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Established in the year 1997, Chargewave Energykem

Private Limited, are prominent inventors, manufacturers


of an extensive Activiser range of Fuel Saving Products.
The products are manufactured using advanced state-of-
art machinery.

Activiser Technology products raise the Combustion


Chamber heat transfer efficiency to maximum, through re-
organization of C, O2 reaction efficiency, raising host
Systems Thermal Capture exceeding its design. The
results are above input GCV of the fuel due to this effect.

ABOUT ACTIVISER TECHNOLOGY

The Activiser technology Invented by Chargewave is a:

Chemical process in which the carbon atoms are


uniformly released from their parent lattices in the boiler
/ furnace combustion chamber
Technique to modify the reaction efficiency of C & O2 to
its sustainable maximum
Selective C, O2 reaction in preferential band widths
becomes possible
This effect results in the stabilized combustion and also, in
creating effect of constant release of heat energy per unit
time.
Comparison of Normal & Activiser Induced Combustion
process. Normal Combustion in the Bomb Calorimeter
test, the heat is measured at the point of absorption, which
is the heat absorbed after losses in flue gas & steel. The
losses which occur in between C, O2 reaction or
generation point to the point of absorption, are the during
the combustion or heat scattering losses. In normal
combustion, thermal scattering (during the Combustion
heat losses) occurs which renders most of the generated
thermal energy useless to the target of absorption.

Activiser Combustion Process due to uniform C, O2


reaction patterns, in chosen temperature bandwidths,
combustion stabilizes & condition for stable heat or
thermal release rates is created, which increases the
combustion chamber heat transfer efficiency by
overcoming the heat resistance of flue gases & steel
mediums. With Activiser technology, thermal scattering is
lowered, and energy lost in thermal scattering becomes
available for transfer, which is 15 to 20% extra to what is
normally obtained by GCV test in Bomb Calorimeter. This
whole process ultimately results in the enhancement of the
steam generation / rate of net heat transfer / output in the
combustion chamber.
Services:
Energy Audit Study of Boilers, and raise the boiler

performance to maximum and nearest to design before


performance application of Activiser chemicals
Energy Audit, Trouble Shooting and Tuning of

Combustion Systems
Accept Contract proposals for Coal saving in boilers

where Minimum consumption is 5000 MT coal per


month.
100% flawless services for Energy Audit, Boiler Design

Audit, Combustion Audit, Limited Mechanical, Electrical


& Instrumentation Audits
Boiler Tuning so that Boiler Performance is nearest to

Design Efficiency before Activiser application


Conduct transparent, Energy Audit Procedures for

Activiser technology implementation, under Client or


along with third party monitoring
Boiler Operations Advisory for efficient operations,

lowest Unburnt carbon in Ash


Boiler Operators and Key Operation Personnel training

Estimate and inform prior to conduction of the Energy

Audit procedures, the current condition of the boiler


operations and scope for improvement
Inform % Saving achievable by employing Activiser

technology
CLIENT SATISFACTION

Client Satisfaction in every sphere of our approach is the


key to our technologies successful integration in boilers,
furnaces & kilns. Professional services, professional
management, professional systems, help us to check &
improve our Services. Our services & fuel saving tracking
methods by energy audit procedures, speak for
themselves. Our Clients appreciation letters speak
volumes about our professional services.

Chargewave result establishment methods &


Procedures
Chargewave is known for its Clear, transparent, Energy
Audit procedures for establishing the results in Boilers,
Kilns & Furnaces. Our Products, establishment methods,
working procedures & professionalism, clarity, have won
several credentials, accolades from Clientele across the
Globe.
Chargewave Invents, conducts R&D, Manufactures
Activiser Class Specialty Chemicals which deliver
phenomenal 15 - 20% Fuel Saving by Thermal Streaming
technology, in Boilers, Furnaces & Kilns employing any
type of solid Carbon fuels.
PRODUCT APPLICATIONS

we have emerged as leading Inventors, Manufacturers &


Suppliers of an extensive range of Activiser Class
Solid Fuel Saving Products. Activiser class, Acticast
product has been now ratified as invention at IENA
Germany 2010, and awarded Gold Medal and "Most
Outstanding Invention" appreciation Certificate. Our 15 to
20% Fuel Saving Product range, deliver results in solid
fuels - boiler segment.

