 2.42
3.125 1.56
2.163 1.08
0.680 0.34
Total Total
41.41 20.70
62.11
0.00
3.02
0.005
3.02
200 Ratio
1.43
0.40 19053 1
1.83 19053 2
99.09 19053 N
99.21 19053 4
99.25 19053 5
99.04
98.87
99.01
98.95
98.80
0.526
99.25
399 164.88 9.98 72.10
165 10 72
7.74
140 39.26 39.26 39
130 65.12 25.87 27
115 88.97 23.85 24
100 105.55 16.58 18
85 117.97 12.42 14
65 130.06 12.10 12
40 139.79 9.73 6

0.29 Bm
1.64
0.01
5.0 20005.186827 400 50.0130
2.5 19528.872855 400 48.8222
19052.558883 400 47.6314
-2.5 18576.244911 400 46.4406
-5.0 18099.930939 400 45.2498

166.7 66.67
166.7 67.00

5460.00
3510.00
2760.00 Radial clearance between core to LV coil (assumed) =
1800.00
780.00 No.
240.00 1
15697.50
-83.50
3
4
5
6
8
9
10
11
12
13
position:
3600.9336289357 72.00
3515.197113961 72.00
3429.4605989864 72.00
3343.7240840117 72.00
3257.9875690371 72.00

149.40
151.40 4.00
173
20

204
209 11
216 237
239 23
247.40
50.0130 0.000000000000
48.8222 0.000000000000
47.6314 0.000000000000
46.4406 0.000000000000
45.2498 0.000000000000
26.19

39.26 36.00 26.00 13.00
25.87 24.00 18.00 9.00
23.85 21.00 16.00 8.00
16.58 10.50 12.00 6.00
12.42 9.00 9.00 4.50
12.10 7.50 8.00 4.00
9.73 6.00 4.00 2.00
139.79 114.00 93.00 46.50
279.58 228.00 3.50

130.06 228.00 B2 B
0.27 1.50 20
0.27 1.50 24
0.27 1.50 36.00
0.27 1.50 36.00
0.27 1.50 48
0.27 1.50 68.00
0.27 1.50 128.00

0.27 1.50
Acu primary 1622.63

Acu secondary
A cu 3245.26
Aw 60702.00
Kw 0.05 0.16
280 AW in sq. m 34.70
39.0 1 2 3
27.0 165 165 165
24.0 165 330 495
18.0
13.5
12.0
6.0
139.50
279.00
K
4 5 6 7
165 165 165 165
660 825 990 1155
8 9 10 Break
165 165 162 (22*2)/(1+x))=1(break turns)
1320 1485 1647 1
TAPES POSITION
X4 1469 -5% 88
X2 1557 N sum
X1 1557 5% 88 178
X3 1645
X 1647 2
ak turns) Tapes In percent
HV of each tape
LV of each tape
Tap1 5 20005 400
Tap2 2.5 19529 400
Tap3 19053 400
Tap4 -2.5 18576 400
Tap5 -5.0 18100 400
Rated KVA I1 (Primary line current)
200 5.77 288.68
200 5.91 288.68
200 6.06 288.68
200 6.22 288.68
200 6.38 288.68
KVA
50.00
wire size No.

10.2 Chaina 4.05 1
10.78 duby 0.31 2
1.5 1.21 1.77 3
Strip size 3.53 4
1.5 x3.75 5.625 secondary 5
2.36 x 11.2 26.432 215
2.65x 9 214.65 247 6
3.35 x 7.5 25.125 7
2.65 x 11.2 178.08
1.5 x 4.75 7.125 primary
2.8 x10 28 3.8
2.8 x 11.8 33.04 3.8
1.1 x 520 572
1.1 x421 463.1
Det
Step No.
110 21.5 34 1st step
2nd step
110 21.5 34
110 21.5 34 3rd step
110 21.5 34 4th step
110 21.5 34 5th step
110 21.5 34 6th step
110 21.5 34 7th step
110 21.5 34 8th step
110 21.5 34 9th step
Step No.
C/l cm W/H cm
21.5 34.0 1st step
21.5 34.0 2nd step
21.5 34.0 3rd step
21.5 34.0 4th step
21.5 34.0 5th step
21.5 34.0 6th step
21.5 34.0 7th step
21.5 34.0 8th step
34.0 9th step

21.5 34 1st step
21.5 34 2nd step
21.5 34 3rd step
21.5 34 4th step
21.5 34 5th step
21.5 34 6th step
21.5 34 7th step
21.5 34 8th step
21.5 34

Approxima 125.62 #REF!
Calculated #REF!

