Fuel Additives Information Under Preparartion

FUEL ADDITIVES
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Inventors & Manufacturers of Activiser Class Speciality

Chemicals, to deliver 15 to 20% Saving in all types of Manual
Fired, Stoker, Spreader Stoker, AFBC, BBFC, FBC, CFBC,
Pulverized Coal fired boilers, Cupolas, Furnaces & Rotary Kilns
employing Coal, Biomass, Briquettes, Metallurgical Coke,
Charcoal. Performance above input fuel GCV & System
design
Chargewave Invents, conducts R&D, Manufactures

Activiser Class Specialty Chemicals which deliver
phenomenal 15 - 20% Fuel Saving by Thermal Streaming
technology, in Boilers, Furnaces & Kilns employing any
type of solid Carbon fuels.
OUR TEAM
Teamwork is a crucial part of our organization growth,

which contributes to our success. Chargewave has trained
& nourished a team of Engineers and experienced
professionals. They ensure
100% flawless services for Energy Audit, Boiler Design
Audit, Combustion Audit, Limited Mechanical, Electrical
& Instrumentation Audits
Boiler Tuning so that Boiler Performance is nearest to
Design Efficiency before Activiser application
Conduct transparent, Energy Audit Procedures for
Activiser technology implementation, under Client or
along with third party monitoring
Boiler Operations Advisory for efficient operations,
lowest Unburnt carbon in Ash
Boiler Operators and Key Operation Personnel training
Estimate and inform prior to conduction of the Energy
Audit procedures, the current condition of the boiler
operations and scope for improvement
Inform % Saving achievable by employing Activiser
technology
PRODUCT APPLICATIONS
We have emerged as leading Inventors, Manufacturers &

Suppliers of an extensive range of Activiser Class
Solid Fuel Saving Products. Activiser class, Acticast
product has been now ratified as invention at IENA
Germany 2010, and awarded Gold Medal and "Most
Outstanding Invention" appreciation Certificate. Our 15 to
20% Fuel Saving Product range, deliver results in Solid
fuels - Boiler Segment.
Pulverized Coal Fired Boilers

CFBC Coal fired boilers
FBC / AFBC / BBFC Coal fired & Biomass fired boilers
Stoker & Spreader Stoker, Coal fired & Biomass fired
boilers
Manual Fired Boilers employing Coal or Biomass or
Charcoal, Briquettes
Metallurgical Coke Segment
Foundry Cupolas employing Metallurgical Coke

Rockwool Cupolas employing Metallurgical Coke &
Hard Coke
Blast Furnaces, employing Metallurgical Coke,
Metallurgical Coke & Pulverized Coal Injection
Coal fired Kilns Segment employing Coal, Charcoal
Cement Rotary Kilns

Sponge Iron Rotary Kilns
Lime Kilns (Rotary & Vertical Shaft)
Rotary Kilns (Other Ore processing Rotary Kilns)
All vertical shaft kilns
Down Draft Kilns
Submerged Arc Furnaces employing Coal, Charcoal,
Metallurgical Coke
Our Products are manufactured with high degree of
reliability of raw materials, supported by laboratory for
ensuring consistency. Raw materials are only sourced
from the trusted vendors of the market. Our Activiser
Class Thermal Streaming Technology Products are
acknowledged for following features :
15 to 20% Fuel saving performance

Performance Over & Above Input GCV of the fuel
Performance Over & Above Design thermal capture of
the combustion system
Creating conditions for Higher Efficiency of the host
system
Lowest CO2 emissions per MT output
Lowest SO2 emissions per MT output
Lowest Kcal / MT output
Results consistency
Professional Services
Actigain - H4, For All Biomass Briquette

Boilers
Actigain for Biomass Briquette fired Boilers

Actigain Performance : Above Input fuel GCV, often
exceeds Boiler design thermal capture %. Works hand in
hand with boiler design. (Not trackable in 100 - Loss
method or heat balance method)
Combustion Chamber : All action is in the Combustion

