Hazard Identification Plan Sa Jer Cnaaa Tpit 509303 - Rev01

Contractor/Vendor
Project N Unit Document Code Serial N Rev. Page
2365 AAA PP 852 01 1/137
COMPANY Doc. N SA-JER-CNAAA-TPIT-509303
Document Type: PRC System/Subsystem: Discipline: CNS

CPY Status IFI Date 11-MAY-2010
JER PACKAGE 2A CONVERSION

SATORP
This document is property of SATORP and shall not be disclosed to third parties or reproduced without permission of the owner.
SITE HAZARD IDENTIFICATION PLAN
(for Construction, Pre-commissioning and Commissioning)
PACKAGE 2A
13-Jun-2010
IFI/IFE ISSUE FOR INFORMATION / FOR O.DI FAZIO FORTI /

01 11-MAY-2010 V.BERNARDINI / G.DORE
P. DI RUBBO / A. SAVI A. BERTOZZI / A. PERACCINI
EXECUTION
00 28-OCT-2009 IFR/IFR ISSUE FOR REVIEW-COMMENTS O.DI FAZIO FORTI / G.DORE P. DI RUBBO / S. FIDICCI A. BERTOZZI / A. PERACCINI
REV. DATE STATUS WRITTEN BY CHECKED BY APPROV./AUTHOR. BY

(name & visa) (name & visa) (name & visa)
DOCUMENT REVISIONS
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INDEX
Page
1. SCOPE 3
2. FIELD OF APPLICATION 3
3. CORRELATED DOCUMENTS 3
4. ACRONYM 4
5. GENERAL SITE HAZARDOUS CHARACTERISTICS, HSE ASPECTS 4
5.1. Project Description 4
5.2. Vicinity Map and Key Plan 5
5.3. Work Site Schematic Information 5
6. ATTACHMENTS - GENERAL HAZARD IDENTIFICATION 7

Attachment 1 2365 PP 852 Rev 0 General Activities Health & Safety Hazards Identification 8
Attachment 2 2365 PP 852 Rev 01 General Machine and Tools Health and Safety Hazards
Identification 10
Attachment 3 part I - 2365 PP 852 Rev 01 General Environmental Aspects Identification 11
Attachment 3 part II - 2365 PP 852 Rev 01 Evaluation of Environmental Aspects Criteria (*) 12
Attachment 4 - 2365 PP 852 Rev 01 General Environmental Legal Requirements Highlight 26
Attachment 5 - 2365 PP 852 Rev 01 General Job Hazard Analysis (to be completed at site) 32
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1. SCOPE
Scope of this document is to collect Site information coming from the Hazard and
Environmental Aspect Identification process, regarding:
1. General Site hazardous characteristics, health, safety and environmental aspects

identification;
2. Eventual critical tasks identified during initial site studies
3. General hazard arising from foreseen critical Site phases
4. General Job Hazard Analysis of typical site activities, to be completed on Site.
This document is the first step of the Safe Execution of work process that will be
continuously applied on Site:
Job Hazard Analysis, taking into account Health, Safety and Environmental
Hazards; Permit to Work, when and/or where required;
Communication to all involved personnel of Hazard identified and Safe Work
Practices / Methods defined
Periodical inspection to maintain conditions defined.
2. FIELD OF APPLICATION
This plan applies to Site activities during construction, pre-commissioning and

commissioning phases and it could be reviewed and updated whenever necessary or
from one phase to another one of Site activities.
Any change shall be agreed with the Site Manager. All parties shall be informed of
subsequent revisions.
3. CORRELATED DOCUMENTS
2365 PP 851 Loss Prevention Program (Site HSE Plan)

2365 PP 861 Construction Environmental Management Plan (CEMP)
2365 PP 551 Project HSE Plan
2365 PP 553 Project Environmental and Social Management Plan
1000 PA 2002 Technological risk assessment and environmental procedure

1000 PA 5502 Assessing the Significance of Environmental Aspects & Related
Mitigation
1000 PA 8006 Constructability Procedure
1000 PA 8019 Construction HSE Procedure
1000 PA 9009 Start-up HSE Procedure
1000 GS 5500 Prevenzione e Sicurezza nei luoghi di lavoro diversi dalla sede
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4. ACRONYM
CSE Confined Space Entry
GFCI Ground Fault Circuit Interrupters

HIP Hazard Identification Process
HO Head Office
HSSE Health, Safety, Environment and Security - often HSE
JHA Job Hazard Analysis
MSDS Material Safety Data Sheet
POS Piano Operativo di Sicurezza
PPE Personal Protective Equipment
PTW Permit to Work
RA Risk Analysis
RPE Respiratory Protection Equipment
SEW Safe Execution of Work
TCF Temporary Construction Facilities
5. GENERAL SITE HAZARDOUS CHARACTERISTICS, HSE ASPECTS
The location of the future Jubail Export Refinery (JER) will be in the JUBAIL 2 area
situated at about 20 km from sea side. A pipe line corridor is linking JUBAIL 2 site to
the King Fahd Industrial Port.
5.1. Project Description
The Jubail Export Refinery (JER) Program is a grass root refinery, to be implemented
in Jubail, KSA, to process 400,000 BPSD of Arabian Heavy Crude Oil for the
production of gasoline, diesel, jet fuel, petroleum coke, fuel oil, liquid Sulphur and
aromatic products for export. The Owner is SATORP, a Company participated 62.5%
by Saudi Aramco (25% to be floated in the Saudi stock market) and 37,5% by Total.
The Owner has split the scope into 13 Packages.
TECHNIP as EPC Contractor on a LSTK Contract basis for the Package 2A

Conversion Units as detailed below:
Distillate Hydrocracking (DHC), cap. 59,000 BPSD, licensed by Chevron Lummus
Mild Hydrocracking (MHC), cap. 59,000 BPSD, licensed by Chevron Lummus
Fluid Catalytic Cracking (FCC), cap. 32,700 BPSD, licensed by Axens
LPG Selective Hydrogenation (SHU), licensed by Axens
Sulphuric Acid Alkylation (SAA), cap. 12200 BPSD, licensed by DuPont Stratco
Sulphuric Acid Regeneration (SAR), cap. 110 MT/D, licensed by MESC
Unsaturated Gas Plant (UGP), licensed by Axens
TPIT has been also awarded a second package named 5A subject of another
dedicated Hazard Identification Plan.
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5.2. Vicinity Map and Key Plan

The reference drawings for the work are reported into the Attachment 2 to the 2365-
AAA-PP-851-02 Loss Prevention Program (Site HSE Plan).
5.3. Work Site Schematic Information
TOPIC INFORMATION
Site duration 2010 - 2012
Location The location of the future Jubail Export Refinery (JER) will be in
the JUBAIL 2 area situated at about 20 km from sea side. A
pipe line corridor is linking JUBAIL 2 site to the King Fahd
Industrial Port.
Nature Industrial Area
Type Grass roots
Presence of offsite facilities (fabrication Construction area and TCF area into the same industrial area.
yard / lay down area / etc.)
Distance/route from different Site Construction area and TCF area at considerable distnce from
facilities external accomodations.
Logistic foreseen, transportation, work Road Traffic: the project is part of a bigger one, so considerable
shift, etc. traffic is foreseen during site peak hours.
The possible hazards/risks present or The construction area borders with other construction sites, and
that can influence the Site, due to live in the future with possible live plants areas.
plant activities or other construction
Sites on going, natural scenarios, etc.
The possible relevant industrial incident Initially this risk is low, and only related to the overall Jubail
effects such as fire, explosion, toxic industrial area, but later in the project the industrial risk related
gas release (i.e. H2S, etc.), etc. that to Live plants operated by the Owner shall be carefully
could affect the Site evaluated.
The specific presence of hazardous Construction hazardous substances:
substances storage or use in Fuel (Diesel, Gasoline, fuel Oil)
construction areas Solvents
Paints
Pre-commissioning & Commissioning hazardous substances:
Hydrotreating Catalyst
Chemical Cleaning additives
Nitrogen
DMDS (or equivalent)
Other as per Site MSDS
The general area Emergency / Security To be added
information to be known, etc. including
surrounding available services
Local social conditions; HEALTH, Typical for the Midle east
SECURITY, Safety and Environmental
aspects, etc.
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TOPIC INFORMATION
Medical facilities available at Site or First Aid services will be at site.
nearby Nearest hospitals are located in Jubail city
Relevant HSE Law / Regulation to be

KSA Labour Law, Environmental Law, RCER
followed
Waste management availability (i.e. Waste management facilities and services are available at
disposal place, recycle facilities, etc.) Jubail City.
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6. ATTACHMENTS - GENERAL HAZARD IDENTIFICATION

All Attachments are useful guidelines to develop and issue specific Job Hazard
Analysis during work execution at Site.
Attachment 1 General Activities Health and Safety Hazards Identification
Attachment 2 General Machine and Tools Health and Safety Hazards Identification
Attachment 3 General Environmental Aspects Identification
Attachment 4 - General Environmental Legal Requirements Highlight
Attachment 5 General Job Hazard Analysis (to be completed at site as specific Job
Hazard Analysis - JHA )
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Attachment 1 2365 PP 852 Rev 01 General Activities Health & Safety Hazards
Identification
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HEALTH & SAFETY HAZARDS - LEGEND

General Specific Other

Cut, Abrasion, Puncture during normal
GH1 handling
SH1 Noise OH1 Dizziness and Claustrophobia
Machine/Tools contact with Moving and
GH2 Rotating Parts
SH2 Dust, Fibres and Asbestos OH2 Biological agent/Epidemic/Infections
Impact/ Collision with obstacles/vehicles Hazardous substances: Contact,
GH3 (fixed or movement)
SH3 Inhalation and Swallow
OH3 Chemical agents
GH4 Falls from different levels SH4 Radiations Ionisation OH4 Crash/ Desert driving
GH5 Slip/Trip Falls on same level SH5 Radiations not Ionisation Flash eyes OH5 Hypothermia/ Heat stress
GH6 Throwing of Drop/Splinter/ Fragments SH6 Vibration OH6 Fatigue/ Psycho-Physical Stress
GH7 Material falls SH7 Drowning OH7 Wild life
Electrical live parts/Equipment
GH8 Electrostatic
SH8 Smokes and Fog
GH9 Lighting unfit SH9 Fire and Flames

GH10 Contact with Hot/Cold surfaces/fluids SH10 Explosion
GH11 Collapse/Cave in/Compression SH11 Spills and Jet
Gas and Vapour (toxic and flammable)
GH12 Posture/Ergonomics SH12 Steam
GH13 Micro clime SH13 High pressure
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Attachment 2 2365 PP 852 Rev 01 General Machine and Tools Health and Safety Hazards
Identification
See previous Legend.

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Attachment 3 part I - 2365 PP 852 Rev 01 General Environmental Aspects Identification
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Attachment 3 part II - 2365 PP 852 Rev 01 Evaluation of Environmental Aspects Criteria (*)
Significance is: S = Frequency/Probability* x Severity (Sensitivity) > 16 on Risk matrix
Normal conditions associated to environmental aspects are evaluated by their Frequency, while the unusual (emergency) conditions are evaluated by
their estimated probability. Rare activities with continuous/daily duration for a period of time, might be evaluated as an average on the F/P scale.
The Severity considers also the Local Sensitivity, a condition of environmental dominion (Air, Water, Ground/Underground, Noise, Waste, Visual, Other,
etc.). The Local Sensitivity influences the Severity evaluation.
FREQUENCY & PROBABILITY
RISK MATRIX FOR SIGNIFICANCE CALCULATION (S) A B C D E
Less than Monthly-
Weekly Daily Continuous
annual Unusual
SEVERITY (FUNCTION OF SENSITIVITY) Very rare Rare
Occasional (one Probable Frequent
time) (sometime) (repetition)
Class ENVIRONMENT
No significant impact - Within site boundary
1 1 2 4 8 16
Negligible No breach of rules/licence conditions.
Easily controlled / recovered by worksite
Short term impact - Within site boundary

2 2 4 8 16 32
Minor Single rules/licence breach recoverable by site
Localised impact - Also outside site boundary

3 4 8 18 32 64
Moderate Unlikely to last beyond 1 month - Repeated breach of rules/licence
conditions Recovery rehabilitation may require external assistance
Extensive impact - Beyond the site boundary
4 Unlikely to last beyond 12 months - Extended breach of rules/licence 8 16 32 64 128
Major conditions - Uncontrolled release - Recovery rehabilitation requires
external assistance
Massive impact extending well beyond site boundary
5 16 32 64 128 256
Catastrophic Uncontrolled release - Chronic pollution with damage lasting more than
12 months
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FREQUENCY EXAMPLE
KEY WORD F EXAMPLES
Less than Annual A Final fire water test
Monthly - Annual B Chemicals filling
Weekly C Septic Tank - Vacuum Truck Cleaning
Daily D Refuelling of site equipments
Continuous E Stack emission during plant operation
SENSITIVITY GRADE
KEY WORD S APPLICATION
Normal 0 Normal Severity Evaluation
Medium +1 Normal Severity Evaluation plus 1 class in all the affected Dominion
High +2 Normal Severity Evaluation plus 2 class in all the affected Dominion
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ENVIRONMENTAL ASPECTS - LEGEND

ATMOSPHERE RADIATION
1) Emission from fixed combustion point (gas, vapour, thin dust) 18) Non ionising radiation / electromagnetic phenomenon
2) Other emission from specific source 19) Ionising radiation / radioactive
3) Fugitives emission LANDSCAPE AND SURRONDING AREA
4) Dust > PM 10 20) Visual impact from industrial activities
5) Odours 21) Light impact
WATER 22) Use/damage of street / increase of traffic / heavy transport
6) Discharge to surface water
OTHER
7) Streams to waste water treatment
23) Fire / Explosion
8) Spills that can reach river, sea, other natural resource
24) Discharge of thermal energy
25) Other
WASTE USE OF NATURAL RESOURCES
9) General Urban waste to dispose W) Water
10) General Industrial Waste to dispose F) Fuels
11) Ground to dispose E) Energy
12) Liquid to dispose G) Ground
GROUND AND UNDERGROUND Note:
13) Ground alteration E) Aspects evaluated in unusual or emergency situations
14) Spills that can alter the underground natural resource
NOISE AND VIBRATION
15) Noise from plant / industrial activities
16) Short high noise from specific industrial activities
17) Vibration
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SIGNIFICANT ENVIRONMENTAL IMPACTS

Norm. / Env.
Activity S COMPONENT Specific Factor Influence Impacts ACTION Note
Emer. Aspects
Soil Preparation/ Earth AIR EMISSION AND
E 4 C3 18 Dust L Health
Movement - CONTROL/EARTH MOVEMENT
PA 8019, Sec. 21.3
GS8001 Section 18
Emission 2365 PP 861 (CEMP)
Audit CL 7.2.11 & 6.9.8
Atmosphere
Abrasive Blasting N 4 C3 18 Abrasive dust L Health ABRASIVE BLASTING
GS8001 Section 26
Audit CL 7.2.18
Audit CL 7.2.11 & 6.9.8
Audit CL 7.2.11 & 6.9.8
TOTAL RISK of SIGNIFICANT IMPACTS TRSI 36
TOTAL RISK of IMPACT TR 348
Norm. / Env.
Emer. Aspects
Medical services/food Black streams to

services/Office D3 32 treat: COD, pH, Introduction and/or
N 7 L/R distribution of
activities/Laboratory X5 Nitrite Nitrate, P,
service/Warehousing HC, SST, NH3 foreign
substances, as: WATER AND WASTEWATER
metals, nutritive, EMISSION
Dewatering etc.
Soil preparation/earth C3 18 PA 8019, Sec. 21.4 and 17
E 7 Water Emission (possible L
movement contaminants to which may have GS8001 Section 18
be defined) effects on flora and 2365 PP 861 (CEMP)
Waste water fauna till to affects Audit CL 6.9.13 - 14
stream to natural resources
Chemical Cleaning N 7 C3 18 L as underground
treatment: pH
metals, grease water, etc.
Waste streams pH
Boil out boilers N 7 C3 18 L
metals, grease
TOTAL RISK of IMPACT TRI 334
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Norm. / Env.
Emer. Aspects
Ferrous metals Introduction and/or
scraps; Stainless distribution of
Steel scraps; foreign
Batteries; Lube Oils; substances, as: WASTE MANAGEMENT
Contaminated Filter; metals, fertilisers PA 8019, Sec. 21.5
or nutritive, GS8001 Section 13.6 AND
Grease Traps;
dangerous scraps,
General maintenance / D3 32 Grease Containers; 13.6.1, 24.5.1, 26.5, 31.5, 32.5.1,
N 10-12 Waste L/R etc.
Workshop D3 32 Degreasers; 32.5.4, 34.5
Contaminated which may have 2365 PP 861 (CEMP) & Various
Matting; effects on flora Attachment
Contaminated and fauna till to Audit CL 6.9.1-6.9.6
liquids; Cardboard; affects natural
Packaging; Empty resources as
Drums underground
water, etc.
Cardboard;
Packaging; Empty
Material Moving/Storage N 10 C3 18 Drums; Packaging; Possible effects Site Waste Monthly
Wood; Plastic on urban areas Data collection on
Containers & scrap going
Soil Preparation E 11 C3 18 Contaminated soils
Piling E 11 C3 18 Contaminated soils
Medical Service N 10 C3 18 Clinical waste
Domestic food
waste; Rubbish;
Bottles, Tins;
C3 18
Food Service N 9 - 10 Cooking oils;
C3 18
Aluminium Cans;
Glass; Packaging;
Domestic Sewerage;
Office paper; Plastic
Cups; Cardboard;
C3 18 Sanitation Waste;
Office N 9 - 10
C3 18 Printer Toner
Cartridges;
Fluorescent Tubes,
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Norm. / Env.
Emer. Aspects
Empty Drums;
Plastic Containers &
C3 18 scrap; Molecular
Laboratory N 10 - 12
C3 18 Sieve; Activated
Carbon; Laboratory
Sumps & Samples;
Packaging; Wood;
Plastic Containers &
Warehousing N 10 C3 18
scrap; Cardboard;
Empty Drums
Possible
Contaminated Soils
C3 18 and/or Dewatering.
Excavation E 11-12
C3 18 Stone, Bricks, Grit,
Earth, Inert cement,
Debris, etc.;
Wood; Re-bar, WASTE MANAGEMENT

PA 8019, Sec. 21.5 See 1000 GS 8007
Rebar and formwork N 10 C3 18 GS8001 Section 13.6 AND
Metal, Iron, Steel, 13.6.1, 24.5.1, 26.5, 31.5, 32.5.1,
Iron, etc.; Ferrous 32.5.4, 34.5
metals scraps 2365 PP 861 (CEMP) & Various
Stone, Bricks, Grit, Attachment
Pouring N 10 C3 18 Earth, Inert cement, Audit CL 6.9.1-6.9.6
Debris, etc.;
Abrasive blasting N 10 C3 18 Exhaust Dust
Plastics scrap;
Ferrous metals
Pipe/Vessels Preparation N 10 C3 18
scraps; Stainless
Steel scraps; Wood
Rock-wool;
Post weld treatment N 10 C3 18 Contaminated
Matting, Packages
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Norm. / Env.
Emer. Aspects
Electric Cable
scraps; Batteries;
Lube Oils;
Contaminated Filter
C3 18 Elements;
Temp. Electrical / Battery N 10-12
C3 18 Contaminated
Liquids; Acids;
Fluorescent Tubes,
odium Lamps;
Packaging
Cable instrument
N 10 C3 18 See above
installation
Works on component N 10 C3 18 See above
Solvents; Paints and
Thinners; Paint
Containers-
Contaminated; Paint
Paint application N 10 C3 18
Containers- Clean;
Cardboard;
Packaging; Empty
Drums;
Rock-wool Lagging;
Insulation N 10 C3 18
Foam Lagging Packs
Dielectric oil and
Electrical energization N 10 C3 18
battery acid drums
C3 18
Chemical cleaning N 10-12 Contaminated water
C3 18
C3 18
Oil flushing N 10-12 Lube oil
C3 18
Chemical loading N 10 C3 18 Drums
Boil out boilers N 10 C3 18 Drum, bags
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Norm. / Env.
Activity R Impact Specific Factor Influence Effects ANSWER Note
Emer. Aspects
Fuelling E 14 B5 32 Spills L
Introduction and /or

