Volume 166 Issue TR2 Transport 166 April 2013 Issue TR2
Pages 113123 http://dx.doi.org/10.1680/tran.9.00048
Three-dimensional modelling of high speed Paper 900048
ballasted railway tracks Received 18/05/2009 Accepted 27/03/2012
Published online 09/11/2012
Banimahd, Woodward, Kennedy and Medero Keywords: maintenance & inspection/mathematical modelling/rail track
design
ICE Publishing: All rights reserved
Three-dimensional modelling
of high speed ballasted
railway tracks
j
1 Meysam Banimahd BSc, MSc, PhD j
3 Justin Kennedy, BEng, MSc
Senior Geotechnical Engineer, Technip UK (formerly of Heriot-Watt Geotechnical Engineer, Technip UK (formerly of Heriot-Watt
University) University)
j
2 Peter Woodward BEng, PhD j
4 Gabriela Medero, MEng, MSc, PhD
Professor of Railway Geotechnical Engineering, School of the Built Lecturer in Civil Engineering, School of the Built Environment,
Environment, Heriot-Watt University, Edinburgh, UK Heriot-Watt University, Edinburgh, UK
j
1 j
2 j
3 j
4
In the present paper, a three-dimensional dynamic railway finite-element model, is utilised to study the geotechnical
performance of high speed railway tracks. This model takes into account many of the railway track components such
as multi-layered ballast and subgrade, nonlinearity in resilient behaviour of the sub-soil, and tracktrain interaction.
Different features of the developed model are briefly presented. The effects of train speed, ballast and subgrade
stiffness, and nonlinearity of the soil behaviour are then investigated. The results of the numerical simulations
regarding the track response and required maintenance levels, in terms of the stress and vibration level experienced
by the ballast and subgrade are also discussed and compared to site measurements. Track design methods are also
reviewed, and a design method based on the dynamic finite-element analysis is proposed and discussed, which aims
at minimising railway track maintenance levels by protecting the subgrade from dynamic ground amplification for
speeds approaching the Rayleigh wave velocity, and also aims at minimising ballast maintenance by setting a
maximum ballast particle velocity.
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Volume 166 Issue TR2 speed ballasted railway tracks
Banimahd, Woodward, Kennedy and Medero
strongly based on empirical relationships and simple models such nonlinearity and stiffness changes in sub-soils are simulated, and
as beam-spring type models. Although these types of model give the track maintenance level is related to the stress level in the
some insight into the dynamic behaviour of railway tracks, they subgrade, and also the stress and vibration level in the ballast
have several drawbacks. They do not consider the continuity of layer. It is finally discussed how such a three-dimensional
the soil medium and do not properly take into account the inertia dynamic model can be used to design railway track (and
of the sleeper, ballast and ground layers. In addition, the three- substructure improvement) through a design methodology which,
dimensional nature of wave propagation phenomena in the rail- in this paper, is aimed at protecting the subgrade from deteriora-
way track have not been taken into account in these types of tion and minimising the ballast maintenance as the speed
simple model. increases.
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Volume 166 Issue TR2 speed ballasted railway tracks
Banimahd, Woodward, Kennedy and Medero
a modified explicit time integration method as suggested by Zhai the displacement, and consequently the strain, are known at the
(1996). Using this explicit method, no equations need to be start of the time step in the explicit time integration, and
solved and integration may therefore be performed more effi- therefore if the constitutive relationship is expressed in terms of
ciently when compared to implicit methods. In addition, when the strain invariant, its implementation in the dynamic finite-
compared to the classical explicit method, the modified explicit element code will be straightforward; the stiffness is updated
scheme could lead to higher accuracy, particularly if the time step based on the strain level in the corresponding time step, and
chosen is relatively large (Banimahd, 2008). The reader should hence no iteration is required (Banimahd, 2008). By considering
refer to Woodward et al. (2005), Banimahd and Woodward the relationships between stress and strain variables in elasticity,
(2007) and Banimahd (2008) for more details on the model and the universal models can be written in terms of volumetric and
its validation against theoretical solutions and site measurements. deviatoric strains as
4. Track response
where patm is atmospheric pressure; p and q are mean and The track responses have different characteristic features, for
deviatoric stresses respectively; k 1 , k 2 and k 3 are the material example they depend on properties like the subgrade stiffness,
parameters. Assigning a negative or positive value to k 3 can model train speed, substratum depths and layering properties as well as
the softening or hardening effect of the shear stress on the resilient the train characteristics and track superstructure. At low speeds,
modulus. In clayey subgrades, the resilient modulus depends the displacement pattern is mainly symmetrical; every wheel has
mainly on shear (deviatoric) stress; as shear stress increases, the its own footprint and the displacement field moves with the train
resilient modulus decreases. For granular soil such as ballast, (Figure 2). When the train speed approaches and exceeds the
increases in resilient modulus with increases in mean stress are wave velocity in the ground, it is observed that the train moves
reported. The effect of shear stress is more complicated. Despite ahead of the displacement bowl, indicating that the train is
slight increases in resilient modulus with shear strain, at low moving faster than the subgrade stress waves (e.g. Figure 3(a)).
