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Venkatesan P. et al /J. Pharm. Sci. & Res. Vol.1(4), 2009, 26-35.

MICROENCAPSULATION: A VITAL TECHNIQUE IN NOVEL DRUG DELIVERY


SYSTEM

P.Venkatesan, R.Manavalan and K.Valliappan


Department of Pharmacy, Faculty of Engineering & Technology, Annamalai University, Annamalai Nagar,
Tamilnadu, India 608 002
E-mail: venkatesan1978@gmail.com
___________________________________________________________________________
Abstract:
Novel drug delivery systems have several advantages over conventional multi dose therapy. Much research
effort in developing novel drug delivery system has been focused on controlled release and sustained release
dosage forms. Now considerable efforts are being made to deliver the drug in such a manner so as to get
optimum benefits. There are various approaches in delivering a therapeutic substance to the target site in a
sustained controlled release fashion. One such approach is using microspheres as carriers for drugs.
Microencapsulation is a process where by small discrete solid particles or small liquid droplets are surrounded
and enclosed by an intact shell. Microencapsulation is used to modify and delayed drug release form
pharmaceutical dosage forms. A well designed controlled drug delivery system can overcome some of the
problems of conventional therapy and enhance the therapeutic efficacy of a particular drug. It is the reliable
means to deliver the drug to the target site with specificity, if modified, and to maintain the desired concentration
at the site of interest without untoward effects. Microspheres received much attention not only for prolonged
release, but also for targeting of anticancer drugs to the tumor. The intent of the paper is to highlight the
potential of microencapsulation technique as a vital technique in novel drug delivery

Keywords: Microspheres, controlled release, sustained release, target site, therapeutic efficacy, novel drug
delivery.
___________________________________________________________________________
INTRODUCTION

Microencapsulation is a process by which A well designed controlled drug delivery


solids, liquids or even gases may be system can overcome some of the
enclosed in microscopic particles problems of conventional therapy and
formation of thin coatings of wall material enhance the therapeutic efficacy of a given
around the substances. The process had its drug. To obtain maximum therapeutic
origin in the late 1930s as a cleaner efficacy, it becomes necessary to deliver
substitute for carbon paper and carbon the agent to the target tissue in the optimal
ribbons as sought by the business amount in the right period of time there by
machines industry. The ultimate causing little toxicity and minimal side
development in the 1950s of reproduction effects [2].
paper and ribbons that contained dyes in
tiny gelatin capsules released on impact by There are various approaches in delivering
a typewriter key or the pressure of a pen or a therapeutic substance to the target site in
pencil was the stimulus for the a sustained controlled release fashion. One
development of a host of such approach is using microspheres as
microencapsulated materials, including carriers for drugs.
drugs [1].
Microspheres are characteristically free
The first research leading to the flowing powders consisting of protiens or
development of microencapsulation synthetic polymers which are
procedures for the Pharmaceuticals was biodegradable in nature and ideally having
published by Bungen burg de Jong and particle size less than 200 m [3].
Kan in 1931 and dealt with the preparation
of gelatin spheres and the use of a gelatin
Coacervation process.

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Venkatesan P. et al /J. Pharm. Sci. & Res. Vol.1(4), 2009, 26-35.

