Memulai Tugas Khusus Reformer
Memulai Tugas Khusus Reformer
Re
Intake
Component (i) % mol i BM i BM i x % mol i Mol i (kmol/hr)
Methane ( CH4 ) 86.69 16.04 13.905076 308.0487652917
Ethane ( C2H6 ) 3.75 30.07 1.127625 13.3254454936
Propane ( C3H8 ) 2.38 44.1 1.04958 8.4572160733
i-Buthane ( i-C4H10 ) 0.51 58.12 0.296412 1.8122605871
n-Buthane ( n-C4H10 ) 0.58 58.12 0.337096 2.0610022364
i-Pentanes ( i-C5H12 ) 0.24 72.15 0.17316 0.8528285116
n-Pentanes ( n-C5H12 ) 0.14 72.15 0.10101 0.4974832984
Hexane + ( C6+ ) 0.5 86.18 0.4309 1.7767260658
Nitrogen ( N2 ) 0.04 28.01 0.011204 0.1421380853
Carbon Dioxide ( CO2 ) 5.17 44.01 2.275317 18.3713475206
Propertirs Nat.Gas 100 Mr Mix 19.70738 355.3452131638
Methane
CH4 + H2O == 3H2 + CO
1
CH4 H2O
Intake 308.0487652917 1632.29498391
Converted -262.390419554 -262.390419554
After reaction 45.6583457378 1369.90456435
Ethane
C2H6 + 2H2O == 5H2 + 2CO
2
C2H6 H2O
Intake 13.3254454936 26.6508909873
Converted -13.3254454936 -26.6508909873
After reaction 0 0
Prophane
C3H8 + 3H2O == 7H2 + 3CO
3
C3H8 H2O
Intake 8.4572160733 25.3716482199
Converted -8.4572160733 -25.3716482199
After reaction 0 0
i-Buthane
i-C4H10 + 4H2O == 9H2 + 4CO
4
i-C4H10 H2O
Intake 1.8122605871 7.2490423485
Converted -1.8122605871 -7.2490423485
After reaction 0 0
n-Buthane
n-C4H10 + 4H2O == 9H2 + 4CO
4
i-C4H10 H2O
Intake 2.0610022364 8.2440089454
Converted -2.0610022364 -8.2440089454
After reaction 0 0
i-Penthane
i-C5H12 + 5H2O == 11H2 + 5CO
5
i-C5H12 H2O
Intake 0.8528285116 4.264142558
Converted -0.8528285116 -4.264142558
After reaction 0 0
n-Penthane
n-C5H12 + 5H2O == 11H2 + 5CO
5
n-C5H12 H2O
Intake 0.4974832984 2.4874164921
Converted -0.4974832984 -2.4874164921
After reaction 0 0
n-Hexane
n-C6H14 + 6H2O == 13H2 + 6CO
6
n-C5H14 H2O
Intake 1.7767260658 10.6603563949
Converted -1.7767260658 -10.6603563949
After reaction 0 0
Shift Conversion
CO + H2O == H2 + CO2
1
CO H2O
Intake 347.3179255 1284.97705841
Converted -166.947726623 -166.947726623
After reaction 180.3701988771 1118.02933178
In Balance Condition
Calculated
Component (i) Mol i (kmol/hr)
Methane ( CH4 ) 45.6583457378 CH4 + H2O == 3 H2 + CO
Ethane ( C2H6 ) 0 CO + H2O == H2 + CO2
Propane ( C3H8 ) 0
i-Buthane ( i-C4H10 ) 0
n-Buthane ( n-C4H10 ) 0
i-Pentanes ( i-C5H12 ) 0
n-Pentanes ( n-C5H12 ) 0
Hexane + ( C6+ ) 0
Nitrogen ( N2 ) 0.1421380853
Carbon Dioxide ( CO2 ) 185.3190741435
Carbon Monoxide (CO) 180.3701988771
Hydrogen (H2) 1152.756959443