No. Description LV
3 Connection Star


8 Transposition Yes
1.00
78.0
11 Turns per coil
12 No.of layer 6


Approximate
Design of Th
Given parameters

Rounded off to
1050
Length
Brdeath
Height
730
k-factor
0.42
78.00
Description
Bare conductor 1

Covered conductor 3


7
Turns per layer 8

Thermo flow : 9
Supporting strip 10
11
press board
Supporting strip 12
14
100 10.0
90 9.0
80 8.0
70 7.0
60 6.0
0 0.0
0 0.0
0 0.0
0 0.0
DTAILS OF (B)
100 10.0
90 9.0
80 8.0
70 7.0
60 6.0
0 0.0
0 0.0
0 0.0
0 0.0
DTAILS OF (C)
100 10.0
90 9
80 8
70 7
60 6
0 0
0 0
0 0
0 0.0

HV Particulars


1.00
14
381
148
194
2857.97
50.0
330.0
309.2
343.2
ign of Thank
Values (mm)
40 W/H
50 HV OD
50 C/L
40 1st step width
20 Last step width
90
50 i.
707 iii
rounded off to iv
1140 v
294 vi
430 vii
viii
745 L
1140 A
430 B
1050 C
D
290.00 E
306.00 F
G
H
I
I
K
L
A
B
C
D
E
F
G
H
I
I
K
M
Bm Cd
1.60 2.8

0.68 0.68
0.050 0.050
0.73 0.73
0.005 0.005
0.735 0.735
0.735 0.735
7(5), 6 (4) ( inter layer insulation)
381 16.53
+( 2*3 ) (Thermo flowl)
4 x 10 x 435 22.5
0.5 x 435 x 200
4 x 10 x 435 23
54.0 540
53.0
530
52.0 520
51.0 510
50.0 500
44.0 440
44.0 440
44.0 440
44.0 440
440
440
44.0 440
44.0 440
44.0 440
44.0 440
44.0 440
44.0 440
44.0 440
44.0 440
44.0 440

53.0 530
52.0 520
51.0 510
50.0 500
49.0 490
43.0 430
43.0 430
43.0 430
43.0 430
430
430
430
430
430
430
430

108.00 148.00
132.00 194.00
120 171
377.0 537.2
78 5320
29405.3 2857969.7
72.17 1.11
8.9 8.9
383 2.86
100.28 72.75
300.83 218.24

340 Core stack

100
0
Bottom core channel
Top HV core channel
Top LV core channel
Three Slots
3.0 15 15000
0.32 6.24
0.48
1.12

340
14

(2K) in mm !!
45.83 45.83 90
63.25
17.42 36
75.50 12.25 24
84.85 9.35 18
92.20 7.34 18
110.00 0.00 0
110.00 #REF! #REF!
110.00 #REF! #REF!
110.00 #REF! #REF!
Total
#REF!
L1 Of B2 L2 Of B2
55 45 45
50 40 18
45 35 12
40 30 9
35 25 9
5 -5 0
5 -5 #REF!
5 -5 #REF!
5 -5 #REF!

90 25.378 333
36 9.256 133
24 5.556 89
18 3.693 67
18 3.206 67
0 0.000 0
#REF! #REF! #REF!
#REF! #REF! #REF!
#REF! #REF! #REF!
Total
#REF!

(D1 + D2)/2

Dm)

x T)
(g/cm3)
(A)in mm2 215 4.05
in one phase in Kg
324.615
ohm-mm
I2R x 3 for 3 phase at 75 c 44.952 54.866
4000.18
93.00
120.00
-10.00
Rounding off to:

400 230.94 1.11
LV Design Values

No. of layers 2.0 9

10
11
12
14
No of pcieces 15
Weight in Kg
29.39 333 16
10.58
133 45.00
6.27 89 9
4.11 67 6
3.53 67 4.5
0.00 0 4.5
#REF! #REF! 0
#REF! #REF! #REF!
#REF! #REF! #REF!
Total
#REF!
Weight (Kg)
167 13.023 111
67 4.748 44
44 2.849 30
33 1.893 22
33 1.643 22
0 0.000 0
#REF! #REF! #REF!
#REF! #REF! #REF!
#REF! #REF! #REF!
Total
#REF!

