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S P E C I F I C AT I O N S

Were your single-source productivity supplier


n All-Electric Injection Molding Machines
H Y D R AU L I C
n High-Technology Injection Molding Machines
n Vertical Insert Injection Molding Machines INJECTION
n Multi-Color/Material Injection Molding Machines
n Consumer and Industrial Blow Molding Machines
MOLDING
n D-M-E Mold Bases and Supplies
M AC H I N E S
n Independent Service Provider Network
n Rebuilt and Retrofitted Machines
250
n Peripheral Auxiliary Equipment
300
n Service Parts Distribution Center
400
n Conical Twin Screw Extrusion Systems
500
n Parallel Twin Screw Extrusion Systems
600
n New and Rebuilt Extrusion Screws
725
n Single Screw Extrusion Systems
850
n Sheet Extrusion Systems

All specifications reflect average values based on typical machine layouts. Actual figures will vary depending on final machine configuration. If you
require more specific data, consult a certified installation print for your particular machine. Performance specifications are based on theoretical data.
Due to continual improvements, specifications are subject to change without notice.

M ilacro n Inc. , Plas tics Tech n o lo g i es G ro u p


4165 Half acre R o ad , B atav ia, O H 4 5 1 0 3
Pho ne 513/536- 235 2 / F ax 5 1 3 /5 3 6 -2 6 2 4 / www. mi l acro n. co m

CINCINNAT I M IL A CRON, M A GNA a n d th e G l obe G raphi c


a re tra d e m a rk s o f M ila c ro n In c .
1 9 9 9 M ila c ro n In c . P rin te d in U.S .A . 3 /99 PM 783 10M
HYDRAULICS Split screens
Full time 5 micron oil filtration with indicator Configurable quickset screens
Advanced proportional hydraulics for increased energy INJECTION
efficiency, quieter operation, rapid response
5-stage injection pressure; (1) injection high,
Ergonomic hydraulic layout for easier, quicker access (5) pack, (5) hold
to all components
5-stage profiled injection velocities
Increased use of flexible hose for quieter operation
H Y D R A U L I C I N J E C T I O N M O L D I N G M A C H I N E S 5-stage back pressure control
and less leakage
5-stage screw rpm
Seal-Lock fittings for dependability,
Next generation hydraulic injection molding performance machine from Cincinnati Milacron. reduced leakage Dual torque/rpm piston type extruder motor
Access cover to prefill cylinder for ease PID temperature control of nozzle
of maintenance and barrel
D E S I G N A D VA N TA G E S S TA N DA R D F E AT U R E S Manifold placement for greatest control Extruder start time delay
Slide shutoff on hopper
Fully metricized, a truly global machine CLAMP CONTROL Cold screw start protection
Energy efficient variable volume pump with 2-stage clamp close velocity (1) selectable Injection transfer on position, hydraulic pressure,
proportional hydraulics Closed-loop injection velocity and pressure control
3-stage clamp open velocity (2) selectable or time
Integrated hydraulics for quieter operation Multi-microprocessors with diagnostics and audible
Rigid cast platens A-B-C screw and barrel combinations
Interchangeable screw/barrel combinations for full alarms
Adjustable moving platen supports 27,500 psi injection pressure on
process versatility 9.5 backlit LCD screen
A barrels
Efficient, precise twin cylinder injection units Pulsating hydraulic eject Internal data storage for 40 molds
Injection unit swivel
Easy-to-use nozzle alignment devices Ejector forward dwell timer Process monitoring displays and alarms
Hopper discharge chute
Twin guide rod injection unit carriage to maintain Self adjusting, ratchet type, die safety jam bar Complete digital set-up and display
Ball check or slider screw tip
nozzle alignment Ejector retract override for faster cycles Non-contact type position transducers
Controlled-stress tie rods SPI knockout pattern with drilled ejector plate Closed-loop oil temperature control
Modular low profile I-beam base design Low pressure mold protect with with alarm AVA I L A B L E O P T I O N S

Generous mold space for production versatility try-again circuit Feed throat temperature readout Sprue break
Rapid traverse cylinders Automatic tie rod and skate lubrication with Barrel high/low temperature readout
independent frequency adjustment Hopper magnet
Twin pull-in cylinders Alarms logged with time/date 16 sequence hydraulic core pull
Prefill designed for fast trouble-free operation
Integrated machine operator panel with direct menu Clogged filter alarm Leveling pads
access keys Control cabinet temperature monitor 230 volt connecting electrics
with alarm
Hardened injection screws/bimetalic barrels
Low lube alarm
Mixing screws
S.P.C. X-bar and R-charts
Robot interface
Host computer interface
Peripheral equipment interface
Production monitor
Increased injection rate
Digital valve driver
Power factor capacitors
Oil pre-heat sequence
Water manifolds
Overall cycle time
Air eject
Resettable cycle counter
Cavity pressure transfer
Parallel printer interface

1 2
HYDRAULICS Split screens
Full time 5 micron oil filtration with indicator Configurable quickset screens
Advanced proportional hydraulics for increased energy INJECTION
efficiency, quieter operation, rapid response
5-stage injection pressure; (1) injection high,
Ergonomic hydraulic layout for easier, quicker access (5) pack, (5) hold
to all components
5-stage profiled injection velocities
Increased use of flexible hose for quieter operation
H Y D R A U L I C I N J E C T I O N M O L D I N G M A C H I N E S 5-stage back pressure control
and less leakage
5-stage screw rpm
Seal-Lock fittings for dependability,
Next generation hydraulic injection molding performance machine from Cincinnati Milacron. reduced leakage Dual torque/rpm piston type extruder motor
Access cover to prefill cylinder for ease PID temperature control of nozzle
of maintenance and barrel
D E S I G N A D VA N TA G E S S TA N DA R D F E AT U R E S Manifold placement for greatest control Extruder start time delay
Slide shutoff on hopper
Fully metricized, a truly global machine CLAMP CONTROL Cold screw start protection
Energy efficient variable volume pump with 2-stage clamp close velocity (1) selectable Injection transfer on position, hydraulic pressure,
proportional hydraulics Closed-loop injection velocity and pressure control
3-stage clamp open velocity (2) selectable or time
Integrated hydraulics for quieter operation Multi-microprocessors with diagnostics and audible
Rigid cast platens A-B-C screw and barrel combinations
Interchangeable screw/barrel combinations for full alarms
Adjustable moving platen supports 27,500 psi injection pressure on
process versatility 9.5 backlit LCD screen
A barrels
Efficient, precise twin cylinder injection units Pulsating hydraulic eject Internal data storage for 40 molds
Injection unit swivel
Easy-to-use nozzle alignment devices Ejector forward dwell timer Process monitoring displays and alarms
Hopper discharge chute
Twin guide rod injection unit carriage to maintain Self adjusting, ratchet type, die safety jam bar Complete digital set-up and display
Ball check or slider screw tip
nozzle alignment Ejector retract override for faster cycles Non-contact type position transducers
Controlled-stress tie rods SPI knockout pattern with drilled ejector plate Closed-loop oil temperature control
Modular low profile I-beam base design Low pressure mold protect with with alarm AVA I L A B L E O P T I O N S

Generous mold space for production versatility try-again circuit Feed throat temperature readout Sprue break
Rapid traverse cylinders Automatic tie rod and skate lubrication with Barrel high/low temperature readout
independent frequency adjustment Hopper magnet
Twin pull-in cylinders Alarms logged with time/date 16 sequence hydraulic core pull
Prefill designed for fast trouble-free operation
Integrated machine operator panel with direct menu Clogged filter alarm Leveling pads
access keys Control cabinet temperature monitor 230 volt connecting electrics
with alarm
Hardened injection screws/bimetalic barrels
Low lube alarm
Mixing screws
S.P.C. X-bar and R-charts
Robot interface
Host computer interface
Peripheral equipment interface
Production monitor
Increased injection rate
Digital valve driver
Power factor capacitors
Oil pre-heat sequence
Water manifolds
Overall cycle time
Air eject
Resettable cycle counter
Cavity pressure transfer
Parallel printer interface

1 2
I NJECTION U NIT S PECIFICATIONS

English Magna 250 Magna 300 English Magna 400 Magna 500

INJECTION SPECIFICATIONS A B C A B C A B C A B C INJECTION SPECIFICATIONS A B C A B C A B C A B C


G.P. Polystyrene (Theoretical) oz. 11 13 16 21 29 34 21 29 34 31 36 47 G.P. Polystyrene (Theoretical) oz. 21 29 34 41 54 68 41 54 68 85 105 127
Displacement in3 19.4 24 29 37.7 52.6 61.1 37.7 52.6 61.1 56.7 65.8 85.9 Displacement in3 37.7 52.6 61.1 75.2 98.2 124.2 75.2 98.2 124.2 155.3 191.7 232.0
Injection Pressure, Max. kpsi 27.5 22.3 18.4 27.5 19.7 16.9 27.5 19.7 16.9 27.5 23.7 18.2 Injection Pressure, Max. kpsi 27.5 19.7 16.9 27.5 21.0 16.6 27.5 21.0 16.6 27.5 22.2 18.4
Injection Rate in3/sec 19 24 29 17 24 28 17 24 28 17 20 27 Injection Rate in3/sec 20 28 32 21 28 36 29 38 4 28 34 41
Injection Screw Stroke in 7.87 7.87 7.87 10.24 10.24 10.24 10.24 10.24 10.24 11.02 11.02 11.02 Injection Screw Stroke in 10.24 10.24 10.24 12.60 12.60 12.60 12.60 12.60 12.60 15.75 15.75 15.75
Screw Diameter in 1.77 1.97 2.17 2.17 2.56 2.76 2.17 2.56 2.76 2.56 2.76 3.15 Screw Diameter in 2.17 2.56 2.76 2.76 3.15 3.54 2.76 3.15 3.54 3.54 3.94 4.33
Screw L/D Ratio 22.2:1 20:1 18.2:1 23.6:1 20:1 18.6:1 23.6:1 20:1 18.6:1 21.5:1 20:1 17.5:1 Screw L/D Ratio 23.6:1 20:1 18.6:1 22.9:1 20:1 17.8:1 22.9:1 20:1 17.8:1 22.2:1 20:1 18.2:1
Nozzle Holding Force tons 4.09 4.09 4.09 4.09 4.09 4.09 4.09 4.09 4.09 4.09 4.09 4.09 Nozzle Holding Force tons 3 3 3 3 3 3 4.09 4.09 4.09 4.09 4.09 4.09

Screw Performance Screw Performance


Low Torque Screw Speed, Max rpm 449 rpm @ 2500 psi 285 rpm @ 2500 psi 285 rpm @ 2500 psi 190 rpm @ 2500 psi Low Torque Screw Speed, Max rpm 329 rpm @ 2500 psi 165 rpm @ 2500 psi 222 rpm @ 2500 psi 119 rpm @ 2500 psi
Low Torque at Screw in-lb 8400 in-lb @ 2500 psi 15,900 in-lb @ 2500 psi 15900 in-lb @ 2500 psi 23,900 in-lb @ 2500 psi Low Torque at Screw in-lb 15,900 in-lb @ 2500 psi 31,800 in-lb @ 2500 psi 31,800 in-lb @ 2500 psi 59,700 in-lb @ 2500 psi
Hi Torque Screw Speed, Max rpm 380 rpm @ 2500 psi 190 rpm @ 2500 psi 190 rpm @ 2500 psi 127 rpm @ 2500 psi Hi Torque Screw Speed, Max rpm 219 rpm @ 2500 psi 110 rpm @ 2500 psi 148 rpm @ 2500 psi 77 rpm @ 2500 psi
Hi Torque at Screw in-lb 11,900 in-lb @ 2500 psi 23,900 in-lb @ 2500 psi 24,900 in-lb @ 2500 psi 35,800 in-lb @ 2500 psi Hi Torque at Screw in-lb 23,900 in-lb @ 2500 psi 47,700 in-lb @ 2500 psi 47,700 in-lb @ 2500 psi 91,500 in-lb @ 2500 psi

