Important safety instructions (must complete a detailed reading, before the assembly use)

1) Read and understand all warnings and take it seriously.

2) Do not install the windy day.
3) If abnormal noise or perceived status, turn off the machine, and with a qualified service personnel.

4) In the assembly and installation process, please take care to tighten all fasteners.
5) Act and in accordance with local electrical standards to determine the grounding techniques.
6) Install the W-400W wind turbine, the state must comply with this manual and warranty
maintenance on the relevant provisions. Failure to comply with the relevant provisions of this
manual and the state may affect your purchase of the product warranty and may cause the warranty.
7) Rotating blade is a high-risk behavior. Install the W-400W wind turbine must ensure that no one
will come into contact with rotating blades.
8) To comply with this manual on "connection" requirement, including the use of recommended
specifications of the wire.
In this manual you will see the following icon:

Warning: do not follow the operation, the device will cause serious damage, personal

injury or even death. Please follow instructions carefully.

Important: critical assembly and operating instructions and recommendations. Not

required to operate, will result in equipment damage.

Tip: streamline operations, facilitate the operation instructions and recommendations.

1-1W-400W Technical Specifications (this machine has rectified 12V, 24V two specifications)
Model W-400W

Name Hyacinth
Rated power 400W
Rated DC voltage DC 12V/24V
Rated current 25A/12.5A

Rated speed 900r/m

Max power 600W

Number of blade 6 pcs

Starting wind speed 2m/s

Cut-in wind speed 3m/s

Cut-out wind speed 15m/s

Security wind speed 40m/s

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Rated wind speed 12.5m/s
Engine (generator) Three-phase permanent magnel generator

Rotor diameter 1140mm

Blade material Carbon fiber reinforced plastics

Output line anti-winding device Overall three-phase commutator

Over-speed wind protection Tip stall protection + turned protection + Electromagnetic

brake
Life span 15 years
Equipment surface protection Aluminum oxide + plastic coating

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 Map 1-1 Refer to the section on the size of paper connecting tower production
Thrust axis wind speed 45 m * / sec for the 270 * values do not contain beef
safety factor. Our recommended 1.5 safety factor

Reference W-400W wind wheel assembly

W-400W at time of delivery has been partially assembled. Further assembly, install the blade to
blade plate, and then leaves the body plate fixed to the generator, and installation of diversion to the
blade drive cap. Assembly need to use the Allen wrench provided with random.
2-1 torque specifications:
Blade to blade plate bolt: 1/4-20 1.25 inches, Au stud, cattle 9.5 meters.
Plate to the rotor blade nuts: 5/8-18 inch, card only nuts, cattle 70 meters.
Snap locking bolts connecting rod: M5 35 mm, Au stud, cattle 5.5 meters.
See how the leaves onto the leaves on the plate (see Figure 2-1), and then began to assemble. Roots
and leaves in the leaves on the plate coated with a layer of glue that comes with (because of
transportation for security reasons cant be supplied, at the local hardware store to buy bolt-on glue).
Goal is to not loose all the nuts, cause the fan to damage or accidents.

Nut glue is particularly important to ensure the safe

operation of the future.

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The leaves on the leaves on the plate, with a nylon locking nut (Figure 1 4) into the back of the fixed
blade plate groove. A bolt through the blade, screwed into the nylon locking nut - Do not fully
tighten the first bolt. Install the second bolt and nylon locking nut and two bolts to 9.5 cattle m.
According to (Map 2-1) the steps to install the remaining two blades.
If the tilt of the tower to install the W-400W, the next step will be blade / vane plate assembly
mounted to the generator itself. Screw 5/8-18 thread on the shaft nut leaf plate, the leaf disk full
"spin" to the generator shaft. Generator into a body axis in 5 / 16 inch hex wrench, and turning leaves
in the process of the axis of rotation, the blade plate is fully tightened to 70 cattle m. Map 2-2
If installed on a vertical power tower W-400W, then the first turbine installed in the tower body, and
then install the blade / blade plate assembly, so to avoid the installation of wind turbine blade
rotation - rotating the blade install the W-400W is very dangerous.

Warning: Do not install the blade is rotating wind

turbine

Along the outer edge of the deflector plate vane cap buckle into place. To ensure that all the three
diversion cap buckle into the blade edge is the edge of plate. After installation, pull the deflector cap
to ensure it is securely attached. Reference similarMap2-3

Map 2-1 Map2-2 Insert hex wrench, tighten the nut Map2-3

Map2-4

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 Reference W-400W Installation location
Small changes in wind speed may affect the generation of electricity. Thus the wind turbine site is

very important, both considering the tower, the distance to the battery, but also consider local zoning

requirements as well as buildings, trees and other obstacles.