Warehousing E 13 C3 18 Storage leak L distribution of SOIL MANAGEMENT
foreign substances, PA 8019, Sec. 20.9, 21.6, 21.7
Putting in as: metals,
GS8001 Section 13.6.1, 24
Hazardous material E 13 C3 18 Ground and Leaks L fertilisers or
nutritive, dangerous 2365 PP 861 (CEMP)
Underground
scraps, etc. which Audit CL 6.8.4, 6.9.13, 6.9.15-
Poring Machine may have effects on 6.9.16
Pouring E 13 C3 18 L
washing out flora and fauna
Abrasive blasting E 13 C3 18 Dust dispersion L

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Norm. / Env.
Emer. Aspects
C3 18
Air blowing N 15-16 High noise L
C5 64
N 15 C5 64 Very high noise L
Steam blowing
E 16 B5 32 Very high noise L
Unc. Motor Run In N 15 C3 18 Noise and Vibration L
Motor trun in N 15 C3 18 Noise and Vibration L

Health effects
Boil out boilers N 16 C4 32 Noise and Vibration L NOISE MANAGEMENT
PA 8019, Sec. 20.9, 21.6, 21.8
Electrical energization N 15 C3 18 Noise & Vibration L Effects on fauna
GS8001 Section 28
Vibration
Soil preparation\ earth D3 32 2365 PP 861 (CEMP)
N/E 15 Noise and Vibration L Audit CL 6.9.10, 6.9.11
movement C4 32 Disturb to fauna
C3 18
Piling N 15-16-17 Noise and Vibration L
X3
Transportation N 15 D3 32 Noise and Vibration L
Gneral Maintenance
N 15 D3 32 Noise and Vibration L
Workshop
Grinding-Welding-
N 15 D3 32 Noise and Vibration L
Cutting
Abrasive blasting N 15 C4 32 Noise L
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Norm. / Env.
Emer. Aspects
HAZARDOUS MATERIAL
Ionizing radiation -
MANAGEMENT
health effects; Health effects
PA 8019, Sec. 20.9, 21.6, 21.8
possible leaks or Effects on flora,
Radiography E 19 B5 32 Radiation L GS8001 Section 28
sabotage (rare) may fauna and
2365 PP 861 (CEMP)
create maximum biodiversity
Audit CL 7.6.20
impact
TOTAL RISK of IMPACT TRS 58
Norm. / Env.
Emer. Aspects
Landscape
Steam blowing N 20 C3 18 and Steam puff L Fauna disturb 2365 PP 861 (CEMP)
Surroundings
Norm. / Env.
Emer. Aspects
Warehousing E 23 C3 18 Other Fire & Combustion, L Possible disturb to FIRE EMERGENCY
Explosion Possible release of urban area, flora PA 8019, Sec. 22, 23, 19.4
Fuelling E 23 C3 18 dangerous and fauna GS8001 Section 24, 13
gas/vapour, Smoke, 2365 PP 851 Sec. 15
Material / hazardous Visual impact Health effects
E 23 C3 18 Audit CL 6.14, 6.15, 6.7
moving/Storage
Hot works / Gas
E 23 C3 18
cylinder / Grind./Weld.
Paint storage E 23 C4 32
Electrical energize E 23 C4 32
Medical Services E 23 C3 18
Food Services E 23 C3 18
Office E 23 C3 18
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Norm. / Env.
Emer. Aspects
Laboratory E 23 C3 18
Transport / Semi fix
E 23 C3 18
machine / Lifting
General maintenance E 23 C3 18
Excavation E 23 C3 18
Temporary electrical E 23 C3 18
Work on electrical E 23 C3 18
Paint application E 23 C3 18
Uncoupled motor run in C3 18
E 23
& Test C3 18
Chemical loading E 23 C3 18
Catalyst loading E 23 C3 18
Norm. / Env.
Emer. Aspects
Water flushing N W C4 32 Water consume L
Hydro test N W C4 32 Water consume L Use of natural
Use of
resources to the 2365 PP 851 Loss Prevention
Food services N W D3 32 Natural Water consume L detriment of Program See 1000 GS 8007
resources natural biodiversity
Office activities N W D3 32 Water consume L
Steam blowing N W C3 18 Water consume L
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Example of Specific Impact Factors Environmental Effects

- Combustion emission (SOx, NOx, CO, CO2, PST, NH3, H2S, thin dust) Gas which alter the climate - ex. emission CO2, CH4, VOC, NOX, CFC,
N2O, NH3;
- Volatile Organic Compounds
Effects on ozone atmosphere and/or other oxidants - ex. emission
- Dust >PM10
NoCFC, Halon (CFC11eq), VOC, NOX;
- Liquid discharge: T, COD, pH, NO3, NO2, Cl2, SST, NH3 , Ptot, HC
Acid rain and ground - ex. Emission in atmosphere and water of SO2,
- Waste: Special Hazardous Waste (industrial mud, septic tank black water); NOx, NH3, HCl, HF.
Special non hazardous waste (inert).
Introduction and/or distribution of foreign substances, as: metals,
- Soil contamination: lubricant oil spills, paint spills, chemicals spills fertilisers or nutritive, waste, dangerous scraps, etc.
- Natural resources: Water, pit water, etc. Effects on urban areas / Health effects / Disturb to flora and fauna
- Energy: EE, Fuel Oil, Fuel gas Use of natural resources to the detriment of natural biodiversity
Impact influence Answer
L) Local; R) Regional; N) National; G) Global Procedure, Operative/technical, Specific program, Account
Risk and Ranking calculation

TOTAL RISK of SIGNIFICANT IMPACTS: Sum of the risk associated to all
TOTAL RISK of IMPACT: Sum of the risk associated to all impacts for
significant impacts (>16) for each environmental aspect (atmosphere, water,
each environmental aspect (atmosphere, water, waste, etc.)
waste, etc.)
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Ranking of Significant Environmental Impacts (Total Risk of Significant Impacts TRSI)

Total Risk Normal
Impact Total Unusual / Emergency Total risk
Condition
ATMOSPHERE 18 18 36
WATER 196 18 214
WASTE 568 72 640
GROUND 0 104 104
NOISE & VIBRATION 414 96 510
RADIATION 0 32 32
LANDSCAPE SURROUNDING 18 0 18
OTHER - FIRE EXPLOSION 0 388 388
NATURAL RESOURCES 146 0 146
Ranking of Environmental Impacts (Total Risk of Impacts TRI)

Total Risk Normal
Condition
ATMOSPHERE 294 54 348
WATER 224 110 334
WASTE 670 96 766
GROUND 32 258 290
NOISE & VIBRATION 570 136 706
RADIATION 26 32 58
LANDSCAPE SURROUNDING 70 4 74
OTHER - FIRE EXPLOSION 24 424 448
NATURAL RESOURCES 538 18 556
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Ranking of Significant Environmental Impacts (Total Risk of Significant Activities TRSA)
Total Risk Normal

Activities Total Unusual / Emergency Total risk
Condition
SITE PREPARATION 86 104 190
GENERAL SERVICE 368 108 476
GENERAL SITE 178 108 286
CIVIL 36 72 108
MECHANICAL 104 18 122
ELECTRICAL 72 36 108
FINISHING 36 50 86
TESTING 32 32 64
PRE-COMMISSIONING 394 118 512
COMMISSIONING 54 50 104
Ranking of Environmental Impacts (Total Risk of Activities TRA)
Total Risk Normal

Condition
SITE PREPARATION 266 140 406
GENERAL SERVICE 494 172 666
GENERAL SITE 386 246 632
CIVIL 174 72 246
MECHANICAL 168 30 198
ELECTRICAL 80 44 124
FINISHING 56 90 146
TESTING 84 36 120
PRE-COMMISSIONING 610 230 840
COMMISSIONING 130 72 202
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SATORP
Attachment 4 - 2365 PP 852 Rev 01 General Environmental Legal Requirements Highlight
This paragraph includes the identification of legal environmental requirements and standards applicable to site activities.
A preliminary analysis of environmental law requirements is reported in the following table.
- Royal Commission Environmental Regulation2004

- "Environmental Design Guidelines", Directorate General for Jubail Project, Royal Commission for Jubail and Yanbu.
- Regulation for Treatment Sewage Water and Reuse" Ministry of Municipal and Rural Affairs (MOMRA): M/6: 17 May 2000 as included into ESIA
- General Regulations on the Environment (GER) M/34: 15 October 2001
Minimum applicable JER procedures

- JERES-A-007 Hydrostatic Testing Fluids and Lay-Up Procedure
- JERES-A-104 Wastewater Treatment, Reuse and Disposal
- JERES-A-105 Noise Control
- JERCSM-2008 Construction Safety Manual section 25
- JEREP 327 Disposal of wastewater from cleaning, flushing and dewatering of vessels and pipelines.
ACRONYMS
- WMP Waste Management Program

- PCP Pollution Contingency Plan
- PHSEP Project HSE Plan
- PESMP Project Environmental and Social Management Plan
- Master ESMP COMPANY Master ESMP attached to ESIA
- ESIA COMPANY Environmental and Social Impact Assessment
Contractor/Vendor
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SATORP
TP
ENVIRON- APPLICABLE LEGAL/ REFERENCE CONTROL
ENVIRONMENTA CONTROL
MENTAL CONTRACTUAL RELEVANT ACTIONS SUBJECT/ EXPIRATION STATUS SYSTEM NOTES
L ASPECT FREQUENCY
DOMINIO REQUIREMENTS AUTHORITY REQUIRED?
(YES/NO)
ESIA Framework CEMP:
CONTRACTOR shall include
all Environmental
Requirements into a Project
TP: include a Project COMPANY
CEMP. By TP during
CEMP into the LPP
Subcontractor(s) shall regular audits
dedicated Site LPP. Before starting including
Construction implement COMPANY
GENERAL of Construction Site YES By COMPANY
activities CEMP requirements and
Transmit and enbsure Activities CEMP in on quarterly
Project CEMPenvironmental
CEMP application by IFR/IFR basis (ESIA)
requirements
Subcontractor(s)
Regular veification of SITE
CEMP implementation by
COMPANY
ESIA Req: TP: Vehicle shall be
all construction vehicles and regularly mantained. By
stationary construction Subcontractor(s) Periodical
ATMOSPHER FIXED & MOBILE During all Site
equipment shall be regularly Maintenance schedules COMPANY Planned YES check by
E POINT SOURCES activities
maintained. and records to be made COMPANY
No black smoke allowed. available to COMPANY
upon request.
JERCSM and ESIA req:
Each EPC Contractor
Shall submit a Traffic TP: prepare a Traffic
ATMOSPHER FIXED & MOBILE Management Plan to Management Plan (at During Site
COMPANY (for prior COMPANY Planned YES NO
E POINT SOURCES Site) as detailed into activities
approval) detailing their LPP
proposals for the appropriate
use of the local transport
network and ports
ESIA and COMPANY
CEMP
Dust abatement to be TP : Dust prevention
AMBIENT AIR Upon
applied on Site and Suppression to be During all Site
DUST QUALITY COMPANY Planned YES COMPANY
Visually inspect worksite included into Project activities
STANDARD request
daily for significant dust CEMP (as part of LPP)
generation and apply wet
suppression methods as
Contractor/Vendor
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TP
L ASPECT FREQUENCY
(YES/NO)
Before starting According to
WATER JER Sanitary code Potable Water to be
Potable Water COMPANY of Construction Planned YES HACCP
specification provided by COMPANY
Activities Standards
TP to include into LPP
detailed actions for Before
ESIA and CEMP
hazardous substance construction
WATER Surface & Requirement:
and waste storage. A COMPANY drainage On-going NO N/A
Groundwater Avoid any contamination of
detailed Pollution activites
surface and groundwater
Contingency Plan to be starting
developed.
JERES-A-
The Contractor shall employ
temporary drainage
measures during
construction. Ponding of All temporary drainage Before LPP
water on placed fill or within and dewatenng construction including
Drainage water excavations shall not be methods and disposal COMPANY drainage Site NO N/A
allowed. Surface water shall of water are subject to activites CEMP in
be prevented from flowing approval by Company. starting IFR/IFR
into excavations by ditching,
trenching, forming protective
swales, pumping, or other
approved measures.
TP will enhance as
ESIA requirement: much as possible LPP including Monthly
Water conservation Maximise Water re-use at water recycling and COMPANY Site CEMP in YES YES environmental
site water savings. IFR/IFR data reporting
JERES-A-104 TP will include detaild LPP

INDUSTRIAL In all RC areas wastewater Before starting Monthly
WASTE on wastewater including
WATER discharge shall be in COMPANY of Construction YES environmental
WATER management into Site
DISCHARGE accordance to RCER 2004 Activities data reporting
LPP/CEMP CEMP
Temporary sanitary
sewer and/or portable LPP
sanitary toilets to be Monthly
Before starting including Monthly
Sanitary JERES-A-104 and made available at environmenta
COMPANY of Construction Site environmental
Wastewater JERES-S-010 Site/Camps l data
Activities CEMP in data reporting
reporting
Sanitary Waste IFR/IFR
management to be
Contractor/Vendor
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TP
L ASPECT FREQUENCY
(YES/NO)
JERES-A-007 Hydrostesting CONTRACTOR shall -
water procedure Prepare a disposal plan
JERGI 432 Hydrotesting and submit with the
water disposal methods Water Disposal
Contractor shall submit Approval Form to
Water Disposal Approval EPD/EED.
Form before disposal of all - Ensure that the w:ater
wastewater from cleaning, disposal does not cause 60 days before
WASTE HYDROSTATIC flushing, and hydrostatic soil erosion, safety, the proposed Before every
tests where any of the environmental and/or COMPANY TBD YES
WATER TEST WATER water disposal discharge.
following conditions exist: health hazards. date
1) Disposal water is - Ensure that
contaminated and will not be requirements of the
discharged to existing Water Disposal
approved plant process Approval Form are
drainage facilities. carried out at the time of
2) Disposal water volume discharge, if applicable.
equals or exceeds 10,000
3 Specific JER
procedures to be
discussed with
LPP
CHEMICAL COMPANY before Before starting
WASTE JEREP-327 Chemical including Before every
CLEANING being applied on site for COMPANY of Construction YES
WATER cleaning wastewater Site discharge.
WASTE WATER hydro testing water to Activities
CEMP
enhance as much as
possible water recycling
and water savings.
COMPANY WASTE
Philosopy the 3Rs of Excavated material that
reduce, reuse and recycle cannot be used as filling Waste Log
LPP
JERES-A-114 Excavation or backfilling shall be Before starting Monthly
including
WASTE Inert wastes and Backfill disposal of fill disposed at a dedicated COMPANY of Construction YES Environmental
Site
and backfills from site COMPANY Areas. Activities Data
CEMP
excavation Enforce implementation Monitoring.
JERES-S-007 Solid waste of the WMP
Landfill Standard
Waste Log
Before starting Monthly
JERES-S-007 Solid waste Enforce implementation WMP on
WASTE Municipal wastes COMPANY of Construction YES Environmental
Landfill Standard of WMP IFR
Activities Data
Monitoring.
Contractor/Vendor
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SATORP
TP
L ASPECT FREQUENCY
(YES/NO)
OOK Contract Schedule B:
CONTRACTOR shall include Waste Log
in its Loss Prevention Dedicated procedures Before starting Monthly
Non hazardous WMP on
WASTE Program its procedure for included into the Project COMPANY of Construction YES Environmental
industrial waste IFR
the disposal of solid and WMP. Activities Data
liquid wastes. Monitoring.
JERCSM-2008 Construction
Safety Manual section 25: WMP shall contain
Waste Log
CONTRACTOR must preliminary indication of
HAZARDOUS Before starting Monthly
provide JER proof that the SA/RCER approved WMP on
WASTE WASTE COMPANY of Construction YES Environmental
hazardous wastes have disposal facilities. To be IFR
Activities Data
been properly disposed of at confirmed on Site.
Monitoring.
a licensed hazardous waste
disposal facility.
Project Safety Concept:
The use and implementation
TP will include
of asbestos or material
requirements for
containing asbestos are
hazardous materials
prohibited.
handling and storage
ESIA Hazardous
HAZARDOUS into dedicated Before starting
Hazardous material shall be WMP on storage areas
SUBSTANCES LPP/CEMP COMPANY of Construction YES
handled and stored in IFR under regular
MANAGEMENT Spill prevention and Activities
appropriate way to avoid any control
Management detailed
contamination. Hazardous
into Pollution
materials shall only to be
Contingency Plan
handled by operators who
have been trained in spill
response procedures.
RCER 2004 Vol.
IChlorofluorocarbons (CFC)
and halons or any other
substances defined in the
Montreal Protocol (and
OZONE subsequent amendments)
TP will include the
HAZARDOUS DEPLETING which are capable of End of site
requirements on LPP- COMPANY Included NO NO
SUBSTANCES SUBSTANCES depleting stratospheric activities
CEMP
MANGEMENT ozone shall be avoided or
phased out in accordance
with the schedule and
deadline stated within the
protocol. Venting of CFC's
and other ozone depleting
Contractor/Vendor
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SATORP
TP
L ASPECT FREQUENCY
(YES/NO)
JERES-A-105 Noise Control
Requirements for operation
and construction activities
RCER 2004 and ESIA
no () contractor may
operate equipment that
creates noise levels at their Regular Noise Monthly
Site noise & End of site
NOISE boundary fence in excess of monitoring at fence (at COMPANY Planned YES environmental
Vibration activities
the environmental noise list on monthly basis) data reporting
standards In case of
equipment operating at
noise levels in excess of
85 dBA, SATORP will
conduct a perimeter noise
survey at their facility at a
TP to implement a Site
COMPANY Traffic Plan
Transports to/from Traffic Plan including End of site Regular check
LANDSCAPE JER 2271TF-955-RT-1000- COMPANY Planned Yes
Site also environmental activities of veichles
0015
constrains
Contractor/Vendor
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SATORP
Attachment 5 - 2365 PP 852 Rev 01 General Job Hazard Analysis (to be completed at site)
With reference to the scheme reported into the next page, the hazards identified for the JHA are classified as A, B or C according to their degree of
potential human impact considering severity and probability (i.e. from most severe and probable to least severe and probable).
Hazard areas are identified and colour coded.
Class "A" Hazards

A condition or practice likely to cause permanent disability, loss of life or body
part and/or extensive loss of structure, equipment or material.
Class B Hazards
A condition or practice likely to cause serious injury or illness (resulting in
temporary disability) or property damage that is disruptive, but less severe than
Class A.
Class "C" Hazards

