1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

CONDUCTOR COLOURS
SUPPLY No.1 LOAD 460 V 162 A 60 Hz 3PH+GND System MAIN CIRCUITS 460VAC BK CABINET HPN 3753049
NEUTRAL WHITE LANGUAGE ENGLISH
LARGEST MOTOR 84 A GROUND GN/YL
CONTROL 120VAC RD
SHORT-CIRCUIT
TOTAL HEAT LOAD 41 A INTERRUPTING CAPACITY 10 kA NEUTRAL WHITE
CONTROL 24VDC BU
COMMON BU
SUPPLY No.2 LOAD N/A V A Hz System

COMPONENT SIZING
LARGEST MOTOR A
PUMP MOTOR 75HP 84A
SHORT-CIRCUIT
kA CONTROLS 3.2kVA 9A
TOTAL HEAT LOAD A INTERRUPTING CAPACITY
ROBOT/AUXILIARY N/A
ELECTRIC DRIVE BUM62 49A 34KW
SUPPLY No.3 LOAD N/A V A Hz System HEATS MACHINE 460V 42A 29KW
HEATS MOLD N/A
LARGEST MOTOR A

SHORT-CIRCUIT
TOTAL HEAT LOAD A INTERRUPTING CAPACITY
kA MAIN CIRCUIT BREAKER Q1M 225A
MAIN CIRCUIT BREAKER Q3M N/A
MACHINE MODEL H400 RS65/60
MOLD CIRCUIT BREAKER Q2M(Q42) N/A
SERIAL NUMBER 3745428
UL
MO/YR OF MFG. 06/2007

ELECTRICAL DIAGRAM 3753054 R

HPN 3213631 HUSKY INJECTION MOLDING SYSTEMS LTD. BOLTON, ONTARIO, CANADA L7E 555 PROJECT NO.: 431667
__________

ELECTRICAL DESIGNER: HANIF, JAVAID 05.Jun.2007

A 6/05/2007 ALL INITIAL RELEASE WITH V2007.2 FOR SHIPMENT. SLi

Rev. MM/DD/YY Pages Affected Description of Changes By

Distribution:

Ele_General_TitlePage_EN_7005_01
05.Jun.2007 SLI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 00
431667
CREATED LBA SYSTEM INFORMATION MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 1 13
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

REVISION LOG

REV. MM/DD/YY Pages affected Description of changes By

Ele_General_RevisionLog_7005_01
05.Jun.2007 SLI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 00
431667
CREATED LBA CUSTOMER REVISION LOG MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 2 13
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

FUNCTION GROUPS SCHEMATIC OVERVIEW

=00 MACHINE OVERVIEW SHEET DESCRIPTION

=01 MAINS POWER SUPPLY =00/1 SYSTEM INFORMATION

=02 CONTROL VOLTAGE =00/2 CUSTOMER REVISION LOG

=03 SAFETY CIRCUITS =00/3 TABLE OF CONTENTS

=04 PUMP MOTOR =00/3.1 TABLE OF CONTENTS

=00/7 MAIN BREAKER(S) INFORMATION THREE POLE SIEMENS

=05 MACHINE HEAT CONTROL
=00/8 SYMBOL OVERVIEW
=06 MOLD HEAT CONTROL
=00/9 M/C OVERVIEW MOUNTING LOCATION
=07 CABINET OPTIONS
=00/10 CABINET LAYOUT
=08 PC CONTROLLER
=00/11 CONNECTORS LAYOUT DIAGRAMS
=09 POWER PACK
=00/12 MACHINE HEAT CONNECTORS LAYOUT DIAGRAMS
=10 INJECTION
=00/13 PLASTIC NAMEPLATE
=11 STATIONARY PLATEN
=01/1.1 SINGLE LINE DIAGRAM
=12 MOVING PLATEN =01/2 MAIN POWER DISTRIBUTION
=13 SPARE =02/1 MAIN POWER DISTRIBUTION

=14 HMI =02/2 CONTROL VOLTAGE DISTRIBUTION CLAMP I/O BOX

=15 ROBOT OVERVIEW =03/1 EMERGENCY STOP CIRCUIT

=16 ROBOT POWER =03/2 SAFETY GATE CIRCUIT

=17 ROBOT CONTROL =03/3 SAFETY GATE INPUTS

=18 ROBOT I/O =03/4 HYDRAULIC SAFETY (CEN) VALVE OPTION: SAFETY DROP BAR

=03/5 ALARM LIGHT STACK (CLAMP I/O BOX)

=19 SPARE
=04/1 HYDRAULIC PUMP MOTOR
=20 SPARE
=05/1 MACHINE HEATS SUPPLY CONTROL UL
=21 HYDRAULICS
=05/2 MACHINE HEATS CONTROL
=22 PNEUMATICS
=05/3 MACHINE HEATS POWER
=23 COOLING
=05/4 12 CHANNEL T/C PLUG EXTRUDER HEATS
=BOM BILL OF MATERIAL
=07/1 POWER OUTLETS, MIXER/BLENDER SURGE SUPPRESSION OPTIONS

=07/2 CUSTOMER MOLD SAFETY INPUT SIGNAL

=07/3 MOLD PERMIT TO CLOSE INTERFACE

=08/1 PC TYPE 26-29 CARD CONNECTOR LAYOUT TOP VIEW (V7006)

=08/2 I/O TERMINAL POWER SUPPLY MAIN CABINET

Ele_General_TOC_7005_01
05.Jun.2007 SLI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 00
431667
CREATED LBA TABLE OF CONTENTS MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 3 13
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

FUNCTION GROUPS SCHEMATIC OVERVIEW

=00 MACHINE OVERVIEW SHEET DESCRIPTION

=01 MAINS POWER SUPPLY =08/3 I/O TERMINAL POWER SUPPLY CLAMP I/O BOX

=02 CONTROL VOLTAGE =08/4 PROFIBUS AND SERCOS ROUTING

=03 SAFETY CIRCUITS =08/5 CABINET BECKHOFF I/O

=04 PUMP MOTOR =08/6 CABINET BECKHOFF I/O

=08/7 CABINET BECKHOFF I/O

=05 MACHINE HEAT CONTROL
=08/8 CABINET BECKHOFF I/O
=06 MOLD HEAT CONTROL
=08/9 CABINET BECKHOFF I/O
=07 CABINET OPTIONS
=08/10 CABINET BECKHOFF I/O
=08 PC CONTROLLER
=08/11 CABINET BECKHOFF I/O
=09 POWER PACK
=08/12 CABINET BECKHOFF I/O
=10 INJECTION
=09/1 HYDRAULIC POWER PACK INJECTION BASE
=11 STATIONARY PLATEN
=10/1 INJECTION UNIT CONTROL
=12 MOVING PLATEN =10/2 INJECTION UNIT OPTIONS HYDRAULIC SHUTOFF
=13 SPARE =10/3 INJECTION UNIT OPTIONS

=14 HMI =10/4 BUM62 ELECTRIC SCREW DRIVE WITHOUT CHOPPER

=15 ROBOT OVERVIEW =11/1 CLAMP CONTROLS

=16 ROBOT POWER =11/2 CLAMP CONTROLS

=17 ROBOT CONTROL =11/3 AIR FUNCTIONS STATIONARY PLATEN

=18 ROBOT I/O =12/1 STROKE CONTROLS

=12/2 CLAMP EJECTOR

=19 SPARE
=12/3 AIR FUNCTIONS MOVING PLATEN
=20 SPARE
=20/1 POTENTIAL ARROW END (INTERNAL USE ONLY)
=21 HYDRAULICS
=BOM/1
=22 PNEUMATICS
=BOM/2
=23 COOLING
=BOM/3
=BOM BILL OF MATERIAL
=BOM/4

=BOM/5

Ele_General_TOC_7005_01
05.Jun.2007 SLI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 00
431667
CREATED LBA TABLE OF CONTENTS MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 3.1 13
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

CAUTION - UNLESS SPECIFIED OTHERWISE

THIS BREAKER(S) IS COMMONLY WIRED WITH
THE INCOMING POWER SUPPLY WIRED TO THE DANGER
Hazardous Voltage.
will cause severe injury
BOTTOM
_____________ OF THE BREAKER. or death.

Turn power off and lockout all

power before installing,
ENSURE THERE IS NO POWER ON BOTH SIDES adjusting, or removing
this device.
OF THE BREAKER BEFORE PERFORMING
ANY WORK OR MAINTENANCE.
CAUTION - THERE MAY BE MORE THAN ONE BREAKER SIEMENS BREAKER # LUG SIZE LUG LUG TORQUE
2
BREAKER OR DISCONNECT. SIZE(A) MODEL HPN CONN. AWG/MCM MM MODEL HPN lb-in N-m
70 FXD6 2279648 1 #6-350MCM 16-185 TA1FD350A 2288576 375 42
OUTGOING POWER SUPPLY (LOAD)
80 FXD6 2303884 1 #6-350MCM 16-185 TA1FD350A 2288576 375 42
90 FXD6 2279771 1 #6-350MCM 16-185 TA1FD350A 2288576 375 42
100 FXD6 656301 1 #6-350MCM 16-185 TA1FD350A 2288576 375 42
1L1 1L2 1L3

(2L1) (2L2) (2L3) 110 FXD6 2268860 1 #6-350MCM 16-185 TA1FD350A 2288576 375 42
125 FXD6 2268861 1 #6-350MCM 16-185 TA1FD350A 2288576 375 42
1 3 5

150 FXD6 656302 1 #6-350MCM 16-185 TA1FD350A 2288576 375 42

175 FXD6 2268862 1 #6-350MCM 16-185 TA1FD350A 2288576 375 42
200 FXD6 656303 1 #6-350MCM 16-185 TA1FD350A 2288576 375 42
225 FXD6 2268863 1 #6-350MCM 16-185 TA1FD350A 2288576 375 42
250 FXD6 2285275 1 #6-350MCM 16-185 TA1FD350A 2288576 375 42
400
300 JXD6 2181856 2 3/0-500MCM 95-300 TA2J6500 674794 300 34
AMPERE RATING 350 JXD6 2181857 2 3/0-500MCM 95-300 TA2J6500 674794 300 34
SHOWN IN OFF POSITION
400 JXD6 2181858 2 3/0-500MCM 95-300 TA2J6500 674794 300 34
450 LXD6 2341313 2 3/0-500MCM 95-300 TA2J6500 674794 300 34
2 4 6

500 LXD6 656308 2 3/0-500MCM 95-300 TA2J6500 674794 300 34

L1 L2 L3 600 LXD6 656309 2 3/0-500MCM 95-300 TA2J6500 674794 300 34
700 LMXD6 2296536 3 #1-500MCM 50-240 TA3K500 2296544 375 42
800 LMXD6 2303894 3 #1-500MCM 50-240 TA3K500 2296544 375 42

INCOMING POWER SUPPLY (LINE)

Ele_General_BreakerInfo_7005_01
20.Mar.2007 MBI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 00
431667
CREATED AMC MAIN BREAKER(S) MACHINE
H400 RS65/60 INFORMATION
3745428
Sheet Total
DRAWING NO.
THREE POLE SIEMENS 3753054A 7 13
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 3 5
1

-Q..M -F.. -FUSE -H.. -ALARM LIGHT

-CIRCUIT BREAKER 2

2 4 6 3
-S..LS -LIMIT SWITCH NO
1
4
-H.. -HORN
H1 H2 2

1
-T.. -TRANSFORMER
-S..LS -LIMIT SWITCH NC
2
X1 X2 -X.. 1 -TERMINAL

3
U1/2 V1/1 W1/3 -S..FS -FLOW SWITCH
4
M -AC INDUCTION MOTOR
-M.. -X.. 2
-MULTIPIN CONNECTOR
3 1
~ -S..PS -PRESSURE SWITCH
W2/6 U2/5 V2/4
RED BLK

-PROXIMITY SWITCH
1
-S..PX
-S..LS -LEVEL SWITCH

A1 A2

-M.. MTR 13
-DC MOTOR
-S.. -2-POS. SELECTOR SWITCH
14
-R. U -VARISTOR

1 3 5
-K..
-CONTACTOR POWER CONTACTS 13
.2
2 4 6 -S.. -PUSH BUTTON
14 -DIODE

13 13
-K..
-CONTACT N.O. -S.. -E-STOP MUSHROOM PUSH BUTTON
.2
14 14
-E.. -HEATING ELEMENT
-HYDRAULIC VALVE SOLENOID
21 -Y..DP
-K.. +1 DP - Digital Pressure + -
-CONTACT N.C. -Y..DQ
.2 DQ - Digital Flow -THERMOCOUPLE
22 -Y..PP -2 -B..TC
-Y..SD PP - Proportional Pressure
SD - Proportional Flow
A1
-K.. -RELAY/CONTACTOR COIL -R... -RTD
A2 +1
-Y..SV -PNEUMATIC VALVE SOLENOID 1
-2 -B..PT P
-PRESSURE TRANSDUCER
-DISCONNECT TERMINAL
3

(E) E-STOP PROTECTED CIRCUITS

1 2 .2
(G) GATE PROTECTED CIRCUITS
3 4 .3
5 6 .3
(U) UN-PROTECTED CIRCUITS
CONTACT
13 14 .2
CROSS-REFERENCES (M) 0 VDC
21 22 .2
Ele_General_SymbolOverview_7005_01
20.Mar.2007 MBI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 00
431667
CREATED LBA SYMBOL OVERVIEW MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 8 13
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