Typically, the higher the tower, wind speed, the higher the final power output.
Minimum recommended tower height is 5 meters (open land), or 5 meters above the surrounding

obstructions (see Figure).Try to install wind turbines in the turbulent few places, because turbulence

will reduce the efficiency of wind turbines, and will accelerate wear on rotating parts.
Select the installation location, the first consideration is safety. Install the W-400W, to ensure that

leaves do not accidentally come into contact with other animals and plants and people (even if forced

to wind turbines installed in the undesirable position).Safety above all else.

Warning: Installation "Dolphin", to ensure that there is no possibility of

accidental contact with rotating blades (safety above all else).

Map 1 Map 2

best installation location

Reference W-400W Tower and foundation construction

4-1 Tower of materials and sizes
W-400W design for installation in the outer diameter of 51 mm of the tube. This design allows the
W-400W in a lot of tower installation. However, in no case shall the use of plastic pipe to build the
tower.

Warning: Do not use plastic pipe to build the tower!

4-2 Foundation construction, please do the same drawings, with reference to section 5-5
"tower grounding" and Figure 5-5 for ground electrode construction.

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 Map Map Map Map

Reference W-400Wwiring
5-1 W-400W to the battery's connection:
We recommend theW-400W directly to its dedicated controller, then connect the battery through the
controller, the dolphins can operate independently. Controller monitors the battery, adjust the wind
turbine running, and the amount needed to maintain charge. If you have additional needs (such as
wind and solar installations, or street installations, please contact the company to recommend a
dedicated controller).

Wind turbine to be connected to the battery by the controller

5-2 Dedicated simple controller

W-400W to connect to the battery by the controller
W-400W dedicated controller has the following features:
Waterproof wind turbine charge controller instructions for use
1Features:
The controller can control wind turbine automatically charge the battery. In the case of the
battery is filled, through the internal circuit automatic control so that wind turbine brake, when
the battery voltage drops to the voltage recovery, wind turbine resume charging the battery so as
to protect wind turbine and battery.
The charging pressure limiting current limit control to ensure the best charging results,
provide maximum protection while on the wind turbine and battery.
The automatic brake and manual brake complement each other, to meet the different needs of
customers.

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 The unique reverse polarity protection circuit. Battery reverse due to improper operation will
not need to replace the fuse, the positive and negative polarity reconnected correctly (This
feature has won the praise of customers), the entire system run more reliably.
The indicating circuit status light-emitting diodes, simple, intuitive and clear.
The modular design with independent intellectual property rights, the performance of the
entire system to get the maximum protection. Rectifier and brake circuit part of the controller,
using the integrated module design, both from the heat, or reliability, further than the traditional
design.
The comprehensive waterproof protection. Not waterproof controller in 2012, controller
board will rust if you use high humidity, or seepage easy environment, the controller is more
susceptible to corrosion corrupted, increase the after-sales service of Contractors the workload,
and even easier to lose customers. This subsection, the controller uses a fully sealed completely
waterproof design, no longer have to worry about the environment, air humidity, salinity, ground
water and do not have to worry about the controller water after a short circuit burned, protection
grade IP67 above, even if placed in the water is also a long-term normal use, substantially
increase the stability and reliability.
The controller selection of imported electronic components and industrial-grade chips, key
accessories using military grade product, has a high stability performance of the entire
controller. The company has ISO9001 quality management system, products strictly in a variety
of aspects of production, testing, quality has been the greatest degree of protection products can
guarantee stable at -35 ~ 70 high and low temperature environment for long periods.
2Note:
. Confirm consistent wind generator output voltage and rated voltage of the battery.
. Following order wiring connected to the battery's positive and negative, were followed by
the three-phase voltage output fan.
. Carefully follow the instructions require batteries and wind turbines connected to the
controller, reverse polarity, or take the wrong position will cause the system is not working
properly, or even cause damage to the system components.
. Although the controller has taken protective measures for a variety of unexpected situations
that may occur, but is still strongly recommended that strict adherence to rules, to prevent
causing tremendous damage to the battery and controller.
3Connection mode:
. Be respectively connected to the battery "and" - "to the controller of the battery positive and
negative terminals.
. The three-phase output voltage of the wind turbines are connected to the three-phase voltage
input terminals of the controller fan. And
. When the need to manually brake red thread short battery positive then, to complete the
manual brake function, cancel this function, simply disconnecting the thin red line.
4Indicator status:

