134004-SEP-MEC-DAT-0004 Rev.B2 PDF

Contractor Doc. No. 134004-SEP-MEC-DAT-0004 Rev.
B2
Document Title: DATA SHEET FOR BUTANE CHILLER
Project Description : SITRA STORAGE AND PIPELINES EXPANSION FEED
Tag Nos if applicable. 207E-301
Contractor: WOOD GROUP PSN
Client Doc. No. S-70-1220-3013 REV 3
Signature Date
1 Accepted with No Comments
2 Proceed Incorporating Comments
3 Rejected, Re-Submit Incorporating Comments
4 Information Only
5 Accepted Final
Remarks:
DOCUMENT / DRAWING
COMMENTS RESOLUTION SHEET (CRS)
Date: 19th Nov 2015

CLIENT Transmittal Reference: - Date Received -
Document / Drawing Title: Document / Drawing Number: Rev. No.: Review Code:
Data sheet for Butane Chiller (207E-301) S-70-1220-3013 2 1
COMMENTS RESOLUTION
Sr. No. Page. No. Clients Comments Contractors Response Status / Remarks
MECHANICAL
Page 2 of 9 Hold list updated to maintain consistency with

1. - Info
Hold List P&ID D-70-1220-1009-B, Rev.2
Page 3 of 9,
2. Process - Process conditions updated Info
conditions
Page 4 of 9, Shell side design pressure updated from 480 psi
Design g to 360 psig, to maintain consistency with latest
3. - P&ID D-70-1220-1009-B. Info
Pressure
(Shell Side)
Page 1 of 1
Project : Sitra Storage and Pipelines Expansion FEED
Contract #: 134004 Rev 3 2 of 9
Banagas Doc # : S-70-1220-3013
Contractor Doc # : 134004-SEP-MEC-DAT-0004-B2
REVISIONS
Rev. SHEETS INDEX AND REVISIONS REVISION DESCRIPTION
Note: Revision Table to be used on Post-AFD Issues
HOLDS
HOLD NO. SECTION DESCRIPTION

