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RHEYWELL

Cables for submersible pumps


Contents
Page
General information Introduction 5
Summary of designs 5

Summary of designs RHEYWELL cables for submersible pumps


Type TLT 450/750 V 7
round design for use in drinking water
adapted to type 07RN8
according to DIN VDE 0282, part 16

RHEYWELL cables for submersible pumps


Typ TLFLT 0,6/1 kV 9
flat design for use in drinking water

RHEYWELL cables for submersible pumps


Typ TL 90 11
round design for use in sewage/waste water

RHEYWELL Cables for Submersible Pumps


Edition 2003

Weights, dimensions and characteristics data are approximate. Deviations


due to raw materials or manufacturing processes as well as changes in
the data are reserved. This editions supersedes all previous editions.

3
General Information

Introduction Rubber insulated cables type sheathing compounds. Their


H07RN8 are water resistant suitability for permanent use in
cables with EPR insulation and a water has been proven with that
polychlorine or synthetic rubber (see DIN VDE 0298, part 3).
sheath. As these cables are only
suitable for up to 10 m water For use in drinking water, Nexans
depth and 40 C water tempera- modified the respective com-
ture Nexans has developed pounds. They are distinguished
RHEYWELL submersible cables by the use of exquisite and
with higher demands for the approved compound parts. The
particular use in drinking water suitability of the materials is
and sewage. documented by a test certificate,
issued by Bundesanstalt fr
Extensive tests with our RHEYWELL Materialforschung und -prfung
cables confirmed their very good (BAM) (Federal Office for
electrical long-time characteristics Material Research and Testing).
with regard to insulation resistance
as well as dielectric strength, and Nexans holds expert evidence
also the excellent mechanical including manufacturing audit by
features of the insulating and VDE-Prfstelle (VDE Testing Office).

Summary of design RHEYWELL cables for submersible pumps use in industrial plants

Type TLT round design with ERP insulation and special EPR sheath,
construction and wall thickness in general adapted to cable
type 07RN8 according to DIN VDE 0282, part 16

Type TLFLT flat design with EPR insulation and special EPR sheath

Type TL 90 round design, for use in waste water/sewage water

Special constructions Screened cables for EMC, cables with control cores, for use in corrosive
solutions, for higher temperatures and reduced wall thickness on request.

5
RHEYWELL TLT 07RN8
special submersible cable for drinking water

Type Approval Certificates Applications 450/750 V


DIN VDE 0282, part 16 These cables were developed for Insulation and sheath materials
making connections to sub- for conductor temperature of
mersible pumps in drinking water. 90 C.
The cable can be used in water
depths up to 50 bar and at water
temperature up to 60 C. The
BAM-approval allows the cable
to be used in drinking water.
It can also be used in industrial Max. core temperature:
water. + 90 C

Design
1. Conductor 3. Outer sheath
Bare copper, finely stranded, Watertight and halogenfree,
class 5 IEC 228, VDE 0295 based on special ethylene-
propylene rubber (EPR), type
2. Insulation 3GM2, with exception of oil
Water resistant, mechanical resistance to DIN VDE 472,
and ozone proof, on EPR- base, part 803.
type 3GI3 and additional Colour: blue
properties.

Marking Core identification Standards


I NEXANS I RHEYWELL-TLT black, blue, brown, green-yellow according to:
07RN8 VDE REG.-NR. 9179 DIN VDE 0282, part 16
DIN VDE 0295
IEC 228
DIN VDE 0298
DIN VDE 0472

-40 C / 60 C good very good yes EPR LOI < 23 not toxic
R

3-5xd on request

7
TLT 07RN8
Technical data

No. of cores Copper Weight Outer Outer Diameter Wall- Current


and content approx. diameter diameter of conductor thickness carrying
cross-section Min. Max. approx. of sheath capacity*
mm2 kg/km kg mm mm mm mm A

