Velocidad Mxima Valores de diseo

w1 (RPM) 1750 i 2.748892589

w2 (RPM) 636.62 i real(sacar abajo 2.75
d (in) 6.9 (D-d)/C 0.2880952381
D (in) 19 3(D+d) 77.7
Vb (ft/min) 3161.227607675

D<C<3(D+d) 42
L 3418.2959767
L real 3418.2959767
Nota: D < C < 3(D+d) C recal
T decides
Nota2: Catlogo BANDO L 125.13407465
Lreal 125
Crecal 41.729935943
TABLA DE 3V B 337.348
Ratio 2.65 2.80 3.00 3.15 3.35
2.65 1.00 1.06 1.13 1.19 1.26
2.80 1.00 1.07 1.13 1.20
3.00 1.00 1.05 1.12
3.15 1.00 1.06
3.35 1.00
3.65
4.12
4.50
4.75
5.00
5.30
5.60
6.00
6.50
6.90
8.00
10.60
14.00
19.00
25.00
33.50

TABLA DE 5V
Ratio 7.10 7.50 8.00 8.50 9.00
7.10 1.00 1.06 1.13 1.20 1.27
7.50 1.00 1.07 1.13 1.20
8.00 1.00 1.06 1.13
 8.50 1.00 1.06
9.00 1.00
9.25
9.75
10.30
10.90
11.80
12.50
13.20
14.00
15.00
16.00
18.70
21.20
23.60
28.00
31.50
37.50
50.00
67.00

8V 12.50 13.20 14.00 15.00 16.00

12.5 1.00 1.06 1.12 1.20 1.28
13.2 1.00 1.06 1.14 1.21
14 1.00 1.07 1.14
15 1.00 1.07
16 1.00
17
18
19
20
21.2
22.4
30
35.5
40
44.5
53
71
Clculos de Fajas Factores que se necesitan para # de fajas
Pn (HP) 19.72 L 125
SF (service factor) 1.4 theta1 166.1565345
Pd 27.608 (D-d)/C 0.289959707
CAC 0.96
CBL 1.13
Hrating HP 8.88
Hrating Adder 0.39
Pf 10.056096

#fajas 2.745399407

3.65 4.12 4.50 4.75 5.00 5.30 5.60 6.00 6.50 6.90
1.38 1.55 1.70 1.79 1.89 2.00 2.11 2.26 2.45 2.60
1.30 1.47 1.61 1.70 1.79 1.89 2.00 2.14 2.32 2.46
1.22 1.37 1.50 1.58 1.67 1.77 1.87 2.00 2.17 2.30
1.16 1.31 1.43 1.51 1.59 1.68 1.78 1.90 2.06 2.19
1.09 1.23 1.34 1.42 1.49 1.58 1.67 1.79 1.94 2.06
1.00 1.13 1.23 1.30 1.37 1.45 1.53 1.64 1.78 1.89
1.00 1.09 1.15 1.21 1.29 1.36 1.46 1.58 1.67
1.00 1.06 1.11 1.18 1.24 1.33 1.44 1.53
1.00 1.05 1.12 1.18 1.26 1.37 1.45
1.00 1.06 1.12 1.20 1.30 1.38
1.00 1.06 1.13 1.23 1.30
1.00 1.07 1.16 1.23
1.00 1.08 1.15
1.00 1.06
1.00

9.25 9.75 10.30 10.90 11.80 12.50 13.20 14.00 15.00 16.00
1.30 1.37 1.45 1.54 1.66 1.76 1.86 1.97 2.11 2.25
1.23 1.30 1.37 1.45 1.57 1.67 1.76 1.87 2.00 2.13
1.16 1.22 1.29 1.36 1.48 1.56 1.65 1.75 1.88 2.00
1.09 1.15 1.21 1.28 1.39 1.47 1.55 1.65 1.76 1.88
1.03 1.08 1.14 1.21 1.31 1.39 1.47 1.56 1.67 1.78
1.00 1.05 1.11 1.18 1.28 1.35 1.43 1.51 1.62 1.73
1.00 1.06 1.12 1.21 1.28 1.35 1.44 1.54 1.64
1.00 1.06 1.15 1.21 1.28 1.36 1.46 1.55
1.00 1.08 1.15 1.21 1.28 1.38 1.47
1.00 1.06 1.12 1.19 1.27 1.36
1.00 1.06 1.12 1.20 1.28
1.00 1.06 1.14 1.21
1.00 1.07 1.14
1.00 1.07
1.00

17.00 18.00 19.00 20.00 21.20 22.40 30.00 35.50 40.00 44.50
1.36 1.44 1.52 1.60 1.70 1.79 2.40 2.84 3.20 3.56
1.29 1.36 1.44 1.52 1.61 1.70 2.27 2.69 3.03 3.37
1.21 1.29 1.36 1.43 1.51 1.60 2.14 2.54 2.86 3.18
1.13 1.20 1.27 1.33 1.41 1.49 2.00 2.37 2.67 2.97
1.06 1.13 1.19 1.25 1.33 1.40 1.88 2.22 2.50 2.78
1.00 1.06 1.12 1.18 1.25 1.32 1.76 2.09 2.35 2.62
1.00 1.06 1.11 1.18 1.24 1.67 1.97 2.22 2.47
1.00 1.05 1.12 1.18 1.58 1.87 2.11 2.34
1.00 1.06 1.12 1.50 1.78 2.00 2.23
1.00 1.06 1.42 1.67 1.89 2.10
1.00 1.34 1.58 1.79 1.99
1.00 1.18 1.33 1.48
1.00 1.13 1.25
1.00 1.11
1.00
 8.00 10.60 14.00 19.00 25.00 33.50
3.02 4.00 5.28 7.17 9.43 12.64
2.86 3.79 5.00 6.79 8.93 11.96
2.67 3.53 4.67 6.33 8.33 11.17
2.54 3.37 4.44 6.03 7.94 10.63
2.39 3.16 4.18 5.67 7.46 10.00
2.19 2.90 3.84 5.21 6.85 9.18
1.94 2.57 3.40 4.61 6.07 8.13
1.78 2.36 3.11 4.22 5.56 7.44
1.68 2.23 2.95 4.00 5.26 7.05
1.60 2.12 2.80 3.80 5.00 6.70
1.51 2.00 2.64 3.58 4.72 6.32
1.43 1.89 2.50 3.39 4.46 5.98
1.33 1.77 2.33 3.17 4.17 5.58
1.23 1.63 2.15 2.92 3.85 5.15
1.16 1.54 2.03 2.75 3.62 4.86
1.00 1.33 1.75 2.38 3.13 4.19
1.00 1.32 1.79 2.36 3.16
1.00 1.36 1.79 2.39
1.00 1.32 1.76
1.00 1.34
1.00