1 Nozzle projection, elevation, orientation
NOTES
NO. DESCRIPTION
REFERENCE DOCUMENTS
REF NO. REFERENCED DOCUMENT

S-70-1220-3009 Specification for pressure vessels
S-70-1220-3036 Specification for shell and tube heat exchangers
S-70-1220-1001 Project Basis of Design
BNA-E-6151 Specification for pressure vessels
BNA-E-6152 Specification for fabrication for pressure vessels
S-13.9-012 Specification for cold insulation-General
S-13.9-002 Specification for painting for process piping, equipment steel and concrete pedestals
Contract #: 134004 Rev 3 Page 3 of 9
REVISION
Banagas Doc # : S-70-1220-3013
SHELL AND TUBE HEAT EXCHANGER DATA SHEET - BUTANE CHILLER (207E-301)
1 SERVICE: LPG SUPPLIER: TBA
2 FOR: Banagas MODEL NO: N/A
3 SITE: Sitra storage, Bahrain TEMA TYPE: BKU
4 NO. REQUIRED: 1 REFERENCE P&ID: D-70-1220-1009-B
5 CASE-1 Summer GOVERNING CASE Summer
6 Size - ft TEMA Type BKU Orientation Horizontal Connected in 1 Parallel 1 Series
7 Surface/Unit (Gross/Eff.) / ft Shells/Unit Surface/Shell (Gross/Eff.) / ft
8 PERFORMANCE OF ONE UNIT
9 SHELL SIDE TUBE SIDE
10 Fluid Allocation (Inlet) (Outlet) (Inlet) (Outlet)
11 Fluid Name Propane Butane
12 Fluid Quantity, Total lb/s 3.29 9.39
13 Vapor / MW lb/s 1.42 41.61 3.29 42.7 57.98 57.98
14 Liquid lb/s 1.87 -- 9.39 9.39
15 Steam lb/s
16 Water lb/s
17 Noncondensable / MW lb/s
18 Temperature F 29.6 33 90 42.8
19 Density (Vapor/Liquid) lb/ft 0.6851 32.92 0.6806 34.36 36.74
20 Viscosity (Vapor/Liquid) cP 0.0079 0.1265 0.0078 0.1463 0.1963
21 Specific Heat (Vapor/Liquid) Btu/(lb.R) 0.4048 0.6063 0.4051 0.6016 0.5419
22 Thermal Conductivity (Vapor/Liquid) (Btu/h)/(ft.F) 0.0095 0.0629 0.0094 0.05019 0.0564
23 Latent Heat Btu/lb 169.8 170.3 133.5 135.8
24 Inlet Pressure psia 77 116.7
25 Velocity ft/s
26 Pressure Drop (Allowable/Calculated) psi 2 10
27 Fouling Resistance F.ft.h/Btu 0.0000317 (0.00018 m 2 .k /W) 0.0000317 (0.00018 m 2 .k /W)
28 Avg. Film Coefficient (Btu/h)/(ft.F)
29 Heat Exchanged 0.929 10^6.Btu/h LMTD (Corrected) (Weighted) 32.15 F
30 Transfer Rate (Required/Fouled/Clean) (Btu/h)/(ft.F)
31 Rhov2 lb/(ft.s) Inlet Nozzle Bundle Entrance Bundle Exit
32 DESIGN DATA
34 Code stamp Yes
35 Design code ASME VIII Div.1 Latest edition / TEMA 9th edition 2007 / API -660 9th edition
36 Special service (Sour/ hydrogen / lethal) No
37 Design Pressure (internal / external) psi(g) 360 / FV (Note-14) 480 / FV (Note-14)