Barrel Heat Control Barrel Heat Control


Number of Pyrometers (Barrel/Nozzle) 3/1 3/1 3/1 3/1 Number of Pyrometers (Barrel/Nozzle) 3/1 3/1 3/1 3/1
Total Heat Capacity kw 15 31 31 41 Total Heat Capacity kw 31 31 31 57
C LAMP S PECIFICATIONS C LAMP S PECIFICATIONS
Clamp Force tons 250 300 Clamp Force tons 400 500
Clamp Opening Force tons 14 14 Clamp Opening Force tons 22.8 34.7
Clamp Stroke in 29.55 29.9 Clamp Stroke in 37.0 40.2
Clamp Speed in/sec 37.98 closed / 39.53 open Clamp Speed in/sec 21.28 closed / 30.0 open 19.34 closed / 30.0 open
Dry cycle time (typical) ** sec 3.0 3.0 Dry cycle time (typical) ** sec 4.0 5.0
Maximum Daylight in 39.19 42.13 Maximum Daylight in 51.2 55.1
With Spacer in 32.9 36.02 With Spacer in 44.7 47.7
Minimum Mold Thickness in 9.65 12.20 Minimum Mold Thickness in 14.2 15.0
With Spacer in 5.18 6.10 With Spacer in 7.7 7.5
Platen Size (HxV) in 30.7 x 30.7 39.37 x 39.37 Platen Size (HxV) in 40.9 x 40.9 48.0 x 48.0
Distance between Tie Rods (HxV) in 22.05 x 22.05 27.17 x 27.17 Distance between Tie Rods (HxV) in 29.1 x 29.1 34.3 x 34.3
Tie Rod Diameter in 3.94 4.33 Tie Rod Diameter in 4.92 5.51
Ejector Stroke (Max) in 5.04 5.80 Ejector Stroke (Max) in 5.83 5.83
Ejector Force tons 8 8 Ejector Force tons 8.3 12.5
MACHINE SPECIFICATIONS A B C A B C A B C A B C INJECTION CAPACITY A B C A B C A B C A B C
Dimensions, Overall Dimensions, Overall
Length in 237.4 235.9 259.6 272.7 Length (11,13,16 oz) in 283.6 283.6 333.8 366.1
Top of Hopper in 90.1 90.6 90.6 92.2 Top of Hopper (11,13,16 oz) in 90.5 105.6 102.7 105.6
Top of Feedthroat in 64.9 65.4 65.4 66.9 Top of Feedthroat (11,13,16 oz) in 65.3 69.8 66.9 70.0
Centerline Height in 57.3 57.3 Centerline Height in 57.2 57.2
Width in 66.2 1681 Width in 83.7 100.4
Height (No leveling pads) in 99.3 98 Height (No leveling pads) in 101 106.5
Shipping Weight (Est.) lbs 28,700 29,800 Shipping Weight (Est.) lbs 45,950 75,300

Electric and Hydraulic Electric and Hydraulic


Machine Hyd. System Machine Hyd. System
Pressure Max psi 2,840 2,750 Pressure Max psi 2,784 2,813
Hyd. Pump Cap. @100 psi (Total) gpm 67 67 Hyd. Pump Cap. @100 psi (Total) gpm 75 96
Electric Motor hp 50 50 Electric Motor hp 60 75
Total Oil Reservoir Capacity gal 154 162 Total Oil Reservoir Capacity gal 222 344

Water Requirements Water Requirements


Heat Exchanger * gpm 20 20 Heat Exchanger * gpm 20 18

3 4
I NJECTION U NIT S PECIFICATIONS

English Magna 250 Magna 300 English Magna 400 Magna 500

INJECTION SPECIFICATIONS A B C A B C A B C A B C INJECTION SPECIFICATIONS A B C A B C A B C A B C


G.P. Polystyrene (Theoretical) oz. 11 13 16 21 29 34 21 29 34 31 36 47 G.P. Polystyrene (Theoretical) oz. 21 29 34 41 54 68 41 54 68 85 105 127
Displacement in3 19.4 24 29 37.7 52.6 61.1 37.7 52.6 61.1 56.7 65.8 85.9 Displacement in3 37.7 52.6 61.1 75.2 98.2 124.2 75.2 98.2 124.2 155.3 191.7 232.0
Injection Pressure, Max. kpsi 27.5 22.3 18.4 27.5 19.7 16.9 27.5 19.7 16.9 27.5 23.7 18.2 Injection Pressure, Max. kpsi 27.5 19.7 16.9 27.5 21.0 16.6 27.5 21.0 16.6 27.5 22.2 18.4
Injection Rate in3/sec 19 24 29 17 24 28 17 24 28 17 20 27 Injection Rate in3/sec 20 28 32 21 28 36 29 38 4 28 34 41
Injection Screw Stroke in 7.87 7.87 7.87 10.24 10.24 10.24 10.24 10.24 10.24 11.02 11.02 11.02 Injection Screw Stroke in 10.24 10.24 10.24 12.60 12.60 12.60 12.60 12.60 12.60 15.75 15.75 15.75
Screw Diameter in 1.77 1.97 2.17 2.17 2.56 2.76 2.17 2.56 2.76 2.56 2.76 3.15 Screw Diameter in 2.17 2.56 2.76 2.76 3.15 3.54 2.76 3.15 3.54 3.54 3.94 4.33
Screw L/D Ratio 22.2:1 20:1 18.2:1 23.6:1 20:1 18.6:1 23.6:1 20:1 18.6:1 21.5:1 20:1 17.5:1 Screw L/D Ratio 23.6:1 20:1 18.6:1 22.9:1 20:1 17.8:1 22.9:1 20:1 17.8:1 22.2:1 20:1 18.2:1
Nozzle Holding Force tons 4.09 4.09 4.09 4.09 4.09 4.09 4.09 4.09 4.09 4.09 4.09 4.09 Nozzle Holding Force tons 3 3 3 3 3 3 4.09 4.09 4.09 4.09 4.09 4.09

Screw Performance Screw Performance


Low Torque Screw Speed, Max rpm 449 rpm @ 2500 psi 285 rpm @ 2500 psi 285 rpm @ 2500 psi 190 rpm @ 2500 psi Low Torque Screw Speed, Max rpm 329 rpm @ 2500 psi 165 rpm @ 2500 psi 222 rpm @ 2500 psi 119 rpm @ 2500 psi
Low Torque at Screw in-lb 8400 in-lb @ 2500 psi 15,900 in-lb @ 2500 psi 15900 in-lb @ 2500 psi 23,900 in-lb @ 2500 psi Low Torque at Screw in-lb 15,900 in-lb @ 2500 psi 31,800 in-lb @ 2500 psi 31,800 in-lb @ 2500 psi 59,700 in-lb @ 2500 psi
Hi Torque Screw Speed, Max rpm 380 rpm @ 2500 psi 190 rpm @ 2500 psi 190 rpm @ 2500 psi 127 rpm @ 2500 psi Hi Torque Screw Speed, Max rpm 219 rpm @ 2500 psi 110 rpm @ 2500 psi 148 rpm @ 2500 psi 77 rpm @ 2500 psi
Hi Torque at Screw in-lb 11,900 in-lb @ 2500 psi 23,900 in-lb @ 2500 psi 24,900 in-lb @ 2500 psi 35,800 in-lb @ 2500 psi Hi Torque at Screw in-lb 23,900 in-lb @ 2500 psi 47,700 in-lb @ 2500 psi 47,700 in-lb @ 2500 psi 91,500 in-lb @ 2500 psi

Barrel Heat Control Barrel Heat Control


Number of Pyrometers (Barrel/Nozzle) 3/1 3/1 3/1 3/1 Number of Pyrometers (Barrel/Nozzle) 3/1 3/1 3/1 3/1
Total Heat Capacity kw 15 31 31 41 Total Heat Capacity kw 31 31 31 57
C LAMP S PECIFICATIONS C LAMP S PECIFICATIONS
Clamp Force tons 250 300 Clamp Force tons 400 500
Clamp Opening Force tons 14 14 Clamp Opening Force tons 22.8 34.7
Clamp Stroke in 29.55 29.9 Clamp Stroke in 37.0 40.2
Clamp Speed in/sec 37.98 closed / 39.53 open Clamp Speed in/sec 21.28 closed / 30.0 open 19.34 closed / 30.0 open
Dry cycle time (typical) ** sec 3.0 3.0 Dry cycle time (typical) ** sec 4.0 5.0
Maximum Daylight in 39.19 42.13 Maximum Daylight in 51.2 55.1
With Spacer in 32.9 36.02 With Spacer in 44.7 47.7
Minimum Mold Thickness in 9.65 12.20 Minimum Mold Thickness in 14.2 15.0
With Spacer in 5.18 6.10 With Spacer in 7.7 7.5
Platen Size (HxV) in 30.7 x 30.7 39.37 x 39.37 Platen Size (HxV) in 40.9 x 40.9 48.0 x 48.0
Distance between Tie Rods (HxV) in 22.05 x 22.05 27.17 x 27.17 Distance between Tie Rods (HxV) in 29.1 x 29.1 34.3 x 34.3
Tie Rod Diameter in 3.94 4.33 Tie Rod Diameter in 4.92 5.51
Ejector Stroke (Max) in 5.04 5.80 Ejector Stroke (Max) in 5.83 5.83
Ejector Force tons 8 8 Ejector Force tons 8.3 12.5
MACHINE SPECIFICATIONS A B C A B C A B C A B C INJECTION CAPACITY A B C A B C A B C A B C
Dimensions, Overall Dimensions, Overall
Length in 237.4 235.9 259.6 272.7 Length (11,13,16 oz) in 283.6 283.6 333.8 366.1
Top of Hopper in 90.1 90.6 90.6 92.2 Top of Hopper (11,13,16 oz) in 90.5 105.6 102.7 105.6
Top of Feedthroat in 64.9 65.4 65.4 66.9 Top of Feedthroat (11,13,16 oz) in 65.3 69.8 66.9 70.0
Centerline Height in 57.3 57.3 Centerline Height in 57.2 57.2
Width in 66.2 1681 Width in 83.7 100.4
Height (No leveling pads) in 99.3 98 Height (No leveling pads) in 101 106.5
Shipping Weight (Est.) lbs 28,700 29,800 Shipping Weight (Est.) lbs 45,950 75,300

Electric and Hydraulic Electric and Hydraulic


Machine Hyd. System Machine Hyd. System
Pressure Max psi 2,840 2,750 Pressure Max psi 2,784 2,813
Hyd. Pump Cap. @100 psi (Total) gpm 67 67 Hyd. Pump Cap. @100 psi (Total) gpm 75 96
Electric Motor hp 50 50 Electric Motor hp 60 75
Total Oil Reservoir Capacity gal 154 162 Total Oil Reservoir Capacity gal 222 344

Water Requirements Water Requirements


Heat Exchanger * gpm 20 20 Heat Exchanger * gpm 20 18

3 4
I NJECTION U NIT S PECIFICATIONS

English Magna 600 Magna 725 English Magna 850

INJECTION SPECIFICATIONS A B C A B C A B C A B C INJECTION SPECIFICATIONS A B C A B C


G.P. Polystyrene (Theoretical) oz. 41 54 68 85 105 127 60 77 95 116 140 181 G.P. Polystyrene (Theoretical)oz. 60 77 95 116 140 181
Displacement in3 75.2 98.2 124.2 155.3 191.7 232.0 110.4 139.8 172.5 210.9 255.2 329.5 Displacement in3 110.4 139.8 172.5 210.9 255.2 329.5
Injection Pressure, Max. kpsi 27.5 21.0 16.6 27.5 22.3 18.4 27.5 21.7 17.6 27.5 22.7 17.6 Injection Pressure, Max. kpsi 27.5 21.7 17.6 27.5 22.7 17.6
Injection Rate in3/sec 29 38 48 28 34 41 29 37 46 30 36 47 Injection Rate in3/sec 40 51 63 41 50 64
Injection Screw Stroke in 12.60 12.60 12.60 15.75 15.75 15.75 14.17 14.17 14.17 17.32 17.32 17.32 Injection Screw Stroke in 14.17 14.17 14.17 17.32 17.32 17.32
Screw Diameter in 2.76 3.15 3.54 3.54 3.94 4.33 3.15 3.54 3.94 3.94 4.33 4.921 Screw Diameter in 3.15 3.54 3.94 3.94 4.33 4.92
Screw L/D Ratio 22.9:1 20:1 17.8:1 22.2:1 20:1 18.2:1 22.5:1 20:1 18:1 22:1 20:1 17.6:1 Screw L/D Ratio 22.5:1 20:1 18:1 22:1 20:1 17.6:1
Nozzle Holding Force tons 4.09 4.09 4.09 4.09 4.09 4.09 4.09 4.09 4.09 4.09 4.09 4.09 Nozzle Holding Force tons 4.09 4.09 4.09 4.09 4.09 4.09

Screw Performance Screw Performance


Low Torque Screw Speed, Max rpm 222 rpm @ 2500 psi 119 rpm @ 2500 psi 162 rpm @ 2500 psi 89 rpm @ 2500 psi Low Torque Screw Speed, Max rpm 221 rpm @ 2500 psi 122 rpm @ 2500 psi
Low Torque at Screw in-lb 31,800 in-lb @ 2500 psi 59,700 in-lb @ 2500 psi 43,800 in-lb @ 2500 psi 79,600 in-lb @ 2500 psi Low Torque at Screw in-lb 43,800 in-lb @ 2500 psi 79,600 in-lb @ 2500 psi
Hi Torque Screw Speed, Max rpm 148 rpm @ 2500 psi 77 rpm @ 2500 psi 105 rpm @ 2500 psi 57 rpm @ 2500 psi Hi Torque Screw Speed, Max rpm 143 rpm @ 2500 psi 79 rpm @ 2500 psi
Hi Torque at Screw in-lb 47,700 in-lb @ 2500 psi 91,500 in-lb @ 2500 psi 7,600 in-lb @ 2500 psi 123,300 in-lb @ 2500 psi Hi Torque at Screw in-lb 67,600 in-lb @ 2500 psi 123,300 in-lb @ 2500 psi