1 x 1.5 14 70 6.2 7.0 1.6 1.4 30


1 x 2.5 24 90 6.8 7.5 2.0 1.4 41
1x4 38 110 7.8 8.5 2.6 1.5 55
1x6 58 135 8.8 9.5 3.3 1.6 70
1 x 10 96 190 10.4 11.0 4.3 1.8 98
1 x 16 154 260 11.6 13.0 5.3 1.9 132
1 x 25 240 360 13.4 15.0 6.5 2.0 176
1 x 35 336 490 15.1 16.0 7.8 2.2 218
1 x 50 480 670 17.4 18.5 9.3 2.4 276
1 x 70 672 920 19.5 21.0 11.0 2.6 347
1 x 95 912 1170 22.0 24.0 12.7 2.8 416
1 x 120 1152 1450 24.0 26.0 14.3 3.0 488
3 x 1.5 43 150 10.1 11.0 1.6 1.6 24
3 x 2.5 72 220 11.8 13.5 2.0 1.8 32
3x4 115 310 13.7 15.5 2.6 1.9 42
3x6 173 410 15.6 17.0 3.3 2.1 54
3 x 10 288 710 21.3 22.5 4.3 3.3 73
3 x 16 461 925 23.8 25.5 5.3 3.5 97
3 x 25 720 1310 27.9 29.5 6.5 3.8 129
3 x 35 1008 1750 31.3 33.0 7.8 4.1 158
3 x 50 1440 2390 36.2 39.0 9.3 4.5 188
3 x 70 2016 3170 40.5 43.0 11.0 4.8 239
3 x 95 2736 4115 46.0 48.5 12.7 5.3 293
4 G 1.5 58 210 11.1 12.5 1.6 1.7 24
4 G 2.5 96 270 13.0 15.0 2.0 1.9 32
4G4 154 380 15.1 17.0 2.6 2. 42
4G6 230 540 17.4 19.0 3.3 2.3 54
4 G 10 384 881 23.3 24.0 4.3 3.4 73
4 G 16 616 1170 26.1 28.5 5.3 3.6 97
4 G 25 960 1750 30.9 34.0 6.5 4.1 129
4 G 35 1344 2240 34.7 38.0 7.8 4.4 158
4 G 50 1920 3150 40.1 43.0 9.3 4.8 188
4 G 70 2688 4300 45.0 49.0 11.0 5.2 239
4 G 95 3648 5450 51.5 55.0 12.7 5.9 293
4 G 120 4608 6250 55.6 61.0 14.3 6.0 342
7 G 1.5 101 370 16.5 17.5 1.6 2.9 16
10 G 1.5 144 460 18.6 19.6 1.6 2.9 13
7 G 2.5 168 510 18.9 19.4 2.0 3.1 22
10 G 2.5 240 650 21.4 21.9 2.0 3.1 18

* at an ambient temperature of 30 C and operating temperature of 90 C at conductor.

8
RHEYWELL TLFLT (flat design)
special submersible cable for drinking water

Type Approval Certificates Applications 0,6/1 kV


These cables were developed for Insulation and sheath materials
making connections to submer- for conductor temperature of
sible pumps in drinking water. 90 C.
The cable can be used in water
depths up to 50 bar and at water
temperature up to 60 C. The
BAM-approval allows the cable
to be used in drinking water. It
can also be used in industrial Max. core temperature:
water. + 90 C

Design
1. Conductor 3. Outer sheath
Bare or tinned copper, finely Watertight and halogenfree,
stranded, class 5 IEC 228, based on special ethylene-
VDE 0295 propylene rubber (EPR),
type 3GM2, with exception of
2. Insulation oil resistance to DIN VDE 472,
Water resistant, mechanical part 803.
and ozone proof, on HEPR- Colour: blue
base or cross linked poly-
ethylene.