Pulverized Coal Fired Boilers


CFBC Coal fired boilers
FBC / AFBC / BBFC Coal fired & Biomass fired boilers
Stoker & Spreader Stoker, Coal fired & Biomass fired
boilers
Manual Fired Boilers employing Coal or Biomass or
Charcoal, Briquettes
Metallurgical Coke Segment

Foundry Cupolas employing Metallurgical Coke


Rockwool Cupolas employing Metallurgical Coke &
Hard Coke
Blast Furnaces, employing Metallurgical Coke,
Metallurgical Coke & Pulverized Coal Injection
Coal fired Kilns Segment employing Coal and
Charcoal

Cement Rotary Kilns


Sponge Iron Rotary Kilns
Lime Kilns (Rotary & Vertical Shaft)
Rotary Kilns (Other Ore processing Rotary Kilns)
All vertical shaft kilns
Down Draft Kilns
Submerged Arc Furnaces employing Coal, Charcoal,
Metallurgical Coke
Our Products are manufactured with high degree of
reliability of raw materials, supported by laboratory for
ensuring consistency. Raw materials are only sourced
from the trusted vendors of the market. Our Activiser
Class Thermal Streaming Technology Products are
acknowledged for following features:

15 to 20% Fuel saving performance


Performance over & above input GCV of the fuel
Performance over & above Design thermal capture of
the combustion system
Creating conditions for higher efficiency of the host
system
Lowest CO2 emissions per MT output
Lowest SO2 emissions per MT output
Lowest Kcal / MT output
Results consistency
Professional Services

Steam Cost Reduction (SCR) Project - 1


(Coal)
SCR Project 1, for CFBC, AFBC, boilers
It is for the clients consuming more than 150 to 1000 Tons
per day Coal, employing CFBC, AFBC, boilers, using
Imported Coal, employing 1 to 2 boiler installations.
The following availability will allow implementation of SCR

Boiler Design Information


Continuously measured feed Coal
Coal GCV testing facility
Defined Coal yards
Measured Steam
Working instrumentation
Local Energy Auditors or 3rd Party Energy Auditors
Project Implementation

Project is for 1 year & multiples, implemented through


CAGROW Combustion Efficiency Services.
Client awards contract to lower the steam costs in their
boilers to CAGROW Consulting (representing Charge Wave
Energy Kem Private Limited)

CCES gets payment (% portion of the SCR) as per


agreed terms & conditions, after the SCR project
achieves the set objectives, established in clear,
transparent Energy Audit test methods & procedures
Project Implementation

A preliminary Boiler Operations Audit is performed first


to estimate the working efficiency of the boiler through
the software method
The projected data is verified as per available records
which will confirm working Boiler Efficiency
If projected data does not match the actuals, Energy
Audit Test will be conducted in PTC 4.1, Direct Method
to estimate Boiler Efficiency
Boiler PA, FD, WBP, Draft, O2, may be altered to suit
Coal Activiser Application
Coal Activiser Application is implemented which will
result in lower steam costs
SCR will lower costs of Steam Generation by 10 to 23%
Thermal Energy Input Costs will be lowered in this
project
Costs of Boiler Maintenance, Operations, Utilities,
Repairs etc. will be not Influenced by this Project
CAGROW Consulting and Chargewave can submit project
report regarding steam cost reduction estimation.

Steam Cost Reduction (SCR) Project - 2


(Coal)
SCR Project 2, for CFBC, AFBC, boilers
It is for the clients consuming more than 150 to 2000 Tons
per day Coal, employing CFBC, AFBC, boilers, using
Imported Coal, employing 1 or many boiler installations,
where Coal measurement is not possible.
The following availability will allow implementation of SCR
Project 2
Boiler Design Information

Ash Generation MT monitored continuously

Coal GCV, lab testing facility

Measured Steam
Working instrumentation
Local Energy Auditors or 3rd Party Energy Auditors
Ash Quantity will be back calculated for Coal
Consumption, as per Ash % & moisture
Beginning day & ending day, the ESP/Bag Filters
hoppers have to be emptied out for the coal
consumption calculation
Project Implementation Contract
Project is for 1 year & multiples, implemented through

CAGROW Combustion Efficiency Services.


Client awards contract to lower the steam costs in their

boilers to CAGROW Consulting (representing Charge Wave


Energy Kem Private Limited)

Lower Ash Generation for identical Steam, known input


GCV & Ash % of Coal comparison reports for results
estimation
CES gets payment (% portion of the SCR) as per
agreed terms & conditions, after the SCR project
achieves the set objectives, established in clear,
transparent Energy Audit test methods & procedures

Project Implementation
1. A preliminary Boiler Operations Audit is performed first
to estimate the working efficiency of the boiler through
the software method
2. The projected data is verified as per available records
which will confirm working Boiler Efficiency
3. Boiler PA, FD, WBP, Draft, O2, may be altered to suit
Coal Activiser Application
4. Coal Activiser Application is implemented which will
result in lower steam costs
Note :
1. SCR will lower costs of Steam Generation by 10 to 23%
2. Thermal Energy Input Costs will be lowered in this
project
3. Costs of Boiler Maintenance, Operations, Utilities,
Repairs etc. will be not Influenced by this Project

CAGROW Consulting and Chargewave can submit project


report regarding steam cost reduction estimation.