38 Design Temperature (min / max) F -50 / 150 -50 / 150
39 No Passes per Shell * *
40 Corrosion Allowance mm 3.2 3.2
41 Test pressure To code To code
42 Required over design 10% (on duty and flow rate)
43 Wind design Note-22
44 Seismic design Note-22
45 SHELL / TUBE DETAILS
46 Shell I.D mm * No. Tubes/Shell mm *
47 Shell thickness mm * OD x Length mm 19.05 X * (Note-10)
48 Baffles cross cut N/A Tube thickness 14 BWG (2.11) Min
49 No. Baffles / type Full Support Tube type *
50 Baffle/ support spacing mm * Tube pitch mm 25
51 Inlet * Tube arrangement 60 (Rotated Triangle)
52 Centre to Centre * Tube supports no's N/A
53 Baffle cut (dia / area) N/A Tube support pitch N/A
54 Longitudinal baffle N/A Tie rods *
55 Long/ baffle (seal type) N/A By pass seal N/A
56 Expansion joint (type) N/A Support at u-bend *
57 Impingement plate * Tubesheet thickness (mm) *
58 Tube to tubesheet joint Expanded
59 Tube holes *
60
61 * - Supplier to confirm
REVISION
Banagas Doc # : S-70-1220-3013
5 CASE-2 Summer Loading GOVERNING CASE Summer
13 Vapor / MW lb/s 1.26 41.66 3.13 42.7 57.98 57.98
14 Liquid lb/s 1.86 -- 9.39 9.39
15 Steam lb/s
16 Water lb/s
18 Temperature F 29.8 33 90 43
25 Velocity ft/s
32 DESIGN DATA
34 Code stamp Yes
42 Required over design 10% (on duty and flow rate)
59 Tube holes *
60
REVISION
Banagas Doc # : S-70-1220-3013
5 CASE Wnter Turndown GOVERNING CASE Summer
13 Vapor / MW lb/s 0.0079 41.62 3.13 43.37 57.98 57.98
14 Liquid lb/s 0.07 -- 3.76 3.76
15 Steam lb/s
16 Water lb/s
18 Temperature F 29.7 35.7 46 45.7
25 Velocity ft/s
32 DESIGN DATA
34 Code stamp Yes
42 Required over design 10 % (on duty and flow rate)
59 Tube holes *
60
REVISION
Banagas Doc # : S-70-1220-3013
1 NOZZLE CONNECTION SCHEDULE (HOLD-1)
SIZE
2 MK No. RATING FACE TYPE SERVICE ORIENTATION STANDOUT REMARKS
(NPS)
3 N1 1 3" 300 RF WN Tube side inlet TBA TBA
4 N2 1 3" 300 RF WN Tube side outlet TBA TBA
5 N3 1 3" 300 RF WN Shell side inlet TBA TBA With distributor pipe
6 N4 1 6" 300 RF WN Shell side outlet TBA TBA
7 N5 1 2" 300 RF WN Outlet to flare header TBA TBA
8 N6 1 2" 300 RF WN Shell side drain TBA TBA
Blind flange,fastners and gaskets
9
N7 1 2" 300 RF WN Purge connection TBA TBA (Note-20)
Pressure indicating
10
P1 1 2" 300 RF WN transmitter TBA TBA
11 L1A / L1B 2 3" 300 RF WN Level transmitter TBA TBA
with Davit, blind flange,fastners and
12
M1 1 24" 300 RF WN Manway TBA TBA gaskets (Note-20)
13
14 MATERIAL OF CONSTRUCTION (Note-15)

