Starion India Pvt Ltd.

PLASTIC
JOINING
MACHINES

AXESS ULTRASONICS
 How does ultrasonic assembly work?
Ultrasonic welding is an assembly process for the
mass production of a very wide range of quality
Since 2002 AXESS was a marketing company involved in sales and products. It is mainly used for the welding of
service of plastic joining products like ultrasonic plastic welding, spot thermoplastic resins of all types and shapes in a great
welding, tube sealing machines etc. range of industries.
Ultrasonic Plastic Welding System converts 50Hz
AXESS is a team of technically experienced, aggressive, enthusiastic electric input to15 / 20 / 30 KHz electric energy and
and ambitious peoples, who focused on success and became a well converts this electrical energy into mechanical
known company in Industrial segment and succeed to achieved vibratory energy. This vibratory energy is delivered to
gradual growth every financial year and have techno commercial tie- the work piece through an acoustic tool/horn to
up with world well known company BENSONIC PI Shan Automatic generate localized heat under pneumatic pressure.
Company Limited, TAIWAN. Frictional heat cause part interface to melt and fuse,
creating a strong molecular bond.
Ultrasonic tools (Horn & Fixture) made by AXESS are of spl.
aluminum alloy 7075T-651 (the only company in north & east India
who use this material which is the best material for ultrasonic tooling)
Horn Fixture
with the finest technology at the very affordable and competitive
price. Near field welding
With an ideal part design
the contact of the horn to
the plastic part should be
as close as possible to the
welding zone (up to 5-
6mm)

Near field welding. L less than 6mm

Far field welding
Horn Fixture In this type of welding the
contact of the horn to the
plastic part is far from the
joint welding area. Far
L field welding is only
applicable as a second
choice to near field
welding.

Near field welding. L more than 6mm

Staking/Riveting
AXESS has developed same quality machines in India with brand The final head shape of stud
name AXESS with the help of Bensonic & being experienced in is designed into the horn
ultrasonic technology from a long time span of about 20 years. All
face. The volume of the head
components for Indian make machine sources from the similar
corroesponds to the shaft
supplier from Taiwan and Germany, Some Key components still
supplied by BENSONIC. volume materials.

AXESS developed and manufactured ultrasonic plastic welding

machine in India duly study and quality testing almost one and half Horn
year.
Insert
AXESS has aim to supply the top quality machinery up to the level of
raising expectation of industry. For us customers opinion and
favorable comments will be most welcome all the time.
Embeddng
AXESS is already authorized agent of BENSONIC for marketing In most cases the horn works
their products in India since 2002. directly on the metal part.

Stationary & Gifts Items Automotive Parts

AXESS INTEGRATED EW SERIES ULTRASONIC
PLASTIC WELDER
Special features of EW series
Axess has developed EW series machines in India with brand name
AXESS with the help of Bensonic. Components are all same which
used in Bensonic machine even Converter Booster assembly is
supplied by Bensonic.

Multiple Protection Circuits: Contrary to conventional design, our

machines are of robust design and durable for high output and heavy
load, especially suitable for the area with the unsteady power supply.
The circuits will not be damaged even in machine failure such as a
mishandling of the Machine, or defect of the welding horn.

Heavy duty pneumatic driving system: Equipped with high speed

solenoid for operating pressure ranging 0 to 9 bar, special design
cylinder floating connector, speed regulation value with scale for a wide

Axess Bensonic Ultrasonic

range of working pressures for a perfect power driving.

Easy dial of Sonic Adjustment: Unit is equipped with

standard new dial for sonic adjustment every operator can
set the sonic adjustment by making niddle into red zone,
without special skill.

Digital presenting of working conditions: Digital

presenting of three sets of 1/100 sec. Precision times,
adjustment of down stroke speed, steps of output, air
pressure, parts counter, percentage of load, welding
position, micro adjustment of the lowest position etc.
The working conditions can be easily present as
desired.

