Safety for Hydraulics

Leakfree check valve, pilot operated, series ERV

Cartridge type, twostage

S prevents a load from falling if a burst 3 Application

occurs in feed pipe A
S hardened seat and poppet
S prevents creep of hydraulically clam-
ped actuators
S working circuits can be shutoff and
their pressure maintained
S for stabiliser cylinders on mobile ve-
hicles and similar applications up to
600 bar
S when used on the rod side, a cylinder
ratio of max. 2:1 is permissible

1 General description
S springclosed, pilotoperated, car-
tridgetype poppet valve
S it holds the load in neutral position wi-
thout leakage
4 Symbol
2 Advantages
S pilotoperated check valve and B
piperupture valve function intergra-
ted in one unit
S soft opening thanks to optimized de-
compression (preopening) function
S suitable bodies with threaded ports
or a combination of threaded/mani-
fold ports are available please con-
X
sult Bucher Hydraulics
S minimal space requirement thanks to
compact design A

5 Main characteristics (for applications outside these parameters, contact Bucher Hydraulics)

5.1 General Type springclosed poppet valve with hydraulic piloting

Mounting method screwin cartridge
Ports A, B = 10 mm
X = 4 mm
Mounting position any
Flow direction A ! B free flow
B ! A blocked
flow is enabled by pressure at port X
Weight 0.32 kg
Opening ratio load pressure : pilot pressure
Decompression 1 : 2.5
Main opening 2.1 : 1

Issue: 09.2015
Replaces: 3.2.1 / 3.2.2 1/6 Reference: 300-P-9050014-EN-00
1/6 Classification: 430.30.44.22
Reference: 300P9050014E00/11.05
5.2 Hydraulic characteristics Size 8
Rated flow rate 60 l/min
Working pressure max. 450 bar (standard), 600 bar
Hydraulic fluid Mineral oil to DIN 51524 and DIN 51525
(HL/HLP).
Other fluids consult Bucher Hydraulics
Operating temperature range 20C...+80C, for other temperatures,
consult Bucher Hydraulics
Temperature rating seal mate-
rials
Nitrile (standard) 20C...+80C
Nitrile (low temperature) 50C...+80C
Viton 20C...+200C
Viscosity range 10 380 mm2/s (cSt) recommended
min. viscosity 2.8 mm2/s (cSt)
max. viscosity 1500 mm2/s (cSt)
Filtration/cleanliness class NAS 1638 class 9, 10 75
ISO 4406 class 18/15

6 Safety information
S this valve must only be used for the
purpose for which it has been desi-
gned
S before removing or disassembling S the valve must not be opened without
the valve, all hydraulic pressure must the express permission of the manu-
be vented from the system double facturer
check!

7 Installation information
S observe all port designations (see S observe the tightening torques (see S bleed the hydraulic system before
section 10) section 10) putting it into operation
S protect seals against becoming da-
maged

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8 Functional description, sectional view

8.1 The existing opening 8.2 Under load 8.3 After raising
ratios
E.g. with a load pressure of 300 bar, the the stabiliser cylinder from the ground,
(load pressure B to control pressure X) decompression poppet opens when the load pressure B is reduced to, e.g.
S decompression = 1 : 2.5 the control pressure X = 300 : 2.5 = 120 30 bar, and the main opening (max.
(small cross section B ! A) bar, and the cylinder retracts "slowly" cross section) opens at a control pres-
S main opening = 2.1 : 1 (the control pressure X theoretically re- sure X of 30 x 2.1 = 63 bar.
(max. cross section B ! A) quired for main opening = 300 x 2.1 = The cylinder retracts "quickly".
630 bar).
mean that loaded stabiliser cylinders
are retracted at 2 different speeds.

spring for main spool and check valve

X spring centering
main spool
decompression spring
A pilot spool
B pin

9 Characteristic curves (measured at 33 mm@/s (cSt))

A! B B! A

Decompression
100 250

80 200

60 150
p [bar]

p [bar]

Main
opening

40 100

20 50

0 0
0 20 40 60 80 0 20 40 60 80
Flow rate Q [l/min] Flow rate Q [l/min]

Issue: 09.2015 3/6 Reference: 300-P-9050014-EN-00

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10 Dimensions, mounting cavity
10.1 ERV 8C (standard 450 bar)

10.1.1 Cartridge

105

87
testno. / ERV 8 C

B
M30 x 1.5

A
X
34.5

12 A/F / MA = 100 Nm

10.1.2 Mounting cavity

min. 77

min. 75 (18H8)
0.05 A
Ra 3.2

55 "2
A
min. 48 (24H8)
0.015

0.02
0.015

28 "2
+0.2
2.8 0 10 10 4

B A X
0.04 A A
)

18H8 (+0.027)
+0.3
+0.033

Ra 1.6
0

+0.3

(X)
M30 x 1.5
32 +0.1

17.5 0
24 H8 ( 0

0
23.5
0

Y Y

20 2 2
+0.5
Detail Y 35.5 0
+0.5
62.5 0

min. 88

Note: Bores A, B and X can be

positioned anywhere around the
circumference.
Issue: 09.2015 4/6 Reference: 300-P-9050014-EN-00
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10.2 ERV 8 C600 (600 bar)

10.2.1 Cartridge

108.5

87

testno. / ERV 8 C600

M34 x 1.5
A
X
38.5

14 A/F / MA = 300 Nm

10.2.2 Mounting cavity

min. 79

min. 77 (18H7)
0.05 A
Ra 3.2

55 "0.2

A
min. 50 (26H7)
0.015
0.02
0.015

28 "0.2
+0.2
2.8 0 10 10 4

B A X
0.04 A A
26 H7 ( +0.021 )

18H7 (+0.018 )

Ra 1.6
+0.3

+0.3

(X)
0

0
0

0
+0.1

M34 x 1.5

25.5
0

17.5

4
36

Y Y

+0.5 +0.5
23 1.5 0 1.5 0

Detail Y 35.5 "0.2

62.5 "0.2

min. 88

Note: Bores A, B and X can be

positioned anywhere around the
circumference.

Issue: 09.2015 5/6 Reference: 300-P-9050014-EN-00

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11 Model code key

ERV 8 C

Valve series
Pilot operated check valve = ERV

Nominal size
8 =8

Series
C =C

Working pressure
450 bar (standard) (blank)
600 bar = 600

Seal material
Nitrile (standard) =N
Nitrile (low temperature) =T
Viton =V

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Issue: 09.2015 6/6 Reference: 300-P-9050014-EN-00

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