15 Shell and shell cover SA 537 Cl.1 (SA -20,S5) Flange
16 Channel SA 537 Cl.1 (SA -20,S5) Shell side SA 350 Gr LF2 Cl.1
17 Channel cover SA 537 Cl.1 (SA -20,S5) Channel side SA 350 Gr LF2 Cl.1
18 Pass partition plate SA 537 Cl.1 (SA -20,S5) Shell side nozzle SA 350 Gr LF2 Cl.1
19 Tube SA 334 Gr.6 Channel side nozzle SA 350 Gr LF2 Cl.1
20 Tube sheet SA 350 Gr LF2 Cl.1 Nozzle RF pad SA 537 Cl.1 (SA 20,S5)
21 Baffle and support plate SA 516 Gr 60 N Bolting
22 Tie rod SA 307 Gr.B Stationary SA 320 Gr L7 - Bolt / SA 194 Gr.6
23 Baffle spacer SA 106 Gr.B Channel cover -
24 Lifting Lug SA 537 Cl.1 (SA -20,S5) Gasket
SP Wound SS 316 C/W graphite filler
25
Support saddle SA 537 Cl.1 (SA -20,S5) Shell side & SS inner & Outer rings
SP Wound SS 316 C/W graphite filler
26
Weir plate - Channel side & SS inner & Outer rings
27 Guide rail and band SA 537 Cl.1 (SA -20,S5) Anchor Bolt ASTM A 307 Gr.A (Note-30)
28 Pulling Plug SA 350 Gr LF2 Cl.1 Insulation cleats SA 537 Cl.1 (SA 20,S5)
Wooden blocks below the steel wooden block: Dried oak saturated
29
Distributor support lug SA 537 Cl.1 (SA -20,S5) saddle with creosote liquid (Note31,32)
30 Test Ring SA 516 Gr 70 / SA 266 Gr.2 Cover plate : SA283 Gr.C
31 Impingement plate SA 537 Cl.1 (SA -20,S5) Fire proofing cleats SA 537 Cl.1 (SA 20,S5)
32 Nozzle neck Eathing boss / Name plate SS304
33 Shell side SA 333 Gr.6 Inlet distributor SA 333 Gr.6
34 Channel side SA 333 Gr.6
35 PAINTING / INSUALTION AND FIRE PROOFING
36 Painting As per spec S-13.5-002
37 Insulation As per spec S-13.9-012
38 Insulation (Yes or No / Type / Thick) Yes / Cold Insulation / 75mm (Note17,18)
39 Fire proofing (Yes of No / Thick) Yes (Note- 17,18)
40 FABRICATION AND INSPECTION DATA
41 Inspection Authority TBA
42 Radiography / Ultrasonic To code and specifications
43 Joint Efficiency 100 % (Full RT)
44 Dye Penetrant test To code and specifications
45 Ultrasonic test To code and specifications
46 Pneumatic test To code and specifications
47 Hydrotest To code and specifications
48 Material test and inspection BS EN 10204 Type 3.1 for pressure parts / BS EN 10204 Type 2.2 for non-pressure parts
49 Post weld heat treatment Yes
50 Impact test Yes
51 PMI For SS parts
52
53
54
55
56
57
58
59
60
61
62
63
REVISION
Banagas Doc # : S-70-1220-3013
1 HORIZONTAL VESSEL LAYOUT DETAILS
2
3
4 * * * *
5 N3
N5 P1 N4
6
Cold Insulation
7 75 mm Thk
8
9 Inlet Distributor pipe (REFER DETAIL-B)
L1A N1
10
M1
*
11
12 U-Tubes
L1B
*
13
14
Bundle Support Guide Rail
15
16 N6 N7 N2
A A
17
Wooden Block
18
19
20
21
22
23
C
24
25
26
D
27
28
29
30 C D
500 500
31
3000
32
33 DETAIL B
34
35
36
37 Setting bolts and nuts 150 mm THK
(By supplier) Wooden Block (By supplier)
38
39 Cover Plate
(By supplier)
40
U-Bolts
41
45
42
6mm Dia X 500mm long
43 PTFE plate Slot Hole
(By supplier)
44
Bearing plate
DETAIL C-C DETAIL D-D
(By supplier)
45
Anchor Bolts
(By others)
46
47 Foundation
(By others)
48
49 DETAIL A-A
50
52 All Dimensions are in mm.
53
54
REVISION
Banagas Doc # : S-70-1220-3013
1 SERVICE: Butane chiller MANUFACTURER: TBA
2 FOR: Banagas MODEL NO: -
Saddle supported horizontal shell and
3 SITE: TYPE:
Sitra storage, Bahrain tube heat exchanger (TYPE-BKU)
4 NO. REQUIRED: 1
5
6 WEIGHT AND CENTER OF GRAVITY DATA REQUIRED
7 WEIGHT CENTER OF GRAVITY
CONDITION WEIGHT (kg)
8 ACCURACY (%) X Y Z
9 DRY * * * * *
10 OPERATING * * * * *
11 TEST * * * * *
12
13
14
15
16
17
18
19 SKETCH
20
21
Y
22
23 CG
24 B
B
DATUM CG
25
Y
26
27 PLAN PLAN
28
29 DATUM A
30
A X
31
32 X
33 CG
C
34
35 Z
36 UOS
C
CG
37
Z
ELEVATION
FIXED SADDLE
38
39 DATUM
40
ELEVATION
41
42
43
Overall Dimensions
44 (mm)
45 A B C
46 * * *
47
48
49 * -Supplier to confirm
50
51
52
REVISION
Banagas Doc # : S-70-1220-3013
NOTES
1
2 1. Dimensions are in millimetres unless otherwise specified. Nozzle sizes are given in inches.
3 2. Design service life for the heat exchanger shall be 25 years.
4 3. Thermal design and performance guarantee by supplier. Supplier to consider 10% margin on duty.
5 4. Supplier to carryout detailed vibration analysis and ensure vibration free operation for all cases.
6 5. It is the suppliers responsibility to perform mechanical calculations for all parts in accordance with the referenced code(s)