A condition or practice likely to cause minor (non-disabling) injury or illness or
non-disruptive property damage.
Contractor/Vendor
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SATORP
JOB HAZARDS ANALYSIS CLASS JOB HAZARDS ANALYSIS CLASS
- A0) GENERAL FORMAT n.a. - F1) TEMPORARY ELECTRICAL INSTALLATION A
- A1) SOIL PREPARATION AND EARTH MOVEMENTS A - F2) CABLE PULLING A
- A2) PILING/JECT GROUTING A - F3) CABLE AND INSTRUMENT INSTALLATION A
- A3) FENCE INSTALLATION B - F4) WORK ON INSTALLED ELECTRICAL COMPONENT A
- A4) ROAD WORKS A - G1-G2) PAINT ACTIVITY A
- A5) SERVICE FACILITIES PREPARATION B - G3) INSULATION PREPARATION AND INSTLLATION A
- B1) MEDICAL SERVICES B - H1) MECHANICAL EQUIPMENT INSPECTION B
- B2) FOOD SERVICES B - H2) PIPING INSPECTION B
- B3) OFFICE ACTIVITIES B - H3) PRESSURE TEST A
- B4) WAREHOUSING HOUSEKEEPING B - H4) GENERATOR AND ELECTRICAL TEST A
- B5) FIRE FIGHTING A - H5) MOTOR TEST B
- C1-C2) FUELLING - TRANSPORTATION A - H6) RADIOGRAPHY A
- C3-C4-C5) MANUAL HANDLING & STORAGE OF HAZARDOUS MATERIAL A - I1) AIR BLOWING A
- C6) SCAFFOLD A - I2) WATER FLUSHING A
- C7) CONFINED SPACE A - I3) CHEMICAL CLEANING A
- C8) RIGGING AND LIFTING A - I4) STEAM BLOWING A
- C9) GRINDING, WELDING, CUTTING A - I5) DRYING WITH NITROGEN A
- C10) DEMOLITION A - I6) DRYING WITH AIR A
- C11) NIGHT WORK B - I7) NITROGEN PURGING A
- D1) EXACAVATION AND BACKFILLING A - I8) TIGHTNESS WITH NITROGEN A
- D2) REBAR AND FORMWORK ERECTION AND DISMANTLING A - I9) TIGHTNESS WITH AIR B
- D3) POURING A - I10) INSTRUMENT LOOP CHECK B
- D4) ROOF WORK COATING A - I11) CATALYST LOADING A

Contractor/Vendor
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SATORP
- D5) SPRITZ BETON BLAST CLEANING A - I12) OIL FLUSHING B
- D6) PIT CLOSURE B - I13) PUMP COL D ALIGNEMENT B
- E1-E2) PIPELINE PREPARATION AND INSTALLATION A - I14) BOLT TORQUING B
- E3) POST WELD HEAT TREATMENT A - I15) HI-POT TEST ON MEDIUM VOLTAGE CABLES A
- E4) STEEL STRUCTURE A - I16) MEGGER TEST A
- I17) ELECTRICAL HEAT TRACING FUNCTIONAL TEST A

Contractor/Vendor
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SATORP
COMPANY AREA
JOB: SOILPREPARATION/EARTH MOVING DATE OF ANALYSIS
NUMBER: A1 CLASS OF HAZARD: A
BRIEF DESCRIPTION AND CONSIDERATION (Scope, Place, Resource, Equipments, Conditions nearby, etc.)
STEP HAZARD PREVENTIVE MEASURE

General Hazards (Cut, Abrasion, Puncture, etc.) during Use of basic PPE / High visibility vest.
normal activity
Machine contact with Moving Parts Personnel away from machinery.
Machinery inspected, maintained and used as per
manufacture instructions.
Equipment Collision Competent Operators (licensed as requested), Traffic
Ground movement and Excavation Map, Road Signals used, Back-up alarms, Speed limit,
Clear view from windscreen, Flagman if needed.
Area preparation (Use of Grader, Truck,
Dust Dust mitigation & control by wetting the area (water
Compactor, etc.)
spraying). Stopping the activities for strong wind. Use
of dedicated PPE
Noise Ear plug and administrative measures for noise as
needed.
Collapse/Cave in/Shoring, Falls from different levels Trenching/Sloping excavation, Segregated/Barricaded
area
Slip/Trip Falls on same level Housekeeping
Gas Emission from internal combustion engine Equipment maintenance to avoid black smoke
Earth to Dispose Check earth possible contamination before reuse or
Dewatering dispose the earth
Environmental Aspect Engine Noise Evaluate possible critical condition (high noise at
external fence area)
Dust Spray water to suppress dust
Fuels consume Switch off engine not in use, utilise low sulphur gas oil
Contractor/Vendor
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SATORP
COMPANY AREA
JOB: PILING/JET GROUTING DATE OF ANALYSIS

Area preparation (See A1)
General Hazards (Cut, Abrasion, Puncture, etc.) during Use of basic PPE
normal activity
Unknown underground utilities. Soil investigation of the area.
Collapse Presence of barricades for the drilling, Safe area

Drilling delimited.
Dust Maintain wet the area with Water Spraying, Stopping

activities in case of strong wind.
Noise Ear plug and administrative measure for noise as

needed.
Chemical agents/Hazardous substances: Contact, Use of Basic and Special PPE for concrete works,
Inhalation and handling MSDS instruction to be followed.
Falls from different levels Segregated/Barricaded area. Fall protection as

Collapse needed
Machine/Tools contact with Rotating Parts

Jet Grouting Throwing of Splinter/ Fragments Safe positioning, Competent Ops (licensed as req.).
Spills and Jet Use suitable goggles/shields and protective clothes.
High pressure Machines/Tools inspected, maintained and used as

per manufacture instruct, Spills containment & clean-
Vibration up.
Contractor/Vendor
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SATORP
Job exposure limitation if needed.

General Hazards (Cut, Abrasion, Puncture, etc.) during Only authorised and trained workers, Competent
normal activity Operators (licensed as requested). Use of basic PPE
Falls from different levels Segregated/Barricaded area.

Collapse/Cave in
Prefabricated Pole injection Machine/Tools contact with Moving Parts Machines and Tools inspected and utilized as per
manufacture instructions (See Rigging and Crane
Lifting).
Material falls. Piles lifted and positioned in the pile gate with
adequate lifting gear and properly secured.
normal activity
Slip/trip falls on same level Workers shall be trained on the importance and
Housekeeping Posture/ergonomics, fatigue stress on the practices of the site housekeeping (specific
for Piling and Jet grounding).
Waste/Pollution Proper waste containment/disposal (mud basin)

Gas emission from internal combustion engine; Equipment maintenance to avoid black smoke
Spills that can reach the underground natural resources Check earth possible contamination before reuse or
Earth to Dispose; dispose the earth
Environmental aspects Engine Noise; Evaluate possible critical condition (high noise at
Short high noise from specific industrial activities external fence area)
Vibration Spray water to suppress dust
Fuels; Switch off engine not in use, utilise low sulphur gas oil
Contractor/Vendor
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SATORP
COMPANY AREA
JOB: FENCE INSTALLATION DATE OF ANALYSIS
NUMBER: A3 CLASS OF HAZARD: B

General Hazards (Cut, Abrasion, Puncture, etc.) during Use of basic PPE.
normal activity
Machine movement/Tools use Sign/Signals area/back-up alarms.

Machines and Tools inspected, maintained and used
Material transport in place as per manufacturing instructions.
Slip/Trip Falls on same level Maintain the area orderly / Housekeeping.
Material falls Material properly secured, Proper Rigging and Lifting.

Proper material handling. Speed limit.
normal activity
Spade / Ergonomics / Manual handling Safe manual handling/Posture: follow Health Issues.
Excavation by hand for the erection of the poles Slip/Trip Falls on same level Maintain correct order of the area.
Falls from different levels Segregated / Barricaded area.
Dust Maintain wet the area (Water Spraying), Stopping

activities in case of strong wind.
Contractor/Vendor
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SATORP

General Hazards (Cut, Abrasion, Puncture, etc.) Use of basic PPE.
during normal activity
Poles Placing and fixing Material falls Loaded poles duly supported during their fixing.
Posture Work in organized team (in pairs, max weight for

worker: 25 Kg). See Material Handling C3.
General Hazards (Cut, Abrasion, Puncture, etc.) Use of Basic and Specific PPE.
during normal activity Standard hand tools/Home-made tools are forbidden.
Slip/Trip Falls on same level Maintain the area orderly.

Putting and fixing the wire mesh
Falls from different level/Use of ladders Home-made ladders are forbidden / Ratio height/base
Posture of ladder 4:1 = 75.
Worker blocks the ladder in safe condition during the
activity (See Scaffold Operations C6).
Earth to dispose/dust Check earth possible contamination before reuse or
Environmental aspects dispose the earth
Contractor/Vendor
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SATORP
COMPANY AREA
JOB: ROAD WORKS DATE OF ANALYSIS

Area preparation (See A1)
General Hazards (Cut, Abrasion, Puncture, etc.) during Use of Basic and Specific PPE (High visibility vest)
normal activity / Hot surfaces.
Vehicle/Traffic accidents System to prevent road accidents (Cones, flags),

Detour signalled, Speed limits, Traffic rules, Common
sense
Transport and lay down of conglomerate and
asphalt Hazardous substances: Contact and Inhalation. Smokes MSDS instruction to be followed.
Machine/Tools contact with moving parts Machines/Tools inspected, maintained and used as
per manufacture instructions. Stay away from pinch
points.
Material falls Transportation by suitable trucks, materials secured,
Area free during conglomerate off-loading.
Impact/ Collision with obstacles/vehicles (fixed or Segregated area/Working area machine clear from
movement). personnel.
Machine/Tools contact with Moving and Rotating Parts Machines inspected, maintained and used as per
Rolling operation manufacture instructions, Back-up alarm.
Throwing of Splinter/ Fragments Working area clear from personnel, Speed limited.
Hazardous substances: Contact and Inhalation Use of basic and Specific PPE as per MSDS
Contact with Hot surfaces/Vapour instruction.
Vehicle accident, Crashes Completion of work with signs. Clear the area from
End of Work (Night Works) working instruments, barriers, signs, etc.
Gas emission from internal combustion engine Equipment maintenance to avoid black smoke
Engine noise Evaluate possible critical high noise condition
Environmental aspects Short high odour Check wind condition for major odour to external area
Fuels Switch off engine not in use, utilise low sulphur gas oil
Contractor/Vendor
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SATORP
COMPANY AREA
JOB: SERVICES / FACILITIES: PREPARATION /
DATE OF ANALYSIS
INSTALLATION / FINISHING
NUMBER: A5 CLASS OF HAZARD: B
STEP HAZARD PREVENTIVE MISURE

Area preparation (see A1)
normal activity
Impact/ Collision with obstacles/vehicles (fixed or Machinery and equipment inspected, maintained and
movement) used as per manufacture instructions, Speed limits.
Transport and lay down of prefabricated
Machine: contact with moving parts Barricaded area.
elements
Material falls/Lifting of containers Only Competent Crane ops (qualified and certified) for
the lifting and positioning of containers. Loads duly
secured during transportation, Soft manoeuvre
Material falls Check correct use of slings during downloading.

normal activity
Slip/Trip Falls on same level/Falls from different levels Correct disposal of materials (housekeeping).
Material falls
Barricaded area/Free area during lifting and
Construction of prefabricated elements Positioning and Assembling of base for TCF positioning of prefabricated base.
Posture Limit weight < 25 Kg
Electrical live parts/Equipment Electrostatic Electrical main distribution panel shall be installed and
operated according to safe electrical practices, GFCI
equipped.
Contractor/Vendor
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SATORP

General Hazards (Cut, Abrasion, Puncture, etc.) during Use of basic PPE, (See Excavation D1)
normal activity

Fixing of Services (Cables, Piping, etc.) Electrical live parts/Equipment Electrostatic Electrical main distribution panel shall be installed and
operated according to safe electrical practices, GFCI
equipped.
Posture. Limit weight < 25 Kg.

Industrial and urban waste to dispose; Follow waste management procedure
Environmental aspects Energy Minimise energy consumption (switch off panel, tools,
etc. not in use)
Contractor/Vendor
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SATORP
COMPANY AREA
JOB: MEDICAL SERVICES DATE OF ANALYSIS
NUMBER: B1 CLASS OF HAZARD: B

General Hazards (Cut, Abrasion, Puncture, etc.) during Use of specific PPE for medical activities (white coat,
normal activity rubber gloves, cover shoes, mask, etc.)
Contamination / Health hazards Any potential contaminated item (e.g.: used medical
tools, used syringes, blood/urine samples, etc.) shall
be properly managed (handling, segregation, disposal,
etc.). Particular care shall be focused on
housekeeping and hygiene of the medical facility.
Medical Services
Waste management Medical waste shall be specifically segregated and
dismantled
All the medicines shall be managed in accordance with

Medicines management their typology and way of preservation. Any medicine
shall be issued to the patient under the physician
control. All the issued medicines shall be recorded in
an In-Out Log book. All the medicines available shall
be recorded per quantity, expiring date and type.
Controlled waste water to define/Streams to waste Sewer system
water treatment
Industrial and urban waste to dispose See above: follow waste management procedure
Environmental aspects Dangerous material / other radiation Follow safe work practices to execute radiography
medical checks (minimise exposure) Maintain
equipment under strict control
Contractor/Vendor
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SATORP
COMPANY AREA
JOB: FOOD SERVICES DATE OF ANALYSIS

General Hazards (Cut, Abrasion, Puncture, etc.) during Use of specific PPE for food handling.
normal activity
Health hazards Health control of food handlers in accordance with

Health Standards. Goods suppliers checked on food
quality upon their delivery to the site.
Insufficient hygiene Hygienic standards in mess rooms, kitchen and

refrigerators shall be maintained at high level at
Food Handling anytime. Deratization and disinfestations ensured in
the facilities. Weekly inspection performed by the
Health & Safety site Staff.
Fire ext. available for use in sufficient quantity.

Fire spread Escape-ways in mess rooms and lounges shall be well
identified and maintained free from obstructions.
Fault electrical supplies All electrical supplies duly hearted and checked on
routine basis.
Gas emission by controlled combustion / operation; Check eventual Law requirements / equipment
maintenance
Controlled waste water to define; Sewer system
Industrial and urban waste to dispose; Follow waste management procedure: evaluate any
Environmental aspects possible recycling, reuse (plastic, glass, cans,
cardboard, etc.) Oil waste to be managed
Water; Fuels; Energy - consumption Minimise consumption Shut off equipment, light, etc.
not in use
Contractor/Vendor
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SATORP
COMPANY AREA
JOB: OFFICE ACTIVITIES DATE OF ANALYSIS

General Hazards (Cut, Abrasion, Puncture, etc.) during Hazards information to all personnel working in offices
normal activity premises.
Impact, collision, slip/trip falls on same level, falls Adequate distances between furniture, housekeeping
from different levels; and orderly, safe cable management, safe use of
drawers and cabinets, floor surfaces clean
Posture/ergonomics, lighting unfit, psycho-physical Monitor at safe distance and place, adequate light.
stress;
Material falls, collapse. Avoid shelves overload, avoid to stacking materials

Office activities
Electrical shock. Fire and flames; Safe cable management, all electrical equipment off at
the end of the day, fire extinguishers available and
signalled.
Hazardous substances. Spills, contact with hot Safe storage of hazardous substances, clean-up
surfaces/fluids; immediately any spill, safe waste disposal
Access/egress Sufficient exits and free from obstacles, stairs with grip
Micro clime, dust, smokes. Adequate temperature, no smoking policy enforced

Industrial and urban waste to dispose; Follow waste management procedure: evaluate any
possible reuse, recycling: paper, toner, plastic, etc.
Environmental aspects Waste water Sewer system
Minimise consumption: shut off light, engine (air
Energy, conditioning, etc.) while not in use
Contractor/Vendor
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SATORP
COMPANY AREA
JOB: WAREHOUSING /HOSEKEEPING DATE OF ANALYSIS

normal activity
Falling from height Working at heights shall be performed using proper
means (safety belts, ladders, etc.)
Object falling from shelves / Shelves SWL Materials to be stacked in safe way avoiding to
overload the shelves and improper piling. Material
secured and evenly distributed on shelves.
Forklift misuse/wrong manoeuvre Lifting activities Only authorised persons to operate forklift.
Warehousing / Housekeeping
Material handling / Manual lifting Handling-lifting-shifting of material on shelves shall be
performed in accordance with good workmanship
Toxic/Dangerous (chemicals) material handling Chemicals substances shall always identified, handled
with care and stored in accordance with MSDS
Fire / Emergency / Housekeeping Fire extinguishers shall be available in sufficient

numbers and Emergency exits made free from
obstacles. Housekeeping and orderly shall be
continuously monitored and maintained.
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SATORP
Streams to waste water treatment Sewer system

Spills that can reach natural resources Dangerous material in segregated area / double
containment system
Environmental aspects Engine noise Check eventual critical situation at external fence point
Damage /dirty street / heavy truck / increase of traffic Traffic route / Transportation planned out of peak time
Fuels; Energy Minimise consumption / shut off equipment, tools,
machine, while not in use
Contractor/Vendor
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SATORP
COMPANY AREA
JOB: FIREFIGHTING DATE OF ANALYSIS
NUMBER: B5 CLASS OF HAZARD: A

normal activity
Emergency numbers missed / Fire-fighting location Emergency telephone numbers shall be posted in all
the prominent work/rest places. Worker shall be
educated to use emergency numbers. Site map with
Fire-fighting system shall be displayed.
Inadequate Fire-fighting Organisation Fire-fighting Team shall be organised in order to have

Fire fighting a properly trained persons in case of emergency.
Drills shall be held periodically.
Inadequate Fire-fighting equipment Provide portable, mobile and auxiliary fire-fighting

means in sufficient numbers and in particular with the
activity to be performed and the relevant area (e.g.:
welding, cutting, confined spaces, live areas, etc.).
Fire watchman availability to be evaluated in
accordance with the job to be done.
Combustion / Landscape Evaluate emergency situation due to black smoke in

surrounding areas
Environmental aspects Water - foam Check waste water after major intervention/foam
Fuels; Energy N.A.
Contractor/Vendor
2365 AAA PP 852 01 49/137


SATORP
COMPANY AREA
JOB: FUELLING / TRASPORTATION/SEMI-FIXED DATE OF ANALYSIS
NUMBER: C1 / C2 CLASS OF HAZARD: A

Machine Impact/Collision with obstacles/vehicles (fixed Use of basic and Specific PPE (MSDS as needed).
or movement) Only licensed workers.
Crash Dust/Noise Posture/Vibration Drivers respect speed limit and traffic rules/signs.
Transportation Material and people injuries, Falls/Collapse Secure the load prior to transport. People shall be
transported only with appropriate vehicles/Use of
Safety belt/Drive safely.
Hazardous substances: Contact and Inhalation Follow MSDS and instructions to transport dangerous
Spills and Jet - High pressure material.
General Hazards (Cut, Abrasion, Puncture, etc.) during Refuelling operators shall be trained. Be able to fight
normal activity. fires; informed about fuelling hazards
Hazardous substances: Contact Inhalation Use of basic and Specific PPE. MSDS instruction to be
followed
Gas and Vapour (toxic and flammable) Smoking prohibition. Standby man with fire
Fire and Flames/Explosion extinguisher always present.
Fuelling (Storage and Refuelling)
Impact/Collision with obstacles/vehicles (fixed or in Refuelling only in dedicated area away from plant.
movement)
Electrostatic Engines off/Putting the tank of fuel vehicle to the
grounding system.
Spills and Jet. Leak Vehicle fuel pumps will be equipped to prevent
overfilling tanks. Recovery buckets. Spills
containment.
Contractor/Vendor
2365 AAA PP 852 01 50/137


SATORP

Gas emission from internal combustion engines; Equipment maintenance to avoid black smoke .Switch
Engine noise off engine not in use, utilise low sulphur gas oil
Evaluate possible critical high noise condition
Spills that can reach natural resources; Fuel storage with double containment system
Spill kit ready to be used
Environmental aspects
Damage / dirty street / heavy truck / increase of traffic; Plan major transport out of peak time Check suitable
Dust route. Clean wheels. Spray water on site.
Fuels/Fire Follow refuelling safe procedure: engine off, fire

watcher with extinguisher ready in assistance
Contractor/Vendor
2365 AAA PP 852 01 51/137


SATORP
COMPANY AREA
JOB:MANUAL HANDLING, STORAGE AND HAZARDOUS
DATE OF ANALYSIS
MATERIAL
NUMBER: C3 C4 C5 CLASS OF HAZARD: A

General Hazards (Cut, Abrasion, Puncture, etc.) during Workers fit to work. Only trained workers with suitable
normal activity PPE. Check the edges of load.
Material falls Check the conditions of grip of load and the type of
floor before loading.
Manual Handling
Posture/Ergonomics No sudden movements/Respect of worker lifting limit
(20-25 Kg).
Check the correct distance between worker and load
before loading.
General Hazards (Cut, Abrasion, Puncture, etc.) during Use of basic PPE. Machines and Tools inspected and
normal activity utilized as per manufacture instructions, to help load
transportation.
Impact/Collision with obstacles/vehicles (fixed or Adequate space around load during loading.
movement)
Moving and storage Material falls/Collapse/Compression Check the weight limit before loading. Secure the load
prior to transport. Check the centre of gravity of loads.
Slip/Trip Falls on same level Check the general conditions of floor.
Posture/Ergonomics Respect of worker lifting limit (20-25 Kg). Use manual

forklift as necessary.
Contractor/Vendor
2365 AAA PP 852 01 52/137


SATORP

Hazardous substances: Contact - Inhalation Use the basic and Specific PPE during handling and
disposal as per MSDS/Improve general ventilation.
Chemical agents/Spills and Jet Housekeeping and dedicated storage areas.

