QuiK-Lab E
Document Version: 4.06
Date of Issue: 17 Sep 2012
17 Sep 2012 QuiK-Lab E page I of IV
Heraeus Electro-Nite further reserves the right to alter the specification of the
product without obligation to notify any person or organisation of these
changes.
All instrument boards contain electronic components that can be damaged by electrostatic
discharge. These boards should only be handled by qualified personnel. The necessary safety
precautions and security guidelines must be observed during maintenance and service on the
instrument.
Trademarks: All brand names and product names included in this manual are trademarks,
registered trademarks, or trade names of their respective holders.
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Table of contents
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1.1 General
This manual provides the information required to use the instrument. It is written for technically
qualified personnel such as engineers, programmers, or maintenance specialists who have been
specially trained and who have the specialised knowledge required in the field of instrumentation
and control.
This manual is an integral part of the instrument even if, for logistical reasons, it has to be ordered
separately. For the sake of clarity, not all details of all versions of the instrument are described, nor
can it cover all conceivable cases regarding installation, operation, and maintenance. If you require
further information or face special problems that have not been dealt with in sufficient detail in this
manual, contact Heraeus Electro-Nite.
We would also point out that the contents of this manual shall not become a part of, or modify, any
prior or existing agreement, commitment, or legal relationship. The Purchase Agreement contains
the complete and exclusive obligations of Heraeus Electro-Nite. Any statements contained in this
manual do not create new warranties or restrict the existing warranty.
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Warning:
Repairs to an item of automation equipment may only be carried out by Heraeus Elec-
tro-Nite service personnel. For replacement purposes, use only parts or components
contained in the spare parts list or listed in the Spare Parts List section of this manual.
Unauthorised opening of equipment and improper repairs can result in loss of life or se-
vere personal injury as well as substantial property damage.
Only use the fuse types specified in the technical specifications or the maintenance
instructions of this manual.
Do not throw batteries into an open fire and do not carry out any soldering work on
batteries (danger of explosion). Maximum ambient temperature 100C. Lithium batteries
or batteries containing mercury should not be opened or recharged. Make sure that the
same type is used when replacing batteries.
Batteries must be disposed of as classified waste.
This pictogram and warning label is used on cabinets, sub-racks, and packing and suggests
that modules are susceptible to ESD.
Before starting maintenance or installation make sure that you have sufficient protection
against ESD.
Electronic devices can be destroyed by voltage and energy levels that are far below the level
perceptible to human beings. Such voltages can occur when a component or a module is touched
by a person who has not been electrostatically discharged.
In most cases, the components subjected to such over voltages, cannot be immediately detected
as faulty; the fault occurs only after a long period in operation.
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1.7 Looking After the Instrument
The QuiK-Lab E measurement system requires little maintenance. However, since it is subject to
thermal and mechanical stress, it is recommended you check it once a week to ensure accurate
results. For a combined calibration and function test of the measuring system, we recommend the
use of our Checkmate lance and calibration check instrument.
CAUTION: Make sure that the lance cable is disconnected from the instrument before
isolation checks are carried out.
Before calibration, ensure the QuiK-Lab E is acclimatised. To calibrate you need a calibration
instrument with mV output like an AOIP. Select the calibration option in the menu (see page 42) and
follow the on-screen instructions. A display on the front of the instrument shows CAL to indicate
calibration process in progress. The calibration is performed on 10mV, 40mV, 200mV, and 1000mV.
For isolation checks you must open the measurement circuit at the input connector. All calibration
factors are stored in the non-violated memory of the instrument.
Because the instrument is calibrated on mV, ensure you use copper/copper wiring all the way
to the mainboard. Compensated thermocouple wiring gives incorrect calibration.
Warning
Before opening the equipment, it is essential that the mains voltage is
switched off to all channels or that the mains plug is disconnected.
Note that users connected (signalling system, horn) could have their own
power supply, which must also be disconnected. Work on live system
components may only be carried out with the utmost care by skilled
technical personnel.
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for as far the operating limits, described in the documents accompanying the instrument, are
observed.
All Heraeus Electro-Nite instruments placed on the market after 1 July 2006 do not contain
materials prohibited according to the RoHS directive.
Affected parts and components are identified and adapted to the statutory requirements and other
substances in those parts and components are utilised where necessary. The quality and usability
of our devices are not affected.
The adaptations are usually not visible, although adapted primary housing parts can show different
surface colour.
According to the EU Directive 2002/96/EC Waste Electrical and Electronic Equipment (WEEE),
all electrical devices sold in the European market from the 13 August 2005 must be marked with
a special symbol. This symbol (crossed out waste disposal receptacle with thick black bar
underneath) indicates to the customer that the device must not be placed in household waste,
but must be either deposited at a collection place for commercial scrap or returned to the
manufacturer.
Heraeus Electro-Nite devices are exclusively for commercial use and may not be transferred to
private use. Devices must be disposed of according to the national, statutory regulations for
commercial electrical scrap. You must also follow the EU Directive WEEE regulations and their
national conversion. If in doubt, ask your national importer or Heraeus Electro-Nite.
All old Heraeus Electro-Nite devices can be deposited at Heraeus Electro-Nite premises, free of
charge and using a certificated disposal company. The customer pays only for the carriage.
1.14 Recycling
If the instrument has to be discarded, think about the following recycling issues. The device
consists of several components that can be disposed of separately:
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2 Instrument Overview
2.1 Introduction
The QuiK-Lab E is an instrument for measuring temperature and determining carbon equivalent,
saturation degree, and carbon and silicon content in cast iron melts. Other mechanical and physical
properties can also be determined.
The QuiK-Lab E utilises special measurement crucibles (QuiK-Cups) and software-based solutions to
measure, calculate, and display measurement values in real time. The determined values are shown
on easy-to-read digital displays until the next measurement takes place. The temperature signal is the
basis in the QuiK-Lab E for calculating:
A regional code parameter can be set to EU (Europe) or US (United States) to fine tune the
instrument for use in those regions. The instrument can be used in other regions, but must
currently use either EU or US settings.
Measurement results can be specified and sent from the instrument using the standard serial or
Ethernet connections, or using other, optional, interfaces.
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Shielding
- Use only shielded cables.
- Cut off the outer cable isolation to 20mm.
- Connect the shield to the shielding block.
Profibus
Ethernet
2.3 Specifications
The QuiK-Lab E is equipped as standard with:
The QuiK-Lab E can be extended with a second serial interface. This can be:
Note: On the US version of the instrument, a V24 output module is installed by default on
COM2. No other option can be installed on COM2 without first removing the V24 output
module. A combination of the V24 output module with a second TTY, Profibus, Modbus,
wireless, or mA module is not possible.
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2.4 User Interface
The instruments user interface consists of three parts:
Note that an instrument with three displays is also available. On such an instrument, the top and
middle displays have four LEDs and matrix unit selection and the bottom display shows a 10-digit
heat number with external keys to enable scrolling through the different results.
