presentazione ing-spa (1.

16) 7-02-2005 17:09 Pagina 11

Hydraulic
Hoses

www.manuli-hydraulics.com - info@manulirubber.com
presentazione ing-spa (1.16) 7-02-2005 17:09 Pagina 12
INFORMACION REFERENTE A LA MANGUERA
1. WORKING PRESSURE
Hose that should be selected is rated at the surge
pressures generated by your system.
2. BURST PRESSURES
It is the minimum guaranteed burst pressure of the
hose, equivalent or superior to the reference
specifications minimum requirements.
3. MAX OPERATING TEMPERATURE
(Intermittent service)
Peaks of temperature of short duration and total
cumulative duration lower than 5% of the total
service life.
4. MINIMUM BEND RADIUS
Hose should never be installed or flexed at minimum
bend radius less than the published bend radius for
that hose.
5. FLUID COMPATIBILITY
Please consult Manuli technical centre if you have a
question concerning fluid compatibility for a particular
hose or application.
6. COUPLING COMPATIBILITY
Manuli hoses have been tested and approved with
Manuli supplied couplings only. Under no
circumstances should couplings from other suppliers
be used to couple Manuli hose.
7. EXTERNAL ABUSE
Manuli hose should be installed to prevent abuse
due to excess abrasion, kinking and cutting.
8. MISAPPLICATION
Manuli hose has specific application related
to pressures and fluid compatibility. Any other
application not approved by Manuli Rubber Industries
is not recommended.
Refer to SAE J1273 for selection, installation and
maintenance of hose and assemblies.
REMARKS
The pressure values expressed with the [psi] measurement
unit, are exactly (mathematically) corresponding to the
pressure levels expressed in [bar]. The conventional
conversion method between the measurement units
suggested by SAE J517 Ed. February 2003 has not been
applied.
Products type approvals by independent Accreditation Bodies
are released with MF2000 two piece coupling solutions.
Further to the fitting solutions reported
in the present catalogue, MF2000
solutions (two piece fittings range) are
always available upon request.
12
1. PRESION DE TRABAJO
La manguera que se va a seleccionar deber ser la
adecuada de acuerdo a las presiones generadas por
el sistema.
2. PRESION DE RUPTURA
Es la mnima presin de ruptura garantizada de la
manguera, equivalente o superior a los mnimos
requerimientos de la especificacin referente
3. MAXIMA TEMPERATURA DE OPERACION
(Servicio Intermitente)
Los picos de temperatura de corta duracin y la
duracin total acumulada debe ser menor al 5% del
servicio de vida til total.
4. RADIO MINIMO DE DOBLADURA (Curvatura)
La manguera nunca debe ser instalada o flexionada al
mnimo del radio de dobladura indicado para cada
manguera.
5. COMPATIBILIDAD DE FLUIDOS
Por favor consulte a un ingeniero de Manuli si tiene
alguna duda sobre la compatibilidad de un fluido
para una manguera en particular o aplicacin.
6. COMPATIBILIDAD DE CONEXIONES
Las mangueras de Manuli estn probadas y aprobadas
solamente con conexiones Manuli. Bajo ninguna
circunstancia podrn las conexiones de otras marcas
colocarse a las mangueras Manuli.
7. ABUSO EXTERNO
Cuando se instale una manguera Manuli deber
evitarse la excesiva abrasin, golpes y cortaduras.
8. INADECUADA APLICACION
La manguera Manuli tiene una aplicacin especfica
relacionada con la compatibilidad de fluidos y presiones
de los mismos. Cualquier otra aplicacin no aprobada
por los ingenieros de Manuli no es recomendable.
En lo que refiere a SAE J1273 para la seleccin,
instalacin y mantenimiento de mangueras y ensambles.
IMPORTANTE
Los valores de presin expresados con valores en unidades
de P.S.I. son exactamente (Matemticamente) correspon-
diente a los niveles de presin expresados en bar. El mtodo
convencional utilizado para medir las unidades sugerida por
la SAE J517 edicin de Febrero de 2003 no esta aplicado
La aprobacin de los productos tiene una acreditacin
independiente, el cuerpo de la conexin esta relacionado
con MF2000 conexiones de dos piezas.
En adicin a las conexiones reportadas en
el presente catlogo, soluciones MF2000
(rango de conexiones Dos piezas)
siempre estarn disponibles a solicitud.
presentazione ing-spa (1.16) 7-02-2005 17:09 Pagina 13