Marking Core identification Standards


I NEXANS I RHEYWELL-TLFLT black, blue, brown, green-yellow according to:
and acc. customers specification cores laid in parallel IEC 502
DIN VDE 0295
IEC 228
DIN VDE 0298
DIN VDE 0472

-40 C / 60 C good very good yes EPR LOI < 23 non toxic
R

3-5xd no

9
TLFLT
Technical data

No. of cores Copper Weight Outer Outer Wallthickness Wallthickness


and content approx. diameter diameter of insulation of sheath
cross-section Min. Max. approx.
mm kg/km kg mm mm mm mm

3 x 1,5 43 100 5.4 x 11.4 6.0 x 13.4 0.7 1.2


3 x 2,5 72 170 6.4 x 13.2 7.0 x 15.2 0.7 1.5
3x4 115 240 7.6 x 15.6 8.2 x 17.6 0.7 1.8
3x6 173 300 8.2 x 17.4 8.8 x 19.4 0.7 1.8
3 x 10 288 450 9.2 x 20.4 9.8 x 22.4 0.7 1.8
3 x 16 461 680 11.0 x 24.6 12.0 x 27.1 0.7 2.1
3 x 25 720 950 12.6 x 29.4 13.6 x 31.9 0.9 2.1
3 x 35 1008 1300 14.5 x 33.9 15.5 x 36.4 0.9 2.4
3 x 50 1440 1800 16.8 x 39.6 17.8 x 42.1 1.0 2.7
3 x 70 2016 2450 19.3 x 45.9 20.3 x 49.9 1.1 3.0
3 x 95 2736 3150 21.6 x 51.6 23.6 x 55.6 1.1 3.3
4 G 1,5 58 140 5.4 x 14.4 6.3 x 16.4 0.7 1.2
4 G 2,5 96 200 6.4 x 16.6 7.0 x 18.6 0.7 1,5
4G4 154 290 7.6 x 19.6 8.2 x 21.6 0.7 1.8
4G6 230 380 8.2 x 22.0 8.8 x 24.5 0.7 1.8
4 G 10 384 580 9.2 x 26.0 9.8 x 28.5 0.7 1.8
4 G 16 616 880 11.0 x 31.4 12.0 x 33.9 0.7 2.1
4 G 25 960 1260 12.6 x 37.8 13.6 x 40.3 0.9 2.1
4 G 35 1344 1700 14.5 x 43.6 15.5 x 47.6 0.9 2.4
4 G 50 1920 2360 16.8 x 51.0 17.8 x 55.0 1.0 2.7
4 G 70 2688 3250 19.3 x 59.2 20.3 x 63.2 1.1 3.0
4 G 95 3648 4150 21.6 x 66.6 23.6 x 72.6 1.1 3.3

Other dimensions on request.

Smallest permissible bendig radii

Outer diameter of cable in mm


up to 8 above 8 up to 12 above 12 up to 20 above 20

when fixed installed 3d 3d 4d 4d


when freely moved 3d 4d 5d 5d
for inlets 3d 4d 5d 5d

Current carrying capacity at 20 C (permanent use in water)

Cross-sectional area (mm2) 1,5 2,5 4 6 10 16 25 35 50

Continous load (A)


Single core 55 74 99 124 178 239 319 394 494
Multicore 37 48 64 77 113 144 199 246 306

Max. temperature of water (C) 20 25 30 35 40 45 50 55 60

Convertion factor 1,00 0,97 0,93 0,89 0,84 0,80 0,74 0,68 0,61

10
RHEYWELL-TL90 07RN8
special submersible cable for sewage water

Type Approval Certificates Applications 450/750 V


DIN VDE 0282, part 16 These cables have been developed
for use in waste water, industrial
water and sea water. The cable
can be used in water depths up
to 10 bar and at water tempera-
ture up to 70 C. The PTB-appro-
val allows the cable to be used
for flame-proof pumps, too. Insu-
lation and sheath materials for Max. core temperature:
conductor temperatures of 90 C. + 90 C

Design
1. Conductor 3. Outer sheath
Bare or tinned copper, finely Water resistant and oilresistant
stranded, class 5 IEC 228, sheath, based on synthetic
VDE 0295 rubber, type 5GM3.
Colour: black
2. Insulation
Water resistant, mechanical
and ozone proof, on
EPR-base, type 3GI3 and
additional properties.