Total dry basis 1564.246716287
Steam (H2O) 1118.029331784
Total wet basis 2682.276048071
Calculated
Component (i) %mol i
Methane ( CH4 ) 2.92
Ethane ( C2H6 ) 0.00
Propane ( C3H8 ) 0.00
i-Buthane ( i-C4H10 ) 0.00
n-Buthane ( n-C4H10 ) 0.00
i-Pentanes ( i-C5H12 ) 0.00
n-Pentanes ( n-C5H12 ) 0.00
Hexane + ( C6+ ) 0.00
Nitrogen ( N2 ) 0.01
Carbon Dioxide ( CO2 ) 11.85
Carbon Monoxide (CO) 11.53
Hydrogen (H2) 73.69
Total 100.00
Reformer
Unit
15.74492361 kg/cm2
15.27566933 kg/cm3
0.469254 kg/cm2
822.38 C
811.13 C Inlet Preassure 15.744924
816.76 C Outlet Preassure 15.275669
Average Preassure 15.510296
Preassure Drop 0.4692543
29413.95561
36416.878757
3 1
H2 CO HYSYS
0 0 K 7.527E-01
787.1712586617 262.39042 x 262.39042
787.1712586617 262.39042
5 2
H2 CO HYSYS
0 0 K 1.813E+03
66.6272274682 26.650891 x 13.325445
66.6272274682 26.650891
7 3
H2 CO HYSYS
0 0 K 1.554E+06
59.2005125131 25.371648 x 8.4572161
59.2005125131 25.371648
9 4
H2 CO HYSYS
0 0 K 2.170E+09
16.3103452842 7.2490423 x 1.8122606
16.3103452842 7.2490423
9 4
H2 CO HYSYS
0 0 K 9.007E+08
18.5490201272 8.2440089 x 2.0610022
18.5490201272 8.2440089
11 5
H2 CO HYSYS
0 0 K 6.181E+11
9.3811136275 4.2641426 x 0.8528285
9.3811136275 4.2641426
CO
11 5
H2 CO HYSYS
0 0 K 8.119E+11
5.4723162827 2.4874165 x 0.4974833
5.4723162827 2.4874165
CO
13 6
H2 CO HYSYS
0 0 K 6.397E+14
23.0974388556 10.660356 x 1.7767261
23.0974388556 10.660356
1 1
H2 CO2 HYSYS
985.8092328203 18.371348 K 1.059E+00
166.947726623 166.94773 x 166.94773
1152.7569594432 185.31907
K x
H2O == 3 H2 + CO 7.527E-01 262.39042 263.01211
H2O == H2 + CO2 1.059E+00 166.94773
Solver
-0.0003496042
-2.97218788008E-05
1.231064982345E-07 OK
is
(Results Confirmation)
kg/cm2 15.2253411309 atm
kg/cm3 14.7715722421 atm
kg/cm4 14.9984566865 atm
kg/cm5 0.4537688888 atm
82931844.69
19745677.31
19.74567731
kj/jam
kcal/jam
MMKcal/jam
22 AGT
Reform
Intake Unit
Input Flue Gas 4218.5178 Nm3/hr
188.32669 kmol/hr
Intake
Component (i) % mol i BM i BM i x % mol i Mol i (kmol/hr)
H2 36.82 2.016 0.7422912 69.341886774
CH4 25.93 16.04 4.159172 48.8331103761
C2H6 4.39 30.07 1.320073 8.2675416333
C3H8 10.15 44.1 4.47615 19.1151589016
i-C4H10 7.34 58.12 4.266008 13.8231789495
n-C4H10 11.6 58.12 6.74192 21.8458958875
i-C5H12 0.93 72.15 0.670995 1.7514382048
n-C5H12 0.79 72.15 0.569985 1.4877808406
C6H14 0.53 86.18 0.456754 0.99813145
N2 0.22 28.01 0.061622 0.4143187151
CO2 1.3 44.01 0.57213 2.4482469529