18.70 21.20 23.60 28.00 31.50 37.50 50.00 67.00

2.63 2.99 3.32 3.94 4.44 5.28 7.04 9.44
2.49 2.83 3.15 3.73 4.20 5.00 6.67 8.93
2.34 2.65 2.95 3.50 3.94 4.69 6.25 8.38
2.20 2.49 2.78 3.29 3.71 4.41 5.88 7.88
2.08 2.36 2.62 3.11 3.50 4.17 5.56 7.44
2.02 2.29 2.55 3.03 3.41 4.05 5.41 7.24
1.92 2.17 2.42 2.87 3.23 3.85 5.13 6.87
1.82 2.06 2.29 2.72 3.06 3.64 4.85 6.50
1.72 1.94 2.17 2.57 2.89 3.44 4.59 6.15
1.58 1.80 2.00 2.37 2.67 3.18 4.24 5.68
1.50 1.70 1.89 2.24 2.52 3.00 4.00 5.36
1.42 1.61 1.79 2.12 2.39 2.84 3.79 5.08
1.34 1.51 1.69 2.00 2.25 2.68 3.57 4.79
1.25 1.41 1.57 1.87 2.10 2.50 3.33 4.47
1.17 1.33 1.48 1.75 1.97 2.34 3.13 4.19
1.00 1.13 1.26 1.50 1.68 2.01 2.67 3.58
1.00 1.11 1.32 1.49 1.77 2.36 3.16
1.00 1.19 1.33 1.59 2.12 2.84
1.00 1.13 1.34 1.79 2.39
1.00 1.19 1.59 2.13
1.00 1.33 1.79
1.00 1.34
1.00

53.00 71.00
4.24 5.68
4.02 5.38
3.79 5.07
3.53 4.73
3.31 4.44
3.12 4.18
2.94 3.94
2.79 3.74
2.65 3.55
2.50 3.35
2.37 3.17
1.77 2.37
1.49 2.00
1.33 1.78
1.19 1.60
1.00 1.34
1.00
DRIVER es la chiki
DRIVEN es la grande

Nota: Catlogo REXNORD

angulo d1 0.2094395102
angulo d2 0.041887902

angulo w1 2.4942216441
angulo w2 3.7889636631

0.318062828 6.1788370827

#ERROR! 3502.11198578
3969 466.8880142239
Power Input 0.375486
Service Factor 1.5 Mirar tabla al lado
Input Speed 45
Desired Output speed 9

Design Power 0.563229

Speed Ratio 5

# Strand 1 1
Strand Factor 1 1
Power per Strand 0.563229
Chain Number 40
Chain Pitch 0.5

Number of teeth driver sprocket 15

Computed number of teeth driven sprocket 75
Chosen number of teeth (toma el anterior y hazlo entero) 75

Actual output speed 9

Pitch diameter Driver Sprocket 2.4048671724
Pitch diameter driven sprocekt 11.9401121051

Nominal Center Distance (en pitches) 30 30 to 50 pitches

Computed nominal chain length (en pitches) 106.9453667259
Specified number of pitches (toma el anterior y hazlo entero par) 108
Actual Chain Length 54
Computed actual center distance (en pitches) 29.979123914
Actual center distance (en unidad de longitud) 14.989561957 380.7348737082
Angle of wrap driver sprocket 142.9083733744 Mayor a 120
Angle of wrap dirven sprocket 217.0916266256
tabla al lado

2 3 4
1.7 2.5 3.3

30.5446
 0 theta1(radianes) 0 Mf #NAME?
120 theta2(radianes) 2.0943951 Mn #NAME?
#NAME? thetaA(radianes) #NAME? F1 #NAME?
r 0.15 Tr(torque right) #NAME?
b 0.04 Pa2 #NAME?
a 0.125 Tl(torque left) #NAME?
Pa 734400 Ttotal #NAME?
factor de friccion 0.28
c 0.2165
 Reacciones
A 0.375
B 1.2637039021
D #NAME?
30 angle(rad) 0.5235987756 0.5235987756
Right
Fx #NAME?
Fy #NAME?
Rx #NAME?
Ry #NAME?
R #NAME?