Chamber.Activiser raises 15 to 28% KCal / M3 (thermal
concentration) across all thermal zones, lowers heat
resistance in Flue gas, steel mediums, increases rate of
net heat transfer, allows increment in Thermal Capture of
the Boiler (Thermal Streaming)
System Temperatures : All furnace, flue gas, steam

temperatures remain identical for 15 to 20% reduced fuel
input
Results : Clearly trackable in Energy Audit Direct Methods,

upon all Boiler parameters. Coal Saving yield is 20 to 28%
of % Base boiler Efficiency. (If base efficiency is 75%, then
saving will be 15 to 21%). Easily established within 7 to 15
days
Steam Side : For Identical GCV, Briquette Qty input, 15 to

20% more steam is generated
Briquettes Side : For Identical Steam, Steam net enthalpy,
Briquette consumption reduces by 15 to 20%
Pollution Side : 15 to 20% Lower CO2 emissions / MT
Steam, Lower SO2 emissions, Lower Ash generation
(identical Steam, identical Biomass type)
Briquette Replacement Ratio : 1 Unit dosage of Actigain
replaces 150 to 200 Kg Coal (identical GCV)
Requirements before Proof of Performance : Boiler Design

& Operation info., Measured Briquette, Working Water /
Steam, temp.& other Instrumentation, Third Party
Monitoring (Optional), Energy Audit Report (Direct
Method) before Application, tracked blowdown, Biomass
GCV, working FD, ID, SA, Drum Level set up (as per
boiler design, may be altered suiting to Actigain
application), Client Management participation & an Open
Mind
Dosing : By vibro feeders upon biomass conveyors or by

sprinkling over ready to fire briquettes and then introduced
into the boiler
Saving : Under identical thermal efficiency of the boiler

(100 - loss)
Steam Generation Efficiency or Boiler Efficiency % =
(Steam MT * Steam Net Enthalpy * 100) / (Biomass GCV *
Briquette MT)
KCal / MT Steam = Briquette GCV * Briquette MT / Steam
MT or (Briquette GCV / Steam Fuel Ratio)
% Saving = (Higher Value - Lower Value) * 100 / Higher
Value
Technology Sensitivity : Actigain gets triggered by proper

turbulence in the Combustion Chamber to create the
effects. Design & Operation Turbulence (bed thickness)
should match the working briquette type
Requirements after Proof of Performance : Measured

Briquettes, Working Water, Steam, Temp. & other
Instrumentation, tracked blowdown, Briquette GCV,
implementing recommended FD, ID, SA, Drum Level set
up, proper dosing & monitoring, Management tracking
Actigain Safety
: is a Specialty Inorganic Polycarbonate White to Off-White
Powder having similar components of Coal Ash
: is non-toxic, non-corrosive, non-flammable, no heat of
dissolution or oxidation is non-reactive to Briquettes, Coal,
Coal Ash, Carbon, O2, flue gases, thermal bricks, metals
: cannot cause Erosion, Corrosion, Reaction & Thermal
Stress
Activiser lowers, Corrosion, Thermal stress, improving
boiler life
Additional Information:
Minimum Order Quantity: 1 Ton
Item Code: Actigain-BR
Port of Dispatch: Hyderabad, India
Delivery Time: 1 to 2 weeks
Packaging Details: 50 Kg, HDPE bags
Actigain - H2, For All Biomass Fired

Boilers
Actigain H2 for Biomass Fired boilers

Actigain : Performance Above Input fuel GCV, often

input

upon all Boiler parameters. Fuel Saving yield is 20 to 28%
of % Base boiler Efficiency (Identical GCV). (If base
efficiency is 75%, then saving will be 15 to 21%). Easily
established within 7 to 15 days
Steam Side : For Identical GCV, Coal Qty input, 15 to 20%

more steam is generatedCoal Side : For Identical Steam,
Steam net enthalpy, Coal consumption reduces by 15 to
20%
(identical Steam, identical coal type)
Fuel Replacement Ratio : 1 Unit dosage of Actigain
replaces 150 to 200 Kg fuel (identical GCV)

& Operation info., Cleared off yard spaces, Measured
Biomass, Working Water / Steam, temp.& other
Instrumentation, Third Party Monitoring (Optional), Energy
Audit Report (Direct Method) before Application, tracked
blowdown, Biomass GCV, working FD, ID, SA, Drum
Level set up (as per boiler design, may be altered suiting
to Actigain application), Client Management participation &
an Open Mind
Dosing : By vibro feeders upon Biomass conveyors

located after sprinkled upon feed biomass, positioned after
dust extraction equipment
Saving : under identical thermal efficiency of the boiler

