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An Overview of Hybrid Electric Vehicle Technology

Omonowo D. Momoh Michael O. Omoigui


Electrical & Computer Engineering Department, Electrical & Electronic Engineering Department,
Prairie View A&M University, Obafemi Awolowo University,
Prairie View, TX 77446, USA. Ile Ife, Nigeria.
E-mail: omomoh@pvamu.edu E-mail: momoigui@oauife.edu.ng

Abstract An overview of hybrid electric vehicle technology is internal combustion engine with that produced by electric
presented. This encapsulates factors that necessitate the energy stored in batteries (drive train hybridization).The
development of hybrid electric vehicles, classifications of hybrid latter which is also known as electric internal combustion
electric vehicles based on the arrangement of the internal
combustion engine and the electric motor for traction. The types
hybrid.
of batteries required and the use of power electronic converters In addition to vehicles that use two or more different
for effective power processing and utilization in hybrid electric devices for creating propulsion power, some vehicles also use
vehicle drive is covered. Also the strengths and weaknesses of distinct energy input types or fuels. For example, flexible
various types of specialized electrical motors for traction drive in fuel vehicles can use a mixture of gasoline and natural gas.
hybrid electric vehicles are treated. Some vehicles too have been modified to use another fuel
Keywords- Series Hybrid Electric Vehicles, Parallel Hybrid source if available. For instance some cars that run on propane
Electric Vehicles, Fossil Fuel, Fuel Cell and diesels are modified to run on waste vegetable oil.