E2 E2

C1 C2 C3

C1

E4

C4 P1-P7
C4

P1-P7

E1
MACHINE MOUNTING LOCATIONS

C1 CLAMP END C1 C2 C3
C2 MOVING PLATEN
C3 STATIONARY PLATEN
C4 CLAMP BASE
E1 INJECTION POWER PACK
E2 INJECTION UNIT
E3 P-UNIT EXTRUDER E2
E4 INJECTION BASE
O OPERATOR STATION

HOW TO USE MOUNTING LOCATION:

DEVICE DESIGNATION
O
-YnnDQ
MOUNTING LOCATION E1

DEVICE YnnDQ IS LOCATED IN OR ON

P1-P7
THE INJECTION POWER PACK

Ele_General_MountingLocation_7005_01
20.Mar.2007 MBI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 00
431667
CREATED LBA M/C OVERVIEW MOUNTING LOCATION MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 9 13
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

P7 P6 P5 P4 P2 P1

ON
ON

ON

Ele_General_CabinetLayout_MCH_7005_01
20.Mar.2007 MBI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 00
431667
CREATED LBA CABINET LAYOUT MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 10 13
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

STANDARD OPTIONS
CLAMP I/O BOX
-WC1-X1 +C1-X1
INTERFACE 24 13
FEMALE
12 1

=07-X201

10
COLOUR MIXER / BLENDER
10 Pin

5
Ele_General_Connectors_H90ToH600_7005_01
20.Mar.2007 MBI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 00
431667
CREATED LBA CONNECTORS MACHINE
H400 RS65/60 LAYOUT DIAGRAMS
3745428
Sheet Total
DRAWING NO.
3753054A 11 13
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

MACHINE HEATS
-WE-X24.1 +E-X24.1
8 1
HOOD
+P4-XP FEMALE
16 9

-WE-X24.4 +E-X24.4
8 1
HOOD
+P4-XP FEMALE
16 9

-WE-X24.2 +E-X24.2
8 1
HOOD
+P4-XP FEMALE
16 9

Ele_General_MCHeat_Connectors_RS55ToRS65_7005_01
20.Mar.2007 MBI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 00
431667
CREATED LBA MACHINE HEAT CONNECTORS MACHINE
H400 RS65/60 LAYOUT DIAGRAMS
3745428
Sheet Total
DRAWING NO.
3753054A 12 13
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

10X30 PLASTIC NAMEPLATE

STANDARD +C1-X1 +1C1-X1 -T1

MODEM USB

M/C HEATS +E-A23 +E-X24.1 +E-X24.2 +E-X24.4

MOLD HEATS MANIFOLDS

MOLD HEATS TIPS

OPTIONS AIR FUNCTION #1 -Y16SV AIR FUNCTION #2 AIR FUNCTION #3 AIR FUNCTION #4
STATIONARY STATIONARY STATIONARY STATIONARY

AIR FUNCTION #1 -Y8SV AIR FUNCTION #2 AIR FUNCTION #3 AIR FUNCTION #4

MOVING MOVING MOVING MOVING

PNEUMATIC CORE PNEUMATIC CORE PNEUMATIC CORE PNEUMATIC CORE

STATIONARY STATIONARY MOVING MOVING

PHOTO-EYE #1 PHOTO-EYE #2 CORVAGLIA E67 ROBOT

MOLD INTERFACE INTERFACE

INTEGRATED ROBOT JUMPER INTEGRATED MOLD PERMIT

ROBOT POWER PLUG ROBOT CONTROLS TO CLOSE

E12 / SPI ROBOT SPI DEVICE E17 DEVICE CAVITY PRESSURE

INTERFACE INTERFACE INTERFACE SENSING

PNEUMATIC -Y29SV PNEUMATIC -Y30SV SIDE ENTRY

VALVE GATE VALVE GATE ROBOT

=07-X201
POWER OUTLET POWER OUTLET MIXER BLENDER
115V 10A
1 PHASE 3 PHASE

SPECIALS

Ele_General_PlasticNamePlate_2006_4_03
20.Mar.2007 MBI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 00
431667
CREATED LBA PLASTIC NAMEPLATE MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 13 13
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

460V Supply#1

-Q1M
225A
3P
P1

-Q2 -Q905 -Q41 -F21 -Q32

100A 70A 60A 10A 15A
P2 3P 3P 2P 3P
P1 P4 P4 P6

-K905 -K41
P1 P4
-K1M -K1D -K1Y
Machine Heat Zones
P2 P2 P2 -G1
Power Supply
24VDC
-A211 P6
-F1OL 56A Power
Setting 48.72A P1 Supply
P2 -F101 -F102 -F103 -F104 -F121
20A 20A 20A 20A 6A
2P 2P 2P 2P 2P
P4 P4 P4 P4 P4
-T1
3.2KVA
-M1 M P1
Pump 3
Motor ~ -A209
75HP
E1 Screw Drive
P1 BUM62
Drive

230V -Q43
15A
2P
P4
-K43
P4
Nozzle Heat Zones

-F142 -F141
10A 6A
2P 2P
P4 P4
Nozzle Shut-Off
Adapter Head

115V -Q48 -Q49

10A 10A
1P 1P
P6 P6

-F84
10A
1P
P6

Mixer Blender Control Cabinet Fan

24VDC -Q54 -Q63 -Q68 -Q70

10A 10A 10A 10A
1P -Q58 1P -Q55 1P -Q64 1P
P6 10A P6 10A P6 10A P6
1P 1P 1P
Ele_SLD_Filter_7005_01 P6 P6 P6
30.Apr.2007 SLI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 01
431667
CREATED LBA SINGLE LINE DIAGRAM MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 1.1 2
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Machine Heat/Controls Controls Electric Screw Drive
Breaker Transformer
1L1 /=02/1.2
1L2 /=02/1.2
1L3 /=02/1.2
1 3
-F21
10A 2 4
P4

+P4-X1 H1 H3
1 3 5
-T1
3.2KVA H1 H3
P1
-Q905
70A
P1
2 4 6

-K905
PE X1 X0 Y1 Y0
1.1.4
115V 230V
+P4-X1 4L1 4L2 1L3 1L2 1L1
4L2 /=05/1.2
PE1
4L1 /=05/1.2
+P6-X2 PE L110 N110 -A211
PE2
56A
N110.B /=03/1.14 P1
2L3 2L2 2L1
N110 /=02/1.2
PE
L110 /=02/1.2

1
-Q900
3A 2
P1 Q2M.U1 /=20/1.15

+P1-X1 1 9L1 /=10/4.2

9L2 /=10/4.2
9L3 /=10/4.2
21 13 13
-S100 -S101
22 14 14

+P1-X1 2

21 21
X1
-S275LS -S276LS
+P1-D1 L1 L2 L3 Door 1 22 Door 2 22
-H101
X2

+P1-X1 3
1 3 5
BK
U>

-Q1M Shunt BK
225A Trip
Min LO
2 4 6 +P1-X1 4
P1

Q2M.U2 /=20/1.15

PE /=02/1.2

Note: 1. Main Circuit Breaker Is

-IN
L1 L2 L3 PE Bottom Fed From Customer Supply
Ele_PowerDist_MCH_F21_2LS_UL_7005_01
20.Mar.2007 MBI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 01
431667
CREATED LBA MAIN POWER DISTRIBUTION MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 2 2
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

24VDC Supply Ventilation Fan

=01/2.18/ 1L1 PC Section 1L1 /=04/1.1
=01/2.18/ 1L2 1L2 /=04/1.1
=01/2.18/ 1L3 1L3 /=04/1.1
=01/2.18/PE PE /2.2
=01/2.11/ L110 L110 /=20/1.6
1.1/ L110.U2 L110.U2 /=20/1.6
=01/2.11/ N110 N110 /=04/1.7

+P6-X2 1L1 1L2 1L3

2 4 6

-Q32
15A
P6
1 3 5

+P6-X2
PE

-M41
M
1
L1 L2 L3
~
PE -
-G1
Power Supply
P6 + + -

M.B /=03/1.14

+P6-X2
M

1 1
-Q49 -Q48

+P7-X1
10A 2 10A 2 M
P6 P6
M /2.2

1 1
=03 =03
-K51 2
-K54 2
=03/1.15 =03/2.16
P6 P6
4 4
=03 =03
-K51 3
2 -K54 3
=03/1.15 -Q58 =03/2.16
5 P6 P6
=03 10A 1
1 P6 1
-K51 6 =03 =03
=03/1.15 -K52 2
-K55 2
6 =03/1.16 =03/2.18
=03 P6
4
P6
4
-K52 5 =03 =03
=03/1.16 -K52 3
-K55 3
=03/1.16 =03/2.18
P6 P6
1 1 1 1 1 1
-Q63 -Q68 -Q70 -Q64 -Q54 -Q55
10A 2 10A 2 10A 2 10A 2 10A 2 10A 2
P6 P6 P6 P6 P6 P6

+P6-X1 1 2 3 4 5 6 7 8 9 10

+P7-X1 L110.U2 L110.U1 L110.E1 L24.U1 L24.U2 L24.U3 L24.U4 L24.E1 L24.E2 L24.G1

L110.U2 L110.U1 L110.U1.B L110.E1 L24.U1 L24.U2 L24.U3 L24.U4 L24.E1 L24.E2 L24.G1
1.2 =20/1.6 =03/1.3 =04/1.7 2.2 2.2 2.2 =10/4.2 =03/1.3 2.2 2.2

110VAC 110VAC 24VDC 24VDC 24VDC

UNPROTECTED E-STOP PROTECTED UNPROTECTED E-STOP PROTECTED GATE PROTECTED

Ele_ControlVoltage_MCH_UpToH500_7005_01
20.Mar.2007 MBI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 02
431667
CREATED LBA MAIN POWER DISTRIBUTION MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 1 2
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

L24.G1.1 /=08/3.3
L24.E1.1 /=03/2.2
L24.U1.1 /=08/3.3
L24.U2.1 /=03/3.3
L24.U3.1 /=03/1.3
M.1 /=03/4.3
PE.1 /=03/1.3

+1C1-X1 G1 G1 E1 U1 U2 U2 U3 M.1 M.1 PE.1 PE.1

-1WC1-X1 1 2 3 4 5 6 7 8 10 11 12

+C1-X1 1 2 3 4 5 6 7 8 10 11 12

-WC1-X1 1 2 3 4 5 6 7 8 10 11 12

1.14/ L24.G1 L24.G1 /=03/2.2

1.7/ L24.U2 L24.U2 /=08/2.3
1.8/ L24.U3 L24.U3 /=10/1.2
1.6/ L24.U1 L24.U1 /=04/1.13
1.12/ L24.E2 L24.E2 /=20/1.10
1.18/M M /=03/4.3
1.18/PE PE /=05/2.17

Ele_ControlVoltage_UpToH500_2006_4_02
20.Mar.2007 MBI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 02
431667
CREATED LBA CONTROL VOLTAGE DISTRIBUTION MACHINE
H400 RS65/60 CLAMP I/O BOX
3745428
Sheet Total
DRAWING NO.
3753054A 2 2
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

=02/1.4/ L110.U1.B L110.U1.B /2.2

=02/1.10/ L24.E1 L24.E1 /=08/2.3
=02/2.17/ L24.U3.1 L24.U3.1 /4.3
=02/2.17/ PE.1 PE.1 /2.2

GN
RD
BK
-WS1 +P2-X1 14
22
11 21 =04
E-Stop -S1 -K600 21
below HMI 12 22 =04/1.19
P2

WH

BU
Front -WS1
+P2-X1 13

+1C1-X1 1 2

+P6-X1 29 30

51
-K52
.16
52

52
+P7-X1 ES.AUX -K51
.15
51

+1C1-X1 EM1 EM3 EM4

+P6-X1 18
-1WC1-X1 14 15 16

A1(+) 13 23 Y1 Y2 1
+C1-X1 14 15 16
A2(-) 14 -K50 24
14 15 16 P6 CH1
-WC1-X1 =08/5.13

=08-1000
DIGITAL INPUT
A1 A1
Emergency
+P7-X1 EM1 EM3 EM4 EM2 -K51 U -K52 U
Stop O.K.
P6 A2 P6 A2

=02/1.18/ M.B M.B /2.15

=01/2.11/ N110.B N110.B /2.15

1 2 =02/1.10 1 2 =02/1.10
3 4 =02/1.10 3 4 =02/1.10
5 6 =02/1.5 5 6 =02/1.5
51 52 .16 51 52 .16

Ele_Safety_Estop_MCH_7005_01
23.May.2007 SLI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 03
431667
CREATED LBA EMERGENCY STOP CIRCUIT MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 1 5
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

=02/2.17/ L24.E1.1 L24.E1.1 /=08/3.3

1.18/ PE.1 PE.1 /=08/3.3
1.18/ L110.U1.B L110.U1.B /=07/1.2
=02/2.17/ L24.G1 L24.G1 /=08/2.3
PUMP /=04/1.19

-WC1-X1 17

+C1-X1 17

-1WC1-X1 17

+1C1-X1 6 10

WH

GN
RD

RD
5

BU
BK
1

1
-WS20LS -WS23LS -WS7LS -WS13LS -WS1LS

21 14 13 22 11(21) PE CH2
=08/5.13
-S20LS -S23LS -S7LS -S13LS -S1LS
G1 22 G2 13 G1 14 G2 21 12(22)