(100 - loss)
(Steam MT * Steam Net Enthalpy * 100) / (Coal GCV *
Coal MT)
KCal / MT Steam = Biomass GCV * Biomass MT / Steam
MT or (Biomass GCV / Steam Fuel Ratio)
Value
Technology Sensitivity : Activiser gets triggered by proper

should match the working fuel type
Requirements after Proof of Performance : Identifiable &

Measured Biomass Qty, bunker level tracking, Working
Water, Steam, Temp. & other Instrumentation, tracked
blowdown, Biomass GCV, implementing recommended
FD, ID, SA, Drum Level set up, proper dosing &
monitoring, Management tracking
Actigain Safety
: is a Specialty Inorganic Polycarbonate White to Off-White
Powder having similar components of Coal Ash
: is non-toxic, non-corrosive, non-flammable, no heat of
dissolution or oxidation is non-reactive to Coal, Coal Ash,
Carbon, O2, flue gases, thermal bricks, metals
: cannot cause Erosion, Corrosion, Reaction & Thermal
Stress
boiler life.
Actigain H8 for Biomass & Coal
Combination Fuel Fired Boiler
Actigain - H8, for all Biomass & Coal Combination fuel

fired boilers
Actigain : Above Input fuel GCV, often exceeds Boiler
design thermal capture %. Works hand in hand with boiler
design. (Not trackable in 100 - Loss method or heat
balance method)


input

upon all Boiler parameters. Fuel Saving yield is 20 to 28%
of % Base boiler Efficiency (Identical GCV). (If base
efficiency is 75%, then saving will be 15 to 21%). Easily
established within 7 to 15 days

20%Pollution Side : 15 to 20% Lower CO2 emissions / MT
Fuel Replacement Ratio : 1 Unit dosage of Actigain
replaces 150 to 200 Kg fuel (identical GCV)

Coal, Biomass, Qty Fixing of either Coal or Biomass,
Working Water / Steam, temp.& other Instrumentation,
Third Party Monitoring (Optional), Energy Audit Report
(Direct Method) before Application, tracked blowdown,
Coal GCV, Biomass GCV, approved coal sampling
methods, working FD, ID, SA, Drum Level set up (as per
boiler design, may be altered suiting to Coal Activiser
Mind
Dosing : By vibro feeders upon coal conveyors located

after coal crusher, Biomass feeders & dust extraction
equipment
Saving under identical thermal efficiency of the boiler (100

- loss) :
Coal MT)
KCal / MT Steam = Coal GCV * Coal MT / Steam MT or
(Coal GCV / Steam Fuel Ratio) % Saving = (Higher Value
- Lower Value) * 100 / Higher Value
should match the working coal type

Measured Coal Stacks, Biomass Qty, bunker level
tracking, Working Water, Steam, Temp. & other
Instrumentation, tracked blowdown, Coal, Biomass GCV,
approved coal sampling methods, implementing
recommended FD, ID, SA, Drum Level set up, proper
dosing & monitoring, Management tracking
Actigain Safety : is a Specialty Inorganic Polycarbonate

White to Off-White Powder having similar components of
Coal Ash : is non-toxic, non-corrosive, non-flammable, no
heat of dissolution or oxidation is non-reactive to Coal,
Coal Ash, Carbon, O2, flue gases, thermal bricks, metals :
cannot cause Erosion, Corrosion, Reaction & Thermal
Stress
boiler life
Item Code: Actigain-H8

Vibro feeders will be required to dose Actigain

Acticast - L4, for Rockwool Cupolas
using Metallurgical Coke
Acticast / AnVer - L2 for Rockwool Cupolas using