Total Intake Fuel Gas 100 Mr Mix 24.0371002 188.3266886855
Hydrogen
H2 + 0,5O2 == H2O
0.5
H2 O2
Intake 69.341886774 24.4165551881
Converted -69.341886774 -24.4165551881
After reaction 0 0
Methane
CH4 + 2O2 == CO2 + 2H2O
2
CH4 O2
Intake 48.8331103761 97.6662207523
Converted -48.8331103761 -97.6662207523
After reaction 0 0
Ethane
C2H6 + 3,5O2 == 2CO2 + 3H2O
3.5
C2H6 O2
Intake 8.2675416333 28.9363957165
Converted -8.2675416333 -28.9363957165
After reaction 0 0
Prophane
C3H8 + 5O2 == 3CO2 + 4H2O
5
C3H8 O2
Intake 19.1151589016 95.5757945079
Converted -19.1151589016 -95.5757945079
After reaction 0 0
i-Buthane
i-C4H10 + 6,5O2 == 4CO2 + 5H2O
6.5
i-C4H10 O2
Intake 13.8231789495 89.8506631718
Converted -13.8231789495 -89.8506631718
After reaction 0 0
n-Buthane
n-C4H10 + 6,5O2 == 4CO2 + 5H2O
6.5
n-C4H10 O2
Intake 21.8458958875 141.998323269
Converted -21.8458958875 -141.998323269
After reaction 0 0
i-Penthane
i-C5H12 + 8O2 == 5CO2 + 6H2O
8
i-C5H12 O2
Intake 1.7514382048 14.0115056382
Converted -1.7514382048 -14.0115056382
After reaction 0 0
n-Penthane
n-C5H12 + 8O2 == 5CO2 + 6H2O
8
n-C5H12 O2
Intake 1.4877808406 11.9022467249
Converted -1.4877808406 -11.9022467249
After reaction 0 0
n-Hexane
n-C6H14 + 9,5O2 == 6CO2 + 7H2O
9.5
n-C6H14 O2
Intake 0.99813145 9.4822487753
Converted -0.99813145 -9.4822487753
After reaction 0 0
In Balance Condition
Calculated
Component (i) Mol i (kmol/hr)
H2 0
CH4 0
C2H6 0
C3H8 0
i-C4H10 0
n-C4H10 0
i-C5H12 0
n-C5H12 0
C6H14 0
N2 0.4143187151
CO2 287.5748536227
O2 0
H2O 473.0389766402
Total 761.0281489781
Calculated
Component (i) %mol i
H2 0.00
CH4 0.00
C2H6 0.00
C3H8 0.00
i-C4H10 0.00
n-C4H10 0.00
i-C5H12 0.00
n-C5H12 0.00
C6H14 0.00
N2 0.05
CO2 37.79
H2O 62.16
Total 100.00
Reformer
0 1
CO2 H2O HYSYS
0 0 K 0.000E+00
0 69.341887 x 69.341887
0 69.341887
1 2
CO2 H2O HYSYS
0 0 K 0.000E+00
48.8331103761 97.666221 x 48.83311
48.8331103761 97.666221
2 3
CO2 H2O HYSYS
0 0 K 0.000E+00
16.5350832666 24.802625 x 8.2675416
16.5350832666 24.802625
3 4
CO2 H2O HYSYS
0 0 K 0.000E+00
57.3454767047 76.460636 x 19.115159
57.3454767047 76.460636
4 5
CO2 H2O HYSYS
0 0 K 0.000E+00
55.2927157981 69.115895 x 13.823179
55.2927157981 69.115895
4 5
CO2 H2O HYSYS
0 0 K 0.000E+00
87.3835835501 109.22948 x 21.845896
87.3835835501 109.22948
5 6
CO2 H2O HYSYS
0 0 K 0.000E+00
8.7571910239 10.508629 x 1.7514382
8.7571910239 10.508629
5 6
CO2 H2O HYSYS
0 0 K 0.000E+00
7.4389042031 8.926685 x 1.4877808