Marking Core identification Standards


I NEXANS I RHEYWELL-TL90 black, blue, brown, green-yellow according to:
VDE HAR 07RN8 DIN VDE 0282, part 16
4G1,5 DIN VDE 0295
VDE REG.-NR. 6555 IEC 228
DIN VDE 0298
DIN VDE 0472

Cl
Br
Fl
-40 C / 70 C good very good CPE no oil resistant yes
R

3-5xd on request yes

11
TL90 07RN8
Technical data

No. of cores Copper Weight Outer Outer Diameter Wall- Current


and content approx. diameter diameter of conductor thickness carrying
cross-section Min. Max. approx. of sheath capacity*
mm2 kg/km kg mm mm mm mm A

1 x 1.5 14 70 6.2 7.0 1.6 1.4 30


1 x 2.5 24 90 6.8 7.5 2.0 1.4 41
1x4 38 110 7.8 8.5 2.6 1.5 55
1x6 58 135 8.8 9.5 3.3 1.6 70
1 x 10 96 190 10.4 11.0 4.3 1.8 98
1 x 16 154 260 11.6 13.0 5.3 1.9 132
1 x 25 240 360 13.4 15.0 6.5 2.0 176
1 x 35 336 490 15.1 16.0 7.8 2.2 218
1 x 50 480 670 17.4 18.5 9.3 2.4 276
1 x 70 672 920 19.5 21.0 11.0 2.6 347
1 x 95 912 1170 22.0 24.0 12.7 2.8 416
1 x 120 1152 1450 24.0 26.0 14.3 3.0 488
3 x 1.5 43 150 10.1 11.0 1.6 1.6 24
3 x 2.5 72 220 11.8 13.5 2.0 1.8 32
3x4 115 310 13.7 15.5 2.6 1.9 42
3x6 173 410 15.6 17.0 3.3 2.1 54
3 x 10 288 710 21.3 22.5 4.3 3.3 73
3 x 16 461 925 23.8 25.5 5.3 3.5 97
3 x 25 720 1310 27.9 29.5 6.5 3.8 129
3 x 35 1008 1750 31.3 33.0 7.8 4.1 158
3 x 50 1440 2390 36.2 39.0 9.3 4.5 188
3 x 70 2016 3170 40.5 43.0 11.0 4.8 239
3 x 95 2736 4115 46.0 48.5 12.7 5.3 293
4 G 1.5 58 210 11.1 12.5 1.6 1.7 24
4 G 2.5 96 270 13.0 15.0 2.0 1.9 32
4G4 154 380 15.1 17.0 2.6 2. 42
4G6 230 540 17.4 19.0 3.3 2.3 54
4 G 10 384 881 23.3 24.0 4.3 3.4 73
4 G 16 616 1170 26.1 28.5 5.3 3.6 97
4 G 25 960 1750 30.9 34.0 6.5 4.1 129
4 G 35 1344 2240 34.7 38.0 7.8 4.4 158
4 G 50 1920 3150 40.1 43.0 9.3 4.8 188
4 G 70 2688 4300 45.0 49.0 11.0 5.2 239
4 G 95 3648 5450 51.5 55.0 12.7 5.9 293
4 G 120 4608 6250 55.6 61.0 14.3 6.0 342
7 G 1.5 101 370 16.5 17.5 1.6 2.9 16
10 G 1.5 144 460 18.6 19.6 1.6 2.9 13
7 G 2.5 168 510 18.9 19.4 2.0 3.1 22
10 G 2.5 240 650 21.4 21.9 2.0 3.1 18

* at an ambient temperature of 30 C and operating temperature of 90 C at conductor.


Other cross sections, cables with control cores, screened cables EMC) on request.
February 2003 Copyright 2003 Nexans

Smallest permissible bendig radii

Outer diameter of cable in mm


up to 8 above 8 up to 12 above 12 up to 20 above 20

when fixed installed 3d 3d 4d 4d


when freely moved 3d 4d 5d 5d
for inlets 3d 4d 5d 5d

Nexans Deutschland Industries GmbH & Co. KG - Industrial Applications


Bonnenbroicher Str. 2 - 14 - 41238 Mnchengladbach - Germany
Tel.: +49 (0) 2166/27-0 - Fax: +49 (0) 2166/27-2814
12 www.nexans.de - www.nexans.com