Barrel Heat Control Barrel Heat Control


Number of Pyrometers (Barrel/Nozzle) 3/1 3/1 3/1 3/1 Number of Pyrometers (Barrel/Nozzle) 3/1 3/1
Total Heat Capacity kw 31 31 44 62 Total Heat Capacity kw 44 62
C LAMP S PECIFICATIONS C LAMP S PECIFICATIONS
Clamp Force tons 600 725 Clamp Force tons 850
Clamp Opening Force tons 34.7 34.3 Clamp Opening Force tons 54.3
Clamp Stroke in 44.9 52.0 Clamp Stroke in 52.0
Clamp Speed in/sec 19.34 closed/30.0 open 19.34 closed/30.0 open Clamp Speed in/sec 20.27 closed/21.09 open
Dry cycle time (typical) ** sec 5.5 6.0 Dry cycle time (typical) ** sec 7.0
Maximum Daylight in 66 70.1 Maximum Daylight in 75.6
With Spacer in 55.4 61.0 With Spacer in 63.8
Minimum Mold Thickness in 21.1 18.1 Minimum Mold Thickness in 23.6
With Spacer in 10.6 9.1 With Spacer in 11.8
Platen Size (HxV) in 49 x 49 55.1 x 55.1 Platen Size (HxV) in 66.1 x 58.1
Distance between Tie Rods (HxV) in 34.3 x 34.3 37.4 x 37.4 Distance between Tie Rods (HxV) in 45.3 x 37.4
Tie Rod Diameter in 6.30 6.69 Tie Rod Diameter in 7.48
Ejector Stroke (Max) in 7.87 7.87 Ejector Stroke (Max) in 7.87
Ejector Force tons 13.2 13.2 Ejector Force tons 20.6
MACHINE SPECIFICATIONS A B C A B C A B C A B C MACHINE SPECIFICATIONS A B C A B C
Dimensions, Overall Dimensions, Overall
Length mm 355.2 383.9 390.5 416 Length in 397.4 422.3
Top of Hopper mm 102.7 105.6 103.1 105.7 Top of Hopper in 103.1 105.7
Top of Feedthroat mm 66.9 70.0 67.3 70.1 Top of Feedthroat in 67.3 70.1
Centerline Height mm 57.2 57.2 Centerline Height in 57.2
Width mm 101.4 106 Width in 116.8
Height (No leveling pads) mm 106.5 111.2 Height (No leveling pads) in 111.2
Shipping Weight (Est.) Kg 89,700 98,100 Shipping Weight (Est.) lbs 11,290

Electric and Hydraulic Electric and Hydraulic


Machine Hyd. System Machine Hyd. System
Pressure Max bar 2,741 2,734 Pressure Max psi 2950
Hyd. Pump Cap. @100 psi (Total) L/min 96 96 Hyd. Pump Cap. @100 psi (Total) gpm 132
Electric Motor kw 75 75 Electric Motor hp 100
Total Oil Reservoir Capacity l 344 498 Total Oil Reservoir Capacity gal 498

Water Requirements Water Requirements


Heat Exchanger * L/min 18 18 Heat Exchanger * gpm 18

5 6
I NJECTION U NIT S PECIFICATIONS

English Magna 600 Magna 725 English Magna 850

INJECTION SPECIFICATIONS A B C A B C A B C A B C INJECTION SPECIFICATIONS A B C A B C


G.P. Polystyrene (Theoretical) oz. 41 54 68 85 105 127 60 77 95 116 140 181 G.P. Polystyrene (Theoretical)oz. 60 77 95 116 140 181
Displacement in3 75.2 98.2 124.2 155.3 191.7 232.0 110.4 139.8 172.5 210.9 255.2 329.5 Displacement in3 110.4 139.8 172.5 210.9 255.2 329.5
Injection Pressure, Max. kpsi 27.5 21.0 16.6 27.5 22.3 18.4 27.5 21.7 17.6 27.5 22.7 17.6 Injection Pressure, Max. kpsi 27.5 21.7 17.6 27.5 22.7 17.6
Injection Rate in3/sec 29 38 48 28 34 41 29 37 46 30 36 47 Injection Rate in3/sec 40 51 63 41 50 64
Injection Screw Stroke in 12.60 12.60 12.60 15.75 15.75 15.75 14.17 14.17 14.17 17.32 17.32 17.32 Injection Screw Stroke in 14.17 14.17 14.17 17.32 17.32 17.32
Screw Diameter in 2.76 3.15 3.54 3.54 3.94 4.33 3.15 3.54 3.94 3.94 4.33 4.921 Screw Diameter in 3.15 3.54 3.94 3.94 4.33 4.92
Screw L/D Ratio 22.9:1 20:1 17.8:1 22.2:1 20:1 18.2:1 22.5:1 20:1 18:1 22:1 20:1 17.6:1 Screw L/D Ratio 22.5:1 20:1 18:1 22:1 20:1 17.6:1
Nozzle Holding Force tons 4.09 4.09 4.09 4.09 4.09 4.09 4.09 4.09 4.09 4.09 4.09 4.09 Nozzle Holding Force tons 4.09 4.09 4.09 4.09 4.09 4.09

Screw Performance Screw Performance


Low Torque Screw Speed, Max rpm 222 rpm @ 2500 psi 119 rpm @ 2500 psi 162 rpm @ 2500 psi 89 rpm @ 2500 psi Low Torque Screw Speed, Max rpm 221 rpm @ 2500 psi 122 rpm @ 2500 psi
Low Torque at Screw in-lb 31,800 in-lb @ 2500 psi 59,700 in-lb @ 2500 psi 43,800 in-lb @ 2500 psi 79,600 in-lb @ 2500 psi Low Torque at Screw in-lb 43,800 in-lb @ 2500 psi 79,600 in-lb @ 2500 psi
Hi Torque Screw Speed, Max rpm 148 rpm @ 2500 psi 77 rpm @ 2500 psi 105 rpm @ 2500 psi 57 rpm @ 2500 psi Hi Torque Screw Speed, Max rpm 143 rpm @ 2500 psi 79 rpm @ 2500 psi
Hi Torque at Screw in-lb 47,700 in-lb @ 2500 psi 91,500 in-lb @ 2500 psi 7,600 in-lb @ 2500 psi 123,300 in-lb @ 2500 psi Hi Torque at Screw in-lb 67,600 in-lb @ 2500 psi 123,300 in-lb @ 2500 psi

Barrel Heat Control Barrel Heat Control


Number of Pyrometers (Barrel/Nozzle) 3/1 3/1 3/1 3/1 Number of Pyrometers (Barrel/Nozzle) 3/1 3/1
Total Heat Capacity kw 31 31 44 62 Total Heat Capacity kw 44 62
C LAMP S PECIFICATIONS C LAMP S PECIFICATIONS
Clamp Force tons 600 725 Clamp Force tons 850
Clamp Opening Force tons 34.7 34.3 Clamp Opening Force tons 54.3
Clamp Stroke in 44.9 52.0 Clamp Stroke in 52.0
Clamp Speed in/sec 19.34 closed/30.0 open 19.34 closed/30.0 open Clamp Speed in/sec 20.27 closed/21.09 open
Dry cycle time (typical) ** sec 5.5 6.0 Dry cycle time (typical) ** sec 7.0
Maximum Daylight in 66 70.1 Maximum Daylight in 75.6
With Spacer in 55.4 61.0 With Spacer in 63.8
Minimum Mold Thickness in 21.1 18.1 Minimum Mold Thickness in 23.6
With Spacer in 10.6 9.1 With Spacer in 11.8
Platen Size (HxV) in 49 x 49 55.1 x 55.1 Platen Size (HxV) in 66.1 x 58.1
Distance between Tie Rods (HxV) in 34.3 x 34.3 37.4 x 37.4 Distance between Tie Rods (HxV) in 45.3 x 37.4
Tie Rod Diameter in 6.30 6.69 Tie Rod Diameter in 7.48
Ejector Stroke (Max) in 7.87 7.87 Ejector Stroke (Max) in 7.87
Ejector Force tons 13.2 13.2 Ejector Force tons 20.6
MACHINE SPECIFICATIONS A B C A B C A B C A B C MACHINE SPECIFICATIONS A B C A B C
Dimensions, Overall Dimensions, Overall
Length mm 355.2 383.9 390.5 416 Length in 397.4 422.3
Top of Hopper mm 102.7 105.6 103.1 105.7 Top of Hopper in 103.1 105.7
Top of Feedthroat mm 66.9 70.0 67.3 70.1 Top of Feedthroat in 67.3 70.1
Centerline Height mm 57.2 57.2 Centerline Height in 57.2
Width mm 101.4 106 Width in 116.8
Height (No leveling pads) mm 106.5 111.2 Height (No leveling pads) in 111.2
Shipping Weight (Est.) Kg 89,700 98,100 Shipping Weight (Est.) lbs 11,290

Electric and Hydraulic Electric and Hydraulic


Machine Hyd. System Machine Hyd. System
Pressure Max bar 2,741 2,734 Pressure Max psi 2950
Hyd. Pump Cap. @100 psi (Total) L/min 96 96 Hyd. Pump Cap. @100 psi (Total) gpm 132
Electric Motor kw 75 75 Electric Motor hp 100
Total Oil Reservoir Capacity l 344 498 Total Oil Reservoir Capacity gal 498

Water Requirements Water Requirements


Heat Exchanger * L/min 18 18 Heat Exchanger * gpm 18

5 6
I NJECTION U NIT S PECIFICATIONS

Metric Magna 250 Magna 300 Metric Magna 400 Magna 500

INJECTION SPECIFICATIONS A B C A B C A B C A B C INJECTION SPECIFICATIONS A B C A B C A B C A B C


G.P. Polystyrene (Theoretical) g. 303 374 452 588 812 952 588 821 952 884 1025 1339 G.P. Polystyrene (Theoretical) g. 588 821 952 1172 1531 1937 1172 1531 1937 2421 2989 3600
Displacement cm3 318 393 475 618 862 1001 618 862 1001 929 1078 1407 Displacement cm3 618 863 1001 1232 1608 2036 1232 1608 2036 2545 3142 3801
Injection Pressure, Max. bar 1897 1536 1269 1897 1357 1170 1897 1357 1170 1897 1635 1252 Injection Pressure, Max. bar 1897 1357 1170 1897 1452 1147 1897 1452 1147 1897 1536 1269
Injection Rate cm3/sec 311 393 475 279 393 459 279 393 459 279 328 442 Injection Rate cm3/sec 328 459 524 344 459 590 475 623 787 459 557 672
Injection Screw Stroke mm 200 200 200 260 260 260 260 260 260 280 280 280 Injection Screw Stroke mm 260 260 260 320 320 320 320 320 320 400 400 400
Screw Diameter mm 45 50 55 55 65 70 55 65 70 65 70 80 Screw Diameter mm 55 65 70 70 80 90 70 80 90 90 100 110
Screw L/D Ratio 22.2:1 20:1 18.2:1 23.6:1 20:1 18.6:1 23.6:1 20:1 18.6:1 21.5:1 20:1 17.5:1 Screw L/D Ratio 23.6:1 20:1 18.6:1 22.9:1 20:1 17.8:1 22.9:1 20:1 17.8:1 21.5:1 20:1 17.5:1
Nozzle Holding Force kN 36.388 36.388 36.388 36.388 36.388 36.388 36.388 36.388 36.388 36.388 36.388 36.388 Nozzle Holding Force kN 26.690 26.690 26.690 26.690 26.690 26.690 36.388 36.388 36.388 36.388 36.388 36.388

Screw Performance Screw Performance


Low Torque Screw Speed, Max rpm 449 rpm @ 172 Bar 285 rpm @ 172 Bar 285 rpm @ 172 Bar 190 rpm @ 172 Bar Low Torque Screw Speed, Max rpm 329 rpm @ 172 Bar 165 rpm @ 172 Bar 222 rpm @ 172 Bar 119 rpm @ 172 Bar
Low Torque at Screw Nm 949 Nm @ 172 Bar 1797 Nm @ 172 Bar 1797 Nm @ 172 Bar 2701 Nm @ 172 Bar Low Torque at Screw Nm 1793 Nm @ 172 Bar 3593 Nm @ 172 Bar 3593 Nm @ 172 Bar 6746 Nm @ 172 Bar
Hi Torque Screw Speed, Max rpm 380 rpm @ 172 Bar 190 rpm @ 172 Bar 190 rpm @ 172 Bar 127 rpm @ 172 Bar Hi Torque Screw Speed, Max rpm 219 rpm @ 172 Bar 110 rpm @ 172 Bar 148 rpm @ 172 Bar 77 pm @ 172 Bar
Hi Torque at Screw Nm 1345 Nm @ 172 Bar 2700 Nm @ 172 Bar 2700 Nm @ 172 Bar 4045 Nm @ 172 Bar Hi Torque at Screw Nm 2701 Nm @ 172 Bar 5390 Nm @ 172 Bar 5390 Nm @ 172 Bar 10,340 Nm @ 172 Bar

