INSTRUCTION MANUAL

TR-210 - IM-L541(2)-0E
Analog transmitter for float tank gauges Aug.,1999

1. Sceope of descriotion and

relevant manuals
This Instruction Manual covers TR-210 - type ANA-
LOG TRANSMITTER FOR FLOAT TANK GAUGES.
TR-210 - type ANALOG TRANSMITTER FOR
FLOAT TANK GAUGES are installed onto FT-1
Float Tape type Tank Gauges or onto FP-1 Pipe
guided Float Tank Gauges and outputs liquid level data
in the form of DC4-20mA.
Refer to the following separate Instruction Manuals for
such mechanical portion of tank gauges;
Model Applicable Instruction Manual 3. Operational notes
FT-1 IM-L541
General notes
FP-1 IM-L542

This product is delivered after

2. Notation rules
Safety symbols
This manual classifies safety notes using the following
symbols:
If this indication is disregarded and this instrument is
operated incorrectly,serious injury or fatal accident may
result.
If this indication is disregarded and this instrument is
operated incorrectly, injury or property damage may re-
sult.
manufacturing and adjustment. Inspections have been
conducted based on the optimum quality control method
for industrial instruments. If any attempt is made to
modify or change this instrument,it may fail to perform
as intended , or incompatibility or accidents may result.
Do not modify or change this instrument in any way. If it
is necessary to modify or change it,contact Tokyo Keiso
Co.
Be sure to operate the instrument
within the ranges of the specifications for fluid pressure
and temperature listed in the Approval drawing. If the
instrument is operated out of these ranges, it may be-
come defective or be damaged.

General information symbols

This operation manual classifies general information
notes using the following symbols:
Indicates procedures or information required to operate
this product.
Indicates information that should be understood to en-
able this product to be operated safely and comfortably.
(-p. )
The indicated page contains information other than notes
that should be referenced.
During transportation and storage,
ensure to prevent moisture, dirt or sand from entering
the instrument as such will cause damage or render the
instrument defective.
When connecting the instrument to
your process, center the pipes appropriately,set the flanges
correctly, and match the sizes of the joints.If there is an
error in size stress may occur in this product,causing de-
fects, malfunction or damage.
Use this product only as an indus-
trial instrument.
Material
The material of this product is de-
scribed in the Approval drawing.Although we make ev-
ery effort to select the optimal material for the customer's
specifications, it may not be perfect due to the presence
of foreign matter.Thus you are responsible for checking
for anticorrosivity and compatibility.
Maintenance and inspections
When removing this product from
your process for maintenance or inspection, make sure
there is no object to be measured remaining in the instru-
ment. If the object is corrosive or toxic,the operator may
be adversely affected.
The frequency and contents of the
maintenance and inspection of this product vary depend-
ing on the operational conditions.See the relevant selec-
tion of this manual or check the actual operational con-
ditions.
Control Safety
Although this product is delivered
after manufacturing, adjustment and inspections have
been conducted based on the optimum quality control
method for industrial instruments, an unexpected defect
may occur. If this product is used for process control
that may result in a critical safety problem, take all nec-
essary actions to maintain safety.
TR-210 - type ANALOG TRANSMITTER FOR FLOAT TANK GAUGES Operation principle
-2-
4. Product outline, operation
principle and product
construction
4.1 Product outline
TR-210 - type ANALOG TRANSMITTER FOR
FLOAT TANK GAUGE converts the mechanical rota-
tion angle of tank gauges into current signal. The liquid
level in tanks is output in DC4-20mA form against 0 ~
100% of span and transmitted through 2 wire signal loop
for remote level monitoring.
4.2 Operation principle
The movement of float of tank gauge drives its measur-
ing tape and rotates sprocket pulley in indicator housing.
The rotation angle (number of rotation) of the sprocket
pulley corresponds to the length of tape movement which
is finally corresponds to liquid level movement.
TR-210 - type ANALOG TRANSMITTER FOR
FLOAT TANK GAUGE is mechanically connected to
this sprocket pulley and converts the mechanical rota-
tion of sprocket pulley into electric current signal.
4.3 Product construction 4.3.2 Intrinsically safe version TR-210S-
4.3.1 Weather Proof version TR-210W- and * Angle convertor
Pressure tight explosion proof version * Link Motion
TR-210E- * Gear down mechanism
* Gear down mechanism Block diabram TR-210S-
* Conversion Potentio-meter Angel convertor
* Current output circuit
* Terminal Terminal box
* Power circuit (Only for AC version)

Power unit
(Option)
Link motion
Potentio meter

Gear down mechanism

Current output circuit

Details of specification is as follows;