Left
Fx #NAME?
Fy #NAME?
Rx #NAME?
Ry #NAME?
R #NAME?
GEAR Pinion
Number of teeth N 42 Number of teeth N 18
Diametral pitch P 8 Diametral pitch P 8
Pressure angle 20 Pressure angle 20

Pitch Diameter D 5.2500 Pitch Diameter D 2.2500

Circular pitch p 0.3927 Circular pitch p 0.3927
Addendum a 0.1250 Addendum a 0.1250
Dedendum b coarse 0.1563 fine 0.16875 Dedendum b coarse
Clearence c coarse 0.0313 fine 0.16875 Clearence c coarse
Outside Diameter 5.5000 Outside Diameter 2.5000
Root diamter coarse 4.9375 fine 4.9125 Root diamter coarse
base circle diameter Do 4.933386 base circle diameter Do 2.1143083968

whole depth ht coarse 0.2813 fine Face Width F Max 1.9635

Working depth hk 0.2500 F min 1.1781
tooth thickness 0.1963
tooth space 0.0785
equivalent module 3.1750

Distance Center C 3.75

0.1563 fine 0.169
0.0313 fine

1.9375 fine ###

Input
#Teeth Pinion 24
#Teeth Gear 60
Diametral Pitch 2
Pressure Angle 20

Outside radius Pinion 6.5

Base radius Pinion 5.6381557247
Outside Radius Gear 15.5
Base radius Gear 14.0953893118
Center Distance 21
Circular pitch 1.5707963268

Contact Ratio 1.6933087346

GEAR
Number of teeth N 55
Diametral pitch P 6.92
Pressure angle 20.64689649
F 1.25
Pitch Diameter D 7.9480
Circular pitch p 0.4540
Addendum a 0.1445
Dedendum b coarse
Clearence c coarse
Outside Diameter 8.2370
Root diamter coarse
whole depth ht coarse
Working depth hk 0.2890
tooth thickness 0.2270
tooth space 0.0761
equivalent module 3.6705
base circle diameter Do 7.437488183

Distance Center C 5.3197441329

DLC for helical gears

Helix angle phi 15
Diametral Pitch Pd 6.92
circular pitch p 0.4540
normal circular pitch pn 0.4385181329
Normal Diametral Pitch Pnd 7.1641111684
normal pressure angle n 19.9433705524
Axial pitch Px 1.6943039595
F/Px 0.7377660856
RPM 600
Vlineal 1248.465288638
Potencia 12
Wt 317.1894353844
W 349.3277829021
Wr 119.152636901

Tablita para cambios

phi transversal
phi normal 25
helice 30

Normal diametral pitch Pnd 6

Pitch
 Pinion
Number of teeth 13
Pd = Pn * cos(si) Diametral pitch P 4.83
Pressure angle 20.64689649

Pitch Diameter D 2.6915

Circular pitch p 0.6504
Addendum a 0.2070
0.1806 fine 0.1950867052 Dedendum b coarse 0.2588
0.0361 fine Clearence c coarse 0.0518
Outside Diameter 3.1056
7.5867 fine 7.5578 Root diamter coarse 2.1739
0.3251 fine base circle diame 2.5186389495

Face Width F Max 2.2699

F min 1.3620

degrees

greater than 2.0, full helical action

hp

phi transversal 28.8675134595

phi normal 0
helice #DIV/0!

Normal diametral pitch Pnd

Pitch 5.1961524227
fine 0.2795031056
fine

fine 2.1325
Overload Factor Ko 1.75 Tabla 9-7
Transmitted Power P 3 hp
Design Power 5.25 hp
Diametral Pitch Pd 10 Fig 9-24
Input speed np 400 rpm
Number of pinion teeth Np 15 (for small size, start with 17 to 20 teeth)
Desired Output Speed ng 46.51 rpm
Computed number of gear teeth Ng 129.004515158
Enter: Chosen Ng 129
Computed Data
Actual output speed ng 46.51 rpm
Gear ratio mg 8.6
Pitch Diameter-Pinion Dp 1.5 in
Pitch Diameter-Gear Dg 12.9 in
Center Distance C 7.2 in
Pitch line speed vt 157.0796326795
Transmitted load Wt 630.2535746439
Secondary Input Data
Min Nom Max
Face Width Guidelines (in) 0.8 1.2 1.6
Enter Face Width F 1.2
Ratio: Face width/pinion diameter F/D 0.8
Recommended range of ration 0.5 < F/Dp < 2.00
Enter Elastic Coefficient Cp 2300 Tabla 9-10
Enter Quality Number Av 10 Tabla 9-3
Dynamic Factor Kv 1.137556565 Tabla 9-9
Factors for computing Kb B 0.7313967085
C 65.041784323
Reference Np 15
Ng 129
Bending Geometry Factor-Pinion Jp 0.325 Fig 9-15
Bending Geometry Factor-Gear Jg 0.41 Fig 9-15
Reference mg 8.6
Enter Pitting Geometry Factor I 0.104 Fig 9-21
Factors
Alignment Factor Km = 1.0 + Cpf + Cma
F < 1 in (o igual) 1 < F < 15
Pinion Proportion Factor Cpf 0.0575 0.055 0.0575
Type of gearing Cma Open Commer Precision Ex. Prec.
0.26692984 0.145802608 0.082726656 0.050121632
Enter Mesh Alignment Factor Cma 0.1458
Alignment Factor Km 1.2033

Size Factor Ks 1
Pinion Rim Thickness Factor KBp 1 Fig 9-18 Use 1 if solid
Gear Rim Thickness Factor KBg 1 Fig 9-18 Use 1 if solid
Service Factor SF 1 Use 1 if no unusual conditions
Reliability Factor Kr 1.5 Tabla 9-11 // Use 1 if R=0.99 L344 PDF362
Enter Design Life 10000 hours Tabla 9-12
Pinion - Number of load cycles Ncp 2.40E+08 Guidelines: Yn, Zn
Gear - Number of load cycles Ncg 2.79E+07 10^7 cycles >10^7 < 10^7
Bending Stress Cycle Factor Ynp 0.96 1 0.96 Fig 9-22
Bending Stress Cycle Factor Yng 0.98 1 0.98 Fig 9-22
Pitting Stress Cycle Factor Znp 0.92 1 0.92 Fig 9-23
Pitting Stress Cycle Factor Zng 0.95 1 0.95 Fig 9-23
Bending
Pinion Required sat 60486.11670811 psi
Gear Required sat 46967.81586095 psi
Pitting (Contact)
Pinion Required sac 336766.1931188 psi
Gear Required sac 326131.4712308 psi