Hazardous materials
Ionising Radiations (see H5)
Fire and Flames/Explosion Smoking prohibition.

Gas and Vapour (toxic and flammable) Availability of fire extinguisher.
Spills that can reach natural resource; Hazardous material to be managed as per MSDS.
Environmental aspects Industrial and urban waste to dispose; Store hazardous material in dedicated areas only.
Dangerous material / other radiations Waste dispose according with local law.
Contractor/Vendor
2365 AAA PP 852 01 53/137


SATORP
COMPANY AREA
JOB: SCAFFOLD OPERATIONS DATE OF ANALYSIS
NUMBER: C6 CLASS OF HAZARD: A

Scaffold shall be erected by competent personnel.
A scaffold tagging system shall be implemented:
- RED tag in phase of erection.
General Hazards (Cut, Abrasion, Puncture, etc.) Use of basic PPE.

Falls from different levels Safety harness always used and with two locking
hooks (100% tied-off procedure). Ladders shall be
properly fixed with easy access and positioned height :
base = 4:1 rule.
Erection
Collapse/Compression Correct assembly of structures with suitable materials

as per manufacture instructions. Wooden planks shall
meet quality material and shape standard with
dimensions in according to the requirement.
Scaffolding Plan if needed (from 12 m height and
above).
Material falls Barricade area below activities.

Contractor/Vendor
2365 AAA PP 852 01 54/137


SATORP

Unsafe condition Verify the designed conditions, use of tags:
- YELLOW : only authorized workers with harnesses
- GREEN : ready to safe use
All scaffold inspectors and supervisors are competent
Inspection, Use and Maintenance Slip/Trip Falls on same level Work plan housekeeping and maintenance shall be
done regularly.
Falls from different level
Use of basic PPE (Harnesses and fall arrestor device
if needed)
Scaffold status with RED tag in place.
General Hazards (Cut, Abrasion, Puncture, etc.) Use of basic PPE/Safety harness always used.
Falls from different levels Harnesses and fall arrestor device if needed
Dismantling Slip/Trip Falls on same level Housekeeping of scaffold before dismantling

operations. Stack all dismantled material and remove it
as soon as possible.
Material falls Barricade area around and below activities.
Collapse/Compression Proper sequence of dismantling.

Contractor/Vendor
2365 AAA PP 852 01 55/137


SATORP
COMPANY AREA
JOB:WORKS IN CONFINED SPACE DATE OF ANALYSIS

Only trained workers for C.S.E. Top stretcher suitable
for height rescue. Trained man watching in assistance
with a radio, always available. PTW issued.
Claustrophobia Workers fit to work purpose after medical check.
Anoxia and Asphyxia. Hazardous substances: Contact Gas test (O2 and other gases) and monitoring,
and Inhalation emergency device. Adequate ventilation system.
Gas/Vapour toxic, flammable and explosive Gas detector/analyser and suitable Fire ext. always
available. Atmospheric tests shall be conducted.
General Hazards (Cut, Abrasion, Puncture, etc.) Use of Basic and Specific PPE. Housekeeping and
General Check and Preparation of confined during normal activity. Slip/Trip Falls on same level orderly.
space
Falls from different levels Tripod with winch for workers and in case of
emergency. Harnesses for all workers entering the
confined space. Installation of temporary ladder if
possible.
Inadequate Lighting Sufficient lighting to perform the work. Low voltages

inspection lamps, lighting and portable electric tools
(24 V max 48 V).
Uncontrolled energy All electric tools / equipment properly grounded.

Air suppliers and drinkable water (minimum one inside
Posture/Ergonomics/Heat and Physical stress
confined space). Job exposure to be determined as
needed.
Contractor/Vendor
2365 AAA PP 852 01 56/137


SATORP

Only trained workers for C.S.E. Top stretcher suitable
for height rescue. Trained man watching in assistance
with a radio, always available. PTW issued
Falls from different levels Use of Basic and Specific PPE. Harnesses always
used
Material falls Housekeeping and orderly.
Hazardous substances. Chemical agents/Dust MSDS to be followed; Dust masks in case of needs.
Posture/Ergonomics/Heat and Physical stress Gas mask if necessary, Air suppliers and drinkable
water available inside confined space. Job exposure to
be determined as needed.
Activities in confined space Electrical tools and equipments. Low voltages inside confined space (24 V max 48
V). All the electrical tools/equipment properly
grounded.
Noise excess
Ear protector and limited job exposure if needed.
Inadequate ventilation
Adequate ventilation shall be provided. Air movers or
blowers will be used if required
Heat stress
Special attention will be given to address Heat stress
precaution to the workers involved (e.g.: job time
limitation)
Rescue Team missing
Emergency rescue and assistance procedures shall be
developed and followed;
Waste to define In case of work in existing facilities (revamping, etc.)
Environmental aspects evaluate carefully possible contaminated waste to
Energy dispose. Any consumption to be minimise.
Contractor/Vendor
2365 AAA PP 852 01 57/137


SATORP
COMPANY AREA
JOB: RIGGING - CRANE LIFTING/ HOIST DATE OF ANALYSIS

General Hazards (Cut, Abrasion, Puncture, etc.) during Competent person (certified if requested)
rigging/lifting operation demonstrating experience and knowledge in rigging.
Following SWL. Use of Basic PPE.
Rigging Collapse/Compression Before use, all lifting gears shall be subjected to a

mechanical and structural inspection and certified.
Material falls; Lifting gears damaging Maintain always a safe rigging angle with right slings.
Protect slings with softener in case of sharp load.
Impact/ Collision with obstacles/vehicles (fixed or Free area for the lifting operation. Crane positioning
movement) study before lifting. Ensure that lifting operations are
properly planned, supervised and conducted in safe
way. Use of Tag-lines.
Machine/Tools contact with Moving Parts. Material falls Competent Crane Operator certified as requested,
trained and experienced for the correct use of crane
machine. Lifting equipment/gear inspected and
certified (Colour Code System in place).
Crane lifting and movement
Crane/lifting stability Crane mats shall be used to spread the load to the soil
down outrigger of crane. Use of Basic PPE and lifting
people only where is clearly marked.
Lack of communication Continually communication between crane operator

and rigger (with radio if necessary).
Electrical live parts. Lifting closely to power line Protect boom against air electric cables. 5 mt. as
minimum safe distance from live lines
Contractor/Vendor
2365 AAA PP 852 01 58/137


SATORP

Suitable area for unloading of materials.
General Hazards (Cut, Abrasion, Puncture, etc.) during Use of Basic PPE.
normal activity
Lack of communication. Signalman will be responsible for the control and

Lay down coordination of any particular lift or Heavy Rigging
Activity.
Material falls; Stacking of material Slow unloading of materials with only authorized
rigger. Lay down area equipped with suitable ground
chocks/support for unloaded material stability.
Gas emission from internal combustion engine Equipment maintenance to avoid black smoke
emission, high noise, etc.
Environmental aspects Oil spills that can reach the natural resource; Spills kit ready / Extinguisher ready
Visual impact Boom down as technically possible
Fuels Switch off engine not in use
Contractor/Vendor
2365 AAA PP 852 01 59/137


SATORP
COMPANY AREA
JOB: GRINDING ELECTRIC WELDING - CUTTING DATE OF ANALYSIS

General Hazards (Cut, Abrasion, Puncture, etc.) Only trained workers. Use of Basic and Specific PPE.
Contact with Hot surfaces, inhalation of toxic Remove flammable material from the area
substances
Machine/Tools contact with Rotating Parts. Impact as Tools with protection against fragments. Safety
consequence of disc failure devices in place, Product data sheet available,
periodical inspection (colour code system) and
Grinding maintenance. Speed limit verified.
Throwing of Splinter and Fragments General check of tools before their use. Use of
goggles/shields, guards in place
Electric hazards whenever using electric supplied Mobile generators shall be grounded.
grinders or when working in wet environment
Noise / Vibration Ear protectors, Limited working exposure
General Hazards (Cut, Abrasion, Puncture, etc.) General check before use of machine. Welders shall
during normal activity be competent and certified. Use of Basic and Specific
Contact with Hot surfaces of falling metal melting PPE.
drops. Electrocution.
Not Ionising Radiations Flash eyes Grounding of the welding machines. Ensure that all arc
Electrical Welding Electrical live parts/Flash eyes welding cables are full insulated and flexible type.
Hazardous substances: Contact and Inhalation Extractor fan as needed.

Smokes
Fire / explosion hazards Fire-extinguishers / Blankets available in the work
area; Fire-watchman if needed
Contractor/Vendor
2365 AAA PP 852 01 60/137


SATORP

General Hazards (Cut, Abrasion, Puncture, etc.) Only trained personnel/Use of Basic and Specific PPE.
during normal activity General check before use of machine.
Contact with Hot surfaces
Hazardous substances: Contact and Inhalation Follow the MSDS specification
Gas cylinders handling Compressed gasses cylinders handled by competent

Gas Cutting and Gas Cylinders personnel. Handling gas cylinders in accordance with
the best practices. Cylinder to be secured. Use only
cylinder with spark arrestors devices. Close the valve
and place the caps when cylinders are not in use
Protect and inspect the gas hoses.
High pressure/Explosion. Correct regulators; operational pressure determined;

Fire-extinguishers available in the work area.
Gas emission from internal combustion engine Motor generates maintenance to avoid black smoke
Metal dust Clean area after work
Environmental aspects Industrial and urban waste to dispose; Follow waste management procedure
Fuels; Energy Switch off engine not in use
Contractor/Vendor
2365 AAA PP 852 01 61/137


SATORP
COMPANY AREA
JOB: DEMOLITION DATE OF ANALYSIS

Only Competent Person with a Demolition Plan.
General Hazards (Cut, Abrasion, Puncture, etc.) Use of Basic PPE.

Detaching of supplies Impact/ Collision with obstacles/vehicles (fixed or Barricades must be erected around the work area.
movement)
Electric shocks, explosion, jet, etc. All utility services such as electricity, gas, and water
must be shut off and the main supplies disconnected
outside the line of the demolition work.
Vibration Noise Use of Basic PPE (earmuff, etc).
Machine moving Machines/Tools contact with moving and rotating parts Safe area with barricade around demolition area.
Proper sequence of dismantling.
General Hazards (Cut, Abrasion, Puncture, etc.) Proper PPE during demolishing operations.
Collapse/Cave in/Compression Bracing may be installed to insure stability of adjacent
Material/falls structures.
Demolishing Dust and Fibres (Asbestos) The hazard of material inside the structure to demolish
shall be considered. Use of masks. Wet the area
(water spraying) for dust abatement/minimisation
Material disposal Proper disposal system shall be established

Industrial and urban waste to dispose / Asbestos / Evaluate all in a demolition plan
Environmental aspects Dust
Vibration
Contractor/Vendor
2365 AAA PP 852 01 62/137


SATORP
COMPANY AREA
JOB: NIGHTWORKS DATE OF ANALYSIS
NUMBER: C11 CLASS OF HAZARD: B

Working Plan to be authorized. PTW system in place;
Major scaffolding operations must be planned to take
place during the hours of daylight.
Crane use shall be minimised or avoided.
Physical Stress / Fatigue Limit the activity as possible.
Lighting unfit Minimum illumination will be 300 lux.

Night activities Sufficient warning lights must also be allocated in
specific areas to warn others and traffic of the works
being carried out in the area.
Lack of support for organization Organizations foreseen to supervise activities

(supervisors, safety staff, medical/first aid staff,
security staff, etc.) shall be evaluated and restricted to
minimal operation.
Lighting impact Evaluate possible optimization
Environmental aspects Energy/fuels Minimize consumption / switch off engine not in use
Contractor/Vendor
2365 AAA PP 852 01 63/137


SATORP
COMPANY AREA
JOB: EXCAVATION AND BACKFILLING DATE OF ANALYSIS
NUMBER: D1 CLASS OF HAZARD: A

Unknown underground conditions Check Drawing before starting of activities. Hand
Detaching of supplies (see C10) digging samples to identify underground
utilities/obstructions.
General Hazards (Cut, Abrasion, Puncture, etc.) Use the Basic PPE.
Spoil materials must not block road ways, sidewalks,
Hand excavation Slip/Trip Falls on same level etc.
Falls from different levels Barricaded area.

Special precautions shall be taken in sloping or
shoring the sides of excavations adjacent to a
previously backfilled excavation or a fill.
Falls from different levels Impact/ Collision with Personnel away from Machines radius of activity.
obstacles - Machine/Tools contact with Moving Parts Segregated/Barricaded area. Use the Basic PPE.
Mechanical excavators shall not be used within 3
meters of any u/g a/g obstruction.
Mechanical excavation Electrical live parts/Underground piping. Check Drawing before starting of activities. Helper
shall be appointed for particular operation to help
excavator operator. Preventative hand digging
samples if necessary.
Noise / Vibration Use of ear protector. Verify the walls/edges stability to

prevent landslides.
Collapse/Cave in/Compression Trenching/Sloping excavation. Sheet piling if

necessary. Excavated ground placed at 1mt. from the
Contractor/Vendor
2365 AAA PP 852 01 64/137


SATORP
edge to prevent landslides.

Dust
Maintain wet excavated zone (water spraying).
Segregated/Barricaded area. Backfill shall progress
together with the removal of support systems from
excavations.
General Hazards (Cut, Abrasion, Puncture, etc.) Use the Basic and Specific PPE.
Backfilling of excavation
Impact/ Collision with obstacles/vehicles (fixed or Personnel away from Machines radius of activity.
movement)
Dust Maintain wet Backfilled zone (water spraying).

Impact/ Collision with obstacles Personnel away from working machine.
Earth compaction
Noise/Vibration Use of ear protector, Limited work exposure if needed.
Gas emission from internal combustion engine; Motor generates maintenance to avoid black smoke
Earth to dispose; Follow waste management procedure. Check earth
Engine noise; pollution before re-use or disposal
Environmental aspects Vibration phenomenon; Health problem health checks
Dust from street / workshop / camp; Spray water
Fuels; Ground consumption Switch off engine not in use
Contractor/Vendor
2365 AAA PP 852 01 65/137


SATORP
COMPANY AREA
JOB: REBAR AND FORMWORK ERECTION AND
DATE OF ANALYSIS
DISMANTLING

General Hazards (Cut, Abrasion, Puncture, etc.) Free area below operations. Housekeeping.
during normal activity Throwing of Splinter/ Fragments Proper tools and in good conditions.
Falls from different levels Use of Basic and Specific PPE Harnesses or other
Reinforcing of steel and rebar falls preventive measures.
Collapse/Falls from different level Reinforcing shall be guided and supported to prevent
collapse and to guard against wind gust.
General Hazards (Cut, Abrasion, Puncture, etc.) Use of Basic and Specific PPE/Harnesses.
during normal activity Housekeeping.
Formwork erection
Collapse/Compression. Falls from different levels Limit the number of operations. Fix the support of the
formworks.
Concrete pouring (see D3)
Material falls Free area around formwork erection.
Formwork dismantling (see Formwork erection) General Hazards (Cut, Abrasion, Puncture, etc.) Remove the nails from the planks to be used; maintain
during plank removal high level of housekeeping.
Dust / Vapour to define; Spray water. Control of dusty material during the work.
Environmental aspects Industrial and urban waste to dispose; Waste management procedure to be followed.
Typical noise from industrial activities; Evaluate possible critical condition at site fence.
Contractor/Vendor
2365 AAA PP 852 01 66/137


SATORP
COMPANY AREA
JOB: POURING DATE OF ANALYSIS

Concrete trucks and trucks pump drivers shall respect
obligatory PPE to be used on site. They shall be
instructed on how to reach/leave safely the worksite.
General Hazards (Cut, Abrasion, Puncture, etc.) Use of Basic PPE as per MSDS instruction. Personnel
Concrete mixer and pump truck at site during normal activity away from working machine.
Impact/ Collision with obstacles/vehicles (fixed or Temporary structures to guarantee proper access.
movement) Segregated / Barricaded area. Only authorized
personnel.
General Hazards (Cut, Abrasion, Puncture, etc.) Use of Basic and Specific PPE as per MSDS
during normal activity instruction.
Hazardous substances: Contact and
Inhalation/Chemical agents
Spills and Jet Goggles and suitable clothes. Stay away from pouring
Slip/Trip Falls on same level operation for personnel not engaged. Before pouring
check stability of formworks. During operations,
personnel not engaged in pouring are not allowed
Concrete pouring under or in close proximity of the formwork.
Collapse/Cave in Trenching/Sloping excavation. Sheet piling if

Falls from different levels necessary. Use of suitable scaffoldings/working
platform.
Noise / Vibration Use of ear protector and limited job exposure.
Chemicals hazards Follow MSDS instruction and use of special PPE.

Contractor/Vendor
2365 AAA PP 852 01 67/137


SATORP

General Hazards (Cut, Abrasion, Puncture, etc.) Use of Basic and Specific PPE as per MSDS.
during normal activity Tools inspected and utilized as per manufacture
instructions.
Posture/Ergonomics Breaks for resting and Job exposure limitation (in case
Cement vibrating and surface finishing Vibration / Noise of long term service). Ear protector in case of
excessive noise level
Slip/Trip Falls on same level Housekeeping.
Chemicals hazards Follow MSDS instruction and use of special PPE.

Dust Spray water. Control of dusty material during the work.
Streams to waste water treatment; Waste management procedure to be followed.
Environmental aspects Typical noise from plant work and industrial activities; Evaluate possible critical condition at site fence
Water; Minimise consumption
Energy
Contractor/Vendor
2365 AAA PP 852 01 68/137


SATORP
COMPANY AREA
JOB: ROOF WORK/COATING DATE OF ANALYSIS

General Hazards (Cut, Abrasion, Puncture, etc.) during Use of Basic and Specific PPE/use of harnesses.
normal activity
Falls from different levels Positioning of handrail around the roof to barricade
Area (Roof) preparation roof area. Position life line if needed.
Material falls Segregate/Barricades area below working area.

Storage of only essential construction material away
from the edge.
Falls from different levels Barricades and work with harnesses.
Machine/Tools contact with Moving and Rotating Parts Only competent and trained person for the activities.
Works on roof
Slip/Trip Falls on same level. Material falls Housekeeping.
Collapse Only essential number of tools on roof.

