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15614-1-2017/
Introduction
The long-awaited revision of ISO 15614 Part 1, the ISO standard for the qualification of arc and gas welding procedures for steels and Nickel alloys, was
completed in the first half of 2017. The new version of the standard was published during June of the same year as ISO 15614-1:2017 and adopted by
BSI as BS EN ISO 15614-1:2017. This superseded BS EN ISO 15614-1:2004+A2:2012, which was withdrawn.
The 2017 version of the standard is the result of an extensive and lengthy revision process completed by the ISO /TC 44/SC 10 subcommittee and differs
significantly from the previous version in format, with some major changes in technical content. This article presents the most significant differences
between the 2017 and the previous version of the standards, explains the rationale behind the changes and provides practical guidance on how to deal
with them.
Questions on the application of clauses of ISO 15614-1 that are not described here, as well as on other welding-related standards, can be submitted via
TWIs technical enquiry form.
DISCLAIMER - TWI is not authorised to give official interpretations of BS EN ISO standards. The views and opinions expressed in this article are those of
the authors and do not reflect the official policy or position of ISO, CEN or BSI. This article is not to be taken as a substitute for the standard, which must
be consulted where its application is required. No liability rests with TWI for any damages arising from the content of this article.
The main change is that ISO 15614-1:2017 includes two levels of welding procedure tests, designated by levels 1 and 2. Level 1 is based on
requirements of Section IX of the ASME Boiler and Pressure Vessel Code (ASME IX) and Level 2 is based on the previous issues of ISO 15614-1.
In recent years, various industry sectors and standard development organisations have been pushing towards harmonisation and convergence between
international standards, including those for welding qualifications. At the start of the revision process, the relevant ISO subcommittee carried out a
comparison between corresponding requirements in ISO 15614-1 and ASME IX to evaluate the possibility to develop a one-size-fits-all standard. This
exercise showed that the differences were such that these two standards could not be merged into one, hence the decision to include a two-level
approach.
The introduction to the standard explains that this approach was introduced in order to permit application to a wide range of welded fabrication. In
Level 2, the extent of testing is greater and the ranges of qualification are more restrictive than in Level 1. Hence, procedure tests carried out to Level 2
automatically qualify for Level 1 requirements, but not vice-versa. It should also be noted that when no level is specified in a contract or application
standard, the requirements for Level 2 apply.
As explained in the UK National Foreword to BS EN ISO 15614-1:2017, during the development of this standard, the UK committee voted against its
approval. The UK committee was concerned that the format of the standard (two levels being presented side-by-side, mixed with text common to both
levels) may cause a problem when working to either of the two welding procedure test levels. Users are warned that, as the requirements of the two
levels are often specified in the same clause, vigilance is required to identify the testing requirements and the range of qualification for the particular
welding procedure test level.
What happens to previous welding procedure qualifications?
The validity of previous welding procedure qualifications is addressed in different Sections of ISO 15614-1:2017, as follows:
Introduction: All new welding procedure tests are to be carried out in accordance with this document from the date of its issue. However, this
document does not invalidate previous welding procedure tests made to former national standards or specifications or previous issues of this
document
Section 1: Specification and qualification of welding procedures that were made in accordance with previous editions of this document may be used
for any application for which the current edition is specified. In this case, the ranges of qualification of previous editions remain applicable
Section 1: It is also possible to create a new welding procedure qualification record (WPQR) range of qualification according to this edition based on
the existing qualified WPQR, provided the technical intent of the testing requirements of this document has been satisfied. Where additional tests
have to be carried out to make the qualification technically equivalent, it is only necessary to perform the additional test on a test piece
In other words:
Previous welding procedure qualifications remain valid and the ranges of qualification stay the same, even when ISO 15614-1:2017 applies.
Nevertheless, when contracts make reference to ISO 15614-1:2017 and a manufacturer wishes to apply an existing WPQR, the authors recommend
that manufacturers integrate the existing WPQR with an alignment sheet, showing the new ranges of qualification according to ISO 15614-1:2017.
Main technical changes and their background
A description of the main technical changes is given in the table below. This also includes an explanation of the rationale behind the changes and how
these affect existing and future welding procedure qualifications.
The table focuses on the difference between Level 2 requirements and the corresponding requirements in the previous edition of ISO 15614-1. Level 1
requirements, based on ASME IX, are not discussed.
IMPORTANT: the table is limited to the most significant changes, in the authors opinion, between ISO 15614-1:2017 (Level 2) and the previous edition.