THE REASONS FOR selecting a polymer the product


MICROENCAPSULATION requirements ie. stabilization, reduced
The reasons for microencapsulation are volatility, release characteristics,
countless. In some cases, the core must be environmental conditions, etc. should be
isolated from its surroundings, as in taken into consideration. The polymer
isolating vitamins from the deteriorating should be capable of forming a film that is
effects of oxygen, retarding evaporation of cohesive with the core material. It should
a volatile core, improving the handling be chemically compatible, non-reactive
properties of a sticky material, or isolating with the core material and provide the
a reactive core from chemical attack. In desired coating properties such as strength,
other cases, the objective is not to isolate flexibility, impermeability, optical
the core completely but to control the rate properties and stability.
at which it leaves the microcapsule, as in Generally hydrophilic polymers,
the controlled release of drugs or hydrophobic polymers (or) a combination
pesticides. The problem may be as simple of both are used for the
as masking the taste or odor of the core, or microencapsulation process. A number of
as complex as increasing the selectivity of coating materials have been used
an adsorption or extraction process. successfully; examples of these include
gelatin, polyvinyl alcohol, ethyl cellulose,
FUNDAMENTAL CONSIDERATIONS
cellulose acetate phthalate and styrene
The realization of the potential that maleic anhydride. The film thickness can
microencapsulation offers involves a basic be varied considerably depending on the
understanding of the general properties of surface area of the material to be coated
microcapsules, such as the nature of the and other physical characteristics of the
core and coating materials, the stability system. The microcapsules may consist of
and release characteristics of the coated a single particle or clusters of particles.
materials and the microencapsulation After isolation from the liquid
methods [4]. manufacturing vehicle and drying, the
CORE MATERIAL material appears as a free flowing powder.
The powder is suitable for formulation as
The core material, defined as the specific compressed tablets, hard gelatin capsules,
material to be coated, can be liquid or solid suspensions, and other dosage forms [2].
in nature. The composition of the core
material can be varied as the liquid core RELEASE MECHANISMS
can include dispersed and/or dissolved A variety of release mechanisms
material. The solid core can be mixture of have been proposed for microcapsules [6]:
active constituents, stabilizers, diluents, A compressive force in terms of a
excipients and release-rate retardants or 2 point or a 12 point force breaks
accelerators. The ability to vary the core open the capsule by mechanical
materials composition provides definite means
flexibility and utilization of this The capsule is broken open in a
characteristic often allows effectual design shear mode such as that in a waring
and development of the desired blender or a Z-blade type mixer
microcapsules properties. The wall is dissolved away from
COATING MATERIAL around the core such as when a
liquid flavoring oil is used in a dry
The selection of appropriate coating powdered beverage mix
material decides the physical and chemical The wall melts away from the core
properties of the resultant releasing the core in an
microcapsules/microspheres. While environment such as that occurring

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Venkatesan P. et al /J. Pharm. Sci. & Res. Vol.1(4), 2009, 26-35.

during baking During each pass through the coating


The core diffuses through the wall zone, the core material receives an
at a slow rate due to the influence increment of coating material. The cyclic
of an exterior fluid such as water or process is repeated, perhaps several
by an elevated temperature. hundred times during processing,
METHODS OF PREPARATION depending on the purpose of
microencapsulation the coating thickness
Preparation of microspheres should satisfy desired or whether the core material
certain criteria: particles are thoroughly encapsulated. The
The ability to incorporate supporting air stream also serves to dry the
reasonably high concentrations of product while it is being encapsulated.
the drug. Drying rates are directly related to the
Stability of the preparation after volume temperature of the supporting air
synthesis with a clinically stream.
acceptable shelf life. COACERVATION PAHSE SEPARATION
Controlled particle size and Microencapsulation by coacervation phase
dispersability in aqueous vehicles separation is generally attributed to The
for injection. National Cash Register (NCR)
Release of active reagent with a Corporation and the patents of B.K. Green
good control over a wide time et al. The process consists of three steps
scale. [7]:
Biocompatibility with a controllable Formation of three immiscible
biodegradability and phases; a liquid manufacturing
Susceptibility to chemical phase, a core material phase and a
modification. coating material phase.
Deposition of the liquid polymer
MICROENCAPSULATION METHODS
[4]
coating on the core material.
Rigidizing the coating usually by
Air suspension thermal, cross linking or
Coacervation phase separation desolvation techniques to form a
Multiorifice-centrifugal process microcapsule.
Spray drying and congealing In step 2, the deposition of the
Pan coating liquid polymer around the interface formed
Solvent evaporation techniques between the core material and the liquid
Polymerization vehicle phase. In many cases physical or
AIR SUSPENSION chemical changes in the coating polymer
solution can be induced so that phase
Microencapsulation by air suspension
separation of the polymer will occur.
technique consist of the dispersing of
Droplets of concentrated polymer solution
solid, particulate core materials in a
will form and coalesce to yield a two
supporting air stream and the spray coating
phase liquid-liquid system. In cases in
on the air suspended particles. Within the
which the coating material is an
coating chamber, particles are suspended
immiscible polymer of insoluble liquid
on an upward moving air stream. The
polymer it may be added directly. Also
design of the chamber and its operating
monomers can be dissolved in the liquid
parameters effect a recirculating flow of
vehicle phase and subsequently
the particles through the coating zone
polymerized at interface.
portion of the chamber, where a coating
Equipment required for
material, usually a polymer solution, is
microencapsulation this method is
spray applied to the moving particles.
relatively simple; it consists mainly of