II. ALTERNATIVE FUELS


I. INTRODUCTION

C onventional vehicles operate on the principle of internal


Use of alternative fuels is a way of reducing the negative
impacts of conventional vehicles tailpipe emissions. The
alternative fuels are mainly considered to be those from
combustion engine (ICE) that runs on fossil fuels (gasoline or
diesel) from oil deposits that are millions of years old. ICE renewable sources like ethanol and methanol from crops or
vehicles emit carbon dioxide, hydrocarbon, sulphur oxides, cellulose and biomass from rot of organic material. Alternative
carbon monoxide and hydrocarbon through their tailpipes. fuels like methanol from natural gas or gasol are of fossil fuel
These gases result in global warming through green house gas origin, but have lower emissions than gasoline and diesel.
effects and pollution effects which are harmful to both
environment and lives. Also the prices of fossil fuels keep
A. Ethanol
rising astronomically. There is a growing scientific consensus
that increasing levels of greenhouse gas emissions are Ethanol is produced through fermentation of sugar, which
changing the earths climate [1]. Also oil prices continue to can be extracted from crops or cellulose. All gasoline powered
sky rocket while tougher regulations and policies on permitted passenger cars can without any technical modifications be
exhaust gases are being instituted in major cities of the world. tanked with 10-15% of ethanol. This is also possible for diesel
These and some other related issues are compelling vehicle engines after some minor adjustments. The advantages of
manufacturers to come up with fuel efficient vehicles. These using ethanol are mainly reduction in the emission of harmful
types of vehicles are known as hybrid electric vehicles. exhaust gases such as reduced carbon dioxide, nitrogen
For a very long time electric (battery) vehicles have been in dioxide and soot particles.
existence. They give very low acoustic noise and zero
B. Methanol
emissions in their tailpipes. Even though they once competed
favorably with the highly inefficient internal combustion This is mainly produced from fossil fuels (natural gas), even
engine vehicles, the latter gained upper hand because of the though it is also possible to produce methanol from biomass.
poor battery capacity which made the driving range of electric The use of methanol also yields reduced emissions.
vehicles short before recharging. Also the sharp decrease in oil C. Biogas
price following the 1973 Middle East crisis led to mass
Biomass is produced from organic rest products and from
production of ICE vehicles. This ultimately led to the
cultivated biomass. It is today considered to be the bio-fuel
disappearance of electric vehicle from the market [2].
with the least harmful impacts on the environment. The gas
Hybrid as it affects vehicles could be in terms of the fuel
consists of methane gas, carbon dioxide and water. The
used in the internal combustion engine of vehicles (fuel
methane gas can be used as fuel in vehicle engines.
hybridization) or the combination of propulsive power from an
The authors wish to thank the office of Associate Vice President for Research
and Graduate Studies, Tennessee Technological University (TTU), for
awarding the first author a special minority scholarship when this research
work was conducted.
978-1-4244-2601-0/09/$25.00 2009 IEEE 1286
D. Natural Gas Operating Temperature, Self Discharge Rates, Number of
Natural gas is a fossil fuel with main methane as the main Life Cycles and Recharge Rates. The designer also needs to
contaminant. The emissions of carbon dioxide from the use of know how energy availability varies with regard to ambient
natural gas is 15-20% lower than by using gasoline. Engines temperature, charge and discharge rates, battery geometry,
using natural gas have mainly low emissions of particles and optimum temperature, charging methods and cooling needs.
hydrocarbons.
IV. ELECTRIC/INTERNAL COMBUSTION ENGINE
E. Gasol HYBRID
Gasol is basically a fossil fuel. The gas is quite relatively This involves basically the combination of two power
cheap and gives low exhaust emissions compared with sources, an internal combustion engine and an electrical
gasoline and diesel. machine [4]. The electrical machine is designed to handle
transient power variations and helps the engine to operate
F. Hydrogen Gas (Fuel Cell)
more constantly such that higher efficiency and lower tailpipe
A fuel cell is an electrochemical energy conversion device. emissions can be achieved [2].
It produces electricity, water and heat when hydrogen fuel and There are many ways to create an electric internal
oxygen from the air are used. Water is the only emission when combustion hybrid. The variety of electric ICE designs can
hydrogen is used [2]. In an automotive fuel cell, hydrogen and be differentiated by how the electric and combustion portions
oxygen undergo a relatively cool, electrochemical reaction that of the power train connect, at what times each portion is
directly produces electrical energy. This electrical energy is operation and what percent of the power is provided by each
fed into motor to power the wheels of the vehicle. The hybrid component. Two major categories are series hybrids and
problem with this type of fuel is that hydrogen is not found parallel hybrids [6, 7].
naturally and as such has to be produced. It also has to be
stored. Also there is the possibility of explosion that may A. Series Hybrid Electric Vehicles
occur should hydrogen leak and get in contact with air (take In a series hybrid vehicle, the internal combustion engine is
for instance during auto accident). However, hydrogen gas not directly connected to the drive train at all; rather it powers
used as fuel cells is considered to be an optimal energy carrier an electrical generator instead. Separate small electric motors
for the future [1]. (in wheel motor) installed at each wheel are featured in some
Presently many in the automotive industry have been prototype and concept cars. This allows the possibility of
exploring the use of methanol, ethanol or gasoline as a fuel easily controlling the power delivered to each wheel, and
and reforming it on board into hydrogen for the fuel cell. therefore simplifies traction control, all wheel drive and
The reformer is the fuel processor that breaks down a similar features. The advantage of this type of hybrid is the
hydrocarbon such as methanol into hydrogen and some other flexibility afforded by the lack of a mechanical link between
by product. The essence of this process is the relative safety the internal combustion engine and the wheels. A weakness of
of handling hydrocarbon fuel compared to hydrogen gas which a series hybrid system is that series hybrids require separate
is very difficult to store and produce [3]. motor and generator portions which can be combined in some
Types of fuel cell available are Alkaline Fuel Cell (AFC), parallel hybrid engines; the combined efficiency of the motor
Proton Exchange Membrane (PEM), Direct Methanol Fuel and generator will be lower than that of a conventional
Cell (DMFC), Phosphoric Acid Fuel Cell (PAFC), Molten transmission thereby offsetting the efficiency gains that might
Carbonate Fuel Cell (MCFC) and Solid Oxide Fuel Cell otherwise be realized. However, series hybrids are the most
(SOFC) [1, 3]. efficient in driving cycles that incorporate many stops and
starts such as for delivering vehicles, urban buses or stop and
III. BATTERIES go city driving.
B. Parallel Hybrid Electric Vehicles
Batteries are portable sources of electrical energy which is
converted to mechanical energy in the electric motor for Parallel hybrid systems connect both the electrical and
internal combustion systems to the mechanical transmission.
propulsion. There are many types of batteries in existence for They can be sub classified on the bases of the ratio of
hybrid electric vehicle application. They are Lead Acid, contribution to the motive power of the different component or
Nickel Iron, Nickel Cadmium, Nickel Metal Hydride, Lithium portion. In some cases the internal combustion engine is the
Polymer, Lithium Iron, Sodium Sulphur and Sodium Metal dominant component and is used to supply power primarily
Chloride. Examples of metal air battery which are with the battery supplying power only when a boost is needed.
mechanically refueled are: Aluminum Air and Zinc Air Others can run with just the electric system operating alone.
[3]. Most designs combine a large electrical generator and a motor
Battery Performance Criteria are Specific Energy, Energy into one unit often situated between the internal combustion
Density, Specific Power, Typical Voltages, Amp Hour engine and the transmission replacing both the conventional
Efficiency, Energy Efficiency, Commercial Availability, Cost, starter motor and the alternator. A large battery pack is needed