Metallurgical Coke / Hard Coke
Acticast
Acticast is a Inorganic poly carbonate with similar
components of Coke Ash, safe to handle and has no
reaction with Basalt, Slag, Lime Stone, Coke, Blast or
Thermal Bricks
Carbon Release Control
Acticast is carbon release controller from coke lattices,
and due to its controlling effect, Boudard reaction fails
above the Tuyere.
Thermal Energy Cycles
At the Tuyere, carbon is allowed to uniformly release per
unit time, which intensifies the thermal energy and the
generating thermal energy cycles or frequencies match
the absorbing materials, increasing rate of heat absorption
per unit time.
Dosage
Acticast when dosed upon coke in the ratio of 1.5 to 2 kg
per MT prevents Boudard Reaction or Solution Loss
Reaction.
Increased Melting Rate
Acticast also increases rate of net heat transfer in the
Cupola bed coke, there by increased melt rates by 10 to
20% can be witnessed for the same wind volume. In
Rockwool Cupolas, increase of fiber yield per MT Raw
Material Input also can be witnessed
Coke Rate Reduction with Acticast
When Boudard Reaction is controlled 15 to 20% Coke rate
can be lowered for identical output of Molten metal, Metal
temperature, fiber yield %
Advantages of Acticast Application
1. Lower Coke rate by 15 to 20%2. Increased Melt rate per
hour for same wind volume3. Lower CO2, SO2 emissions
/ MT liquid metal4. Low cost of melting5. Balances C - CO
- CO2 equilibrium efficiently6. Systems works with lower
energy component7. Smooth Iron tapping8. Increased
fiber yield6. Quick results
Acticast Application over Coke
Acticast should be appllied in Coke Bed, Charge Coke,
Booster Coke (additional coke shots), i.e. in all coke
entering the Cupola.
Acticast delivers the results based upon the following
conditions
1. Blast rate constant2. Coke bed volume or weight
constant3. Blast temperature, Blast O2% constant4.
Basalt %, Slag % in Charge constant5. Coke Bed, Charge
Coke, Charges etc. all fed by weight
For any variations suitable calculations are made available
for proper coke compensation in case any deviations in
the above are present.
Software & Technical Support
Chargewave has developed software to estimate melting
efficiency of the Cupola, based upon Coke Bed Kg,
Charge Coke Kg, Charge Kg, Blast Temperature, Liquid
O2%.
A pre-estimate of the melting efficiency without Acticast
application is necessary to know the current level of C-
CO-CO2 equilibrium and to arrive at Acticast application
methods to achieve lower coke rates, keeping the
equilibrium condition identical.
Operation Procedure with Acticast
Chargewave will then advise Operation procedure with
Acticast, which may be in the following 2 ways
1. Increase of Charge by 10% and Charge Coke Decrease
by 10%2. Decrease of Charge Coke by 20%
Users may inform the current operation condition to
enable Acticast to do its job perfectly.
Technical Support
Chargewave Engineers have good operations knowledge,
expertise in Cupola operations for suitable suggestions
and solving any existing problems. Client can seek
Chargewave support
Clients
Many Rockwool Cupola Clients in India & Abroad have got
the advantage of the coke saving.
Acticast has been awarded "Most Outstanding Invention",
Gold Medal at IENA, Germany 2010, for its technical
prowess.
Clients to inform Cupola diameter, Coke bed kg, Charge
coke kg, booster coke kg, booster coke frequency, charge
kg, Basalt %, Slag %, no. of charges per day, problems
faced for a perfect solution with Acticast
Minimum Order Quantity: 1000 Kilogram
Delivery Time: 2 weeks

Packaging Details: 50 Kg HDPE bags with 1.5 kg or 2
kg packets
For exports Min. order is 1500 Kg
BOILER CHEMICALS / BOILER

FIRESIDE CHEMICALS
Inventors & Manufacturers of Activiser Class Speciality
Chemicals, Fuel Additives to deliver 15 to 20% Saving of Coal,
Biomass, Briquettes, Charcoal in all types of Manual Fired,
Stoker, Spreader Stoker, AFBC, BBFC, FBC, CFBC, Pulverized
Coal fired boilers. Performance above input fuel GCV & boiler
design
15 TO 20% COAL SAVING BOILER