45 45 0
9 63 0
6 75 30
4.5 84 5
4.5 93 5
0 93 5
#REF! #REF! 5
#REF! #REF!
#REF! #REF!

1 Core diameter 110



11 Total weight of core being used Kg #REF!
12 Calculated no-load loss in W #REF!
HV length 2858.0
LV length 29.4 #REF!
A cu primary 5911.1111111111
A cu 11540.3711111111
Aw 34000
0.40
1.77
3.534
LV process
Description
Bare size of strip

80.00

Length of LV coil
Length of LV coil

Total window height
14.40
26.50
15.00
No of Plates in B1
56
22
15
11
11
0
#REF!
#REF!
#REF!
0
0
0
60
70
80
90
100
90
1.6582.67)/(3230.94) = 1.35 A
Im= 1.35 A+(2 x 1.35 A ) =4.05 A




Therefore( I h+e)
0.71 5066.2
1.5
Gross core are

11.2 2.36
0.2 0.2
11.4 2.56
0.1 0.1
11.5 2.66
1.0 1.00
11.5 2.66
0. mm(3 inter layer insulation )
11.36
20.0
230.0
230 11
100 12
10 22.1
340 252.00
primary turn 13.97

26.5 53.00
break of LV winding (2 x 23.5)
23.50
47
277
0.00
30 15
12 6
8 4
6 3
6 3
0 0
#REF! #REF!
#REF! #REF!
#REF! #REF!

#REF!
230.94 Efficiency:
#REF! Rated KVA
#REF! Load loss in KW

No-load loss in KW
990
#REF! iii ) Efficiency at 50% load and at unity power factor
#REF! iv ) Efficiency at 25% load and at unity power factor


#REF! (x) Maximum efficiency
#REF!
1.9
25%
#REF!
#REF!
#REF!
#REF!
750 253.3 5319.6
5320

Core step width
8593 108.5 No. of steps
8825 110 1st step
8825 110 2nd step
8825 110 3rd step
8825 110 4th step
8825 110 5th step
155.25
174.75
8
8.682 4.34
3.166 1.58
1.900 0.95
1.262 0.63
1.095 0.55
0.000 0.00
#REF!
#REF!
#REF!
Total Total
16.10 8.05
24.2
2.05
0.001
2.05
50
0.50
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
280 380.95 13.97 78.00
381 13 78
409.23
100 45.83 45.83 45
90 63.25 17.42 18
80 75.50 12.25 12
70 84.85 9.35 9
60 92.20 7.34 9

-0.80 Bm
1.67
#REF!
72.17 25.77
72.17 214.65
247.00
Core area
4500
1620
630
No.
8250.00 2
575.00
3
4
5
6
8
9
10
11
12
13

Core diameter (R x 2) 50 100
Radial gap between core and LV coil 4 4
104
106 4
120
12

140
144 8
150 171
173 23
181.00
26.19

45.83 39 26 13
17.42 27 18 9
12.25 30 20 10
9.35 21 14 7
7.34 18 12 6
0.00 12 8 4
#REF! 12 8 4
#REF! 9 6 3
#REF! 9 6 3
#REF! 177.00 112.00
27.00
Acu primary 9401.22

Acu secondary
A cu 18802.43
Aw 39100.00
Kw 0.48 0.16
215 AW in sq. m 1.69
0.16
Required No of plates B B/2 381

39 39.0 1 2
27 13.5 381 381
30 15.0 381 762
12 6.0 1 0.735
12 6.0 2 0.735
9 4.5 3 0.735
9 4 0.735
177 103 5 0.735
107 6 0.735
106 7 0.735
108 8 0.735
109 9 0.735
Err:502 10 0.735
Err:502 11 0.735
Err:502 12 0.735
13 0.735
103 14 0.735
4
3 4 5 6
381 381 381 381
1143 1524 1905 2286
1.12 2 3.710
0.96 2 3.390
0.96 0.320 2 4.030
0.96 2 3.390
0.96 2 3.390
0.96 0.640 2 4.670
0.96 2 3.390
0.96 13.0 2 29.390
0.96 0.320 2 4.030
0.96 2 3.390
0.96 2 3.390
0.96 2 3.390
1.12 0.80 2 5.310

