Diesel Engines.
INTRODUCTION PAGE 3
WARRANTY PAGE 4
WARRANTY IN SPAIN PAGE 5
PICTURES PAGE 6
CYLINDER BLOCK PAGE 7, 8, 9
CRANKSHAFT / MAIN BEARING PAGE 10
VALVE TAPPETS PAGE 11
REAR COVER HOUSING PAGE 12
AIR COMPRESSOR PAGE 13, 14
VIBRATION DAMPER PAGE 15, 16
THERMOSTAT PAGE 17
FUEL FILTER PAGE 18, 19
FLYWHEEL HOUSING PAGE 20, 21
FUEL PUMP PAGE 22, 23
FLYWHEEL PAGE 24, 25
FRONT GEAR COVER PAGE 26
OIL COOLER PAGE 27, 28
OIL FILTER PAGE 29
GAUGE OIL LEVEL PAGE 30
OIL PUMP PAGE 31
OIL PAN PAGE 32, 33
PISTON KIT PAGE 34, 35
CAMSHAFT PAGE 36
INJECTOR PAGE 37
TURBOCHARGER PAGE 38
CYLINDER HEAD PAGE 39, 40, 41
ROCKER LEVER PAGE 42, 43
VALVE COVER PAGE 44, 45
WATER PUMP PAGE 46
WATER PUMP DRIVE PULLEY PAGE 47, 48
GASKET UPPER PAGE 49
GASKET LOWER PAGE 50
Page 2
INTRODUCTION
AFA Industries has assembled this ISB3.9 Series Cummins Parts Catalog
with every care and attention to detail in mind to ensure accuracy.
However, AFA can not accept any responsibility liability, as the result of
any errors, omissions or typographical errors.
This catalog enables you to find part numbers for the parts and assemblies
you need to repair or upgrade your Cummins ISB3.9 engines.
The CPL and Engine Serial Number play a critical role in determining
correct application cylinder kit, camshafts, and turbochargers.
All items listed in this catalog are for part no illustration purposes only and
does not in any way indicate that all items listed in this catalog are
available from AFA. Please check with AFA or your local AFA authorized
distributor accordingly, to determine.
IMPORTANT NOTE
The engine data plate located on the side of Block on fuel pump side of the
engine and should be referenced when sourcing parts.
Information contained on the engine date plate is the engine model name,
the Engine Serial Number and the CPL Number located in the upper centre.
Page 3
WARRANTY POLICY
Products Warranted: This warranty applies to all new engine parts sold and marketed by AFA Industries/AFA Gaskets Inc
unless specifically excluded below. It applies to parts installed on or after Jan, 1996.
Coverage: New and AFA replacement parts are warranted to be free from defects in workmanship and material
under normal use and service.
AFA applications are covered for 12 months, 100,000 miles or 3600 hours of operation, whichever
occurs first from date of first installation.
AFA Responsibilities: AFA will pay for all parts and labour needed to repair the warrantable failure to the functional condition
existing immediately prior to the failure, including progressive damage to the engine in which the part
was installed.
Labour costs will be paid in accordance with published labour rates and at no more than published
flat rate times. No overtime or holiday rates will be allowed. Only new AFA approved parts will be
used in making the repair. AFA will pay for the lubricating oil, antifreeze, filter elements, belts, hoses
and other maintenance items that are not reusable due to the warrantable failure.
Owner Responsibilities: Owner is responsible for the operating and maintenance of the engine as specified in the
Operating and Maintenance manuals. Before the expiration of the applicable warranty, Owner
must give notice to AFA of a failure considered to be warrantable.
It is the owner's responsibility to provide failed and associated parts for examination by AFA
Technical Services Department in a condition that makes such examination possible.
Owner is responsible for the cost of all repairs made to items other than the engine in which the
parts are installed. Owner is responsible for the cost of lubricating oil, antifreeze, filter elements,
belts, hoses and other maintenance items replaced during warranty repairs, except where such
items are not reusable due to a warrantable failure.
Owner is responsible for lodging, meals, and incidental costs incurred by Owner, or agents of
Owner, as a result of a warrantable failure. Owner is responsible for "down-time" expenses and
all business costs and losses resulting from a warrantable failure.
Warranty Limitations: AFA is not responsible for failures resulting from Owner or operator abuse or neglect, such as:
operation without adequate coolant, fuel or lubricants, over-fuelling, over-speeding, lack of
maintenance of lubricating, coolant or air intake systems, improper storage, starting, warm-up,
run-in or shut-down practices.
AFA is not responsible for failures resulting from improper repair or installation or the use of parts not
approved by AFA This warranty DOES NOT apply to parts provided by AFA at no charge to the Owner.
The warranty set forth herein are the sole warranties made by AFA in regard to its parts. NO
AGENT, EMPLOYEE, OR REPRESENTATIVE OF AFA HAS ANY AUTHORITY TO BIND AFA TO
ANYADDITIONAL REPRESENTATIONS OR WARRANTY. AFA makes no other warranties,
express or implied, or of merchantability or fitness for a particular purpose.
Productos Garantizados: Esta garanta aplica a todas las partes de motor nuevas y comercializadas por AFA
INDUSTRIES / AFA GASKETS INC a no ser especificamente excluida. Esta aplica a partes
instaladas en/o despes Enero de 1,996.
Limites: Todas las Partes Nuevas de Reposicin de la marca AFA estn garantizadas contra
defectos de material y fabricacin, bajo condiciones normales de uso y servicio.
La cobertura se estiende por doce (12) meses, 100.000 millas o 3.600 horas de operacin,
la que ocurra primero desde la fecha de la primera instalacin.