CUADRO DE COMPATIBILIDAD DE FLUIDOS

HARVESTER/17
SHIELDMASTER

SHIELDMASTER
DIAMONDSPIR

ROCKMASTER

ROCKMASTER

POWERPLAST
POWERTWIN
GOLDENSPIR

ETERNITY/2

SPIRTEX/K
EQUATOR
XTRAFLEX

LYTEFLEX
COVER

UNTEX
Wire Wire Textile TPE Wire
Fluid
Spiralled Braided Braided Braided
STRAIGHT PETROLEUM-BASE
Agip ATF 2D Gear G G C G C -
Agip OSO 32 E E E G E G
Agip Sint 2000 G G E G E G
Ambra Hitech 46 E E E G E G
Aral Vitam DF Top 46 E E G - G G
Aral Vitam GF68 E E E E E E
Aral Vitam 46, 68 E E G - G G
Atlas Copco Roto H (PAO) G G F E F E
Avia Syntofluid PE B 30 (PAO) G G G - G G
Bechem Hydrostar PM 46 E E E G E -
BP Vanellus C5 G F F G F -
Castrol Brayco 717 G G G F G G
Castrol Hyspin HDH 7000 E E E E E -
Castrol Lift oil E E E E G G
Esso Nuto H46 G G F E F E
Exxon Dexron 2 (ATF Fluid) G G F E F E
Fuchs OM 13 G G E G E E
Fuchs OM 65 G G G - G G
Fuchs Renolin 815 VG46 G G F - - -
Fuchs Renolin MR 520 G G E G E E
Gulf Armony AW 46 G G F E F E
Houghton Vital Fluid L46AL G G E G - -
Komatsu KPO 10 Powertrain TO 10 E E G G G E
Mobil ATF Fluid E E F E G E
Mobil DTE 25 G G F E F E
Mobil Delwac 13 10 10W20 G G E G E G
Mobil SHC 524 G G F E F E
Mobil Term 605 (100C) G G G E G -
OMD 90 G G G - G G
Pfinder Apresol G G G E G E
Pentosin CHF 11 S (ATF Fluid) G G F E F -
Q8 Handel 68 G G F E F E
Shell Arctic 32 G G E G E E
Shell Astron HL 46 E E G G - -
Shell Cassida HF 46 G G G E G G
Shell Corena D G G F E F G
Shell Rimula X E E G E G E
Shell Targon AL plus G G E - G -
Shell Tellus 46 E E E E E E
Shell V Oil 1404 G G G G G G
Smallman Crownpress 46 G G G E G E
Texaco Rando HD 46 E E G E G E
Texaco Rando HD VZ G G F F G G
Total Azolla ZS 46 G G G E G E
Teboil Polar Hydraulic G G E G E E
HIGHLY REFINED PETROLEUM-BASE
Aeroshell Fluid 41 E E E F E F
Castrol Aero HF 585 B G G E F E C
Mobil Aero HF MIL H5606 E E E C G -
Nyco Hydraunyc Oil FH 51 - MIL H5606 G G E F E F
Nyco Hydraunyc Oil FH 6 - MIL H6083 G G E F E F
PHOSPHATE-ESTER OILS
Akzo Fyrquel C C C - C -
Solutia Skydrol 500 C C C C C C
WATER EMULSION
Houghton Hydravis Bc 84005 (60C) E E E C E E
Houghton OX 40 E E E G E E
Houghton Safe 620 G G E F G G
Microcorte 530 G G G C F -
Nalco Varidos FSK 40% E E E E E -
Water Glycol Emulsion (50%) E E G E E
Wisura WM3021 2,8% in H20 E E E G E E