WH
=08-1000

RD
BU

BU
BK
2

2
-WS20LS -WS23LS -WS7LS -WS13LS -WS1LS
DIG. INPUT
All Gates
Closed

+1C1-X1 3 5 7 9 15
-1WC1-X1 18
51
-K55
+C1-X1 18
.18
52

-WC1-X1 18 52
-K54
.16
51
WH +P6-X1 19
RD
BU
BK
3

4
-WS21LS -WS22LS -WS8LS -WS12LS

13 22 21 14
A1(+) 13 23 Y1 Y2
-S21LS -S22LS -S8LS -S12LS
G1 14 G2 21 G1 22 G2 13 A2(-) 14 -K53 24
P6
WH

RD

BU

BK
4

-WS21LS -WS22LS -WS8LS -WS12LS

A1 A1
+1C1-X1 4 8
-K54 U -K55 U
P6 A2 P6 A2

1.17/ M.B M.B /=07/1.14

1.17/ N110.B N110.B /=07/1.2

1 2 =02/1.14 1 2 =02/1.14
3 4 =02/1.14 3 4 =02/1.14
Gate #3 Gate #4 Gate #1 Gate #2
51 52 .18 51 52 .18
Op Side MVP Non Op Side MVP Op Side STP Non Op Side STP
S20LS , S21LS S22LS , S23LS S7LS , S8LS S12LS , S13LS

Ele_Safety_Gates_4Gates_H225ToH600_7005_01
23.May.2007 SLI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 03
431667
CREATED LBA SAFETY GATE CIRCUIT MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 2 5
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

=02/2.17/ L24.U2.1 L24.U2.1 /4.3

RD

RD

RD

RD
BK

BK

BK

BK

BK
3

4
-WS20LS -WS21LS -WS22LS -WS23LS -WS7LS -WS8LS -WS12LS -WS13LS -WS1LS

13 21 13 21 21 13 21 13 13(23)
-S20LS -S21LS -S22LS -S23LS -S7LS -S8LS -S12LS -S13LS -S1LS
14 22 14 22 22 14 22 14 C3 14(24)
WH

WH

WH

WH

WH
BU

BU

BU

BU
4

4
-WS20LS -WS21LS -WS22LS -WS23LS -WS7LS -WS8LS -WS12LS -WS13LS -WS1LS

4
5 1 8 1 4 1

CH3
=08/9.9 CH2 CH1 CH4 CH1 CH3 CH1
=08/9.13 =08/9.13 =08/9.9 =08/9.13 =08/9.9 =08/9.13

=08-1005
DIGITAL INPUT
=08-1006 =08-1005 =08-1006 =08-1009
DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT
Gate #3
Gate #4 Gate #1 Gate #1 Gate #2 Gate #2 Purge Guard
Op Side MVP
Non Op Side MVP Op Side STP Op Side STP Non Op Side Non Op Side OPEN
Gate Open
Gate Open Open N.C. Open N.O. STP Open N.C. STP Open N.O.
Ele_Safety_GatesInput_4Gates_H120ToH500_7005_01
05.Jun.2007 SLI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 03
431667
CREATED LBA SAFETY GATE INPUTS MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 3 5
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

3.17/ L24.U2.1 L24.U2.1 /=08/3.3

1.18/ L24.U3.1 L24.U3.1 /=11/1.2
=02/2.17/ M.1 M.1 /=08/3.3
=02/2.17/M M /=04/1.16

=08-4002

BK

BK
DIGITAL OUTPUT

3
-WS352LS -WS333LS

13 13 =08/11.13
CH2
-S352LS -S333LS
C4 14 C4 14
5

WH

WH
4

4
-WS352LS -WS333LS

WH

WH
-WY195SV -WY282DQ

2 2

RD

RD
BK

BK
-Y195SV -Y282DQ

1
-WS353LS -WS334LS -WS352LS -WS333LS
C4 1 E1 1
13 13 21 21
-S353LS -S334LS -S352LS -S333LS
14 14 C4 22 C4 22

WH

WH

BU

BU
BK

BK
4

2
-WS353LS -WS334LS -WS352LS -WY195SV -WY282DQ -WS333LS

+P7-X1 8

-WC1-X1 19

+C1-X1 19

-1WC1-X1 19

+1C1-X1 11 12 13 14

BN BL 1 3

-S4PX -S410PX
C4 E1
BK 4
+C-S4PX 4 3 1
WH

WH
RD

RD
BK

BK

-WS4PX -WS410PX

BU

BU
2

2
-WS353LS -WS334LS
5 3 2 4 3 2 4 8 5 8
22 22
-S353LS -S334LS
CH2 - + CH3 - + CH3 CH4 CH2 CH4 21 21
C4 C4
=08/9.13 =08/5.9 =08/9.9 =08/9.9 =08/9.13 =08/9.9

RD

RD
1

1
-WS353LS -WS334LS
=08-1009 =08-1000 =08-1009 =08-1005 =08-1006
DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT DIGITAL DIGITAL
INPUT INPUT
Drop Bar CEN Valve
Gate #1 Gate #2 Gate #1 Gate #2 Drop Bar E
Not Engaged Normal
Op Side STP Non Op Side STP Op Side STP Non Op Side STP Engaged -Y195SV CEN Valve
Ele_Safety_Option_CEN_SafetyDropBar_H120ToH500MCH_7005_01 Drop Bar Drop Bar CEN Valve CEN Valve Open

05.Jun.2007 SLI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 03
431667
CREATED LBA HYDRAULIC SAFETY (CEN) VALVE MACHINE
H400 RS65/60 OPTION: SAFETY DROP BAR
3745428
Sheet Total
DRAWING NO.
3753054A 4 5
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

U U U U
U
Alarm SPC/SQC Additional Alarm
SPC Cycle
Light On (option) Alarm Horn
(option) Interuption Aux
Light
(option)
(option)
=08-5004 =08-5000
DIGITAL OUTPUT DIGITAL OUTPUT

=08/9.13 =08/9.13 =08/9.9 =08/9.9 =08/5.9

CH1 CH2 CH4 CH3 - CH3

1 5 8 4 3 4

+P7-X1 SPC.1

OR
RD

BN
BU

GY
-WHA1

-HA1
G1

Red Amber Blue Horn 0VDC

(Alarm tower unit comes with cable)

Ele_Safety_Alarm_LightTower_H120ToH600_2006_2_01
05.Jun.2007 SLI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 03
431667
CREATED SKR ALARM LIGHT STACK MACHINE
H400 RS65/60 (CLAMP I/O BOX)
3745428
Sheet Total
DRAWING NO.
3753054A 5 5
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Pump Motor
=02/1.18/ 1L1 1L1 /=05/1.2
=02/1.5/ L110.E1 L110.E1 /=05/1.10 =02/2.17/ L24.U1 L24.U1 /=05/1.16
=02/1.18/ 1L2 1L2 /=05/1.2
=02/1.18/ 1L3 1L3 /=05/1.2
+P2-X1 3 5

2 4 6
(33)
74 84(14) 97 97
-K1M -K1D -F1OL -F1TM
-Q2 Aux (34) .12 .14 .3 .7
Switch 73 83(13) 98 98
100A 95
Min LO -F1OL
P2 1 3 5
.3
96
+P2-X1 8 9 10 11

95
-F1TM
.6
96
5 1 8 4
1 3 5 1 3 5 1 3 5
-K1M -K1D -K1Y 14
.12 .14 .15
-K60
2 4 6 2 4 6 2 4 6 .17 CH2 CH1 CH4 CH3
11
=08/5.13 =08/5.13 =08/5.9 =08/5.9

1 3 5 95 97 =08-1002 =08-1002
14 DIGITAL INPUT DIGITAL INPUT
-F1OL -K600
Setting 48.72A 2 4 6 96 98 .19 Pump Motor Pump Motor Pump Motor Pump Motor
.10

.17

P2 11
On Delta Overload Temperature OK
-PUMP L1 L2 L2 L1 L2 L3
V1 U1 W1 U2 W2 V2
V1 U1 W1
E
M -B1TM1
2
Pump Motor On
-M1
3 145C =08-4500 =03/2.17
~ E1
1
DIGITAL OUTPUT PUMP
U2 W2 V2

-WB1TM1 1 2 =08/7.13
CH1
84 84 17 17 1
-K1M -K1Y K1T K1T
+P2-X1 1 2 -F800
.12 .15 .10 .10 +P7-X1 4
83 83 28 18 4A 2
1
-F1TM P3
.6 72 72
.10 T1 T2 A3 -K1Y -K1D +P2-X1 7 12
.7
.19 .15 .14
71 71
P2
95 97

96 98
.10

.19

A1 A1 A1 A1 A1 A1
-K1T -K1M U -K1D U -K1Y U -K60 -K600
A2 A2 A2 A2 A2 A2 A2
P2 P2 P2 P2 P2 P2

1
-P1M
Pump Motor Pump Motor Pump Motor Pump Motor 2
Wye-Delta Controls Delta Wye
+P2-X1 4 Timer -K1T -K1M -K1D -K1Y 6

=02/1.18/ N110 N110 /=05/1.10 =03/4.17/M M /=05/1.15

Pump Motor
1 2 .2 1 2 .4 1 2 .5 11 14 .10 11 14 .10
MOTOR V1 U1 W1 Temperature
17 28 .14 3 4 .2 3 4 .4 3 4 .5 21 22 =03/1.16
-F1TM
(CCW) U2 W2 V2 5 6 .2 5 6 .4 5 6 .6
17 18 .15 73 74 .14 71 72 .15 71 72 .14
83 84 .12 83(13) 84(14) .15 83 84 .13
Ele_Pump_Main_MCH_4Gates_7005_02
23.May.2007 SLI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 04
431667
CREATED LBA HYDRAULIC PUMP MOTOR MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 1 1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Injection Heat Injection Heat

Supply Contactor On Enable
=04/1.3/ 1L1 1L1 /=07/1.2 =04/1.7/ L110.E1 L110.E1 /=10/4.17 =04/1.15/ L24.U1 L24.U1 /=08/2.3
=04/1.3/ 1L2 1L2 /=07/1.2
=04/1.3/ 1L3 1L3 /=07/1.2
=01/2.11/ 4L1 4L1 /=20/1.2
=01/2.11/ 4L2 4L2 /=20/1.2

+P4-X3 1 3

11 84(14)
-K58 -K41
1 3 5 .15 .10
1 3 14 83(13)

-Q43
-Q41 15A 2 4
60A P4
P4
2 4 6
83 (13)
-K43
.9
84 (14)
E
Injection Heat
Contactor On Enable

+P4-X3 5

=08-4500
DIGITAL OUTPUT

8
=08/7.13
CH2
1 3 5 1 3
-K41 -K43 CH4
.10 .9 =08/5.9
2 4 6 2 4
5

=08-1001
DIGITAL INPUT
+P4-D1 L1 L2 L3
+P4-X3 6 Injection Heat
Contactor On

A1 A1 A1
-K43 U -K41 U -K58
P4 A2 P4 A2 P4 A2

6L2 /3.1
6L1 /3.1
5L3 /3.1
+P4-X3 2 4
5L2 /3.1
5L1 /3.1

=04/1.7/ N110 N110 /=10/4.17 =04/1.18/M M /2.1

1 2 .5 1 2 .3 11 14 .10
3 4 .6 3 4 .3
83 (13) 84 (14) .17 5 6 .3
83(13) 84(14) .17

Ele_InjectionHeat_SupplyControl_UL_7005_01
23.May.2007 SLI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 05
431667
CREATED LBA MACHINE HEATS SUPPLY CONTROL UL MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 1 4
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

/4.9 /4.9 /4.9 /4.9 /4.9 /4.9 /4.9 /4.9 /4.9 /4.9 /4.9
CH10+ CH9+ CH8+ CH12+ CH11+ CH7+ CH6+ CH5+ CH4+ CH3+ CH2+
/4.11 /4.11 /4.11 /4.11 /4.11 /4.11 /4.11 /4.11 /4.11 /4.11 /4.11
CH10- CH9- CH8- CH12- CH11- CH7- CH6- CH5- CH4- CH3- CH2-

10 22 9 21 8 20 12 24 11 23 7 19 6 18 5 17 4 16 3 15 2 14

+E-A23
TC PLUG
E2

WH RD WH RD WH RD WH RD WH RD WH RD WH RD

-B142TC -B141TC -B121TC -B104TC -B103TC -B102TC -B101TC

E2 E2 E2 E2 E2 E2 E2

Nozzle Shut-off Barrel Extruder 4 Extruder 3 Extruder 2 Extruder 1

Adapter Head Head

PE PE PE
PE PE

=02/2.17/PE PE /3.1

=08/2.3
M
1.15/M

4- 4- 4- 4- 4- 4- 4-
-K142 -K141 -K121 -K104 -K103 -K102 -K101
P4 3+ P4 3+ P4 3+ P4 3+ P4 3+ P4 3+ P4 3+

+P4-X2 2 3 4 8 7 6 5

4 8 8 1 4 5 1

CH3 CH4 CH4 CH1 CH3 CH2 CH1

=08/5.9 =08/5.9 =08/5.9 =08/5.13 =08/5.9 =08/5.13 =08/5.13

=08-5002 =08-5002 =08-5001 =08-5002 =08-5001 =08-5001 =08-5001

DIGITAL OUTPUT DIGITAL OUTPUT DIGITAL OUTPUT DIGITAL OUTPUT DIGITAL OUTPUT DIGITAL OUTPUT DIGITAL OUTPUT

U U U U U U U
Nozzle Adapter Shut Off Head Barrel Head Extruder 4 Extruder 3 Extruder 2 Extruder 1

Ele_InjectionHeat_Control_4Extruder_BarrelHead_7005_01
23.May.2007 SLI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 05
431667
CREATED LBA MACHINE HEATS CONTROL MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 2 4
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Nozzle Adaptor Shut Off Head Barrel Head Extruder 4 Extruder 3 Extruder 2 Extruder 1