Easy & Heavy adjustment tools: Equipped

with a spherical transducer base for easy
horizontal adjustment. It equipped with an
additional adjustment free horizontal ring, it is
suitable for tool adjustment of work pieces not
requiring horizontal condition. The bed is of a T-
slot design for fast tool change and convenient
tool adjustment with body pillar of 100mm dia.

Technical Specification of EW Series Machines

Model Frequency & O/p Input Power Welding area Weight (kg) & Dimension (cm)
EW-2015P 20 KHz, 1500 W 220V, 1P-10A 150 mm 90 Kg (44X69X150)
EW-1528P 15 Khz, 2800 W 220V, 1P-15A 250 mm 95 Kg (44X69X150)
EW-2025P** 20 KHz, 2500 W 220V, 1P-15A 200 mm 95 Kg (44X69X150)
** soon to be launch
 ULTRASONIC PP CORRUGATED
BOX WELDING MACHINE
This machine is specially developed by Axess for
manufacturing the PP Corrugated box. This machine
can weld one or two welding spot together which
make it production friendly. Axess can design frame
of the machine as per customer specification like
Multi Head fixed or movable. New frame developed
by Axess are very robust and user friendly.
Ultrasonic system used in these machine already
proven. All components used in these machines are
international class.

Range
Model Output
AW2015PPB 20 KHz, 1500W, Single Tip
AW1528PPB 15 KHz, 2800W, Double Tip

Technical Specification
Output / Frequency 1500 W, 20 KHz/ 2800W, 15 KHz
Capacity 10 -15 welding stroke/ minute
Weight 345 kg / 365 Kg (approx)
Dimensions (mm) L-1350 x W-500 x H-1950-20 KHz
SPIN WELDING MACHINE

Axess Bensonic Ultrasonic

Spin Welder
for Toilet These machines are suitable for automotive filters,
water RO water purifier filter, water jug and Round Work
Tank & pieces.
Cap trap Spin welding is a process that joins circular
of washing thermoplastic parts by bringing the part interfaces
machine together, under pressure, with a circular, spinning
motion. One part is held stationary in a fixture, while
the other is rotated against it under pressure. The
frictional heat that is generated causes the part
interfaces to melt and fuse together, creating a
strong, hermetic seal.
Range

Particular Model Output

Spin Welder ANSP02 to ANSP05 2 HP to 5 HP

Orientating AOSP01 to AOSP10 1 KW to 10 KW
Spin Welder

Technical Specification of ANSP-02

Dimension L x W x H 980mm x 660mm x 1950mm
Weight 415 Kg (Approx)
Input Voltage & Power 400V, 3 Phase/2 KW
Clutch & Brake 25W (Taiwan make)
Motor and RPM 2 HP, 1450 RPM
Protection of Motor 3 phase/overload prevented
Timer (Digital) 0.01 sec to 9.99 sec (3T)
Air pressure req. up to 6 Kg/cm square
Productivity 8-15 operation/ minute
Auto/Manual Both operation
 ULTRASONIC ENCAPSULATING MACHINE
Model AW4005-D1
This machine is specially developed by
Axess for encapsulating the old historic or
important documents.
Specially for used to secure historic
document by National museum.
By this machine one important document
can be protected in a polyester film top and
bottom which can be sealed all 4 side by
Ultrasonic.

Technical Specification

Dimension L x W x H 1220mm x 1030mm x 1680mm

Weight 400 Kg (Approx)
Input Voltage & Power 230V, 1.2 KW, single phase
Ultrasonic System 40 KHz, 500W
AC Drive 0.5 HP
Air pressure req. up to 4 Kg/cm square
Productivity 8-15 Meter/minute
Auto/manual Both operation
Bed size of the Machine 24 inch x 46 inch
Workable Bed Size 23 inch x 32 inch

ULTRASONIC TUBE SEALING MACHINE

This machine developed by AXESS is suitable for
sealing of Plastic & Laminate Tubes for
Toothpaste, Ointment, Beauty Cream, Washing
Cream, Adhesive, Shampoo, Hair Lotion, Colors,
Jam, Chocolate super Glue, Liquid & Paste etc.