13
presentazione ing-spa (1.16) 7-02-2005 17:09 Pagina 14

CUADRO DE COMPATIBILIDAD DE FLUIDOS

HARVESTER/17
SHIELDMASTER

SHIELDMASTER
DIAMONDSPIR

ROCKMASTER

ROCKMASTER

POWERPLAST
POWERTWIN
GOLDENSPIR

ETERNITY/2

SPIRTEX/K
EQUATOR
XTRAFLEX

LYTEFLEX
COVER

UNTEX
Wire Wire Textile TPE Wire
Fluid
Spiralled Braided Braided Braided
POLYGLYCOL
DOT 3 G G C - C C
DOT 4 G G C G C F
Mobil Glycol 30 E E E E E G
PAG SP 10 G G G - F E
ESTER & POLYOL ESTER
Anderol 497 F F G C G -
Castrol Icematic SW 100 G G G - F E
Dea Triton SE 55 G G G - G E
Emkarate RL 100S G G F - F G
Fucs Plantohyd 46 S G G E F E -
Metlube HFR 220 G G F E F -
Mobil Arctic EAL 22 E E G G G G
POLYGLYCOL ESTER BLENDS
Ssr Ultra coolant E E G G G G
BIOLOGICAL ESTER OILS
Agip Arnica Extra Plus G G G F G E
Agip Arnica Plus E E E E E E
Agip Arnica S46 E E E G E E
Aral Vitan EHF 46 E E E G G G
Avia Biofluid BP 32 G G G F G -
Avia Syntofluid F 46 E E E G G E
Avia Syntofluid N 32 G G E G E G
Avia Syntofluid N 46 E E E F E G
Bremer Rivolta SBH 23 E E E G G E
Castrol Carelube HY 46 G G G F G G
Castrol Hyspin EL 46 E E E - E -
Dea Econa E46 G G E G E E
Esso Hydraulikoel HE 46 E E E G E E
Fina Biohydran SE 46 G G G - G G
Finke Aviaticon HY HE G G E - E G
Fucs Eco hyd 46 S NWG E E E F G -
Fucs Plantohyd 46 E E E E E E
Fucs Plantosyn 3268 Eco F E E C E G
Fucs Plantosyn 3268 F F G C G G
Fucs Plantosyn 46 HVI G G F G G G
Houghton Cosmolubric HF 130 G G G F G -
Komatsu Genuine Bio 46 G4 E E E E G E
Mobil Hydrofluid HFDU E E E G E E
Neste Biohydrauli SE 46 E E E G E G
Omv Biohyd MS 46 (100C) G G G - G G
Panolin HLP 46 (100C) G E E C E E
Panolin GRO sint 46 G G G F - E
Q8 Holbein E E G G G -
Quaker Quintolubric N822 G G G - G -
Raisio Biosafe SE 46 G G G F G -
Shell Naturelle HFE 46 G G E F E G
Teboil Eco 46 E E G F G G
Texaco Hydra 46 E E E F E G
Texaco Sinstar HT 68 G G E F E G
York 777 G G G F G E
BIOLOGICAL VEGETABLE OILS
Binol Hydra P ii 46 E E G - G -
BP Biohyd 46 G G E G E -
Castrol Biotech Alpin 22 E E E F E -
Fuchs Plantohyd 46 N E E E E E E
Fuchs Planto Hytrac E E E G G G
Mobil EAL 224 H G G E F E G
Quaker Greensave N 40 G G G F G G
Tamoil Green Hydro Safety 46 E E E - E G
Ukabiol HY 46 HTG G G E C E G