1 x 1100 W 2 x 450 W 1 x 1400 W 2 x 3400 W 2 x 3400 W 2 x 3400 W 2 x 3400 W

-E142 -E141 -E121 -E104 -E103 -E102 -E101

A A B A A B A B A B A B
+E-X24.4

+E-X24.2

+E-X24.1
2 10 4 12 PE 6 5 14 13 8 16 1 2 9 10 PE 1 2 9 10 3 4 11 12 5 6 13 14 PE

-WE-X24.1
-WE-X24.2
-WE-X24.4

1 2 3 4 PE 5 6 7 8 1 2 3 4 PE 1 2 3 4 5 6 7 8 9 10 11 12 PE

+P4-X1 1 2 3 4 5 6 7 8 16 15 14 13 12 11 10 9

2.19 =07/1.2
PE PE

2 2 2 2 2 2 2
-K142 -K141 -K121 -K104 -K103 -K102 -K101
1 1 1 1 1 1 1

2 4 2 4 2 4 2 4 2 4 2 4 2 4
-F142 -F141 -F121 -F104 -F103 -F102 -F101
10A 1 3 6A 1 3 6A 1 3 20A 1 3 20A 1 3 20A 1 3 20A 1 3
P4 P4 P4 P4 P4 P4 P4

1.7/ 6L1 6L1 /=20/1.2

1.7/ 6L2 6L2 /=20/1.2
1.7/ 5L1 5L1 /=20/1.2
1.7/ 5L2 5L2 /=20/1.2
1.7/ 5L3 5L3 /=20/1.2

Ele_InjectionHeat_Power_4Extruder_BarrelHead_UL_7005_01
20.Mar.2007 MBI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 05
431667
CREATED LBA MACHINE HEATS POWER MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 3 4
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Function Description Device Page Page Device Function Description

+E-A23
1 13
E2 CH1+ CH1-
2 14
-B101TC /2.19 CH2+ CH2- /2.19 -B101TC
3 15
-B102TC /2.17 CH3+ CH3- /2.17 -B102TC
4 16
-B103TC /2.15 CH4+ CH4- /2.16 -B103TC
5 17
-B104TC /2.13 CH5+ CH5- /2.14 -B104TC
6 18
-A23:6 /2.12 CH6+ CH6- /2.12 -A23:18
7 19
-A23:7 /2.10 CH7+ CH7- /2.10 -A23:19
8 20
-B141TC /2.5 CH8+ CH8- /2.5 -B141TC
9 21
-B142TC /2.3 CH9+ CH9- /2.4 -B142TC
10 22
-A23:10 /2.2 CH10+ CH10- /2.2 -A23:22
11 23
-A23:11 /2.8 CH11+ CH11- /2.9 -A23:23
12 24
-B121TC /2.7 CH12+ CH12- /2.7 -B121TC

Ele_InjectionHeat_TC_Connector_2006_2_01
28.Apr.2007 MBI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 05
431667
CREATED AKO 12 CHANNEL T/C PLUG MACHINE
H400 RS65/60 EXTRUDER HEATS
3745428
Sheet Total
DRAWING NO.
3753054A 4 4
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Mixer/Blender Mixer/Blender
Power Potential Free
115VAC Contact

=05/3.20/PE PE /=08/2.3
=05/1.6/ 1L1 1L1 /=20/1.2
=05/1.6/ 1L2 1L2 /=20/1.2
=05/1.6/ 1L3 1L3 /=20/1.2

=03/2.17/ L110.U1.B L110.U1.B /=20/1.6

=03/2.18/ N110.B N110.B /=20/1.6

-F84
10A
P6

11 21
-K83 -K83
.15 .15
14 24

+P6-X1 11 12 13 14

+P-X201 +P-X201 1 2 6 3 8 GND

G
Mixer/Blender
On Enable
=08-2500
DIGITAL OUTPUT

=08/6.13
CH1

+P6-X1 15

A1
-K83
P6 A2

=03/2.18/ M.B M.B /=20/1.12

11 14 .14
21 24 .16

Ele_Option_Potential_UL_7005_01
28.Apr.2007 SLI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 07
431667
CREATED LBA POWER OUTLETS, MIXER/BLENDER MACHINE
H400 RS65/60 SURGE SUPPRESSION OPTIONS
3745428
Sheet Total
DRAWING NO.
3753054A 1 3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

CUSTOMERS MOLD
SAFETY INPUT
SIGNAL

MOLD PERMIT SPARE SPARE

CLOSING EJECTOR
INTERLOCK FORWARD

Customers scope

LS1 LS2

1C1-X2 1 2 3 4 5

ALL INTERNAL WIRES TO BE

YELLOW COLOUR

=08-1665
1 5 2 4 8 DIGITAL INPUT

CH1 CH2 + CH3 CH4

=08/9.13 =08/9.13 =08/9.9 =08/9.9

05.Jun.2007 SLI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 07
431667
CREATED SRI CUSTOMER MOLD SAFETY INPUT SIGNAL MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 2 3
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

MOLD
PERMIT TO CLOSE

+C-X900 2 3 1 GND

1 3 2

CH1 - +
=08/9.13

=08-1216
DIGITAL INPUT

Ele_Option_MoldPermitToClose_H90To1000_V2006_4_01
05.Jun.2007 SLI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 07
431667
CREATED LBA MOLD PERMIT TO CLOSE MACHINE
H400 RS65/60 INTERFACE
3745428
Sheet Total
DRAWING NO.
3753054A 3 3
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

IPC #26 HPN 3069100

IPC #27 HPN 3069093
IPC #28 HPN 3069103
IPC #29 HPN 3069102

SLOT ALLOCATION:

1 UNUSED PCI SLOT

2 CONTROL PANEL LINK INTERFACE
3 OPTIONAL RS485
4 SPARE
5 SERCOS INTERFACE CARD - OPTIONAL - ROBOT ONLY
6 PROFIBUS MASTER CARD-2 CHANNEL FOR ONLY IPC28 AND IPC29
7 AGP SLOT

PC CABINET SECTION DOOR

-A1 MODEM

P3 MAINS
CABLE ASSEMBLY
CONNECTION

USB

USB (4)
HMI
VGA COM1
KEYBOARD
MODEM
Tx HMI TOUCHSCREEN

LAN LPT1 MOUSE

Rx

SERCOS FIBER OPTIC CABLE TO ROBOT A

1 2 3 4 5 6 7
BK EXTERNAL
KEYBOARD
COM2

CO-AXIAL CABLE TO HMI B

RD

EUROMAP 17/SPI SERIAL CABLE

Ele_IO_PC_Layout_2006_4_02
20.Mar.2007 MBI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 08
431667
CREATED AKO PC TYPE 26-29 MACHINE
H400 RS65/60 CARD CONNECTOR LAYOUT
3745428
Sheet Total
DRAWING NO.
TOP VIEW (V7006) 3753054A 1 12
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

=03/1.18/ L24.E1 L24.E1 /=20/1.10

=03/2.17/ L24.G1 L24.G1 /=10/4.2
=02/2.17/ L24.U2 L24.U2 /4.2
=05/1.17/ L24.U1 L24.U1 /=20/1.10
=05/2.19/M M /4.2
=07/1.18/PE PE /4.2

-A2P
BK3150

-A80 -PS
HMI UPS 3.4Ah - +
1 2
PE - + 24V

PE - + 0V

PB_A
PB_B

-A1
POWER
P3 1 2 3 4 5
SUPPLY
-A2+1G
GND

+24V

PE

GND

+24V
PE - + 24V
KL9100
PE - + 0V

-A2+2E PE - + 24V
KL9100
PE - + 0V

IPC 24V
Supply On

=08-1000
DIGITAL INPUT
-A2+3U PE - + 24V
KL9100
/5.9 PE - + 0V
CH4

Ele_IO_PowerSupply_Centralized_7005_01
23.May.2007 SLI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 08
431667
CREATED LBA I/O TERMINAL POWER SUPPLY MACHINE
H400 RS65/60 MAIN CABINET
3745428
Sheet Total
DRAWING NO.
3753054A 2 12
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

=03/2.17/ L24.E1.1 L24.E1.1

=02/2.17/ L24.G1.1 L24.G1.1 /=12/2.6
=03/4.17/ L24.U2.1 L24.U2.1 /=20/1.10
=02/2.17/ L24.U1.1 L24.U1.1 /=20/1.10
=03/4.17/ M.1 M.1 /=11/1.2
=03/2.17/ PE.1 PE.1 /=11/1.2

-A3P
BK3150

PE - + 24V

PE - + 0V

-A3+1G PE - + 24V
KL9100
PE - + 0V

-A3+2E PE - + 24V
KL9100
PE - + 0V

-A3+3U PE - + 24V
KL9100
PE - + 0V

Ele_IO_PowerSupply_Distributed_7005_01
20.Mar.2007 MBI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 08
431667
CREATED LBA I/O TERMINAL POWER SUPPLY MACHINE
H400 RS65/60 CLAMP I/O BOX
3745428
Sheet Total
DRAWING NO.
3753054A 3 12
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

2.18/ L24.U2 L24.U2 /=20/1.10

2.18/M M /=10/1.2
2.18/PE PE /=10/1.2

-B11DT -B1DT
Stroke Clamp
Temposonic Temposonic

-WP7

-WP8
Address 41 Address 42
A1 +P-A1P
PROFIBUS
MASTER CARD
GN GN
B1
Switch ON
Without Robot A1
1 1 1 1
RD RD
A2 Switch OFF +1C1-A3P
With Robot
B1 I/O
2 2 2 2 Address 3
BK
B2 Switch On
A2
FB_1 /=20/1.19 5 5 5 5
BU
GN RD FB_2
B2
6 6 6 6

A1

-WP6
+P-A2P
B1 I/O
Address 2
GN
Switch Off -FB1
A2 FERRITE
CLAMP
FILTER RD

B2
GN RD
BK

BU

-A72PS
2 1 PE
GN RD

A1

-A72P
-A209
B1 BUM62 Press button
-B2DT +E-A23
P1 3 PE Injection Injection
to reset Temposonic Thermocouples
2

+C4-X233AB
-WP1

-WP2

-WP3
Address 40 Address 30
A2
24VDC
D 1 4A
MALE FEMALE GN GN GN
B2 S40 S41 Bus A
PINS Viewed From PINS 0VDC
Above (S30) (S31) 1 1 1 1 1 1
3
GN RD RD RD RD
3 3 Bus B
2 4
2 2 2 2 2 2
4 2 BK BK BK
-A72P.L2DP

24VDC
6 6
5 1 1 5 5 5 5 5 5 5
BU BU BU
0VDC

6 6 6 6 6 6
1

2
Ele_IO_ProfibusRouting_2006_4_03
20.Mar.2007 MBI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 08
431667
CREATED LBA PROFIBUS AND MACHINE
H400 RS65/60 SERCOS ROUTING
3745428
Sheet Total
DRAWING NO.
3753054A 4 12
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

-A2P

X10

X1
-A2P

BECKHOFF

I/OERR

I/ORUN

DIA

BF

RUN
CONFIG.
INTERFACE BK3150

24V
PE

24V
0V
4 1
CEN Valve Normal -S410PX =03/4.5 CH3 4 CH. INPUT CH1 =03/1.17 -X1 Emergency Stop O.K.
8 KL1114
-1000 5
IPC 24V Supply On -X3 /2.2 CH4 CH2 =03/2.17 -X1 All Gates Closed

4 1
Oil Level Normal -S14LS =09/1.13 CH3 4 CH. INPUT CH1 =10/1.7 -Y2SD:8 Injection Cyl. Servo Valve Ready
8 KL1114
-1001 5
Injection Heat Contactor On -K43 =05/1.17 CH4 CH2 =10/1.8 -Y2SD:9 Injection Cyl. Servo Valve Safety Window

4 1
Pump Motor Temperature OK -F1TM =04/1.19 CH3 4 CH. INPUT CH1 =04/1.15 -K1D Pump Motor Delta
8 KL1114
-1002 5
Pump Motor Overload -F1OL =04/1.17 CH4 CH2 =04/1.14 -K1M Pump Motor On

4 1
Level Not Low -S311LS =09/1.17 CH3 4 CH. INPUT CH1 =09/1.10 -S15PS Oil Filter Pressure Not in Warning
8 KL1114
-1003 5
Oil Retrieval Level Not High -S311LS =09/1.16 CH4 CH2 =09/1.11 -S15PS Oil Filter Pressure Not in Alarm

4 1
Nozzle Shut-off Open -S29PX =10/2.8 CH3 4 CH. INPUT CH1
8 KL1114
-1004 5
Nozzle Shut-off Closed -S289PX =10/2.11 CH4 CH2

4 1
CH3 4 CH. INPUT CH1 =09/1.7 -S5PS Pressure Oil Filter 1 Not Clogged
8 KL1114
-1015 5
CH4 CH2

4 1
CH3 4 CH. INPUT CH1 =10/4.5 -A209:2 Safety Relay On
8 KL1114
-1200 5
CH4 CH2 =10/4.9 -K905 Screw Drive Contactor ON

4 1
(option) -X1:SPC.1 =03/5.16 CH3 4 CH. OUTPUT CH1 =09/1.4 -Y1SV U Oil Cooling
8 KL2134
-5000 5
U Error Reset -A209:+Res =10/4.16 CH4 CH2 =09/1.15 -Y356DQ U Motor Cooling

4 1
U Extruder 3 -K103 =05/2.15 CH3 4 CH. OUTPUT CH1 =05/2.19 -K101 U Extruder 1
8 KL2134
-5001 5
U Barrel Head -K121 =05/2.7 CH4 CH2 =05/2.17 -K102 U Extruder 2

4 1
U Nozzle Adapter -K142 =05/2.4 CH3 4 CH. OUTPUT CH1 =05/2.14 -K104 U Extruder 4
8 KL2134
-5002 5
U Shut Off Head -K141 =05/2.5 CH4 CH2