CHEMICAL PRODUCTS
Activiser Technology now ratified as Most Outstanding
Invention in Germany, awarded Gold Medal
Chargewave offers Coal saving products catering to range of
boiler designs.
15 to 20% Coal Saving Activiser Chemicals are available for
Manual Fired, Stoker, Spreader Stoker, FBC, AFBC, BBFC,
CFBC, Pulverized Coal fired Boilers.
Activiser technology works on the following principles
1)By improving reaction efficiency of C & O2
2) Increasing rate of net heat transfer in the Combustion
Chamber stabilizing the Combustion Efficiency
3) Lowering thermal transfer losses in flue gas & steel to deliver
higher rates of thermal capture by the Combustion System
(Boiler)
Activiser results will be 15 to 20% over Coal GCV & often
exceed Audited Design Boiler performance
For field experiments or trials, Third Party or Energy Auditor
presence is welcome, for complete data monitoring & capture
Performance Reports :Application trials will be conducted as
per by PTC 4.1, Energy Audit Direct Method, which is a clear
and transparent procedure
Results declared as Increment in Boiler Efficiency or Steam
Generation Efficiency & lowering of Kcal / MT Steam
Information needed before Activiser Application :
Complete Boiler Design Information, Operation Information,
Recent Energy Audit Report (Direct Method)
Incase Energy Audit report is not present, Client can seek
assistance from Chargewave for Energy Audit Report
Activiser Application :
Manual Fired Boilers : By Sprinkling Activiser on ready to
fire coal, and then fired into the boiler. Shovelling
prescription will be provided by Chargewave
Stoker / Spreader Stoker / FBC / AFBC / BBFC / CFBC
Boilers : By Vibro Feeders, fixed over Conveyors leading to
boiler bunkers, located after Coal Crusher
Pulverized Coal Fired Boilers : Fed into Pulverized Coal
Circuit after Coal Crusher
Activiser Fringe Benefits
Lower CO2 emissions / MT Steam / MWH
Lower cost of coal transfers, purchases, low ash disposal
CDM or Carbon Credits
BOUT ACTIVISER TECHNOLOGY
The Activiser technology Invented by us is a

Chemical process in which the carbon atoms are
uniformly released from their parent lattices in the the

boiler / furnace combustion chamber
Technique to modify the reaction efficiency of C & O2 to
its sustainable maximum
Selective C, O2 reaction in preferential band widths
becomes possible
This effect results in the stabilized combustion and also, in
creating effect of constant release of heat energy per unit
time. Comparison of Normal & Activiser Induced
Combustion process Normal Combustion In the Bomb
Calorimeter test, the heat is measured at the point of
absorption, which is the heat absorbed after losses in flue
gas & steel. The losses which occur in between C, O2
reaction or generation point to the point of absorption, are
the During the Combustion or Heat scattering losses. In
normal combustion, thermal scattering (During the
Combustion heat losses) occurs which renders most of the
generated thermal energy useless to the target of
absorption.
Activiser Combustion Process Due to uniform C, O2

reaction patterns, in chosen temperature bandwidths,
Combustion stabilizes & condition for stable heat or
thermal release rates is created, which increases the
combustion chamber heat transfer efficiency by
overcoming the heat resistance of flue gases & steel
mediums With Activiser technology, thermal scattering is
lowered, and energy lost in thermal scattering becomes
available for transfer, which is 15 to 20% extra to what is
normally obtained by GCV test in Bomb Calorimeter. This
whole process ultimately results in the enhancement of the
steam generation / rate of net heat transfer / output in the
Combustion Chamber.
Coal Activiser PS For Pulverized Coal

Fired Boilers
oal Activiser Performance : Above Input fuel GCV, often

method or heat balance)

Chamber. Activiser raises 15 to 28% KCal / M3 (thermal
Boiler System.
Coal Activiser TS, For Stoker & Spreader

Stoker Boilers
Temperatures : All furnace, flue gas, steam temperatures
remain identical for 15 to 20% reduced fuel input.

saving will be 16 to 22%). Results easily established within
7 to 15 days.

more steam is generated
Coal Side : For Identical Steam, Steam net enthalpy, Coal
consumption reduces by 15 to 20%
Coal Replacement Ratio : 1 Unit dosage of Coal Activiser


Coal, Working Water / Steam side, temp.& other
blowdown, Coal GCV, approved coal sampling methods,
working FD, ID, SA, Drum Level set up (as per boiler
design, may be altered suiting to Coal Activiser
application), Management participation & an Open Mind
Dosing : By vibro feeders, Into coal circuit after coal

crusher in prescribed dosages
Coal Saving Under identical Thermal Efficiency of the
boiler (100 - loss) :
1. Steam Generation Efficiency or Boiler Efficiency
% = (Steam MT * Steam Net Enthalpy * 100) / (Coal
GCV * Coal MT)
2. KCal / MT Steam = Coal GCV * Coal MT / Steam MT or
(Coal GCV / Steam Fuel Ratio)
3. % Saving = (Higher Value - Lower Value) * 100 / Higher
Value
effects. Design & Operation Turbulence should match the
working coal type