It includes brief descriptions of variables and clauses and it cannot substitute the standard. Users must consult the standard when its application is
required.
ISO
ISO 15614-1: Reason for change and main
15614-
2004+A2:2012 consequences
1:2017
Clause/table (ISO 15614:2017): 1 Introduction
Relationship
with the Level 1 does not provide presumption of
Pressure conformity with the Essential Safety
Equipment Requirements of the PED.
Relationship with
Directive ISO 15614:2017 has yet to be published in the
the Pressure
(PED) in official journal of the EU as harmonised
Equipment
Annex ZA. standard to the PED.
Directive (PED) in
Level 2 only In the absence of specific requirements, the
Annex ZA
is permitted authors recommend to apply Level 2, when
for compliance with the PED is required.
compliance
with the PED.
Destructive and non-destructive testing
Reason for
ISO 15614-1:
ISO 15614-1:2017 change and main
2004+A2:2012
consequences
Table 2 Examination and testing requirements
Acceptance criteria
Table 4 added to clarify
See clause 7.5 have been made
requirements
clearer
Ranges of qualification
8.2 Manufacturer
Qualification valid Technical and The new wording clarifies that a company
for other quality control can apply another companys WPQR,
workshops under not mentioned. provided that the companies that qualified
the same technical Qualification the WPQR retains complete responsibility for
and quality control valid in all welding
workshops or For example: Company A, who carried out
sites when the the procedure qualification, can pass the
manufacturer WPQR to Company B, provided that
who performed Company A retains complete responsibility
the welding for all welding
procedure test Company A would take a significant risk, as
retains it would be responsible for welding carried
complete out by a different company.
responsibility for
all welding
Refers to ISO/TR
15608. Rules to assign parent material grouping
Where materials made clearer
Refers to CR ISO are assigned to ISO/TR 20172, ISO/TR 20173 or ISO/TR
15608 groups by 20174 are very useful documents to assign
ISO/TR 20172, groups to EN, American and Japanese
ISO/TR 20173 or materials
ISO/TR 20174,
those
assignments
shall be used.
Separate
qualifications
required for
materials not
covered by
standards above
For Group 11 For Group 11, Group 11 covers ASTM/ASME carbon steels,
(mainly note a applies, for which the specified maximum carbon
ASTM/ASME ie equal or lower content (up to 0.30%) is typically greater
materials), note b specified than for EN or ISO steels
applies, ie steels in minimum yield Group 11 steels represent a worse case in
the same sub- strength steels terms of weldability (potentially higher
group and any (independent of carbon), compared to EN or ISO steels with
lower sub-group the material the same or lower specified yield strength
within the same thickness) are The previous standard was considered
group lower sub- qualified unnecessarily restrictive, as Group 11
groups are materials only qualified Group 11
qualified Group 11 material now cover Group 1 with
the same or lower specified minimum yield
strength
Table 6 is much
more
comprehensive
Table 4 has very Dissimilar
Table 6 is now easier to use, especially for
few dissimilar combinations for
dissimilar metal welds
combinations groups 8-4X and
11-4X
introduced
Table 5 has the Separate Weld metal thickness and material thickness
same ranges for qualification are treated separately to improve clarity
weld deposit ranges for levels Users should be aware of the new thickness
thickness material 1 and 2 of test piece ranges and the new
thickness qualification ranges.
Table 7
essentially
similar to
previous Table
5, except:
Deposited weld
metal thickness
(s) and material
thickness (t)
treated
separately
Ranges for
thickness of test
piece have
changed
o No minimum
thickness for
deposit
thickness
o 0.5t 2t for
material
thickness < 3
o When s(test) >
20, new rules for
s(max)
o t(test) ranges
20-40, 40-100,
100-150,
>150mm
o S(max) =
1.33s(test) if t
150
Covered by one
Covered by clause (8.4.4)
separate clauses Process 137 is
8.4.4 (designation) replaced by
and 8.4.5 (make) process 132
8.4.5: filler metals Restrictions on Process 137 has been replaced by process
restricted to the filler metals for 132 in the latest version of ISO 4063
specific make for fluxed The requirement for testing at -20C is only
fluxed processes processes mandatory if required by the Application
111 (MMA), 114 (manual metal Standard
(self-shielded), 12 arc, SAW,
(SAW), 136 (FCAW FCAW) if impact
inter gas) and 132 testing is
(FCAW active gas) required at
temperatures
less than -20C
8.4.7 Heat input (arc energy)
An increase in
the maximum
interpass IP temperature increase similar to ASME IX,
temperature of which permits a 55C increase .
more than 50C An increase of 50C is permitted, rather than
8.4.10: shall require re- 55C, to prevent level 2 from being less
Upper limit for the qualification stringent than ASME IX
interpass For Groups 8, Increase not permitted for austenitic
temperature (IP) is 10, 41-48, there materials (groups 8, 41-48) and duplex
that recorded in is no change, as stainless steels (group 10), as this may
test. the maximum adversely affect properties such as
interpass toughness, phase balance and corrosion
temperature (IP) resistance
is that recorded
in the welding
procedure test.