Only competent and trained workers for the activities.
General Hazards (Cut, Abrasion, Puncture, etc.) during Use of Basic and Specific PPE.
normal activity
Hazardous substances: Contact and Inhalation Working in according to MSDS instruction.

Insulation
Fire and Flames/Explosion. Fire extinguisher always available.
High pressure/Spills and Jet General Check of equipment (gas cylinders, valves,
hoses, etc.) before the starting of activities.
Vapour to define; Industrial waste to dispose; Pay attention in case odour closes to site fence.
Environmental aspects Fuels; Respect waste management procedure. Minimize fuel.
Contractor/Vendor
2365 AAA PP 852 01 69/137


SATORP
COMPANY AREA
JOB: SPRITZ BETON / BLAST CLEANING DATE OF ANALYSIS

Areas shall be barricaded to keep unauthorized
Area preparation (see A1) personnel out of the hazardous area. Warning signs
shall be posted.
during normal activity instructions.
Setting up blasting and spritz systems
Slip/Trip Falls on same level Housekeeping.
(compressor, filter, hoses, etc.)
Electrical live parts / Electrocution / Static electricity Grounded tools & Equip.t / check all safety insulation;
provide adequate inspection and maintenance.
General Hazards (Cut, Abrasion, Puncture, etc.) Use of Basic and Specific PPE as per Blasting
during normal activity operations (Respiratory protection).
Throwing of Splinter/ Fragments
Dust and Fibres Minimize dust spread during surface preparation.

Locate blasting area downwind of the job site.
Noise When noise level exceeds the maximum level, hearing

protection shall be provided to all workers.
Blasting
High pressure Compressed air hoses and compressors to be
examined/maintained regularly for damage; Safe clips.
Chemical agents All spent blasting material must be removed from site.
Proper disposal of scrap materials shall be foreseen.
Fatigue/Physical Stress Check the physical fitness of the workers/Job limited

exposure if necessary.
Contractor/Vendor
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SATORP

General Hazards (Cut, Abrasion, Puncture, etc.) Only qualified workers. Use of Basic and Specific PPE
during normal activity as per MSDS instructions. Locate spritzing area
downwind of the job site.
Hazardous substances: Contact Use goggles and coverall. Follow MSDS instructions.
Chemical agents/Spills and Jet
Slip/Trip Falls on same level. Correct housekeeping of working area as needed.

Spritzing
Noise When noise level exceeds the maximum level, hearing
protection shall be provided to all workers.
High pressure Compressed air hoses and compressors to be

examined/maintained regularly for damage. Safe clips.
Micro clime/Fatigue/Vibration Check the physical fitness of the workers/Job limited

exposure if necessary.
Dust; Plastic screen to avoid dust spreading
Environmental aspects Industrial and urban waste to dispose; Waste management procedure
Engine noise; Check critical condition close to site fence
Energy Switch off equipment not in use
Contractor/Vendor
2365 AAA PP 852 01 71/137


SATORP
COMPANY AREA
JOB: PITCLOSURE DATE OF ANALYSIS
NUMBER: D6 CLASS OF HAZARD: B

Impact/ Collision with obstacles Segregated area with barricade.

Manual Movement of covers Falls from different levels
Posture/Ergonomics Respect weight limit (25 Kg). Help with mechanical

lifting gear (e.g. forklift).
Falls from different levels/Material falls Ensure cover of pits.

Manual Placing of covers
Posture/Ergonomics Respect weight limit (25 Kg). Help with mechanical

lifting gear (e.g. forklift).
Environmental aspects Industrial and urban waste to dispose Waste management procedure to be followed
Contractor/Vendor
2365 AAA PP 852 01 72/137


SATORP
COMPANY AREA
JOB: PIPEPREPARATION AND INSTALLATION DATE OF ANALYSIS
NUMBER: E1-E2 CLASS OF HAZARD: A

Collapse/Compression/Material falls Before use, all new equipment shell be subjected to a

complete mechanical and structural inspection and
certified as per colour code; Personnel away from
lifting area. Pipe support with safe working load.
Rigging and Lifting operation
Machine/Tools contact with Moving and Rotating Part Free area for the lifting operation. Signalman will be
responsible for the control and coordination of any
particular lift or Rigging Activity.
Impact/ Collision with obstacles Competent person (licensed if requested)

demonstrating experience and knowledge in rigging.
Impact/Collision with obstacles/vehicles (fixed or in Segregated/Barricaded area around operations.
movement)
Pipe Preparation Throwing of Drop/Splinter/ Fragments Goggles and protective clothes.
Collapse/Compression/Material falls SWL properly designed and if necessary adequate

temporary supports (e.g.: tripods, trestles).
Electrical live parts/Equipment Electrostatic Isolate the welding area/Welding machines earthed.
Fire proofed fabric.
Contractor/Vendor
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SATORP

Contact with Hot/Cold surfaces/fluids Use of Specific PPE during welding and cutting
Radiations not Ionisation Flash eyes operations with gas cylinders.
High pressure/Explosion Compressed hoses and cylinder to be inspected

Pipe Preparation (contd)
Gas and Vapour (toxic and flammable) regularly for damage before operations.
Fire and Flames Fire extinguisher always available.

Impact/ Collision with obstacles Free area for the lifting operation. Signalman will be
responsible for the control and coordination of any
particular lift or Rigging Activity.
Pipe installation Material falls Competent person (licensed if requested)

demonstrating adequate experience and knowledge in
rigging.
Falls from elevated workplaces Adequate working platforms or scaffolding
Electrical live parts/Equipment Electrostatic Isolate the welding area/Welding machines earthed.
Fire proofed fabric.
Dust; Iron dust to be cleaned.
Industrial and urban waste to dispose; Iron scrap to be recycled.
Spills that can reach natural resource; Motor generator control. Spill kit ready
Environmental aspects Typical noise from industrial activities; Control critical condition at site fence
Dangerous material; Managed according with MSDS
Fire/explosion Motor generator control: fire extinguisher ready. Gas
cylinder managed safely
Fuels; Energy consumption Switch of equipment no tin use
Contractor/Vendor
2365 AAA PP 852 01 74/137


SATORP
COMPANY AREA
JOB: POST WELD HEAT TREATMENT DATE OF ANALYSIS
NUMBER: E3 CLASS OF HAZARD: A

Only competent person to operate electrical
equipment. Tools inspected and utilized as per
manufacture instructions.
Heat treatment: Preparation General Hazards (Cut, Abrasion, Puncture, etc.) Use of Basic and Specific PPE/Use electrical proof
during normal activity gloves.
Dust, Fibres Clean up immediately area after working preparations.

General Hazards (Cut, Abrasion, Puncture, etc.) Segregate/Barricades for the operations.
Heat treatment: operation
Electrical live parts Only Competent persons. Use of Basic and Specific
PPE (electrical proof gloves, coverall, boots, etc.).
Dust, Fibres Clean up immediately area after dismantling.
Heat treatment (see Heat treatment Preparation)
Hazardous material Dust Clean the area after work. Dispose scrap material
Environmental aspects properly. Store material properly.
Energy Switch off equipment not in use.
Contractor/Vendor
2365 AAA PP 852 01 75/137


SATORP
COMPANY AREA
JOB: STEEL STRUCTURE DATE OF ANALYSIS
NUMBER: E4 CLASS OF HAZARD: A

Segregated/Barricaded area around operations.
Softeners shall be used between surfaces where
rigging.
General Hazards (Cut, Abrasion, Puncture, etc.) Use of Basic and Specific PPE, harnesses as needed.
Rigging and Lifting of structures (see C8) Machine/Tools contact with Moving Parts Only trained lifting operators.
Impact/ Collision with obstacles/vehicles (fixed or
movement)
Correct rigging of components / Correct use of the
Material falls / Personnel falls man-basket.
Check limit of crane before lifting/Tag lines shall be

Collapse/Compression used to control all loads.
Segregated/Barricaded area around operations.
General Hazards (Cut, Abrasion, Puncture, etc.) Use of Basic and Specific PPE, harnesses as needed.
during normal activity Only trained workers with protective clothes.
Throwing of Splinter/ Fragments
Fall protection system always used. Man lifting devices
Assembly Falls from different levels or proper working surface. Use safety tight cable
around periphery of all temporary planked of metal-
floors.
Machines and Tools inspected and utilized as per

Machine/Tools contact with Moving and Rotating manufacture instructions.
Contractor/Vendor
2365 AAA PP 852 01 76/137


SATORP
Parts
Fix the components before disconnect the crane.
Material falls Check load stability.
Collapse/Compression
Industrial and urban waste to dispose; Scrap metal to be recycled.
Environmental aspects Typical noise from industrial activities; Engine noise; Control critical situation for site fence
Dust from street / workshop / camp Spray water
Fuels; Energy Switch off equipment not in use.
Contractor/Vendor
2365 AAA PP 852 01 77/137


SATORP
COMPANY AREA
JOB: TEMPORARY ELECTRICAL INSTALLATION DATE OF ANALYSIS
NUMBER: F1 CLASS OF HAZARD: A

Route map shall be communicated on site. Use of
Area preparation (see A1) Experienced people.
General Hazards (Cut, Abrasion, Puncture, etc.) Basic and Specific PPE.
Machine/Tools contact with Moving Parts All temporary electrical systems shall conform to the
International Recognised Standard and Local National
Positioning of underground cables and electrical Regulation and Code. Any modification shall be
boxes approved.
Electrical live parts/Equipment Electrostatic Underground temporary cables shall be covered with at
least at 0.7 m backfilling, identified with ground flags/tags
about 1 m high. Electric boxes grounded and switches
provided with GFCI (Ground Fault Circuit Interrupters).
Electrical live parts/Equipment Electrostatic All cables passing through work areas or across
Fire and Flames roadways shall be covered or elevated by proper means.
Connections Personnel shall not walk on individual cable tray rungs.
Fire extinguisher available.
Emergency/Operation Pay particular attention during rescue of workers under

the effects of electricity. Use insulating tools and clothes.
Environmental aspects Industrial and urban waste to dispose Scrap cable to reuse
Contractor/Vendor
2365 AAA PP 852 01 78/137


SATORP
COMPANY AREA
JOB: CABLE PULLING DATE OF ANALYSIS

Tools contact with Moving and Rotating Parts
Falls from different levels Segregate/Barricaded area. Proper entrance/egress.
Cable pulling mechanical Material falls Check of pull electric engines/anchorage to the strong
structure. Proper drums supports (e.g.: tripod,
trestles)
Impact/ Collision with winch cables.
Slow movement of the drum unrolling.
Slip/Trip Falls on same level
Guarantee the footing/Housekeeping.
Falls from different levels Safe excavation proper sign/barrier.
Cable pulling manual Slip/Trip Falls on same level Sure footing/Housekeeping.
Material falls Right positioning of cables. Proper drums supports

(e.g.: tripod, trestles)
Posture/Ergonomics Sufficient number of workers.

Cable pulling in Live Plant Hazards related to live plant Work only under work permit
Environmental aspects Industrial and urban waste to dispose Scrap cable to reuse
Dust Suppress / avoid dust working in large excavation
Contractor/Vendor
2365 AAA PP 852 01 79/137


SATORP
COMPANY AREA
JOB: CABLE AND INSTRUMENTAL INSTALLATION DATE OF ANALYSIS

Preparation of cable trays during normal activity
Segregate/Barricades area below operations.

Pulling and Placing cables (see F2) Falls from different level. Posture/Ergonomics Use of Basic and Specific PPE/harnesses. Machines
and Tools inspected and utilized as per manufacture
instructions.
Material falls Check correct fixing of components during the activity;

barricade the interested area below the activity
Collapse/Compression Use of Harnesses
Fixing instruments
Environmental aspects Gas emission from internal combustion engine; Equipment maintenance to avoid black smoke
Industrial and urban waste to dispose; Cable scrap to reuse
Oil Spills Spill kit ready. Proper storage of barrel. Proper
equipment handling
Engine noise; Check critical condition at fence
Fuels Switch off equipment not in use
Contractor/Vendor
2365 AAA PP 852 01 80/137


SATORP
COMPANY AREA
JOB: WORKS ON INSTALLED ELECTRICAL COMPONENT DATE OF ANALYSIS

Only Competent persons by knowledge, training
and/or experience.
General Hazards (Cut, Abrasion, Puncture, etc.) Use of Specific PPE as per electric hazards (insulating
during normal activity boots, gloves and coverall).
Works on installed electrical component Machine/Tools contact with Moving Parts Machines and Tools inspected and utilized as per
Fire and Flames manufacture instructions.
Electrical live parts/Equipment Electrostatic/Shock All live electrical parts in excess of 50 volts ac to
ground or 110 volts dc positive (+) to negative (-), must
be de-energized and locked (PTW and LOTO Systems
applied).
Environmental aspects Industrial and urban waste to dispose; Cable scrap to reuse
Spills that can reach the underground natural Spill kit ready.
resource;
Contractor/Vendor
2365 AAA PP 852 01 81/137


SATORP
COMPANY AREA
JOB: PAINTING (STORAGE & APPLICATION) DATE OF ANALYSIS
NUMBER: G1-G2 CLASS OF HAZARD: A

Surface preparation (see C9 Grinding)
General Hazards (Cut, Abrasion, Puncture, etc.) Use of Basic and specific PPE.
during painting handling & storage
Slip/Trip Housekeeping
Collapse/Compression. Material falls Use only dedicated shelves in designated area. Do

not overload shelves.
Hazardous substances: Contact and Inhalation/Spills MSDS instruction to be followed. Identify and seal all
Storage and Jet toxic materials when not in use. Storage of flammable
paints and solvents shall be kept to restricted areas
with the appropriate warning signs.
Gas and Vapour (toxic and flammable) If possible, ventilate adequately (and cool if needed)
the areas and avoid any direct contact with the
products.
Fire and Flames/Explosion Fire extinguishers shall be located at the storage area.
General Hazards (Cut, Abrasion, Puncture, etc.) Use of Basic and Specific PPE/harnesses. Follow the
during normal activity MSDS instruction.
Smokes and Fog
Preparation and Application Machine/Tools contact with Moving Parts Only competent person, trained to use of electric tools
Falls from different levels and application of paint in height. Use of harnesses.
Slip/Trip Housekeeping.
Contractor/Vendor
2365 AAA PP 852 01 82/137


SATORP

Hazardous substances: Contact, Inhalation Personnel involved in painting shall wash thoroughly
before eating and at the end of the days work.
Fire and Flames No painting preparation and/or application should be

carried out close to an ignition sources (welding,
flame-cutting, smoking areas, or sparking tools) unless
conditions warrant greater clearance. Fire
extinguishers always available.
Preparation and Application (contd) Spills and Jet Avoid touching any part of the body and wear
protective equipment when handling solvents that
affect the skin.
Gas and Vapour (toxic and flammable) Ventilate adequately the enclosed areas and avoid any
direct contact with the products.
High pressure Check pressure tools and equipment before their use;
adequate inspection and maintenance is to be
provided to all pressure tools.
Dust / vapour to define; Proper storage and handling as per MSDS
Spills that can reach natural resource; Proper storage/barrel movement/spill kit ready
Environmental aspects Industrial and urban waste to dispose; Waste management for proper disposal practices
Short high odour aerosol from specific industrial Utilise screen to isolate the area avoid strong wind
activities;
Dangerous material All only as per Material Safety Data Sheet
Contractor/Vendor
2365 AAA PP 852 01 83/137


SATORP
COMPANY AREA
JOB: INSULATION PREPARATION AND INSTALLATION DATE OF ANALYSIS
NUMBER: G3 CLASS OF HAZARD: A

Only trained workers.
General Hazards (Cut, Abrasion, Puncture, etc.) Only trained workers. Use of Basic and Specific PPE.
Machine/Tools contact with Moving and Rotating Machine and tool inspected before the starting of
Preparation (Aluminium Sheets and Rolls) Parts activities. Portable power tools shall be equipped with
"dead man" switches.
Throwing of Splinter/ Fragments Use of goggles.
Fibres Use of coverall and cartridge mask during activity.

Only trained workers.
General Hazards (Cut, Abrasion, Puncture, etc.) Use of Basic and Specific PPE. Machine and tool
during normal activity inspected before the starting of activities.
Falls from different levels Use of harnesses if necessary.

Installation
Slip/Falls on same level Housekeeping.
Throwing of Splinter/ Fragments/Material falls Isolated area/no works below the insulation operations.
Fibres Use of coverall and cartridge mask during activity.

Dust Cut material in suitable area/avoid dust spread- clean
frequently the area utilise screen as needed
Environmental aspects Industrial and urban waste to dispose; Waste management procedure
Dangerous material MSDS as neede
Contractor/Vendor
2365 AAA PP 852 01 84/137


SATORP
COMPANY AREA
JOB: MECHANICAL EQUIPMENT INSPECTION DATE OF ANALYSIS
NUMBER: H1 CLASS OF HAZARD: B

Inspect affected area to ensure it does not conflict with other activities. Respect restricted areas
already set at site.
Slips Trips Falls Housekeeping: keep work area clean
Preparation/ Remove all trip hazards
Secure Area If inspection activities can expose to hazards other workers not involved in the inspection, fence
Personnel Injury the area with pre-commissioning tape [black/yellow], place warning signs and restrict the access
into fenced area to authorized personnel only
Appropriate PPE to be worn at all times (during all the steps of the job)
Precautions to be followed depend on kind and condition of equipment to be inspected.
Hereinafter typical possible precautions are suggested.
Ensure that equipment to be inspected has been electrically isolated and mechanically
uncoupled, as required.
In case of internal equipment inspection ensure that Confined Space Entry Permit procedure is
strictly followed.
Hazards Depend On Kind And Prior to energize (even for a temporary test) equipments or part of them ensure proper
Step Depend On Kind Of communication is sent to all involved parties.
Condition Of Equipment To Be
Inspection To Carry Out Ensure that Permit to Work prescriptions are strictly followed, if any.
Inspected.
In case of inspections at eight, aware employees on hazards related to possible presence of
incomplete walkway, platform, ladder or handrail.
When manual handling is required, correct manual handling techniques shall be know and
applied by the operator.
Mechanical lifting devices are to be used to prevent manual handling injuries.
Take particular attention when inspecting narrow or uncomfortable places.
Environmental aspects Industrial and urban waste to dispose Waste management procedure
Contractor/Vendor
2365 AAA PP 852 01 85/137


SATORP
COMPANY AREA
JOB: PIPING INSPECTION DATE OF ANALYSIS
NUMBER H2 CLASS OF HAZARD: B

Inspect affected area to ensure it does not conflict with other activities. Respect
Slips Trips Falls restricted areas already set at site.
Preparation/
Housekeeping: keep work area clean
Secure Area
Personnel Injury Remove all trip hazards
Ensure that Permit to Work prescriptions are strictly followed, if any.
In case of inspections at height, aware employees on hazards related to possible
Working At Height presence of incomplete walkway, platform, ladder or handrail.
Piping Inspection When manual handling is required, correct manual handling techniques shall be know
Manual Handling and applied by the operator.
Mechanical lifting devices are to be used to prevent manual handling injuries.
Take particular attention when inspecting narrow or uncomfortable places.
Environmental aspects Industrial and urban waste to dispose Waste management procedure
Contractor/Vendor
2365 AAA PP 852 01 86/137


SATORP
COMPANY AREA
JOB: PRESSURE GAS TEST/HYDRO TEST DATE OF ANALYSIS
NUMBER: H3 CLASS OF HAZARD: A

Isolated area underneath. Operation out of normal
working hours.
Circuit preparation (compressor, gas cylinder, hoses, during normal activity instruction. Experienced workers.
etc.)
Falls from different levels Use of harnesses if necessary.
Material falls Limit the weight handled to no more than 25 Kg per

person.
Segregate/Barricaded area with only competent
personnel. Operation out of normal working hours.
PTW system in place and LOTO system applied if
needed.
Hazardous substances: Contact/Inhalation Use PPE as per MSDS instruction.
Throwing of Splinter/ Fragments Absolutely no one is permitted in the immediate area

until the objective pressure is achieved and maintained
Put in pressure
for 10 minutes.
High pressure/Explosion Slow increment of pressure. Control valve or switch

shall be prompt to act on high-pressure supply
equipment in order to stop the test as needed at the
lowest rated component in the high-pressure system.
Gas and Vapour (toxic and flammable) Fire extinguisher available if necessary.
Emergency facilities alerted.
Contractor/Vendor
2365 AAA PP 852 01 87/137


SATORP

Spills and Jet Proper accessibility of the joints to be examined. Only
trained inspector.
Check during pressurizing
Gas and Vapour (toxic and flammable)/Steam Use PPE as per MSDS instruction.
Explosion Emergency facilities alerted.