2 1.470
2
7 8 9 10 11
381 381 381 381 381
2667 3048 3429 3810 4191
3.710 247.71 778 50 828
7.100 251.1 789 50 839
11.130 255.13 802 50 852
14.520 258.52 812 50 862
17.910 261.91 823 50 873
22.580 266.58 837 50 887
25.970 269.97 848 50 898

55.360 299.36 940 50 990
59.390 303.39 953 50 1003
62.780 306.78 964 50 1014
1024
66.170 310.17 974 50
69.560 313.56 985 50 1035
1052
74.870 318.87 1002 50
76.340 320.34 1006 50 1056
38.17 282.17 886.463199063
5320
12 13 14
381 371 377
4572 4943 5320
TAPES POSITION
X4 4889 127 253.31
X2 5016 127 126.6562153035
X3 5016 506.6248612139
X5 5143 127 508
X7 5270 127
X8 5320 50 558
Tapes T1 T2 TR Tap position
X6 4764 78 61.0769 5
X4 4890 78 62.6923 4
X2 5016 78 64.3077 3
X3 5016 78 64.3077 2
X5 5143 78 65.9359 1
X7 5270 78 67.5641
X8 5320 78 68.2051
Average of terminals Average of terminals Ratio range
6&4 61.88 61.38 to 61.99
4&2 63.50 62.99to 63.63
2&3 65.12 64.61 to 65.26
3&5 65.94 66.23to 66.89

5&7 67.07 67.84 to 68.52
KVA
100
wire size No.

10.2 Chaina 4.05 1
10.78 duby 0.63 2
1.5 1.21 1.77 3
Strip size 3.53 4
1.5 x3.75 secondary 5
2.36 x 11.2 48
2.65x 9 47.7 50 6
3.35 x 7.5 7
2.65 x 11.2
1.5 x 4.75 primary
2.8 x10 3.8
2.8 x 11.8 33.04 3.8
1.1 x 520 572
1.1 x421 463.1
Det
Step No.
110 24.0 41 1st step
2nd step
110 24.0 41
110 24.0 41 3rd step
110 24.0 41 4th step

110 24.0 41 5th step
110 24.0 41 6th step
110 24.0 41 7th step
110 24.0 41 8th step
110 24.0 41 9th step
Step No.
C/l cm W/H cm
24.0 41.0 1st step
24.0 41.0 2nd step
24.0 41.0 3rd step
24.0 41.0 4th step
24.0 41.0 5th step
24.0 41.0 6th step
24.0 41.0 7th step
24.0 41.0 8th step
41.0 9th step

24.0 41 1st step
24.0 41 2nd step
24.0 41 3rd step
24.0 41 4th step
24.0 41 5th step
24.0 41 6th step
24.0 41 7th step
24.0 41 8th step
24.0 41

Approxima 144.67 #REF!
Calculated #REF!

No. Description LV
3 Connection Star


8 Transposition Yes
1.00
56.0
11 Turns per coil
12 No.of layer 4


Approximate
36.6
Design of Th
Given parameters

Rounded off to
1050
Length
Brdeath
Height
730
k-factor
0.41
Secondary turns 56
Description
Bare conductor 1

Covered conductor 3


7
Turns per layer 8

Thermo flow : 9
Supporting strip 10
11
press board
Supporting strip 12
14
100 10.0
90 9.0
80 8.0
70 7.0
60 6.0
0 0.0
0 0.0
0 0.0
0 0.0
DTAILS OF (B)
100 10.0
90 9.0
80 8.0
70 7.0
60 6.0
0 0.0
0 0.0
0 0.0
0 0.0
DTAILS OF (C)
100 10.0
90 9
80 8
70 7
60 6
0 0
0 0
0 0
0 0.0

HV Particulars


1.00
13
296
177
221
2387.55
42.0
400.4
258.3
286.7
ign of Thank
Values (mm)
40 W/H
50 HV OD
50 C/L
40 1st step width
20 Last step width
90
50 i.
784 iii
rounded off to iv
1140 v
321 vi
430 vii
viii
815.4 L
1140 A
430 B
1050 C
D
290.00 E
306.00 F
G
H
I
I
K
L
A
B
C
D
E
F
G
H
I
I
K
M
Bm Cd
1.60 3.0

