CRANKSHAFT

Supplier : CORE AUTO COMPONENTS PVT.LTD VALUE FILL ONLY IN GREEN

Dated : JUNE 2015 Quotation # CACPL-01
COMPONENT DETAILS Part No.

Standard Norms/ Rates/Remarks etc.

PART NUMBER - Material
(SG-CAST IRON
Raw Material Spec. (Raw material strictly as per spec.)
a. Finish Weight of Component(Kg) (Weight of the Finished Part) 1
b. CASTING Net Weight(Kg) (Weight of the CASTING ) 1
c. Gross Input weight( Kgs) (Add additional Weight of the Input CASTING ) 0%
d. Processing Losses etc, Kg % of input wt ( 1% for CASTING parts.) 25%
e. Scrap weight (b-d-a)
f. Raw Material Rate (Rs/Kg) Raw Material Cost Landed 219.95
Basic 185
Freight Per Ton 1200
ED 13%
Cess 0%
Vat 5.0%
Total
Modvate
g. Scrap rate, Rs/Kg 18
h Raw Material Cost - (Gross) (fxb)
I Scrap cost (exg)
(1). Net Raw Material Cost (h - I)
Conversion Cost for RM

a. CASTING Conversion Cost( If Applicable) Rs5/pc 5

b. Normalising( If Applicable) Rs /kg (CASTING Wt) 4
c. SORT BLASTING( If Applicable) Rs 10/Kg (F/ Wt ) 10
(2). RM Conversion Cost Cost (sub total) ( Sum of a+b+c)
C/Tim
Machining Cost Machine Make M/C Hr Rate M/c Rate / Min. MHR
Min
Process
a. Centre Drilling JIKSO 100 1.7 100 0.2
b. Journal Dia Turning ACE-MICROMATIC 300 5.0 300 1.1
c. CAM-Dia Turning ACE-MICROMATIC 300 5.0 300 0.4
d. Journal Dia Turning,Centering, Drilling ACE-MICROMATIC 300 5.0 300 1
e. 4-Oil Hole Drilling BROTHER 400 6.7 400 0.2
f. Facing,Centering,Drilling,Reaming ACE-MICROMATIC 300 5.0 300 1
g. Drilling 4.0X44 Drilling SPM 200 3.3 200 0.2
h Drilling 4.0X110 Drilling SPM 200 3.3 200 0.4
i Deburring,Chamfering Drilling SPM 150 2.5 150 0.2
j
k
l Tool Cost (Attach Detail Breakup) or % of process cost basis to be justify 0
m
n
(3) Total Machining Conversion Cost: (Rs) ( Sum of (a-i))
(4) Total Mfg cost (1) + ( 2) + (3)
(5) Inv. Carring Cost 3.00%
(6) Over Heads ( % of inhouse Process Cost ) 10%
(7) Margin / Profit ( % of inhouse Process Cost ) 15%
(8) Rejection (% of Net RM Cost ) 1.00%
(9) Packing (On actuals)
(10) Freight/Insur. (Rs / Kg of finish wt + 10% of pkg wt) 1.00
(11) Ex-ITL Price witouy duty & taxes(Rs) Sum of ( 3 to 10 )
(12) Add ED @10.3%
(13) Add Vat 5.5 %
(14) Landed Cost To CRANKSHAFT
rt No.

CAST IRON)
0
1.00
1.00
1.00
0.25
-0.25
186.20
185.00
1.20
23.28
0.00
10.47
219.95
33.75
18.00
186.20
-4.50
190.70

5.00
4.00
11.50
20.50
M/cing Cost

0.33
5.50
2.00
5.00
1.33
5.00
0.67
1.33
0.50
0.00
0.00
0.00
0.00
0.00
21.67
232.87
5.72
2.17
3.25
1.91
2.00
1.01
248.92
25.64
15.10
289.66