The results displayed are set by parameters, which you can change. See section 4 on page 18 for
more information about changing parameters. Parameter 3.5.1 controls the top display and
parameter 3.5.2 controls the bottom display. If there are three displays, parameter 3.5.3 controls
the third display. The displays always show the real-time value of the measured channel as long as
no result is available. The result is displayed as soon as it is available. The unit matrix switches
accordingly. Errors that interrupt the measurement are displayed. The error indicates why the
measurement was interrupted. See section 3.3 on page 17 for more information about errors.
The right-most dot on the top display indicates whether communication has been established with
MeltControl.NET or wireless.
The bottom display has four keys. You normally use the and keys to scroll through the various
calculated values. They are used differently when entering the carbon, silicon, and algorithm
selection. These values can be changed using the front keys. This is indicated with an arrow in
front of the unit identification:
1. Press ENT to edit the value shown. The value starts blinking. This indicates that you can
change it.
2. Press and to change the value.
3. Press ESC to revert back to the old value or ENT to store the new value in the parameter
list. This new value also remains when the QuiK-Lab E is switched off and on again. The
new value stops blinking.
Note: The algorithm selection can only be changed using the front keys when no measurement is
running.
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After changing the carbon and/or silicon adjustment, all available results of the current
measurement will be recalculated. At the end of measurement and after the detection of the
liquidus level (TL), all results are sent out to the selected communication interfaces. If you change
the carbon and/or silicon adjustment after communication has occurred, the system recalculates
and displays new results on the instrument, but no further communication occurs.
If you have the correct display board, you can use the second display to change the heat number
using the and keys. See section 8.6 on page 70 for more information.
Note: The instrument can be configured to communicate with MeltControl 2000 (see section 5.2),
but if no connection to MeltControl 2000 can be found, the yellow lamp blinks during a
measurement.
When a magnesium cup is used and you select the MAG result to be displayed, there is also an
alarm signal. If the MAG result is:
The MeltControl 2000 system consists of the local measuring device, for example, QuiK-
Lab E, and a PC on which the MeltControl 2000 software is installed. The advantage of
using MeltControl is that data can be stored and processed and cooling traces can be
visualised. Up to three cooling traces can be displayed for comparison. Optional software
can alternatively be installed for charge calculation, weighing data, active oxygen
measurement, spectrographic analysis, melting reports, casting reports, and SPC.
MeltControl 2000 can also calculate parameters based on formulas other than those in the
QuiK-Lab E. Those recalculated parameters can be sent back to the instrument, which
then operates as a display. Be careful when using the instrument like this because it will
not send the recalculated values to its communication channels. When parameter 7.8 is set
to MELTCONTROLRESULTS, the instrument takes over the values calculated by
MeltControl 2000.
Note: Due to rounding or other formulas used in MeltControl 2000, the results sent back
to the QuiK-Lab E can be different from those calculated by the QuiK-Lab E.
When connected to a PC through the Ethernet interface, the Remote Viewer software can
be used to view the temperature measurements of the QuiK-Lab E online. Measurement
curves can also be displayed on the PC. The Remote Viewer connects to one instrument
only.
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2.6 Metallurgical Principles
White: solidification happens so quickly that the carbon has no time to become graphite, but
only cementite (Fe3C). This is the case for thin castings, melts not properly inoculated, and
when carbide-promoting elements are added to the melt, for example, tellurium. In the iron-
carbon phase diagram the full lower line is applicable (metastable system).
Grey: the solidification is slower and gives enough time for the carbon to precipitate in the
base iron melt as graphite, whether in lamellar shape (GJL, grey iron), in spherodial shape
(GJS, ductile iron), or in the intermediate shape like vermicules (GJV, compacted graphite
iron). In the iron-carbon phase diagram the upper dashed line is applicable (stable system):
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From the TL and TS detected in the measured cooling curve of a QC4011 the %C, the CEL (and
SC), and the %Si can be calculated.
From the TL, the CEL (and SC) can be calculated and from the TE min and TE max, the
undercooling UT (a measure of the quality of inoculation) and the recalescence TM (a rough
measure of graphite formation) can be calculated.
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2.6.4 Slightly Hypereutectic Iron
In slightly hypereutectic iron, where the liquidus temperature (TL) is the same as the solidus
temperature (TS):
Starting from 2.0%C, the TL decreases with increasing %C. The difference between TL
and TS becomes smaller.
Normally at 4.3%C, the TL = TS, for grey solidified samples.
Because the QC4011 contains tellurium, a white solidification is obtained. At about 4.7% -
4.8%C, the white TL hits the TS line. This is the furthest that can be measured.
At higher %C, the TL rises again, but not in a known way, so there is no longer a formula
that can correlate %C with TL and TS.
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CEL= %C+%Si/4+%P/2
Due to the nature of the iron-carbon diagram, the %C determination is very accurate.
UT: Undercooling
This is a measure of the quality of inoculation. The less the undercooling, the better the inoculation.
UT = 1150 TE min
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TM Recalescence
This is a rough measure of graphite formation. The slope between TE min and TE max varies
whether lamellar, vermicular, or nodular graphite particles are formed.
TM = TE max TE min
For unalloyed grey iron, the following material data can be calculated:
K: Graphitisation factor
It is a measure of grey solidification.
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Thermal analysis using the QuiK-Lab E can provide a rapid shop floor assessment of whether an
iron contains sufficient magnesium for ductile iron production. A result (pass or fail) is obtained very
soon after pouring the thermal analysis sample, thus giving the earliest possible indication of the
metal quality and, if necessary, allowing the addition of extra Mg before inoculation.
The QuiK-Lab E Mg monitor measures the time for the temperature of iron in a cup to drop
between two fixed temperature points (1170C and 1135C). If the time in seconds between these
two points is too high the iron in the cup is assumed to solidify white giving a fail. If the time in
seconds between these two points is too low the iron in the cup is assumed to solidify grey giving a
pass.
SC = SC_F1 SC_F2 * TL
HB = HB_F1 HB_F2 * SC
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The following shows the default values of the formula factors:
Default
CEL_F1 14.45
CEL_F2 0.0089
SC_F1 3.647
SC_F2 0.0023
RM_F1 102
RM_F2 82.5
HB_F1 538.6
HB_F2 354.75
SI_F1 78.411
SI_F2 0.06831
SI_F3 4.28087
SI_ADJUST 0.03
C_F1 0.0178
C_F2 0.0084
C_F3 6.51
C_ADJUST 0
K_F1 1.333333
K_F2 1
K_F3 5
K_F4 3
MEG_F1 1.3
MEG_F2 0.1
MEG_F3 2.93
MEG_F4 0.022
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1. Place the QuiK-Cup on the holder. The measuring circuit is closed and the green (Ready)
light comes on to show that the instrument is ready for measurement.
2. Pour liquid iron into the QuiK-Cup. Measurement starts when the temperature set in
parameter 2.2 (see page 23) is reached.
3. The liquid iron cools in the QuiK-Cup and the QuiK-Lab E shows measured values on the
top digital display. The bottom digital display shows various calculated values. Scroll
through these values using the up and down arrows underneath the bottom display.
Measured and calculated values can be sent out over several different communication
channels and protocols.
