Product Shelf Life** Cost of a case Margin % for Option 1 Margin for Cross Docking

Milk Ordinary Pack 3 days 960 20% 19%

Milk Tetra Pack 120 days 2,400 20% 19%
Ghee 90 days 8,640 20% 19%
Butter 60 days 6,400 20% 19%
Curd 15 days 3,600 20% 19%
Paneer 30 days 2,400 20% 19%
Ice Cream 60 days 3,200 20% 19%
 Distance from
the processing Annual Cost of leasing a
Market center (in km) warehouse
Siliguri (WB) 650 800,000
Kolkata (WB) 260 1,200,000
Asansol (WB) 190 400,000
Ranchi (Jkd) 180 600,000

Jamshedpur (Jkd) 15 500,000

Raigarh (Chhattisgarh) 475 400,000

Sambalpur (Odisha) 410 300,000
Bhubaneswar (Odisha) 365 600,000
Distance Siliguri (WB) Kolkata (WB) Asansol (WB)
Asansol (WB) 464.3 211.5 0
Bhubaneswar (Odisha) 973.9 441.5 507.1
Ranchi (Jkd) 627.4 402.4 202.6

Optimization from the point of only Transportation Cost

Distance Market Warehouse

654.3 Siliguri (WB) Asansol
401.5 Kolkata (WB) Asansol
190 Asansol (WB) Asansol
Processing Centre 180 Ranchi (Jkd) Ranchi
309 Jamshedpur (Jkd) Ranchi
522.6 Raigarh (Chhattisgarh) Ranchi
507.5 Sambalpur (Odisha) Ranchi
365 Bhubaneswar (Odisha) Bhubaneshwar
 http://www.tcil.com/tc
il/pdf/TCI%20&
Assumptions %20IIM%20Study
%20Report.pdf
(1) Maximum Speed of a Truck on Indian Road 20
(2) So considering X Hour Driving Maxm. Distance covered 480

Assumptions to be verified with Souvik

Proportionate with fule

1. Transportation Cost per KM should vary between a 8 Ton & 15 Ton truck used which is
proportionate with
weight of the truck
2. Price of 8 ton truck & 15 ton truck would vary widely & hence
depreciation cost should be different. Consequently Line Haul Cost should
be different
3. Cost of Stock Out & Fill Rate

Ranchi (Jkd) Jamshedpur (Jkd) Raigarh (Chhattisgarh)

202.6 172.6 543.4
453.3 390.2 414.9
0 129 342.6

Delay due to traffic 25%

Unloading Time at central warehouse hub 1
Material Handling time at hub 1
Loading time for market trucks 1
 X
24

Sambalpur (Odisha) Bhubaneswar (Odisha)

528.6 507.1
276.7 0
327.5 453.3
 Mean Weekly Demand of Products in cases
Markets Milk Ordinary Pack SS
Siliguri (WB) 7000 4485.4304794061 1640.7757827723
Kolkata (WB) 67900 43508.6756502392 15915.5250928913
Asansol (WB) 7000 4485.4304794061 1640.7757827723
Ranchi (Jkd) 12600 8073.774862931 2953.3964089902
Jamshedpur (Jkd) 8400 5382.5165752873 1968.9309393268
Raigarh (Chhattisgarh) 1750 1121.3576198515 410.1939456931
Sambalpur (Odisha) 2450 1569.9006677921 574.2715239703
Bhubaneswar (Odisha) 9450 6055.3311471982 2215.0473067426
Demand of Products in cases
Milk Tetra Pack Ghee Butter Curd Paneer Ice Cream
1750 210 175 3500 2800 1050
16800 2030 1680 33950 26950 10150
1750 210 175 3500 2800 1050
3150 385 315 6300 4900 1750
2100 245 210 4200 3500 1400
350 35 35 700 700 350
700 70 70 1050 1050 350
2450 280 245 4900 3850 1400
Shelf Life 3 120
Markets Milk Ordinary Pack Milk Tetra Pack
Siliguri (WB) 7000 1750
SS 4485.4304794061 1121.3576198515
Total Demand 11485.4304794061 2871.3576198515
Demand/Day 1641 410
Time Remaining 2 119
Trip/Week 4
Trip/ Year 208 6
Transportation Cost 4763304 1236627
Line Haul Cost 480000 2160000
Trnsprt+Line Haul 5243304 3396627
Inv Carrying Cost 1065.0721153846 18450
Total Cost 17,488,975

Demand/Trip 2871 24885

Large Truck 1 8
Demand Met by LT 3000 24000
Demand Remaining 0 885
Normal Truck 0 1
Total Truck/trip 1 9

cases per trip 6564

Large Truck 2 11
Total capacity of LT 6000 33000
Total Demand 4922 49223
Remaining -1078 16223
Sum 26798
Small Truck 18

Time taken by truck first time 36 1.5

Time remaining 1.5 # of trips
Time taken by truck second time 26 1.0833333333

Time remaining 1.9

Std. Dev (weekly) 0.0714285714
Coefficient of variation (days) 0.5
LT(days) 1
LT(week) 0.1428571429

Distance Market Warehouse

654.3 Siliguri (WB) Asansol

Distance from the

Market processing center (in km) Annual Cost of leasing a warehouse
Siliguri (WB) 650 800000
Kolkata (WB) 260 1200000
Asansol (WB) 190 400000

IC Cost 15%
Trns Cost for normal truck 20
Trns Cost for large truck 30
Line Haul Cost (NT) 20000
Line Haul Cost (LT) 30000
Carrying Capacity (NT) 1500
Carrying Capacity (LT) 3000

Std. Dev (weekly) 0.0714285714

Coefficient of variation (days) 0.5
LT(days) 1
LT(week) 0.1428571429
Service Level 90%
Z 1.2815515655
 90 60 15 30 60
Ghee Butter Curd Paneer Ice Cream
210 175 3500 2800 1050
134.5629143822 112.1357619852 2242.7152397031 1794.1721917625 672.8145719109
344.5629143822 287.1357619852 5742.7152397 4594.1721917624 1722.8145719109
49 41 820 656 246
89 59 14 29 59