Gear down mechanism AC Power
(Option)
Level change for one rotation of sprocket pulley
Coupling plate Output
300mm
Terminal box Used angle convertor
YEW EBS Rotation angle 40
Block diagram of TR-210W- and TR-210E- Max. load resistance 350
Combination safety barrier BARD400
Details of specification is as follows; Ex-Proof cerrtificate
Level change for one rotation of sprocket pulley EBS angle convertror RIIS 34322
300mm BARD400 Safety barrier RIIS30772
Used Potentio-meter
Type CP-6 by Midori Instruments Co. 5. Model code
Rotation angle 240~270 TR-210 - type ANALOG TRANSMITTER is iden-
Resistance change 0~2k tified by the following model codes;
Type of R/I convertor and max. load TR-210 -
Type of R/I convertor and max load indicates the housing enclosure construction.
TR-210 W- W Weather proof (Non-Ex)
DC 24V PM2W(M System) 400 E Pressure tight explosion proof (Ex-d)
AC 100V PM(M System) 750 S Intrinsically safe (Ex-i)
TR-210 E- (Specified safety barrier to be used together)
DC 24V PB30B(Tokyo Keiso) 600
AC 100V PM(M System) 750
TR-210 -
Ex-Proof cerrtificate Cable glands with flame proof pressure tight gasket are
optionally provided. indicates this supply.
Type Power supply Classification Cert. No.
C Thread connection only
TR-210 E- DC 24V d2G4 37865
B Cable glands with flame proof gasket is provided.
TR-210 E- AC 100V d2G4 37865
F Others

-3-
6. Installation
6.1 Installation of total tank gauge with
transmitter (new installation)
TR-210 - type ANALOG TRANSMITTER is
mounted and delivered onto FT-1 or onto FP-
1 tank gauges.
Refer to Instruction Manual of applicable tank gauge and
conduct Wiring and Adjustment mentioned in 7.
6.2 Additional installation of guage
In case of installation onto existing tank gauge, the rear
cover of subject tank gauge is to be the type of Trans-
mitter Attachable.
These Transmitter Attachable tank gauges are indicated
and identified by the following model codes;
FT-1 2, FP-1 2
For the additional installation of transmitters onto stan-
dard tank gauges, replacement of the rear cover of sub-
ject tank gauge is required. Contact Tokyo Keiso for de-
tails of such availability.
The procedure of Additional Installation of transmitter is
as follows;
1) Remove the cover of transmitter connection unit.
2) Insert the coupling plate of transmitter into the mount-
ing hole of rear cover of transmitter. Do not forget
the gasket.
3) The slit of the coupling plate is to match the position
of the pin of the sprocket pulley in tank gauge.
4) The cable entry of terminal box is to be located down-
ward.
5) Mount and fix by using bolts. These bolts are cus-
tomers' scope of supply.
6) Tighten the bolts equally by using a spanner with
17mm width. (M10 bolts )
7) Mount the cover of transmitter connection unit.
8) In case of Intrinsically safe version (TS-210S-), the
housing of transmitter has different shape than other
version. However, the installation procedure is iden-
tical. Pin
Sprocket pulley
Gasket Coupling plate
Rear cover of tank gauge
-4-
7. Wiring and adjustment
7.1 Wiring
7.1.1 TR-210W, TR-210E 2 wire transmission
type
1) The standard cable entry is G1/2 thread. Other screws
are also available on request. Confirm in Approval
Drawing.
2) Conduct wiring as per following figure.
3) The terminal screws is M 3.5 for TR-210W and M4
for TR-210E. Use compression terminal chips for firm
connection.
4) Follow the local ex-proof regulations for Ex-d version.
5) Conduct suitable water tight sealing after completion
of wiring to avoid introduction of rain water.
6) The power supply voltage and load resistance are to be
within the specification mentioned in Approval drawing.
Load/Indicator
+
+
DC24V
Standard Wiring diagram
7.1.2 AC Power supply TR-210W, TR-210E
1) The standard cable entry is G1/2 thread. Other screws
are also available on request. Confirm in Approval
Drawing. Two cable entries are provided for AC
power supply and signal transmission. Use separate
cable entrires.
2) Conduct wiring as per following figure.
3) The terminal screws is M 3.5 for TR-210W and M4
for TR-210E. Use compression terminal chips for
firm connection.
4) Follow the local ex-proof regulations for Ex-d version.
5) Conduct suitable water tight sealing after completion
of wiring to avoid introduction of rain water.
6) The power supply voltage and load resistance are to
be within the specification mentioned in Approval
drawing.
Local/Indicator
+
+
U
AC Power supply
V
Standard Wiring diagram
7.1.3 Intrinsically Safe ,TR-210S
1) The standard cable entry is G1/2 thread. Other screws
are also available on request. Confirm in Approval
Drawing.
2) Conduct wiring as per following figure.
3) The terminal screws is M4. Use compression termi-
nal chips for firm connection.
4) In case of IS version, follow the local ex-proof regu-
lations for wiring. Specified safety barrier is to be
installed in safe area. In case that the safety barrier is
Tokyo Keiso's scope of supply, details of wiring dia-
gram is shown in Approval drawing. Refer and con-
firm it.
5) After completion of wiring, conduct proper water tight
sealing to avoid introduction of rain water into termi-
nal box.
6) The supply voltage and load resistance are to be within
the description in Approval Drawing.
+ A
B screw of coupling.
BARD-400
Safety barrier
Standard terminal arrangement
7.2 Adjustment and confirmation of output
7.2.1 Adjustment of output
7.2.1.1 TR-210W
COURSE ADJUSTMENT
1) Loosen the screw which fix the shaft of potentio-meter
to gear down mechanism to make the movement of
potentio-meter shaft free. Rotate the potentio-meter
shaft to obtain reasonable output current correspond-
ing to local indication.
2) Confirm that the resistance of potentio-meter changes
continuously for full span of tank gauge
3) After completion of course adjustment, tighten the
screw of coupling.
Gear Screw
Potentio-meter
-5-
FINE ADJUSTMENT
1) Zero and Span adjustment Potentio-meters are located
on the surface of R/I convertor unit PM2W.
2) By using float hoisting mechanism of tank gauge, lo-
cate the float at0% position and 100% position. Then
adjust the output by rotating potentio-meters.
Zero Adjustment Potentio-meter
Span Adjustment Potentio-meter
7.2.1.2 TR-210E
COURSE ADJUSTMENT
1) Loosen the screw which fix the shaft of potentio-meter
to gear down mechanism to make the movement of
potentio-meter shaft free. Rotate the potentio-meter
shaft to obtain reasonable output current correspond-
ing to local indication.
2) Confirm that the resistance of potentio-meter changes
continuously for full span of tank gauge.
3) After completion of course adjustment, tighten the
Gear Screw
Potentio-meter
FINE ADJUSTMENT
1) Zero and Span adjustment Potentio-meters are located
on the surface of circuit board PF-030B.
2) By using float hoisting mechanism of tank gauge, lo-
cate the float at 0% position and 100% position. Then
adjust the output by rotating potentio-meters.
This adjustment is conducted by
opening of housing with power supply. During opening
the housing cover, the explosion proof function is lost.
Take necessary and proper actions to meet the local ex-
proof regulation requirement.
Zero Adujustment Potentio-meter
Span Adjustment Potentio-meter
PF-303B
7.2.1.3 TR-210S
1) Loosen the screw which fix the shaft of angle con-
vertor to link motion
2) Rotate the shaft of angle convertor to obtain reason-
able output current corresponding to local indication..
3) After completion of course adjustment, tighten the
screw of angle convertor shaft.
7.2.2 Confirmation of output
1) By using float hoisting mechanism of tank gauge,
move the float from 0% position to 100% position
and confirm that the output changes from 4mA to
20mA properly.