Ele_IO_Bus_Coupler_7004_01
23.May.2007 SLI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 08
431667
CREATED LBA CABINET BECKHOFF I/O MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 5 12
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

-A2+1G

24V
0V
PE
-A2+1G

24V
0V
PE
1
2 CH. OUTPUT CH1 =10/3.13 -Y9DQ G Carriage Forward
KL2022 2A
-2000 5
CH2 =10/2.6 -Y8DQ G Nozzle Shut-off

1
2 CH. OUTPUT CH1 =10/1.4 -Y2SD:3 G Injection Cyl. Servo Enable
KL2022 2A
-2001 5
CH2 =10/1.5 -Y2SD:5 G Injection Pilot Unlock (Y287DQ)

4 1
CH3 4 CH. OUTPUT CH1 =07/1.15 -K83 G Mixer/Blender On Enable
8 KL2134
-2500 5
CH4 CH2

Ele_IO_Potential_Terminal_7004_01
28.Apr.2007 MBI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 08
431667
CREATED LBA CABINET BECKHOFF I/O MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 6 12
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

-A2+2E

24V
0V
PE
-A2+2E

24V
0V
PE
1
2 CH. OUTPUT CH1 =09/1.17 -Y4DP E System Pump Loading
KL2022 2A
-4000 5
CH2 =11/2.16 -Y446DP E Clamp Accumulator Charge/Oil Warming

1
2 CH. OUTPUT CH1 =10/3.11 -Y10DQ E Carriage Back
KL2022 2A
-4001 5
CH2 =10/1.3 -Y448DP Injection Accumulator Charge/Oil Warming

1
2 CH. OUTPUT CH1 =10/1.1 -Y447DQ Injection Accumulator
KL2022 2A
-4100 5
CH2

4 1
E Oil Retrieval -Y536SV =09/1.3 CH3 4 CH. OUTPUT CH1 =04/1.17 -K60 E Pump Motor On
8 KL2134
-4500 5
E Oil Retrieval Air Supply -Y529SV =09/1.5 CH4 CH2 =05/1.15 -K58 E Injection Heat Contactor On Enable

4 1
E Drain Line #3 -Y534SV =09/1.12 CH3 4 CH. OUTPUT CH1 =09/1.7 -Y532SV E Drain Line #1
8 KL2134
-4501 5
E Drain Line #4 -Y535SV =09/1.14 CH4 CH2 =09/1.10 -Y533SV E Drain Line #2

4 1
CH3 4 CH. OUTPUT CH1 =10/4.13 -K624 E Electric Screw Drive Supply Enable
8 KL2134
-4502 5
CH4 CH2

Ele_IO_Potential_Terminal_7004_01
23.May.2007 MBI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 08
431667
CREATED LBA CABINET BECKHOFF I/O MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 7 12
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

-A2+3U

24V
0V
PE
-A2+3U

24V
0V
PE
1
2 CH. CH1 =10/1.11 -B3PT:1- Injection Pressure
ANALOG INPUT
-6050 5
KL3052 4-20mA CH2

1
2 CH. T/C INPUT CH1 =09/1.1 -B152TC Oil Temperature
KL3312
-6500 5
CH2

1
2 CH. CH1 =10/1.9 -Y2SD:4 Injection Cyl. Servo Valve Command
ANALOG OUTPUT
-7000 5
KL4032 +/-10V CH2

-A2+BE
END TERMINAL BUS END
KL9010

Ele_IO_Potential_Terminal_7004_01
23.May.2007 MBI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 08
431667
CREATED LBA CABINET BECKHOFF I/O MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 8 12
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

-A3P

X10

X1
-A3P

BECKHOFF

I/OERR

I/ORUN

DIA

BF

RUN
CONFIG.
INTERFACE BK3150

24V
PE

24V
0V
4 1
Gate #3 Op Side MVP Gate Open -S20LS =03/3.3 CH3 4 CH. INPUT CH1 =03/3.9 -S7LS Gate #1 Op Side STP Open N.C.
8 KL1114
-1005 5
Gate #1 Op Side STP Open N.O. -S8LS =03/3.11 CH4 CH2 =03/4.10 -S333LS Gate #1 Op Side STP CEN Valve

4 1
Gate #2 Non Op Side STP Open N.O. -S13LS =03/3.15 CH3 4 CH. INPUT CH1 =03/3.13 -S12LS Gate #2 Non Op Side STP Open N.C.
8 KL1114
-1006 5
Gate #2 Non Op Side STP CEN Valve -S334LS =03/4.11 CH4 CH2 =03/3.6 -S22LS Gate #4 Non Op Side MVP Gate Open

4 1
Clamp Cyl. Servo Valve Ready -Y1SD-Y1SD:8 =11/1.8 CH3 4 CH. INPUT CH1 =11/2.4 -S5PX Clamp Piston Lock
8 KL1114
-1007 5
Clamp Cyl. Servo Valve Safety Window -Y1SD-Y1SD:9 =11/1.9 CH4 CH2 =11/2.6 -S6PX Clamp Piston Unlock

4 1
CH3 4 CH. INPUT CH1 =12/1.8 -Y3SD-Y3SD:8 Stroke Cyl. Servo Valve Ready
8 KL1114
-1008 5
M/C Air Pressure Normal -S24PS =11/2.9 CH4 CH2 =12/1.9 -Y3SD-Y3SD:9 Stroke Cyl. Servo Valve Safety Window

4 1
Gate #1 Op Side STP Drop Bar -S352LS =03/4.7 CH3 4 CH. INPUT CH1 =03/3.17 -S1LS Purge Guard OPEN
8 KL1114
-1009 5
Gate #2 Non Op Side STP Drop Bar -S353LS =03/4.9 CH4 CH2 =03/4.2 -S4PX Drop Bar Not Engaged

4 1
CH3 4 CH. INPUT CH1 =07/3.9 -X900:2 MOLD PERMIT TO CLOSE
8 KL1114
-1216 5
CH4 CH2

4 1
SPARE 1C1-X2:4 =07/2.15 CH3 4 CH. INPUT CH1 =07/2.11 -LS1 MOLD CLOSING INTERLOCK
8 KL1114
-1665 5
SPARE 1C1-X2:5 =07/2.16 CH4 CH2 =07/2.12 -LS2 PERMIT EJECTOR FORWARD

4 1
(option) -HA1 =03/5.11 CH3 4 CH. OUTPUT CH1 =03/5.7 -HA1 U Alarm Light On
8 KL2134
-5004 5
(option) -HA1 =03/5.10 CH4 CH2 =03/5.9 -HA1 (option)

Ele_IO_Bus_Coupler_7004_01
05.Jun.2007 SLI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 08
431667
CREATED LBA CABINET BECKHOFF I/O MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 9 12
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

-A3+1G

24V
0V
PE
-A3+1G

24V
0V
PE
1
2 CH. OUTPUT CH1 =11/1.5 -Y1SD-Y1SD:3 G Clamp Cyl. Servo Enable
KL2022 2A
-2002 5
CH2 =11/1.6 -Y1SD-Y1SD:5 G Clamp Pilot Unlock (Y286DQ)

1
2 CH. OUTPUT CH1 =12/1.5 -Y3SD-Y3SD:3 G Stroke Cyl. Servo Enable
KL2022 2A
-2003 5
CH2 =12/1.6 -Y3SD-Y3SD:5 G Stroke Pilot Unlock (Y285DQ)

1
2 CH. OUTPUT CH1 =11/2.6 -Y24DQ G Clamp Piston Unlock
KL2022 2A
-2004 5
CH2 =11/2.4 -Y23DQ G Clamp Piston Lock

1
2 CH. OUTPUT CH1 =11/3.15 -Y29SV G Valve Gate Open
KL2022 2A
-2005 5
CH2

Ele_IO_Potential_Terminal_7004_01
28.Apr.2007 MBI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 08
431667
CREATED LBA CABINET BECKHOFF I/O MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 10 12
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

-A3+2E

24V
0V
PE
-A3+2E

24V
0V
PE
1
2 CH. OUTPUT CH1 =11/2.9 -Y270DQ E Clamp Tonnage Lock
KL2022 2A
-4002 5
CH2 =03/4.18 -S333LS E CEN Valve Open

4 1
CH3 4 CH. OUTPUT CH1 =11/3.13 -Y30SV E Valve Gate Close
8 KL2134
-4503 5
CH4 CH2

4 1
CH3 4 CH. OUTPUT CH1 =12/3.6 -Y8SV E Air Function #1 Moving Platen
8 KL2134
-4600 5
CH4 CH2

4 1
CH3 4 CH. OUTPUT CH1 =11/3.4 -Y16SV E Air Function #1 Stationary Platen
8 KL2134
-4601 5
CH4 CH2

Ele_IO_Potential_Terminal_7004_01
28.Apr.2007 MBI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 08
431667
CREATED LBA CABINET BECKHOFF I/O MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 11 12
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

-A3+3U

24V
0V
PE
-A3+3U

24V
0V
PE
1
2 CH. CH1 =11/1.14 -B6PT:1- Clamp Pressure
ANALOG INPUT
-6000 5
KL3052 4-20mA CH2 =12/1.13 -B55PT:1- Stroke Pressure Transducer

1
2 CH. CH1 =12/2.11 -B43PT:1- Ejector Rod Side
ANALOG INPUT
-6052 5
KL3052 4-20mA CH2 =12/2.13 -B80PT:1- Ejector Bore Side

1
2 CH. CH1 =11/1.11 -Y1SD-Y1SD:4 Clamp Cyl. Servo Valve Command
ANALOG OUTPUT
-7001 5
KL4032 +/-10V CH2 =12/2.9 -Y15SD:D Ejector Flow/Pressure Command

1
2 CH. CH1 =12/1.10 -Y3SD-Y3SD:4 Stroke Cyl. Servo Valve Command
ANALOG OUTPUT
-7002 5
KL4032 +/-10V CH2

-A3+BE
END TERMINAL BUS END
KL9010

Ele_IO_Potential_Terminal_7004_01
28.Apr.2007 MBI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 08
431667
CREATED LBA CABINET BECKHOFF I/O MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 12 12
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

E E E E E E
Oil Retrieval Oil Retrieval Drain Line Drain Line Drain Line Drain Line
On = Blowdown Air Supply #1 #2 #3 #4
Off = Vacuum
=08-4500 =08-4501
DIGITAL OUTPUT DIGITAL OUTPUT

=08/7.9 =08/7.9 =08/7.13 =08/7.13 =08/7.9 =08/7.9 -S311LS

CH3 - CH4 - CH1 - CH2 - CH3 - CH4 -
1

3 2
4 3 8 7 1 3 5 7 4 3 8 7

WH

WH

WH

WH

WH

WH

WH

RD
BK

BK

BK

BK

BK

BK

BK
-WY536SV -WY529SV -WY532SV -WY533SV -WY534SV -WY535SV -WS311LS

1 1 1 1 1 1 8 4 2
-Y536SV -Y529SV -Y532SV -Y533SV -Y534SV -Y535SV
2 2 2 2 2 2 CH4 CH3 +
=08/5.9 =08/5.9

=08-1003
DIGITAL INPUT
Oil Retrieval Level Not
Level Not Low
High
U
Oil Filter
Oil Temperature U U E
Pressure
Oil Cooling Motor System Pump
Cooling Loading
=08-6500 =08-5000 =08-5000 =08-4000
ANALOG INPUT DIGITAL OUTPUT DIGITAL OUTPUT DIGITAL OUTPUT

=08/8.13 =08/5.13 =08/5.13 =08/7.13

CH1 - CH1 - 2 CH2 - CH1 -
1
-S14LS
-S15PS 1
4 2
1 2 5 3 1 3
1 3 1
-S5PS
2

WH

WH
RD

BK

BK
-WS15PS -WS14LS
WH

WH

WH

WH
RD

BK

BK

BK
WB152TC WY1SV -WY356DQ -WY4DP
WH

BK

-WS5PS

WH RD 1 1
1
-B152TC -Y356DQ -Y4DP
-Y1SV 2 2
2 1 2
1 5 2 4 2

CH1 + CH1 CH2 + CH3 +

=08/5.13 =08/5.13 =08/5.13 =08/5.9

=08-1015 =08-1003 =08-1001

DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT

Pressure Oil Oil Level

Oil Filter Oil Filter
Filter 1 Normal
Pressure Pressure
Not
Not in Not in
Clogged
Warning Alarm

Ele_PowerPack_InjectionBase_7005_01
23.May.2007 SLI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 09
431667
CREATED LBA HYDRAULIC POWER PACK MACHINE
H400 RS65/60 INJECTION BASE
3745428
Sheet Total
DRAWING NO.
3753054A 1 1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Injection Injection
Accumulator Accumulator
Charge/Oil Warming

=08-4100 =08-4001
DIGITAL OUTPUT DIGITAL OUTPUT

=08/7.13 =08/7.13
CH1 - CH2 -

1 3 5 7
WH

WH
BK

BK

-WY447DQ -WY448DP

1 1
-Y447DQ -Y448DP
2 2

=02/2.17/ L24.U3 L24.U3 /=20/1.10

=08/4.17/M M /4.2
=08/4.17/PE PE /4.2

G G
Injection Cyl. Injection Pilot Injection Cyl. Injection Cyl. Injection Cyl. Injection
Servo Enable Unlock Servo Valve Servo Valve Servo Valve Pressure
(Y287DQ) Ready Safety Window Command