4. Remove the QuiK-Cup from the holder after the red light comes on.
5. The QuiK-Lab E is ready for a new measurement after putting a new QuiK-Cup on again.
Important Notes:
Do not change the settings for the display type unless you change a display to another
type (see parameters 9.5.1 to 9.5.3). The display type is marked on the display board as,
for example, yyyy.xx.06 where 06 = display type 6.
Do not change the jumper settings J1 to J6 on the display boards.
Changing the above settings could render the device inoperable. If this happens, the device must be
returned to Heraeus Electro-Nite.
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3.3 Interpreting Error Messages
Possible errors during the measuring process are signalled by the red signal lamp and are
indicated on the digital display. Standard errors are:
The measurement that caused the error is followed by a short textual description, which scrolls
horizontally underneath the standard error on the result type or unit display. For example, for Err3:
T C: TC Break indicates that the thermocouple broke and no measurement could be taken:
Note that if an error occurs with no number following, contact your local Heraeus Electro-Nite
Service Office for further assistance.
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QuiK-Lab E 4.06.00
23/06/12 13:36:13
Com.Status EU
0000 Password
General instrument information and the parameter menu are displayed on the four lines of the LCD.
The first line shows the name of the instrument and the version number of the software in the
format X.YY.ZZ where:
The third line shows the status of the communication buffers of the different communication
channels. A - means that there is no problem with the communication on the corresponding
channel, while an X identifies a buffer overflow on the communication channel. Action must be
taken when a communication error occurs, for example, telegrams must be shorter. An instrument
reset (after power on, parameter change, or calibration) also resets communication errors. You can
also manually reset a communication error when in the idle state (no ready, measure, or complete
signal, no calibrating, or no parameter setting) by pressing the ENTER or ESC key. There are six
communication channels available corresponding to the six positions of the Com. Status:
Position 1: Viewer
Position 2: Ethernet place C
Position 3: Ethernet place B
Position 4: Ethernet Place A
Position 5: COM2
Position 6: COM1
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In the following example, there is a buffer overflow on the fifth communication channel (COM2):
QuiK-Lab E 4.06.00
23/06/12 13:36:13
Com.Status x EU
0000 Password
Note that the communication buffer information is only displayed when you are at the top level of
the menu. The current region code of the instrument is also displayed at the end of the third line.
The region code indicates the region in which the instrument is operating, currently EU for Europe
or US for the United States see parameter 9.6 on page 45 for more information.
Depending on whether a password is entered, the fourth line is used either to set instrument
parameters or to inspect the spoolout using the four keys (UP, DOWN, ENTER, and ESC)
underneath the LCD. The spoolout contains up to 250 of the latest measurement results (see the
following picture). When the menu password is not entered the instrument is in spoolout
inspection mode. You can then use:
ESC to start showing the spoolout on the LCD. The first line displays the number of
records in the spoolout and the number of records currently shown, where number 1 is the
most recent record. The second line shows the currently selected record in the spoolout.
The telegram scrolls over the display so that the whole record can be viewed - the LCD is
only 20 characters long and the spoolout telegrams are 63 characters long.
UP and DOWN keys to go to the next and previous record in the spoolout.
When the menu password is entered (see section 4.2 on page 20 for entering the password), the
instrument is in menu mode. You can then use the:
UP and DOWN key to access every menu item, as well as to increase or decrease the
parameter value if selected.
ENTER key to descend into the menu structure, as well as to access and confirm the
entered parameter value.
ESC key to ascend the menu structure, as well as cancel the entered parameter value.
Hold down a key to repeat it until released. To access the parameter menu, the instrument must be
in idle state. This means that no measurement is in progress and no QuiK-Cup is attached to the
probe holder. No signal lamps are on when in the idle state.
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If the correct password has been entered, the parameter menu is displayed on the LCD. The top
LED on the front shows the text Par to indicate that the instrument is not ready for measurement.
Parameter values are valid after resetting the instrument. The QuiK-Lab E is reset after pressing
ESC when you are at the top level of the menu.
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You cannot access the instrument during a measurement. While controlling the instrument, the
menu and parameter text is sent to the LCD as well as to the web browser. The input from the keys
controlling the menu and parameters is processed in the same way.
There is only one difference between controlling the instrument locally and remotely. If controlling
the parameters remotely using a web browser, the programmable data telegram can be entered
into the available web browser input fields. However, you dont have the repeat function when
holding down the push buttons representing the keys.
4.5 Spoolout
The spoolout function of the instrument can store the results of the last 250 measurements. The
spoolout records are actually the results of the telegrams that you can send to the communication
channels. If the telegrams are longer than 63 bytes, they are truncated in the spoolout. Use
parameter 9.7.1 (on page 45) to set the telegram number used for the spoolout.
Use the LCD to inspect the spoolout (see section 4.1 on page 18). The current spoolout content
can also be sent out over one of the installed communication channels. Use parameter 9.7.2 (on
page 45) to do this. Use parameter 9.7.3 (on page 45) to clear all results in the spoolout.
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[1.] Evaluation
As liquid iron cools, a cooling curve traces the drop in temperature against time. Because of phase
changes in the iron, temperature does not drop steadily and there can be abrupt changes in the
slope of the curve. The instrument evaluates these changes, which are known as arrests. It
evaluates the deviation of temperature (in C or F) and plateau length (in seconds). A plateau is
an evaluated measurement value during a given measuring time.
As soon as the temperature exceeds a preset start value, the evaluation begins and the instrument
searches for a plateau that lies within a temperature tolerance (or height) and plateau length -
together the height and length make up the measurement window. If a plateau is found within the
measurement window, the evaluation is stopped. If a plateau is not found within the measurement
window, an error is generated and no result is displayed.
1. Evaluation
1.1 Diff.Peak/Liq.
1.2 Select Algorithm
1.3 TC Linearity
[1.1] Diff.Peak/Liq.
(minimum 5C, maximum 50.0C, step 5C, default 40C)
Sets the temperature difference allowed between the peak and liquidus temperatures. An error
occurs and the measurement is interrupted if the temperature difference is less than this value.
[1.3] TC Linearity
(IPTS48, IPTS68, ITS90, default EU IPTS68, default US IPTS48)
Sets the conversion table to be used for the thermocouple.
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[2.2] Start Condition
(minimum 200C, maximum 1200C, step 50C, default 400C)
Sets the start temperature for a measurement. When the temperature exceeds this level, the
measurement is initiated and the signal changes from green to yellow. This parameter also
determines the end of measurement. If the temperature falls below this parameter, the
measurement ends.