1.12 1.12
0.080 0.080
1.20 1.20
0.010 0.010
1.210 1.210
1.210 1.210
5(4), 0.56 (7 inter layer insulation)
296 15.73
+( 2*3 ) (Thermo flowl)
4 x 10 x 435 21.7
0.5 x 435 x 200
4 x 10 x 435 22
61.0 610
60.0
600
59.0 590
58.0 580
57.0 570
51.0 510
51.0 510
51.0 510
51.0 510
510
510
51.0 510
51.0 510
51.0 510
51.0 510
51.0 510
51.0 510
51.0 510
51.0 510
51.0 510

58.0 580
57.0 570
56.0 560
55.0 550
54.0 540
48.0 480
48.0 480
48.0 480
48.0 480
480
480
480
480
480
480
480

135.00 177.00
159.00 221.00
147 199
461.8 625.2
56 3819
25861.6 2387550.7
72.17 2.22
8.9 8.9
383 2.86
88.19 60.77
264.57 182.32

410 Core stack

100
0
Bottom core channel
Top HV core channel
Top LV core channel
Three Slots
4.1 15 15000
0.32 6.24
0.48
1.12

410
12.89 296.20
0.56

(2K) in mm !!
45.83 45.83 90
63.25
17.42 36
75.50 12.25 24
84.85 9.35 18
92.20 7.34 18
110.00 0.00 0
110.00 #REF! #REF!
110.00 #REF! #REF!
110.00 #REF! #REF!
Total
#REF!
L1 Of B2 L2 Of B2
55 45 45
50 40 18
45 35 12
40 30 9
35 25 9
5 -5 0
5 -5 #REF!
5 -5 #REF!
5 -5 #REF!

90 28.717 333
36 10.458 133
24 6.269 89
18 4.161 67
18 3.606 67
0 0.000 0
#REF! #REF! #REF!
#REF! #REF! #REF!
#REF! #REF! #REF!
Total
#REF!

(D1 + D2)/2

Dm)

x T)
(g/cm3)
(A)in mm2 48 4.05
in one phase in Kg
271.184
ohm-mm
I2R x 3 for 3 phase at 75 c 177.906 183.340
3738.75
93.00
120.00
-10.00
Rounding off to:

400 230.94 2.22
LV Design Values

No. of layers 2.0 9

10
11
12
14
No of pcieces 15
Weight in Kg
34.09 333 16
12.27
133 45.00
7.27 89 9
4.77 67 6
4.09 67 4.5
0.00 0 4.5
#REF! #REF! 0
#REF! #REF! #REF!
#REF! #REF! #REF!
Total
#REF!
Weight (Kg)
167 15.374 111
67 5.595 44
44 3.351 30
33 2.222 22
33 1.925 22
0 0.000 0
#REF! #REF! #REF!
#REF! #REF! #REF!
#REF! #REF! #REF!
Total
#REF!

45 45 0
9 63 0
6 75 30
4.5 84 5
4.5 93 5
0 93 5
#REF! #REF! 5
#REF! #REF!
#REF! #REF!

1 Core diameter 110



11 Total weight of core being used Kg #REF!
12 Calculated no-load loss in W #REF!
HV length 2387.6
LV length 25.9 #REF!
A cu primary 8486.6666666667
A cu 12528.1866666667
Aw 52120.8
0.74
1.77
3.534
LV process
Description
Bare size of strip

80.00

Length of LV coil
Length of LV coil

Total window height
14.40
26.50
15.00
No of Plates in B1
56
22
15
11
11
0
#REF!
#REF!
#REF!
0
0
0
60
70
80
90
100
90
1.6582.67)/(3230.94) = 1.35 A
Im= 1.35 A+(2 x 1.35 A ) =4.05 A




Therefore( I h+e)
0.97 3637.3
1.5
52.86
Gross core are

9.0 2.65
0.2 0.2
9.2 2.85
0.1 0.1
9.3 2.95
1.0 2.00
9.3 5.90
0. mm(3 inter layer insulation )
12.04
28.0
260.4
260 12
140 12
10 42.1
410 322.40
primary turn 12.89

-145
26.5 -4.60
break of LV winding (2 x 23.5)
43.50
87
347
0.00
30 15
12 6
8 4
6 3
6 3
0 0
#REF! #REF!
#REF! #REF!
#REF! #REF!