stress/strain levels, considerable decreases in the resilient modulus This confirms that the wave velocity in the substructure plays a
have been observed as shear stress approaches the failure level. very important role in the high speed track response. In this paper
(for ballasted tracks) high speed is defined by train speeds over
Implementation of Equation 1 should be in an iterative manner to 200 km/h and very high speed by train speeds over 300 km/h
find the stress and resilient modulus at each time step. However (ultra high speed is for train speeds over 400 km/h). The current
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Volume 166 Issue TR2 speed ballasted railway tracks
Banimahd, Woodward, Kennedy and Medero
10 10 Vr Vs
3: 1
15 15
20 20
25 25 where and Vs are the Poissons ratio and the shear wave velocity
0 10 20 30 40 50
Distance along track: m respectively. Vs is found from Equation 4
(a) s
0
E
Vs
5 5 4: 2r(1 )
Depth: m
10 10
15 15
20 20 where E and r are Youngs modulus and density of the soil
25 25 medium respectively.
0 10 20 30 40 50
Distance along track: m
(b) An example of the calculation can be given for E 25 MPa and
a typical unit weight of 1800 kg/m3 with Poissons ratio of 0.5 for
Figure 3. At depth views of simulated track displacement the soft clay. The Rayleigh wave velocity for this clay is therefore
responses on soft soil at high speed (V 70 m/s) with different
ballast stiffness (a) Soft ballast, (b) Stiff ballast (contours in mm) 50
ES 25 MPa (simulation)
45
Max. dynamic disp./max. static disp.
Ledsgard (experiment)
Stilton Fen (experiment)
record for ballasted tracks is 574.8 km/h set by a French TGV 40
Amsterdam-Utrecht (experiment)
between Paris and Strasbourg on 3rd April 2007. 35
30
The effect of the stiffness of the ballast layer (BD 300 mm,
25
BD: ballast depth) is also studied in Figure 3. In comparison to a
railway on a stiff ballast (EB 300 MPa, EB: resilient modulus 20
of ballast) a railway system on soft ballast (EB 30 MPa,) 15
results in significantly more asymmetrical displacement patterns 10
with higher displacements at high speeds (V 70 m/s). This
05
indicates that a ductile, fatigue-resistant reinforcement technique
that fully stiffens the ballast will have a positive effect on the 0
0 02 04 06 08 10
track response at higher speeds (e.g. Woodward et al., 2007). Normalised train speed
This has been shown using in situ polyurethane reinforcement at
Newham Bog on the UK East Coast Main Line. Polyurethane Figure 4. Maximum simulated and experimental normalized
reinforcement of the ballast can significantly increase the ballast displacement versus normalized train speed
stiffness over poor ground.
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Banimahd, Woodward, Kennedy and Medero
44
Vr 233 km/h. Many sites in the UK have lower values of Vr
than this, for example Newham Bog and Stilton Fen on the East
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Transport Three-dimensional modelling of high
Volume 166 Issue TR2 speed ballasted railway tracks
Banimahd, Woodward, Kennedy and Medero
100 L.M. H.M. S.D. cause high levels of settlement in the subgrade, contributing to the
frequent loss of track geometry (severe deterioration region).
Max. particle velocity: mm/s
80 ES 25 MPa
40
It is well understood that the closer the induced stress state is to
35 the static failure surface in the soil, the higher the permanent
ES 25 MPa deformation generated and subsequently the higher the level of
30
qmax (dyn.)/max (stat.)