8 12 48 24 12
183204 274806 2198448 2198448 824418
240000 240000 480000 960000 720000
423204 514806 2678448 3158448 1544418
8268.75 4612.5 6918.75 73800 16605

2240 1244 6221 9954 7466

1 0 2 3 2
3000 0 6000 9000 6000
0 1244 221 954 1466
0 1 0 1 1
1 1 2 4 3

1 1 3 4 5 total LT
3000 3000 9000 12000 15000 ST
4430 2461 12306 19689 14767
1430 -539 3306 7689 -233

Time taken to
Asansol from PC 9.5
4
 Distance
from the
processing Annual Cost Time Reqd
center (in of leasing a to reach
Market km) warehouse markets
Siliguri (WB) 654.3 400,000 24

Transp Cost during going 20

Transp cost during return 15

27
18

1 2 3 4 5 6 7 8 9 10 11 12
1st truck
reached 12 Market Serve
send 1st truck from PC 12 A pm till EOD
send 2nd 2nd truck Serve
truck from reached 12 market till
R1 PC 12 PM AM 12 PM
 Send 3rd 3rd truck Market
truck from reached 12 Serve till
R2 PC 12AM PM EOD

Send 4th 4th truck

Truck from reached 12
R3 PC 12 PM AM
R4
13 14
Shelf Life 3 120
Markets Milk Ordinary Pack Milk Tetra Pack
Kolkata 67900 16800
SS 43508.6756502392 10765.0331505746
Total Demand 111408.675650239 27565.0331505746
Demand/Day 15916 3938
Time Remaining 2.375 119.375
Trip/Week 3
Trip/ Year 156 6
Transportation Cost 28498470 6745200
Line Haul Cost 6240000 19200000
Trnsprt+Line Haul 34738470 25945200
Inv Carrying Cost 13773.4615384615 177210
Total Cost 113,008,994

Demand/Trip 37136 238897

Large Truck 12 80
Demand Met by LT 36000 240000
Demand Remaining 1136 0
Normal Truck 1 0
Total Truck/trip 13 80

cases per trip 63664

Large Truck 16 11
Total capacity of LT 48000 33000
Total Demand 47747 472543
Remaining -253 439543
Sum 726364
Small Truck 484

Time taken by truck first time 36 1.5

Time remaining 1.5 # of trips
Time taken by truck second time 26 1.0833333333

Time remaining 1.9

Std. Dev (weekly) 0.0714285714
Coefficient of variation (days) 0.5
LT(days) 1
LT(week) 0.1428571429

Distance Market Warehouse

654.3 Siliguri (WB) Asansol

Distance from the

Market processing center (in km) Annual Cost of leasing a warehouse
Siliguri (WB) 650 800000
Kolkata (WB) 260 1200000
Asansol (WB) 190 400000

IC Cost 15%
Trns Cost for normal truck 20
Trns Cost for large truck 30
Line Haul Cost (NT) 20000
Line Haul Cost (LT) 30000
Carrying Capacity (NT) 1500
Carrying Capacity (LT) 3000

Std. Dev (weekly) 0.0714285714

Coefficient of variation (days) 0.5
LT(days) 1
LT(week) 0.1428571429
Service Level 90%
Z 1.2815515655
 90 60 15 30 60
Ghee Butter Curd Paneer Ice Cream
2030 1680 33950 26950 10150
1300.7748390278 1076.5033150575 21754.3378251196 17268.9073457135 6503.8741951389
3330.7748390278 2756.5033151 55704.337825 44218.9073457 16653.8741951
476 394 7958 6317 2379
89.375 59.375 14.375 29.375 59.375

8 12 48 24 12
786940 674520 13490400 10792320 4047120
1680000 960000 4800000 7680000 5760000
2466940 1634520 18290400 18472320 9807120
80325 44325 67145.625 710662.5 160582.5

21650 11945 60346 95808 72167

7 4 20 32 24
21000 12000 60000 96000 72000
650 0 346 0 167
0 0 0 0 0
7 4 20 32 24

14 8 3 4 48 total LT
42000 24000 9000 12000 144000 ST
42824 23627 119366 189510 142747
824 -373 110366 177510 -1253

Time taken to
Asansol from PC 9.5
4
 Distance
from the
processing Annual Cost Time Reqd
center (in of leasing a to reach
Market km) warehouse markets
Kolkata 401.5 400,000 15

Transp Cost during going 20

Transp cost during return 15

104
484

1 2 3 4 5 6 7 8 9 10 11 12
1st truck
reached 12 Market Serve
send 1st truck from PC 12 A pm till EOD
send 2nd 2nd truck Serve
truck from reached 12 market till
R1 PC 12 PM AM 12 PM
 Send 3rd 3rd truck Market
truck from reached 12 Serve till
R2 PC 12AM PM EOD

Send 4th 4th truck

Truck from reached 12
R3 PC 12 PM AM
R4
13 14
Shelf Life 3 120
Markets Milk Ordinary Pack Milk Tetra Pack
Asansol 7000 1750
SS 4485.4304794061 1121.3576198515
Total Demand 11485.4304794061 2871.3576198515
Demand/Day 1641 410
Time Remaining 2.6666666667 119.6666666667
Trip/Week 3
Trip/ Year 156 6
Transportation Cost 2074800 359100
Line Haul Cost 960000 2160000
Trnsprt+Line Haul 3034800 2519100
Inv Carrying Cost 1420.0961538462 18450
Total Cost 10,373,175

Demand/Trip 3828 24885

Large Truck 1 8
Demand Met by LT 3000 24000
Demand Remaining 828 885
Normal Truck 1 1
Total Truck/trip 2 9

cases per trip 6564

Large Truck 2 11
Total capacity of LT 6000 33000
Total Demand 4922 49223
Remaining -1078 16223
Sum 26798
Small Truck 18