Barrel Heat Control Barrel Heat Control


Number of Pyrometers (Barrel/Nozzle) 3/1 3/1 3/1 3/1 Number of Pyrometers (Barrel/Nozzle) 3/1 3/1 3/1 3/1
Total Heat Capacity kw 15.05 31 31 31 Total Heat Capacity kw 31 31 31 57
C LAMP S PECIFICATIONS C LAMP S PECIFICATIONS
Clamp Force tons 225 275 Clamp Force tons 360 450
Clamp Opening Force tons 12.6 12.6 Clamp Opening Force tons 20.7 31.5
Clamp Stroke mm 750.6 760 Clamp Stroke mm 940 1020
Clamp Speed mm/sec 964.6 closed/1004.0 open Clamp Speed mm/sec 540.5 closed/762.0 open 491.2 closed/762.0 open
Dry cycle time (typical) ** sec 3.0 3.0 Dry cycle time (typical) ** sec 4.0 5.0
Maximum Daylight mm 995.49 1070 Maximum Daylight mm 1300 1400
With Spacer mm 835.6 915 With Spacer mm 1136 1211
Minimum Mold Thickness mm 245.1 310 Minimum Mold Thickness mm 360 380
With Spacer mm 132 155 With Spacer mm 180 191
Platen Size (HxV) mm 780 x 780 1000 x 1000 Platen Size (HxV) mm 1040 x 1040 1200 x 1200
Distance between Tie Rods (HxV) mm 560 x 560 690 x 690 Distance between Tie Rods (HxV) mm 740 x 740 870 x 870
Tie Rod Diameter mm 100 110 Tie Rod Diameter mm 125 140
Ejector Stroke (Max) mm 128 148 Ejector Stroke (Max) mm 48 148
Ejector Force tons 7.2 7.2 Ejector Force tons 7.5 11.4
MACHINE SPECIFICATIONS A B C A B C A B C A B C MACHINE SPECIFICATIONS A B C A B C A B C A B C
Dimensions, Overall Dimensions, Overall
Length mm 6029 5991 6593 6927 Length mm 7204 7204 8477 9299
Top of Hopper mm 2288 2302 2302 2342 Top of Hopper mm 2298 2683 2608 2682
Top of Feedthroat mm 1647 1661 1661 1698 Top of Feedthroat mm 1659 1773 1699 1777
Centerline Height mm 1454 1454 Centerline Height mm 1453 1454
Width mm 1681 1958 Width mm 2126 2551
Height (No leveling pads) mm 2522 2487 Height (No leveling pads) mm 2566 2706
Shipping Weight (Est.) Kg 13,018 13,517 Shipping Weight (Est.) Kg 20,843 34,156

Electric and Hydraulic Electric and Hydraulic


Machine Hyd. System Machine Hyd. System
Pressure Max bar 196 190 Pressure Max bar 192 194
Hyd. Pump Cap. @100 psi (Total) L/min 254 254 Hyd. Pump Cap. @100 psi (Total) L/min 283 364
Electric Motor kw 58 38 Electric Motor kw 45 56
Total Oil Reservoir Capacity l 583 613 Total Oil Reservoir Capacity l 840 1302

Water Requirements Water Requirements


Heat Exchanger * L/min 76 76 Heat Exchanger * L/min 76 69

7 8
I NJECTION U NIT S PECIFICATIONS

Metric Magna 250 Magna 300 Metric Magna 400 Magna 500

INJECTION SPECIFICATIONS A B C A B C A B C A B C INJECTION SPECIFICATIONS A B C A B C A B C A B C


G.P. Polystyrene (Theoretical) g. 303 374 452 588 812 952 588 821 952 884 1025 1339 G.P. Polystyrene (Theoretical) g. 588 821 952 1172 1531 1937 1172 1531 1937 2421 2989 3600
Displacement cm3 318 393 475 618 862 1001 618 862 1001 929 1078 1407 Displacement cm3 618 863 1001 1232 1608 2036 1232 1608 2036 2545 3142 3801
Injection Pressure, Max. bar 1897 1536 1269 1897 1357 1170 1897 1357 1170 1897 1635 1252 Injection Pressure, Max. bar 1897 1357 1170 1897 1452 1147 1897 1452 1147 1897 1536 1269
Injection Rate cm3/sec 311 393 475 279 393 459 279 393 459 279 328 442 Injection Rate cm3/sec 328 459 524 344 459 590 475 623 787 459 557 672
Injection Screw Stroke mm 200 200 200 260 260 260 260 260 260 280 280 280 Injection Screw Stroke mm 260 260 260 320 320 320 320 320 320 400 400 400
Screw Diameter mm 45 50 55 55 65 70 55 65 70 65 70 80 Screw Diameter mm 55 65 70 70 80 90 70 80 90 90 100 110
Screw L/D Ratio 22.2:1 20:1 18.2:1 23.6:1 20:1 18.6:1 23.6:1 20:1 18.6:1 21.5:1 20:1 17.5:1 Screw L/D Ratio 23.6:1 20:1 18.6:1 22.9:1 20:1 17.8:1 22.9:1 20:1 17.8:1 21.5:1 20:1 17.5:1
Nozzle Holding Force kN 36.388 36.388 36.388 36.388 36.388 36.388 36.388 36.388 36.388 36.388 36.388 36.388 Nozzle Holding Force kN 26.690 26.690 26.690 26.690 26.690 26.690 36.388 36.388 36.388 36.388 36.388 36.388

Screw Performance Screw Performance


Low Torque Screw Speed, Max rpm 449 rpm @ 172 Bar 285 rpm @ 172 Bar 285 rpm @ 172 Bar 190 rpm @ 172 Bar Low Torque Screw Speed, Max rpm 329 rpm @ 172 Bar 165 rpm @ 172 Bar 222 rpm @ 172 Bar 119 rpm @ 172 Bar
Low Torque at Screw Nm 949 Nm @ 172 Bar 1797 Nm @ 172 Bar 1797 Nm @ 172 Bar 2701 Nm @ 172 Bar Low Torque at Screw Nm 1793 Nm @ 172 Bar 3593 Nm @ 172 Bar 3593 Nm @ 172 Bar 6746 Nm @ 172 Bar
Hi Torque Screw Speed, Max rpm 380 rpm @ 172 Bar 190 rpm @ 172 Bar 190 rpm @ 172 Bar 127 rpm @ 172 Bar Hi Torque Screw Speed, Max rpm 219 rpm @ 172 Bar 110 rpm @ 172 Bar 148 rpm @ 172 Bar 77 pm @ 172 Bar
Hi Torque at Screw Nm 1345 Nm @ 172 Bar 2700 Nm @ 172 Bar 2700 Nm @ 172 Bar 4045 Nm @ 172 Bar Hi Torque at Screw Nm 2701 Nm @ 172 Bar 5390 Nm @ 172 Bar 5390 Nm @ 172 Bar 10,340 Nm @ 172 Bar

Barrel Heat Control Barrel Heat Control


Number of Pyrometers (Barrel/Nozzle) 3/1 3/1 3/1 3/1 Number of Pyrometers (Barrel/Nozzle) 3/1 3/1 3/1 3/1
Total Heat Capacity kw 15.05 31 31 31 Total Heat Capacity kw 31 31 31 57
C LAMP S PECIFICATIONS C LAMP S PECIFICATIONS
Clamp Force tons 225 275 Clamp Force tons 360 450
Clamp Opening Force tons 12.6 12.6 Clamp Opening Force tons 20.7 31.5
Clamp Stroke mm 750.6 760 Clamp Stroke mm 940 1020
Clamp Speed mm/sec 964.6 closed/1004.0 open Clamp Speed mm/sec 540.5 closed/762.0 open 491.2 closed/762.0 open
Dry cycle time (typical) ** sec 3.0 3.0 Dry cycle time (typical) ** sec 4.0 5.0
Maximum Daylight mm 995.49 1070 Maximum Daylight mm 1300 1400
With Spacer mm 835.6 915 With Spacer mm 1136 1211
Minimum Mold Thickness mm 245.1 310 Minimum Mold Thickness mm 360 380
With Spacer mm 132 155 With Spacer mm 180 191
Platen Size (HxV) mm 780 x 780 1000 x 1000 Platen Size (HxV) mm 1040 x 1040 1200 x 1200
Distance between Tie Rods (HxV) mm 560 x 560 690 x 690 Distance between Tie Rods (HxV) mm 740 x 740 870 x 870
Tie Rod Diameter mm 100 110 Tie Rod Diameter mm 125 140
Ejector Stroke (Max) mm 128 148 Ejector Stroke (Max) mm 48 148
Ejector Force tons 7.2 7.2 Ejector Force tons 7.5 11.4
MACHINE SPECIFICATIONS A B C A B C A B C A B C MACHINE SPECIFICATIONS A B C A B C A B C A B C
Dimensions, Overall Dimensions, Overall
Length mm 6029 5991 6593 6927 Length mm 7204 7204 8477 9299
Top of Hopper mm 2288 2302 2302 2342 Top of Hopper mm 2298 2683 2608 2682
Top of Feedthroat mm 1647 1661 1661 1698 Top of Feedthroat mm 1659 1773 1699 1777
Centerline Height mm 1454 1454 Centerline Height mm 1453 1454
Width mm 1681 1958 Width mm 2126 2551
Height (No leveling pads) mm 2522 2487 Height (No leveling pads) mm 2566 2706
Shipping Weight (Est.) Kg 13,018 13,517 Shipping Weight (Est.) Kg 20,843 34,156

Electric and Hydraulic Electric and Hydraulic


Machine Hyd. System Machine Hyd. System
Pressure Max bar 196 190 Pressure Max bar 192 194
Hyd. Pump Cap. @100 psi (Total) L/min 254 254 Hyd. Pump Cap. @100 psi (Total) L/min 283 364
Electric Motor kw 58 38 Electric Motor kw 45 56
Total Oil Reservoir Capacity l 583 613 Total Oil Reservoir Capacity l 840 1302

Water Requirements Water Requirements


Heat Exchanger * L/min 76 76 Heat Exchanger * L/min 76 69

7 8
I NJECTION U NIT S PECIFICATIONS

Metric Magna 600 Magna 725 Metric Magna 850

INJECTION SPECIFICATIONS A B C A B C A B C A B C INJECTION SPECIFICATIONS A B C A B C


G.P. Polystyrene (Theoretical) g. 1,172 1,531 1,937 2,421 2,989 3,600 1,712 2,179 2,690 3,288 3,979 5,138 G.P. Polystyrene (Theoretical) g. 1,712 2,179 2,690 3,288 3,979 5,138
Displacement cm3 1,242 1,232 2,036 2,545 3,142 3,801 1,810 2,290 2,8271 3,456 4,181 5,400 Displacement cm3 1,810 2,290 2,827 3,456 4,181 5,400
Injection Pressure, Max. bar 1,897 1,452 1,147 1,897 1,536 1,269 1,897 1,498 1,213 1,897 1,567 1,213 Injection Pressure, Max. bar 1,897 1,498 1,213 1,897 1,567 1,213
Injection Rate cm3/sec 475 623 787 459 557 672 475 606 7549 492 590 770 Injection Rate cm3/sec 655 836 1,032 672 819 1,049
Injection Screw Stroke mm 320 320 320 400 400 400 360 360 360 440 440 440 Injection Screw Stroke mm 360 360 360 440 440 440
Screw Diameter mm 70 80 90 90 100 110 80 90 100 100 110 1250 Screw Diameter mm 80 90 100 100 110 125
Screw L/D Ratio 22.2:1 20:1 18.2:1 22.2:1 20:1 18.2:1 22.5:1 20:1 18:1 22.0:1 20.0:1 17.6:1 Screw L/D Ratio 22.5:1 20:1 18:1 22:1 20:1 17.6:1
Nozzle Holding Force kN 36.388 36.388 36.388 36.388 36.388 36.388 36.388 36.388 36.388 36.388 36.388 36.388 Nozzle Holding Force kN 36.388 36.388 36.388 36.388 36.388 36.388

Screw Performance Screw Performance


Low Torque Screw Speed, Max rpm 222 rpm @ 172 Bar 119 rpm @ 172 Bar 162 rpm @ 172 Bar 89 rpm @ 172 Bar Low Torque Screw Speed, Max rpm 221 rpm @ 172 Bar 122 rpm @ 172 Bar
Low Torque at Screw Nm 3,593 Nm @ 172 Bar 6,746 Nm @ 172 Bar 1797 Nm @ 172 Bar 8,995 Nm @ 172 Bar Low Torque at Screw Nm 4,949 Nm @ 172 Bar 8,995 Nm @ 172 Bar
Hi Torque Screw Speed, Max rpm 148 rpm @ 172 Bar 77 rpm @ 172 Bar 105 rpm @ 172 Bar 57 rpm @ 172 Bar Hi Torque Screw Speed, Maxrpm 143 rpm @ 172 Bar 79 rpm @ 172 Bar
Hi Torque at Screw Nm 5,390 Nm@ 172 Bar 10,340 Nm@ 172 Bar 7,639 Nm@ 172 Bar 13,829 Nm@ 172 Bar Hi Torque at Screw Nm 7,639Nm @ 172 Bar 13,933 Nm @ 172 Bar