Coal, Working Water, Steam, Temp.& other
Instrumentation, tracked blowdown, Coal GCV, approved
coal sampling methods, implementing recommended PA,
FD, ID, SA, Drum Level set up, proper dosing &
monitoring, Management tracking, periodical Energy Audit
by Direct Method
Coal Activiser Safety :

is a Specialty Inorganic Polycarbonate White to Off-
White Powder having similar componets of Coal Ash

is non-toxic, non-corrosive, non-flammable, no heat of
dissolution or oxidation
is non-reactive to Coal, Coal Ash, Carbon, O2, flue
gases, thermal bricks, metals

cannot cause Erosion, Corrosion, Reaction & Thermal
Stress
boiler life.
Item Code: Coal-Activiser-PS
Packaging Details: 50 kg, HDPE bags
Coal Activiser Performance : Above Input fuel GCV, often



input

saving will be 15 to 21%). Easily established within 7 to 15
days

20%Pollution Side : 15 to 20% Lower CO2 emissions / MT

Coal, Working Water / Steam, temp.& other
Mind
Dosing : By vibro feeders upon coal conveyors located

after coal crusher & dust extraction equipment
Saving :Under identical thermal efficiency of the boiler

(100 - loss)
Coal MT) KCal / MT Steam = Coal GCV * Coal MT /
Steam MT or (Coal GCV / Steam Fuel Ratio) % Saving =
(Higher Value - Lower Value) * 100 / Higher Value


Measured Coal Stacks, bunker level tracking, Working
Water, Steam, Temp. & other Instrumentation, tracked
implementing recommended FD, ID, SA, Drum Level set
Coal Activiser Safety : is a Specialty Inorganic

Polycarbonate White to Off-White Powder having similar
components of Coal Ash : is non-toxic, non-corrosive, non-
flammable, no heat of dissolution or oxidation is non-
reactive to Coal, Coal Ash, Carbon, O2, flue gases,
thermal bricks, metals : cannot cause Erosion, Corrosion,
Reaction & Thermal Stress
boiler life.
Item Code: Activiser-TS

Vibro feeder required for dosing
Coal Activiser MF For Manual Fired

Boilers
Coal Activiser Performance : Above Input fuel GCV, often

method or heat balance)
the Boiler System
Temperatures : All furnace, flue gas, steam temperatures

remain identical for 15 to 20% reduced fuel input

saving will be 15 to 21%). For Manual fired boilers results
easily established within 72 hours

more steam is generated
Coal Side : For Identical Steam, Steam net enthalpy, Coal

consumption reduces by 15 to 20%

replaces 150 to 200 Kg Coal (identical GCV)Pollution Side
: 15 to 20% Lower CO2 emissions / MT Steam, Lower
SO2 emissions, Lower Ash generation (identical Steam,
identical coal type)
Requirements before Proof of Performance :Boiler Design

Coal, Working Water / Steam side, temp.& other
Mind
Dosing : By sprinkling Coal Activiser on ready to fire coal

in prescribed dosages & then fired. Shoveling procedure
to be adopted will be provided. Dosing Method is easy to
adapt
Coal Saving :
1. Steam Generation Efficiency or Boiler Efficiency % =
Coal MT)
2. KCal / MT Steam = Coal GCV * Coal MT / Steam MT or
(Coal GCV / Steam Fuel Ratio)
3. % Saving = (Higher Value - Lower Value) * 100 / Higher
Value
4. Declaration : Under identical thermal efficiency of the
boiler (100 - loss), increment in boiler efficiency or
lowered Kcal / MT steam
effects. Design & Operation Turbulence should match the
working coal type
Coal, Working Water side, Steam side, temp.& other
Instrumentation, tracked blowdown, Coal GCV, approved
coal sampling methods, implementing recommended
Shoveling procedures, FD, ID, SA, Drum Level set up,
proper dosing & monitoring, Management tracking
Other Information
Minimum Order Quantity: 0.5 Ton
Port of Dispatch: Hyderabad
Delivery Time: within 1 week