[3.] IO-Hardware
3. IO-Hardware
3.1 End/Err Time
3.2 Relay Logic
3.3 Pulsed Err Sig.
3.4 Fixed End Time
3.5 Display Result
3.5.1 Display 1
3.5.2 Display 2
3.5.3 Display 3
3.6 External access
3.6.1 TP
3.6.2 TL
3.6.3 CEL
3.6.4 SC
3.6.5 RM
3.6.6 HB
3.6.7 Z/H
3.6.8 TS
3.6.9 %C
3.6.A C
3.6.B %Si
3.6.C Si
3.6.D K
3.6.E MEG
3.6.F -T
3.6.G +T
3.6.H UT
3.6.I TM
3.6.J CJ
3.6.K EF
3.6.L MAG
3.6.M Al
3.6.N Ht
3.7 Scroll Results
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[3.5.1] Display 1
(TP, TL, CEL, SC, RM, HB, Z/H, TS, %C, C, %Si, Si, K, MEG, -T, +T, UT, TM, CJ, EF, MAG,
AL, Ht, default TS or T channel 0 with magnesium cup)
Sets the results shown on the first (top) display. The top display always shows the real-time
measured temperature provided that no result is available. As soon as the result is available, the
system automatically switches over from the measured to the chosen result. The unit matrix
switches accordingly. If a measurement ends due to an error, the error code is shown on the
display and the matrix display switches to the result that causes the error. The result of the
previous measurement is displayed until the start of a new measurement. Note that the last four
parameters are only available if a display board of the appropriate type is installed and configured.
Note also that there is a different default value when the instrument is configured to use a
magnesium monitor cup.
[3.5.2] Display 2
(TP, TL, CEL, SC, RM, HB, Z/H, TS, %C, C, %Si, Si, K, MEG, -T, +T, UT, TM, CJ, EF, MAG,
AL, Ht, default CEL or MAG with magnesium cup)
Sets the results shown on the second (bottom) display. The bottom display always shows the
specified result. Four dashes are shown if that result is not available. The chosen result of the
previous measurement is displayed until the start of a new measurement. Using the external keys,
you can also change the result shown on the bottom display. Note that the last four parameters are
only available if a display board of the appropriate type is installed and configured. Note also that
there is a different default value when the instrument is configured to use a magnesium monitor
cup.
[3.5.3] Display 3
(TP, TL, CEL, SC, RM, HB, Z/H, TS, %C, C, %Si, Si, K, MEG, -T, +T, UT, TM, CJ, EF, MAG,
AL, Ht, default TL or MAG with magnesium cup)
Sets the results shown on the third display if available. The third display always shows the
specified result. Four dashes are shown if that result is not available. The chosen result of the
previous measurement is displayed until the start of a new measurement. Using the external keys,
you can also change the result shown on the third display. Note that the last four parameters are
only available if a display board of the appropriate type is installed and configured. Note also that
there is a different default value when the instrument is configured to use a magnesium monitor
cup.
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[3.6] External access
Sets the measurement results or heat number to be shown or scrolled on the bottom display using
the external keys.
[3.6.1] TP
(Yes, No, default Yes)
If set to Yes, the peak temperature is shown or scrolled using the external keys.
[3.6.2] TL
(Yes, No, default Yes or No with magnesium cup)
If set to Yes, the liquidus temperature is shown or scrolled using the external keys.
[3.6.3] CEL
(Yes, No, default Yes or No with magnesium cup)
If set to Yes, the carbon equivalent is shown or scrolled using the external keys.
[3.6.4] SC
(Yes, No, default No)
If set to Yes, the saturation degree is shown or scrolled using the external keys.
[3.6.5] RM
(Yes, No, default No)
If set to Yes, the tensile strength is shown or scrolled using the external keys.
[3.6.6] HB
(Yes, No, default No)
If set to Yes, the Brinell hardness is shown or scrolled using the external keys.
[3.6.7] Z/H
(Yes, No, default No)
If set to Yes, the quality index is shown or scrolled using the external keys.
[3.6.8] TS
(Yes, No, default Yes or No with magnesium cup)
If set to Yes, the solidus temperature is shown or scrolled using the external keys.
[3.6.9] %C
(Yes, No, default Yes or No with magnesium cup)
If set to Yes, the carbon content is shown or scrolled using the external keys.
[3.6.A] C
(Yes, No, default Yes or No with magnesium cup)
If set to Yes, the carbon adjustment is shown or scrolled using the external keys.
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[3.6.B] %Si
(Yes, No, default Yes or No with magnesium cup)
If set to Yes, the silicon content is shown or scrolled using the external keys.
[3.6.C] Si
(Yes, No, default Yes or No with magnesium cup)
If set to Yes, the silicon adjustment is shown or scrolled using the external keys.
[3.6.D] K
(Yes, No, default No)
If set to Yes, the graphitisation factor is shown or scrolled using the external keys.
[3.6.E] MEG
(Yes, No, default No)
If set to Yes, the amount of eutectic graphite is shown or scrolled using the external keys.
[3.6.F] -T
(Yes, No, default Yes or No with magnesium cup)
If set to Yes, the minimum eutectic temperature is shown or scrolled using the external keys.
[3.6.G] +T
(Yes, No, default Yes or No with magnesium cup)
If set to Yes, the minimum eutectic temperature is shown or scrolled using the external keys.
[3.6.H] UT
(Yes, No, default Yes or No with magnesium cup)
If set to Yes, the undercooling is shown or scrolled using the external keys.
[3.6.I] TM
(Yes, No, default Yes or No with magnesium cup)
If set to Yes, the recalescence is shown or scrolled using the external keys.
[3.6.J] CJ
(Yes, No, default No)
If set to Yes, the cold junction is shown or scrolled using the external keys.
[3.6.K] EF
(Yes, No, No)
If set to Yes, the time end of freeze is shown or scrolled using the external keys.
[3.6.L] MAG
(Yes, No, default No or Yes with magnesium cup)
If set to Yes, the magnesium monitor is shown or scrolled using the external keys.
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[3.6.M] AL
(Yes, No, default No)
If set to Yes, the algorithm adjustment is shown or scrolled using the external keys.
[3.6.N] Ht
(Yes, No, default No)
If set to Yes, the heat number adjustment is shown or scrolled using the external keys.
Data telegram MC2000: This data telegram communicates with the MeltControl 2000 program.
This receiving software displays, collects, and stores measurements from several instruments.
Curve data is sent as a data stream every one tenth of a second. The QuiK-Lab E can establish
only one communication channel for MeltControl 2000, therefore this parameter is ignored on other
communication channels if there is already one dedicated communication channel. The priority is
Com1, Com2, Ethernet place A.
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x x x x x x x x x = 0 or 1
x x x x x x x x x = 0 or 1
Long bus running times can lead to delayed transmission of status instructions, which in
turn can lead to automatic immersion lance hardware being damaged due to it being left in
the melt for too long. To receive the status byte correctly, set the data bits to 8 in parameter
4.6.
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[4.4] Com1 Protocol
(None, Busy Ready, CTS, 3964, 3964R, STX..BCC ETX, STX..ETX BCC, default None)
Specific protocols can be set on the serial communication ports. If no protocol is used, the data
telegram is transmitted to the receiver without protocol. Use:
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Data telegram MC2000: This data telegram communicates with the MeltControl 2000 program.
This receiving software displays, collects, and stores measurements from several instruments.