Barrel Heat Control Barrel Heat Control


Number of Pyrometers (Barrel/Nozzle) 3/1 3/1 3/1 3/1 Number of Pyrometers (Barrel/Nozzle) 3/1 3/1
Total Heat Capacity kw 31 57 44.375 62 Total Heat Capacity kw 44 62
C LAMP S PECIFICATIONS C LAMP S PECIFICATIONS
Clamp Force tons 550 660 Clamp Force tons 775
Clamp Opening Force tons 31.5 31.2 Clamp Opening Force tons 49.4
Clamp Stroke mm 1140 1320 Clamp Stroke mm 1320
Clamp Speed mm/sec 491.2 closed/762.0 open 491.2 closed/762.0 open Clamp Speed mm/sec 514.8 closed/535.7 open
Dry cycle time (typical) ** sec 5.5 6.0 Dry cycle time (typical) ** sec 7.0
Maximum Daylight mm 1676 1780 Maximum Daylight mm 1920
With Spacer mm 1408 1550 With Spacer mm 1620
Minimum Mold Thickness mm 536 460 Minimum Mold Thickness mm 600
With Spacer mm 268 230 With Spacer mm 300
Platen Size (HxV) mm 1245 x 1245 1400 x 1400 Platen Size (HxV) mm 1680 x 1475
Distance between Tie Rods (HxV) mm 870 x 870 950 x 950 Distance between Tie Rods (HxV) mm 1150 x 950
Tie Rod Diameter mm 160 170 Tie Rod Diameter mm 190
Ejector Stroke (Max) mm 200 200 Ejector Stroke (Max) mm 200
Ejector Force tons 12 12 Ejector Force tons 18.7
MACHINE SPECIFICATIONS A B C A B C A B C A B C INJECTION CAPACITY A B C A B C
Dimensions, Overall Dimensions, Overall
Length mm 9022 9750 9919 10556 Length (11,13,16 oz) mm 10094 10727
Top of Hopper mm 2608 2682 2618 2685 Top of Hopper (11,13,16 oz)mm 2618 2685
Top of Feedthroat mm 1699 1777 1710 1780 Top of Feedthroat (11,13,16 oz)mm 1710 1780
Centerline Height mm 1454 1454 Centerline Height mm 1454
Width mm 2576 2693 Width mm 2966
Height (No leveling pads) mm 2706 2825 Height (No leveling pads) mm 2825
Shipping Weight (Est.) Kg 40,688 44,498 Shipping Weight (Est.) Kg 51,212

Electric and Hydraulic Electric and Hydraulic


Machine Hyd. System Machine Hyd. System
Pressure Max bar 189 189 Pressure Max bar 191
Hyd. Pump Cap. @100 psi (Total) L/min 364 364 Hyd. Pump Cap. @100 psi (Total)L/min 500
Electric Motor kw 56 56 Electric Motor kw 75
Total Oil Reservoir Capacity l 1302 1885 Total Oil Reservoir Capacity l 1885

Water Requirements Water Requirements


Heat Exchanger * L/min 69 68 Heat Exchanger * L/min 69

9 10
I NJECTION U NIT S PECIFICATIONS

Metric Magna 600 Magna 725 Metric Magna 850

INJECTION SPECIFICATIONS A B C A B C A B C A B C INJECTION SPECIFICATIONS A B C A B C


G.P. Polystyrene (Theoretical) g. 1,172 1,531 1,937 2,421 2,989 3,600 1,712 2,179 2,690 3,288 3,979 5,138 G.P. Polystyrene (Theoretical) g. 1,712 2,179 2,690 3,288 3,979 5,138
Displacement cm3 1,242 1,232 2,036 2,545 3,142 3,801 1,810 2,290 2,8271 3,456 4,181 5,400 Displacement cm3 1,810 2,290 2,827 3,456 4,181 5,400
Injection Pressure, Max. bar 1,897 1,452 1,147 1,897 1,536 1,269 1,897 1,498 1,213 1,897 1,567 1,213 Injection Pressure, Max. bar 1,897 1,498 1,213 1,897 1,567 1,213
Injection Rate cm3/sec 475 623 787 459 557 672 475 606 7549 492 590 770 Injection Rate cm3/sec 655 836 1,032 672 819 1,049
Injection Screw Stroke mm 320 320 320 400 400 400 360 360 360 440 440 440 Injection Screw Stroke mm 360 360 360 440 440 440
Screw Diameter mm 70 80 90 90 100 110 80 90 100 100 110 1250 Screw Diameter mm 80 90 100 100 110 125
Screw L/D Ratio 22.2:1 20:1 18.2:1 22.2:1 20:1 18.2:1 22.5:1 20:1 18:1 22.0:1 20.0:1 17.6:1 Screw L/D Ratio 22.5:1 20:1 18:1 22:1 20:1 17.6:1
Nozzle Holding Force kN 36.388 36.388 36.388 36.388 36.388 36.388 36.388 36.388 36.388 36.388 36.388 36.388 Nozzle Holding Force kN 36.388 36.388 36.388 36.388 36.388 36.388

Screw Performance Screw Performance


Low Torque Screw Speed, Max rpm 222 rpm @ 172 Bar 119 rpm @ 172 Bar 162 rpm @ 172 Bar 89 rpm @ 172 Bar Low Torque Screw Speed, Max rpm 221 rpm @ 172 Bar 122 rpm @ 172 Bar
Low Torque at Screw Nm 3,593 Nm @ 172 Bar 6,746 Nm @ 172 Bar 1797 Nm @ 172 Bar 8,995 Nm @ 172 Bar Low Torque at Screw Nm 4,949 Nm @ 172 Bar 8,995 Nm @ 172 Bar
Hi Torque Screw Speed, Max rpm 148 rpm @ 172 Bar 77 rpm @ 172 Bar 105 rpm @ 172 Bar 57 rpm @ 172 Bar Hi Torque Screw Speed, Maxrpm 143 rpm @ 172 Bar 79 rpm @ 172 Bar
Hi Torque at Screw Nm 5,390 Nm@ 172 Bar 10,340 Nm@ 172 Bar 7,639 Nm@ 172 Bar 13,829 Nm@ 172 Bar Hi Torque at Screw Nm 7,639Nm @ 172 Bar 13,933 Nm @ 172 Bar

Barrel Heat Control Barrel Heat Control


Number of Pyrometers (Barrel/Nozzle) 3/1 3/1 3/1 3/1 Number of Pyrometers (Barrel/Nozzle) 3/1 3/1
Total Heat Capacity kw 31 57 44.375 62 Total Heat Capacity kw 44 62
C LAMP S PECIFICATIONS C LAMP S PECIFICATIONS
Clamp Force tons 550 660 Clamp Force tons 775
Clamp Opening Force tons 31.5 31.2 Clamp Opening Force tons 49.4
Clamp Stroke mm 1140 1320 Clamp Stroke mm 1320
Clamp Speed mm/sec 491.2 closed/762.0 open 491.2 closed/762.0 open Clamp Speed mm/sec 514.8 closed/535.7 open
Dry cycle time (typical) ** sec 5.5 6.0 Dry cycle time (typical) ** sec 7.0
Maximum Daylight mm 1676 1780 Maximum Daylight mm 1920
With Spacer mm 1408 1550 With Spacer mm 1620
Minimum Mold Thickness mm 536 460 Minimum Mold Thickness mm 600
With Spacer mm 268 230 With Spacer mm 300
Platen Size (HxV) mm 1245 x 1245 1400 x 1400 Platen Size (HxV) mm 1680 x 1475
Distance between Tie Rods (HxV) mm 870 x 870 950 x 950 Distance between Tie Rods (HxV) mm 1150 x 950
Tie Rod Diameter mm 160 170 Tie Rod Diameter mm 190
Ejector Stroke (Max) mm 200 200 Ejector Stroke (Max) mm 200
Ejector Force tons 12 12 Ejector Force tons 18.7
MACHINE SPECIFICATIONS A B C A B C A B C A B C INJECTION CAPACITY A B C A B C
Dimensions, Overall Dimensions, Overall
Length mm 9022 9750 9919 10556 Length (11,13,16 oz) mm 10094 10727
Top of Hopper mm 2608 2682 2618 2685 Top of Hopper (11,13,16 oz)mm 2618 2685
Top of Feedthroat mm 1699 1777 1710 1780 Top of Feedthroat (11,13,16 oz)mm 1710 1780
Centerline Height mm 1454 1454 Centerline Height mm 1454
Width mm 2576 2693 Width mm 2966
Height (No leveling pads) mm 2706 2825 Height (No leveling pads) mm 2825
Shipping Weight (Est.) Kg 40,688 44,498 Shipping Weight (Est.) Kg 51,212

Electric and Hydraulic Electric and Hydraulic


Machine Hyd. System Machine Hyd. System
Pressure Max bar 189 189 Pressure Max bar 191
Hyd. Pump Cap. @100 psi (Total) L/min 364 364 Hyd. Pump Cap. @100 psi (Total)L/min 500
Electric Motor kw 56 56 Electric Motor kw 75
Total Oil Reservoir Capacity l 1302 1885 Total Oil Reservoir Capacity l 1885

Water Requirements Water Requirements


Heat Exchanger * L/min 69 68 Heat Exchanger * L/min 69

9 10
MAGNA 250

M O V I N G P L AT E N R O B O T M O U N T I N G P L AT E

8.5 mm, 30.0 mm (1.18) DP


M10-6H (Pitch=1.5 mm REF )
(4) Places
250.0 mm
850.0 mm 9.84
33.46 Optional Robot
203.2 mm Mtg Plate
8.00 76.2 mm TYP
3.00 (4) Places
88.9 mm 25.0 mm
3.50 1.0

50.8 mm A 140.0 mm
2.00 5.5 (2) Machined Pads
B For Robot
125.0 mm
C 4.92
76.2 mm TYP
3.00 (4) Places A-A
(Distance Between
Strain Rods. Square)

254.0 mm D I E S PA C E
560.0 mm 50.8 mm 76.2 mm 127.0 mm 10.00
22.05 2.00 3.00 5.00 A
A

177.8 mm 242.0 mm 128.0 mm


203.2 mm 7.00 9.53 K/O 5.04 Ejector Stroke
8.00 Bar Retracted
101.60/101.65 mm
4.000/4.002
Moving Stationary Platen
88.9 mm Platen
3.50 304.8 mm
12.00 25.4 mm Optional Robot
1.00 Mtg Plate
76.2 mm
3.00 75.0 mm Knockout
2.95 Bar
127.0 mm
5.00 420.0 mm To Robot Mtg
177.8 mm 16.54 Pads (2)
7.00
VIEW A-A
254.0 mm CL Machine
304.8 mm 10.00
12.00
100.0 mm 4.8 mm Standard Nozzle
3.94 .19 Protrusion
NOTE: Stationary platen mounting holes same as moving platen. (.5" Max)

HOLE DESCRIPTION:
A - .625-11 UNC-2B 1.22" DP (68 Holes)

B - 27 mm (1.063) Thru, (12 Holes)


B - Corresponding Hole in K/O. 14.29 mm (.562) Dr Thru

C - 36.5 mm (1.44) Thru


C - Corresponding Hole in K/O. 1.250-7UNC-2B 160.0 mm 703.5 mm Stroke
6.30 Ram Spacer 27.70 w/ Ram Spacer 132.0 mm Min Mold
5.20 w/ Ram Spacer
835.5 mm Max Daylight
32.89 w/ Ram Spacer

750.5 mm 245.0 mm
29.55 Stroke 9.65 Min Mold
995.5 mm
39.19 Max Daylight

11 12
MAGNA 250

M O V I N G P L AT E N R O B O T M O U N T I N G P L AT E

8.5 mm, 30.0 mm (1.18) DP


M10-6H (Pitch=1.5 mm REF )
(4) Places
250.0 mm
850.0 mm 9.84
33.46 Optional Robot
203.2 mm Mtg Plate
8.00 76.2 mm TYP
3.00 (4) Places
88.9 mm 25.0 mm
3.50 1.0

50.8 mm A 140.0 mm
2.00 5.5 (2) Machined Pads
B For Robot
125.0 mm
C 4.92
76.2 mm TYP
3.00 (4) Places A-A
(Distance Between
Strain Rods. Square)

254.0 mm D I E S PA C E
560.0 mm 50.8 mm 76.2 mm 127.0 mm 10.00
22.05 2.00 3.00 5.00 A
A

177.8 mm 242.0 mm 128.0 mm


203.2 mm 7.00 9.53 K/O 5.04 Ejector Stroke
8.00 Bar Retracted
101.60/101.65 mm
4.000/4.002
Moving Stationary Platen
88.9 mm Platen
3.50 304.8 mm
12.00 25.4 mm Optional Robot
1.00 Mtg Plate
76.2 mm
3.00 75.0 mm Knockout
2.95 Bar
127.0 mm
5.00 420.0 mm To Robot Mtg
177.8 mm 16.54 Pads (2)
7.00
VIEW A-A
254.0 mm CL Machine
304.8 mm 10.00
12.00
100.0 mm 4.8 mm Standard Nozzle
3.94 .19 Protrusion
NOTE: Stationary platen mounting holes same as moving platen. (.5" Max)

HOLE DESCRIPTION:
A - .625-11 UNC-2B 1.22" DP (68 Holes)

B - 27 mm (1.063) Thru, (12 Holes)