Steam Cost Reduction (SCR) Project - 3


(Biomass)

SCR Project 3, for AFBC, FBC boilers, employing Husk or


Biomass
It is for the clients consuming more than 100 to 400 Tons
per day Biomass, employing FBC, AFBC boilers,
employing 1 to 3 boiler installations.
The following availability will allow implementation of SCR
Project 1

Boiler Design Information


Measured Biomass feed
Lab testing facility for Ash % & Moisture
Defined Biomass Storage yards
Measured Steam
Working instrumentation
Local Energy Auditors or 3rd Party Energy Auditors
Project Implementation Contract

Project is for 1 year & multiples, implemented through


CAGROW Combustion Efficiency Services.
Client awards contract to lower the steam costs in their
boilers to CAGROW Consulting (representing Charge
Wave Energy Kem Private Limited)
CES gets payment (% portion of the SCR) as per
agreed terms & conditions, after the SCR project
achieves the set objectives, established in clear,
transparent Energy Audit test methods & procedures
Project Implementation

A preliminary Boiler Operations Audit is performed first


to estimate the working efficiency of the boiler through
the software method
The projected data is verified as per available records
which will confirm working Boiler Efficiency
If projected data does not match the actuals, Energy
Audit Test will be conducted in PTC 4.1, Direct Method
to estimate Boiler Efficiency
Boiler PA, FD, WBP, Draft, O2, may be altered to suit
Activiser Application
Activiser Application is implemented which will result in
lower steam costs

Note :

SCR will lower costs of Steam Generation by 10 to 20%


Thermal Energy Input Costs will be lowered in this
project
Costs of Boiler Maintenance, Operations, Utilities,
Repairs etc. will be not Influenced by this Project
CAGROW Consulting and Chargewave can submit the
Project Report for estimation of Steam Cost Reduction.

Steam Cost Reduction (SCR) Project - 4


(Biomass)
SCR Project 4, for AFBC, FBC boilers, Stoker Boilers
employing Husk or Biomass
It is for the clients consuming more than 100 to 1000 Tons
per day Biomass, employing FBC, AFBC, Stoker Boilers
employing 1 to many boiler installations.

The following availability will allow implementation of SCR


Project 1

Boiler Design Information


Measured Biomass feed
Lab testing facility for Ash % & Moisture
Defined Biomass Storage yards
Measured Steam
Working instrumentation
Local Energy Auditors or 3rd Party Energy Auditors
Measured Ash MT
Project Implementation Contract

Project is for 1 year & multiples, implemented through


CAGROW Combustion Efficiency Services.
Client awards contract to lower the steam costs in their
boilers to CAGROW Consulting (representing Charge
Wave Energy Kem Private Limited)
CCES gets payment (% portion of the SCR) as per
agreed terms & conditions, after the SCR project
achieves the set objectives, established in clear,
transparent Energy Audit test methods & procedures

Project Implementation

A preliminary Boiler Operations Audit is performed first


to estimate the working efficiency of the boiler through
the software method
The projected data is verified as per available records
which will confirm working Boiler Efficiency
If projected data does not match the actuals, Energy
Audit Test will be conducted in PTC 4.1, Direct Method
to estimate Boiler Efficiency
Boiler PA, FD, WBP, Draft, O2, may be altered to suit
Activiser Application
Activiser Application is implemented which will result in
lower steam costs
For Stoker Boilers, turbulence value will be asessed for

result achievement compatibility


Note :

SCR will lower costs of Steam Generation by 10 to 20%


Thermal Energy Input Costs will be lowered in this
project
Costs of Boiler Maintenance, Operations, Utilities,
Repairs etc. will be not Influenced by this Project

CAGROW Consulting and Chargewave can submit project


report regarding steam cost reduction estimation.

Cross-Over or Take Over - Project


Cross-Over or Results Take-Over Project, for CFBC,
AFBC boilers
This project is for those clients who already use a Fuel
Additive & are obtaining some results.
Cross Over offer is to first capture data in Energy Audit
Test methods & consider the captured data as base data.
CCES will then apply Coal Activiser & obtain additional
Cost over & above the base data.
SCR 1 to SCR 4, projects are available under this offer.

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