Curve data is sent as a data stream every one tenth of a second. The QuiK-Lab E can establish
only one communication channel for MeltControl 2000, therefore this parameter is ignored on other
communication channels if there is already one dedicated communication channel. The priority is
Com1, Com2, Ethernet place A.
x x x x x x x x x = 0 or 1
x x x x x x x x x = 0 or 1
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Byte 3: probe characters
Long bus running times can lead to delayed transmission of status instructions, which in
turn can lead to automatic immersion lance hardware being damaged due to it being left in
the melt for too long. To receive the status byte correctly, set the data bits to 8 in parameter
5.6.
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For Profibus:
Hexadecimal switches on module < 7Fh, the slave address is taken from these switches.
Hexadecimal switches on module >= 7Fh, the slave address is set by the software. The
maximum software address is 7E. If the software slave address is set to 00h, no software
address is sent to the Profibus module (for example, for option TTY).
For Modbus:
Hexadecimal switches on module < F8h, the slave address is taken from these switches.
Hexadecimal switches on module >= F8h, the slave address is set by the software. The
maximum software address is 7Eh. If the software slave address is set to 0, no software
address is sent to the Modbus module (for example, for option TTY).
Direct data telegrams from the instrument to one of three places A (6.1), B (6.2), or C (6.3)
Connect the instrument to the Remote Viewer software (6.4)
Connect the instrument to the Ethernet (6.5)
6. Ethernet Port
6.1 Eth. To Place A
6.1.1 Telegram To A
6.1.2 Status To A
6.1.3 Test Meas. To A
6.1.4 IP Place A
6.1.5 Port Place A
6.1.6 Conn. A Close
6.1.7 Connect To A
6.2 Eth. To Place B
6.2.1 Telegram To B
6.2.2 Status To B
6.2.3 Test Meas. To B
6.2.4 IP Place B
6.2.5 Port Place B
6.2.6 Conn. B Close
6.3 Eth. To Place C
6.3.1 Telegram To C
6.3.2 Status To C
6.3.3 Test Meas. To C
6.3.4 IP Place C
6.3.5 Port Place C
6.3.6 Conn. C Close
6.4 Eth. Remote View
6.4.1 Remote View
6.4.2 Dest. IP View
6.4.3 Dest. Port View
6.5 Set Local Para.
6.5.1 Local IP address
6.5.2 Local subnet mask
6.5.3 Local gateway
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[6.1] Eth. To Place A
Place A can be for example, a PLC system, PC, or printer. Use parameters 6.1.1 to 6.1.7 to set up
Ethernet communication between the instrument and place A.
[6.1.1] Telegram To A
(No, 1 to 7, MC2000, default No)
Defines which telegram is sent over the Ethernet to place A after a measurement.
[6.1.2] Status To A
(Yes, No, default No)
When set to Yes, on every status change, the status is sent over the Ethernet to place A.
[6.1.4] IP Place A
(IP address, default EU 192.168.2.2, default US 192.168.2.20)
A data telegram is sent over the Ethernet to the IP address of place A (parameter 6.1.7). Once all
data has been sent, the communication channel is closed according to the value set in parameter
6.1.6. Note that you must also set the correct local network settings see parameter 6.5.
[6.1.7] Connect To A
(Client, Server, default Client)
The Client is the standard value and assumes that the instrument controls the connection channel
on the Ethernet port. This is described in parameters 6.1.4/6.2.4/6.3.4 and 6.1.6/6.2.6/6.3.6. You
would set this parameter to Server, for example, when third-party software requires it. If place A is
set to Client, places B and C are also set to Client. If place A is set to Server, places B and C are
also set to Server.
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[6.2.1] Telegram To B
(No, 1 to 7, default No)
Defines which telegram is sent over the Ethernet to place B after a measurement.
[6.2.2] Status To B
(Yes, No, default No)
When set to Yes, on every status change, the status is sent over the Ethernet to place B.
[6.2.4] IP Place B
(IP address, default EU 192.168.2.2, default US 192.168.2.20)
A data telegram is sent over the Ethernet to the IP address of place B (parameter 6.1.7). Once all
data has been sent, the communication channel is closed according to the value set in parameter
6.2.6. Note that you must also set the correct local network settings see parameter 6.5.
[6.3.1] Telegram To C
(No, 1 to 7, default No)
Defines which telegram is sent over the Ethernet to place C after a measurement.
[6.3.2] Status To C
(Yes, No, default No)
When set to Yes, on every status change, the status is sent over the Ethernet to place C.
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[6.3.4] IP Place C
(IP address, default EU 192.168.2.2, default US 192.168.2.20)
A data telegram is sent over the Ethernet to the IP address of place C (parameter 6.1.7). Once all
data has been sent, the communication channel is closed according to the value set in parameter
6.3.6. Note that you must also set the correct local network settings see parameter 6.5.
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[6.5.1] Local IP
(IP address, default EU 192.168.2.1, default US 192.168.2.10)
Sets the IP address of the QuiK-Lab E. Ask your network administrator for this setting.
7. Instrument Setup
7.1 Offset adjust
7.2 Measurement place
7.3 Heat number
7.3.1 Heat number
7.3.2 Heat number length
7.3.3 Heat number format
7.4 Unit temperature
7.5 Clock Time
7.6 Clock Date
7.7 Data Telegram
7.7.1 Telegram 5
7.7.2 Telegram 6
7.7.3 Telegram 7
7.8 MC2000 results
7.9 Magmonitor
7.9.1 Temp 1
7.9.2 Temp 2
7.9.3 Temp 3
7.9.4 t1
7.9.5 Dt 1->2
7.9.6 Dt 2->3
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[7.2] Meas. Place
(0 to 255, default 0)
Sets a place number that identifies the instrument. There can be up to 256 instruments on the plant,
each with its own measurement place number. The number to which you change the measurement
place remains active until you load standard parameters, which has the effect of returning the
instrument to its default settings.
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[7.9] Magmonitor
[7.9.1] Temp 1
(1000 to 1600, default 1200C)
Sets the first temperature arrest point for the magnesium monitor.
[7.9.2] Temp 2
(1000 to 1155, default 1170C)
Sets the second temperature arrest point for the magnesium monitor.
[7.9.3] Temp 3
(1000 to 1600, default 1135C)
Sets the third temperature arrest point for the magnesium monitor.
[7.9.4] t1
(5 to 20, default 10 seconds)
Sets the time for the first temperature point for the magnesium monitor. If Temp 1 is not reached
within t1 seconds, the measurement stops.
[7.9.5] Dt 1->2
(30 to 60, default 60 seconds)
Sets the time difference between arrest points 1 and 2 for the magnesium monitor. If the measured
time difference between Temp 1 and Temp 2 is greater than Dt 1-2 seconds, the measurement
stops.
[7.9.6] Dt 2->3
(30 to 60, default 60 seconds)
Sets the time difference between arrest points 2 and 3 for the magnesium monitor.
If the measured time difference between Temp 2 and Temp 3 is greater than Dt 2-3 seconds, the
red lamp starts blinking. The instrument continues looking for the third temperature arrest and
shows STOP when it is reached. The red lamp stops blinking when the probe is disconnected.
If the measured time difference between Temp 2 and Temp 3 is less than Dt 2-3 seconds, GO is
displayed. A blinking green lamp shows that the magnesium measurement was OK. The green
lamp stops blinking when the probe is disconnected.