=08-7000 =08-6050
=08-2001 =08-1001 ANALOG OUTPUT ANALOG INPUT
DIGITAL OUTPUT DIGITAL INPUT +/-10V 4-20mA

=08/6.13 =08/6.13 =08/5.13 =08/5.13 =08/8.13 =08/8.13

CH1 CH2 - CH1 CH2 CH1 - PE CH1 + PE

1 5 3 1 5 1 3 4 1 2 4
GY/YL

SHLD

SHD
WH

BK
10
1

-WY2SD -WB3PT

-Y2SD
1 2 PE 3 5 7 8 9 4 10
1-
-B3PT P

-Y2SD 3+

Ele_InjectionUnit_Control_Y2SD_7006_01
23.May.2007 SLI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 10
431667
CREATED LBA INJECTION UNIT CONTROL MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 1 4
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

G
Nozzle
Shut-off
1 3 1 3

=08-2000
DIGITAL OUTPUT -S29PX -S289PX
=08/6.13
CH2 - 4 4

5 3 +E-X29 4 3 1 +E-X289 4 3 1

WH

WH

WH
RD

RD
BK

BK

BK
-WY8DQ -WS29PX -WS289PX

+E-X8 1 2

1
-Y8DQ
11 2 4 8 7 6

CH3 CH4 - +
=08/5.9 =08/5.9

=08-1004
DIGITAL INPUT
Nozzle Shut-off Nozzle Shut-off
Open Closed

Ele_InjectionUnit_Option_HydraulicShutoff_7006_01
23.May.2007 SLI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 10
431667
CREATED LBA INJECTION UNIT OPTIONS MACHINE
H400 RS65/60 HYDRAULIC SHUTOFF
3745428
Sheet Total
DRAWING NO.
3753054A 2 4
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

E G
Carriage Carriage
Back Forward

=08-4001 =08-2000
DIGITAL OUTPUT DIGITAL OUTPUT

=08/7.13 =08/6.13
CH1 - CH1 -

1 3 1 7

WH

WH
BK

BK
-WY10DQ -WY9DQ

1 1
-Y10DQ -Y9DQ
2 2

Ele_InjectionUnit_Option_DigitalCarriageControl_7006_01
28.Apr.2007 SLI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 10
431667
CREATED LBA INJECTION UNIT OPTIONS MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 3 4
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

=02/1.9/ L24.U4 L24.U4 /=20/1.10

=08/2.18/ L24.G1 L24.G1 /=20/1.10
1.3/M M /=20/1.12
1.3/PE PE /=20/1.12

Safety Screw Drive U

Relay On Contactor ON Error Reset
=08-1200 =08-1200 =08-5000
DIGITAL INPUT DIGITAL INPUT DIGITAL OUTPUT

=08/5.13 =08/5.13 13(83) =08/5.9

CH1 CH2 -K905 CH4
.17
14(84)
=01/2.18/ 9L3
1 5 8
=01/2.18/ 9L2
=01/2.18/ 9L1 GN OR RD YL +P7-X1 RES+
-WA209-X26

-A209 +A209 +A209 +A209

14 20 19 24 1 3 6 5
P1 .X26 .X99A .X99AB
L1 L2 L3 PE1 X68:1 2 3 4
Safety Relay En M RH 0VDC 24V 0V MRes +Res
I/O
Control Supply

TM1 TM2 Ref+ Ref- cos+ cos- sin- sin+ n/u n/u n/u n/u n/u n/u n/u n/u n/u 24V 0V ZUS Ballast Resistor

U V W PE ZK- ZK+

+A209
X26 9 10 +A209.X24 2 1 5 9 8 7 12 13 3 4 6 14 15 10 11 2 4 6
PEsY .X99A

PE
B55EN

8 1
7 9 2
12 10
6 11 3
5 4 E
Electric Screw Drive
Supply Enable
=08-4502 =05/1.11/ L110.E1 L110.E1 /=20/1.6
GN/YL

RD/BL
PK/GY
DIGITAL OUTPUT
11

WH
GN
RD

BN
GY
VT

BK

PK
BL

YL
W

=08/7.13 -K624
U

-WM55 -WM55TM -WB55EN

CH1 -
.13
14

1 3
A1
-K905 U
To A1 P1 A2
Connector
Shell
-K624
-M55 P7 A2
Screw U1 V1 W1 SL TM+ TM- TM+ TM- -B55EN 10 12 8 1 5 6 2 7 3 4 11 9 =05/1.11/ N110 N110 /=20/1.6
Drive
Motor U V W
Ref+ Ref- cos+ cos- sin- sin+ n/u n/u n/u n/u n/u n/u

-M22 -XTM 11 14 .17 13(83) 14(84) .11

Motor
Resolver
Temperature
Ele_InjectionUnit_Drive_BUM62_NoChopper_2006_4_02
23.May.2007 SLI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 10
431667
CREATED LBA BUM62 ELECTRIC SCREW DRIVE MACHINE
H400 RS65/60 WITHOUT CHOPPER
3745428
Sheet Total
DRAWING NO.
3753054A 4 4
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

=03/4.17/ L24.U3.1 L24.U3.1 /=12/1.2

=08/3.18/ M.1 M.1 /3.10
=08/3.18/ PE.1 PE.1 /3.10

G G Clamp Cyl. Clamp Cyl. Clamp Cyl. Clamp Pressure

Clamp Cyl. Clamp Pilot Servo Valve Servo Valve Servo Valve
Servo Enable Unlock Ready Safety Window Command
(Y286DQ)
=08-7001
=08-2002 =08-1007 ANALOG OUTPUT =08-6000
DIGITAL OUTPUT DIGITAL INPUT +/-10V ANALOG INPUT 4-20mA

=08/10.13 =08/10.13 =08/9.9 =08/9.9 =08/12.13 =08/12.13

CH1 CH2 - CH3 CH4 CH1 - PE CH1 + PE

1 5 3 4 8 1 3 4 1 2 4

SHLD
GN

10
WH BK SH
1

4
-WY1SD -WB6PT

1-
-B6PT P
-Y1SD
C1 1 2 PE 3 5 7 8 9 4 10
3+

-Y1SD
C1

Ele_STP_Controls_Y1SD_H120To500_7005_01
05.Jun.2007 SLI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 11
431667
CREATED LBA CLAMP CONTROLS MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 1 3
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

G G E
E
Clamp Piston Clamp Piston Clamp Tonnage
Clamp Accumulator
Lock Unlock Lock
Charge/Oil Warming

=08-2004 =08-4002 =08-4000

DIGITAL OUTPUT DIGITAL OUTPUT DIGITAL OUTPUT

=08/10.13 =08/10.13 =08/11.13 =08/7.13

CH2 - CH1 CH1 - CH2 -

5 3 1 1 3 5 7

D23 D24
-WY270DQ BK WH

WH
BK
-WY446DP

BU
BK
-WY23DQ

-WY24DQ
BU

BK
4 4 1 1
-Y23DQ -Y24DQ -Y270DQ -Y446DP
C1 3 C1 3 C1 2 E1 2

1 3 1 3

4
-S5PX -S6PX -S24PS
C1 C1 C1 1
4 4

WH
RD WH BK RD WH BK -WS24PS BK
-WS5PX -WS6PX

1 3 2 5 7 6 8 6

CH1 - + CH2 - + CH4 +

=08/9.13 =08/9.13 =08/9.9

=08-1007 =08-1008
DIGITAL INPUT DIGITAL INPUT

Clamp Piston Clamp Piston M/C Air Pressure

Lock Unlock Normal
Ele_Clamp_Controls_H90To600_7005_01
05.Jun.2007 SLI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 11
431667
CREATED LBA CLAMP CONTROLS MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 2 3
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1.5/ PE.1 PE.1 /=12/1.2

1.5/ M.1 M.1 /=12/1.2

E E G
Air Function #1 Valve Gate Valve Gate
Stationary Platen Close Open

=08-4601 =08-4503 =08-2005

DIGITAL OUTPUT DIGITAL OUTPUT DIGITAL OUTPUT

=08/11.13 =08/11.13 =08/10.13

CH1 CH1 CH1

1 1 1

GNYE
10
1

5
-WC3-X1

+C3-X1 1 24 25 26 18 17

A B A
-Y16SV -Y30SV -Y29SV
C3 C C3 C C3 C

Ele_STP_1AirFunction_H120To500_7005_01
28.Apr.2007 SLI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 11
431667
CREATED LBA AIR FUNCTIONS MACHINE
H400 RS65/60 STATIONARY PLATEN
3745428
Sheet Total
DRAWING NO.
3753054A 3 3
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

=11/1.5/ L24.U3.1 L24.U3.1 /=20/1.10

=11/3.12/ M.1 M.1 /2.6
=11/3.12/ PE.1 PE.1 /3.11
G G Stroke Cyl. Stroke Cyl. Stroke Cyl. Stroke
Stroke Cyl. Stroke Pilot Servo Valve Servo Valve Servo Valve Pressure
Servo Unlock Ready Safety Window Command Transducer
Enable (Y285DQ)

=08-7002 =08-6000
=08-2003 =08-1008 ANALOG OUTPUT ANALOG INPUT
DIGITAL OUTPUT DIGITAL INPUT +/-10V 4-20mA

=08/10.13 =08/10.13 =08/9.13 =08/9.13 =08/12.13 =08/12.13

CH1 CH2 - CH1 CH2 CH1 - PE CH2 + PE

1 5 3 1 5 1 3 4 5 6 8

3:SHD
3:WH
SHLD

3:BK
-WY3SD 1 2 PE 3 5 7 8 9 4 10 -WC2-X1

1-
-Y3SD -B55PT P
1 2 PE 3 5 7 8 9 4 10

3+

-Y3SD
C2

Ele_MVP_StrokeControls_Y3SD_H120To500_2006_3_01
05.Jun.2007 SLI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 12
431667
CREATED LBA STROKE CONTROLS MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 1 3
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

=08/3.18/ L24.G1.1 L24.G1.1 /=20/1.10

1.4/ M.1 M.1 /3.11

Ejector Ejector Ejector

Flow/Pressure Rod Side Bore Side
Command

=08-7001 =08-6052
ANALOG OUTPUT ANALOG INPUT

=08/12.13 =08/12.13 =08/12.13

CH2 - PE CH1 + PE CH2 + PE

5 7 8 1 2 4 5 6 8

1:SHD

2:SHD
1:WH

2:WH
1:BK

2:BK
SHD
-WY15SD -WC2-X1 -WC2-X1
1

4
1- 1-

A B C D E F
-B43PT P -B80PT P
C2 C2
3+ 3+
-Y15SD D
BOSCH -Y15SD
Located C2 E
on Manifold

Ele_MVP_Ejector_H120To500_2006_3_01
28.Apr.2007 SLI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 12
431667
CREATED LBA CLAMP EJECTOR MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 2 3
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1.4/ PE.1 PE.1 /=20/1.12

2.15/ M.1 M.1 /=20/1.12

E
Air Function #1
Moving Platen

=08-4600
DIGITAL OUTPUT

=08/11.13
CH1

GNYL
-WC2-X2 1

7
+C2-X2 1 26 24

A
-Y8SV
C2 C

Ele_MVP_1AirFunction_H120To500_7005_01
28.Apr.2007 SLI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 12
431667
CREATED LBA AIR FUNCTIONS MACHINE
H400 RS65/60 MOVING PLATEN
3745428
Sheet Total
DRAWING NO.
3753054A 3 3
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

MAINS DISTRIBUTION 110VAC DISTRIBUTION 24VDC M/C DISTRIBUTION CONTROL SIGNALS ROBOT DISTRIBUTION
=07/1.18/ 1L1 =02/1.18/ L110 =08/2.18/ L24.U1 =10/4.18/M =01/2.10/ Q2M.U1 1L1.207
=07/1.18/ 1L2 =08/3.18/ L24.U1.1 =12/3.14/ M.1 =01/2.10/ Q2M.U2 1L2.207
=02/1.3/ L110.U1
=07/1.18/ 1L3 =08/4.17/ L24.U2 M.2 1L3.207
=07/1.18/ L110.U1.B
=08/3.18/ L24.U2.1 M.3 RESET PE.207
2L1 =02/1.18/ L110.U2
=10/1.3/ L24.U3 =07/1.15/ M.B PE.108
2L2 =10/4.18/ L110.E1
=12/1.4/ L24.U3.1 =10/4.18/PE
2L3 L110.E1.1
=10/4.18/ L24.U4 =12/3.14/ PE.1 PHE2
=10/4.18/ N110
3L1 =08/2.18/ L24.E1 PE.2 PHE1
=07/1.18/ N110.B
3L2 =02/2.17/ L24.E2 PE.3
N110.1 1.26/ ES.R1R
3L3 L24.E2.1
N110.2 1.27/ ES.R2R
L24.E5
=05/1.6/ 4L1 N110.3
=05/1.6/ 4L2 TE1
4L3 TE2
=10/4.18/ L24.G1
TE3
=05/3.19/ 5L1 =12/2.15/ L24.G1.1
TE4
=05/3.19/ 5L2 L24.G2
=08/4.6/ FB_1
=05/3.19/ 5L3 L24.G3
FB_1R
5N L24.G4
L24.G2.2
=05/3.19/ 6L1 SR3
=05/3.19/ 6L2 L24.U1.2 SR4
6L3 L24.U2.2
L24.E4.2 SR3R
7L1
L24.E7.2 SR4R
7L2
L24.E5.3
7L3
L24.E6.3 ES.R2
8L1 L24.E7.3 ES.R1
8L2 L24.G3.3
8L3 L24.G4.3

9L1
9L2
9L3

1N
2N

OTHER
Ba+
Ba-

Ele_PotentialArrowEnd_7005_01 Deleteable

20.Mar.2007 MBI
PROJECT
MACHINE MODEL REVISED DESCRIPTION = 20
431667
CREATED LBA POTENTIAL ARROW END MACHINE
H400 RS65/60 (INTERNAL USE ONLY)
3745428
Sheet Total
DRAWING NO.
3753054A 1 1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