Required Hardness of pinion HB 955.4850717974 FOR GRADe 1

Required Hardness of gear HB 922.4579851888 For grade 1
Pitch 1.25 2 3 4 >5
Ks 1.4 1.25 1.15 1.05 1

0.9616739888
0.9992218953
0.9295303592
0.9766906791
INTERPOLADOR SIMPLE INTERPOLADOR DOBLE
x y 17 20
55 0.247 55 0.58
56 0.2475875 75 0.59 0.5975
135 0.294 135 0.62
 INTERPOLADOR TRIPLE
21 14 16 17
0.59 55 0.57 0.58
0.6 60 0.5725 0.5791666667 0.5825
0.63 135 0.61 0.62

14 16 17
55 0.57 0.58
60 0.5725 0.5825 0.5875
135 0.61 0.7

55 0.5791666667
60 0.579375
135 0.5825
 Aplicacion:

Initial Input Data:

Overload Factor: Ko= 1.75 Tabla 9-7
Transmitted Power: P= 3 hp
Design Power Pdis= 5.25 hp
Diametral Pitch Pd= 10 Fig. 9-24
Input Speed: np= 400
Number of Pinion Teeth: Np= 15
Desired Output Speed: nG= 46.51
Computed number of gear teeth: 129
Chosen number of gear teeth: NG= 129
Computed Data:
Actual Output Speed: ng= 46.512 rpm
Gear Ratio: mG= 8.6
Pitch Diameter-Pinion: Dp= 1.5 in
Pitch Diameter-Gear: DG= 12.9 in
Center Distance: C= 7.2 in
Pitch Line Speed: Vt= 157.08 ft/min
Transmitted Load: Wt= 630.25 lb
Secondary Input Data:
Min Nom Max
Face Width Guidelines(in): 0.8 1.2 1.6
Face Width: F= 1.2
Ratio: Face width/pinion diameter: F/Dp= 0.8
Elastic Coefficient: Cp= 2300 Tabla 9-10
Quality Number: Av= 10 Tabla 9-3
Dynamic Factor: Kv= 1.1376 Tabla 9-9
Factores para Kv: B= 0.7314 C= 65.0417843
Reference: Np= 15 NG= 129
Bending Geometry Factor-Pinion: Jp= 0.325 Fig. 9-15
Bending Geometry Factor-Gear: JG= 0.41 Fig. 9-15
Pitting Geometry Factor I I= 0.104 Fig. 9-21
Factors in Design Analysis:
Alignment Factor, Km=1+Cpf+Cma If F<1.0 If F>1.0
Pinion Proportion Factor, Cpf= 0.055 0.0575
Cpf= 0.058 Figura 9-16
Type of gearing: Open Commer. Precision Ex. Prec.
Mesh Alignment Factor, Cma= 0.2669 0.1458 0.0827 0.0501
Cma= 0.1458 Figura 9-17
Alignment Factor: Km= 1.203
Size Factor: Ks= 1 Tabla 9-8: Use 1.00 if Pd>=5
Pinion Rim Thickness Factor: KBP= 1 Fig. 9-18: Use 1.00 if solid blank
Gear Rim Thickness Factor: KBG= 1 Fig. 9-18: Use 1.00 if solid blank
Service Factor: SF= 1 Use 1.00 if no unsusual conditions
Reliability Factor: KR= 1.5 Tabla 9-11 Use 1.00 for R=.99
Design Life: 10000 hours See Tabla 9-12
Pinion - Number of load cycles: Np= 2.40E+08 Guidelines: YN, ZN
Gear - Number of load cycles: NG= 2.79E+07 10^7 ciclos >10^7 <10^7
Bending Stress Cycle Factor: YNP= 0.96 1 0.96 Fig. 9-22
Bending Stress Cycle Factor: YNG= 0.98 1 0.98 Fig. 9-22
Pitting Stress Cycle Factor: ZNP= 0.92 1 0.92 Fig. 9-23
Pitting Stress Cycle Factor: ZNP= 0.95 1 0.95 Fig. 9-23
Stress Analysis: Bending
Pinion: Required Sat= 60486.12 psi See Fig. 9-11 or
Gear: Required Sat= 46967.82 psi Tabla 9-5
Stress Analysis: Pitting
Pinion: Required Sac= 336766.19 psi See Fig. 9-12 or
Gear: Required Sac= 326131.47 psi Tabla 9-5
Required hardness of pinion HB: 955.49 Equations in Fig. 9-12- Grade1
Required hardness of gear HB: 922.46 Equations in Fig. 9-12- Grade1
 Aplicacion:

Initial Input Data:

Input Power: P= 0.38 hp
Input Speed: np= 900.00 rpm
Transverse Diametral Pitch, Pd: Pd= 16.00 Fig.9-24
Number of Pinion Teeth: Np= 14.00
Desired Output Speed: nG= 150.00 rpm