0
Figure 7 shows the plastic ratio distribution in the ballast layer
0 02 04 06 08 10
Normalised train speed under a locomotive. As the plastic ratio approaches one, where
(b) the stress state approaches the static failure surface, more plastic
deformation is generated and hence more frequent maintenance is
Figure 6. (a) Maximum ballast vertical particle velocity versus required. As can be clearly seen, the plastic ratio generally
normalized train speed for a conventional ballasted track increases with train speed. Moreover, the softer the ground is, the
(H.M.: High Maintenance; L.M.: Low Maintenance; S.D.: Severe higher the level of induced plasticity in the ballast. In other
Deterioration). (b) Normalized maximum deviatoric stress applied words, an increase in train speed, along with traversing softer
to subgrade versus normalized train speed for a conventional ground, contributes significantly to the permanent settlement in
ballasted track the ballast layer and thus the loss of track geometry. Therefore
not only does the issue of formation failure arise due to soft
ground, but also soft ground causes the track stiffness to reduce
which means that the cyclic ballast shear strains increase leading
to more track settlement. Principal stress rotation of the ballast
tracks since the ballast particle velocity is now exceeding 18 mm/s. particles has a role in this settlement process. The track stiffness
When the train speed exceeds around 70% of the Rayleigh wave is therefore a key parameter when assessing track maintenance
velocity, high levels of vibration (Figure 6(a)) and displacement levels. It should be noted that simply increasing the unreinforced
(Figure 4) are observed, which would cause rapid deterioration of ballast depth may not yield good results since track stiffness may
the track geometry in unreinforced track. Therefore the track not significantly increase due to the tensionless nature of ballast.
maintenance for unreinforced ballasted tracks can be categorised In these instances what is required is the ability to form a
into three different classes with respect to train speed: low resilient geopavement over the soft ground (Woodward et al.,
maintenance (V , 0.50Vr ), high maintenance (0.50Vr , V , 2007).
0.70Vr ), and severe deterioration (V . 0.70Vr ) regions. The general
trend between the deviatoric stress in the subgrade and normalised The plastic ratio distribution from the nonlinear simulation is, to
train speed fits well with the concept of track maintenance (Figure a large degree, similar to the plastic ratio from the linear
6(b)). The dynamic effect starts to appear when the train speed simulation (ES 40 MPa) for train speeds of 30 m/s and 50 m/s.
exceeds 0.50Vr : A considerable rise in the stress occurs when the However, at a train speed of 70 m/s, the plastic ratio obtained
train speed passes 70% of the Rayleigh wave velocity, which may from the nonlinear simulations (nonlinear subgrade), is generally
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Banimahd, Woodward, Kennedy and Medero
Nonlin.
BD
higher, and the zones with high plastic ratio appear to extend 40
when compared with the linear simulation. According to this
35
observation, it is confirmed that the maintenance level in the
Deviatoric stress: kPa
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surface attrition, mud pumping into the ballast, massive shear ments. A knowledge of the actual ground cut-off frequency is
failure, progressive shear failure and excessive plastic deforma- then required; this is best obtained through site measurement.
tion. Among these, subgrade erosion and mud pumping may be
prevented by using appropriately thick granular sub-ballast layers NR/SP/TRK/9039 (Network Rail, 2005) indicates that for train
and ensuring track drainage. Massive shear failure also occurs at speeds higher than 60 km/h, the minimum dynamic sleeper
stresses well above that causing progressive shear failure. Thus support stiffness (measured by a falling weight deflectometer)
the track foundation design methods have mainly been estab- needs to be 100 kN/mm per sleeper end. It also reveals that
lished on preventing excessive plastic deformation and progres- while it may be possible to make a slight increase in critical
sive shear failure in the subgrade (Burrow et al., 2007). Based on velocity by improving the track bed, a significant improvement
this concept, several design procedures have been proposed; see can be made only by deep ground treatment. It is another area
Burrow et al. (2007) and Banimahd (2008) for a detailed review in which a dynamic model can be of great use. As discussed in
and discussion of the design methods. the previous section, 70% of Rayleigh wave velocity can be
treated as the speed limit for conventional unreinforced ballasted
It is absolutely essential at critical velocity sites that any issues tracks; if the speed needs to be increased further, then the
with track drainage are rectified before the track becomes subgrade and/or ballast should be improved. Polyurethane rein-
operational (particularly if the track is saturated). The develop- forcement of the ballast has been applied at the Newham Bog
ment of excess pore water pressure under higher line speeds can site on the UK East Coast Mainline to improve track dynamics
result in a rapid loss of track geometry. Even if sand blankets are for Rayleigh wave problems. While ballast reinforcement will
installed the rate of excess pore pressure developing in the sand not fully stop the ground vibration at the Rayleigh wave velocity,
blanket and formation/subgrade under loading can exceed the it can be used to reduce its effect. Figure 9 proposes a procedure
dissipation rate leading to cyclic softening. The sand blanket for the design of railway tracks using three-dimensional dynamic
itself can liquefy if it is fully saturated. multi-layered models. The procedure fulfils two main objectives:
protecting the subgrade from deterioration and decreasing the
In conventional low-to-medium speed track, the ballast main- level of ballast maintenance at higher speeds (i.e. ground
tenance level is not typically high for passenger trains, as vibration).