Time taken by truck first time 36 1.5

Time remaining 1.5 # of trips
Time taken by truck second time 26 1.0833333333

Time remaining 1.9

Std. Dev (weekly) 0.0714285714
Coefficient of variation (days) 0.5
LT(days) 1
LT(week) 0.1428571429

Distance Market Warehouse

654.3 Siliguri (WB) Asansol

Distance from the

Market processing center (in km) Annual Cost of leasing a warehouse
Siliguri (WB) 650 800000
Kolkata (WB) 260 1200000
Asansol (WB) 190 400000

IC Cost 15%
Trns Cost for normal truck 20
Trns Cost for large truck 30
Line Haul Cost (NT) 20000
Line Haul Cost (LT) 30000
Carrying Capacity (NT) 1500
Carrying Capacity (LT) 3000

Std. Dev (weekly) 0.0714285714

Coefficient of variation (days) 0.5
LT(days) 1
LT(week) 0.1428571429
Service Level 90%
Z 1.2815515655
 90 60 15 30 60
Ghee Butter Curd Paneer Ice Cream
210 175 3500 2800 1050
134.5629143822 112.1357619852 2242.7152397031 1794.1721917625 672.8145719109
344.5629143822 287.1357619852 5742.7152397 4594.1721917624 1722.8145719109
49 41 820 656 246
89.6666666667 59.6666666667 14.6666666667 29.6666666667 59.6666666667

8 12 48 24 12
53200 79800 638400 638400 239400
240000 240000 480000 960000 720000
293200 319800 1118400 1598400 959400
8268.75 4612.5 6918.75 73800 16605

2240 1244 6221 9954 7466

1 0 2 3 2
3000 0 6000 9000 6000
0 1244 221 954 1466
0 1 0 1 1
1 1 2 4 3

1 1 3 4 5 total LT
3000 3000 9000 12000 15000 ST
4430 2461 12306 19689 14767
1430 -539 3306 7689 -233

Time taken to
Asansol from PC 9.5
4
 Distance
from the
processing Annual Cost Time Reqd
center (in of leasing a to reach
Market km) warehouse markets
Asansol 190 400,000 8

Transp Cost during going 20

Transp cost during return 15

27
18

1 2 3 4 5 6 7 8 9 10 11 12
1st truck
reached 12 Market Serve
send 1st truck from PC 12 A pm till EOD
send 2nd 2nd truck Serve
truck from reached 12 market till
R1 PC 12 PM AM 12 PM
 Send 3rd 3rd truck Market
truck from reached 12 Serve till
R2 PC 12AM PM EOD

Send 4th 4th truck

Truck from reached 12
R3 PC 12 PM AM
R4
13 14
Min # of trip/week 4 Monthly Trip

Shelf Life 3 120

Markets Milk Ordinary Pack Milk Tetra Pack
Ranchi 12600 3150
SS 8073.774862931 2018.4437157328
Total Demand 20673.774862931 5168.4437157328
Demand/Day 2953 738
Time Remaining 2.6666666667 119.6666666667
Trip/Week 3
Trip/ Year 156 6
Transportation Cost 2948400 567000
Line Haul Cost 1440000 3600000
Trnsprt+Line Haul 4388400 4167000
Inv Carrying Cost 2555.4807692308 33210
Total Cost 16,059,678

Demand/Trip 6891 44793

Large Truck 2 15
Demand Met by LT 6000 45000
Demand Remaining 891 0
Normal Truck 1 0
Total Truck/trip 3 15

cases per trip 11812

Large Truck 3 11
Total capacity of LT 9000 33000
Total Demand 8860 88602
Remaining -140 55602
Sum 92232
Small Truck 61

Time taken by truck first time 36 1.5

Time remaining 1.5 # of trips
Time taken by truck second time 26 1.0833333333

Time remaining 1.9

Std. Dev (weekly) 0.0714285714
Coefficient of variation (days) 0.5
LT(days) 1
LT(week) 0.1428571429

Distance Market Warehouse

654.3 Siliguri (WB) Asansol

Distance from the

Market processing center (in km) Annual Cost of leasing a warehouse
Siliguri (WB) 650 800000
Kolkata (WB) 260 1200000
Asansol (WB) 190 400000

IC Cost 15%
Trns Cost for normal truck 20
Trns Cost for large truck 30
Line Haul Cost (NT) 20000
Line Haul Cost (LT) 30000
Carrying Capacity (NT) 1500
Carrying Capacity (LT) 3000

Std. Dev (weekly) 0.0714285714

Coefficient of variation (days) 0.5
LT(days) 1
LT(week) 0.1428571429
Service Level 90%
Z 1.2815515655
 16

90 60 15 30 60
Ghee Butter Curd Paneer Ice Cream
385 315 6300 4900 1750
246.6986763673 201.8443715733 4036.8874314655 3139.8013355843 1121.3576198515
631.6986763673 516.8443715733 10336.887431 8039.8013355843 2871.3576198515
90 74 1477 1149 410
89.6666666667 59.6666666667 14.6666666667 29.6666666667 59.6666666667

8 12 48 24 12
100800 75600 1209600 907200 302400
480000 240000 960000 1440000 960000
580800 315600 2169600 2347200 1262400
15187.5 8325 12462.1875 129262.5 27675

4106 2240 11198 17420 12443

1 1 4 6 4
3000 3000 12000 18000 12000
1106 0 0 0 443
1 0 0 0 0
2 1 4 6 4

3 1 3 4 8 total LT
9000 3000 9000 12000 24000 ST
8122 4430 22150 34456 24612
-878 1430 13150 22456 612

Time taken to
Asansol from PC 9.5
4
 Distance
from the
processing Annual Cost Time Reqd
center (in of leasing a to reach
Market km) warehouse markets
Ranchi 180 600,000 8