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Venkatesan P. et al /J. Pharm. Sci. & Res. Vol.1(4), 2009, 26-35.

jacketed tanks with variable speed SPRAY DRYING AND SPRAY


agitators. CONGEALING
MULTIORIFIC-CENTRIFUGAL Spray drying and spray congealing
PROCESS methods have been used for many years as
The Southwest Research Institute (SWRI) microencapsulation techniques. Because of
has developed a mechanical process for certain similarities of the two processes,
producing microcapsules that utilizes they are discussed together.
centrifugal forces to hurl a core material Spray drying and spray congealing
particle trough an enveloping processes are similar in that both involve
microencapsulation membrane thereby dispersing the core material in a liquefied
effecting mechanical microencapsulation. coating substance and spraying or
Processing variables include the rotational introducing the core coating mixture into
speed of the cylinder, the flow rate of the some environmental condition, whereby
core and coating materials, the relatively rapid solidification of the
concentration and viscosity and surface coating is effected. The principal
tension of the core material. The difference between the two methods, for
multiorifice-centrifugal process is capable purpose of this discussion, is the means by
for microencapsulating liquids and solids which coating solidification is
of varied size ranges, with diverse coating accomplished. Coating solidification in the
materials. The encapsulated product can be case of spray drying is effected by rapid
supplied as slurry in the hardening media evaporation of a solvent in which the
or s a dry powder. Production rates of 50 coating material is dissolved. Coating
to 75 pounds per our have been achieved solidification in spray congealing method
however is accomplished by thermally
with the process.
congealing a molten coating material or b
PAN COATING solidifying a dissolved coating b
The microencapsulation of relatively large introducing the coating core material
particles by pan methods has become wide mixture into a nonsolvent. Removal of the
spread in the pharmaceutical industry. nonsolvent or solvent from the coated
With respect to microencapsulation, solid product is ten accomplished by sorption
particles greater than 600 microns in size extraction or evaporation techniques.
are generally considered essential for SOLVENT EVAPORATION
effective coating and there process has
been extensively employed for the Solvent evaporation techniques are carried
reparation of controlled release beads. out in a liquid manufacturing vehicle
Medicaments are usually coated onto (O/W emulsion) which is prepared by
agitation of two immiscible liquids. The
various spherical substrates such as
nonpareil sugar seeds and the coated with process involves dissolving microcapsule
protective lagers of various polymers. coating (polymer) in a volatile solvent
In practice, the coating is applied as a which is immiscible with the liquid
solution or as an atomized spray to the manufacturing vehicle phase. A core
material (drug) to be microencapsulated is
desired solid core material in the coating
pan. Usually, to remove the coating dissolved or dispersed in the coating
solvent, warm air is passed over the coated polymer solution. With agitation, the core
materials as the coatings are being applied coating material mixture is dispersed in
in the coating pans. the liquid manufacturing vehicle phase to
obtain appropriate size microcapsules.
In some cases, final solvent removal is Agitation of system is continued until the
accomplished in drying oven. solvent partitions into the aqueous phase
and is removed by evaporation. This

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Venkatesan P. et al /J. Pharm. Sci. & Res. Vol.1(4), 2009, 26-35.

process results in hardened microspheres etc.


