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Vessel ID D 6000 mm

Vessel Height H 17115 mm

Design Internal Pressure Pi 0.015 mPa

Design External Pressure Pe 0.018 mPa

Specific Gravity of Liquid sg 0.9972

Liquid Height Hf 1600 mm

Ultimate Tensile Strength St 103.4214 mPa

Tensile Modulus Et 10342.1 mPa

Ultimate Flexural strength Sf 151.6 mPa

Flexural modulus Ef 6894.7 mPa

Live load on roof Pl 0.000735 mPa

Top Head Thickness t 40 mm

Shell Thickness t 35 mm

Bottom Head Thickness t 40 mm

Corrosion allowance Ca 5.22 mm

Depth of Head h 1572 mm

Crown Radius of Head Cr 4800 mm

Area Density of FRP 53.12 kg/sqm


Thickness Calculation for 2:1 Ellipsodial Top Head

Internal Pressure Calculation

Inside Diameter Di 6000

Internal Pressure Pi 0.015

Ultimate Tensile Strength Su 103.4214

Design Factor for Sustained load F 10

Thickness Calculation for 2:1 Ellipsodial Head

Required thickness for Internal Pressure t = PDi/2Su/F 4.35

External Pressure calculation

External Presure Pe 0.018

Outside Diameter of shell Do 6080

Flexural modulus of elasticity for head Ef 6894.7

Corroded Thickness tc 34.78

Design Factor F 5

Do/h 1.8859

Ko 0.855

Allowable external pressure Pa = 0.36(Ef/F)(t/KoDo) 0.0222

Required Thickness for external Pressure t = KoDo(FPd/0.36Ef)^0.5 31.3

Design for loads on Top Head Loads (250 lbs/16 in)

Inside radius of Crown R 4800


(Rt)^0.5 408.59

G -400

Stress S1 -0.3307

Total Stress abs( S1 + PR/t) 2.81

Allowable stress Su/F 20.684

Maximum Corrosion Liner Barrier Strain due to internal Pressure

Tensile modulus of elasticity E 10342.1

Corrosion Liner Barrier Thickness t 5.22

Strain in corrosion liner Barrier PD/(2t*E) 0.00083355

Allowable strain for sustained loads 0.001

Pressure Test

Vessel shall be tested by filling upto full designated liquid capacity

Test Pressure Pt 0.018

Liquid Head Pressure Ph 0.016031

Total test Pressure P 0.034031

Design Factor for intermittent load F 5

Required thickness for 2:1 Ellipsoidal Head t = PDi/2Su/F 4.94

Strain in corrosion liner Barrier due to test Pressure Pd/(2t*E) 0.00189

Allowable strain for sustained loads 0.002

Weight calculation

Area of 2:1 ellipsoidal Head 1.084D 39024000


Area Density of FRP 53.12

Weight of Head 2072.955

Summary of Top Head

Thickness Summary Required Provided Design

For Internal pressure 4.35 34.78 Safe

For External Pressure 31.3 34.78 Safe

For test Pressure 4.94 34.78 Safe

Summary of Corrosion Liner Barrier Strain Induced Allowed Design

For Internal pressure 0.00083355 0.001 Safe

For test Pressure 0.00189 0.002 Safe

Weight of Head 2073 kgs


mm

mPa

mPa

RTP-1-2013 3A-122

mm 3A-240

mPa

mm

mPa

mm
2 1.8 1.6
3A-140 0.9 0.81 0.73

0 0 0
2 0 0
1.8 0 0
0.9 0 0
mpa 0.81 0 0

0
2 1.8
mm 0.9 0.81

3A-340
0.855
mm
mm NM11-400

Fig NM11-1

Mpa

mPa NM11-400

mPa NM11-400

mPa

mm

3A-130

6-950

mPa

mPa

mPa

RTP-1-2013 3A-122

mm 3A-240

3A-130

mm
kg/Sqm

kgs
1.4 1.2 1
0.65 0.57 0.5

0 0 0
0 0
0 0
0 0
0 0
Thickness Calculation for 2:1 Ellipsodial Bottom Head

Internal Pressure Calculation

Inside Diameter Di 6000

Internal Pressure Pi 0.015

Static Head Pressure Ph 0.0311

Total internal pressure P 0.0461

Ultimate Tensile Strength Su 103.4214

Design Factor for Sustained load F 10

Required thickness for Internal Pressure t = PDi/2Su/F 13.37

External Pressure calculation

External Presure Pe 0.018

Outside Diameter of shell Do 6080

Flexural modulus of elasticity for head Ef 6894.7

Corroded Thickness tc 34.78

Design Factor F 5

Do/h 1.8859

Ko 0.855

Allowable external pressure Pa = 0.36(Ef/F)(t/KoDo) 0.0222

Required Thickness for external Pressure t = KoDo(FPd/0.36Ef)^0.5 31.3

Design for loads on Top Head Loads (250 lbs/16 in)


Inside radius of Crown R 4800

(Rt)^0.5 408.59

G 300

Stress S1 0.248

Total Stress abs( S1 + PR/t) 6.11

Allowable stress Su/F 20.684

Maximum Corrosion Liner Barrier Strain due to internal Pressure

Tensile modulus of elasticity E 10342.1

Corrosion Liner Barrier Thickness t 5.22

Strain in corrosion liner Barrier PD/(2t*E) 0.00083355

Allowable strain for sustained loads 0.001

Pressure Test

Vessel shall be tested by filling upto full designated liquid capacity

Test Pressure Pt 0.018

Liquid Head Pressure Ph 0.1987

Total test Pressure P 0.2167

Design Factor for intermittent load F 5

Required thickness for 2:1 Ellipsoidal Head t = PDi/2Su/F 31.43

Strain in corrosion liner Barrier due to test Pressure Pd/(2t*E) 0.01204

Allowable strain for sustained loads 0.002

Weight calculation
Area of 2:1 ellipsoidal Head 1.084D 39024000

Area Density of FRP 53.12

Weight of Head 2072.955

Summary of Top Head

Thickness Summary Required Provided Design

For Internal pressure 13.37 34.78 Safe

For External Pressure 31.3 34.78 Safe

For test Pressure 31.43 34.78 Safe

Summary of Corrosion Liner Barrier Strain Induced Allowed Design

For Internal pressure 0.00083355 0.001 Safe

For test Pressure 0.01204 0.002 Not Safe

Weight of Head 2073 kgs


mm

mPa

mPa

mPa

mPa

RTP-1-2013 3A-122

mm 3A-240

mPa

mm

mPa

mm
2 1.8 1.6
3A-140 0.9 0.81 0.73

0 0 0
2 0 0
1.8 0 0
0.9 0 0
mpa 0.81 0 0

0
2 1.8
mm 0.9 0.81

3A-340
0.855
mm

mm NM11-400

Fig NM11-1

Mpa

mPa NM11-400

mPa NM11-400

mPa

mm

3A-130

6-950

mPa

mPa

mPa

RTP-1-2013 3A-122

mm 3A-240

3A-130
mm

kg/Sqm

kgs
1.4 1.2 1
0.65 0.57 0.5

0 0 0
0 0
0 0
0 0
0 0