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providing a higher voltage than the normal automotive 12V. fuel with the electric power supplemented by diesel or
Accessories such as power steering and air conditioning are hydrogen [8].
powered by electric motors, so that they continue to function
when the internal combustion engine is stopped. This offers an B. In-Wheel Motor Hybrid Electric Vehicles
additional efficiency gains by modulating electrical power The newest innovation in hybrid electric vehicle is the in
delivered to these systems rather than having them run directly wheel motor hybrid electric vehicles. In this hybrid category,
from the engine at a speed which separate small electric motors (in wheel motor) is installed at
each wheel. The in wheel motors make it possible to regulate
V. DEGREE OF HYBRIDIZATION drive torque and braking force independently at each wheel
without the need for any transmission, drive shaft, or other
A. Full Hybrid Electric Vehicles
complex mechanical components [9]. Most conventional
A full hybrid vehicle is the one that can run on just the electrical machines (such as ac excited or brushed dc motors)
engine, just the batteries or a combination of both. The Prius are not suitable for application in wheel motor drive because
and Escape Hybrids are examples of this because both cars can of their poor torque density and overload capability [10]. As
be moved forward on battery alone. A large, high capacity such electric motors employed for this type of drive solution
battery pack is needed for battery only operation. These must have the following features:
vehicles have a split power path that allows more flexibility in --High torque at low speed
the drive train. To balance the forces from each portion, the --Low weight especially where the motor has to be fitted in
vehicles use a differential style linkage between the engine the rim in order to maintain road holding quality
and the motor connected to the head end of the transmission. --High torque per kilogram and high torque per motor
B. Assist Hybrid Electric Vehicles volume [11]
--Since the drive train in automotive applications operate
This type of hybrids use the engine for primary power, with
under constantly varying torques and speed, the selection of
a torque boosting electric motor connected to the
electric motor for this application should be based on the
conventional power train. The electric motor is essentially a
overall cycle efficiency under varying drive conditions.
very large motor which operates not only when the engine
needs to be turned over, but also when the driver steps throttle
pedal and require extra power. Assist hybrids differ VII. ELECTRICAL MACHINES FOR HYBRID
fundamentally from full hybrids in that they cannot run on ELECTRIC VEHICLES
electric power alone. However since the amount of power
needed is very small, the size of the battery system is reduced. The motors and alternators used in hybrid electric vehicles
C. Mild Hybrid Electric Vehicles are in principle not different from those used for other
applications. However, in some instance like in parallel hybrid
These are conventional vehicles with oversized starter
there are some modifications in their designs. In some
motors; allowing the engine to be turned off whenever the car
applications, the electric motors are designed to be mounted
is coasting, braking or stopped, yet restart quickly and cleanly.
directly in line with the engine crankcase. Such machines will
Accessories can continue to run on electrical power while the in most cases be BLDC motor. They will be multiple pole
engine is off, and the motor is used for regenerative braking to machines, since their location means their dimensions need to
recapture energy. The motor is used to run up the engine to be short in length and wide in diameter. They are usually
operating speed before injecting any fuel. Many people do not turned inside out with the stationary coils being on the inside
consider these to be hybrids at all, and they do not achieve the and the rotor being a band of magnets moving outside the coil.
fuel economy of full hybrid models. The larger diameter permits this construction, which has the
advantage that the centrifugal force on the magnets tends to
make them stay in place, rather than throw them out of their
VI. OTHER TYPES OF HYBRID ELECTRIC VEHICLES mounting. This type of inside out motor is used in motors that
are integral with wheels (in wheel motor). A major
A. Plug-In Hybrid Electric Vehicle (PHEV)
advantage of electric motor in hybrid electric drive is that
This is a full hybrid, able to run in electric only mode with torque generation is very quick and accurate [5]. Brief
larger batteries and the ability to recharge from the electric descriptions of some common types of electric motors used in
power grid. They are also called gas optional or griddable hybrid vehicle drives are given below:
hybrids. They run partly on electricity generated at local
A. Brushed Direct Current Motor
power plants, which can lessen the nations reliance on oil
while offering utilities a robust market for their off peak Direct Current (DC) motors normally have windings in the
power [5]. Their main advantage is that they can be gasoline rotor and permanent magnets in the stator. The permanent
independent for daily commuting. It also has the extended magnets are sometimes replaced by windings in the stator.
range of electric hybrid for long trips. They can also be multi Brushed DC Motors are very good electric motors in hybrid