Gear down Angle convertor

mechanism

Shaft screw

Link mechanism

0% Level

Hoisting handle

100% Lavel

Hoisting handle

2) When any discrepancy/error is found, check the ad-

justment of output according to 7.2.1.

-6-
8. Maintenance 9. Service net work
8.1 General maintenance items and their Contacts following for service and spare parts supply,
intervals etc.
Recommended maintenance items and their intervals are
TOKYO KEISO CO., LTD.
shown below;
Overseas Department
MAINTENANCE PROCEDURE RECOMMENDED Shiba Toho Build.
ITEMS INTERVALS
1-7-24, Shibakoen, Minatoku, Tokyo, 105-8558
Water and rust in
Visual check 12 months T E L : 3431-1625
terminal box
Loosening of F A X : 3433-4922
Visual check 12 months
terminal connection T L X : 02425378TICJ
Confirmation of Comparison E-mail address : overseas.sales@tokyokeiso.co.jp
12 months
output signal against local indication

Or

8.2 Trouble shooting

Your agent in your locality
Typical problems, suspected cause and their countermea-
sures are shown below;
10. Product guarantee
We offer the following guarantee unless otherwise speci-
Phenomena Suspected cause Countermeasures
fied.
Reconnection
No output Terminal loosening
Replacement Duration:
(0mA) Cable breakage
/repair of cable
18 months after our delivery or 12 months after start-up
No output
Problem of electric circuit
Replacement whichever comes earlier.
(4mA) of electronics

Output
Mechanical error
Check and readjust Scope of guarantee:
discrepancy Readjustment
against local
Electric adjustment
Replacement Problems caused by our design, manufacturing and/or
Internal electronics failure
indication /re-adjustment material.

Guarantee:
8.3 Spare parts Guarantee will be completed by replacement of equiva-
In case of requirement of spare parts, identify the parts lent instrument or repair of subject instrument. Tokyo
name and the manufacturing number of subject product. Keiso is not responsible for secondary losses even if any.
The manufacturing number of subject product is shown
on Tag plate.
Example of Manufacturing No. L99-12345-6

-7-