MV distribution
factory built assemblies
at your service
ENGLISH
instructions for
use
installation and
operation of keylocks
Schneider Electric Industries SAS As standards, specifications and designs change from time
to time, please ask for confirmation of the information given
in this publication.
89, boulevard Franklin Roosevelt
F--- 92500 Rueil--- Malmaison (France)
Tel : +33 (0)1 41 29 85 00
Conception, rdaction: Service Documentation
http://www.schneider--- electric.com Technique T&D
Under Promotion to RFM
Printed on 2011/08/23
7896785EN revision : 04 Edition du : 2011/07/07
foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
symbols and conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
as per iso 3864---2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
as per iso 3864---2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
as per iso 3864---2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
contact the Schneider Electric service unit for diagnosis and advice 4
distribution rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
servicing conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
access to cable compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
access to the operating mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
removing the multifunction plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
mounting the locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1 switchgear open position lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1 switchgear open position lock (lever lockout bar free) . . . . . . . . . 26
1 earthing switch open position lock . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2 switchgear open position locks (lever lockout bar blocked) . . . . . 29
1 switchgear open position lock +1 switchgear closed position lock (lever
lockout bar free) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2 earthing switch open position locks . . . . . . . . . . . . . . . . . . . . . . . . . 32
1 switchgear closed position lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
1 earthing switch closed position lock . . . . . . . . . . . . . . . . . . . . . . . . . 34
2 earthing switch closed position locks . . . . . . . . . . . . . . . . . . . . . . . . 35
2 earthing switch closed and opened position locks . . . . . . . . . . . . . 36
1 front panel lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
cubicle version circuit ---breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
1 front panel lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
cubicle version switch unit/contactor unit and incoming . . . . . . . . . 38
1 front panel lock before Evolis circuit breaker . . . . . . . . . . . . . . . . . . 39
key unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
preparation of operating mechanism compartment front plate . . . . 41
refitting the multifunction plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
refitting the operating mechanism front plate . . . . . . . . . . . . . . . . . . . 42
refitting the low voltage front plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
closing the cable compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
checking the assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
preventive maintenance, cleaning instructions and power---up . . . . 44
INFORMATION--ADVICE
We draw your attention to this specific point.
distribution rules The aim of this publication This document is not a commercial
is to enable the SM6 unit document.
to be installed correctly. It is a strictly technical document
drawn up by
Schneider Electric.
safety rules
CAUTION WARNING
CAUTION
For the installation and operation of complex locking systems (combinations of several
typical diagrams), refer to the project diagram.
Keylock legend:
key absent
key free
key captive
panel or door
Keylock legend:
key absent
key free
key captive
panel or door
Keylock legend:
key absent
key free
key captive
panel or door
Keylock legend:
key absent
key free
key captive
panel or door
Keylock legend:
key absent
key free
key captive
panel or door
Keylock legend:
key absent
key free
key captive
panel or door 1 2
Keylock legend:
key absent
key free
key captive
panel or door
key absent
key free
key captive
panel or door
S O
S
Keylock legend:
key absent
key free
key captive
panel or door 1 2
Keylock legend:
key absent
key free
key captive
panel or door
1 2
Keylock legend:
key absent
key free
key captive
panel or door
1 2
Keylock legend:
key absent
key free
key captive
panel or door
Keylock legend:
key absent
key free
key captive
panel or door
Keylock legend:
key absent
key free
key captive
panel or door
2I or 2S or 2 Smalt.O
locks versions
type 50 (EVOLIS)
type 52 (contactor)
type A3 / A4
type C1
type A1
type A5
type P1
type P2
type P3
type P5
26,27,28,30,31
26 28,30,31
28,37,38,39
diagram
mouting
29 ou 32
25,28,36
26,27,28
25,28
28,37
25,28
30,31
30,31
30,31
25,28
34
35
34
33
28
key unit.