Packaging Details: 50 kg HDPE bags Shift wise coal
consumption (viz. 2 kg packet / 5kg packet etc.)
packing also undertaken at 2% extra cost
Minimum Order Quantity: 0.5 Ton
Item Code: Coal-Activiser-MF
Port of Dispatch: Hyderabad
Delivery Time: within 1 week
Packaging Details: 50 kg HDPE bags
Shift wise coal consumption (viz. 2 kg packet / 5kg

packet etc.) packing also undertaken at 2% extra cost
Coal Activiser CB, For FBC, AFBC,
BBFC, CFBC boilers
Coal Activiser Performance :Above Input fuel GCV,

often exceeds Boiler design thermal capture %. Works
hand in hand with boiler design. (Not trackable in 100 -
Loss method or heat balance method)
Combustion Chamber :All action is in the Combustion

resistance in Flue gas, steel mediums, increases rate
of net heat transfer, allows increment in Thermal
Capture of theBoiler
temperatures remain identical for 15 to 20% reduced
fuel input
Results : Clearly trackable in Energy Audit Direct

Methods, upon all Boiler parameters. Coal Saving
yield is 20 to 28% of % Base boiler Efficiency. (If base
efficiency is 80%, then saving will be 16 to
22%). Easily established within 7 to 15 days
Steam Side : For Identical GCV, Coal Qty input, 15 to

20% more steam is generated
Coal Side : For Identical Steam, Steam net enthalpy,
Coal consumption reduces by 15 to 20%
Coal Replacement Ratio : 1 Unit dosage of Coal

Activiser replaces 150 to 200 Kg Coal (identical GCV)
Requirements before Proof of Performance :Boiler

Design & Operation info., Cleared off yard spaces,
Measured Coal, Working Water / Steam, temp.& other
Instrumentation, Third Party Monitoring (Optional),
Energy Audit Report (Direct Method) before
Application, tracked blowdown, Coal GCV, approved
coal sampling methods, working FD, ID, SA, Drum
Level set up (as per boiler design, may be altered
suiting to Coal Activiser application), Client
Management participation & an Open Mind
Dosing : By vibro feeders upon coal conveyors
located after coal crusher & dust extraction equipment
Saving : Steam Generation Efficiency or Boiler

Efficiency %= (Steam MT * Steam Net Enthalpy * 100) /
(Coal GCV * Coal MT) KCal / MT Steam = Coal GCV *
Coal MT / Steam MT or (Coal GCV / Steam Fuel Ratio)

Value
Declaration : Saving declared under identical thermal

efficiency of the boiler (100 - loss), increment in boiler
efficiency or lowered Kcal / MT steam
Technology Sensitivity : Activiser gets triggered by

proper turbulence in the Combustion Chamber to
create the effects. Design & Operation Turbulence
Requirements after Proof of Performance : Identifiable

& Measured Coal Stacks, bunker leverl tracking,
Working Water, Steam, Temp. & other
Instrumentation, tracked blowdown, Coal GCV,
approved coal sampling methods, implementing
recommended WBP, PA, FD, ID, SA, Drum Level set
Coal Activiser Safety :It is a Specialty Inorganic

Polycarbonate White to Off-White Powder having
similar components of Coal Ash : is non-toxic, non-
corrosive, non-flammable, no heat of dissolution or
oxidation is non-reactive to Coal, Coal Ash, Carbon,
O2, flue gases, thermal bricks, metals : cannot cause
Erosion, Corrosion, Reaction & Thermal Stress
Activiser lowers, Corrosion, Thermal stress,
improving boiler life.
Steam Cost Reduction (SCR) Project - 2

(Coal)
SCR Project 2, for CFBC, AFBC, boilers

This project is for those clients who consume more than
150 to 2000 Tons per day Coal, employing CFBC, AFBC,
boilers, using Indian or Imported Coal, employing 1 or
many boiler installations, where Coal measurement is not
possible.
SCR Project 2 is currently for Boilers located in India.
The following availability will allow implementation of SCR
Project 2
Boiler Design Information

Ash Generation MT monitored continuously
Coal GCV, lab testing facility
Measured Steam
Working instrumentation
Local Energy Auditors or 3rd Party Energy Auditors
Ash Quantity will be back calculated for Coal
Consumption, as per Ash % & moisture
Beginning day & ending day, the ESP hoppers have to
be emptied out for the coal consumption calculation