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electric vehicle for motive propulsion. It has its maximum
torque at low speed and the torque steadily falls as the speed
increases. This can be seen from the torque equation for a
brushed DC Motor in equation (1). This gives it an edge over
ICE that has its maximum torque at somewhat high
speed.

K m E s ( K m ) 2 (1)
T =
Ra Ra
where

T = Electromagnetic torque
= total flux passing through the coil
K m = motor constant
E s = armature voltage.
R a = armature resistance
= rotor (armature) angular velocity

The suitability of brushed DC motors is however negated Fig. 1. Efficiency contour maps for a typical permanent
due to the excessive heat generated as a result of losses in the magnet brushed DC motor [3].
rotor of the motor. Equation (2) shows the losses in a dc
It can be seen in each efficiency contour map in figure 1 that
electric motor.
the high efficiency is recorded at low speed and high torque.

PLoss = K c T 2 + K i + T f + K 3 + C (2) B. Brushless Direct Current Motor (BLDC)


where This is an AC motor. Other names given to it are permanent
magnet synchronous motor, electronically commutated motor,
self synchronous motor etc. It is called brushless because the
K c T 2 = copper losses
armature has no brushes connected to it. The rotor consists of
K i = iron losses (hysteresis and eddy current losses) a permanent magnet. The stator coil takes alternative supply
Tf = frictional losses from a dc source which generate magnetic field. The
interaction of this magnetic field with that of the permanent
K 3 = Windage losses magnet brings about the movement of the rotor (the permanent
C = constant losses (losses due component such as magnet).Due to back emf generated in the stator coil, the
field winding for separately excited motor and losses in torque reduces as the speed increases (the back emf reduces
the power electronic drive) the current in the coil).
The advantage of this motor is that currents do not need to
The temperature due to the heat generated by these losses be induced in the rotor (like in induction motor), making them
limit the amount of power that the motor can deliver. An somewhat more efficient and giving slightly greater specific
important result of this is that the key electric motor power. The disadvantage is that it is costlier due to the
parameters of power density and specific power, being the presence of permanent magnet.
power per unit volume and the power per kilogram mass, are C. Switched Reluctance Motor (SRM)
not controlled by electrical factors so much as how effectively SRM is also called doubly salient machine. Here, both the
the waste heat can be removed from the motor. This is a major
stator and the rotor are made of irons which are magnetized by
disadvantage of brushed DC motor since virtually all losses the current through the coil on the stator. Because the rotor is
occur in the rotor at the center of the motor. This means that out of line with the magnet field, a torque will be produced to
the heat generated is much more difficult to remove.
minimize the air gap and make the magnetic field
Equation (3) expresses the motor efficiency while figure 1 symmetrical. Unlike the BLDC, the current in the coil does not
shows efficiency contours on a torque - speed graph for a
need to alternate. The main difficulty with SR motor is that the
typical brushed DC electric motor [12]. timing of the turning on and off of the stator currents must be
T (3) much more carefully controlled. This motor has the reputation
m =
T + K cT + K i + T f + K + C
2
of being noisy due to the variable nature of the torque. This
disadvantage is however reduced by adding more coils to the
stator. The number of salient poles is always two less than the