Transp Cost during going 20

Transp cost during return 15

33
61

1 2 3 4 5 6 7 8 9 10 11 12
1st truck
reached 12 Market Serve
send 1st truck from PC 12 A pm till EOD
 send 2nd 2nd truck Serve
truck from reached 12 market till
R1 PC 12 PM AM 12 PM

Send 3rd 3rd truck Market

truck from reached 12 Serve till
R2 PC 12AM PM EOD

Send 4th 4th truck

Truck from reached 12
R3 PC 12 PM AM
R4
13 14
Shelf Life 3 120
Markets Milk Ordinary Pack Milk Tetra Pack
Jamshedpur 8400 2100
SS 5382.5165752873 1345.6291438218
Total Demand 13782.5165752873 3445.6291438218
Demand/Day 1969 492
Time Remaining 2.5 119.5
Trip/Week 3
Trip/ Year 156 6
Transportation Cost 3374280 648900
Line Haul Cost 960000 2400000
Trnsprt+Line Haul 4334280 3048900
Inv Carrying Cost 1703.9423076923 22140
Total Cost 14,595,868

Demand/Trip 4594 29862

Large Truck 2 10
Demand Met by LT 6000 30000
Demand Remaining 0 0
Normal Truck 0 0
Total Truck/trip 2 10

8400 5382.5165752873 1968.9309393268

cases per trip 7876

Large Truck 2 11
Total capacity of LT 6000 33000
Total Demand 5907 59068
Remaining -93 26068
Sum 42164
Small Truck 28

Time taken by truck first time 36 1.5

Time remaining 1.5 # of trips
Time taken by truck second time 26 1.0833333333

Time remaining 1.9

Std. Dev (weekly) 0.0714285714
Coefficient of variation (days) 0.5
LT(days) 1
LT(week) 0.1428571429

Distance Market Warehouse

654.3 Siliguri (WB) Asansol

Distance from the

Market processing center (in km) Annual Cost of leasing a warehouse
Siliguri (WB) 650 800000
Kolkata (WB) 260 1200000
Asansol (WB) 190 400000

IC Cost 15%
Trns Cost for normal truck 20
Trns Cost for large truck 30
Line Haul Cost (NT) 20000
Line Haul Cost (LT) 30000
Carrying Capacity (NT) 1500
Carrying Capacity (LT) 3000

Std. Dev (weekly) 0.0714285714

Coefficient of variation (days) 0.5
LT(days) 1
LT(week) 0.1428571429
Service Level 90%
Z 1.2815515655
 90 60 15 30 60
Ghee Butter Curd Paneer Ice Cream
245 210 4200 3500 1400
156.9900667792 134.5629143822 2691.2582876437 2242.7152397031 897.0860958812
401.9900667792 344.5629143822 6891.2582876 5742.7152397031 2297.0860958812
57 49 984 820 328
89.5 59.5 14.5 29.5 59.5

8 12 48 24 12
86520 129780 1557360 1038240 519120
240000 240000 720000 960000 960000
326520 369780 2277360 1998240 1479120
9618.75 5512.5 8302.5 92250 22140

2613 1493 7466 12443 9954

1 0 2 4 3
3000 0 6000 12000 9000
0 1493 1466 443 954
0 1 1 0 1
1 1 3 4 4

2100 245 210 4200 3500 1400

2 1 3 4 7 total LT
6000 3000 9000 12000 21000 ST
5168 2953 14767 24612 19689
-832 -47 5767 12612 -1311

Time taken to
Asansol from PC 9.5
4
 Distance
from the
processing Annual Cost Time Reqd
center (in of leasing a to reach
Market km) warehouse markets
Jamshedpur 309 600,000 12

Transp Cost during going 20

Transp cost during return 15

30
28

1 2 3 4 5 6 7 8 9 10 11 12
1st truck
reached 12 Market Serve
send 1st truck from PC 12 A pm till EOD
send 2nd 2nd truck Serve
truck from reached 12 market till
R1 PC 12 PM AM 12 PM
 Send 3rd 3rd truck Market
truck from reached 12 Serve till
R2 PC 12AM PM EOD

Send 4th 4th truck

Truck from reached 12
R3 PC 12 PM AM
R4
13 14
Shelf Life 3 120
Markets Milk Ordinary Pack Milk Tetra Pack
Raigarh 1750 350
SS 1121.3576198515 224.2715239703
Total Demand 2871.3576198515 574.2715239703
Demand/Day 410 82
Time Remaining 2.2083333333 119.2083333333
Trip/Week 3
Trip/ Year 156 6
Transportation Cost 2853396 219492
Line Haul Cost 480000 480000
Trnsprt+Line Haul 3333396 699492
Inv Carrying Cost 354.8076923077 3690
Total Cost 6,920,996

Demand/Trip 957 4977

Large Truck 0 2
Demand Met by LT 0 6000
Demand Remaining 957 0
Normal Truck 1 0
Total Truck/trip 1 2

cases per trip 1640

Large Truck 0 11
Total capacity of LT 0 33000
Total Demand 1231 9845
Remaining 1231 -23155
Sum -35389
Small Truck -24

Time taken by truck first time 36 1.5

Time remaining 1.5 # of trips
Time taken by truck second time 26 1.0833333333

Time remaining 1.9

Std. Dev (weekly) 0.0714285714
Coefficient of variation (days) 0.5
LT(days) 1
LT(week) 0.1428571429

Distance Market Warehouse

654.3 Siliguri (WB) Asansol

Distance from the

Market processing center (in km) Annual Cost of leasing a warehouse
Siliguri (WB) 650 800000
Kolkata (WB) 260 1200000
Asansol (WB) 190 400000

IC Cost 15%
Trns Cost for normal truck 20
Trns Cost for large truck 30
Line Haul Cost (NT) 20000
Line Haul Cost (LT) 30000
Carrying Capacity (NT) 1500
Carrying Capacity (LT) 3000