B - Corresponding Hole in K/O. 14.29 mm (.562) Dr Thru

C - 36.5 mm (1.44) Thru


C - Corresponding Hole in K/O. 1.250-7UNC-2B 160.0 mm 703.5 mm Stroke
6.30 Ram Spacer 27.70 w/ Ram Spacer 132.0 mm Min Mold
5.20 w/ Ram Spacer
835.5 mm Max Daylight
32.89 w/ Ram Spacer

750.5 mm 245.0 mm
29.55 Stroke 9.65 Min Mold
995.5 mm
39.19 Max Daylight

11 12
MAGNA 300

M O V I N G P L AT E N R O B O T M O U N T I N G P L AT E
300.0 mm
155.0 mm 11.80 Ref
6.10 Typ
95.0 mm
203.2 mm 3.74 Typ
88.9 mm 8.00
3.50 25.0 mm (3) Machined
A 14.0 mm, 53.1 mm (2.09) DP .98 Typ Robot Plate
50.8 mm
2.00 M16-6H (Pitch=2.0 mm Ref)
C 38.9 mm (1.53) DP (8) Holes
Ejector Bar 220.0 mm
(Ref) B 8.66
Eject Mech. Stop (Ref) 440.0 mm Optional Robot
17.32 Mtg Plate
Guide Rod (Ref)
127.0 mm
5.0
203.2 mm 76.2 mm 177.8 mm 330.2 mm
8.00 3.00 7.00 13.00

88.9 mm 50.8 mm 254.0 mm


3.50 2.00 10.00 381.0 mm
15.00 A-A

690.2 mm (Distance between


D I E S PA C E
27.17 strain rods-square)
76.2 mm
3.00
127 mm 248.0 mm
5.00 9.76 K/O Bar Retracted 148.0 mm Ejector A A
5.83 Typ Stroke Max
177.8 mm
7.00
254.0 mm 101.60/101.65 mm Stationary Platen
330.2 mm 10.0 4.000/4.002
75.0 mm Knockout 31.8 mm Optional Robot
13.00 1.25 Mounting Plate
2.95 Bar 110.0 mm
381.0 mm
15.00 4.33
1030.0 mm
40.55
510.0 mm To Robot
20.08 Mtg Pads
NOTE: Stationary platen mounting holes same as moving platen.

HOLE DESCRIPTION:
A - .625-11 UNC-2B 1.22" DP (92 Holes)
4.8 mm Machine
B - 27 mm (1.063) Thru (12 Holes)
B - Corresponding Hole in K/O. 14.27 mm (.562) Thru .19
Std Nozzle
Protrusion
C - 27.0 mm (1.063") Thru (.5" Max)
C - Corresponding Hole in K/O. 1.25"-7UNC-28 Thru

Moving Platen
155.0 mm Min Mold
6.10 w/Ram Spacer
760.0 mm
29.92 Max Stroke 310.0 mm
915.0 mm Max Daylight 12.20 Min Mold
36.02 w/Ram Spacer
1070.0 mm Max Daylight
42.13

13 14
MAGNA 300

M O V I N G P L AT E N R O B O T M O U N T I N G P L AT E
300.0 mm
155.0 mm 11.80 Ref
6.10 Typ
95.0 mm
203.2 mm 3.74 Typ
88.9 mm 8.00
3.50 25.0 mm (3) Machined
A 14.0 mm, 53.1 mm (2.09) DP .98 Typ Robot Plate
50.8 mm
2.00 M16-6H (Pitch=2.0 mm Ref)
C 38.9 mm (1.53) DP (8) Holes
Ejector Bar 220.0 mm
(Ref) B 8.66
Eject Mech. Stop (Ref) 440.0 mm Optional Robot
17.32 Mtg Plate
Guide Rod (Ref)
127.0 mm
5.0
203.2 mm 76.2 mm 177.8 mm 330.2 mm
8.00 3.00 7.00 13.00

88.9 mm 50.8 mm 254.0 mm


3.50 2.00 10.00 381.0 mm
15.00 A-A

690.2 mm (Distance between


D I E S PA C E
27.17 strain rods-square)
76.2 mm
3.00
127 mm 248.0 mm
5.00 9.76 K/O Bar Retracted 148.0 mm Ejector A A
5.83 Typ Stroke Max
177.8 mm
7.00
254.0 mm 101.60/101.65 mm Stationary Platen
330.2 mm 10.0 4.000/4.002
75.0 mm Knockout 31.8 mm Optional Robot
13.00 1.25 Mounting Plate
2.95 Bar 110.0 mm
381.0 mm
15.00 4.33
1030.0 mm
40.55
510.0 mm To Robot
20.08 Mtg Pads
NOTE: Stationary platen mounting holes same as moving platen.

HOLE DESCRIPTION:
A - .625-11 UNC-2B 1.22" DP (92 Holes)
4.8 mm Machine
B - 27 mm (1.063) Thru (12 Holes)
B - Corresponding Hole in K/O. 14.27 mm (.562) Thru .19
Std Nozzle
Protrusion
C - 27.0 mm (1.063") Thru (.5" Max)
C - Corresponding Hole in K/O. 1.25"-7UNC-28 Thru

Moving Platen
155.0 mm Min Mold
6.10 w/Ram Spacer
760.0 mm
29.92 Max Stroke 310.0 mm
915.0 mm Max Daylight 12.20 Min Mold
36.02 w/Ram Spacer
1070.0 mm Max Daylight
42.13

13 14
MAGNA 400

M O V I N G P L AT E N R O B O T M O U N T I N G P L AT E

300.0 mm
265.0 mm 11.81
10.43
205.0 mm
8.07
155.0 mm
1096.0 mm 6.10
43.15 95.0 mm
A 3.74 14.0 mm, 42.0 mm (1.65) DP
203.2 mm 355.6 mm M16-6H (Pitch=2.0 mm Ref)
8.00 14.00 B 25.0 mm
.98 28.0 mm (1.1) DP (14) Places
88.9 mm
3.50 D
50.8 mm C 440.0 mm
2.00 17.32
76.2 mm (3) Machined
3.00 Guide Rod (Ref) 220.0 mm
8.66 Robot Pads
Ejector Bar (Ref)

Eject Mech. Stop (Ref)


355.6 mm 50.8 mm Optional Robot
14.00 2.00 Mtg Plate
76.2 mm
3.00 76.2 mm 127.0 mm 254.0 mm 406.4 mm
3.00 5.00 10.00 16.00

203.2 mm 177.8 mm A-A


8.00 7.00 330.2 mm

88.9 mm
13.00 D I E S PA C E
3.50

740.2 mm 253.0 mm
29.14 9.96 148.0 mm Ejector A A
127.0 mm K/O Bar Retracted
Distance Between 5.00 5.83 Stroke Max
Strain Rods (Square)
177.8 mm
7.00 Stationary Platen
31.8 mm Optional Robot
254.0 mm 85.0 mm 1.25 Mtg Plate
330.2 mm 10.00 3.35
13.00 Knockout Bar
406.4 mm
16.00
530.0 mm
20.87
NOTE: Stationary platen mounting holes same as moving platen. To Robot Mtg
101.60/101.65 mm Pads (3)
HOLE DESCRIPTION: 4.000/4.002
A - .625-11 UNC-2B. 31.0 mm (1.22) DP. 84 Holes

B - 27.0 mm (1.063) Thru. 12 Holes Machine


B - Corresponding Hole in K/O. 14.29 mm (.562) Thru 4.8 mm
.19
C - 52.4 mm (2.00) Thru, 8 Holes 125.0 mm Standard Nozzle
C - Corresponding Hole in K/O. 14.29 mm (.562) Thru 4.92 Protrusion (.5" Max)

D - 27.0 mm (1.06) Thru, 1 Hole


D - Corresponding Hole in K/O.
.500-13 UNC-2B, 9.9 mm (.36) DP

Moving Platen
196.0 mm Min Mold
940.0 mm 7.70 w/Ram Spacer
37.01 Max Stroke 360.0 mm
1136.0 mm 14.17 Min Mold
44.72 Max Daylight w/Ram Spacer
1300.0 mm
51.18 Max Daylight

15 16
MAGNA 400

M O V I N G P L AT E N R O B O T M O U N T I N G P L AT E

300.0 mm
265.0 mm 11.81
10.43
205.0 mm
8.07
155.0 mm
1096.0 mm 6.10
43.15 95.0 mm
A 3.74 14.0 mm, 42.0 mm (1.65) DP
203.2 mm 355.6 mm M16-6H (Pitch=2.0 mm Ref)
8.00 14.00 B 25.0 mm
.98 28.0 mm (1.1) DP (14) Places
88.9 mm
3.50 D
50.8 mm C 440.0 mm
2.00 17.32
76.2 mm (3) Machined
3.00 Guide Rod (Ref) 220.0 mm
8.66 Robot Pads
Ejector Bar (Ref)

Eject Mech. Stop (Ref)


355.6 mm 50.8 mm Optional Robot
14.00 2.00 Mtg Plate
76.2 mm
3.00 76.2 mm 127.0 mm 254.0 mm 406.4 mm
3.00 5.00 10.00 16.00

203.2 mm 177.8 mm A-A


8.00 7.00 330.2 mm

88.9 mm
13.00 D I E S PA C E
3.50

740.2 mm 253.0 mm
29.14 9.96 148.0 mm Ejector A A
127.0 mm K/O Bar Retracted
Distance Between 5.00 5.83 Stroke Max
Strain Rods (Square)
177.8 mm
7.00 Stationary Platen
31.8 mm Optional Robot
254.0 mm 85.0 mm 1.25 Mtg Plate
330.2 mm 10.00 3.35
13.00 Knockout Bar
406.4 mm
16.00
530.0 mm
20.87
NOTE: Stationary platen mounting holes same as moving platen. To Robot Mtg
101.60/101.65 mm Pads (3)
HOLE DESCRIPTION: 4.000/4.002
A - .625-11 UNC-2B. 31.0 mm (1.22) DP. 84 Holes

B - 27.0 mm (1.063) Thru. 12 Holes Machine


B - Corresponding Hole in K/O. 14.29 mm (.562) Thru 4.8 mm
.19
C - 52.4 mm (2.00) Thru, 8 Holes 125.0 mm Standard Nozzle
C - Corresponding Hole in K/O. 14.29 mm (.562) Thru 4.92 Protrusion (.5" Max)

D - 27.0 mm (1.06) Thru, 1 Hole


D - Corresponding Hole in K/O.
.500-13 UNC-2B, 9.9 mm (.36) DP

Moving Platen
196.0 mm Min Mold
940.0 mm 7.70 w/Ram Spacer
37.01 Max Stroke 360.0 mm
1136.0 mm 14.17 Min Mold
44.72 Max Daylight w/Ram Spacer
1300.0 mm
51.18 Max Daylight

15 16
MAGNA 500

M O V I N G P L AT E N R O B O T M O U N T I N G P L AT E

380.0 mm
265.0 mm 14.96 Ref
205.0 mm 10.43
8.07
145.0 mm
1254.0 mm 5.71
49.37 85.0 mm
203.3 mm 3.35
8.00 355.6 mm 25.0 mm
88.9 mm 14.00 .98
3.50 50.8 mm 14.0 mm, 42.0 mm (1.6) DP
Robot 2.00 76.2 mm M16-6H (Pitch=2.0 mm Ref)
3.00 28.0 mm (1.1) DP (14) Holes (3) Machined
Guide Rod (Ref) Robot Pads
Eject Mech. Stop (Ref)
76.2 mm 600.0 mm
3.00 Ejector Bar (Ref) 23.622
177.8 mm Optional Robot
300.0 mm Mtg Plate
355.6 mm 7.00 11.81
88.9 mm 14.00 127.0 mm 254.0 mm 431.8 mm
3.5 5.00 10.00 17.00

330.2 mm
13.00 533.4 mm
203.2 mm 50.8 mm 21.00
8.00 2.00
A-A
870.0 mm Distance Between
34.3 Strain Rods Square 127.0 mm
5.00
177.8 mm
C D I E S PA C E
7.00
D
254.0 mm A A
10.00
330.2 mm B 268.0 mm 148.0 mm Ejector
13.00 10.55 5.83 Stroke Max
431.8 mm Stationary
17.00 533.4 mm A K/O Bar Retracted 101.60/101.65 mm
21.00 4.000/4.002 Platen 25.4 mm Optional Robot
140.0 mm 1.00 Mtg Plate
NOTE: Stationary platen mounting holes same as moving platen. 5.50
125.0 mm
HOLE DESCRIPTION: 4.95
A - .750"-10 UNC-2B 36.6 (1.44) DP, 116 Holes Knockout Bar
620.0 mm To Robot Mtg
B - 27.0 mm (1.063) Thru, 12 Holes 24.41 Pads (3)
B - Corresponding Hole in K/O. 14.29 mm (.562) Thru

C - 52.4 mm (2.063) Thru, 8 Holes Machine


4.8 mm
C - Corresponding Hole in K/O. 14.29 mm (.562) Thru .19
Std Nozzle Protrusion
D - 27.0 mm (1.06) Thru, 1 Hole (.5" Max)
D - Corresponding Hole in K/O.
.500-13 UNC-2B. 15.4 mm (.61) DP 870
34.