#REF!
230.94 Efficiency:
#REF! Rated KVA
#REF! Load loss in KW

No-load loss in KW
990
#REF! iii ) Efficiency at 50% load and at unity power factor
#REF! iv ) Efficiency at 25% load and at unity power factor


#REF! (x) Maximum efficiency
#REF!
1.9
25%
#REF!
#REF!
#REF!
#REF!
750 181.9 3819.2
5% tape 182 3819
2.5 % tape 91
Core step width
11900 127.6 No. of steps
8825 110 1st step
8825 110 2nd step
8825 110 3rd step
8825 110 4th step
8825 110 5th step
3820.00
3142.00
125.55
274.85
8
10.249 5.12
3.730 1.86
2.234 1.12
1.482 0.74
1.283 0.64
0.000 0.00
#REF!
#REF!
#REF!
Total Total
18.98 9.49
28.5
1.07
0.002
1.07
100
0.76
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
358 296.20 12.89 56.33
296 13 56
293.77
100 45.83 45.83 45
90 63.25 17.42 18
80 75.50 12.25 12
70 84.85 9.35 9
60 92.20 7.34 9

-0.80 Bm
2.31
#REF!
144.34 48.11
72.17 47.70
Core area
4500
1620
630
No.
8250.00 2
575.00
3
417.8318229274 4
5
6
8
9
10
11
12
13

Core diameter (R x 2) 64 127
Radial gap between core and LV coil 4 4
131
133 4
147
12

168
173 9
179 199
201 22
209.00
26.19

45.83 39 26 13
17.42 27 18 9
12.25 30 20 10
9.35 21 14 7
7.34 18 12 6
0.00 12 8 4
#REF! 12 8 4
#REF! 9 6 3
#REF! 9 6 3
#REF! 177.00 112.00
127.32
694.29
27.00
Acu primary 6748.73

Acu secondary
A cu 13497.46
Aw 46375.20
Kw 0.29 0.16
240 AW in sq. m 5.21
Total turn 3819.2
Lo. Layer 13
Required No of plates B B/2 Turn per layer 296

39 39.0 1 2
27 13.5 286 296
30 15.0 286 582
12 6.0 1 1.210
12 6.0 2 1.210
9 4.5 3 1.210
9 4 1.210
177 103 5 1.210
107 6 1.210
106 7 1.210
108 8 1.210
109 9 1.210
Err:502 10 1.210
Err:502 11 1.210
Err:502 12 1.210
13 1.210
103
4
3 4 5
296 296 296
878 1174 1470
Thickness of layer insulaGBLV and HV Thermo flow LV OD
0.45 18 160
0.38 18
0.38 18 0.320
0.38 18
0.38 18
0.38 18 0.640
0.38 18
0.38 18 13.0
0.38 18 0.320
0.38 18
0.38 18
0.38 18
18 0.80
6 7 8 9 10
296 296 296 296 296
1766 2062 2358 2654 2950
Samation of wire depth anAsending Order of HV di

Diameter required fAge paper Constant
3.320 3.320 181.320 590 50
3.170 6.490 184.490 600 50
3.170 9.660 187.660 610 50
3.170 12.830 190.830 620 50
3.170 16.000 194.000 629 50
3.170 19.170 197.170 639 50
3.170 22.340 200.340 649 50
16.170 38.510 216.510 700 50
3.170 41.680 219.680 710 50
3.170 44.850 222.850 720 50
3.170 48.020 226.020 730 50