Std. Dev (weekly) 0.0714285714

Coefficient of variation (days) 0.5
LT(days) 1
LT(week) 0.1428571429
Service Level 90%
Z 1.2815515655
 90 60 15 30 60
Ghee Butter Curd Paneer Ice Cream
35 35 700 700 350
22.427152397 22.427152397 448.5430479406 448.5430479406 224.2715239703
57.427152397 57.427152397 1148.5430479 1148.5430479406 574.2715239703
8 8 164 164 82
89.2083333333 59.2083333333 14.2083333333 29.2083333333 59.2083333333

8 12 48 24 12
0 0 877968 438984 219492
0 0 240000 240000 240000
0 0 1117968 678984 459492
1350 900 1383.75 18450 5535

373 249 1244 2489 2489

0 0 0 1 1
0 0 0 3000 3000
373 249 1244 0 0
0 0 1 0 0
0 0 1 1 1

0 0 3 4 2 total LT
0 0 9000 12000 6000 ST
738 492 2461 4922 4922
738 492 -6539 -7078 -1078

Time taken to
Asansol from PC 9.5
4
 Distance
from the
processing Annual Cost Time Reqd
center (in of leasing a to reach
Market km) warehouse markets
Raigarh 522.6 600,000 19

Transp Cost during going 20

Transp cost during return 15

20
-24

1 2 3 4 5 6 7 8 9 10 11 12
1st truck
reached 12 Market Serve
send 1st truck from PC 12 A pm till EOD
send 2nd 2nd truck Serve
truck from reached 12 market till
R1 PC 12 PM AM 12 PM
 Send 3rd 3rd truck Market
truck from reached 12 Serve till
R2 PC 12AM PM EOD

Send 4th 4th truck

Truck from reached 12
R3 PC 12 PM AM
R4
13 14
Shelf Life 3 120
Markets Milk Ordinary Pack Milk Tetra Pack
Sambalpur 2450 700
SS 1569.9006677921 448.5430479406
Total Demand 4019.9006677921 1148.5430479406
Demand/Day 574 164
Time Remaining 2.2083333333 119.2083333333
Trip/Week 3
Trip/ Year 156 6
Transportation Cost 2770950 426300
Line Haul Cost 480000 960000
Trnsprt+Line Haul 3250950 1386300
Inv Carrying Cost 496.7307692308 7380
Total Cost 7,496,962

Demand/Trip 1340 9954

Large Truck 0 3
Demand Met by LT 0 9000
Demand Remaining 1340 954
Normal Truck 1 1
Total Truck/trip 1 4

cases per trip 2296

Large Truck 1 11
Total capacity of LT 3000 33000
Total Demand 1723 19689
Remaining -1277 -13311
Sum -23130
Small Truck -15

Time taken by truck first time 36 1.5

Time remaining 1.5 # of trips
Time taken by truck second time 26 1.0833333333

Time remaining 1.9

Std. Dev (weekly) 0.0714285714
Coefficient of variation (days) 0.5
LT(days) 1
LT(week) 0.1428571429

Distance Market Warehouse

654.3 Siliguri (WB) Asansol

Distance from the

Market processing center (in km) Annual Cost of leasing a warehouse
Siliguri (WB) 650 800000
Kolkata (WB) 260 1200000
Asansol (WB) 190 400000

IC Cost 15%
Trns Cost for normal truck 20
Trns Cost for large truck 30
Line Haul Cost (NT) 20000
Line Haul Cost (LT) 30000
Carrying Capacity (NT) 1500
Carrying Capacity (LT) 3000

Std. Dev (weekly) 0.0714285714

Coefficient of variation (days) 0.5
LT(days) 1
LT(week) 0.1428571429
Service Level 90%
Z 1.2815515655
 90 60 15 30 60
Ghee Butter Curd Paneer Ice Cream
70 70 1050 1050 350
44.8543047941 44.8543047941 672.8145719109 672.8145719109 224.2715239703
114.8543047941 114.8543047941 1722.8145719 1722.8145719109 574.2715239703
16 16 246 246 82
89.2083333333 59.2083333333 14.2083333333 29.2083333333 59.2083333333

8 12 48 24 12
0 0 852600 426300 213150
0 0 240000 240000 240000
0 0 1092600 666300 453150
2700 1800 2075.625 27675 5535

747 498 1866 3733 2489

0 0 1 1 1
0 0 3000 3000 3000
747 498 0 733 0
0 0 0 0 0
0 0 1 1 1

0 0 3 4 2 total LT
0 0 9000 12000 6000 ST
1477 984 3692 7383 4922
1477 984 -5308 -4617 -1078

Time taken to
Asansol from PC 9.5
4
 Distance
from the
processing Annual Cost Time Reqd
center (in of leasing a to reach
Market km) warehouse markets
Sambalpur 507.5 600,000 19

Transp Cost during going 20

Transp cost during return 15

21
-15

1 2 3 4 5 6 7 8 9 10 11 12
1st truck
reached 12 Market Serve
send 1st truck from PC 12 A pm till EOD
send 2nd 2nd truck Serve
truck from reached 12 market till
R1 PC 12 PM AM 12 PM
 Send 3rd 3rd truck Market
truck from reached 12 Serve till
R2 PC 12AM PM EOD

Send 4th 4th truck

Truck from reached 12
R3 PC 12 PM AM
R4
13 14
Shelf Life 3 120
Markets Milk Ordinary Pack Milk Tetra Pack
Bhubaneswar 9450 2450
SS 6055.3311471982 1569.9006677921
Total Demand 15505.3311471982 4019.9006677921
Demand/Day 2215 574
Time Remaining 2.4166666667 119.4166666667
Trip/Week 3
Trip/ Year 156 6
Transportation Cost 3985800 919800
Line Haul Cost 960000 2880000
Trnsprt+Line Haul 4945800 3799800
Inv Carrying Cost 1916.8269230769 25830
Total Cost 17,125,507