1020.0 mm 191.0 mm Min Mold


Moving Platen 40.16 Max Stroke 7.52 w/ Ram Spacer
1211.0 mm Max Daylight 380.0 mm Min
47.68 w/Ram Spacer 14.96 Mold
1400.0 mm
55.12 Max Daylight

17 18
MAGNA 500

M O V I N G P L AT E N R O B O T M O U N T I N G P L AT E

380.0 mm
265.0 mm 14.96 Ref
205.0 mm 10.43
8.07
145.0 mm
1254.0 mm 5.71
49.37 85.0 mm
203.3 mm 3.35
8.00 355.6 mm 25.0 mm
88.9 mm 14.00 .98
3.50 50.8 mm 14.0 mm, 42.0 mm (1.6) DP
Robot 2.00 76.2 mm M16-6H (Pitch=2.0 mm Ref)
3.00 28.0 mm (1.1) DP (14) Holes (3) Machined
Guide Rod (Ref) Robot Pads
Eject Mech. Stop (Ref)
76.2 mm 600.0 mm
3.00 Ejector Bar (Ref) 23.622
177.8 mm Optional Robot
300.0 mm Mtg Plate
355.6 mm 7.00 11.81
88.9 mm 14.00 127.0 mm 254.0 mm 431.8 mm
3.5 5.00 10.00 17.00

330.2 mm
13.00 533.4 mm
203.2 mm 50.8 mm 21.00
8.00 2.00
A-A
870.0 mm Distance Between
34.3 Strain Rods Square 127.0 mm
5.00
177.8 mm
C D I E S PA C E
7.00
D
254.0 mm A A
10.00
330.2 mm B 268.0 mm 148.0 mm Ejector
13.00 10.55 5.83 Stroke Max
431.8 mm Stationary
17.00 533.4 mm A K/O Bar Retracted 101.60/101.65 mm
21.00 4.000/4.002 Platen 25.4 mm Optional Robot
140.0 mm 1.00 Mtg Plate
NOTE: Stationary platen mounting holes same as moving platen. 5.50
125.0 mm
HOLE DESCRIPTION: 4.95
A - .750"-10 UNC-2B 36.6 (1.44) DP, 116 Holes Knockout Bar
620.0 mm To Robot Mtg
B - 27.0 mm (1.063) Thru, 12 Holes 24.41 Pads (3)
B - Corresponding Hole in K/O. 14.29 mm (.562) Thru

C - 52.4 mm (2.063) Thru, 8 Holes Machine


4.8 mm
C - Corresponding Hole in K/O. 14.29 mm (.562) Thru .19
Std Nozzle Protrusion
D - 27.0 mm (1.06) Thru, 1 Hole (.5" Max)
D - Corresponding Hole in K/O.
.500-13 UNC-2B. 15.4 mm (.61) DP 870
34.

1020.0 mm 191.0 mm Min Mold


Moving Platen 40.16 Max Stroke 7.52 w/ Ram Spacer
1211.0 mm Max Daylight 380.0 mm Min
47.68 w/Ram Spacer 14.96 Mold
1400.0 mm
55.12 Max Daylight

17 18
MAGNA 600

M O V I N G P L AT E N R O B O T M O U N T I N G P L AT E

265.0 mm 395.0 mm
10.43 Typ 15.55 Ref
205.0 mm
8.07 Typ
1296.0 mm 145.0 mm
51.02 88.9 mm 5.71 Typ 85.0 mm
203.2 mm A 3.35 Typ
8.00 3.50 25.0 mm
870.0 mm B .98 Typ
50.8 mm 355.6 mm
34.3 14.00
Distance Between 2.00 14.0 mm, 49.0 mm (1.9) DP
76.2 mm D M16-6H (Pitch=2.0 mm Ref)
Strain Rods Square 3.00 C 35.0 mm (1.4) DP (14) Holes (3) Machined
Eject Mech. Robot Pads
Stop Rod (Ref) 355.6 mm 177.8 mm
14.00 7.00 330.2 mm 300.0 mm
203.2 mm 13.00 11.811
8.00 76.2 mm 127.0 mm 254.0 mm
3.00 5.00 10.00 600.0 mm Optional Robot
23.622 Mtg Plate

88.9 mm 431.8 mm
3.50 17.00
50.8 mm 533.4 mm
2.00 21.00

Guide Rod (Ref) A-A


Ejector Bar (Ref) 127.0 mm
5.00
177.8 mm
7.00 254.0 mm
330.2 mm
13.00
10.00
D I E S PA C E A A
431.8 mm
17.00 533.4 mm
21.00
200.0 mm 101.60/101.65 mm Stationary Platen
NOTE: Stationary platen mounting holes same as moving platen. 320.0 mm K/O Bar 7.87 Ejector Stroke 4.000/4.002
12.60 Retracted 25.4 mm Optional Robot
HOLE DESCRIPTION: 160.0 mm 1.00 Mtg Plate
A - .750"-10 UNC-2B, 36.6 mm (1.44) DP. 116 Holes 6.3
125.0 mm
B - 27.0 mm (1.063) Thru. 12 Holes 4.92
Knockout 633.0 mm
B - Corresponding Hole in K/O. 14.29 mm (.562) Thru 24.92
Bar
To Robot
C - 52.4 mm (2.063) Thru. 8 Holes Mtg Pads (3)
C - Corresponding Hole in K/O. 14.29 mm (.562) Thru Machine
D - 27.0 mm (1.06) Thru. 1 Hole 4.8 mm
D - Corresponding Hole in K/O. .19
.500-13 UNC-2B, 15.6 mm (.61) DP Std Nozzle
Protrusion (.5" Max)

Moving Platen 268.0 mm Min Mold


1140.0 mm 536.0 mm 10.55 w/Ram Spacer
44.88 Max Stroke 21.10 Min Mold
1408.0 mm Max Daylight
55.43 w/Ram Spacer
1676.0 mm Max
65.98 Daylight

19 20
MAGNA 600

M O V I N G P L AT E N R O B O T M O U N T I N G P L AT E

265.0 mm 395.0 mm
10.43 Typ 15.55 Ref
205.0 mm
8.07 Typ
1296.0 mm 145.0 mm
51.02 88.9 mm 5.71 Typ 85.0 mm
203.2 mm A 3.35 Typ
8.00 3.50 25.0 mm
870.0 mm B .98 Typ
50.8 mm 355.6 mm
34.3 14.00
Distance Between 2.00 14.0 mm, 49.0 mm (1.9) DP
76.2 mm D M16-6H (Pitch=2.0 mm Ref)
Strain Rods Square 3.00 C 35.0 mm (1.4) DP (14) Holes (3) Machined
Eject Mech. Robot Pads
Stop Rod (Ref) 355.6 mm 177.8 mm
14.00 7.00 330.2 mm 300.0 mm
203.2 mm 13.00 11.811
8.00 76.2 mm 127.0 mm 254.0 mm
3.00 5.00 10.00 600.0 mm Optional Robot
23.622 Mtg Plate

88.9 mm 431.8 mm
3.50 17.00
50.8 mm 533.4 mm
2.00 21.00

Guide Rod (Ref) A-A


Ejector Bar (Ref) 127.0 mm
5.00
177.8 mm
7.00 254.0 mm
330.2 mm
13.00
10.00
D I E S PA C E A A
431.8 mm
17.00 533.4 mm
21.00
200.0 mm 101.60/101.65 mm Stationary Platen
NOTE: Stationary platen mounting holes same as moving platen. 320.0 mm K/O Bar 7.87 Ejector Stroke 4.000/4.002
12.60 Retracted 25.4 mm Optional Robot
HOLE DESCRIPTION: 160.0 mm 1.00 Mtg Plate
A - .750"-10 UNC-2B, 36.6 mm (1.44) DP. 116 Holes 6.3
125.0 mm
B - 27.0 mm (1.063) Thru. 12 Holes 4.92
Knockout 633.0 mm
B - Corresponding Hole in K/O. 14.29 mm (.562) Thru 24.92
Bar
To Robot
C - 52.4 mm (2.063) Thru. 8 Holes Mtg Pads (3)
C - Corresponding Hole in K/O. 14.29 mm (.562) Thru Machine
D - 27.0 mm (1.06) Thru. 1 Hole 4.8 mm
D - Corresponding Hole in K/O. .19
.500-13 UNC-2B, 15.6 mm (.61) DP Std Nozzle
Protrusion (.5" Max)

Moving Platen 268.0 mm Min Mold


1140.0 mm 536.0 mm 10.55 w/Ram Spacer
44.88 Max Stroke 21.10 Min Mold
1408.0 mm Max Daylight
55.43 w/Ram Spacer
1676.0 mm Max
65.98 Daylight

19 20
MAGNA 725

M O V I N G P L AT E N R O B O T M O U N T I N G P L AT E

270.0 mm 430.0 mm
210.0 mm 10.63 16.90 Ref
1400.0 mm Mold
8.26
950.0 mm 55.1 Surface (Sq) 150.0 mm
37.4 5.906
508.0 mm 90.0 mm
D 20.00 A 3.54 30.0 mm
203.2 mm
8.00 355.6 mm 1.18
14.00 B
88.9 mm 14.0 mm, 42.0 mm (1.7) DP
3.50 C M16-6H (Pitch=2.0 mm Ref)
950.0 mm Between 28.0 mm (1.1) DP (14) Holes
37.40 Strain Rods (Sq) 76.2 mm
3.00
355.6 mm 300.0 mm (3) Machined
K/O Bar (Ref) 50.8 mm 14.00 11.81 Robot Pads
2.00 203.2 mm 508.0 mm
Eject Mech.
Stop (Ref) 8.00 20.00 600.0 mm Optional Robot
23.62 Mtg Plate
431.8 mm 177.8 mm
17.00 7.00
254.0 mm 127.0 mm
10.00 5.00

330.2 mm 50.8 mm 88.9 mm


533.4 mm 2.00 3.50
21.00 13.00 76.2 mm
3.00 A-A
Eject Guide
Rod (Ref)
76.0 mm
127.0 mm
5.00
3.00 Typ
D I E S PA C E
177.8 mm 76.0 mm
7.00 3.00 Typ A A
254.0 mm 200.0 mm Ejector
330.2 mm 10.00 7.87 Stroke Max
13.00 335.0 mm K/O Bar
431.8 mm 101.6/101.65 mm Stationary Platen
533.4 mm 17.00 13.189 Retracted Moving Platen 4.000/4.002
21.00 25.4 mm Optional Robot
125.0 mm 1.00 Mtg Plate
4.921 K/O Bar
NOTE: Stationary platen mounting holes same as moving platen.

HOLE DESCRIPTION:
A - .750"-10 UNC-2B, 37 (1.5) DP. 96 Holes in Moving Platen 710.0 mm To Robot
170.0 mm 28.00 Mtg Pads (3)
104 Holes in Stat. Platen 6.7

B - 26.99 mm (1.063) Thru. 12 Holes in Moving Platen


B - Corresponding Hole in K/O. 14.3 mm (.56) Thru Machine
4.8 mm - .19
C - 52.39 mm (2.063) Thru. 16 Holes in Moving Platen Std Nozzle
C - Corresponding Hole in K/O. 14.3 mm (.56) Thru Protrusion
(.5" Max)
D - 26.99 mm (1.063) Thru. 1 Hole in Moving Platen
D - Corresponding Hole in K/O.
.500-13 UNC-2B, 20.6 mm (.81) DP
1320.0 mm Max
51.97 Stroke 230.0 mm Min Mold
9.06 w/Ram Spacer
1550.0 mm Max Daylight 460.0 mm Min
61.02 w/Ram Spacer 18.11 Mold
1780.0 mm Max
70.08 Daylight

21 22
MAGNA 725

M O V I N G P L AT E N R O B O T M O U N T I N G P L AT E

270.0 mm 430.0 mm
210.0 mm 10.63 16.90 Ref
1400.0 mm Mold
8.26
950.0 mm 55.1 Surface (Sq) 150.0 mm
37.4 5.906
508.0 mm 90.0 mm
D 20.00 A 3.54 30.0 mm
203.2 mm
8.00 355.6 mm 1.18
14.00 B
88.9 mm 14.0 mm, 42.0 mm (1.7) DP
3.50 C M16-6H (Pitch=2.0 mm Ref)
950.0 mm Between 28.0 mm (1.1) DP (14) Holes
37.40 Strain Rods (Sq) 76.2 mm
3.00
355.6 mm 300.0 mm (3) Machined
K/O Bar (Ref) 50.8 mm 14.00 11.81 Robot Pads
2.00 203.2 mm 508.0 mm
Eject Mech.
Stop (Ref) 8.00 20.00 600.0 mm Optional Robot
23.62 Mtg Plate
431.8 mm 177.8 mm
17.00 7.00
254.0 mm 127.0 mm
10.00 5.00

330.2 mm 50.8 mm 88.9 mm


533.4 mm 2.00 3.50
21.00 13.00 76.2 mm
3.00 A-A
Eject Guide
Rod (Ref)
76.0 mm
127.0 mm
5.00
3.00 Typ
D I E S PA C E
177.8 mm 76.0 mm
7.00 3.00 Typ A A
254.0 mm 200.0 mm Ejector
330.2 mm 10.00 7.87 Stroke Max
13.00 335.0 mm K/O Bar
431.8 mm 101.6/101.65 mm Stationary Platen
533.4 mm 17.00 13.189 Retracted Moving Platen 4.000/4.002
21.00 25.4 mm Optional Robot
125.0 mm 1.00 Mtg Plate
4.921 K/O Bar
NOTE: Stationary platen mounting holes same as moving platen.