14
presentazione ing-spa (1.16) 7-02-2005 17:09 Pagina 15

CUADRO DE COMPATIBILIDAD DE FLUIDOS

HARVESTER/17
SHIELDMASTER

SHIELDMASTER
DIAMONDSPIR

ROCKMASTER

ROCKMASTER

POWERPLAST
POWERTWIN
GOLDENSPIR

ETERNITY/2

SPIRTEX/K
EQUATOR
XTRAFLEX

LYTEFLEX

UNITEX
COVER
Wire Wire Textile TPE Wire
Fluid
Spiralled Braided Braided Braided
A Acetaldheide F F F F F -
Acetic acid, 10% F F F G F E
Acetic acid, 25% 100 C F F F F F G
Acetic acid glacial F F F F F G
Acetone F F F F F E
Air (80C) G G G E G G
Air (100 C) G G F E F C
Air (150 C) C C C E C C
Ammonia, gaseous G G E G E C
Ammonia, liquid F F G F G C
Ammonium hydroxide, 10% E E G E G -
Ammonium hydroxide, conc. E E F E F -
Ammonium nitrate (aqueous solution) G G G G G G
Ammonium phosphate, mono-di-tri basic (aq. sol.) E E E E E G
Ammonium sulphate (aqueous solution) E E E E E G
Aniline F F F F F C
Aqua regia F F F C F -
ASTM oil n1, 100 C E E E E E E
ASTM oil n2, 100 C G G E G E E
ASTM oil n3, 100 C F F E F E E
B Benzene C C F C F E
Boric acid, 10% 100 C E E E E E E
Brake fluid (SAE J 1703d) - - C G C -
Butanol E E E E E E
C Calcium bicarbonate E E E E E -
Calcium hydroxide (aqueous suspension) E E E E E -
Carbonic anhydride G G G G G E
Chlorine F F F G F C
Chloroform F F F F F C
Citric acid, 33% G G G G G E
Crude oil F F E F E G
D Dibenzyl ether C C C C C -
Dibutyl phthalate (DBP) C C F C F E
Diesel fuel (70 C) G G G F E E
Diesel fuel Bio RME C C F C E G
E Epichlorohydrin C C C C C C
Ethyl acetate C C F F F G
Ethyl alcool E E E E E E
Ethyl ether (70 C) F F G - G -
Ethylene E E E - E G
Ethylene glycol E E E G E E
Ethylene glycol, 100 C G G E G E G
F Formaldheyde G G F F F G
Formic acid, 23C (saturated solution) G G G G G G
Formic acid, 75C (saturated solution) F F F F F F
Fuel A (iso-octane) G G E G E E
Fuel B (70% iso-octane, 30% toluene) F F G F E E
Fuel C (50% iso-octane, 50% toluene) C C F C G E
G Glycerine E E E E E E
H Heptane F F E F E E
Hydraulic oils (see detailed table) * * * * * *
Hydrochloric acid, 10% G G G G G G
Hydrochloric acid, 37% F F G G G C
Hydrochloric acid, 37% 70C C C C C C C
Hydrocyanic acid, 20% F F F - F -
Hydrogen sulphide G G C F C E
I Isobutyl alcohol E E G E G E
Isopropyl alcohol E E G E G E
Iso-octane G G E G E E
K Kerosene (aromatics 40% max, 70 max) F F G F E -
L Lead free petrol G G E F E G
M Magnesium hydroxide (aqueous solution) E E G E G -
Mercury E E E E E E
Methanol E E G E G G
Methyl methacrylate C C C C C -
Methylethylketone (MEK) F F C F C E