Demand/Trip 5168 34839

Large Truck 2 12
Demand Met by LT 6000 36000
Demand Remaining 0 0
Normal Truck 0 0
Total Truck/trip 2 12

cases per trip 8860

Large Truck 2 11
Total capacity of LT 6000 33000
Total Demand 6645 68913
Remaining 645 35913
Sum 58901
Small Truck 39

Time taken by truck first time 36 1.5

Time remaining 1.5 # of trips
Time taken by truck second time 26 1.0833333333

Time remaining 1.9

Std. Dev (weekly) 0.0714285714
Coefficient of variation (days) 0.5
LT(days) 1
LT(week) 0.1428571429

Distance Market Warehouse

654.3 Siliguri (WB) Asansol

Distance from the

Market processing center (in km) Annual Cost of leasing a warehouse
Siliguri (WB) 650 800000
Kolkata (WB) 260 1200000
Asansol (WB) 190 400000

IC Cost 15%
Trns Cost for normal truck 20
Trns Cost for large truck 30
Line Haul Cost (NT) 20000
Line Haul Cost (LT) 30000
Carrying Capacity (NT) 1500
Carrying Capacity (LT) 3000

Std. Dev (weekly) 0.0714285714

Coefficient of variation (days) 0.5
LT(days) 1
LT(week) 0.1428571429
Service Level 90%
Z 1.2815515655
 90 60 15 30 60
Ghee Butter Curd Paneer Ice Cream
280 245 4900 3850 1400
179.4172191762 156.9900667792 3139.8013355843 2466.9867636734 897.0860958812
459.4172191762 401.99006678 8039.8013356 6316.9867636734 2297.0860958812
66 57 1149 902 328
89.4166666667 59.4166666667 14.4166666667 29.4166666667 59.4166666667

8 12 48 24 12
102200 153300 1839600 1533000 613200
240000 240000 720000 1200000 960000
342200 393300 2559600 2733000 1573200
11137.5 6412.5 9694.6875 101475 22140

2986 1742 8710 13687 9954

1 1 3 5 3
3000 3000 9000 15000 9000
0 0 0 0 954
0 0 0 0 1
1 1 3 5 4

2 1 3 4 7 total LT
6000 3000 9000 12000 21000 ST
5907 3446 17228 27073 19689
-93 446 8228 15073 -1311

Time taken to
Asansol from PC 9.5
4
 Distance
from the
processing Annual Cost Time Reqd
center (in of leasing a to reach
Market km) warehouse markets
Bhubaneswar 365 600,000 14

Transp Cost during going 20

Transp cost during return 15

30
39

1 2 3 4 5 6 7 8 9 10 11 12
1st truck
reached 12 Market Serve
send 1st truck from PC 12 A pm till EOD
send 2nd 2nd truck Serve
truck from reached 12 market till
R1 PC 12 PM AM 12 PM
 Send 3rd 3rd truck Market
truck from reached 12 Serve till
R2 PC 12AM PM EOD

Send 4th 4th truck

Truck from reached 12
R3 PC 12 PM AM
R4
13 14
 Time
Distance from the Annual Cost Reqd to Cross Docking
processing center (in of leasing a reach
Market km) warehouse markets
Siliguri (WB) 650 800,000 24
Kolkata (WB) 260 1,200,000 11 Siliguri
Asansol (WB) 190 400,000 8 Products
Ranchi (Jkd) 180 600,000 8 Demand
Jamshedpur (Jkd) 15 500,000 3 SS
Raigarh (Chhattisgarh) 475 400,000 18 Total
Sambalpur (Odisha) 410 300,000 16 Time Remaining
Bhubaneswar (Odisha) 365 600,000 14 Trip/Week
Trip/ Year
Transportation Cost
Line Haul Cost
Transp Cost during going 20 TC
Transp cost during retur 15 Overall

Demand/Trip
Large Truck
Demand Met by LT
Demand Remaining
Normal Truck
Total Truck/trip
Annual Cost of
leasing a warehouse 4,800,000 Std. Dev. Of Demand

3 120 90 60 15 30
Milk Ordinary Pack Milk Tetra Pack Ghee Butter Curd Paneer
7000 1750 210 175 3500 2800
4485 1121 135 112 2243 1794
11485 2871 345 287 5743 4594
2 119 89 59 14 29
4
208 6 8 12 48 24
4732000 1228500 182000 273000 2184000 2184000
480000 2160000 240000 240000 480000 960000
5212000 3388500 422000 513000 2664000 3144000
17,682,500

2871 24882 2243 1244 6222 9954

1 8 1 0 2 3
3000 24000 3000 0 6000 9000
0 882 0 1244 222 954
0 1 0 1 0 1
1 9 1 1 2 4
 60
Ice Cream
1050
673
1723
59

12
819000
720000
1539000

7466
2
6000
1466
1
3
Ice Cream
1050
 Time
Distance from the Annual Cost Reqd to Cross Docking
processing center (in of leasing a reach
Market km) warehouse markets
Siliguri (WB) 650 800,000 24
Kolkata (WB) 260 1,200,000 11 Kolkata
Asansol (WB) 190 400,000 8 Products
Ranchi (Jkd) 180 600,000 8 Demand
Jamshedpur (Jkd) 15 500,000 3 SS
Raigarh (Chhattisgarh) 475 400,000 18 Total
Sambalpur (Odisha) 410 300,000 16 Time Remaining
Bhubaneswar (Odisha) 365 600,000 14 Trip/Week
Trip/ Year
Transportation Cost
Line Haul Cost
Transp Cost during going 20 TC
Transp cost during retur 15 Overall

Demand/Trip
Large Truck
Demand Met by LT
Demand Remaining
Normal Truck
Total Truck/trip
Annual Cost of
leasing a warehouse 4,800,000 Std. Dev. Of Demand