Computed number of gear teeth: NG= 84.00

Chosen number of gear teeth: NG= 57.00
Computed Data:
Actual Output Speed: ng= 221.05 rpm
Gear Ratio: mG= 6.00
Pitch Diameter-Pinion: Dp= 0.88 in
Pitch Diameter-Gear: DG= 3.56 in
Center Distance: C= 2.22 in
Pitch Line Speed: Vt= 206.17 ft/min
Transmitted Load: Wt= 60.10 lb
Secondary Input Data:
Transverse pressure angle: phit= 23.09 deg
Helix angle:rinche= 30 deg
Axial Pitch: px= 0.34009 in
Min Face Width (2x axial pitch) Fmin= 0.68017 in
Face Width: F= 0.68017 in
Elastic Coefficient: Cp= 2300 Tabla 9-10
Quality Number: Av= 10 Tabla 9-3
Reference: Np= 14.00 NG= 57.00
Bending Geometry Factor-Pinion: Jp= 0.49 Fig.10-5,6,7
Bending Geometry Factor-Gear: JG= 0.4 Fig.10-5,6,7
Pitting Geometry Factor I I= 0.2605 Tab.10-1,2
Axial Force: Wx= 34.6999 lb
Radial Force: Wr= 25.6233 lb
Factors in Design Analysis:
Alignment Factor, Km=1+Cpf+Cma If F<1.0 If F>1.0
Pinion Proportion Factor, Cpf= 0.053 0.049
Cpf= 0.053 Figura 9-16
Type of gearing: Open Commer. Precision Ex. Prec.
Mesh Alignment Factor, Cma= 0.258 0.138 0.076 0.045
Cma= 0.144 Figura 9-17
Alignment Factor: Km= 1.197
Overload Factor: Ko= 1.5 Tabla 9-7
Size Factor: Ks= 1 Tabla 9-8: Use 1.00 if Pd>=5
Pinion Rim Thickness Factor: KBP= 1 Fig. 9-18: Use 1.00 if solid blank
Gear Rim Thickness Factor: KBG= 1 Fig. 9-18: Use 1.00 if solid blank
Service Factor: SF= 1 Use 1.00 if no unsusual conditions
Dynamic Factor: Kv= 1.157072791 Tabla 9-9 o Fig.9-20
Factores para Kv: B= 0.7313967085 C= 65.041784323
Reliability Factor: KR= 1.5 Tabla 9-11 Use 1.00 for R=.99
Design Life: 30000 hours See Tabla 9-12
Pinion - Number of load cycles: Np= 1.62E+09 Guidelines: YN, ZN
Gear - Number of load cycles: NG= 3.98E+08 10^7 ciclos >10^7 <10^7
Bending Stress Cycle Factor: YNP= 0.96 1 0.96 Fig. 9-22
Bending Stress Cycle Factor: YNG= 0.99 1 0.99 Fig. 9-22
Pitting Stress Cycle Factor: ZNP= 0.93 1 0.93 Fig. 9-23
Pitting Stress Cycle Factor: ZNP= 0.96 1 0.96 Fig. 9-23
Stress Analysis: Bending
Pinion: Required Sat'= 9364.00 psi See Fig. 9-11 or
Gear: Required Sat'= 11123.30 psi Tabla 9-5
Stress Analysis: Pitting
Pinion: Required Sac'= 105265.75 psi See Fig. 9-12 or
Gear: Required Sac'= 101976.19 psi Tabla 9-5
Required hardness of pinion HB: 236.54 Equations in Fig. 9-12- Grade1
Required hardness of gear HB: 226.32 Equations in Fig. 9-12- Grade1

Pnd=
Angulo helicoidal= 30
Angulo de presin normal=
Pd=
Angulo de presin transversal=
338L 356PDF
Pitch 1.25 2 3 4 >5
Ks 1.4 1.25 1.15 1.05 1
Inout Power P 0.375486 hp Pdn
Transverse Diametral Pitch Pd 10.3923048454 Fig 9-24 12
Input speed np 180 rpm
Number of pinion teeth Np 14 (for small size, start with 17 to 20 teeth)
Desired Output Speed ng 45 rpm
Computed number of gear teeth Ng 56
Enter: Chosen Ng 56
Computed Data
Actual output speed ng 45.00 rpm
Gear ratio mg 4
Pitch Diameter-Pinion Dp 1.3471506281 in
Pitch Diameter-Gear Dg 5.3886025124 in
Center Distance C 3.3678765703 in
Pitch line speed vt 63.4829777482 fpm
Transmitted load Wt 195.1867798191 lbf
Secondary Input Data
Transverse pressure angle t 28.3 deg
Helix angle 30 deg
Axial pitch 0.5235987756
Min Face Width 1.0471975512
Enter Face Width F 1.0471975512
Ratio: Face width/pinion diameter F/Dp 0.7773425847
Recommended range of ration 0.5 < F/Dp < 2.00
Enter Elastic Coefficient Cp 2300 Tabla 9-10
Enter Quality Number Av 10 Tabla 9-3
Dynamic Factor Kv 1.09 Tabla 9-9
Factors for computing Kb B 0.7313967085
C 65.041784323
Reference Np 14
Ng 56
Bending Geometry Factor-Pinion Jp 0.63 Fig 9-15
Bending Geometry Factor-Gear Jg 0.53 Fig 9-15
Reference mg 4
Enter Pitting Geometry Factor I 0.2758 Fig 9-21
Axial Forec Wx 112.6911398708 lb
Radial Force Wr 105.0972526497 lb
 Factors
Alignment Factor Km = 1.0 + Cpf + Cma
F < 1 in (o igual) 1 < F < 15
Pinion Proportion Factor Cpf 0.0533242279 0.0527342585 0.0533242279
Type of gearing Cma Open Commer Precision Ex. Prec.
h 17 to 20 teeth) 0.2644043075 0.1434258604 0.0808025814 0.0485912726
Enter Mesh Alignment Factor Cma 0.143425
Alignment Factor Km 1.1967492279
Overload Factor Ko 1.25 Tabla 9-7 338L 356PDF
Size Factor Ks 1 mirar al costado a la tablita de mierda
Pinion Rim Thickness Factor KBp 1 Fig 9-18 Use 1 if solid
Gear Rim Thickness Factor KBg 1 Fig 9-18 Use 1 if solid
Service Factor SF 1 Use 1 if no unusual conditions
Reliability Factor Kr 1 Tabla 9-11 // Use 1 if R=0.99 L344 PDF362
Enter Design Life 20000 hours Tabla 9-12
Pinion - Number of load cycles Ncp 2.16E+08 Guidelines: Yn, Zn
Gear - Number of load cycles Ncg 5.40E+07 10^7 cycles >10^7 < 10^7
Bending Stress Cycle Factor Ynp 0.96 1 0.96 Fig 9-22
Bending Stress Cycle Factor Yng 0.99 1 0.99 Fig 9-22
Pitting Stress Cycle Factor Znp 0.93 1 0.93 Fig 9-23
Pitting Stress Cycle Factor Zng 0.96 1 0.96 Fig 9-23
Bending
Pinion Required sat 5213.641741713 psi
Gear Required sat 6009.549314633 psi
Pitting (Contact)
Pinion Required sac 70674.08955533 psi
Gear Required sac 68465.52425673 psi