Special Feature
* Robust build quality for long life.
* Each operation like welding head front-
back, ultrasonic welding, cutting, each
conveyor forward-reverse can
be operated manually apart from auto
mode.
* Tube height adjustable.
* Overload protection in ultrasonic system
and welding time can be adjusted up to
.01sec which convert into more precise
welding result.

Technical Specification
Ultrasonic system 1500 W , 20 KHz
Capacity 8-15 tubes / minute
Weight 180 kg (approx)
Dimensions (cm) L 120 x W 90 x H 120 (approx)
Tube Size Dia 10mm to 50mm
 ULTRASONIC ACTUATORS
These actuators can be used in different-different application like:
It can be used on some on line machine which does not have enough space, It can
be used in multi head SPM machine like PP corrugated box welding machine,
continuous welding section on BOPP pouch making machine.
Generator for these system can be kept at a sufficient distance.

Type A: Can use for 1500W

Type B: Can use for 2500W and 2800W
145mm 270mm Stroke length 75mm or can be customize (25mm~100mm)

630mm
370mm

Axess Bensonic Ultrasonic

200mm Actuator with 20 KHz Assembly
excluding Horn height

ROTARY INDEXING TABLE

This machine is specially developed by AXESS for whom their
production rate is very high but they wants to save labor and time.
This machines rotary system is very robust combination of
mechanical Index System, Motor and reducing gear box.
Machine can be designed with desired station and desired wattage
Ultrasonic system as per customer requirement.
Key Features
* Variable speed, * Auto ejection, * Choice of station 4, 8 or 16
Stroke length 75mm or can be customize (25mm~100mm)
Ultrasonic system as per requirment

Technical Specification
Dimension L x W x H 1220mm x 1030mm x 1680mm
Weight 300 Kg (Approx)
Input Voltage & Power 220V, 2 KW, single phase
Air pressure req. up to 5 Kg/cm square
Ultrasonic System As per application
AC Drive 0.5~1.0Kw with speed controller
Indexing System 4 station to 16 station
Productivity 15-30 stroke/minute
Auto/manual Both operation
Ejection System Pneumatic

Electronics & Electricals

 ULTRASONIC HAND GUN
Hand operated system generally used where access to
the part is difficult, hard to reach or for large
applications. Ideal for welding fabrics made of chemical
synthetic fibers, thermoplastic sheets, ribbons and pp
sheets etc. for precise, safety and perfect packing.

Application
Automobile bumper riveting
Single point screw inserting
Single welding
Packing strapping welding

Special Feature
Hand Gun welding handle
New digital anti-interference time control circuit
The newest ON BOARD modules avoid interference
ultrasonic generator (ECO3005H).
The economic and the best function ECO series.
Economic and power full operation (AW2013H)

Model & Technical Specification

Particular ECO3005H AW2013H

Output / Frequency 500 W, 30 Khz 1300 W, 20 KHz
Weight(with gun) 25 kg (approx) 40 kg (approx)
Dimensions (mm) L-235 x W-475 x H-250 L-465 x W-500 x H-185
Input Supply 220V, 50 Hz 220V, 50 Hz

HOT PLATE WELDING MACHINE

Suitable for automotive side indicator, rear lamp, battery,
coolant tank of auto vehicle, Washer rotator of Balancer
Ring, Pallet and big size none regulation of plastic
products.

Hot plate welding utilizes a temperature controlled heat

platen assembly, which is introduced between the two
parts to be assembled. All items are brought together, and
the melting cycle is started. Both halves of the holding
fixtures are brought together against stops for the proper
amount of seal time and seal depth.

Features
Distance adjustable for upper and lower plate.
Faster changeable mold.
Range
Model Welding Area
BHP-01 300mm X 200mm
BHP-02 420mmX 300mm

Engineering
BANSONIC INTEGRATED SBW SERIES
Special features of SBW series
Multiple Protection Circuits : Contrary to conventional design, our machines are
of robust design and durable for high output and heavy load, especially suitable for
the area with the unsteady power supply. The circuits will not be damaged even in
machine failure such as a mishandling of the Machine, or defect of the welding horn.