H used at E for type P3 locking
diagram.
labels:
1: panel locking
2: earthing switch locking
3: switch or disconnector locking
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Under Promotion to RFM
Printed on 2011/08/23
22 7896785EN revision : 04
installation instructions
servicing conditions
CAUTION
For all types of locking systems, For type C4, C4C and C4D locking
except for C4, C4C and C4D: systems:
put the switchgear in open close the earthing switch.
position, operating mechanism no switching with front plate
discharged. removed.
no switching with front plate
removed.
CAUTION
8: lock ring
9: label for operating mechanism 2 8
front plate
open
locked
key free
5 6 7 1
8: cam nut
Tightening torque: 2 to 2.3 N.m. 8 9 10
(apply high-strength thread locking
compound)
11 12 13 14 15
CAUTION
20
20
21
open
locked
key free
CAUTION 7 8
open
locked
key free
CAUTION
5 8
When tightening this nut, the key
should be inserted halfway into the
lock barrel.
(to prevent misalignment of the
parts inside the lock) 2 4 9
8: truncated cam
9: lock support
10: label for operating mechanism
front plate
10
open
locked
key free
5 6 7 1
8: cam nut
Tightening torque: 2 to 2.3 N.m.
(apply high-strength thread locking 8 9 10
compound)
11 12 13 14 15
CAUTION
19 20 21
19 20
22
23
23
24 25 26 27 28 29
30
closed open
locked
key free
CAUTION
5: lock support
6: CBLX tap screw, M4, 8 mm long 7
7: Profalux lock barrel
7 bis: Ronis lock barrel
The barrels should be mounted as
indicated opposite (slottless part at
the bottom for the Profalux lock), 7 bis
with the key inserted and in
captive position.
8: lock ring
9: truncated cam
10: label for operating mechanism
front plate
10
open
locked
key free
2 12
CAUTION
CAUTION
CAUTION 9 10
8: door cam
9: label for operating mechanism 772.5
front plate
4
8
A
90
9 top view
CAUTION
vue de dessus
When tightening this nut, the key
should be inserted halfway into
the lock barrel.
(to prevent misalignment of the
parts inside the lock)
A 90
B
1 : lower washboard
4
2 : aluminium rivet,
4,12 mm dia.x12 mm
3 : lock support
4 : profalux lock barrel 4 bis
4 bis : Ronis lock barrel.
The barrels should be mounted
as indicated opposite (slottless
part at the bottom for the Profalux
lock), with the key inserted and in
captive position;
5 : lock ring
6 : lock securing nut.
Tightening torque : 9 to 10 Nm.
(apply high---strength thread
locking compound)
7 : cam nutTightening torque: 2
to 2.3 N.m.
(apply high-strength thread locking
compound) 3
CAUTION
7
When tightening this nut, the key
should be inserted halfway into
8 the
lock barrel. 1
(to prevent misalignment of the
parts inside the lock)
6
8 : door came
5
9 : label for operating
mechanism front plate 2
4
4
9
type A3 / A4
type C1
type A5
type P2
type 50
type A1
type P1
type P3
type P5
type 52
closed label 1
open label 1 1 2 2 4 2 3 2
closed/open label 1 1 1 1 1
transformer acess label 1
Use a knife to cut the holes in the The shaded parts of the above
polycarbonate plate required for diagram indicate the possible hole
fitting the label rivets and the locations.
locks. 1: holes for the locks
Use the holes drilled in the front 2: holes for the label rivets
plate as a guide. Secure the labels with the plastic
(visible from the inside) rivets.
checking the assembly After installing the lock system, For this, carry out an operating
always carry out a general check cycle, following the instructions
on the effectiveness of the system given for each type of lock system.
with respect to the objectives.
Never use solvents and alcohol. If the insulating parts are dusty,
CAUTION We recommend that you inspect that you remove the dust using a
each compartment (cable, fuse, dry cloth.
busbar)* at regular intervals
according to environmental
conditions.
example :
Remove the cover (A) from the NB : SF6 gas recycling at the
control cabinet. end of circuit-- breaker life, refer
to its instruction for use.
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Under Promotion to RFM
Printed on 2011/08/23
46 7896785EN revision : 04
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Under Promotion to RFM
7896785EN revision : 04 Printed on 2011/08/23
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Under Promotion to RFM
Printed on 2011/08/23
48 7896785EN revision : 04