7 specification and standards. Thickness shall be adequate to maintain stability of equipment under all conditions.
8 6. All tubes shall be seamless and cold drawn. U-tube shall be cold-bent, with the mean radius of the 'U' bend not
9 less than 1.5 times the nominal outside diameter of tube OD. Tube wall thinning after forming shall be to TEMA standards.
10 7. U tubes are to be formed from a single length of tube.
11 8. Shell and channel girth flanges shall be weld neck & confined type and flange bolting shall be 'through bolted' type comprising of
12 stud bolt and two nuts on each end.
13 9. Guide rails shall be provided to facilitate removal of tube bundle.
14 10. Supplier to note that overall length of the exchanger shall not exceed 7 mts.
15 11. Supplier shall provide distributor pipe with necessary supports for inlet nozzle.
16 12. Design, fabrication and inspection shall be in accordance with specification for shell and tube heat exchanger, S-70-1220-3036
17 and Specification for pressure vessels, S-70-1220-3009.
18 13. Allowable nozzle loads shall be in accordance with specification for pressure vessels,S-70-1220-3009.
19 14. Heat exchanger shall be designed for full vacuum external pressure fully corroded at 300.2 deg F (149 deg C)
20 15. Material of construction shall be killed carbon steel, normalized and impact tested.
21 16. All bolt holes in flanges on manways and nozzles shall straddle the normal exchanger centre lines.
22 17. Supplier to provide insulation rings and fire proofing clips for exchanger supports.
23 18. Insulation & fire proofing are supplied by others.
24 19. Cold insulation shall be in accordance with Specification of cold insulation-General , S-13.9-012.
25 20. Supplier shall provide davit, hinges, gaskets & bolting for manways and purge nozzle.
26 21. Supplier to provide two earthing boss at diagonally opposite ends.
27 22. Equipment shall be designed for the seismic and wind accordance with Project Basis of Design, S-70-1223-1001
28 23. Painting and surface preparation shall be in accordance with Specification for painting for process piping,
29 equipment steel and concrete pedestals, S-13.9-002
30 24. Nozzle location, orientation and standout to be confirmed in the detail design phase of the Project.
31 25. All welds shall be continuous.
32 26. All nozzles shall be set-in type.
33 27. Heat exchanger shall be provided with all required lifting lugs, to facilitate handling during transportation and erection at site.
34 28. All internal attachment welded to pressure parts shall be full penetration welds.
35 29. Platform and ladder shall be provided by supplier, location and orientation shall be confirmed during detail engineering phase.
36 30. Anchor bolt design (sizing) by supplier, anchor bolts supply by others.
37 31. Supplier to provide 3mm thick PTFE plate under sliding saddle along with carbon steel bearing plate.
38 32. Supplier shall provide 150mm thick wooden block with cover plate and setting bolts&nuts for saddle supports.
39 Wooden block shall be dried oak saturated with creosote liquid.
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65

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Contractor Doc. No. 134004-SEP-MEC-DAT-0004 Rev.

Document Title: DATA SHEET FOR BUTANE CHILLER

Project Description : SITRA STORAGE AND PIPELINES EXPANSION FEED

Tag Nos if applicable. 207E-301

Contractor: WOOD GROUP PSN

Client Doc. No. S-70-1220-3013 REV 3

1 Accepted with No Comments

2 Proceed Incorporating Comments

3 Rejected, Re-Submit Incorporating Comments

Date: 19th Nov 2015

Page 2 of 9 Hold list updated to maintain consistency with

Rev. SHEETS INDEX AND REVISIONS REVISION DESCRIPTION

Note: Revision Table to be used on Post-AFD Issues

HOLD NO. SECTION DESCRIPTION

REF NO. REFERENCED DOCUMENT

S-70-1220-3036 Specification for shell and tube heat exchangers

S-70-1220-1001 Project Basis of Design

BNA-E-6151 Specification for pressure vessels

BNA-E-6152 Specification for fabrication for pressure vessels

S-13.9-012 Specification for cold insulation-General

14 MATERIAL OF CONSTRUCTION (Note-15)

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