Project Implementation Contract
Project is for 1 year & multiples, implemented through

our sister concern, Combustion Efficiency Services
(CES)
Client awards contract to lower the steam costs in their
boilers to CES
Lower Ash Generation for identical Steam, known input
GCV & Ash % of Coal comparison reports for results
estimation
CES implements the Project with their own cost, for the
SCR
CES gets payment (% portion of the SCR) as per
agreed terms & conditions, after the SCR project
achieves the set objectives, established in clear,
transparent Energy Audit test methods & procedures
Project Implementation
1. A preliminary Boiler Operations Audit is performed first

to estimate the working efficiency of the boiler through
the software method
2. The projected data is verified as per available records
which will confirm working Boiler Efficiency
3. Boiler PA, FD, WBP, Draft, O2, may be altered to suit
Coal Activiser Application
4. Coal Activiser Application is implemented which will
result in lower steam costs
Note :
1. SCR will lower costs of Steam Generation by 10 to 23%
2. Thermal Energy Input Costs will be lowered in this
project
3. Costs of Boiler Maintenance, Operations, Utilities,
Repairs etc. will be not Influenced by this Project
Chargewave can submit project report regarding
steam cost reduction estimation.
For more details, contact us

Fuel Additives Information Under Preparartion

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FUEL ADDITIVES

Inventors & Manufacturers of Activiser Class Speciality

Chargewave Invents, conducts R&D, Manufactures

Teamwork is a crucial part of our organization growth,

We have emerged as leading Inventors, Manufacturers &

Pulverized Coal Fired Boilers

Foundry Cupolas employing Metallurgical Coke

Cement Rotary Kilns

15 to 20% Fuel saving performance

Actigain - H4, For All Biomass Briquette

Actigain for Biomass Briquette fired Boilers

Combustion Chamber : All action is in the Combustion

System Temperatures : All furnace, flue gas, steam

Results : Clearly trackable in Energy Audit Direct Methods,

Steam Side : For Identical GCV, Briquette Qty input, 15 to

Requirements before Proof of Performance : Boiler Design

Dosing : By vibro feeders upon biomass conveyors or by

Saving : Under identical thermal efficiency of the boiler

Technology Sensitivity : Actigain gets triggered by proper

Requirements after Proof of Performance : Measured

Actigain - H2, For All Biomass Fired

Actigain H2 for Biomass Fired boilers

System Temperatures : All furnace, flue gas, steam

Results : Clearly trackable in Energy Audit Direct Methods,

Steam Side : For Identical GCV, Coal Qty input, 15 to 20%

Requirements before Proof of Performance : Boiler Design

Dosing : By vibro feeders upon Biomass conveyors

Saving : under identical thermal efficiency of the boiler

Technology Sensitivity : Activiser gets triggered by proper

Requirements after Proof of Performance : Identifiable &

Actigain - H8, for all Biomass & Coal Combination fuel

Combustion Chamber : All action is in the Combustion

System Temperatures : All furnace, flue gas, steam

Results : Clearly trackable in Energy Audit Direct Methods,

Steam Side : For Identical GCV, Coal Qty input, 15 to 20%

Requirements before Proof of Performance : Boiler Design

Dosing : By vibro feeders upon coal conveyors located

Saving under identical thermal efficiency of the boiler (100

Requirements after Proof of Performance : Identifiable &

Actigain Safety : is a Specialty Inorganic Polycarbonate

Item Code: Actigain-H8

Port of Dispatch: Hyderabad, India

Delivery Time: 1 to 2 weeks

Vibro feeders will be required to dose Actigain

Acticast / AnVer - L2 for Rockwool Cupolas using

Port of Dispatch: Hyderabad, India

Delivery Time: 2 weeks

For exports Min. order is 1500 Kg

BOILER CHEMICALS / BOILER

15 TO 20% COAL SAVING BOILER

BOUT ACTIVISER TECHNOLOGY

The Activiser technology Invented by us is a

uniformly released from their parent lattices in the the

Activiser Combustion Process Due to uniform C, O2

Coal Activiser PS For Pulverized Coal

oal Activiser Performance : Above Input fuel GCV, often

Combustion Chamber : All action is in the Combustion

Coal Activiser TS, For Stoker & Spreader

Results : Clearly trackable in Energy Audit Direct Methods,

Steam Side : For Identical GCV, Coal Qty input, 15 to 20%

Coal Replacement Ratio : 1 Unit dosage of Coal Activiser

Requirements before Proof of Performance : Boiler Design

Dosing : By vibro feeders, Into coal circuit after coal

Requirements after Proof of Performance : Measured