3 120 90 60 15 30
Milk Ordinary Pack Milk Tetra Pack Ghee Butter Curd Paneer
67900 16800 2030 1680 33950 26950
43509 10765 1301 1077 21754 17269
111409 27565 3331 2757 55704 44219
2.5416666667 119.541666667 89.5416666667 59.541666667 14.5416666667 29.5416666667
3
156 6 8 12 48 24
18454800 4368000 509600 436800 8736000 6988800
6240000 19200000 1680000 960000 4800000 7680000
24694800 23568000 2189600 1396800 13536000 14668800
89,634,800

37136 238897 21652 11947 60346 95808

12 80 7 4 20 32
36000 240000 21000 12000 60000 96000
1136 0 652 0 346 0
1 0 0 0 0 0
13 80 7 4 20 32
 60
Ice Cream
10150
6504
16654
59.541667

12
2620800
5760000
8380800

72167
24
72000
167
0
24
Ice Cream
1050
 Time
Distance from the Annual Cost Reqd to Cross Docking
processing center (in of leasing a reach
Market km) warehouse markets
Siliguri (WB) 650 800,000 24
Kolkata (WB) 260 1,200,000 11 Asansol
Asansol (WB) 190 400,000 8 Products
Ranchi (Jkd) 180 600,000 8 Demand
Jamshedpur (Jkd) 15 500,000 3 SS
Raigarh (Chhattisgarh) 475 400,000 18 Total
Sambalpur (Odisha) 410 300,000 16 Time Remaining
Bhubaneswar (Odisha) 365 600,000 14 Trip/Week
Trip/ Year
Transportation Cost
Line Haul Cost
Transp Cost during going 20 TC
Transp cost during retur 15 Overall

Demand/Trip
Large Truck
Demand Met by LT
Demand Remaining
Normal Truck
Total Truck/trip
Annual Cost of
leasing a warehouse 4,800,000 Std. Dev. Of Demand

3 120 90 60 15 30
Milk Ordinary Pack Milk Tetra Pack Ghee Butter Curd Paneer
7000 1750 210 175 3500 2800
4485 1121 135 112 2243 1794
11485 2871 345 287 5743 4594
2.6666666667 119.666666667 89.6666666667 59.666666667 14.6666666667 29.6666666667
3
156 6 8 12 48 24
2074800 359100 53200 79800 638400 638400
960000 2160000 240000 240000 480000 960000
3034800 2519100 293200 319800 1118400 1598400
10,243,100

3828 24882 2243 1244 6222 9954

1 8 1 0 2 3
3000 24000 3000 0 6000 9000
828 882 0 1244 222 954
1 1 0 1 0 1
2 9 1 1 2 4
 60
Ice Cream
1050
673
1723
59.666667

12
239400
720000
959400

7466
2
6000
1466
1
3
Ice Cream
1050
 Time
Distance from the Annual Cost Reqd to Cross Docking
processing center (in of leasing a reach
Market km) warehouse markets
Siliguri (WB) 650 800,000 24
Kolkata (WB) 260 1,200,000 11 Ranchi
Asansol (WB) 190 400,000 8 Products
Ranchi (Jkd) 180 600,000 8 Demand
Jamshedpur (Jkd) 15 500,000 3 SS
Raigarh (Chhattisgarh) 475 400,000 18 Total
Sambalpur (Odisha) 410 300,000 16 Time Remaining
Bhubaneswar (Odisha) 365 600,000 14 Trip/Week
Trip/ Year
Transportation Cost
Line Haul Cost
Transp Cost during going 20 TC
Transp cost during retur 15 Overall

Demand/Trip
Large Truck
Demand Met by LT
Demand Remaining
Normal Truck
Total Truck/trip
Annual Cost of
leasing a warehouse 4,800,000 Std. Dev. Of Demand

3 120 90 60 15 30
Milk Ordinary Pack Milk Tetra Pack Ghee Butter Curd Paneer
12600 3150 385 315 6300 4900
8074 2018 247 202 4037 3140
20674 5168 632 517 10337 8040
2.6666666667 119.666666667 89.6666666667 59.666666667 14.6666666667 29.6666666667
3
156 6 8 12 48 24
2948400 567000 100800 75600 1209600 907200
1440000 3600000 480000 240000 960000 1440000
4388400 4167000 580800 315600 2169600 2347200
15,831,000

6891 44789 4108 2240 11198 17420

2 15 1 1 4 6
6000 45000 3000 3000 12000 18000
891 0 1108 0 0 0
1 0 1 0 0 0
3 15 2 1 4 6
 60
Ice Cream
1750
1121
2871
59.666667

12
302400
960000
1262400

12441
4
12000
441
0
4
Ice Cream
1050
 Time
Distance from the Annual Cost Reqd to Cross Docking
processing center (in of leasing a reach
Market km) warehouse markets
Siliguri (WB) 650 800,000 24
Kolkata (WB) 260 1,200,000 11 JSR
Asansol (WB) 190 400,000 8 Products
Ranchi (Jkd) 180 600,000 8 Demand
Jamshedpur (Jkd) 15 500,000 3 SS
Raigarh (Chhattisgarh) 475 400,000 18 Total
Sambalpur (Odisha) 410 300,000 16 Time Remaining
Bhubaneswar (Odisha) 365 600,000 14 Trip/Week
Trip/ Year
Transportation Cost
Line Haul Cost
Transp Cost during going 20 TC
Transp cost during retur 15 Overall

Demand/Trip
Large Truck
Demand Met by LT
Demand Remaining
Normal Truck
Total Truck/trip
Annual Cost of
leasing a warehouse 4,800,000 Std. Dev. Of Demand

3 120 90 60 15 30
Milk Ordinary Pack Milk Tetra Pack Ghee Butter Curd Paneer
8400 2100 245 210 4200 3500
5383 1346 157 135 2691 2243
13783 3446 402 345 6891 5743
2.875 119.875 89.875 59.875 14.875 29.875
2
104 6 8 12 48 24
163800 31500 4200 6300 75600 50400
720000 2400000 240000 240000 720000 960000
883800 2431500 244200 246300 795600 1010400
7,097,000