15
presentazione ing-spa (1.16) 7-02-2005 17:09 Pagina 16

CUADRO DE COMPATIBILIDAD DE FLUIDOS

HARVESTER/17
SHIELDMASTER

SHIELDMASTER
DIAMONDSPIR

ROCKMASTER

ROCKMASTER

POWERPLAST
POWERTWIN
GOLDENSPIR

ETERNITY/2

SPIRTEX/K
EQUATOR
XTRAFLEX

LYTEFLEX

UNITEX
COVER
Wire Wire Textile TPE Wire
Fluid
Spiralled Braided Braided Braided
N Nitric acid, concentrated 65% C C C F C C
Nitric acid,diluted 10% 50 C C C F F F C
Nitric acid, fuming C C C C C C
Nitrogen G G G G G G
O Oleic acid F F F G F E
Oleum F F G F G C
Oxalic acid, 25% 80 C G G G G G -
Oxygen (80 C) G G F E F E
P Paraffin E E E E E E
Pentane F F E F E E
Petrol F F E F E E
Petroleum, 70 C G G E F E E
Phenol F F C C C C
Phosphoric acid, 20% F F G F G -
Phosphoric acid, 60% 50 C C C F C F -
Phosphoric acid, 85% C C F C F -
Phosphorous tri-chloride C C C C C -
Picric acid, 10% 100 C F F F G F -
Potassium chloride (aqueous solution) E E E E E -
Potassium hydroxide, 70C (medium high conc.) G G G E G E
Potassium sulphate (aqueous solution) E E E E E -
S Sea water E E E F E E
Soaps (solution) G G E G E E
Soda G G G G G G
Sodium bicarbonate E E E E E G
Sodium chloride (aqueous solution) E E E E E E
Sodium hydroxide G G F G F E
Sodium hydroxide, 70C (medium high conc.) G G F G F F
Sodium hypochlorite (aqueous solution) G G F G F E
Sodium silicate (aqueous solution) E E E E E -
Sodium sulphate (aqueous solution) E E E E E -
Sodium sulphide E E E E E -
Stearic acid E E E E E E
Sulphur G G G G G -
Sulphur dioxide C C C C C -
Sulphuric acid (hot concentrated 96%) C C C C C C
Sulphuric acid (diluted 20%) C C C F C E
Sulphuric anhydride F F C F C -
Sulphurous acid C C C F C C
T Tannic acid G G F G F E
Tannin E E E E E E
Tartaric acid, 20% G G E G E -
Tetraethyl lead G G G F G -
Toluene C C F C F E
Turpentine C C G C G -
U Urea (aqueous solution) E E E G E -
V Vinyl acetate E E E E E -
Vinyl chloride C C C C C -
W Water E E E F E E
X Xylene C C F C F G
Z Zinc chloride (aqueous solution) E E E E E E
Zinc sulphate (aqueous solution) E E E E E -

* These notes shall be intended only as a guide to chemical compatibility with the internal fluid; other combined factors in
working operations, as pressure, temperature, vibrations and so on, may impact on the service life.
Estas notas deben ser interpretadas solo como una gua de la compatibilidad qumica con el fluido interno; otros factores
combinados en operaciones de trabajo, como presin, temperatura, vibraciones, etc. Pueden impactar en la vida de servicio.

E = Excellent - Small or negligible change of compound properties: no problem for use.

Excelente - Cambio insignificante de las propiedades del componente: ningn problema de uso.
G = Good - Minor changes of compound properties: product certification according to standard qualification tests needed.
Bueno - Cambios menores de las propiedades del componente: certificacin del producto de acuerdo con las pruebas de calificacin estndar necesarias.
F = Fair - Significant changes of some compound properties: product validation under simulated or actual working conditions required.
Regular - Cambios significativos en algunas propiedades del componente: validacin de producto bajo condiciones de trabajo simuladas o actuales requeridas.
C = Conditional - Significant change of some compound properties: use is not recommended unless an hose validation availability.
Condicional - Cambios relevantes de algunas propiedades del componente: su uso no est recomendado a menos que exista validacin de la manguera.

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high pressure ing-spa (17.56) 4-02-2005 18:17 Pagina 17

RANGO DE MANGUERAS DE ALTA PRESION

A wide range of solutions for high pressure fluid power applications.
Un amplio rango de soluciones para aplicaciones de fluidos con alta presin.

Lnea de mangueras Norma / Aplicacin Estructura Pagina

GOLDENSPIR /12 SAE 100 R12, EN 856 R12 18

GOLDENSPIR /13 SAE 100 R13, EN 856 R13 19
ROCKMASTER /12 Abrasion, Weather & Heat Resistance 20
ROCKMASTER /13 Abrasion, Weather & Heat Resistance 21
ROCKMASTER /15 Abrasion, Weather & Heat Resistance 22
ROCKMASTER /4SP Abrasion, Weather & Heat Resistance 23
ROCKMASTER /4SH Abrasion, Weather & Heat Resistance 24
XTRAFLEX /4000 Extreme Flexibility 25
XTRAFLEX /5000 Extreme Flexibility 26
Wire Spiral Reinforced Hoses
SHIELDMASTER / 1500 Outstanding Abrasion Resistance Mangueras con refuerzo en 27
espiral
SHIELDMASTER / 4000 Outstanding Abrasion Resistance 28
SHIELDMASTER / 2SC Outstanding Abrasion Resistance
MINE MSHA approved 29
SHIELDMASTER / 5000
Outstanding Abrasion Resistance
MINE MSHA approved 30
SHIELDMASTER / 6000 Outstanding Abrasion Resistance 31