System shall be de-pressurized with care by a
competent person.
De-Pressuring (see Put in pressure) Gas and vapour If possible gas and water shall not be discharged
directly on the site, but only in dedicated area (pits,
ponds).
Dismantling of the circuit (see Circuit Preparation)
Spills that can reach natural resource; Suitable discharge point collected
Water Reuse as much as possible for further test
Contractor/Vendor
2365 AAA PP 852 01 88/137


SATORP
COMPANY AREA
JOB: GENERATORS AND ELECTRICAL TEST DATE OF ANALYSIS

General Hazards (Cut, Abrasion, Puncture, etc.) during Use of Specific PPE. Only authorized personnel.
normal activity Check fixed protections before starting of activity.
Machine/Tools contact with Rotating Parts
Electrical live parts/Equipment Electrostatic Check the hearted electrical components. Tagout and
Generators test Contact with Hot surfaces Lockout of all electrical components so that the
machine is used in safe condition through an
authorization. PTW system in place and LOTO
system if needed.
Hazardous substances: Contact Machines and Tools inspected and utilized as per
Fire and Flames/Explosion manufacture instructions.
The MCC Room or Competent person is the only
person authorized to energize electrical apparatus.
The area and or equipment shall be clear of
employees.
Specific hazards during the test Only authorized personnel/Use of Basic and Specific
Electrical test Machine/Tools contact with Moving and Rotating Parts PPE as per electrical works (insulating gloves,
coverall, boots, etc.).
Electrical live parts/Equipment Electrostatic Check the hearted electrical components. Tag-out
and Lock-out (LOTO) of all electrical components so
that the machine is used in safe condition through an
authorization. PTW system in place.
Contractor/Vendor
2365 AAA PP 852 01 89/137


SATORP

Contact with Hot surfaces Machines and Tools inspected and utilized as per
Fire and Flames/Explosion manufacture instructions.
Lack of communication The worker that will test the electric apparatus shall
guarantee other people through tool box meeting and
Electrical test (contd) safety tape (yellow/black), shall insulate it trough
barriers. Continuous communication between MCC
Room and operator has done through radio. The
control lock is not removed until such time the actual
test is performed.
Oil Spills that can reach natural resource; Spill kit ready
Typical noise from plant work and industrial activities; Check possible critical condition at site fence
Environmental aspects Engine noise;
Dangerous material Work as per MSDS
Fire - explosion Extinguisher ready
Contractor/Vendor
2365 AAA PP 852 01 90/137


SATORP
COMPANY AREA
JOB: UNCOUPLED MOTOR RUN IN DATE OF ANALYSIS
NUMBER H5 CLASS OF HAZARD: B

Instruct involved personnel what to do, how to monitor operation, how to safe stop the
activity if needed
Slips Trips Falls Remove all trip hazards
Preparation/
Inspect affected area to ensure it does not conflict with other activities.
Secure Area
Personnel Injury Place warning signs and fence off the motor run in test area with pre-commissioning
tape [black/yellow]
Keep non-essential persons clear. Restrict access to authorized personnel only.
Check Wiring Between Mcc Ensure motor and LCS are grounded.
(Motor Control Center) And Lcs Electrical Hazards
(Local Control Station) Only electrician allowed performing the task.
Ensure motor is uncoupled
Ensure motor fixed guards are correctly installed. Install temporary protection to prevent
contact with uncoupled rotating shaft.
Elecrical Hazards
Apply Lock out/ Tag out procedure both at motor control room and local control station to
Power Up Motor From Mcc Mechanical Hazards
avoid unwanted energization/deenergization.
Place special sign both on local control station and motor control room panel to warn
that motor run in test is in-progress
If high noise is expected, the high noise sign, and hearing protection must be used
Contractor/Vendor
2365 AAA PP 852 01 91/137


SATORP
Test Run Mechanical Hazard Do not leave unattended the motor running during the test.
Remove locks previously placed from MCC and LCS. Ensure that the correct lock and
tag are removed
Test Complete Elecrical Hazards
Power off motor both from LCS and MCC. Apply lock out procedure at MCC to avoid
unwanted energization
Ensure all yellow and black barricade tape are removed
Clean Up And Re-Instatement Electrical Hazard Job site to be restored to original
Clean up for next worker is safe from injury
Oil Spills that can reach natural Spill kit ready
resource; Check possible critical condition at site fence
Typical noise from plant work and
Environmental aspects industrial activities; Work as per MSDS
Engine noise; Extinguisher ready
Dangerous material
Fire - explosion
Contractor/Vendor
2365 AAA PP 852 01 92/137


SATORP
COMPANY AREA
JOB: RADIOGRAPHY DATE OF ANALYSIS

Lack of information All activities performed with use of radioactive materials
must be carried out by competent and trained workers.
Any radioactive Work shall be communicated and
Introduction to the site authorized on site.
Competent person shall be nominated as responsible for
Site Ionising Radiation activities. Activity normally
performed outside the normal work time.
Impact /Collision/Crash Radiation warning signs must be fitted to the vehicles
Transport (from outside into the site and to the carrying the sealed source.
specific activity) Ionising Radiations Only trained workers with suitable PPE during handling of
radioactive materials.
Ionising Radiations A record shall be maintained of radiation sources in
storage, logged in or out, by source and responsible
Storage competent person in charge.
Correct handling & storing radioactive within fenced area
periodically checked for leaks by suitable means.
Segregate/Barricades involved area with warning signs.
General Hazards (Cut, Abrasion, Puncture, etc.) Carry out a Risk Assessment before starting of activity.
during normal activity PTW system in use to perform the activity.
Specific hazards during the activity Use of generic PPE.
Radioactive contamination Personnel entering the barricaded area should wear a
Activity radiation monitoring badge and a self-reading dosimeter.
Electrical equipment All electric tools shall been grounded and operators shall
pay particular attention during activity.
Hazardous substances: Contact Care must be taken to reactivate the detection system or
other equipment when the work is completed.
Possible loss of control of radioactive material Safe work practices controlled storage place only
Environmental aspects authorised subcontractor - specialised company
Contractor/Vendor
2365 AAA PP 852 01 93/137


SATORP
COMPANY AREA
JOB: AIR BLOWING DATE OF ANALYSIS
NUMBER I - 1 CLASS OF HAZARD: A

Instruct involved personnel what to do, how to monitor operation, how to safe stop the activity if
needed
Remove all trip hazards
Slips Trips Falls Inspect affected area to ensure it does not conflict with other activities.
Preparation /
Place warning signs
Secure Area
Personnel Injuries Barricade area with pre-commissioning tape [black/yellow]
Air releasing points must be barriered for adequate distance such as the release air pressure is at a
safe level. Consider possible deflection of the blow.
Before opening pressurized line/vessel, ensure all pressure in line are safely bled off
Select correct tools for job
Disconnect/
Personnel Injury Mechanical lifting devices are to be used to prevent manual handling injuries
Reinstate Lines When manual handling is required, correct manual handling techniques is to be used
Install Spade/Blinds
Muscle Strains The use of two people or a team to lift heavy items should also be considered
Use proper scaffold or platform when working at height. A full body harness is to be worn at all
Equipment Damage times, with a lanyard attached securely to an anchor point.
Open/Close Manway
Positive isolate system under blowing from connected systems by means of valve or blind
Apply lock out / tag out procedure to each isolating valve
Contractor/Vendor
2365 AAA PP 852 01 94/137


SATORP
All temporary line/hose must be rated for the working pressure (compressor shut off).
Temporary air hoses should be run in such a manner that they do not create a hazard for other
Connection Of Temporary Air workers
Personnel Injury
Hose/Line All valves isolated while making connection
All connections to be checked for tightness and security so air, with correct hose clamps and safety
pins, cannot escape injuring personnel
The air compressor used to flush the lines is to be in a safe condition, fit for purpose and fitted with
all working safety devices.
All moving parts of the air compressor must be properly guarded. If electrical power is used, all
Personal Injury electrical connection and cable must be in good condition
Compressor Blowing System
Compressor have to been given an inspection to ensure it meets safety requirements
Equipment Malfunction
Vessels used to hold air under pressure must be protected by the installation of dedicated pressure
safety valves. The air pressurization of the vessel will never be over the normal operating pressure
of the system
Contractor/Vendor
2365 AAA PP 852 01 95/137


SATORP
Ensure that blow off points are barricaded with yellow and black pre-commissioning tape so
personnel are not near the escaping air or could be struck by debris.
Before air introducing each isolating valve connecting lines or branches within the system shall be
verified to be in the closed position by visually inspecting the valve stem or with the checking of the
presence of the blind.
Before pressurizing with air walk down through the system to check its proper alignment and
integrity.
During first air introducing, to verify the tight close of each isolation valve, an open bleeder or
existing opening downstream of the isolation valve shall be monitored until it has been assured as
positive shut off
Introducing Air To System For During system pressurization check again for its integrity.
Personnel Injury
Blowing And Cleaning Of Lines Air to be introduced slowly to allow for close inspection for leaks
Operation to be supervised by precommissioning engineer
Care is to be taken that waste from blowing off points does not impact on other activities.
Care to be taken no foreign materials can be expelled injuring personnel.
When needed, minimize disturbance to persons and to environment by using supporting devices for
low noise blowing
Request permission for air blowing at night due to high noise levels
To avoid panic coming from unexpected high blast sound, previously inform people working in the
area affected by noise
All temporary air supply to be removed to avoid someone turns on valve
Care is to be taken to ensure that the correct lock and tag are removed
BLOWING COMPLETE/ CLEAN All yellow and black barricade tape is to be removed at completion of the task
PERSONNEL INJURY
UP AND RE-INSTATEMENT Job site to be restored to original
The area is to be left clean and tidy with all rubbish and debris removed.
Noise Programnmed activities to minimise disturb
Waste Clean the area after discharge, contain debris.
Contractor/Vendor
2365 AAA PP 852 01 96/137


SATORP
COMPANY AREA
JOB: WATER FLUSHING DATE OF ANALYSIS

Instruct involved personnel what to do, how to monitor operations and how to safe stop flushing
activity if needed
Barricade area with pre-commissioning tape [black/yellow]
Slips Trips Falls Place warning signs
Preparation/
Secure Area
Personnel Injury Inspect affected area to ensure it does not conflict with other activities. Special attention to be
given for potential electrical hazards from flushing water.
Define suitable areas or adequate draining facilities to avoid flooding of working areas.
Protect electrified equipment near flushing water outlets to prevent water contact with electric
motors, instruments, electrical cable, power distribution boards, ecc.
Mechanical lifting devices are to be used to prevent manual handling injuries
Personnel Injury When manual handling is required, correct manual handling techniques is to be used
Remove Plates, Strainer, Ecc.
The use of two people or a team to lift heavy items should also be considered
Muscle Strains
Install/ Remove Valves / Use proper scaffold or platform when working at height. A full body harness is to be worn at all
Blinds As Required times, with a lanyard attached securely to an anchor point.
Equipment Damage
Positive isolate system under flushing from connected systems by means of valve or blind
Contractor/Vendor
2365 AAA PP 852 01 97/137


SATORP
Temporary flushing hoses shall be run in such a manner that they do not create a tripping hazard
Connection Of Temporary All temporary line/hose must be rated for the working pressure and free from leaks.
Personnel Injury All valves isolated while making connection
Water Supplys
All connections to be checked for tightness and security so water, with correct hose clamps and
safety pins, cannot escape injuring personnel
Before water introduction each valve isolating connecting lines or branches within the system
shall be verified to be in the closed position by visually inspecting the valve stem or with the
checking of the presence of the blind.
During first water introduction, to verify the tight close of each isolation valve, an open bleeder or
existing opening downstream of the isolation valve shall be monitored until it has been assured
as positive shut off
During water introduction walk down through the system to check its proper alignment and
Fluid Flushing / Introducing integrity (no major visual leaks)
Water To System For Flushing Personal Injury Water to be introduced slowly to allow for close inspection for leaks
And Cleaning Of Lines Operation to be supervised by precommissioning engineer
Care should be taken that water sprays do not enter electric switchboards or electric cables.
Care is to be taken that waste from flowing off points does not impact on other activities.
Care to be taken no foreign materials can be expelled injuring personnel
Continuous monitoring to ensure the water from this operation does not pose hazard to other
operation, especially electrical hazard
Care should be taken if a leak occurs near electric cables or distribution board.
All temporary water supply to be removed in case someone turns on valve
Job site to be restored to original
Remove barricade when complete
Flushing Complete / Clean Up Personnel Injury
All hoses and electric cables and temporary equipment are to be removed once the task has
been completed
Noise Programmed activities to minimize disturb
Environmental aspects Water discharged and consumption Collect water to pit or sewer system dispose or reuse properly
Waste Clean the area after discharge
Contractor/Vendor
2365 AAA PP 852 01 98/137


SATORP
COMPANY AREA
JOB: CHEMICAL CLEANING DATE OF ANALYSIS
NUMBER I -3 CLASS OF HAZARD: A

needed
Preparation /
Slips Trips Falls Place warning signs and fence off both the points where nitrogen is introduced in the system and
the nitrogen exhaust blow off area with pre-commissioning tape [black/yellow]
Secure Area
Personnel Injury Keep non-essential persons clear. Restrict access to authorized personnel only.
Inspect affected area to ensure it does not conflict with other activities. Special attention to be
given for potential electrical hazards from flushing water.
Protect electrified equipment near flushing water outlets to prevent water contact with electric
motors, instruments, electrical cable, power distribution boards, ecc.
PERSONNEL INJURY When manual handling is required, correct manual handling techniques is to be used
INSTALL / REMOVE SPADES /
BLINDS AS REQUIRED
MUSCLE STRAINS Use proper scaffold or platform when working at height. A full body harness is to be worn at all
OPEN/CLOSE MANWAY times, with a lanyard attached securely to an anchor point.
EQUIPMENT DAMAGE
Positive isolate system under flashing from connected systems by means of double valves and
bleed or valve plus blind
Contractor/Vendor
2365 AAA PP 852 01 99/137


SATORP
Any chemicals used for cleaning to be supplied with MSDS and all safety requirements adhered
to
Transport all cleaning agents, inhibitors and other chemicals in sealed containers, drums or tanks
Provide adequate arrangement for concentrated chemicals
Contact With Chemicals Arrange proper disposal of drum and any contaminated materials
Define suitable area where discharge the chemicals
Preparation For Cleaning Leak
Direct disposal to a sewer shall be done only after neutralization; arrange for safe disposal of
Personnel Injury cleaning agents via a neutralization unit or tank
Provide emergency shower for personnel to wash off splashed hazardous chemicals
Before cleaning, pressure test equipment to be cleaned and cleaning circuit
Instruct cleaning personnel to wear additional protective clothes (pvc parons, gloves, boots,
goggles and face shields when handling cleaning agents)
Temporary hoses shall be run in such a manner that they do not create a tripping hazard
Connection Of Temporary
Personnel Injury All temporary line/hose must be rated for the working pressure and free from leaks.
Supplys All valves isolated while making connection
All connections to be checked for tightness and security so fluid, with correct hose clamps and
During and/or before fluid introduction/pressurization, walk down through the system to check its
proper alignment and integrity (no major visual leaks)
During first water introduction, to verify the tight close of each isolation valve, an open bleeder or
Water to be introduced slowly to allow for close inspection for leaks
Vent equipment to prevent pressure build-up by stored gases. Gas elimination shall be done
Chemicals Introducing To System during water filling for water flushing operation. If the chemical cleaning is conducted in
Personal Injury
For Cleaning Of Lines heating/overheating condition, its necessary to evaluate how chemicals volatility varies with
temperature
Use gas detecting instruments to check for presence and concentration of released gases
Continuous monitoring to ensure the water from this operation does not pose hazard to other
operation, especially electrical hazard
Care should be taken if a leak occurs near electric cables or distribution board.
Contractor/Vendor
2365 AAA PP 852 01 100/137


SATORP
All temporary chemicals supply to be removed in case someone turns on valve

Cleaning Complete / Lock Out
Personnel Injury Remove barricade when complete
Tag Out / Clean Up
All hoses & electric cables & temporary equipment are to be removed once the task is completed
Streams to disharged Material handling as per MSDS Discharge streams to sewer or suitable point (vac. truck, etc.)
Spills Kit spills available job supervised at all time
Contractor/Vendor
2365 AAA PP 852 01 101/137


SATORP
COMPANY AREA
JOB: STEAM BLOWING DATE OF ANALYSIS

needed
Place warning signs and barricade entire blowing area with pre-commissioning tape
[black/yellow]
Slips Trips Falls
Preparation /
High Temperature Select vent at the highest position in order to avoid damages to the surrounding equipments and
Secure Area personnel.
Steam releasing points must be barriered for adequate distance in the direction of the blow.
Personnel Injury
Consider possible deflection of the blow.
Clearly identify steam traps with warning signs.
Foresee which and when steam traps will be opened to avoid damages to the surrounding
equipments and personnel.
Protect electrified equipment near steam blowing outlets to prevent steam or condensate contact
with electric motors, instruments, electrical cable, power distribution boards, ecc.
Contractor/Vendor
2365 AAA PP 852 01 102/137


SATORP
Disconnect/ Mechanical lifting devices are to be used to prevent manual handling injuries
Personnel Injury
Open/Close Manway
Positive isolate system under blowing from connected systems by means of double valves and
blind or valve plus blind.
All temporary line/hose must be rated for the working pressure (compressor shut off).
Temporary steam hoses should be run in such a manner that they do not create a hazard for
Connection Of Temporary Steam other workers
Personnel Injury
All connections to be checked for tightness and security so air, with correct hose clamps and
Contractor/Vendor
2365 AAA PP 852 01 103/137


SATORP
Ensure piping insulations as complete as possible before introducing steam

Before introducing steam each isolating valve connecting lines or branches within the system
Ensure that all lines which have disconnected to allow blowing through, are strongly secured for
personnel protection (whip effect)
Ensure that blow off points to be barricaded with yellow and black pre-commissioning tape so
personnel are not near the escaping steam.
Before introducing steam walk down through the system to check its proper alignment and
Personnel Injury integrity
Introducing Steam To System For During first steam introduction, to verify the tight close of each isolation valve, an open bleeder or
High Noise existing opening downstream of the isolation valve shall be monitored until it has been assured
Blowing And Cleaning Of Lines
High Temperature During warm up walk down trough the system to check for free thermal expansion and water
hammering
During system pressurization check again for its integrity (no major visible leaks)
Steam to be introduced slowly to allow for close inspection for leaks
When needed, minimize disturbance to persons and to environment by using supporting devices
for low noise blowing
Request permission for air blowing at night due to high noise levels
All temporary steam supply to be removed to avoid someone turns on valve
Blowing Complete/ Clean Up And
Personnel Injury All yellow and black barricade tape is to be removed at completion of the
Re-Instatement Job site to be restored to original
Noise Programmed activities to minimize disturb utilize noise silencer

Visual impact steam Inform about industrial activities
Contractor/Vendor
2365 AAA PP 852 01 104/137


SATORP
COMPANY AREA
JOB: DRYING WITH NITROGEN DATE OF ANALYSIS
NUMBER I -5 CLASS OF HAZARD: A

needed
Slips Trips Falls
Preparation/ Inspect affected area to ensure it does not conflict with other activities.
Secure Area Place warning signs and fence off both the points where nitrogen is introduced in the system and
Personnel Injury
Clearly identify equipments and lines involved in nitrogen drying.
Personnel Injury
Open/Close Manway
Positive isolate system under drying from connected systems by means of double valves and
Contractor/Vendor
2365 AAA PP 852 01 105/137


SATORP
All temporary line/hose must be rated for the working pressure.