8.4.11 Heat treatment
No changes from
previous
standard
regarding
temperature
range validated
and heating
rates etc.
8.4.12:
Introduction of Introduction of four groups of PWHT in line
PWHT temperature
four PWHT with ASME IX (see QW-407.1)
range validated is
conditions which Major change is the introduction of four
the holding
will require a types of PWHT for ISO/TR 15608 material
temperature
separate groups 1-7, 9-11
recorded in the
procedure
test 20C
qualification
For material
groups 1-7, 9-11
the following
conditions apply:
- Stress relief
(below lower
transformation
temperature),
- normalizing
(above upper
transformation
temperature),
- normalising
followed by
Q&T,
- PWHT between
lower and upper
transformation
temperatures.
PWHT
temperature
range validated
is still the
holding
temperature
recorded in the
test 20C
For all other
groups PWHT
shall be within a
specified
temperature
range.
8.5.1(a) Each
process 12
variant (121 to
126) shall be
Clause revised to improve clarity and
qualified
address some frequently asked questions
8.5.1: independently.
from users (eg on multi-wire, hot/cold wire
8.5.1.1 Each The introduction
etc)
process variant of process
Clause on re-crushed slag added in line with
shall be qualified variant such as
ASME IX (QW-404.36)
independently multi-wire,
Limiting the range of qualification to the
addition of hot
Trade Name used in the test is an additional
8.5.1.2 Range is or cold wire, etc
restriction.
limited to make will require
It should be noted, when using re-crushed
and designation of requalification
slag a new batch or blend of crushed slag
the flux 8.5.1(b) Range
requires a new qualification test.
is limited to the
manufacturer,
trade name and
designation of
the flux
8.5.1(c) New
clause added to
cover the use of
re-crushed slag
New clause on
Transfer Mode
8.5.2.3.1 The
range of
qualification for
the various
Spray or globular
transfer modes Range of qualification now covers the pulsed
transfer modes
including the transfer mode and the newer waveform-
qualify spray and
pulsed mode eg controlled power sources
globular
qualification
using spray,
pulsed or
globular qualifies
spray, pulsed
and globular
Shielding gas
mixture limited
to the nominal
8.5.3: composition or
Shielding gas symbol of the
mixture limited to gas. See 8.5.2.1 for explanation of relative
symbol of the gas A relative deviation
or nominal deviation of
composition max 10% from
the nominal He
content is
permitted
8.5.4 Plasma arc welding
A change in the
type of joint
8.5.4:
preparation Clause on joint type added in line with ASME
No reference to
(groove) IX (QW-257 and QW-402.1)
joint type
requires a re-
qualification.
New clause on
Backing Gases
8.5.3:
which covers the
Backing gas rules
Material Groups
apply to process
Backing gas
14 only
rules apply to all
8.5.3.2 A weld
processes The rules on backing gas have been
procedure test
No backing gas improved following feedback from users
made without a
qualifies backing
backing gas
with I and N1-
qualifies a welding
N3 to ISO 14175
procedure with
(not vice versa)
backing gas.
Main group to
ISO 14175
covers all sub-
groups within
the same group
Material groups
1-6 Gas
groups I and N1,
N2, N3 are
interchangeable
Material groups
7 and 10 Any
change in
backing gas
classification
requires
requalification
Material groups
8, 41-48 Gas
groups I, N, R
are
interchangeable
Backing gas can
be omitted when
5mm thick
material backing
is used
Annex A
Marcello Consonni (TWI) - Member of ISO subcommittee ISO /TC 44/SC 10 Quality management in the field of welding, UK national committee WEE/36
Qualification of welding personnel and welding procedures and contributing member of ASME BPVC Section IX committee.
Professor Bill Lucas UK delegate on ISO subcommittee ISO /TC 44/SC 10 Quality management in the field of welding, national committee WEE/36
Qualification of welding personnel and welding procedures.