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[8.] Formulae
All formulas are factorised. The default values are as specified and there are no limits when
changing these values. Change the values one character at a time using the up and down keys.
8. Formulae
8.1 CEL
8.1.1 CEL: Factor F1
8.1.2 CEL: Factor F2
8.2 SC
8.2.1 SC: Factor F1
8.2.2 SC: Factor F2
8.3 %C
8.3.1 %C: Factor F1
8.3.2 %C: Factor F2
8.3.3 %C: Factor F3
8.3.4 %C: -> C
8.4 %Si
8.4.1 %Si: Factor F1
8.4.2 %Si: Factor F2
8.4.3 %Si: Factor F3
8.4.4 %Si: -> Si
8.5 RM
8.5.1 RM: Factor F1
8.5.2 RM: Factor F2
8.6 HB
8.6.1 HB: Factor F1
8.6.2 HB: Factor F2
8.7 K
8.7.1 K: Factor F1
8.7.2 K: Factor F2
8.7.3 K: Factor F3
8.8 MEG
8.8.1 MEG: Factor F1
8.8.2 MEG: Factor F2
8.8.3 MEG: Factor F3
8.8.4 MEG: Factor F4
[8.1] CEL
[8.2] SC
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[8.3] %C
[8.4] %Si
[8.5] RM
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[8.5.1] RM: Factor F1
(default 102.0)
Sets the tensile strength (RM) formula factor 1.
[8.6] HB
[8.7] K
[8.7.1] K: Factor F1
(default 1.333)
Sets the graphitisation (K) formula factor 1.
[8.7.2] K: Factor F2
(default 5)
Sets the K formula factor 2.
[8.7.3] K: Factor F3
(default 3)
Sets the K formula factor 3.
[8.8] MEG
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[9.] Service
Only authorised personnel may change these menu items because they determine the working of
the QuiK-Lab E.
9. Service
9.1 Sample rate
9.2 Burnout
9.3 Meas Param Std
9.4 Calibrate system
9.5 Config Displays
9.5.1 Display 1
9.5.2 Display 2
9.5.3 Display 3
9.6 Region Code
9.7 Spoolout
9.7.1 Spool Tele
9.7.2 Spool To Port
9.7.3 Spool Clear
[9.2] Burnout
(negative, none, default negative)
Sets the burnout control for when thermocouples fail. Set the burnout to negative so that if the
thermocouple fails, the output will go to the bottom of the measuring range. Set the burnout to none
when the instrument is measuring parallel with another instrument that has a negative burnout.
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[9.5] Config Displays
Sets the results to be shown on the displays according to the type of display board:
These parameters are only changed if another display configuration is required. This is normally
done by the HEN service or production department. The type specified remains active until you
load standard parameters, which has the effect of returning the instrument to its default settings.
[9.5.1] Display 1
(Type 4, Type 6, Type 7, default Type 6)
Sets the display type for the first (top) display. Note that the default type 6 display board supports
the use of external keys although these keys are not used on display 1.
[9.5.2] Display 2
(None, Type 4, Type 6, Type 7, default Type 6)
Sets the display type for the second (bottom) display.
[9.5.3] Display 3
(None, Type 4, Type 6, Type 7, default None)
Sets the display type for the third display.
[9.7] Spoolout
The spoolout function of the instrument can store the result of the last 250 measurements. The
spoolout is organised as a first-in-first-out (FIFO) buffer. The following parameters can be used to
configure the spoolout.
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1. Evaluation
1.1 Diff.Peak/Liq. 5C 50.0C 5C 40C 40C
1.2 Select Algorithm BIGCUPS SMALLCUPS, toggle BIGCUPS BIGCUPS
MAGCUPS
1.3 TC Linearity ITS90 IPTS48, toggle IPTS68 IPTS48
IPTS68
2. Timing & Start
2.1 Measuring Time 60 seconds 900 seconds 10 seconds 400 seconds 400 seconds
2.2 Start Condition 200C 1200C 50C 400C 400C
3. IO-Hardware
3.1 End/Err Time 0 seconds 10 seconds 1 second 2 seconds 2 seconds
3.2 Relay Logic NC NO toggle NO NO
3.3 Pulsed Err Sig. Yes No toggle Yes No
3.4 Fixed End Time Yes No toggle Yes Yes
3.5 Display Result
3.5.1 Display 1 TP, TL, CEL, TP, TL, CEL, toggle TS/ TS/
SC, RM, HB, SC, RM, HB, T channel 0 T channel 0
Z/H, TS, %C, Z/H, TS, %C,
C, %Si, C, %Si,
Si, K, MEG, - Si, K, MEG, -T,
T, +T, UT, +T, UT, TM,
TM, CJ, EF, CJ, EF, MAG,
MAG, AL, AL, Ht
Ht
3.5.2 Display 2 TP, TL, CEL, TP, TL, CEL, toggle CEL/MAG CEL/MAG
SC, RM, HB, SC, RM, HB,
Z/H, TS, %C, Z/H, TS, %C,
C, %Si, C, %Si,
Si, K, MEG, - Si, K, MEG, -T,
T, +T, UT, +T, UT, TM,
TM, CJ, EF, CJ, EF, MAG,
MAG, AL, AL, Ht
Ht
3.5.3 Display 3 TP, TL, CEL, TP, TL, CEL, toggle TL/MAG TL/MAG
SC, RM, HB, SC, RM, HB,
Z/H, TS, %C, Z/H, TS, %C,
C, %Si, C, %Si,
Si, K, MEG, - Si, K, MEG, -T,
T, +T, UT, +T, UT, TM,
TM, CJ, EF, CJ, EF, MAG,
MAG, AL, AL, Ht
Ht
3.6 External access
3.6.1 TP Yes No toggle Yes Yes
3.6.2 TL Yes No toggle Yes/(No) Yes/(No)
3.6.3 CEL Yes No toggle Yes/(No) Yes/(No)
3.6.4 SC Yes No toggle No No
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8.7 K
8.7.1 K: Factor F1 1.333 1.333
8.7.2 K: Factor F2 5 5
8.7.3 K: Factor F3 3 3
8.8 MEG
8.8.1 MEG: Factor F1 1.300 1.300
8.8.2 MEG: Factor F2 0.100 0.100
8.8.3 MEG: Factor F3 2.930 2.930
8.8.4 MEG: Factor F4 0.220 0.220
9. Service
9.1 Sample rate 50Hz 60Hz toggle 50Hz 60Hz
9.2 Burnout negative none toggle Negative Negative
9.3 Meas Param Std Yes No toggle No No
9.4 Calibrate system
9.5 Config Displays
9.5.1 Display 1 Type 4 Type 6, toggle Type 6 Type 6
Type 7
9.5.2 Display 2 None Type 4, toggle Type 6 Type 6
Type 6,
Type 7
9.5.3 Display 3 None Type 4, toggle None None
Type 6,
Type 7
9.6 Region Code ST EU, US toggle EU US
9.7 Spoolout
9.7.1 Spool Tele No 1-7 toggle 7 7
9.7.2 Spool To Port Com1, Com2 Eth To Place toggle Executes on Executes on
A, Eth To selection selection
Place B, Eth
To Place C
9.7.3 Spool Clear Executes on Executes on
selection selection
Notes:
When changing the default settings of parameters with a grey background, their changed
values remain active until standard parameters are loaded, which has the effect of
restoring default settings to all evaluation parameters (1 to 1.3) and timing and start
parameters (2 to 2.2).