Temporary nitrogen hoses should be run in such a manner that they do not create a hazard for
Connection Of Temporary other workers
Personnel Injury
Nitrogen Hose/Line All valves isolated while making connection
All connections to be checked for tightness and security so nitrogen, with correct hose clamps
and safety pins, cannot escape injuring personnel
Check the content of the gas cylinder
Check the gas cylinder for any damaged. Cylinders have been given an inspection to ensure it
meets safety requirements
Personal Injury The gas cylinder used to purge/dry the lines is to be in a safe condition, fit for purpose and fitted
Gas Cilynder /
with all working safety devices.
Purging System (If Any)
Equipment Malfunction Move gas cylinder with proper hand trucks and transport the gas cylinders with proper truck with
lifting devices
Maintain gas cylinders always upright, secured with a chain or cable, in a safe well ventilated
area and checked periodically for any leaks
Before introducing nitrogen ensure that nitrogen blow off points may not provoke low oxygen
concentration with risk for human health (e.g. Low points, confined spaces, etc. Are avoided)
Before nitrogen introduction each isolating valve connecting lines or branches within the system
Ensure that blow off points are barricaded with yellow and black pre-commissioning tape
Before introducing nitrogen walk down through the system to check its proper alignment and
Introducing Nitrogen To System integrity.
Personnel Injury
For Purging / Drying Lines
During nitrogen introduction, to verify the tight close of each isolation valve, an open bleeder or
During drying check again for its integrity.
Nitrogen to be introduced slowly to allow for close inspection for leaks
Contractor/Vendor
2365 AAA PP 852 01 106/137


SATORP
All temporary nitrogen supply to be removed to avoid someone turns on valve

Systems under nitrogen pressure shall be identified with proper indication marks
Purging / Drying Complete /Clean
Up And Re-Instatement
Personnel Injury Job site to be restored to original
All yellow and black barricade tape is to be removed at completion of the
All rubbish and debris is to be removed
N2
Environmental aspects Proper handling as per MSDS
Fuggitive emission
Contractor/Vendor
2365 AAA PP 852 01 107/137


SATORP
COMPANY AREA
JOB: DRYING WITH AIR DATE OF ANALYSIS

needed
Slips Trips Falls
Preparation / Inspect affected area to ensure it does not conflict with other activities.
Secure Area Place warning signs and fence off both the points where air is introduced in the system and the
Personnel Injury
air exhaust blow off area with pre-commissioning tape [black/yellow]
Clearly identify equipments and lines involved in drying operations.
Disconnect/ Personnel Injury Mechanical lifting devices are to be used to prevent manual handling injuries
Reinstate Lines
When manual handling is required, correct manual handling techniques is to be used
Muscle Strains
Install Spade/Blinds The use of two people or a team to lift heavy items should also be considered
Equipment Damage Use proper scaffold or platform when working at height. A full body harness is to be worn at all
Open/Close Manway times, with a lanyard attached securely to an anchor point.
Positive isolate system under drying from connected systems by means of valve or blind
Contractor/Vendor
2365 AAA PP 852 01 108/137


SATORP

Personnel Injury
Before air introduction each isolating valve connecting lines or branches within the system shall
be verified to be in the closed position by visually inspecting the valve stem or with the checking
of the presence of the blind.
Before introducing air walk down through the system to check its proper alignment and integrity.
Introducing Air To System For
Personnel Injury During air introduction, to verify the tight close of each isolation valve, an open bleeder or existing
Purging / Drying Lines opening downstream of the isolation valve shall be monitored until it has been assured as
positive shut off
Air to be introduced slowly to allow for close inspection for leaks
Purging / Drying Complete /Clean
Personnel Injury Job site to be restored to original
Up And Re-Instatement All yellow and black barricade tape is to be removed at completion of the
Environmental aspects - Use of energy Minimize energy consumption / waste of energy

Contractor/Vendor
2365 AAA PP 852 01 109/137


SATORP
COMPANY AREA
JOB: NITROGEN PURGING DATE OF ANALYSIS

needed
Slips Trips Falls
Secure Area Place warning signs and fence off both the points where nitrogen is introduced in the system and
Personnel Injury
Clearly identify equipments and lines involved in nitrogen purging.
Reinstate Lines
Install Spade/Blinds Use proper scaffold or platform when working at height. A full body harness is to be worn at all
Open/Close Manway
Positive isolate system under purging from connected systems by means of double valves and
Contractor/Vendor
2365 AAA PP 852 01 110/137


SATORP

Personnel Injury
All connections to be checked for tightness and security so nitrogen, with correct hose clamps
and safety pins, cannot escape injuring personnel
Gas Cylinder / Purging System (If
Any) with all working safety devices.
lifting devices
Before introducing nitrogen ensure that nitrogen blow off points may not provoke low oxygen
concentration with risk for human health (e.g. Low points, confined spaces, etc. Are avoided)
Introducing Nitrogen To System integrity.
Personnel Injury
For Purging / Drying Lines
During first nitrogen introduction, to verify the tight close of each isolation valve, an open bleeder
or existing opening downstream of the isolation valve shall be monitored until it has been assured
Nitrogen to be introduced slowly to allow for close inspection for leaks
Contractor/Vendor
2365 AAA PP 852 01 111/137


SATORP
Before declaring purging completion ensure that O2 measurement levels is carried out properly
and that stream that is monitored represents actual content of the system. To be sure lab
analysis of samples may be needed.
Purging / Drying Complete /Clean Care is to be taken to ensure that the correct lock and tag are removed
Personnel Injury Systems under nitrogen pressure shall be identified with proper indication marks
All yellow and black barricade tape is to be removed at completion of the
N2
Fuggitive emission
Contractor/Vendor
2365 AAA PP 852 01 112/137


SATORP
COMPANY AREA
JOB: TIGHTNESS TEST WITH NITROGEN DATE OF ANALYSIS
NUMBER I-8 CLASS OF HAZARD: A

needed
Preparation /
Slips Trips Falls Inspect affected area to ensure it does not conflict with other activities.
Secure Area Place warning signs and fence off the points where nitrogen is introduced in the system with pre-
Personnel Injury commissioning tape [black/yellow]
Clearly mark and put warning signs on all equipments and lines involved in nitrogen tightness
test.
Disconnect/ When manual handling is required, correct manual handling techniques is to be used
Personnel Injury
Reinstate Lines
Muscle Strains Use proper scaffold or platform when working at height. A full body harness is to be worn at all
times, with a lanyard attached securely to an anchor point.
Equipment Damage
Open/Close Manway Positive isolate system under drying from connected systems by means of double valves and
Contractor/Vendor
2365 AAA PP 852 01 113/137


SATORP

Personnel Injury
Gas Cilynder / Purging System (If
Any) with all working safety devices.
lifting devices
integrity.
Pressurise Personnel Injury
During tightness test check again for its integrity.
Ensure that nitrogen blow off points may not provoke low oxygen concentration with risk for
human health (e.g. Low points, confined spaces, etc. Are avoided)
Depressurise. Personnel Injury Place warning signs and fence off the points where air blow off with pre-commissioning tape
[black/yellow]
Ensure personnel are not in the direction of blowing air.
Contractor/Vendor
2365 AAA PP 852 01 114/137


SATORP
Ensure the line is completely depressurized before disconnecting the line.

Use proper tool for the job
Repair (Retightening Of Flanges,
Gasket Replaced)
Ensure all connections are properly tightened before re-pressurization.
Re-Pressurise Personnel Injury checking of the presence of the blind.
Thightness Test Complete/ Clean
Personnel Injury Systems under nitrogen pressure shall be identified with proper indication marks
Up And Re-Instatement All yellow and black barricade tape is to be removed at completion of the
N2
Fuggitive emission
Contractor/Vendor
2365 AAA PP 852 01 115/137


SATORP
COMPANY AREA
JOB: TIGHTNESS TEST WITH AIR DATE OF ANALYSIS

needed
Slips Trips Falls
Secure Area
Personeel Injury Place warning signs and fence off the points where air is introduced in the system with pre-
commissioning tape [black/yellow]
Clearly identify equipments and lines involved in tightness test.
Reinstate Lines
Install Spade/Blinds Use proper scaffold or platform when working at height. A full body harness is to be worn at all
Open/Close Manway
Positive isolate system under tightness test from connected systems by means of valve or blind.
Contractor/Vendor
2365 AAA PP 852 01 116/137


SATORP

Personnel Injury
Before air introducing each isolating valve connecting lines or branches within the system shall
be verified to be in the closed position by visually inspecting the valve stem or with the checking
of the presence of the blind.
Pressurise Personnel Injury
Before pressurizing with air walk down through the system to check its proper alignment and
integrity.
During tightness test check again for its integrity.
Place warning signs and fence off the points where air blow off with pre-commissioning tape
Depressurise. Personnel Injury [black/yellow]
Ensure personnel are not in the direction of blowing air.
Ensure the line is completely depressurised before disconnecting the line.
Use proper tool for the job
Repair (Retightening Of Flanges,
Gasket Replaced)
Re-Pressurise Personnel Injury Ensure all connections are properly tightened before re-pressurization.

Thightness Test Complete/ Clean
Personnel Injury All yellow and black barricade tape is to be removed at completion of the
Contractor/Vendor
2365 AAA PP 852 01 117/137


SATORP
COMPANY AREA
JOB: INSTRUMENT LOOP CHECK OF. DATE OF ANALYSIS
NUMBER I-10 CLASS OF HAZARD: B

Instruct people involved in test.
Instruct what to do, how to monitor operation, how to stop the test if needed
If needed to avoid conflict with other activities, place warning signs and fence the
SLIPS TRIPS FALLS involved area with strips of a color (black/yellow) distinguishable from those used for
PREPARATION/
SECURE AREA construction activities (red/white).
PERSONNEL INJURY Respect restricted areas already set at site.
Contractor/Vendor
2365 AAA PP 852 01 118/137


SATORP
Precautions to be followed depend on kind of instrument to be checked, on sensors

location and on possible hazardous substances involved. Hereinafter typical possible
precautions are suggested.
Whenever required, ensure that Confined Space Entry Permit procedure is strictly
followed.
Ensure that Permit to Work prescriptions are strictly followed, if any.
In case of working at elevated position, aware employees on hazards related to possible
Hazards depend on kind of
presence of incomplete walkway, platform, ladder or handrail.
Step depend on kind of instrument to be checked, on
instrument to be checked sensors location and on possible Maximum use of primary fall protection systems such as scaffolds, sky lifts, etc. shall be
hazardous substances involved. done to avoid more hazardous situation.
Employees shall wear a personal fall arrest device and shall be securely fastened to an
anchor point when working at height greater than 1.8 m above the ground or working
level.
Use suitable temporary flexible hoses and connection for high pressure air. Ensure all
instrument air tubing are properly tightened before pressuring up.
Material Safety Data Sheet (MSDS) of hazardous substances used for instrument test
(g.e reference gas samples used for gas detectors test or process fluids used for level
instrument test) will be provided and specific precautions followed.
Contractor/Vendor
2365 AAA PP 852 01 119/137


SATORP
COMPANY AREA
JOB: CATALYST LOADING DATE OF ANALYSIS
The present JHA shall be tailored in agreement with the specific hazards of the catalyst and the specific method of loading.

Slips Trips Falls Remove all trip hazards
Preparation/
Secure Area Inspect affected area to ensure it does not conflict with other activities.
Personnel Injury
Select a suitable area for the storage of the materials taking in consideration MSDS requirements,
eventually ongoing conflicting activities, prevention of spillages, climate conditions ( if necessary
avoid water run-off during rainfalls, if necessary avoid dust dispersion by wind, etc),
Material containers shall be stacked in pile of no more than two levels.
Traffic
Materials storage shall not compromize the acccessibility to fire fighiting equipments or emergency
evacuation routes.
Exposure to hazardous materials
Material mobilization and Barricade the storage area with black and yellow tapes.
storage Place warning signs to inform all the personnel about material hazards and required precautions.
Chemical spillages
Restrict the access to only authorized persons.
Overlap with conflicting activities Ensure proper and sufficient fire fighting equipments are in place.
Ensure safety shower is available whenever required by MSDS.
Loading/unloading materials from the trucks undertaken only by competent crane or forklift operators.
Provide a flagman for each vehicle (truck, forklift) during reversing manoeuvre.
Contractor/Vendor
2365 AAA PP 852 01 120/137


SATORP
Respect MSDS requirement for catalyst handling.

Wear suitable PPE to avoid exposure to the catalyst. Enforce respiratory protection whenever
required.
Ensure proper and sufficient fire fighting equipment are in place
Ensure safety shower is available whenever required by MSDS.
In case of dusty catalyst, protect the loading area from wind action
Ensure proper access to the hopper and enough space availability for the workers performing the
loading.
Use proper scaffold or platform when working at height. A full body harness is to be worn at all times,
Exposure to hazardous materials with a lanyard attached securely to an anchor point.
Scaffold platform shall be green tagged by competent scaffold inspector prior to be used.
Falling from elevation Mechanical lifting devices are to be used to prevent manual handling injuries
Hopper loading and lifting
When manual handling is required, correct manual handling techniques is to be used
Falling objects
The use of two people or a team to lift heavy items should also be considered.
Inspect catalyst container is free of damages and in good conditions prior lifting it. Catalyst containers
and/or hopper shall be rigged and lifted strictly following vendor instructions.
Qualified rigger and supervisor to be present during the lift
Crane operator licensed to operate the specific model of crane
Safety precautions for lifting activities strictly implemented (crane properly set up, outrigger fully
extended, safe working load respected, use of softeners, use of tag line)
Barricade the lifting area. Clear personnel from the lifting area.
Avoid lifting over live line or equipment.
Stop lifting when weather conditions are not suitable
Loading procedure is agreed and issue to relevant parties as a reference document.
Be aware of the conditions of the vessel to work on. Proper Permit to work obtained before starting of
the work, whenever required
Complementary certification regarding the reactor to be laoded (blind list and/or isolation points)
Vessel Loading Buried hazard Instruct involved personnel what to do, how to monitor operations and how to safe stop the activity if
needed
Tool box talk regarding the JHA to be delivered by supervisor to all the involved personnel
Ensure no workers inside the vessel during loading phase.
In case anybody is foreseen to stay inside the vessel during the catalyst loading, specific precautions
Contractor/Vendor
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SATORP
shall be taken to avoid exposure to hazardous substances and buring hazard. A rescue plan shall be
prepared and all the necessary rescue equipment shall be in place.
Obtain the confined space entry permit.
Strict compliance to the PTW procedure and requirements.
Fully complied with confined space entry procedure.
Confined space isolated from any possible source of energy. LOTO procedure fully applied.
The confined space shall be ventilated thoroughly. Wait for dust deposition, if any.
Provide proper means of ventilation. Ventilation shall be designed in order to do not increase the
amount of hazardous substances dispersed in air (g.e. air flow shall be from top to bottom in case of
dusty catalyst)
Full time trained entry attendant/standby man with proper means of communication to call emergency
team if needed.
Maintain communication between entrant and standby man.
Only properly trained personnel allowed to enter inside the confined space.
Exposure to hazardous substances Unauthorized entry must be prevented by the man watching
Vessel Entry Conduct Toolbox meeting, review the Job hazard analysis.
Falling hazard Ensure personnel clearly understand about the specific work activities, chemical hazards inside the
confined space, emergency means of communication, assembly point areas and safety requirements
(PPE).
Respect MSDS requirement for catalyst handling.
Wear suitable PPE to avoid exposure to the catalyst. Enforce respiratory protection whenever
required.
Wear full body harness.
Provide a safe entrance and egrees to/from the vessel. Egrees shall be kept free all the time.
Evaluate the possibility to use tripod and life line to support the person entering in the vessel in order
to control any residual falling hazard.
Evaluate the possibility of job rotation in case of uncomfortable, heavy conditions.
Rescue plan in place and rescue equipment available.
In case of emergency inside the confined space entry attendant shall immediately call the emergency
rescue team and wait for assistance. Never Entry inside the confined space.
Contractor/Vendor
2365 AAA PP 852 01 122/137


SATORP
Reinstatement / Clean Up Personnel Injury
Contractor/Vendor
2365 AAA PP 852 01 123/137


SATORP
COMPANY AREA
JOB: OIL FLUSHING DATE OF ANALYSIS
NUMBER I - 12 CLASS OF HAZARD: B

Proper Permit to work obtained before starting of the work.
Complementary certification regarding the pipe circuit to be flushed (blind list and/or isolation points)
Instruct involved personnel what to do, how to monitor operations and how to safe stop flushing
activity if needed
Slips Trips Falls Housekeeping: keep work area clean
Preparation/
Secure Area Remove all trip hazards
Personnel Injury
Remove combustible material in the area taking particular care to remove material in contact with
pipes involved in oil flushing operation
Remove Plates, Strainer, Ecc.
Muscle Strains Use proper scaffold or platform when working at height. A full body harness is to be worn at all
Install/ Remove Valves /
Blinds As Required times, with a lanyard attached securely to an anchor point.
Equipment Damage Positive isolate system under flushing from connected systems by means of double block and bleed
or blind
Contractor/Vendor
2365 AAA PP 852 01 124/137


SATORP
Temporary flushing hoses shall be run in such a manner that they do not create a tripping hazard
Temporary hoses to be laid out without kinks. Minimize bends and turns.
All temporary line/hose must be rated for the working pressure, the fluid temperature, the chemical
Connection Of Temporary characteristic and free from leaks.
Personnel Injury
hoses All valves isolated while making connection
All temporary lines/ hoses to be properly rigged up and bolted.
All temporary connections to be checked for tightness and secure with correct hose clamps, safety
pins and whip checks.
Barricade area with pre-commissioning tape [black/yellow]. Place warning signs. Restrict access to
authorized personnel only. If oil to be filled is dislocated outside of the restricted area proper
identification/segregation of the oil barrels shall be made.
Fire No hot work can proceed within and over the barricaded area.
Tank Oil Filling/draining Suitable fire extinguishers should be in place.
Exposure to hazardous
A trained fire watcher shall be present at all time.
substances
Ensure Oil Material Safety Data Sheet is available and involved worker are made aware of relative
hazards and precautions required.
Ensure MSDS safety requirements are adhered to.
Contractor/Vendor
2365 AAA PP 852 01 125/137