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number of coils. Also, when using a core of high magnetic VIII. POWER ELECTRONICS CONVERTERS (DRIVES)
permeability the torque that can be produced within a given
volume exceeds that produced in induction motors and BLDC A. Inverter
motors. Combining this with possibility of higher speed means An inverter is a device that converts a direct current (DC)
that a higher power density is possible. from battery or a similar source into an alternating current
(AC) which can be used for driving AC electrical motors. It
D. Synchronous Permanent Magnet Outer Rotor (In-Wheel)
consists of a power module, DC link capacitors, sensors, a
Motor
filter and a control system. The power module is made of high
Special permanent magnet synchronous motor with an outer power fast acting semiconductor devices such as bipolar
rotor has been designed to achieve the high torque requirement junction transistor (BJT), metal oxide semiconductor field
of the in wheel motor drive system. The constraint to use the effect transistor (MOSFET), insulated gate bipolar transistor
outer rotor type of this machine is to give the best fit to the (IGBT), silicon controlled rectifier (SCR) etc. Electric
wheel rim and for the purpose of simpler construction since machine is current intensive; therefore the switching devices
the outer rotor does not requires its own bearings as compared must have the high current capabilities [4].
to inner rotor type traction motor [4]. The permanent magnet
normally used is NdFeB because of its high energy density. B. Rectifier
The sinusoidal nature of the flux linkages in the air gap A rectifier does opposite of what an inverter does. It is a
makes it possible for the motor to be controllable by a device that converts an alternating current (AC) from the
sinusoidal supply voltage and by vector control method. The utility grid to a direct current (DC) for direct current
plot of torque versus rotor position of this type of machine applications such as direct current (DC) motor drives. It also
shows that the machine has high torque at low speed. has all the components like the inverter. The switching devices
The draw back of this type of machine for in wheel motor are just like the ones used in inverter.
drive in vehicle application is the high iron losses of the
C. Two-Quardrant Converters.
permanent magnet at high speed which make it unsuitable for
rural driving. Other losses in this drive include converter A two quadrant converter is a converter that can act both
losses, copper losses and mechanical losses [13]. as a rectifier and an inverter. It makes the flow of current and
power in bidirectional form possible. This type of converter
E. Axial-Flux Ironless Permanent Magnet (In-Wheel) Motor becomes necessary in hybrid electric vehicle drive because of
This is a slotless, ironless and outer rotor axial flux the need to recover braking power through regeneration. Other
permanent magnet machine. The absence of stator core types of converters that may find application in hybrid electric
reduces the weight of the motor thereby reducing the un- vehicle drive includes PWM DC/DC Buck, Boost, Buck-Boost
sprung mass to the wheel. Further reasons behind the choice of and Cuk converter.
this type of permanent machine configuration are as follows:
Axial Flux was chosen because [10]:
Of inadequate axial length for end windings in a IX. ELECTRIC VEHICLE TRACTION MODEING
radial field air gap type. Issues relating to performance and range in electric vehicle
Double magnet rotors could fixed on the wheel lateral is very important. The first step in vehicle performance
sides modeling is to produce an equation for the tractive effort. This
The stator windings could be mounted centrally on is the force propelling the vehicle forward, transmitted to the
the axle ground through drive wheels. For a vehicle of mass m,
Slotless winding was chosen because: proceeding at a velocity v and moving up a slope . The force
The efficiency with toothed structures is less
propelling the vehicle forward, the tractive effort has to
A high field is achievable with new permanent
accomplish the following:
magnet materials and special magnet arrangement.
There is a reduced copper loss due to availability of
more space Overcome the rolling resistance
Stranded Litz wire was used in the winding and as Overcome the aerodynamic drag
such there is less eddy current loss. Provide the force needed to overcome the component
Losses incurred due to this type of design are: of the vehicles weight acting down the slope.
Copper loss Accelerate the vehicle, if the velocity is not constant.
Eddy current loss in the winding A. Rolling Resistance Force
Windage loss
Bearing Loss The rolling resistance is primarily due to the friction of the
vehicle on the road. Friction resistance in bearing and gearing
system also play their part. The rolling resistance does not
depend on vehicle speed. It is rather proportional to the