3.170 51.190 229.190 740 50
2.420 53.610 231.610 748 50

Radial built of HV windi 26.805 C/l
250.61 238.0
520
560
590
660
690
720
740
3819
11 12 13
296 287 286
3246 3533 3819
TAPES POSITION
Length of Layer insulation X6 3405
640 X4 3496 91
650 X2 3587 91
660 X3 3587
670 X5 3678 91
679 X7 3769 91
689 X8 3819 50
699 Tapes T1 T2 TR
750 X6 4764 78 61.0769
760 X4 4890 78 62.6923
770 X2 5016 78 64.3077
780
X3 5016 78 64.3077
790 X5 5143 78 65.9359
798
X7 5270 78 67.5641
X8 5320 78 68.2051
30 550
30 590
30 620
30 690
30 720
30 750
30 770
Tap
181.87
90.9326673974
363.7306695895
364
414
Tap position Average of terminals Average of terminals
5 6&4 61.88
4 4&2 63.50
3 2&3 65.12
2 3&5 65.94
1 5&7 67.07
1 133 1.21
2 1.21
3 1.21
4 1.21
Ratio range 5 1.21
61.38 to 61.99 6 1.21
62.99to 63.63 7 1.21
64.61 to 65.26 8 1.21
66.23to 66.89 9 1.21

67.84 to 68.52 10 1.21
11 1.21
12 1.21
13 1.21
0.45 0.225 0.675 2.42 1.35 3.77 136.77
0.375 0.225 0.6 2.42 1.2 3.62 140.39
0.375 0.225 0.6 2.42 1.2 3.62 144.01
0.375 0.225 0.6 2.42 1.2 3.62 147.63
0.375 0.225 0.6 2.42 1.2 3.62 151.25
0.375 0.225 0.6 2.42 1.2 3.62 154.87
0.375 0.225 0.6 2.42 1.2 16.62 171.49
0.375 0.225 0.6 2.42 1.2 3.62 175.11
0.375 0.225 0.6 2.42 1.2 3.62 178.73

0.375 0.225 0.6 2.42 1.2 3.62 182.35
0.375 0.225 0.6 2.42 1.2 3.62 185.97

0.45 0.225 0.675 2.42 1.35 3.77 189.74
2.42 2.42 192.16 221 HV OD
47.84

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KVA

Details of step (A):

38.5 50 2nd step

Winding details of LV and HV

Size of bare conductor 2.8 x 10 x12

Size of covered conductor 3.1 x 10.3 x 1

Tapping details None

Description Length (mm)

Turns per layer 227.34

Details of step (A):

200 20.0 90.0

and HV Weight calculation of LV and HV copp

+ 8 mm (Radial build of HV 500

42 (Radial built of HV coil)

SQRT of d&w Step stack (K) in mm Related Step stack (2K)

Step stack (K) in mm Related Step stack (K) in mm !! No.of pieces

Step stack (2K) in mm Related Step stack (K) in mm !! No.of pieces

LV and HV copper Load loss calculation

Weight of covered conductor (considering coverage of 177.44

calculation No load loss calculations

culations No load current calculations

1.6 T Add 200% towards handling factor shearing, knotchin 5.343

(i) Magnetizing component of no-load current:

Gross core area (Ag)(sqr mm)

20 mm ( Radial built of LV)

Load loss in KW 5.65

( vii) Efficiency at 50% load and at 0.8 power factor 98.97

core dia(sqr mm) Core step width

19.59 3526.22 Radial

22.41 3698.42 Radial

17.45 2617.80 32000.98

Coil diameter and core limb center

Core limb center calculations

2 Radial gap between core and LV coil 4.00

3 LV Coil inside diameter 108.00

5 LV Coil outside diameter 131.00

HV coil outside diameter 366.00

Gap between HV limb and Phase 20.00

wire size No.

30.5 46 2nd step

30.5 46 2nd step

Winding details of LV and HV

Size of bare conductor 2.65 x 11.2 x

Size of covered conductor 3.1 x 11.5 x 6

Turns per layer 16.5

Tapping details None

Inside diameter of coil 170

Description Length (mm)

Turns per layer 212.68

Details of step (A):

155 15.5 77.0

and HV Weight calculation of LV and HV copp

2251.0 Bare weight of conducto 199.39

33(Radial built of HV coil)

SQRT of d&w Step stack (K) in mm Required Step stack

L1 Of B2 L1 Of B1 Step stack (K) in mm

Step stack (2K) in mm Weight (Kg) No.of pieces

LV and HV copper Load loss calculation

Weight of covered conductor (considering coverage of 116.52

No load loss calculations

calculation 1 Core diameter

2.86 HV length 1799.8

culations 1.6582.67)/(3230.94) = 1.35 A

162 No load current calculations