Required Hardness of pinion HB 129.1120793644 FOR GRADe 1

Required Hardness of gear HB 122.2531809215 For grade 1
Pitch 1.25 2 3 4 >5
Ks 1.4 1.25 1.15 1.05 1
 Factors
Alignment Factor Km = 1.0 + Cpf + Cma
Inout Power P 0.375486 hp Pdn
Transverse Diamet 10.3923048454 Fig 9-24 12 Pinion Proportion Factor Cpf
Input speed np 900 rpm Type of gearing Cma
Number of pinion 14 (for small size, start with 17 to 20 teeth)
Desired Output S 180 rpm Enter Mesh Alignment Factor Cma
Computed number 70 Alignment Factor Km
Enter: Chosen Ng 70 Overload Factor Ko
Computed Data Size Factor Ks
Actual output spe 180.00 rpm Pinion Rim Thickness Factor KBp
Gear ratio mg 5 Gear Rim Thickness Factor KBg
Pitch Diameter-Pi 1.3471506281 in Service Factor SF
Pitch Diameter-G 6.7357531405 in Reliability Factor Kr
Center Distance 4.0414518843 in Enter Design Life
Pitch line speed v 317.414888741 fpm Pinion - Number of load cycles Ncp
Transmitted load 39.0373559638 lbf Gear - Number of load cycles Ncg
Secondary Input Data Bending Stress Cycle Factor Ynp
Transverse pressu 28.3 deg Bending Stress Cycle Factor Yng
Helix angle 30 deg Pitting Stress Cycle Factor Znp
Axial pitch 0.5235987756 Pitting Stress Cycle Factor Zng
Min Face Width 1.0471975512 Bending
Enter Face Width 1.0471975512 Pinion Required sat
Ratio: Face width 0.7773425847 Gear Required sat
Recommended rang 0.5 < F/Dp < 2.00 Pitting (Contact)
Enter Elastic Coef 2300 Tabla 9-10 Pinion Required sac
Enter Quality Num 10 Tabla 9-3 Gear Required sac
Dynamic Factor K 1.19 Tabla 9-9
Factors for compuB 0.7313967085 Required Hardness of pinion HB
C 65.041784323 Required Hardness of gear HB
Reference Np 14
Ng 70
Bending Geometry 0.63 Fig 9-15
Bending Geometry 0.539 Fig 9-15
Reference mg 5
Enter Pitting Geom 0.2558 Fig 9-21
Axial Forec Wx 22.5382279742 lb
Radial Force Wr 21.0194505299 lb
1.0 + Cpf + Cma
F < 1 in (o igual) 1 < F < 15
0.0533242279 0.0527342585 0.0533242279
Open Commer Precision Ex. Prec.
0.2644043075 0.1434258604 0.0808025814 0.0485912726
0.143425
1.1967492279
1.25 Tabla 9-7 338L 356PDF Pitch 1.25
1 mirar al costado a la tabla Ks 1.4
1 Fig 9-18 Use 1 if solid
1 Fig 9-18 Use 1 if solid
1 Use 1 if no unusual conditions
1 Tabla 9-11 // Use 1 if R=0.99 L344 PDF362
20000 hours Tabla 9-12
1.08E+09 Guidelines: Yn, Zn
2.16E+08 10^7 cycles >10^7 < 10^7
0.96 1 0.96 Fig 9-22
0.99 1 0.99 Fig 9-22
0.93 1 0.93 Fig 9-23
0.96 1 0.96 Fig 9-23

1143.839968842 psi
1296.441995382 psi

34373.13349592 psi
33298.97307417 psi

16.3761909811 FOR GRADe 1

13.0402890502 For grade 1
 2 3 4 >5
1.25 1.15 1.05 1
Input Power P 3.5 hp
Input speed np 1800 rpm
Diametral Pitch Pd 20
Number of pinion teth Np 18
Desired output speed ng 475 rpm
Computed # of gear teeeth 68.2105263158
chosen # of gear teeth Ng 68

Actual output speed ng 476.4705882353 rpm

gear ratio mg 3.7894736842
Pitch diameter -pinion Dp 0.9 in
pitch diameter -gear Dg 3.4 in
Pitch cone angle pinion gamma chiki 14.8264799704 deg
Pitch cone angle gear gamma grande 75.1735200296 deg
Outer con distance Ao 1.7585505395 in

Pitch line speed vt 424.1150082346 ft/min

Transmitted load Wt 272.3317915128 lb
Nom Max Max
Face Widtch guidelines in 0.5275651619 0.5861835132 0.5
Face Width F 0.52 in
Enter Elastic Coefficient Cp 2300 Tabla 9-10
Enter Quality Number Av 11 Tabla 9-3
Bending Geometry Factor-Pinion Jp 0.245 Fig 10-15
Bending Geometry Factor-Gear Jg 0.2 Fig 10-15