SATORP
Intent of energize the equipment has been communicated in advance to all employees that could
be potentially affected.
Suitable fire extinguishers in place.
A trained fire watcher in place.
Calibrated pressure safety valves installed to protect the circuit.
Prior introducing the oil, verify the system is positive isolated from connected systems by visually
inspecting the valve stem of the isolation valves or by checking the presence of the blind.
Barricade involved area with pre-commissioning tape [black/yellow].Place warning signs regarding
both the activitiy and hazards due to hot pipes. Restrict the access to only authorized personnel.
Only works authorized with a proper PTW can proceed inside the restricted area.
During first oil introduction open higher vents to fully fill the circuit with oil and avoid residual air
pockets permain in it. Provide means of containing or diverting oil to a suitable container (hose or
other means) to avoid oil spillages.
Oil Flushing Personal Injury
During first oil introduction, the tight closure of each isolation valve shall be verified. Downstream
isolation valve, an open bleeder or equivalent opening shall be available in order to assure that
isolation valve is not passing. Proper monitoring is required until the isolation valve is proven as a
positive isolation.
During oil introduction walk down through the system to check its proper alignment and integrity (no
major visual leaks). In case of oil spillage stop immediately oil circulation and completely clean off.
Oil to be introduced slowly to allow for close inspection for leaks
No other works shall be authorized in the restricted area up to the time the circuit has been tested at
the maximum working pressure and no leaks occurrs.
Up to the time the circuit has been tested at the maximum working pressure, one instructed operator
shall stay at the pump control panel to promptly deenergize the pump in case of leaks.
Proper use of PPE according to the maximum temperature of the oil during the operation is required.
Operation to be supervised by precommissioning engineer.
Flushing Complete / Clean Up Personnel Injury
Contractor/Vendor
2365 AAA PP 852 01 126/137


SATORP
Transport the chemical in sealed containers

Utmost care should be taken during oil filling /draining so as to prevent oil spillage
Avoid overfilling of the barrels during draining activity. Do not leave unattended the oil draining
activity.
Environmental aspects Oil spillages Provide a spill containment deck under the barrel during filling/draining operation
In case of oil spillage, follow procedure detailed on relevant MSDS
Ensure spill control materials are available in the vicinity of the working area.
Used oil to be drained in empty drums and drums to be dispose in agreement with local regulations
and MSDS procedure.
Contractor/Vendor
2365 AAA PP 852 01 127/137


SATORP
COMPANY AREA
JOB: PUMP COLD ALIGNEMENT DATE OF ANALYSIS

Permit to work obtained before starting of the work.
Complementary certification for the Pumps to be aligned (when required) obtained before starting
the work
Precautions identified in the permit to work are in place.
needed.
Remove all trip hazards close and around the pump skid.
SLIPS TRIPS FALLS Inspect affected area to ensure it does not conflict with other activities. Before removal of those
PREPARATION/ possible conflicts no task will be performed.
SECURE AREA Place warning signs (as required) and restrict the involved area with pre-
PERSONNEL INJURY commissioning/commissioning tape
Restrict access to authorized personnel only.
Lock Out / Tag Out process must be duly and strictly applied to the involved electrical motor before
starting the activity.
MS related to pump final alignment must be strictly followed.
Visual check of machine and of all components connected to ensure all the elements are properly
installed (Pipe support, spring hangers, piping, auxiliary piping, electrical connection and so on)
Ensure source of energy is present in the line before starting the activity.
Contractor/Vendor
2365 AAA PP 852 01 128/137


SATORP
Be aware of the conditions of the lines to work on: if required, in order to prevent cross-work
conditions, proceed with the isolation of the portion of the suction and discharge lines connected to
PREPARATION/SECURE the pump and involved into the pipe strain and final alignment activities according to the Lock Out /
ENERGIZED SYSTEMS Tag Out procedure.
AREA
Verify that surrounding activities do not pose hazards for personnel working on Pump Cold
Alignment.
Only experienced and trained workers for the task.

Be aware of all possible sharp edges.
PINCH POINT
Proper handling and use of the torque wrench.
PIPES STRAIN AND PUMP CUT/ABRASION DUE TO
FINAL ALIGNEMENT SHARP EDGES Use of proper PPE.
Keep attention on your fingers during flanges tightening, the installation of permanent gasket in
STRAIN PAIN
suction and discharge flange, of coupling element and of the possible shims to get alignment.
If activity requires body awkward position, ensure proper rotation of involved workers.
Ensure pre-commissioning tape used to barricade and Warning signs are removed as soon as the
CLEAN UP SLIP/TRIP/FALL activity is completed.
Leave the job site in safe condition, perform housekeeping if required.
Contractor/Vendor
2365 AAA PP 852 01 129/137


SATORP
COMPANY AREA
JOB: BOLT TORQUING DATE OF ANALYSIS

Be aware of the conditions of the lines to work on.
Verify flange location with documentation
Permit to work shall be obtained before starting of the work, whenever required.
Ensure not conflicting activities are carried out/being carried out.
Keep non-essential person clear from the workplace
Instruct people involved in the activity
Periodical review of safe work practice with the crew
SLIPS TRIPS FALLS Instruct what to do, how to monitor and how to safely stop the operation
PREPARATION/
Keep work area clean
SECURE AREA
PERSONNEL INJURY Remove all trip hazards around the area where the work is going to be performed
Wear correct PPE at all time.
Ensure availability of enough space to perform the task, eventually requiring removal by competent
person of construction materials (such as scaffolds, pipe supports, etc...) obstructing the access to
the flange.
In case portion of insulation need to be removed, ask for the assistance of competent person. Avoid
breath insulation materials; use dust mask. Insulation cladding could be very sharp; wear safety
gloves.
Inspect tools before and after each use. Confirm hose rating and ensure that electrical power cord
feeding the torquing machine is in good conditions.
Contractor/Vendor
2365 AAA PP 852 01 130/137


SATORP
Ensure proper access to the flange to be torqued is available. If not, require suitable mean to
access the location such as scaffolding. Do not overreach when operating this tool.
INJURY (SLIPS, TRIPS, STRAIN, Use a cart to mobilize tools to location, use buddy system for lifting (if required). If scaffold shall be
MOBILIZE TOOLS TO WORK SPRAIN). used, check inspection tag before using it.
LOCATION WORK STATION NOT SUITABLE,
Use proper tool for the job.
PINCH POINTS.
TOOLS FALLING DOWN Use proper PPE.
Use proper technique when using hand tools to lift material.
Barricade lifting area
OIL LEAK DUE TO Bleed off water before starting machine.

HOOK UP HIGH PRESSURE FAILURE/BREAK OF HOSES. Complete service test on the equipment to check for leaks and to verify if equipment is properly
HOSES, POWER HEAD AND PNEUMATIC ENERGY LOSS working.
POWER SOURCE AS WELL AIR PRESSURE DUE TO WATER Only competent and skilled workers have to be used for torquing activity.
IN THE AIR LINE Use whip checks at all connections.
Contractor/Vendor
2365 AAA PP 852 01 131/137


SATORP
Ensure wrench head properly fit the bolt to be torqued. The bolt shall be completely inserted in the
wrench head.
Ensure the crew members (at least the one activating the torquing machine and the one placing and
keeping the hydraulic torque wrench in the proper position) are able to understand each other and
speak the same language.
Proper and unambiguous verbal communication system shall be established and communicated to
ALL crew members involved in torquing activity. In particular make sure that communication
procedure has been fully understood by the worker of the crew activating the torquing machine and
the one placing and keeping the hydraulic torque wrench in the proper position.
PERSONAL INJURY Co-worker handling the torque wrench shall be the only one giving the green light to start the
PINCH POINT machine to the other involved worker
APPLY TORQUE
SLIP OF WRENCH Keep hands, loose clothing and long hair away from the reaction arm and working area during
MISCOMMUNICATION operation. Do not attempt to support the tool with your hands during operation.
This tool will exert a strong reaction force. The Torque Reaction Arm must be positioned against a
positive stop. Do not use the Arm as a dead handle. Take all precautions to make certain the
operators hand cannot be pinched between the Arm and a solid object.
Maintain as much as possible same crew members working together (at least the one activating the
torquing machine and the one placing and keeping the torquing wrench in the proper position)
Ensure proper rotation of people working in placing, moving and sustaining the torquing wrench.
Use of pneumatic driven torque machine shall be preferred inside hazardous area to avoid
unnecessary sparks.
PINCH POINTS Use proper PPE.
REMOVAL OF TORQUING CUT HAZARDS Ensure the equipment has been stopped by the Co-worker.
EQUIPMENT CLEAN UP HAND INJURIES HAZARDS
SLIP/TRIP/FALL Leave the job site in safe condition, perform housekeeping if required.
Contractor/Vendor
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COMPANY AREA
JOB: HI-POT TEST ON MEDIUM VOLTAGE CABLES DATE OF ANALYSIS
Dedicated JHA shall be prepared for Hi-Pot test on HIGH voltage cables

Review Manufacturers information about the equipment being tested, for maximum test
voltage recommendations and time limitations.
Instruct people involved in test and ensure adequate supervision for those people that
are not considered fully competent.
SLIPS TRIPS FALLS Instruct what to do, how to monitor operation, how to stop the test if needed.
PREPARATION/
SECURE AREA Inspect affected area to ensure it does not conflict with other activities.
Housekeeping: keep work area clean.
Remove all trip hazards.
Appropriate PPE to be worn at all times (during all the steps of the job).
Permit to work obtained before starting of the work. Require hot work type permit if the
test needs to be performed in hazardous area.
Ensure cable terminations are completed and the cable is disconnected from connection
points on both sides before starting the test.
HYPO/MEGGER TEST ELECTROCUTION
Barricade with black and yellow tapes a least 3.5 meters around both ends of the cable
to be tested and any other accessible point (g.e. trench not refilled, accessible cable
trays). Place warning signs "DANGER HIGH VOLTAGE TEST". Restrict the access to
authorized personnel only.
Ensure cable trench refilling has been completed as much as possible before to start the
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test.
Ensure that the test instrumentation is of safe design and that it has been properly
maintained.
Ensure both ends of the tested cable are witnessed prior testing.
Do not approach to electrical panels with exposed live parts. Isolate the exposed parts
from the energy source.
Provide proper means of communication (i.e. radio) between the operators at the two
terminations of the cable to be tested. Mean of communication shall be available for the
entire duration of the test.
Only competent electrician authorized to connect tester clamps to the cable and carry
out the test.
Work in pair.
Only one person in charge to connect the tester clamps and switch on the tester.
The second person shall be trained on what to do in case of electric shock emergency
(rescue and first aid).
Verify the correct identification of the cable to be tested by applying a very low voltage
signal to the cable (i.e. connecting battery supplied thelepone receivers to both the cable
termination and trying to communicate).
Ground all circuit conductors not under test with all cable shields including nearby
equipment.
Electricians performing the test shall stay at least 1 m far away from exposed parts (i.e
connection points) during the test. Tester shall be positioned at least 1 m far away from
the exposed parties.
Tester shall be properly maintained and color coded.
At the end of the test, maintain solid grounds after the test on the cable for at least 4
times the duration of the test. On exceptionally long cable lengths, it may be necessary
to increase the grounding time. After that, ensure tested cable is fully discharged to
ground before leaving.
Permit to work shall be closed after completion of the test.
All yellow and black barricade tape is to be removed at completion of the task
RE-INSTATEMENT PERSONNEL INJURY
Job site to be restored to original status
Contractor/Vendor
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COMPANY AREA
JOB: MEGGER TEST DATE OF ANALYSIS

Review Manufacturers information about the equipment being tested, for maximum test
voltage recommendations and time limitations.
Instruct people involved in test and ensure adequate supervision for those people that
are not considered fully competent.
SLIPS TRIPS FALLS Instruct what to do, how to monitor operation, how to stop the test if needed.
PREPARATION/
SECURE AREA Inspect affected area to ensure it does not conflict with other activities.
Housekeeping: keep work area clean.
Remove all trip hazards.
Appropriate PPE to be worn at all times (during all the steps of the job).
Permit to work obtained before starting of the work. Require hot work type permit if the
test needs to be performed in hazardous area.
Ensure cable terminations are completed and the cable is disconnected from connection
points on both sides before starting the test.
Barricade with black and yellow tapes a least 3 meters around both ends of the cable to
be tested. Place warning signs "DANGER HIGH VOLTAGE TEST". Restrict the
HYPO/MEGGER TEST ELECTROCUTION
access to authorized personnel only.
Ensure that the test instrumentation is of safe design and that it has been properly
maintained.
Ensure both ends of the tested cable are witnessed prior testing.
Do not approach to electrical panels with exposed live parts. Isolate the exposed parts
from the energy source.
Provide proper means of communication (i.e. radio) between the operators at the two
Contractor/Vendor
2365 AAA PP 852 01 135/137


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terminations of the cable to be tested. Mean of communication shall be available for the
entire duration of the test.
Only competent electrician authorized to connect tester clamps to the cable and carry
out the test.
Work in pair.
Only one person in charge to connect the tester clamps and switch on the tester.
The second person shall be trained on what to do in case of electric shock emergency
(rescue and first aid).
Verify the correct identification of the cable to be tested by applying a very low voltage
signal to the cable (g.e. connecting battery supplied thelepone receivers to both the
cable termination and trying to communicate).
Ground all circuit conductors not under test with all cable shields including nearby
equipment.
Electricians performing the test shall stay at least 0.7 m far away from exposed parts (i.e
connection points) during the test. Tester shall be positioned at least 0.7 m far away
from the exposed parties.
In case the test reveal any cable insulation damage, immediately stop the test and
discharge the cable to the ground.
Tester shall be properly maintained and color coded.
At the end of the test, maintain solid grounds after the test on the cable for at least 4
times the duration of the test. On exceptionally long cable lengths, it may be necessary
to increase the grounding time. After that, ensure tested cable is fully discharged to
ground before leaving.
Permit to work shall be closed after completion of the test.
All yellow and black barricade tape is to be removed at completion of the task
RE-INSTATEMENT PERSONNEL INJURY
Job site to be restored to original status
Contractor/Vendor
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COMPANY AREA
JOB: ELECTRICAL HEAT TRACING FUNCTIONAL TEST DATE OF ANALYSIS
Permit to work obtained before starting of the work

Intent of energize the equipment shall be communicated in advance to all employees that
could be potentially affected.
needed.
Remove all trip hazards at EHT Distribution Panel.
Ensure that piping and equipment provided with electrical heat tracing shall be supplied of final
or, at least, temporary insulation in order to avoid uncovered hot and energized parts.
Evaluate, In any case, the possibility to perform the activity when number of personnel at site is
limited (for instance during night shift).
SLIPS TRIPS FALLS Inspect affected area to ensure it does not conflict with other activities. Possible conflicts shall
PREPARATION/
SECURE AREA be removed before starting the activity. No activities shall be performed on pipes/equipment
PERSONNEL INJURY
involved in EHT energization.
Place warning signs and fence off EHT System Components with tape [black/yellow]
Whenever required, LOTO process must be duly applied.
Before starting the energization a walk down of the system is required to verify that circuit feed
power point and main junction boxes are properly barricaded and tagged.
Before starting the energization, confirm that the main circuit breaker on the switchgear in SS,
the main circuit breaker upstream the EHT distribution panel and the circuit breakers upstream
each EHT circuit are locked in Open position.
Each EHT circuit shall be energized only for the time necessary to perform the test. As soon as
the test has been concluded or temporarily suspended, the relative circuit breaker shall be
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locked back in open position.

Proper Fire extinguishers shall be placed close to the EHT distribution panels to be energized.
Fire extinguisher shall be placed inside SS if not done yet.
Only electricians allowed performing the task.

Check wiring between MCC EHT drawers and EHT distribution panels in order to verify correct
PREPARATION/
SECURE AREA
ELECTRICAL HAZARDS tagging and identification of the circuits.
Place warning signs both on EHT Distribution Panel and MCC EHT drawer to warn that EHT
energization/functional test is in-progress.
Proper fire retardant PPE inside SS and EHT Buildings.

A request for energization of main SS switchgear may be required
FUNCTIONAL TEST AND
ELECTRICAL HAZARDS Any wiring changes or other works requiring changes inside or around the MCC EHT drawer
POWER UP OF EHT SYSTEM and Distribution Panel must be submitted to PTW process and LOTO procedure.
Before starting each step of the energization/functional check, proper communication among
the involved workers/supervisors is required.
At the end of functional test of EHT System, the systems will be left in safe condition.
ENERGIZATION COMPLETED ELECTRICAL HAZARDS
EHT distribution panels and MCC EHT drawers are properly identified as LIVE.
Proper communication about PCC test completion shall be shared with the site.
Ensure pre-commissioning tape used to barricade and Warning signs are removed as soon as
CLEAN UP SLIP/TRIP/FALL the activity is completed.
Leave the job site in safe condition, perform housekeeping if required.

Hazard Identification Plan Sa Jer Cnaaa Tpit 509303 - Rev01

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Hazard Identification Plan Sa Jer Cnaaa Tpit 509303 - Rev01

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Format Tersedia

Contractor/Vendor

Project N Unit Document Code Serial N Rev. Page

2365 AAA PP 852 01 1/137

COMPANY Doc. N SA-JER-CNAAA-TPIT-509303

Document Type: PRC System/Subsystem: Discipline: CNS

JER PACKAGE 2A CONVERSION

SITE HAZARD IDENTIFICATION PLAN

(for Construction, Pre-commissioning and Commissioning)

IFI/IFE ISSUE FOR INFORMATION / FOR O.DI FAZIO FORTI /

REV. DATE STATUS WRITTEN BY CHECKED BY APPROV./AUTHOR. BY

2365 AAA PP 852 01 2/137

COMPANY Doc. N SA-JER-CNAAA-TPIT-509303

JER PACKAGE 2A CONVERSION

5.2. Vicinity Map and Key Plan 5

5.3. Work Site Schematic Information 5

6. ATTACHMENTS - GENERAL HAZARD IDENTIFICATION 7

Attachment 3 part I - 2365 PP 852 Rev 01 General Environmental Aspects Identification 11

Attachment 4 - 2365 PP 852 Rev 01 General Environmental Legal Requirements Highlight 26

2365 AAA PP 852 01 3/137

COMPANY Doc. N SA-JER-CNAAA-TPIT-509303

JER PACKAGE 2A CONVERSION

1. General Site hazardous characteristics, health, safety and environmental aspects

This plan applies to Site activities during construction, pre-commissioning and

2365 PP 851 Loss Prevention Program (Site HSE Plan)

1000 PA 2002 Technological risk assessment and environmental procedure

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COMPANY Doc. N SA-JER-CNAAA-TPIT-509303

JER PACKAGE 2A CONVERSION

GFCI Ground Fault Circuit Interrupters

5. GENERAL SITE HAZARDOUS CHARACTERISTICS, HSE ASPECTS

5.1. Project Description

TECHNIP as EPC Contractor on a LSTK Contract basis for the Package 2A

2365 AAA PP 852 01 5/137

COMPANY Doc. N SA-JER-CNAAA-TPIT-509303

JER PACKAGE 2A CONVERSION

5.2. Vicinity Map and Key Plan

5.3. Work Site Schematic Information

2365 AAA PP 852 01 6/137

COMPANY Doc. N SA-JER-CNAAA-TPIT-509303

JER PACKAGE 2A CONVERSION

Relevant HSE Law / Regulation to be

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COMPANY Doc. N SA-JER-CNAAA-TPIT-509303

JER PACKAGE 2A CONVERSION

6. ATTACHMENTS - GENERAL HAZARD IDENTIFICATION

Attachment 1 General Activities Health and Safety Hazards Identification

Attachment 3 General Environmental Aspects Identification

Attachment 4 - General Environmental Legal Requirements Highlight

2365 AAA PP 852 01 8/137

COMPANY Doc. N SA-JER-CNAAA-TPIT-509303

JER PACKAGE 2A CONVERSION

2365 AAA PP 852 01 9/137

COMPANY Doc. N SA-JER-CNAAA-TPIT-509303

JER PACKAGE 2A CONVERSION

HEALTH & SAFETY HAZARDS - LEGEND

General Specific Other

GH9 Lighting unfit SH9 Fire and Flames

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COMPANY Doc. N SA-JER-CNAAA-TPIT-509303

JER PACKAGE 2A CONVERSION

See previous Legend.

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