COMPUTERIZED INTEGERATED

MANUFACTURING SYSTEM
(BMT 3342)
ASSINGEMENT

NAME ID NUMBER
MUHAMMAD SHAFIQ BIN ABDUL TB 14057
KARIM
 COMPUTERIZED INTEGERATED MANUFACTURING SYSTEM (BMT 3342)

Table of Contents
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 COMPUTERIZED INTEGERATED MANUFACTURING SYSTEM (BMT 3342)

FACULTY OF TECHNOLOGY
BTM 3343
ASSIGNMENT 2
DURATION: 250 HOURS
DATE : NOVEMBER 2015
SEMESTER : SEMESTER 1 SESSION 2015/2016
PROGRAMME CODE : BTM/BTE
STUDENT NAME : .
MATRIC CARD NUMBER : .
SECTION : .

Instructions: Answer all questions (20 marks)

1. One of many CIM elements is Automatic Storage and Retrieval System (ASRS). You are
required to prepare a report which cover the followings:

a. Introduction

i. What is ASRS

ii. Type of ASRS

iii. Application of ASRS in real industry (please select an industry which uses
ASRS)

b. Describe about nature of business of the selected company/industry.

c. Type of ASRS used in the company. What is it for? To store what?

d. Architectural of the ASRS system used. Machine control system?

e. Integration of the ASRS and/to which machines? cells?

f. How the ASRS works? In which application/area?

g. Type of part catalog/indexing used on the ASRS

h. Efficiency rate of the manufacturing process after ASRS is implemented.

END OF QUESTIONS

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Introduction

What is ASRS

An automated storage and retrieval system (ASRS or AS/RS) consists of a variety of computer-
controlled systems for automatically placing and retrieving loads from defined storage locations.
Automated storage and retrieval systems (AS/RS) are typically used in applications where:
there is a very high volume of loads being moved into and out of storage; storage density is
important because of space constraints; no value adding content is present in this process;
accuracy is critical because of potential expensive damages to the load. AS/RS can be used
with standard loads as well as nonstandard loads.

AS/RS systems are designed for automated storage and retrieval of parts and items in
manufacturing, distribution, retail, wholesale and institutions. They first originated in the 1960s,
initially focusing on heavy pallet loads but with the evolution of the technology the handled loads
have become smaller. The systems operate under computerized control, maintaining an
inventory of stored items. Retrieval of items is accomplished by specifying the item type and
quantity to be retrieved. The computer determines where in the storage area the item can be
retrieved from and schedules the retrieval. It directs the proper automated storage and retrieval
machine (SRM) to the location where the item is stored and directs the machine to deposit the
item at a location where it is to be picked up. A system of conveyors and or automated guided
vehicles is sometimes part of the AS/RS system. These take loads into and out of the storage
area and move them to the manufacturing floor or loading docks. To store items, the pallet or
tray is placed at an input station for the system, the information for inventory is entered into a
computer terminal and the AS/RS system moves the load to the storage area, determines a
suitable location for the item, and stores the load. As items are stored into or retrieved from the
racks, the computer updates its inventory accordingly.

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Types of ASRS

There are several types of automated storage and retrieval systems. Their common feature is the
ability to quickly and directly access each designated storage location. There are also different
levels of automation for these systems, depending on the type of equipment used. Storage and
retrieval systems primarily are used to:

Store raw materials or bulk containers of goods for later use in manufacturing or distribution
operations
Temporarily store or buffer items between various manufacturing processes
Store and stage items for picking and kitting in distribution or assembly operations
Store and sequence finished goods in manufacturing facilities prior to shipping

Some automated storage and retrieval systems can be configured to perform two or more of these
functions depending on the equipment and storage containers used. Each system is custom
configured to match the needs of your requirements. Integrated Systems Design can provide
virtually every type of storage and retrieval system available today. Some of the most common
one are as follows:

Unit Load Automated Storage & Retrieval Systems (AS/RS)

Stratus Mustang

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These systems are designed to handle common size unit loads such as totes or pallets of
goods. The goods are usually stored on static racking (or on pitched gravity conveyors in flow
through systems). The items are stored and retrieved via automated cranes that move through
aisles between the racks.

The cranes are directed by software that also maintains a real-time inventory and location
mapping of the goods stored in the system. The cranes can be equipped with various load
handling devices designed to specifically manipulate the containers or loads stored in the system.

System throughput rates are dependant on crane speed, storage rack size, load size and weight
and other factors however, travel speeds of up to 1,200 ft/min and 200 cycles per hour are
possible for some smaller loads. Rack heights up to 60 feet high are attainable and the systems
can also be designed to operate in freezer rooms to -22 Fahrenheit and handle loads up to 2,750
lbs.

Most cranes run on rails installed at floor level, however Integrated Systems Design has
developed a crane system that can run directly on the building floor if it's level enough. This not
only reduces the cost of the AS/RS system but also allows an operator on a man-up lift truck to
access the stored product in case the automatic crane is out of service, such as during
maintenance periods. This type of system offers distinct advantages for "just-in-time"
operations.

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Vertical Lift Module (VLM) Storage & Retrieval Systems

These systems are primarily intended to store product for quick access in picking and kitting
operations. Goods are placed on trays that are stored and retrieved by a shuttle mechanism
within the unit. Some advantages of this unit are:

Fast, direct, random access to all stored items

Secure storage of items within the unit's enclosure
Dense storage of items in a small footprint
Better utilization of vertical building space
Automatic presentation of the next item to pick
Reduction of worker travel distance to retrieve or store items
Multiple access points on the same or multiple building floors are possible
Available with refrigerated enclosures

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Carousel-type Storage & Retrieval Systems

Carousels come in vertical and horizontal models and have the same uses as Vertical Lift
Module-type storage and retrieval units. Goods are stored on shelves in vertical carousels and in
bins or shelves on horizontal carousels. The shelves or bins are linked to each other by a
chain. Like the name implies, the units rotate in a carousel-like manner to the appropriate item
storage location. Vertical carousels have the same advantages as VLM-type storage systems
except for the direct, random access and multiple access points.

Horizontal carousels are generally less expensive than VLMs and vertical carousels and better
suited to store and retrieve medium sized items. If ceiling height is limited, this is the carousel of
choice. Horizontal carousels typically aren't enclosed in a housing. Otherwise, they operate
similar to a vertical carousel.

Semi-automated Storage & Retrieval Systems

These systems are generally used in picking and kitting operations. The goods are manually
stored and retrieved from common storage equipment that has been linked to software-driven
picking / putting indicators. The picking / putting indicator devices are usually either a voice
headset, RF terminal or a light-directed pick / put system that sends the operator to the next
storage location to access. Some examples of these semi-automated storage and retrieval
systems are:

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Carton flow racks with pick lights

Static storage racks and shelving with pick lights, RF terminals or voice pick headsets
Pallet racks and man-up order picking lift trucks with RF terminals or voice pick headsets
Conveyor lanes with pallets or boxes of goods
Other static storage methods accessed by one of the pick / put indicator methods

Application of ASRS in real industry

Automotive Chemical, Paint & Food & White / Brown Textile

Industry Petroleum Beverage goods Industry

- Engines - Drums - Bottles - Washing - Yarns

machines

- Transmissions - Cans - Cans - Refrigerators - Bobbins

- Axles - Bags - Trays - Air conditioners

- Car bodies - Boxes - Boxes - Microwave ovens

- Tyres - Barrels

- Seats

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Nature of Business of the Selected Company/ Industry

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