BILL OF MATERIAL

COMPONENT I.D. PAGE/PATH QTY DESCRIPTION SUPPLIER MODEL NUMBER PART NUMBER

=00+C1-X1 =00/11. 5 1 Hood Side Entry H-B24 TSH M32 Double Lock Epic 79152600 254157
=00+C1-X1 =00/11. 5 1 Insert Female H-BE 24 Wire Protected Epic 10.1970 (H-BE24BS) 637482
=00+C1-X1 =00/11. 5 2 Key-Pin Epic 10.019 637484
=00+C1-X1 =00/11. 5 1 Cable Fitting Skintop St-M 40x1.5 Black Lapp 53111250 243426
=00+C1-X1 =00/11. 5 1 Expansion Fitting ME-M 32x40 Brass Lapp 52104458 249027
=01+0-Q1M =01/2. 1 1 Circuit Breaker Handle Max-Flex Siemens FHOH 202836
=01+0-Q1M =01/2. 1 1 Circuit Breaker Handle Max-Flex 48 Inch Siemens FHOFC048 202839
=01+0-Q1M =01/2. 1 1 Nameplate Main Breaker ( English ) EMC 707230
=01+0-Q1M =01/2. 1 1 Circuit Breaker 3-P 225A Siemens FXD63B225 2268863
=01+0-Q1M =01/2. 1 6 Circuit Breaker Lug FD Frame Siemens TA1F350 2288576
=01+0-Q1M =01/2. 1 1 Circuit Breaker Handle Max-Flex FD Siemens FHOFBO 202837
=01+0-Q1M =01/2. 1 1 Shunt Trip 120VAC Siemens S01FD60 2401215
=01+0-F21 =01/2. 4 2 Fuse 10A 600V Class CC Ferraz ATDR10 2376189
=01+0-F21 =01/2. 4 1 Fuseholder 2P 30A 600V ULtrasafe Ferraz USCC2I 2376142
=01+0-Q900 =01/2. 4 1 Circuit Breaker 1-P 3A 277V Siemens 5SX2103-7 2193564
=01+0-Q905 =01/2. 17 1 Circuit Breaker 3-P 70A 600VAC 500V Siemens ED63B070 2181793
=01+0-A211 =01/2. 17 1 2351721
=02+0-Q49 =02/1. 1 1 Circuit Breaker 1-P 10A (B) Siemens 5SX2110-6 230144
=02+0-Q48 =02/1. 3 1 Circuit Breaker 1-P 10A (B) Siemens 5SX2110-6 230144
=02+0-Q32 =02/1. 6 1 Circuit Breaker 3-P 15A 480VAC Siemens ED43B015L 2148793
=02+0-G1 =02/1. 6 1 Power Supply Sitop 24VDC 40A Siemens 6EP1437-3BA00 2924275
=02+0-Q63 =02/1. 6 1 Circuit Breaker 1-P 10A (B) Siemens 5SX2110-6 230144
=02+0-Q68 =02/1. 7 1 Circuit Breaker 1-P 10A (B) Siemens 5SX2110-6 230144
=02+0-Q70 =02/1. 8 1 Circuit Breaker 1-P 10A (B) Siemens 5SX2110-6 230144
=02+0-Q64 =02/1. 9 1 Circuit Breaker 1-P 10A (B) Siemens 5SX2110-6 230144
=02+0-Q54 =02/1. 10 1 Circuit Breaker 1-P 10A (B) Siemens 5SX2110-6 230144
=02+0-Q58 =02/1. 12 1 Circuit Breaker 1-P 10A (B) Siemens 5SX2110-6 230144
=02+0-Q55 =02/1. 12 1 Circuit Breaker 1-P 10A (B) Siemens 5SX2110-6 230144
=03+0-K50 =03/1. 14 1 Safety Relay 1Ch 2NO 24VDC Siemens 3TK2824-2BB40 2427596
=03+0-K51 =03/1. 15 1 Contactor 15HP 35A 110/120VAC Siemens 3RT1026-3AK60 228480
=03+0-K51 =03/1. 15 1 Varistor AC 48-127V DC 70-150V Siemens 3RT1926-1BC00 230131
=03+0-K51 =03/1. 15 1 Auxiliary Contact 1NC Side Mount Siemens 3RH19-21-1EA-02 2045588
=03+0-K52 =03/1. 16 1 Contactor 15HP 35A 110/120VAC Siemens 3RT1026-3AK60 228480
=03+0-K52 =03/1. 16 1 Varistor AC 48-127V DC 70-150V Siemens 3RT1926-1BC00 230131
=03+0-K52 =03/1. 16 1 Auxiliary Contact 1NC Side Mount Siemens 3RH19-21-1EA-02 2045588
=03+0-K53 =03/2. 15 1 Safety Relay 1Ch 2NO 24VDC Siemens 3TK2824-2BB40 2427596
=03+0-K54 =03/2. 16 1 Contactor 15HP 35A 110/120VAC Siemens 3RT1026-3AK60 228480
=03+0-K54 =03/2. 16 1 Varistor AC 48-127V DC 70-150V Siemens 3RT1926-1BC00 230131
=03+0-K54 =03/2. 16 1 Auxiliary Contact Block Siemens 3RH1921-1EA11 747038
=03+0-K55 =03/2. 18 1 Contactor 15HP 35A 110/120VAC Siemens 3RT1026-3AK60 228480
=03+0-K55 =03/2. 18 1 Varistor AC 48-127V DC 70-150V Siemens 3RT1926-1BC00 230131
=03+0-K55 =03/2. 18 1 Auxiliary Contact Block Siemens 3RH1921-1EA11 747038
=03+0-HA1 =03/5. 7 1 Alarm Light RYB + Horn Shan Ho Electric Co. SPES 351L 3248593
=04+0-Q2 =04/1. 2 1 Motor Starter Protector 80-100A Siemens 3RV1041-4MA10 228557
=04+0-Q2 =04/1. 2 1 Auxiliary Contact Side Mount Siemens 3RV1901-2A 2268402
=04+0-F1OL =04/1. 2 1 Overload Relay 45-63A Siemens 3RU1146-4JD0 2304109
=04+0-F1TM =04/1. 6 1 Thermistor Relay Siemens 3RN1012-1CK00 2293061
=04+0-K1T =04/1. 10 1 Time Delay Relay Wye-Delta Siemens 3RP1574-1NQ30 231541
=04+0-K1T =04/1. 10 1 Cover, Sealable For 3tk2828 Siemens 3RP1902 2325683

05.Jun.2007
PROJECT
MACHINE MODEL REVISED DESCRIPTION = BOM
431667
CREATED 05.Jun.2007
BILL OF MATERIAL MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 1 5
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

BILL OF MATERIAL

COMPONENT I.D. PAGE/PATH QTY DESCRIPTION SUPPLIER MODEL NUMBER PART NUMBER

=04+0-K1M =04/1. 12 1 Contactor 50HP 90A 110/120VAC Siemens 3RT1044-3AK60 2303969

=04+0-K1M =04/1. 12 1 Varistor AC 48-127V DC 70-150V Siemens 3RT1926-1BC00 230131
=04+0-K1M =04/1. 12 1 Auxiliary Contact 2NO (Side Mount) Siemens 3RT19-21-1EA-20 747037
=04+0-K1D =04/1. 14 1 Contactor 50HP 90A 110/120VAC Siemens 3RT1044-3AK60 2303969
=04+0-K1D =04/1. 14 1 Varistor AC 48-127V DC 70-150V Siemens 3RT1926-1BC00 230131
=04+0-K1D =04/1. 14 1 Auxiliary Contact Block Siemens 3RH1921-1EA11 747038
=04+0-K1Y =04/1. 15 1 Contactor 25HP 45A 110/120VAC Siemens 3RT1034-3AK60 2183041
=04+0-K1Y =04/1. 15 1 Varistor AC 48-127V DC 70-150V Siemens 3RT1926-1BC00 230131
=04+0-K1Y =04/1. 15 1 Auxiliary Contact Block Siemens 3RH1921-1EA11 747038
=04+0-K1Y =04/1. 15 1 Jumper Wye Contactor Siemens 3RT1936-4BA31 2826014
=04+0-F800 =04/1. 16 1 Fuseholder 1P 30A 600V ULtrasafe Ferraz USCC1I 2374288
=04+0-F800 =04/1. 16 1 Fuse 4 A 600VAC Time Delay Class CC Gould ATDR4 693234
=04+0-K60 =04/1. 17 1 Relay, 24VDC Siemens LZX:RT4A4L24 2377058
=04+0-K600 =04/1. 19 1 Relay, 24VDC Siemens LZX:RT4A4L24 2377058
=05+0-Q41 =05/1. 3 1 Circuit Breaker 3-P 60A 480VAC Siemens ED43B060L 2148806
=05+0-Q43 =05/1. 5 1 Circuit Breaker 2-P 15A Siemens CQD215 2181440
=05+0-K43 =05/1. 9 1 Contactor 5HP 35A 110/120VAC Siemens 3RT1023-3AK60 2183040
=05+0-K43 =05/1. 9 1 Varistor AC 48-127V DC 70-150V Siemens 3RT1926-1BC00 230131
=05+0-K43 =05/1. 9 1 Auxiliary Contact Block Siemens 3RH1921-1EA11 747038
=05+0-K41 =05/1. 10 1 Contactor 50HP 90A 110/120VAC Siemens 3RT1044-3AK60 2303969
=05+0-K41 =05/1. 10 1 Varistor AC 48-127V DC 70-150V Siemens 3RT1926-1BC00 230131
=05+0-K41 =05/1. 10 1 Auxiliary Contact Block Siemens 3RH1921-1EA11 747038
=05+0-K58 =05/1. 15 1 Relay, 24VDC Siemens LZX:RT4A4L24 2377058
=05+0-K142 =05/2. 4 1 Solid State Relay 90A 48-660V Green LED Crydom H12WD4890G 2427565
=05+0-K142 =05/2. 4 1 Varistor 0.8W 600V AC Newark Z21L102 654005
=05+0-K142 =05/2. 4 1 Plastic Cover For Solid State Relay Carlo-Gavazzi HBC-013 202641
=05+0-K141 =05/2. 5 1 Solid State Relay 90A 48-660V Green LED Crydom H12WD4890G 2427565
=05+0-K141 =05/2. 5 1 Plastic Cover For Solid State Relay Carlo-Gavazzi HBC-013 202641
=05+0-K141 =05/2. 5 1 Varistor 0.8W 600V AC Newark Z21L102 654005
=05+0-K121 =05/2. 7 1 Solid State Relay 90A 48-660V Green LED Crydom H12WD4890G 2427565
=05+0-K121 =05/2. 7 1 Varistor 0.8W 600V AC Newark Z21L102 654005
=05+0-K121 =05/2. 7 1 Plastic Cover For Solid State Relay Carlo-Gavazzi HBC-013 202641
=05+0-K104 =05/2. 14 1 Solid State Relay 90A 48-660V Green LED Crydom H12WD4890G 2427565
=05+0-K104 =05/2. 14 1 Varistor 0.8W 600V AC Newark Z21L102 654005
=05+0-K104 =05/2. 14 1 Plastic Cover For Solid State Relay Carlo-Gavazzi HBC-013 202641
=05+0-K103 =05/2. 15 1 Solid State Relay 90A 48-660V Green LED Crydom H12WD4890G 2427565
=05+0-K103 =05/2. 15 1 Varistor 0.8W 600V AC Newark Z21L102 654005
=05+0-K103 =05/2. 15 1 Plastic Cover For Solid State Relay Carlo-Gavazzi HBC-013 202641
=05+0-K102 =05/2. 17 1 Solid State Relay 90A 48-660V Green LED Crydom H12WD4890G 2427565
=05+0-K102 =05/2. 17 1 Varistor 0.8W 600V AC Newark Z21L102 654005
=05+0-K102 =05/2. 17 1 Plastic Cover For Solid State Relay Carlo-Gavazzi HBC-013 202641
=05+0-K101 =05/2. 19 1 Solid State Relay 90A 48-660V Green LED Crydom H12WD4890G 2427565
=05+0-K101 =05/2. 19 1 Varistor 0.8W 600V AC Newark Z21L102 654005
=05+0-K101 =05/2. 19 1 Plastic Cover For Solid State Relay Carlo-Gavazzi HBC-013 202641
=05+0-F142 =05/3. 3 1 Fuseholder 2P 30A 600V ULtrasafe Ferraz USCC2I 2376142
=05+0-F142 =05/3. 3 2 Fuse 10A 600V Class CC Ferraz ATDR10 2376189
=05+0-F141 =05/3. 5 1 Fuseholder 2P 30A 600V ULtrasafe Ferraz USCC2I 2376142
=05+0-F141 =05/3. 5 2 Fuse 6A 600V Class CC Ferraz ATDR6 2376185
=05+0-F121 =05/3. 7 1 Fuseholder 2P 30A 600V ULtrasafe Ferraz USCC2I 2376142

05.Jun.2007
PROJECT
MACHINE MODEL REVISED DESCRIPTION = BOM
431667
CREATED 05.Jun.2007
BILL OF MATERIAL MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 2 5
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