6892 29865 2613 1495 7465 12443

2 10 1 0 2 4
6000 30000 3000 0 6000 12000
892 0 0 1495 1465 443
1 0 0 1 1 0
3 10 1 1 3 4
 60
Ice Cream
1400
897
2297
59.875

12
25200
960000
985200

9954
3
9000
954
1
4
Ice Cream
1050
 Time
Distance from the Annual Cost Reqd to Cross Docking
processing center (in of leasing a reach
Market km) warehouse markets
Siliguri (WB) 650 800,000 24
Kolkata (WB) 260 1,200,000 11 Raigarh
Asansol (WB) 190 400,000 8 Products
Ranchi (Jkd) 180 600,000 8 Demand
Jamshedpur (Jkd) 15 500,000 3 SS
Raigarh (Chhattisgarh) 475 400,000 18 Total
Sambalpur (Odisha) 410 300,000 16 Time Remaining
Bhubaneswar (Odisha) 365 600,000 14 Trip/Week
Trip/ Year
Transportation Cost
Line Haul Cost
Transp Cost during going 20 TC
Transp cost during retur 15 Overall

Demand/Trip
Large Truck
Demand Met by LT
Demand Remaining
Normal Truck
Total Truck/trip
Annual Cost of
leasing a warehouse 4,800,000 Std. Dev. Of Demand

3 120 90 60 15 30
Milk Ordinary Pack Milk Tetra Pack Ghee Butter Curd Paneer
1750 350 35 35 700 700
1121 224 22 22 449 449
2871 574 57 57 1149 1149
2.25 119.25 89.25 59.25 14.25 29.25
3
156 6 8 12 48 24
2593500 199500 0 0 798000 399000
480000 480000 0 0 240000 240000
3073500 679500 0 0 1038000 639000
6,269,500

957 4975 371 247 1245 2490

0 2 0 0 0 1
0 6000 0 0 0 3000
957 0 371 247 1245 0
1 0 0 0 1 0
1 2 0 0 1 1
 60
Ice Cream
350
224
574
59.25

12
199500
240000
439500

2487
1
3000
0
0
1
Ice Cream
1050
 Time
Distance from the Annual Cost Reqd to Cross Docking
processing center (in of leasing a reach
Market km) warehouse markets
Siliguri (WB) 650 800,000 24
Kolkata (WB) 260 1,200,000 11 Sambalpur
Asansol (WB) 190 400,000 8 Products
Ranchi (Jkd) 180 600,000 8 Demand
Jamshedpur (Jkd) 15 500,000 3 SS
Raigarh (Chhattisgarh) 475 400,000 18 Total
Sambalpur (Odisha) 410 300,000 16 Time Remaining
Bhubaneswar (Odisha) 365 600,000 14 Trip/Week
Trip/ Year
Transportation Cost
Line Haul Cost
Transp Cost during going 20 TC
Transp cost during retur 15 Overall

Demand/Trip
Large Truck
Demand Met by LT
Demand Remaining
Normal Truck
Total Truck/trip
Annual Cost of
leasing a warehouse 4,800,000 Std. Dev. Of Demand

3 120 90 60 15 30
Milk Ordinary Pack Milk Tetra Pack Ghee Butter Curd Paneer
2450 700 70 70 1050 1050
1570 449 45 45 673 673
4020 1149 115 115 1723 1723
2.3333333333 119 89 59 14 29
3
156 6 8 12 48 24
2238600 344400 0 0 688800 344400
480000 960000 0 0 240000 240000
2718600 1304400 0 0 928800 584400
6,248,400

1340 9958 748 498 1867 3733

0 3 0 0 1 1
0 9000 0 0 3000 3000
1340 958 748 498 0 733
1 1 0 0 0 0
1 4 0 0 1 1
 60
Ice Cream
350
224
574
59

12
172200
240000
412200

2487
1
3000
0
0
1
Ice Cream
1050
 Time
Distance from the Annual Cost Reqd to Cross Docking
processing center (in of leasing a reach
Market km) warehouse markets
Siliguri (WB) 650 800,000 24
Kolkata (WB) 260 1,200,000 11 Siliguri
Asansol (WB) 190 400,000 8 Products
Ranchi (Jkd) 180 600,000 8 Demand
Jamshedpur (Jkd) 15 500,000 3 SS
Raigarh (Chhattisgarh) 475 400,000 18 Total
Sambalpur (Odisha) 410 300,000 16 Time Remaining
Bhubaneswar (Odisha) 365 600,000 14 Trip/Week
Trip/ Year
Transportation Cost
Line Haul Cost
Transp Cost during going 20 TC
Transp cost during retur 15 Overall

Demand/Trip
Large Truck
Demand Met by LT
Demand Remaining
Normal Truck
Total Truck/trip
Annual Cost of
leasing a warehouse 4,800,000 Std. Dev. Of Demand

3 120 90 60 15 30
Milk Ordinary Pack Milk Tetra Pack Ghee Butter Curd Paneer
9450 2450 280 245 4900 3850
6055 1570 179 157 3140 2467
15505 4020 459 402 8040 6317
2.4166666667 119.416666667 89.4166666667 59.416666667 14.4166666667 29.4166666667
3
156 6 8 12 48 24
3985800 919800 102200 153300 1839600 1533000
960000 2880000 240000 240000 720000 1200000
4945800 3799800 342200 393300 2559600 2733000
16,946,900

5168 34840 2984 1742 8710 13687

2 12 1 1 3 5
6000 36000 3000 3000 9000 15000
0 0 0 0 0 0
0 0 0 0 0 0
2 12 1 1 3 5
 60
Ice Cream
1400
897
2297
59.416667

12
613200
960000
1573200

9954
3
9000
954
1
4
Ice Cream
1050