Enter Pitting Geometry Factor I 0.081 Fig 10-19

Load distribution Km Euation 10-16
Kmb Both gears straddle one gear straddle
1 1.1
Enter factor Kmb 1
Km 1
Overload factor Ko 1.75 Table 9-7
Bending size factor Ks 0.5 Figure 10-13 Pd<16
Dynamic factor Kv 1.2771459526 Computed Table 9-9
Pitting factor Cs 0.5025000 For 0.50 F < 3.14
For F<0.5, Cs=5 For F > 3.14, Cs = 0.83
Enter CS 0.5
Service factor SF 1
Bending reliability factor Kr 1
Pitting Cr 1
Enter design life 15000 hourse Table 9-7
load cycles # pinion Np 1.62E+09
# load cycles gear Ng 4.29E+08 N<10^3
Bending Stress Cycle Factor KL pinion 0.93 2.7
Bending Stress Cycle Factor KL gear 0.95 2.7
N<10^4
Pitting stress cycle factor Cl pinion 0.97 2
Pitting stress cycle factor Cl gear 1.05 2

Bending
Pinion 51421.7793576864
Gear 61665.5390876255
Cxc 1.5
Pitting (assuming Cxc =1.5 properly crowned teeth)
pinion 260328.092401783
gear 240493.571075932
 neither gear
1.25

For Kv
B 0.8259749811
C 59.7454010584
3.14, Cs = 0.83

For R= Kr Cr
0.9 0,85 0,62
0.99 1 1
0.999 1,25 1,12
0.9999 1,50 1,22
10^3<N<10^7 N>10^7
0.4911337492 0.9295361029
0.5754483622 0.9517898527
N>10^4
0.9714957551
1.0524235048
Input Power P 19.9652749896 hp
Input speed np 1800 rpm
Diametral Pitch Pd 6.35
Number of pinion teth Np 22
Desired output speed ng 360 rpm
Computed # of gear teeeth 110
chosen # of gear teeth Ng 110

Actual output speed ng 360 rpm

gear ratio mg 5
Pitch diameter -pinion Dp 3.4645669291 in
pitch diameter -gear Dg 17.3228346457 in
Pitch cone angle pinion gamma chiki 11.309932474 deg
Pitch cone angle gear gamma grande 78.690067526 deg
Outer con distance Ao 8.8329471889 in

Pitch line speed vt 1632.638701866 ft/min

Transmitted load Wt 403.5516700076 lb
Nom Max Max
Face Widtch guidelines in 2.6498841567 2.9443157296 1.5748031496
Face Width F 0.984251 in
Enter Elastic Coefficient Cp 2300 Tabla 9-10
Enter Quality Number Av 10 Tabla 9-3
Bending Geometry Factor-Pinion Jp 0.29 Fig 10-15
Bending Geometry Factor-Gear Jg 0.235 Fig 10-15

Enter Pitting Geometry Factor I 0.104 Fig 10-19

Load distribution Km Euation 10-16
Kmb Both gears straddle one gear straddle
1 1.1
Enter factor Kmb 1
Km 1.0035
Overload factor Ko 1 Table 9-7
Bending size factor Ks 0.5202905512 Figure 10-13 Pd<16
Dynamic factor Kv 1.4239007614 Computed Table 9-9
Pitting factor Cs 0.5605314 For 0.50 F < 3.14
For F<0.5, Cs=5 For F > 3.14, Cs = 0.83
Enter CS 0.56
Service factor SF 1
Bending reliability factor Kr 1.25
Pitting Cr 1
Enter design life 9259 hourse Table 9-7
load cycles # pinion Np 1.00E+09
# load cycles gear Ng 2.00E+08 N<10^3
Bending Stress Cycle Factor KL pinion 0.93755 2.7
Bending Stress Cycle Factor KL gear 0.9648 2.7
N<10^4
Pitting stress cycle factor Cl pinion 1 2
Pitting stress cycle factor Cl gear 1.101875 2

Bending
Pinion 8898.6108468957
Gear 10671.1074673487
Cxc 1.5
Pitting (assuming Cxc =1.5 properly crowned teeth)
pinion 84999.9789958032
gear 77141.2174664124

179.9999384041
 neither gear
1.25

For Kv
B 0.7313967085
C 65.041784323
3.14, Cs = 0.83

For R= Kr Cr
0.9 0,85 0,62
0.99 1 1
0.999 1,25 1,12
0.9999 1,50 1,22
10^3<N<10^7 N>10^7
0.5202060729 0.9375530393
0.6302206689 0.9648004828
N>10^4
1.000125368
1.1018752736
Design bevel spiral
Input Power P 0.375 hp
Input speed np 1800 rpm
Diametral Pitch Pd 16.3830408858 Pnd 20
Number of pinion teth Np 16
Desired output speed ng 400 rpm
Computed # of gear teeeth 72
chosen # of gear teeth Ng 62
press angle 20 deg
helix angle si 35 deg

Actual output speed ng 464.5161290323 rpm

gear ratio mg 4.5
Torque pinion 13.125 lb in
Pitch diameter -pinion Dp 0.976619671 in
pitch diameter -gear Dg 3.7844012252 in
Pitch cone angle pinion gamma chiki 14.4702941001 deg
Pitch cone angle gear gamma grande 75.5297058999 deg
Outer con distance Ao 1.9541928394 in
Torque gear 50.859375
Pitch line speed vt 460.2211775691 ft/min
Transmitted load Wt 26.8892450047 lb
Nom Max Max
Face Widtch guidelines in 0.5862578518 0.6513976131 0.6103872944
Face Width F 1.06 in
Enter Elastic Coefficient Cp 2300 Tabla 9-10
Enter Quality Number Av 10 Tabla 9-3
Bending Geometry Factor-Pinion Jp 0.308 Fig 10-15
Bending Geometry Factor-Gear Jg 0.305 Fig 10-15