Easy dial of Sonic Adjustment: Unit is equipped with standard

new dial for sonic adjustment every operator can set the sonic
adjustment by making niddle into red zone, without special skill.

Digital presenting of working conditions: Digital presenting of

three sets of 1/100 sec. Precision times, adjustment of down stroke
speed, steps of output, air pressure, parts counter, percentage of
load, welding position, micro adjustment of the lowest position etc.
The working conditions can be easily present as desired.

Welding Indicator & Frequency Display: New SBW series

machines are equipped with loading indicator of 20 set LED

Axess Bensonic Ultrasonic

bar & frequency display LED bar to show 200 Hz.

Easy & Heavy adjustment tools: Equipped

with a spherical transducer base for easy
horizontal adjustment. It equipped with an
additional adjustment free horizontal ring, it is
suitable for toll adjustment of work pieces not
requiring horizontal condition. The bed is of a T-
slot design for fast tool change and convenient
tool adjustment with body pillar of 100 mm dia.

Heavy duty pneumatic driving system: Equipped with high speed solenoid for
operating pressure ranging 0 to 9 bar, special design cylinder floating connector,
speed regulation value with scale for a wide range of working pressures for a perfect
power driving.

Top accuracy of the welding depth of work Pieces (SPOS

Devices): Equipped with standard SPOS device to weld with
constant time and to set energy limits, the tolerance of welding
accuracy for the depth of work pieces can reach to within 0.01
mm. With an adjustment knob with 0.02 scales you can easily
adjust the lowest position. SPOS device is installed inside the
machine & also installed additional depth control lamp (on panel)
to avoid colliding with large size horn.

Range & Technical Specification

Model Frequency & O/p Input Power Welding area Weight (kg) & Dimension (cm)
SBW-2015P 20 KHz, 1500 W 220V, 1P-10A 150 mm 90 Kg (44X69X150)
NBW-2025Ti 20 KHz, 2500 W 220V, 1P-15A 200 mm 95 Kg (44X69X150)
SBW-1522P 15 KHz, 2200 W 220V, 1P-10A 170 mm 95 Kg (44X69X150)
SBW-1528P 15 KHz, 2800 W 220V, 1P-16A 250 mm 95 Kg (44X69X150)
SBW-1542P 15 KHz, 4200 W 220V, 3P-20A 300 mm 120 Kg (44X69X150)

SBW 1542P with Big Table Top

Medical & Others

 BA DIGITAL ADVANCE ULTRASONIC
PLASTIC WELDING MACHINE
BSG PLASTIC WELDING MACHINE Features
Swiss DHG digital ultrasonic
Features generator
Chines/English touch 7 inch colorful touch screen
screen interface operation Chinese/ English operation
Track ultrasonic frequency Automatically search ultrasonic
automatically frequency and 60%~100%
Time welding mode amplitude adjustment
Constant energy welding mode Time welding mode
Constant power welding mode Constant (Relative and Absolute
Welding quality control Position) welding mode
Welding data management/ storage Constant energy welding mode
Constant distance (Relative and Constant power welding mode
Absolute position) welding mode Welding quality control
Nodal support booster made of Ultrasonic parameter data
Ti-Aluminum alloy management, each data can be
Range saved with USB flash drive
Nodal support booster made of
Range Model Specification
hard Ti-Aluminum allow
Model Specification BA-2030DHG 20KHz - 3000W Constant energy welding mode
BSG-2012 20Khz-1200W BA-2040DHG 20KHz - 4000W Postpone start option
BA-2045DHG 20KHz - 4500W Shake function
BSG-2020 20KHz-2000W
Rectangular machinery pillar,
BSG-3512 35KHz-1200W BA-3020DHG 30KHz - 2000W
strong precise
Periodic amplitude control and
AC BLOWER WELDING MACHINE periodic welding pressure
(option)
This machine is specially designed to weld the AC blower for split ac or other kind of
blower.
**Manually put the bottom piece and the fan pipes, press the START buttons, it will
stroke down for welding and complete the welding process according to the set
section quantity
**After completion of welding, the finished fan pipe will be lifted up automatically for
manual taking out.