Responsabilidades AFA: Pagar por la mano de obra y partes requeridas para reparar la falla bajo cobertura a la
condicin original antes de la falla, incluyendo dao progresivo al motor donde se instal
el repuesto.
Es la responsabilidad del dueo facilitar las partes con falla o asociadas con la falla al
Departamento de Servicios Tecnicos de AFA en una condicin que pueda ser examinada.
El dueo es responsable por los gastos de todas las reparaciones hecha a cualquier parte
que no sea el motor donde se instale el repuesto. El dueo es reponsable por gastos de
lubricantes, anti-congelante, elementos del filtro, bandas, mangueras y otros
componentes de mantenimiento re-emplazados durante reparaciones durante cubertura
de garanta, excepto cuando una parte no es re-usable a causa de una falla bajo la
garanta.
Limites De Garanta: AFA no es responsable por fallas como resultado de uso indebido o negligencia, como
operar el motor sin lquido refrigerante, gasolina o lubricantes, retopar el tanque de
gasolina, pasar los limites de velocidad, falta de lubricacin, lquido refrigerante o sistemas
de flujo de aire, almacenamiento impropio, encendido, calentamiento, correr o apagar
indebidamente el motor.
La garanta aqu descrita es exclusivamente la propiedad de las garantas hecha por AFA
para cubrir sus repuestos. Ningn agente, empleado o representante de AFA tiene
ninguna autoridad para sujetar a AFA a ninguna representacines o garantas adicionales,
AFA no hace ninguna otra garantas, expresadas o implicadas o mercadeo o uso para
ningn otro particular.
Page 6
ISB3.9 SERIES CYLINDER BLOCK
Page 7
ISB3.9 SERIES CYLINDER BLOCK
Page 8
ISB3.9 SERIES CYLINDER BLOCK
Page 9
ISB3.9 SERIES CRANKSHAFT AND MAIN BEARING
MAIN BEARING
Page 10
ISB3.9 SERIES VALVE TAPPET
Page 11
ISB3.9 SERIES REAR GEAR HOUSING
Page 13
ISB3.9 SERIES AIR COMPRESSOR
Page 14
ISB3.9 SERIES VIBRATION DAMPER
Page 15
ISB3.9 SERIES VIBRATION DAMPER
Page 16
ISB3.9 SERIES THERMOSTAT
Page 17
ISB3.9 SERIES FUEL FILTER
Page 18
ISB3.9 SERIES FUEL FILTER
Page 19
ISB3.9 SERIES FLYWHEEL HOUSING
Page 20
ISB3.9 SERIES FLYWHEEL HOUSING
Page 21
ISB3.9 SERIES FUEL PUMP
Page 22
ISB3.9 SERIES FUEL PUMP
Page 23
ISB3.9 SERIES FLYWHEEL
Page 24
ISB3.9 SERIES FLYWHEEL
Page 25
ISB3.9 SERIES FRONT GEAR COVER
Page 27
ISB3.9 SERIES ENGINE OIL COOLER
Page 28
ISB3.9 SERIES LUBE OIL FILTER
Page 32
ISB3.9 SERIES OIL PAN
Page 33
ISB3.9 SERIES CONNECTING ROD & PISTON
Page 34
ISB3.9 SERIES CONNECTING ROD & PISTON
Page 35
ISB3.9 SERIES CAMSHAFT
Page 36
ISB3.9 SERIES INJECTOR
Page 38
ISB3.9 SERIES CYLINDER HEAD
Page 39
ISB3.9 SERIES CYLINDER HEAD
Page 40
ISB3.9 SERIES CYLINDER HEAD
Page 41
ISB3.9 SERIES ROCKER LEVER
Page 42
ISB3.9 SERIES ROCKER LEVER
Page 43
ISB3.9 SERIES VALVE COVER
Page 44
ISB3.9 SERIES VALVE COVER
Page 46
ISB3.9 SERIES WATER PUMP DRIVE PULLEY
Page 47
ISB3.9 SERIES WATER PUMP DRIVE PULLEY
Page 48
ISB3.9 SERIES GASKET SET UPPER
STANDARD THICKNESS
A4025107-01 Set, Upper Eng Gasket 1
A3201125 Seal, O Ring 4
A3906698 Seal, Rectangular Ring 1
A3932475 Gasket, Turbocharger 1
A3942454 Seal, D Ring 1
A3942989 Seal, Valve Stem 8
A4890945 Seal, Rectangular Ring 1
A4891288 Gasket, Oil Drain 1
A4891385 Washer, Sealing 1
A4894467 Washer, Sealing 1
A4893741 Washer, Sealing 4
A4894674 Isolator, Vibration 4
A4894721 Washer, Sealing 1
A4896350 Gasket, Exhaust Manifold 4
A4897525 Washer, Sealing 2
A4897526 Seal, Banjo Connector 2
A4897568 Gasket, Valve Cover 1
A4898853 Gasket, Cylinder Head 1
A4898854 Gasket, Cylinder Head 1
A4899824 Washer, Sealing 1
Page 49
ISB3.9 SERIES GASKET SET LOWER
Page 50
COMMENTS
Page 51
COMMENTS
Page 52
WORLD WIDE SUPPLIER OF QUALITY DIESEL ENGINE
AND FUEL SYSTEM COMPONENTS
AFA INDUSTRIES, INC. AFA INDUSTRIES, INC.
WORLD HEADQUARTERS ASIA / PACIFIC
140 East Pond Drive 314 Jimbour Road,
Romeo, Michigan 48065-4902 USA Gympie, Queensland,
Phone: 586 752 2900 Australia , 4570
Fax : 586 752 3541 Phone: 61-754-823434
Email: afa@afaindustries.com Fax: 61-754-823332
Email: afaind@bigpond.net.au
Email: mjelic@qldnet.com.au