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 The controller green power (BATTERY) indicator light indicates normal battery access.
The controller the green fan access (WIND) indicator flashes, indicating that access to wind
turbines, flashing the speed of the fan speed level.
The controller red (BRAKE) light is on, the battery is full, wind turbine automatic brake, or due
to the over-current protection automatically brake, or is in a state of the manual brake.
5-3Battery
There are many types of batteries available - maintenance-free lead-acid batteries, gel cell battery
and dedicated wind turbines, the specific type of battery used, depending on the location of the
battery and cost. For the gas discharge is safe and will not cause leakage of battery acid form of
installation, maintenance-free lead-acid battery is a more economical choice.
Minimum recommended battery capacity:
12-volt systems: 200 Ah
24-volt system: 12V 100 Ah, two tandem

Important: Do not wind turbines are not directly

connected to the battery by the controller

!
5-4W-400W ground
W-400W grounding, eliminating the possibility of dangerous voltage potential to make people and
equipment are protected.
Ground consists of two aspects - one of the electrical system grounding conductor and the conductor
may be due to electrical failure with a voltage potential of the grounding of all metal structure.
(Please refer to the instructions of the supplier of electrical grounding)
Strongly recommended that installation of the vessel grounded. For vessels, especially vessels
connecting DC power ashore, grounding must comply with special requirements, may cause serious
electric shock hazard.
5-5Tower grounding
Each wind turbine and tower must be grounded in the base of the tower, even though the system may
have been at the service panel or battery ground wire through the yaw were grounded. Ground at the
tower at the base of the tower to prevent failure due to electrical contact with the tower of causing
electric shock.
The following content is for reference only. Recommend that you review the provisions of state on
the ground.
Tower grounding in several ways. The most common way is to laminate steel electrodes into the
ground, and use wire to connect it to tower.

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Schematic ground electrode 5-5

W-400W Maintenance
Although the W-400W design for long-term operation without maintenance, but you periodically
check the system, can enhance its reliability and performance.
Warning: Do not close during operation rotating blades!

After the first month and thereafter every six months:

Check the blade for damage and gaps. Replacement of damaged leaves. Do not use damaged or unbalanced blade,
otherwise it will cause serious damage, and may cause a malfunction. Do not install individual blades - blades are complete
through the balance test.
Check the blade bolt and blade plate nut tightness.
Check diversion cap for cracks and bonding is appropriate.
Clean the dirt accumulation on the leaves or debris.
Check all electrical joints, to ensure their retention, and no corrosion.
Like all charging systems, check your battery level, and according to the manufacturer's recommended to add distilled
water.
I replaced once every five years proposed by the Company and bearing leaves to get the best performance.
Troubleshooting
The following basic tests can test the W-400W is working properly. Test does not require any tools
8-1The test
1) remove the body from the generator blades / blade plate assembly, and a safe place. Rotor nut back onto the rotor shaft.
2) the W-400W is connected to three qualifying.
3) In the three wires connected to the case, the axis of rotation it should be more difficult. Rotor nut back onto the rotor
shaft, the three wires disconnected, should be able to rotate freely. Fast axis of rotation, we can more easily detect the
difference. If not the case, you should contact your turbine dealer or our company.
8-2system troubleshooting list
Special note: blade plate to the generator is not installed on the spindle, the spindle may be rotating friction sound, this
phenomenon until the blade plate installed, will automatically eliminate locking nut, not a mechanical failure.

Symptom Detection Remedy

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 Aging or severe battery plate off (the controller is Replace battery
Difficult to start or turn activated over voltage protection)
Rotating the spindle without wiring, check the bearing Replace bearings
for damage, whether the rotor friction sound
Check the fan is mounted against the windward side Restore the right wind
direction vane
See manual brake controller switch is hit run file Hit run file
The battery is full, the wind turbine is automatically Returns the natural
protected recovery
Output line short-circuit phenomenon Check to lift short-circuit
Check whether the fan incomplete, bending, nut loose Replace blades, lock nuts
turbine
Wind

Tower is too small, inadequate support Replace tower

jitter

Replace or correct the

Blade spindle is bent plate connection
spindle
Small wind for several days, with the power over Reduce electricity
budget consumption
Battery power is low

Controller failure To Depot Repair

Replace battery or add
Aging or lack of battery electrolyte
electrolyte
Battery capacity is too small, does not match with the
Increased battery capacity
actual consumption
Replace or repair the
Wind generator failure
generator

W-400W Parts List

Big tail small tail

W-400WAccessories Packing List
No. Parts Name Quantity
1 Diversion cap 1

2 Blade 6

3 Blade plate or Wheels hub from generator 1

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 4 Spindle lock nut for blade plate 1

5 Blade mounting bolts 6

6 Locking bolts to connect the tower 4

7 Manual 1

8 Simple Controller 0.4kg Price Paid separately 1 yes or no

Package size and weight

Package material: carton and foam
Package size: 590*350*220mmL*W*Hbig tail ( 62*26*22cm small tail 6.2kg)
WeightGross Weight 6.6kg

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