which contain the active moiety. Several Many drugs have been
methods can be used to achieve dispersion microencapsulated to reduce
of the oil phase in the continuous phase. gastric and other G.I. tract
The most common method is the use of a irritations. Sustained release
propeller style blade attached to a variable Aspirin preparations have been
speed motor. reported to cause significantly less
Various process variables include methods G.I. bleeding than conventional
of forming dispersions, Evaporation rate of preparations.
the solvent for the coating polymer, A liquid can be converted to a
temperature cycles and agitation rates. pseudo-solid for easy handling
Important factors that must be considered and storage. eg.Eprazinone.
when preparing microcapsules by solvent Hygroscopic properties of core
evaporation techniques include choice of materials may be reduced by
vehicle phase and solvent for the polymer microencapsulation eg. Sodium
coating, as these choice greatly influence chloride.
microcapsule properties as well as the Carbon tetra chlorides and a
choice of solvent recovery techniques. number of other substances have
The solvent evaporation technique to been microencapsulated to reduce
produce microcapsules is applicable to a their odor and volatility.
wide variety of liquid and solid core Microencapsulation has been
materials. The core materials may be either employed to provide protection to
water soluble or water insoluble materials. the core materials against
A variety of film forming polymers can be atmospheric effects, e.g.
used as coatings. Vit.A.Palmitate.
POLYMERIZATION Separation of incompatible
A relatively new microencapsulation substance has been achieved by
method utilizes polymerization techniques encapsulation.
to from protective microcapsule coatings
in situ. The methods involve the reaction
of monomeric units located at the interface PHYSICOCHEMICAL EVALUATION
existing between a core material substance CHARACTERIZATION
and a continuous phase in which the core The characterization of the
material is dispersed. The continuous or microparticulate carrier is an important
core material supporting phase is usually a phenomenon, which helps to design a
liquid or gas, and therefore the suitable carrier for the proteins, drug or
polymerization reaction occurs at a liquid- antigen delivery. These microspheres have
liquid, liquid-gas, solid-liquid, or solid-gas different microstructures. These
interface. microstructures determine the release and
APPLICATION OF the stability of the carrier [8, 9].
MICROENCAPSULATION SIEVE ANALYSIS
There are many reasons why drugs and Separation of the microspheres into
related chemicals have been various size fractions can be determined
microencapsulated [2, 4]. by using a mechanical sieve shaker
The technology has been used widely in
the design of controlled release and
sustained release dosage forms.
To mask the bitter taste of drugs
like Paracetamol, Nitrofurantoin

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Venkatesan P. et al /J. Pharm. Sci. & Res. Vol.1(4), 2009, 26-35.

(Sieving machine, Retsch, Germany). A Solution turbidity is a strong indication of


series of five standard stainless steel sieves solvent power [14]. The cloud point can be
(20, 30, 45, 60 and 80 mesh) are arranged used for the determination of the solubility
in the order of decreasing aperture size. of the polymer in different organic
Five grams of drug loaded microspheres solvents [15].
are placed on the upper-most sieve. The
sieves are shaken for a period of about 10 VISCOSITY OF THE POLYMER
min, and then the particles on the screen SOLUTIONS
are weighed [10].
The absolute viscosity, kinematic
MORPHOLOGY OF MICROSPHERES viscosity, and the intrinsic viscosity of the
polymer solutions in different solvents can
The surface morphologies of microspheres be measured by a U-tube viscometer
are examined by a scanning electron (viscometer constant at 40 0C is 0.0038
microscope (XL 30 SEM Philips, mm2/s /s) at 25 0.1 0C in a thermostatic
Eindhoven, and The Netherlands). The bath. The polymer solutions are allowed to
microspheres are mounted onto a copper stand for 24 h prior to measurement to
cylinder (10 mm in diameter, 10 mm in ensure complete polymer dissolution [11].
height) by using a double-sided adhesive
tape. The specimens are coated at a current DENSITY DETERMINATION
of 10 mA for 4 min using an ion sputtering
device (JFC-1100E, Jeol, Japan) [10, 11]. The density of the microspheres can be
measured by using a multi volume
ATOMIC FORCE MICROSCOPY (AFM) pychnometer. Accurately weighed sample
in a cup is placed into the multi volume
A Multimode Atomic Force Microscope pychnometer. Helium is introduced at a
from Digital Instrument is used to study constant pressure in the chamber and
the surface morphology of the allowed to expand. This expansion results in
microspheres. The samples are mounted a decrease in pressure within the chamber.
on metal slabs using double-sided Two consecutive readings of reduction in
adhesive tapes and observed under pressure at different initial pressure are
microscope that is maintained in a noted. From two pressure readings the
constant-temperature and vibration-free volume and density of the microsphere
environment [12]. carrier is determined.