discussed in the previous section. On this basis current track bed
design procedures concentrate mainly on reducing the stress level The first objective can be achieved by limiting the stress
and consequently plastic deformation in the subgrade. However, (deviatoric) in the subgrade to a threshold which is proportional
according to the results presented in this paper, as the train speed to the failure stress, or limiting the plastic strain or deformation
increases and approaches the Rayleigh wave velocity (in this as suggested by Li and Selig (1998a, 1998b).
paper taken to be close to the track critical velocity), the level of
required maintenance increases considerably, and frequent main- In order to achieve the second objective, the stress level in the
tenance of the ballast layer will be required. In this case, the ballast layer may be limited to a threshold to avoid generation of
maintenance level of the ballast should be taken into account in excessive plasticity and consequently rapid loss of track geometry
the design procedure or ballast reinforcement should be used at higher speeds which results in high levels of track mainte-
(Woodward et al., 2007). In addition, the speed effect has not nance. The threshold can be based on the deviatoric stress in the
been properly addressed in most design procedures; some ballast or more rigorously based on a plasticity ratio as discussed
empirical equations are used to estimate the dynamic load (e.g. previously. An approach can also be based on limiting the
Li and Selig, 1998a, 1998b) or some basic recommendations on granular layer deformation or strain, both of which are calculated
the minimum dynamic stiffness of railway tracks based on the using empirical relationships. A rigorous constitutive model,
expected train speed and track type (e.g. NR/SP/TRK/9039). By incorporating the effects of mean stress, density and stress-strain
employing a three-dimensional multi-layered track model, it is history, can also be used to estimate the plastic deformation in
possible to estimate the stress level and its change with train the ballast (and subgrade) under repeated dynamic loading caused
speed to a reasonable degree of accuracy, taking into account the by traffic (e.g. Banimahd, 2008; Woodward and Molenkamp,
nonlinearity of the subgrade and ballast response, and the train- 1999; Woodward et al., 2005). The analysis method automatically
track interaction in the presence of any track irregularity such as looks at reducing the wave propagation phenomenon (ground
a transition zone (Banimahd, 2008; Banimahd and Woodward, wave transmission) by setting a limiting value on the ballast
2007). particle velocity depending on the particular Railway Standard
used. The 3D dynamic finite-element approach is capable of
As far as the train speed effect is concerned, a quantitative analysing the dynamic response of the ground and can therefore
criterion is rarely given concerning whether the subgrade itself simulate frequency transmission.
needs to be treated or not. According to WJRC (2002a, 2002b), if
the bearing capacity of the subgrade is lower than 288 kPa, The design procedure presented in Figure 9 can be outlined
ground improvement is required. Wave propagation effects briefly as follows. The Rayleigh wave velocity is estimated for
become particularly important when looking at urban environ- the present configuration of the track in the first step. If
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Volume 166 Issue TR2 speed ballasted railway tracks
Banimahd, Woodward, Kennedy and Medero
Track configuration
Subgrade improvement
Ballast improvement
Dynamic model
Subgrade vibration
Ballast vibration
Subgrade stress
Ballast stress
No Yes
Yes
Yes Yes
Design too conservative
No
End
polyurethane reinforcement of the ballast is not used then the (particle velocity) in the ballast, to acceptable levels. The
subgrade will need to be improved if either the train speed is dynamic model can be used to perform parametric studies on
higher than 70% of Rayleigh wave velocity and ground the depth of the subgrade improvement, ballast depth and
vibration must be prevented, or if the subgrade is too weak. stiffness improvement (and damping) to offer an optimised
The weakness of the subgrade can be judged on the basis of design in terms of lifelong performance and economic cost of
stress or deformation level under the static train load (or low track construction. Improvement of the formation soil can be
speed). Once the subgrade stiffness is considered to be achieved through techniques like lime/cement stabilisation and/
sufficient, improvement of the ballast layer is designed to limit or by partial soil removal and replacement (as determined by
the stress levels in the ballast and subgrade, and vibration level the finite-element model).
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advanced multi-surface kinematic constitutive soil model. Proceedings of the Institution of Civil Engineers Transport
International Journal for Numerical and Analytical Methods 160(3): 109115.
in Geomechanics 23(15): 19952043. Yang YB, Hung HH and Chang DW (2003) Train-induced wave
Woodward PK, Zettor B, Kaddouri A and Banimahd M (2005) propagation in layered soils using finite/infinite element
Advanced nonlinear dynamic finite element modelling of simulation. Soil Dynamics and Earthquake Engineering
railway track behaviour. In Proceedings of 8th International 23(4): 263278.
Conference on Railway Engineering, London, UK. Zhai WM (1996) Two simple integration methods for large-scale
Woodward PK, Thompson D and Banimahd M (2007) dynamic problems in engineering. International Journal for
Geocomposite technology: reducing railway maintenance. Numerical Methods in Engineering 39(24): 41994214.
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