Important!

Please give copies to all

your VW Technicians
Technical Bulletin
Subject: MIL is ON, DTCs P1411, P1423 are Stored in DTC Group: 00
Memory Number: 0509
Model(s): Touareg 2004 2005 Date: Oct. 26, 2005

Condition

Malfunction Indicator Light (MIL) is ON,

Diagnostic Trouble Codes (DTCs) P1411,
P1423, Secondary Air Injection System Bank
1, Bank 2, Flow Too Low are stored in DTC
memory.
May be caused due to lack of clearance
between the engine cover and the Secondary
Air Injection Solenoid Valve -N112-.
Service
Secondary Air Injection Valve, Solenoid Valve
00-A513 -N112- is damaged when left rear corner of
engine cover are installed after service has
been performed to engine:
z Modify engine cover as follows:

Note:

Do not use cutting pliers, damage will occur to

cover. A File or Die Grinder is recommended.
DO NOT remove entire ear of engine cover.
Remove engine cover and invert.
Remove support material between cover
and ear of cover:
D File or grind to a depth of 5 mm behind the
cover ear (arrows) and remove material as
shown.
00-A514 Check engine cover fit, allow approximately
26 mm (1 in.) at point of contact with Air
Injection Solenoid Valve -N112-.

C 000509 1 of 2
E 2005 Volkswagen of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights

of Volkswagen of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means,

electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
 Important!
Please give copies to all
your VW Technicians
Technical Bulletin
Inspect and/or replace Secondary Air
Solenoid Valve -N112- and vacuum line if
damaged.
Install all engine covers.
Check and erase stored ECM DTCs.
Reset Readiness Codes.

00-A515
When procedure applies to vehicles with-
in the New Vehicle Limited Warranty, use
the following:
Claim Type: W2
Part Identifier: 1083
Damage Code: 1083 11 000 1
Labor Operation: 10833100 80TU
Does Not Include
Secondary Air
Solenoid Valve
-N112-
Replacement,
See applicable
SRT if necessary
Diagnostic Time: No Diagnostic Time
Allowed
Claim Comment: Type As per Technical
Bulletin V000509 in comment section of
Warranty Claim

C 000509 2 of 2
E 2005 Volkswagen of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights

of Volkswagen of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means,

electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.