Parameters in italic are the default parameters when the instrument is configured to use a
magnesium monitor cup.
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5.1 Sending Results Using Data Telegrams (Parameters 4.1 and 5.1)
The QuiK-Lab E can send out a data telegram containing measurement results when that
measurement has ended. There are seven different data telegrams. The first four are fixed and
cannot be changed. Using a web browser, you can program the last three; 5, 6, and 7.
Programming the following requires strict syntax, where a capital letter must be entered exactly as
shown, but lower case letters just represent the format of data.
Result list
2 TP
3 TL
4 CEL
5 SC
6 RM
7 HB
8 Z/H
9 TS
A %C
B C
C %Si
D Si
E K
F MEG
G -T
H +T
I UT
J TM
K CJ
L EF
M MAG
N AL
O Ht
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Temperature Unit: #U field
Date: #S field
Example:
Enter: Date: #S Time: #TL Temp: #R0-4100 #U#0D#0A
Result: Date: 22/06/10 Time: 14:09:35 Temp: 1289.3C
Example:
Enter: Ht No: #HA0#0D#0A (where A is the hexadecimal notation for 10)
Result: Ht No: 123456BCDE
Example:
Enter: #X23*
Result: the error of TP (2) then three characters filled with a * (**3) in case of error 3
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Example telegram:
To program: Date: (Date) Time: (Time) Temp: (Value) C (CR)(LF)
Enter: Date: #S Time: #TL Temp: #R0-4100 #U#0D#0A
Result: Date: 22/06/10 Time: 15:09:35 Temp: 1287.5C
x = result number
y = L for low byte first or H for high byte first
z = multiplier power, for example z=0 gives a multiplier of 100 = 1
x = result number
y = L for low byte first or H for high byte first
z = multiplier power, for example z=0 gives a multiplier of 100 = 1
#F to send 32-bit signed floating point values. For example, #Fxy, where:
x = result number
y = L for low byte first or H for high byte first
These binary code identifiers can be used in any of the programmable telegrams: 5, 6, or 7.
Examples:
To send a peak temperature (TP) result using integer format with high byte first, enter #I2H0,
where:
To send a TP result using double integer format and a value of 0.1% with low byte first, enter
#D2L1, where:
To send a TP result using floating point format with low byte first, enter #F2L, where:
Note: The binary format identifiers are only interpreted if the telegram is used on either Ethernet
or serial communication using protocol 3964R.
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5.1.3 Default Telegrams
The following data telegrams are programmed in the QuiK-Lab E, that is, these are the contents of
the data telegrams after loading the standard parameters. The first four cannot be changed, but
you can change the last three. The programmed telegram is shown in bold italics.
Telegram 1
#02#0F T1 #11 #P20 #R2-4000 #R3-4000 #R4-1200 #R5-1300 #R9-4000 #RL-1200 #RC-1200
#RA-1200 #R6-3100 #R7-3100 #R8-1300 #RD-1300 #RF-1200 #RI-4000 #RJ-4000
#0D#0A#03
Telegram 2
Date: #S Time: #TL Place: #P30 Heat: #HA PEAK: #R2-4100 TL: #R3-4100 CEL: #R4-
1300 SC: #R5-1300 RM: #R6-3200 HB: #R7-3200 Z/H: #R8-1300 TS: #R9-4100 %C: #RA-
1300 %Si: #RC-1300 K: #RD-1300 MEG: #RF-1300 Tmin: #RG-4100 Tmax: #RH-4100 DtT:
#RI-2100 DtTM: #RJ-2100 Cjt: #RK-2100 Eof: #RL-4100 CAdj: #RC-2200 SiAdj: #RE-
1200 Algo:#RN-1000#0D#0A
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Telegram 3
Telegram 4
Telegram 5
CUSTOM 5
Telegram 6
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Telegram 7
These parameters enable you to set up baud rate, parity, and protocol.
These parameters enable you to set up the destination port and destination IP address. Note that
when data telegram communication is used over the Ethernet, the local settings of the Ethernet
board should also be set. See parameters 6.5.1 to 6.5.3 (on page 36).
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Use the following settings to communicate with MeltControl 2000 using COM1:
Use the following settings to communicate with MeltControl 2000 using COM2:
Note: For COM1 or COM2, the settings for baud rate, data bits, stop bits, and protocol might be
different. The settings mentioned here are the default settings as used in MeltControl 2000.
Use the following settings to communicate with MeltControl 2000 using Ethernet place A:
Notes:
Since the connection to MC2000 is a server connection that might never be closed, all
other Ethernet-based data telegram or MC2000 communication is not available. However,
Remote Viewer communication continues to work.
When Ethernet is used to communicate to MC2000, all the local settings of the Ethernet
board should be set. See parameters 6.5.1 to 6.5.3.
Since Ethernet is used to communicate to the Remote Viewer, all the local settings of the Ethernet
board should also be set. See parameters 6.5.1 to 6.5.3 on page 36.
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5.4 Sending Results Using the Profibus Option (Parameter 5.9)
Profibus-DP communication is only possible if the optional Profibus board is installed. This option
board is a Serial (RS232) to Profibus-DP converter, which allows the QuiK-Lab E to transfer
measurement data over the Profibus communication system. This converter uses the second serial
port (COM2) of the QuiK-Lab E for the transmission based on RS485 technology. The second
serial port has the following settings:
19200 baud
8 data bits
1 stop bit
even parity
3964R protocol
Setting up a data telegram is basically the same as with any other serial port. Profibus-DP for
QuiK-Lab E uses a two-wire RS485 half-duplex interface for communication. This implies a
master/slave protocol. The master addresses a slave using a unique slave address. This slave
address for the QuiK-Lab E can be set from 1 to 126 with parameter 5.9 on page 32.
Note: The data format of QuiK-Lab E output is either ASCII or binary (16-bit integer, 32-bit
integer, or 32-bit floating point).
Note: Some systems do not allow parameters to be set through menus, therefore the next
window shows the hexadecimal strings that represents the previous parameters:
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Note: The configuration data is sent to the slave (QuiK-Lab E) as soon as the Profibus system is
started (PLC from Stop to Run).
Long bus running times can lead to delayed transmission of status instructions,
which in turn can lead to automatic immersion lance hardware being damaged
due to it being left in the melt for too long. To receive the status byte correctly,
set the data bits to 8 in parameters 4.6/5.6.