Features
Lifting mechanism: Provided with heavy duty linear guide rail, the
clearance can be adjusted almost to 0, to move the cylinder down,
oscillation by ultrasonic wave without deflection.
Descending speed: Provided with sensitive rotary knob for easy
control of the piston for easy control of the piston descending speed.
Horizontal adjustment: Provided with ball vibration device, fine
thread horizontal micro adjustment, horizontality can be precisely
controlled.

Range
Model Output
BUFW-1528P 15 KHz, 2800W
BUFW-1528PL 15 KHZ, 2800W

Technical Specification
Welding Surface dia120mm(1528P) 120mm(1528PL)
Length 800mm(1528P) 1000mm(1528PL)
Weight 350 kg (approx)
Dimensions (mm) L-2450 x W-1500 x H-1250

Power Required: 3 Phase 400V, 16 Amp

Pneumatic Air Connection: 5-7Kg/cm square
DIGITAL ULTRASONIC PLASTIC WELDING
PARALLEL MACHINE
Features
Postpone start option
Constant energy welding mode
Rectangular machinery pillar, strong precise track
Automatically search ultrasonic frequency and
50%~100% amplitude adjustment
7 inch colorful touch screen Chinese / English operation
Automatically search ultrasonic frequency and
50%~`00% amplitude adjustment

Quick posit fixture with

quick changing ultrasonic system.
Quick changing tooling to
increase working efficiency.

Using precise horizontal movement

Axess Bensonic Ultrasonic

monitor to reach accurate working position
Precise lift gear wheel box
Range
Model Specification
VIBRATION PLASTIC
BA-2030DHG-D 20KHz - 3000W
WELDING MACHINE
BA-2045DHG-D 20KHz - 4500W
BSG-2020-D 20KHz - 2000W BVW-10/BVW-10H
NBW1542-D 15KHz - 4200W Advanced appearance designed - increase the
SBS-1542-D 15KHz - 4200W size of front opening in order to make the weld
components taking and putting easy.
Mechanical Specification: HMI make the operation condition more
convenience.
Weight Approx 3400kg
Lift Hydraulic pressure/hold system.
Dimensions
Noise level ^ 85dBA (the average)
Overall 2438 wide x 1930 high x 1092 deep mm
The more power, the more weight of actuator
Lift table 1219 long x 558 wide (mm) range.
Drive platen 958 long x 375 wide (mm) Weld depth control.
Front window 1245 wide x 597 high (mm) Four step control.
Central hole on working table 668 long x 250 wide x 175 deep (mm) Suitable for any brands position hold of tooling
Central hole on vibrator 958 long x 375 wide (mm) fixture.
Variable Stroke 508 max (mm)
Maximum clamp force 22.2KN (5000LB)
Noise level <85dBA (the average)
Amplitude range 0~1.8 mm
Power of vibrator 7.4 (10HP)
Electrical Specification
Output Frequency 200Hz~250Hz Automatic adjust frequency
Controller Mitsubishi FX 2N PLC
Power requirements 480V AC , 25A , 15KVA, 3 Phase , 50/60Hz
Performance Specifications
Drive plate fixture weight capacity BVW -10 : 18~41 Kg / BVW-10 : 25~54Kg
Single cycle time 5Sec at 508mm Max Stroke, 200(w/o weld)
Life table speed Max 250mm/SEc : Min. 188mm/Sec

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AXESS ULTRASONICS PVT. LTD.
33, F.I.E. Patpar Ganj Industrial Area, Delhi - 110 092 (INDIA)
Tel. : +91-11- 42141241, 22157056, Fax : 22157049
E-mail : info@axessultrasonics.com, sales@axessultrasonics.com
Website : www.axessultrasonics.com
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