7.4389042031 8.926685
6 7
CO2 H2O HYSYS
0 0 K 0.000E+00
5.9887887002 6.9869202 x 0.9981315
5.9887887002 6.9869202
is
(Results Confirmation)
Inlet
Komponen Laju Molar (kmol/jam) A 10^3 B 10^6 C 10^-5 D
diketahui:
suhu inlet=> 35 C 308.15
suhu outlet=> 863.28944 C 1136.4394
suhu konveksi=> 205.61643 C 478.76643
outlet
co2 h2o
H2 0 518.43665
CH4 569.099120336 730.20436
C2H6 148.323893459 185.43755
C3H8 668.301897965 571.66018
i-C4H10 644.379104245 516.74701
n-C4H10 1018.3647969 816.6574
i-C5H12 102.055954862 78.568074
n-C5H12 86.6926928395 66.740622
C6H14 69.7931046151 244.54221
N2 0 0
CO2 0 0
Total Q (Kcal) 3307.01056522 3728.994
total panas keluar 7036.0046070168
Outlet
Cp(kcal.kmol-1.K-1) Q (kcal/jam) Komponen Laju Molar (kmol/jam)
6.8895 4777.2847 H2 0
8.4567 4129.6712 CH4 0
12.8121 1059.2449 C2H6 0
18.1377 3467.0468 C3H8 0
23.9519 3310.9112 i-C4H10 0
23.9987 5242.7259 n-C4H10 0
29.6366 519.0664 i-C5H12 0
29.6366 440.9273 n-C5H12 0
35.3042 352.3824 C6H14 0
6.9611 28.8410 N2 0.4143187151
8.9703 219.6140 CO2 287.5748536227
204.7552 23547.7158 O2 0
H2O 473.0389766402
TOTAL 287.9892
K
K
K
A 10^3 B 10^6 C 10^-5 D Cp(kcal.kmol-1.K-1) Q (kcal/jam)
6.8970 0.0000
13.8606 0.0000
23.3157 0.0000
33.3886 0.0000
43.6810 0.0000
43.4751 0.0000
53.4650 0.0000
53.4650 0.0000
63.4589 0.0000
7.3860 2565.2979
11.6540 2809431.3946
7.8188 0.0000
7.4765 2964769.6783
354.0470 2811996.6925
2.8120 MMKcal/jam
1 H2 + 0,5O2 == H2O
2 CH4 + 2O2 == CO2 + 2H2O
3 C2H6 + 3,5O2 == 2CO2 + 3H2O
4 C3H8 + 5O2 == 3CO2 + 4H2O
5 i-C4H10 + 6,5O2 == 4CO2 + 5H2O
6 n-C4H10 + 6,5O2 == 4CO2 + 5H2O
7 i-C5H12 + 8O2 == 5CO2 + 6H2O
8 n-C5H12 + 8O2 == 5CO2 + 6H2O
9 n-C6H14 + 9,5O2 == 6CO2 + 7H2O
komponen Hf-298 joule/mol Laju alir molar kmol/jam HR-298 joule/mol Q reaksi
H2 0 69.341886774 -285830 -19819991496.61
CH4 -74520 48.8331103761 -890649 -43493160923.41
C2H6 -83820 8.2675416333 -1560688 -12903053016.58
C3H8 -104680 19.1151589016 -2219167 -42419729834.14
i-C4H10 -134200 13.8231789495 -2868986 -39658506881.65
n-C4H10 -125790 21.8458958875 -2877396 -62859293443.16
i-C5H12 -153600 1.7514382048 -3528925 -6180694066.786
n-C5H12 -146760 1.4877808406 -7470855 -11114994932.02
C6H14 -166920 0.99813145 -4194944 -4187105537.528
N2 0 0 0 0
CO2 -393509 -285.1266066698 0 0
O2 0 513.8399537439 0 0
H2O -285830 -1118.0293317838 0 0
-222816538635.3
-222816538.6353
-53051556.81792
-53.0515568179
inlet fuel gas 35 c
joule/jam
kj/jam
kcal/jam
MMKcal/jam