PARTICLE SIZE BULK DENSITY


Particle size determination approximately The microspheres fabricated are weighed
30 mg microparticles is redispersed in 23 and transferred to a 10-ml glass graduated
ml distilled water, containing 0.1% (m cylinder. The cylinder is tapped using an
/m) Tween20 for 3 min, using ultrasound autotrap (Quantach- rome, FL, USA) until
and then transferred into the small volume the microsphere bed volume is stabilised.
recirculating unit, operating at 60 ml/ s. The bulk density is estimated by the ratio
The microparticle size can be determined of microsphere weight to the final volume
by laser diffractometry using a Malvern of the tapped microsphere bed [12].
Mastersizer X (Malvern Instruments, UK)
CAPTURE EFFICIENCY
[13].
POLYMER SOLUBILITY IN THE The capture efficiency of the microspheres
SOLVENTS or the percent entrapment can be
determined by allowing washed
microspheres to lyse. The lysate is then

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subjected to the determination of active The dosage form in this method is made to
constituents as per monograph requirement adhere at the bottom of the beaker containing
[9]. The percent encapsulation efficiency is the medium and stirred uniformly using over
calculated using following equation: head stirrer. Volume of the medium used in
% Entrapment = Actual the literature for the studies varies from 50-
content/Theoretical content x 100 500 ml and the stirrer speed form 60-300
ANGLE OF CONTACT rpm [9, 16, 17, 18, 19].
DISSOLUTION APPARATUS
The angle of contact is measured to
determine the wetting property of a micro Standard USP or BP dissolution apparatus
particulate carrier. It determines the nature have been used to study in vitro release
of microspheres in terms of hydrophilicity profiles using both rotating elements,
or hydrophobicity. This thermodynamic paddle [20, 21, 22 and basket 23, 24].
property is specific to solid and affected by Dissolution medium used for the study
the presence of the adsorbed component. varied from 100-500 ml and speed of
The angle of contact is measured at the rotation from 50-100 rpm.
solid/air/water interface. The advancing and
receding angle of contact are measured by ADVANTAGES
placing a droplet in a circular cell mounted Reliable means to deliver the drug
above objective of inverted microscope. to the target site with specificity, if
Contact angle is measured at 200C within a modified, and to maintain the
minute of deposition of microspheres [9]. desired concentration at the site of
interest without untoward effects.
IN VITRO METHODS
Solid biodegradable microspheres
There is a need for experimental methods have the potential throughout the
which allow the release characteristics and particle matrix for the controlled
permeability of a drug through membrane release of drug.
to be determined. For this purpose, a Microspheres received much
number of in vitro and in vivo techniques attention not only for prolonged
release, but also for targeting of
have been reported. In vitro drug release
studies have been employed as a quality anticancer drugs to the tumour.
control procedure in pharmaceutical The size, surface charge and
production, in product development etc. surface hydrophilicity of
microspheres have been found to be
Sensitive and reproducible release data
important in determining the fate of
derived from physico chemically and hydro
particles in vivo.
dynamically defined conditions are
Studies on the macrophage uptake
necessary. The influence of technologically
of microspheres have demonstrated
defined conditions and difficulty in
their potential in targeting drugs to
simulating in vivo conditions has led to
pathogens residing intracellularly
development of a number of in vitro release
[9].
methods for buccal formulations; however
no standard in vitro method has yet been CONCLUSION
developed. Different workers have used The microencapsulation technique offers a
apparatus of varying designs and under variety of opportunities such as protection
varying conditions, depending on the shape and masking, reduced dissolution rate,
and application of the dosage form facilitation of handling, and spatial
developed[25,2627,28]. targeting of the active ingredient. This
approach facilitates accurate delivery of
BEAKER METHOD
small quantities of potent drugs; reduced

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Venkatesan P. et al /J. Pharm. Sci. & Res. Vol.1(4), 2009, 26-35.

drug concentrations at sites other than the extraction / evaporation method. Journal
target organ or tissue; and protection of of Controlled Release 69 (2000) 8196
13. Rao MRP, Borate SG, Thanki KC,
labile compounds before and after Ranpise AA and Parikh GN, Development
administration and prior to appearance at and in vitro evaluation of floating
the site of action. In future by combining rosiglitazone maleate microspheres, Drug
various other approaches, development and Industrial
microencapsulation technique will find the pharmacy,2009;35(7):834-842.
14. R.E. Kesting, Synthetic Polymeric
vital place in novel drug delivery system. Membranes, A Structural Perspective, A
Wiley-Interscience Publication, 2nd
Edition, Wiley, 1985.
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