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5.5 Sending Results Using the Modbus Option (Parameter 5.9)
Modbus communication is only possible if the optional Modbus board is installed. This option board
is a Serial (RS232) to Modbus converter, which allows the QuiK-Lab E to transfer measurement
data over the Modbus communication system. This converter uses the second serial port (COM2)
of the QuiK-Lab E for the transmission based on RS485 technology. The second serial port has the
following settings:
19200 baud
8 data bits
1 stop bit
even parity
3964R protocol
Setting up a data telegram is basically the same as with any other serial port. The settings stated
above describe how the instrument sends the telegram to the Modbus gateway. Normally, there is
no need to change these parameters. These are not the baud rate settings of the Modbus. To
change the baud rate settings of the Modbus, write the correct settings to the registers 64100 to
64104 using your Modbus master - see section 5.5.2 on page 60.
Modbus for QuiK-Lab E uses a two-wire RS485 half-duplex interface to communicate. This implies
a master/slave protocol. The master addresses a slave using a unique slave address. This slave
address for the QuiK-Lab E can be set from 1 to 126 with parameter 5.9 on page 32.
RTU frame:
Start Address Function Start register Data CRC sum End
Idle time 8 bit 8 bit 16 bit n x 8 bit 16 bit Idle time
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Function code = Write multiple Registers (hexadecimal: 10), the register and the new configuration
data.
Note: The new configuration data is only valid after rebooting the system.
Note: R = Read, W = Write, n/a = not available, LSB = least significant byte, MSB = most
significant byte.
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5.6 Sending Results Using the Wireless Option
Wireless communication is only possible if the optional wireless board is installed. Wireless
communication provides the ideal solution especially where data has to be transmitted from hostile
and exposed locations.
The radio transmitter board is a serial (RS232) to wireless converter that enables the instrument to
transfer measurement data over a wireless communication system. The converter uses the second
serial port (COM2) of the instrument for the transmission. The following settings must be configured
in the serial port to establish communication over the wireless transmitter:
57600 baud
7 data bits
1 stop bit
even parity
STX-ETX-BCC
Setting up a data telegram is basically the same as with any other serial port. The telegrams sent
out by the radio module can be captured by a receiver station, which is also part of the Heraeus
Electro-Nite instrument portfolio. The receiver station converts the radio signal to:
Display unit
Device that records all the measured data, for example, MeltControl.
Contact your sales administrator for more information about the different receiver boxes available
at Heraeus Electro-Nite.
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19200 baud
8 data bits
1 stop bit
Even parity
No protocol
Note that the analog current loop output cannot be combined with a Profibus, Modbus, or second
TTY option.
Using the jumpers on the board (see section 5.7.3), you can select output in the ranges 0mA to
20mA or 4mA to 20mA and fault indication of 0% full scale (FS) or 100% FS. An example of
accuracy at 0.4% FS in the 1000C to 1300C scale would be 1.2C.
5.7.1 Specifications
Parameter Value
Output current accuracy 0.4% FS
Burden resistance Maximum 500 ohms
Output isolation voltage 1kV
The following example outputs temperature on mA output board channel 1, where 4mA corresponds to
1000C and 20mA corresponds to 1300C. C% is output on mA output board channel 2:
R2-1300 on the end means that result #2 (C%) is sent with one digit before the comma and three
digits after it, for example, 2.444.
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The mA output board supports numbers with a maximum of five digits, so to avoid truncation errors
(by ignoring digits after the comma) you might as well use the five available digits.
off on
1 OCFG0 see below
2 OCFG1 see below
3 OCFG2 see below
4 ADDR address 1/2
5 CSEL not used
6 OPT0 not used
7 OPT1 not used
8 OPT2 not used
Note (1): An error message is displayed if no value is available or the value is not in range.
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6 Technical Data
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7 Housing Dimensions
Two-display version:
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Three-display version:
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Identification sticker:
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Power input:
90 to 260V AC, 47 to 63Hz, maximum 34VA
Pin Function
1 L1
2 N
3 Not connected
PE PE
Wiring mains input
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8.4 Ethernet Interface
Use a standard Ethernet connector type RJ45. This is located on the Ethernet board see the
Ethernet socket in section 9.
Ethernet connector
(RJ45 Female)
1 TX+
2 TX-
1
3 RX+
4
8 5
6 RX-
7
8
Profibus connector
1A = A-
1B = B+
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H T
ENT ESC
HT indicates the heat number is being shown. To change the heat number using the external
keys:
1. Press ENT to start the change. The right-most character starts to blink indicating that you
can change this value.
2. Press the up arrow to increase the selected value or press the down arrow to decrease it.
Parameters 7.3.1, 7.3.2, and 7.3.3 set up the heat number, heat number length, and heat
number format respectively. According to these parameters you can enter heat numbers of
different lengths and formats.
3. Press ENT again to move to the next character on the left and repeat step 2.
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8.7 TTY Output II Option
RxD
CTS
TxD RxD
1 2 3 1 2 3
J1 P A P A
J2
Xopt TTY
1 2 3
passive
1 2 3
active
17 | 18 | 19 | 20
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1 2 3 4
CH A Ch A Ch B Ch B
GND GND
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9 Internal Instrument View
Ethernet socket
Connection block X1
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10 Main Board
Expansion connector II
Serial (Profibus, Modbus)
Connector
power supply
RX
CTS
Connection block X1
Output is always transmitted. Input can be selected with a jumper on the main board to either RX or CTS
(RXD or CTS on the optional TTY output II board). With RX (or RXD), data is transmitted without any control.
With CTS (Clear to Send, which is similar to Busy Ready), data is transmitted using a control. The control tells
the instrument what to do with the data and is available on terminals 11 and 12 of the main board (or 19 and
20 of the optional TTY output II board). The protocols that can be used are None, STX..ETX BCC, STX..BCC
ETX, 3964R, 3963, CTS, and Busy Ready. With the last two, select the CTS jumper. With all others, select the
RX (or RXD) jumper.
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10.1 Main Connection Block X1
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11 Display Boards
11.2 Display Board Matrix for Heat Number Input and Keys
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12 Spare Parts List
When ordering spare parts, along with the spare part number always provide the instrument type
and instrument serial number.
Electronic Components
33300058 Mainboard Type K for QLE3
For display boards, either one of the following three parts:
33320066 E3 Display board Matrix
33312009 E3 Display board Matrix with LCD and Keys
33320075 E3 Display board Matrix with Heat-Number and Keys
33302121 Power Supply for E3 series complete with filter and mounting angle
33201048 Ethernet module with battery back-up and real-time clock for E III series
Electronics (Option)
33201047 Option Profibus DP for E III Series
33201053 Option Modbus RTU for E III Series
33201064 Option 2nd TTY Interface for E III Series
33201049 Option mA analog output for E III Series
33320067 Direct V24 output for E3 Instruments (note that this is standard on US
instruments)
Mechanical Components
33910362 Measurement input plug female
33313001 Filter Kit QLE3 consisting of Filter Glass + Filter Pad + Seal Foil
33980483 Power switch assembly incl. lamp and dust cover
33302126 LED Signal light Green for E3 series
33302125 LED Signal light Yellow for E3 series
33302124 LED Signal light Red for E3 series
33990027 Set of Fuses 250V 0.5A FF (10 pcs.)
33910338 Power Plug female 4-pol.
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