BILL OF MATERIAL

COMPONENT I.D. PAGE/PATH QTY DESCRIPTION SUPPLIER MODEL NUMBER PART NUMBER

=05+0-F121 =05/3. 7 2 Fuse 6A 600V Class CC Ferraz ATDR6 2376185

=05+0-F104 =05/3. 13 1 Fuseholder 2P 30A 600V ULtrasafe Ferraz USCC2I 2376142
=05+0-F104 =05/3. 13 2 Fuse 20A 600V Class CC Ferraz ATDR20 2376192
=05+0-F103 =05/3. 15 1 Fuseholder 2P 30A 600V ULtrasafe Ferraz USCC2I 2376142
=05+0-F103 =05/3. 15 2 Fuse 20A 600V Class CC Ferraz ATDR20 2376192
=05+0-F102 =05/3. 17 1 Fuseholder 2P 30A 600V ULtrasafe Ferraz USCC2I 2376142
=05+0-F102 =05/3. 17 2 Fuse 20A 600V Class CC Ferraz ATDR20 2376192
=05+0-F101 =05/3. 18 1 Fuseholder 2P 30A 600V ULtrasafe Ferraz USCC2I 2376142
=05+0-F101 =05/3. 18 2 Fuse 20A 600V Class CC Ferraz ATDR20 2376192
=07+0-F84 =07/1. 13 1 Fuse 10A 600V Class CC Ferraz ATDR10 2376189
=07+0-F84 =07/1. 13 1 Fuseholder 1P 30A 600V ULtrasafe Ferraz USCC1I 2374288
=07+0-K83 =07/1. 15 1 Relay, 24VDC Siemens LZX:RT4A4L24 2377058
=08+0-A1 =08/1. 103 2 3224764
=08+0-A1 =08/1. 103 2 3224765
=08+0-A1 =08/1. 103 2 3224766
=08+0-A1 =08/1. 103 1 CoAxial Cable (Pair) - 10m Beckhoff C9900-K116 3187084
=08+0-A1 =08/1. 103 3 2356409
=08+0-A1 =08/1. 103 1 IPC26 Optional Sercos Windows XP Beckhoff C6140-HUSKY-PC26-FC3101 3069100
=08+P-A1P =08/4. 5 1 Connector Profibus 12MBD 35 Entry Siemens 6ES7 972 0BA60 0XA0 242298
=08+P-A2P =08/4. 5 1 Connector Profibus 12MBD 90 Entry Siemens 6ES7 972 0BA50 0XA0 725677
=08+0-A209 =08/4. 5 1 Cable, Encoder, Flex, 10m, Both Ends Term. Baumuller 239542 2256312
=08+0-A209 =08/4. 5 1 Single Power Unit with S.Relay Baumuller BUM62-75/100-54-000 2423520
=08+0-A209 =08/4. 5 1 Shield Connection Terminal Weidmuller KLBU 10-20SC 171232 1001 2412654
=08+0-A209 =08/4. 5 1 Shield Connection Terminal Weidmuller KLBU 4-13.5SC 171231 1001 2455667
=08+0-A209 =08/4. 5 1 Servo Amplifier V-Controller V15.14.08 Baumuller 390631 - V15.14.08+PROFIBUS 3473342
=08+0-A209 =08/4. 5 1 2459164
=08+0-A72P =08/4. 11 1 3285654_1A
=08+1C1-A3P =08/4. 16 1 Connector Profibus 12MBD 90 Entry Siemens 6ES7 972 0BA50 0XA0 725677
=08+0-A2P =08/5. 166 1 Bus Coupler Compact Beckhoff BK3150 3003171
=08+0-1000 =08/5. 166 1 Digital Input Terminal 4x24VDC Beckhoff KL1114 235750
=08+0-1001 =08/5. 166 1 Digital Input Terminal 4x24VDC Beckhoff KL1114 235750
=08+0-1002 =08/5. 166 1 Digital Input Terminal 4x24VDC Beckhoff KL1114 235750
=08+0-1003 =08/5. 166 1 Digital Input Terminal 4x24VDC Beckhoff KL1114 235750
=08+0-1004 =08/5. 166 1 Digital Input Terminal 4x24VDC Beckhoff KL1114 235750
=08+0-1015 =08/5. 166 1 Digital Input Terminal 4x24VDC Beckhoff KL1114 235750
=08+0-1200 =08/5. 166 1 Digital Input Terminal 4x24VDC Beckhoff KL1114 235750
=08+0-5000 =08/5. 166 1 Digital Output Terminal 4x24VDC 0.5A Beckhoff KL2134 235749
=08+0-5001 =08/5. 166 1 Digital Output Terminal 4x24VDC 0.5A Beckhoff KL2134 235749
=08+0-5002 =08/5. 166 1 Digital Output Terminal 4x24VDC 0.5A Beckhoff KL2134 235749
=08+1G-A2 =08/6. 166 1 Voltage Bus Terminal 24VDC 10A Beckhoff KL9100 729419
=08+0-2000 =08/6. 166 1 Digital Output Terminal 2x24VDC 2A Beckhoff KL2022 729418
=08+0-2001 =08/6. 166 1 Digital Output Terminal 2x24VDC 2A Beckhoff KL2022 729418
=08+0-2500 =08/6. 166 1 Digital Output Terminal 4x24VDC 0.5A Beckhoff KL2134 235749
=08+2E-A2 =08/7. 166 1 Voltage Bus Terminal 24VDC 10A Beckhoff KL9100 729419
=08+0-4000 =08/7. 166 1 Digital Output Terminal 2x24VDC 2A Beckhoff KL2022 729418
=08+0-4001 =08/7. 166 1 Digital Output Terminal 2x24VDC 2A Beckhoff KL2022 729418
=08+0-4100 =08/7. 166 1 Digital Output Terminal 2x24VDC 2A Beckhoff KL2022 729418
=08+0-4500 =08/7. 166 1 Digital Output Terminal 4x24VDC 0.5A Beckhoff KL2134 235749
=08+0-4501 =08/7. 166 1 Digital Output Terminal 4x24VDC 0.5A Beckhoff KL2134 235749

05.Jun.2007
PROJECT
MACHINE MODEL REVISED DESCRIPTION = BOM
431667
CREATED 05.Jun.2007
BILL OF MATERIAL MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 3 5
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

BILL OF MATERIAL

COMPONENT I.D. PAGE/PATH QTY DESCRIPTION SUPPLIER MODEL NUMBER PART NUMBER

=08+0-4502 =08/7. 166 1 Digital Output Terminal 4x24VDC 0.5A Beckhoff KL2134 235749
=08+3U-A2 =08/8. 166 1 Voltage Bus Terminal 24VDC 10A Beckhoff KL9100 729419
=08+0-6050 =08/8. 166 1 Analog Input Terminal 2X4-20mA Beckhoff KL3052-0011 2148996
=08+0-6500 =08/8. 166 1 Terminal Input Thermocouple Type J Beckhoff KL3312-0010 230333
=08+0-7000 =08/8. 166 1 Analog Output Terminal 2x+/-10VDC Beckhoff KL4032 729420
=08+BE-A2 =08/8. 166 1 Bus End Terminal Beckhoff KL9010 729414
=08+0-1216 =08/9. 166 1 Digital Input Terminal 4x24VDC Beckhoff KL1114 235750
=08+0-1665 =08/9. 166 1 Digital Input Terminal 4x24VDC Beckhoff KL1114 235750
=08+0-5004 =08/9. 166 1 Digital Output Terminal 4x24VDC 0.5A Beckhoff KL2134 235749
=08+0-A3P =08/9. 166 1 Bus Coupler Compact Beckhoff BK3150 3003171
=08+0-1005 =08/9. 166 1 Digital Input Terminal 4x24VDC Beckhoff KL1114 235750
=08+0-1006 =08/9. 166 1 Digital Input Terminal 4x24VDC Beckhoff KL1114 235750
=08+0-1007 =08/9. 166 1 Digital Input Terminal 4x24VDC Beckhoff KL1114 235750
=08+0-1008 =08/9. 166 1 Digital Input Terminal 4x24VDC Beckhoff KL1114 235750
=08+0-1009 =08/9. 166 1 Digital Input Terminal 4x24VDC Beckhoff KL1114 235750
=08+1G-A3 =08/10. 166 1 Voltage Bus Terminal 24VDC 10A Beckhoff KL9100 729419
=08+0-2002 =08/10. 166 1 Digital Output Terminal 2x24VDC 2A Beckhoff KL2022 729418
=08+0-2003 =08/10. 166 1 Digital Output Terminal 2x24VDC 2A Beckhoff KL2022 729418
=08+0-2004 =08/10. 166 1 Digital Output Terminal 2x24VDC 2A Beckhoff KL2022 729418
=08+0-2005 =08/10. 166 1 Digital Output Terminal 2x24VDC 2A Beckhoff KL2022 729418
=08+2E-A3 =08/11. 166 1 Voltage Bus Terminal 24VDC 10A Beckhoff KL9100 729419
=08+0-4002 =08/11. 166 1 Digital Output Terminal 2x24VDC 2A Beckhoff KL2022 729418
=08+0-4503 =08/11. 166 1 Digital Output Terminal 4x24VDC 0.5A Beckhoff KL2134 235749
=08+0-4600 =08/11. 166 1 Digital Output Terminal 4x24VDC 0.5A Beckhoff KL2134 235749
=08+0-4601 =08/11. 166 1 Digital Output Terminal 4x24VDC 0.5A Beckhoff KL2134 235749
=08+3U-A3 =08/12. 166 1 Voltage Bus Terminal 24VDC 10A Beckhoff KL9100 729419
=08+0-6000 =08/12. 166 1 Analog Input Terminal 2X4-20mA Beckhoff KL3052-0011 2148996
=08+0-6052 =08/12. 166 1 Analog Input Terminal 2X4-20mA Beckhoff KL3052-0011 2148996
=08+0-7001 =08/12. 166 1 Analog Output Terminal 2x+/-10VDC Beckhoff KL4032 729420
=08+0-7002 =08/12. 166 1 Analog Output Terminal 2x+/-10VDC Beckhoff KL4032 729420
=08+BE-A3 =08/12. 166 1 Bus End Terminal Beckhoff KL9010 729414
=10+0-K624 =10/4. 13 1 Relay, 24VDC Siemens LZX:RT4A4L24 2377058
=10+0-K905 =10/4. 17 1 Contactor 25HP 45A 110/120VAC Siemens 3RT1034-3AK60 2183041
=10+0-K905 =10/4. 17 1 Varistor AC 48-127V DC 70-150V Siemens 3RT1926-1BC00 230131
=10+0-K905 =10/4. 17 1 Auxiliary Contact Block Siemens 3RH1921-1EA11 747038
=11/2. 4 1 Diode 1A 600V IN4005 72565
=11/2. 5 1 Diode 1A 600V IN4005 72565
-WE-X24.1 =00/12. 7 1 3212489_0A
-WE-X24.4 =00/12. 7 1 3212491_0A
-WE-X24.2 =00/12. 7 1 3212490_0A
-1WC1-X1 =02/2. 4 1 3299585_1A
-WS1 =03/1. 5 1 3299602_0A
-WS20LS =03/2. 3 1 3229642_1A
-WS21LS =03/2. 3 1 3229643_0A
-WS23LS =03/2. 4 1 3229649_1A
-WS22LS =03/2. 4 1 3229648_1A
-WS7LS =03/2. 6 1 3229637_0A
-WS8LS =03/2. 6 1 3229638_0A
-WS13LS =03/2. 8 1 3229645_1A

05.Jun.2007
PROJECT
MACHINE MODEL REVISED DESCRIPTION = BOM
431667
CREATED 05.Jun.2007
BILL OF MATERIAL MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 4 5
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

BILL OF MATERIAL

COMPONENT I.D. PAGE/PATH QTY DESCRIPTION SUPPLIER MODEL NUMBER PART NUMBER

-WS12LS =03/2. 8 1 3229644_1A

-WS1LS =03/2. 15 1 3229636_1A
-WS4PX =03/4. 2 1 3229622_0A
-WS410PX =03/4. 5 1 3212176_0A
-WS352LS =03/4. 7 1 3229640_0A
-WS353LS =03/4. 9 1 3229647_1A
-WS333LS =03/4. 10 1 3229639_0A
-WS334LS =03/4. 11 1 3229646_1A
-WY195SV =03/4. 15 1 3229621_0A
-WY282DQ =03/4. 17 1 3212179_0C
-WP6 =08/4. 11 1 2769273_3A
-WP1 =08/4. 13 1 3289570_0A
-WP7 =08/4. 13 1 2737068_2A
-WP2 =08/4. 15 1 2681370_4A
-WP8 =08/4. 15 1 3229669_1A
-WP3 =08/4. 17 1 2681369_6A
-WY536SV =09/1. 3 1 3212219_0B
-WY529SV =09/1. 5 1 3212214_0B
-WY532SV =09/1. 7 1 3212215_0B
-WY533SV =09/1. 10 1 3212216_0B
-WY534SV =09/1. 12 1 3212217_0B
-WY535SV =09/1. 14 1 3212218_0B
-WS311LS =09/1. 16 1 3212178_0C
-WY447DQ =10/1. 1 1 3212201_0B
-WY2SD =10/1. 2 1 3212223_0A
-WY448DP =10/1. 3 1 3212202_0B
-W10 =10/1. 11 1 3260776_0A
-WM55 =10/4. 1 1 3554952_0A
-WY1SD =11/1. 3 1 3229657_0A
-WB6PT =11/1. 14 1 3229667_0A
-WS5PX =11/2. 3 1 3229665_0A
-WS6PX =11/2. 6 1 3229666_0A
-WY270DQ =11/2. 9 1 3229664_0A
-WS24PS =11/2. 9 1 3299592_0A
-WY446DP =11/2. 16 1 3212200_0B

05.Jun.2007
PROJECT
MACHINE MODEL REVISED DESCRIPTION = BOM
431667
CREATED 05.Jun.2007
BILL OF MATERIAL MACHINE
H400 RS65/60 3745428
Sheet Total
DRAWING NO.
3753054A 5 5