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vehicle weight. The equation is: a
Frr = rr mg (4)
 = G rad .s 2 (11)
r
rr is the coefficient of rolling resistance. The main factors The torque required for the angular acceleration is:
controlling rr are the type of tyre and the tyre pressure. a
T = IG (12)
r
Typical range of rr is 0.005 0.015. I is the moment of inertia of the rotor of the motor.
B. Aerodynamic Drag The force at the wheel needed to provide the angular
acceleration is
This force is due to the friction of the vehicle body moving
through the air. It is a function of the frontal area, shape, G a G2
Fa = IG = I a, (13)
protrusions such as side mirrors, ducts and air passages etc. gr r gr2
The equation is:
1 g is the gear system efficiency.
Fad = AC d 2 (5)
Therefore the total tractive effort is the summation of all the
2
Where is the density of the air, A is the frontal area and is forces as follows:
Fte = Frr + Fad + Fhc + Fla + Fa (14)
the velocity. Cd is a constant called the drag co-efficient. Cd
can be reduced by good vehicle design. A typical value for a Fla and Fa are negative when the vehicle is slowing down
saloon car is 0.3. Vehicles such as buses and motorcycles while Fkc is negative when the vehicle is going downhill.
have Cd value of about 0.7. A reasonable value of air density However, for a vehicle on level ground, with air density, the
-3
should be 1.25kgm even though it varies with temperature, equation for the total tractive effort becomes:
altitude and humidity. G2
Fte = rr mg + 0.625 AC d 2 + ma + I a (15)
C. Hill Climbing Force gr2
This is the force required to drive the vehicle up a slope. It is
the component of the vehicle weight that acts along the slope.
X. BENEFITS OF HYBRID VEHICLES
This is given in equation (6)
There are large and growing reasons why hybrid vehicles are
the future of auto-industry worldwide. Among many
Fhc = mg sin( ) (6)
advantages that have given hybrid vehicle edge over its
D. Acceleration Force internal combustion engine counterpart are as follows:
The linear acceleration force is the force applied when the The internal combustion engine in a hybrid vehicle is
velocity of the vehicle is changing. This is given by Newtons much smaller, lighter and more efficient than the one
second law of motion as follows: in a conventional vehicle. This is because the engine
can be sized for slightly above average power
Fla = ma (7) demand rather than peak power demand.
A standard combustion engine is required to operate
The tractive effort at the tyre delivered by the power train is over a range of speed and power, yet its highest
expressed as Fte r , where r is the radius of the tyre. If G is the efficiency is in a narrow range of operation where as
in a hybrid vehicle, the engine operates within its
gear ratio of the system connecting the motor to the axle, and
range of highest efficiency.
T is the motor torque, then
The power curve of electric motors is better suited to
Fte r variable speeds and can provide substantially greater
T= (8)
G torque at low speeds compared with internal
Axle angular speed = combustion engines.
Braking in hybrid electric vehicle is controlled in part

T rad .s 1 (9) by the electric motor which can recapture part of the
r kinetic energy of the car to partially recharge the
Motor angular speed batteries. In a conventional vehicle, braking is done
by mechanical brakes and the kinetic energy of the
= G rad .s 1 (10) car is wasted as heat.
r Hybrid vehicles are much more energy efficient than
Motor angular acceleration traditional internal combustion engine vehicles

1291
because they generally provide greater fuel economy.
This statistic has a major implication for the reducing
gasoline consumption and vehicle air pollution
emissions worldwide.
There is reduced wear and tear on the gasoline
engine.
There is reduced wear on brakes from the
regenerative braking system use.
There is reduced noise emission resulting from
substantial use of electric engine at low speeds
leading to roadway noise reduction.
There is a reduced air pollution emission due to less
fuel consumption per mile thereby leading to
improved human health with regards to respiratory
and other illnesses.

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