HARVESTER /1T SAE 100 R1AT 32

HARVESTER /2T SAE 100 R2AT 33
HARVESTER /17 SAE 100 R17 34
ROCK/17 SAE 100 R17 35
LYTEFLEX SAE 100 R16 36
ROCKMASTER / 1SN Abrasion, Weather & Heat Resistance 37
ROCKMASTER / 2SN Abrasion, Weather & Heat Resistance 38
ROCKMASTER / 2SC Abrasion, Weather & Heat Resistance 39
ROCKMASTER / 2 PLUS Abrasion, Weather & Heat Resistance Wire Braid Reinforced Hoses 40
EQUATOR/1 Extreme Temperature Mangueras con refuerzo de 41
acero trenzado
EQUATOR/2 Extreme Temperature 42
SUPERJET Pressure Wash 43
COVER SAE 100 R5 44
UNITEX SAE 100 R6, EN 854 R6/1TE 45
SPIRTEX/K SAE 100 R4 46

17
high pressure ing-spa (17.56) 4-02-2005 18:17 Pagina 18

SAE 100R12 - EN 856 R12

HOSE SIZE psi lbs

MAX WORK BURST MIN BEND COUPLING
DN I.D. I.D. O.D. WEIGHT
PRESSURE PRESSURE RADIUS REC.
mm dash inch mm inch bar psi bar psi mm inch g/m lbs/100ft
10 - 06 3/8 20.0 0.79 280 4060 1600 23,200 100 3.94 630 42 OPS OPNS
12 - 08 1/2 23.5 0.93 280 4060 1350 19,570 125 4.92 775 52 OPS OPNS
16 - 10 5/8 27.2 1.07 280 4060 1300 18,850 140 5.51 1005 67 OPS OPNS
19 - 12 3/4 30.4 1.20 280 4060 1300 18,850 150 5.91 1185 79 OPS OPNS
25 - 16 1 37.6 1.48 280 4060 1150 16,670 225 8.86 1720 115 OPS OPNS
31 - 20 1.1/4 45.9 1.81 210 3040 1000 14,500 250 9.84 2295 154 OPS OPNS
38 - 24 1.1/2 53.5 2.11 175 2530 1000 14,500 500 19.69 3185 213 OPS OPNS
51 - 32 2 66.7 2.63 175 2530 800 11,600 630 24.80 4465 299 OPS OPNS

KEY PERFORMANCE / CARACTERSTICAS ESPECIALES

Over standard pressure resistance Outstanding ozone and weather resistance Biological and
mineral oils compatibility
Resistencia de presin superior al estndar Resistente al ozono y humedad Compatible con
aceites minerales y biolgicos

MAIN APPLICATIONS TYPES: High pressure TUBE: Oil resistant synthetic rubber
power lines REINFORCEMENT: Four high tensile steel spirals
CONTINUOUS SERVICE: COVER: Grey environment resistant synthetic rubber.
-40F / +250F MSHA approval
-40C / +121C APPLICABLE SPECS.: EN 856 R12 - SAE 100 R12 -
MAX OPERATING TEMPERATURE ISO 3862-1 R12
(Intermittent service): TYPE APPROVALS: ABS, DNV, GOST-R, LR, RINA
257F, 125C
RECOMMENDED FLUIDS: Mineral oils,
vegetable oils and synthetic ester based oils (up
to 212F, 100C), glycols and polyglycols, TUBO: Caucho sinttico, resistente al aceite
mineral oils in aqueous emulsion, water REFUERZO: 4 espirales de acero de alta resistencia
CUBIERTA: Gris, caucho sinttico resistente al
PRINCIPALES TIPOS DE APLICACIN: ambiente. Aprobacin MSHA
Lneas de extrema presin, transmisin ESPECIFICACIONES APLICABLES: EN 856 R12 -
hidrosttica SAE 100 R12 - ISO 3862-1 R12
SERVICIO CONTINUO: APROBACIONES: ABS, DNV, GOST-R, LR, RINA
-40F / +250F
-40C / +121C
MXIMA TEMPERATURA DE OPERACIN
(Servicio intermitente):
257F, 125C
FLUIDOS RECOMENDADOS: Aceite mineral,
aceite vegetal y aceite basado en ster sinttico
(hasta 212F, 100C), glicoles y poliglicoles,
aceite mineral en emulsin acuosa, agua

18