Enter Pitting Geometry Factor I 0.124 Fig 10-19

Load distribution Km Equation 10-16
Kmb Both gears straddle one gear straddle neither gear
1 1.1 1.25
Enter factor Kmb 1.1
Km 1.10404
Overload factor Ko 1.25 Table 9-7
Bending size factor Ks 0.5 Figure 10-13 Pd<16 For Kv
Dynamic factor Kv 1.0947252747 Computed Table 9-9
Pitting factor Cs 0.5700000 For 0.50 F < 3.14
For F<0.5, Cs=5 For F > 3.14, Cs = 0.83
Enter CS 0.57
Service factor SF 1 For R=
Bending reliability factor Kr 1 0.9
Pitting Cr 1 0.99
Enter design life 20000 hours Table 9-7 0.999
# load cycles pinion Np 2.16E+09 0.9999
# load cycles gear Ng 5.57E+08 N<10^3 10^3<N<10^7
Bending Stress Cycle Factor KL pinion 0.9247883558 2.7 0.4745774311
Bending Stress Cycle Factor KL gear 0.936269092 2.7 0.5577365021
N<10^4 N>10^4
Pitting stress cycle factor Cl pinion 0.9548157965 2 0.9548157965
Pitting stress cycle factor Cl gear 0.9955007719 2 1.0359374945

Bending
Pinion 1101.7202769342
Gear 1098.9144543679
Cxc 1.5
Pitting (assuming Cxc =1.5 properly crowned teeth)
pinion (psi) 39615.730438041 HB 46.9083004048
gear (psi) solo calcula el pinion

Kx 1 (Nuevos Factores)
Kt 1
Ch 1
Sh 1
 0.3969419655 B
83.7712499339 C

Kr Cr
0,85 0,92
1 1 sip igual hay que arreglarlo
1,25 1,12 me avisas por wpp si es que hay algo mal ac, para estar seguro
1,5 1,22
N>10^7
0.9247883558
0.9473568271
Input Power P 3.5 hp
Input speed np 1800 rpm
Diametral Pitch Pd 16
Number of pinion teth Np 17
Desired output speed ng 450 rpm
Computed # of gear teeeth 68
chosen # of gear teeth Ng 68

Actual output speed ng 450 rpm

gear ratio mg 4
Pitch diameter -pinion Dp 1.0625 in
pitch diameter -gear Dg 4.25 in
Pitch cone angle pinion gamma chiki 14.0362434679 deg
Pitch cone angle gear gamma grande 75.9637565321 deg
Outer con distance Ao 2.1903998636 in

Pitch line speed vt 500.6913291659 ft/min

Transmitted load Wt 230.6810469285 lb
Nom Max Max
Face Widtch guidelines in 0.6571199591 0.7301332879 0.625
Face Width F 0.6571199 in
Enter Elastic Coefficient Cp 2300 Tabla 9-10
Enter Quality Number Av 10 Tabla 9-3
Bending Geometry Factor-Pinion Jp 0.245 Fig 10-15
Bending Geometry Factor-Gear Jg 0.2 Fig 10-15

Enter Pitting Geometry Factor I 0.081 Fig 10-19

Load distribution Km Euation 10-16
Kmb Both gears straddle one gear straddle
1 1.1
Enter factor Kmb 1.1
Km 1.102
Overload factor Ko 1.5 Table 9-7
Bending size factor Ks 0.5 Figure 10-13 Pd<16
Dynamic factor Kv 1.2414155895 Computed Table 9-9
Pitting factor Cs 0.5196400 For 0.50 F < 3.14
For F<0.5, Cs=5 For F > 3.14, Cs = 0.83
Enter CS 0.51964
Service factor SF 1
Bending reliability factor Kr 1.5
Pitting Cr 1.22
Enter design life 30000 hourse Table 9-7
load cycles # pinion Np 3.24E+09
# load cycles gear Ng 8.10E+08 N<10^3
Bending Stress Cycle Factor KL pinion 0.9181379281 2.7
Bending Stress Cycle Factor KL gear 0.9410757798 2.7
N<10^4
Pitting stress cycle factor Cl pinion 0.9317918372 2
Pitting stress cycle factor Cl gear 1.012891468 2

Bending
Pinion 38414
Gear 45910
Cxc 1.5
Pitting (assuming Cxc =1.5 properly crowned teeth)
pinion 243192
gear 223720

643.9066310836
586.8046524151
 neither gear
1.25

For Kv
B 0.7313967085
C 65.041784323
3.14, Cs = 0.83

For R= Kr Cr
0.9 0,85 0,62
0.99 1 1
0.999 1,25 1,12
0.9999 1,50 1,22
10^3<N<10^7 N>10^7
0.4521858864 0.9181379281
0.5334362856 0.9410757798
N>10^4
0.9317918372
1.0128914683
Diametral Pitch Pd 12
# teeth Gear Ng 68
# teeth Pinion Np 17
Pressure Angle 20 degrees

Gear ratio mg 4
Pitch diamters
Pinion d 1.4166666667
Gear D 5.6666666667
Pitch cone angles
pinion gamma lower 14.0362434679
gear gamma upper 75.9637565321
Outer cone distance Ao 2.9205331515
Nominal Face width F 0.8761599454 AGARRA LA MENOR
Maximum Face Width F 0.9735110505 0.8333333333
Specify F 0.8761599454
Mean cone distance Am 2.4824531788
Mean circular pitch pm 0.2225294796
mean working depth h 0.1416666667
clearence 0.0177083333
mean whole depth hm 0.159375
mean addendum factor c1 0.228125
gear mean addendum ag 0.0323177083
pinion mean addendum ap 0.1093489583
gear mean dedendum bg 0.1270572917
pinion mean dedendum bp 0.0500260417
gear dedendum angle 2.9299645252
pinion dedeum angle 1.1544601026
gear outer addendum aog 0.0411458333
pinion outer addendum aop 0.1317708333
gear outside diameter Do 5.6866253275
pinion outside diameter d0 1.6723396381