HOLE DESCRIPTION:
A - .750"-10 UNC-2B, 37 (1.5) DP. 96 Holes in Moving Platen 710.0 mm To Robot
170.0 mm 28.00 Mtg Pads (3)
104 Holes in Stat. Platen 6.7

B - 26.99 mm (1.063) Thru. 12 Holes in Moving Platen


B - Corresponding Hole in K/O. 14.3 mm (.56) Thru Machine
4.8 mm - .19
C - 52.39 mm (2.063) Thru. 16 Holes in Moving Platen Std Nozzle
C - Corresponding Hole in K/O. 14.3 mm (.56) Thru Protrusion
(.5" Max)
D - 26.99 mm (1.063) Thru. 1 Hole in Moving Platen
D - Corresponding Hole in K/O.
.500-13 UNC-2B, 20.6 mm (.81) DP
1320.0 mm Max
51.97 Stroke 230.0 mm Min Mold
9.06 w/Ram Spacer
1550.0 mm Max Daylight 460.0 mm Min
61.02 w/Ram Spacer 18.11 Mold
1780.0 mm Max
70.08 Daylight

21 22
MAGNA 850

M O V I N G P L AT E N R O B O T M O U N T I N G P L AT E
1704.0 mm
67.10
1150.0 mm 270.0 mm 480.0 mm
45.30 210.0 mm 10.63 18.90 Ref
660.4 mm
26.00 150.0 mm 8.26
508.0 mm 5.90
20.00 355.6 mm 30.0 mm 90.0 mm
14.00 1.18 3.54
203.2 mm A
8.00
127.0 mm C
5.00
88.9 mm B 14.0 mm, 42.0 mm (1.70) DP
3.50 M16-6H (Pitch=2.0 mm Ref)
76.2 mm D 28.0 mm (1.1) DP (14) Holes
3.00 203.2 mm 508.0 mm
8.00 20.00 (3) Machined
70.0 mm 300.0 mm Robot Pads
2.76 440.0 mm 11.81
50.8 mm 17.32
K/O Bar (Ref) 2.00 355.6 mm Optional Robot
600.0 mm
Eject Mech. 14.00 23.62 Mtg Plate
Stop (Ref)

950.0 mm 177.8 mm
37.40 7.00
431.8 mm 254.0 mm 127.0 mm
17.00 10.00 5.00

50.8 mm
330.2 mm 2.00 76.2 mm
533.4 mm 13.00 3.00 127.0 mm A-A
21.00 5.00

Eject Guide Rod (Ref)


D I E S PA C E
76.0 mm
3.00 Typ A A
635.0 mm Moving Platen
25.00 127.0 mm 200.0 mm Ejector
5.00 7.87 Stroke Max
350.0 mm K/O Bar
177.0 mm 76.0 mm 13.78 Retracted Stationary Platen
7.00 3.00 Typ 25.4 mm Optional Robot
254.0 mm 1.00 Mtg Plate
125.0 mm
330.2 mm 10.00 4.921 K/O Bar
13.00 431.8 mm
17.00
533.4 mm
21.00 127.00/127.05 mm
635 mm 190.0mm 5.000/5.002 748.0 mm To Robot
25.00 7.50 29.40 Mtg Pads (3)
736.6 mm
29.00
NOTE: Stationary platen mounting holes same as moving platen. Machine 4.8 mm
.19
HOLE DESCRIPTION: Std Nozzle
A - 1.000"-8 UNC-2B. 48 (1.9) DP, 148 Holes in Moving Platen, 160 Holes in Stationary Platen Protrusion
(.5" Max)
B - 26.99 mm (1.063) Thru 12 Holes
B - Corresponding Hole in K/O. 20.64 mm (.812) Thru

C - 52.39 mm (2.063) Thru, 20 Holes


C - Corresponding Hole in K/O. 20.64 mm (.812) Thru 1320.0 mm
51.97 Max Stroke 300.0 mm Min Mold
D - 52.40 mm (2.063) Thru, 1 Hole 11.81 w/Ram Spacer
D - Corresponding Hole in K/O. 600.0 mm Min
1620.0 mm Max Daylight 23.62 Mold
.500-13 UNC-2B. 20.9 mm (.82) DP 63.78 w/Ram Spacer
1920.0 mm Max Daylight
75.59

23 24
MAGNA 850

M O V I N G P L AT E N R O B O T M O U N T I N G P L AT E
1704.0 mm
67.10
1150.0 mm 270.0 mm 480.0 mm
45.30 210.0 mm 10.63 18.90 Ref
660.4 mm
26.00 150.0 mm 8.26
508.0 mm 5.90
20.00 355.6 mm 30.0 mm 90.0 mm
14.00 1.18 3.54
203.2 mm A
8.00
127.0 mm C
5.00
88.9 mm B 14.0 mm, 42.0 mm (1.70) DP
3.50 M16-6H (Pitch=2.0 mm Ref)
76.2 mm D 28.0 mm (1.1) DP (14) Holes
3.00 203.2 mm 508.0 mm
8.00 20.00 (3) Machined
70.0 mm 300.0 mm Robot Pads
2.76 440.0 mm 11.81
50.8 mm 17.32
K/O Bar (Ref) 2.00 355.6 mm Optional Robot
600.0 mm
Eject Mech. 14.00 23.62 Mtg Plate
Stop (Ref)

950.0 mm 177.8 mm
37.40 7.00
431.8 mm 254.0 mm 127.0 mm
17.00 10.00 5.00

50.8 mm
330.2 mm 2.00 76.2 mm
533.4 mm 13.00 3.00 127.0 mm A-A
21.00 5.00

Eject Guide Rod (Ref)


D I E S PA C E
76.0 mm
3.00 Typ A A
635.0 mm Moving Platen
25.00 127.0 mm 200.0 mm Ejector
5.00 7.87 Stroke Max
350.0 mm K/O Bar
177.0 mm 76.0 mm 13.78 Retracted Stationary Platen
7.00 3.00 Typ 25.4 mm Optional Robot
254.0 mm 1.00 Mtg Plate
125.0 mm
330.2 mm 10.00 4.921 K/O Bar
13.00 431.8 mm
17.00
533.4 mm
21.00 127.00/127.05 mm
635 mm 190.0mm 5.000/5.002 748.0 mm To Robot
25.00 7.50 29.40 Mtg Pads (3)
736.6 mm
29.00
NOTE: Stationary platen mounting holes same as moving platen. Machine 4.8 mm
.19
HOLE DESCRIPTION: Std Nozzle
A - 1.000"-8 UNC-2B. 48 (1.9) DP, 148 Holes in Moving Platen, 160 Holes in Stationary Platen Protrusion
(.5" Max)
B - 26.99 mm (1.063) Thru 12 Holes
B - Corresponding Hole in K/O. 20.64 mm (.812) Thru

C - 52.39 mm (2.063) Thru, 20 Holes


C - Corresponding Hole in K/O. 20.64 mm (.812) Thru 1320.0 mm
51.97 Max Stroke 300.0 mm Min Mold
D - 52.40 mm (2.063) Thru, 1 Hole 11.81 w/Ram Spacer
D - Corresponding Hole in K/O. 600.0 mm Min
1620.0 mm Max Daylight 23.62 Mold
.500-13 UNC-2B. 20.9 mm (.82) DP 63.78 w/Ram Spacer
1920.0 mm Max Daylight
75.59

23 24
M AG N A 2 5 0 3 0 0 4 0 0
T Y P I C A L M A C H I N E E L E VA T I O N M ACHINE E LEVATION VALUES

END VIEW
Lubricator Fill (Zerk Fitting) Heat Exchanger Water
Air Connect (.5 NPT) Connect. .75" NPTF
Machine Width *
CL to Non-op Gate CL to Operator Gate

Machine Electrical Connection


Height *

Top Of
Jam Bar

Top of Top Of
Non-op Gate Strain Rods

Machine
Top Of Robot Centerline
Mtg. Plate Height

FRONT VIEW TOP VIEW


Water In/Out Connection
Min. Req. For PQ Manifold Eject And Optional Piping Area For Feed Throat Cooling Piping Area
Reservoir Removal Core Pull Manifold
65# Hopper Optional Heat Exchanger Distance Between Strain Rods * Traverse Manifold Extruder Manifold
Gate Opening OperatorPush Inj. Stroke Unit Reservoir Injection Manifold
Button Station
Sled
Stroke

Top
of Hopper *

Guard
Top of 30 Unit Swivel
Feed Throat * Clamp Stroke * Min. Mold *
Electrical Cabinet Max. Daylight *
Part Drop

Part Drop Width 70 Optional Leveling Pads 944.2


Part Drop (2.8) (37.17)
W/O Guard
Machine Length *

* Refer to machine specifications for these dimensional values * Refer to machine specifications for these dimensional values

25 26
M AG N A 2 5 0 3 0 0 4 0 0
T Y P I C A L M A C H I N E E L E VA T I O N M ACHINE E LEVATION VALUES

END VIEW
Lubricator Fill (Zerk Fitting) Heat Exchanger Water
Air Connect (.5 NPT) Connect. .75" NPTF
Machine Width *
CL to Non-op Gate CL to Operator Gate

Machine Electrical Connection


Height *

Top Of
Jam Bar

Top of Top Of
Non-op Gate Strain Rods

Machine
Top Of Robot Centerline
Mtg. Plate Height

FRONT VIEW TOP VIEW


Water In/Out Connection
Min. Req. For PQ Manifold Eject And Optional Piping Area For Feed Throat Cooling Piping Area
Reservoir Removal Core Pull Manifold
65# Hopper Optional Heat Exchanger Distance Between Strain Rods * Traverse Manifold Extruder Manifold
Gate Opening OperatorPush Inj. Stroke Unit Reservoir Injection Manifold
Button Station
Sled
Stroke

Top
of Hopper *

Guard
Top of 30 Unit Swivel
Feed Throat * Clamp Stroke * Min. Mold *
Electrical Cabinet Max. Daylight *
Part Drop

Part Drop Width 70 Optional Leveling Pads 944.2


Part Drop (2.8) (37.17)
W/O Guard
Machine Length *

* Refer to machine specifications for these dimensional values * Refer to machine specifications for these dimensional values

25 26
M AG N A 5 0 0 6 0 0 7 2 5 8 5 0
T Y P I C A L M A C H I N E E L E VA T I O N
M ACHINE E LEVATION VALUES
END VIEW

Air Connect

Heat Exchanger Machine Width *


Connect .75" NPT CL to Non-op Gate CL to Operator
Gate
Top Of Resvr Breather Electrical Connection

Top Of Platen
Machine
Height * Top Of
Top of
Non-op Jam Bar
Top of Gate Top Of
Robot Mtg Plate Strain Rod
Machine
Centerline Height

FRONT VIEW TOP VIEW


Water In/Out Connect
Piping Area Piping Area For Feed Throat Cooling Water
Eject And Optional
Minimum Required For Core Pull Manifold PQ Manifold Distance Between Strain Rods * Extruder
Traverse Manifold
Removal Of Reservoir 315 # Hopper Optional Manifold
Gate Opening Injection Heat Exchanger
OperatorPush Unit Stroke Injection
Button Station Reservoir Manifold
Sled
Top Of Stroke
Inj Hopper *

Electrical
Cabinet

Part Drop 30 Injection Unit Swivel


70 Optional Top of Min Mold *
Part Drop Part Drop (2.8) Leveling Pads Feed Throat * 734 Door Width
Clamp Stroke
*
W/O Guard Width (28.9) Max Daylight
*
Machine Length *

* Refer to machine specifications for these dimensional values * Refer to machine specifications for these dimensional values

27 28
M AG N A 5 0 0 6 0 0 7 2 5 8 5 0
T Y P I C A L M A C H I N E E L E VA T I O N
M ACHINE E LEVATION VALUES
END VIEW

Air Connect

Heat Exchanger Machine Width *


Connect .75" NPT CL to Non-op Gate CL to Operator
Gate
Top Of Resvr Breather Electrical Connection

Top Of Platen
Machine
Height * Top Of
Top of
Non-op Jam Bar
Top of Gate Top Of
Robot Mtg Plate Strain Rod
Machine
Centerline Height

FRONT VIEW TOP VIEW


Water In/Out Connect
Piping Area Piping Area For Feed Throat Cooling Water
Eject And Optional
Minimum Required For Core Pull Manifold PQ Manifold Distance Between Strain Rods * Extruder
Traverse Manifold
Removal Of Reservoir 315 # Hopper Optional Manifold
Gate Opening Injection Heat Exchanger
OperatorPush Unit Stroke Injection
Button Station Reservoir Manifold
Sled
Top Of Stroke
Inj Hopper *

Electrical
Cabinet

Part Drop 30 Injection Unit Swivel


70 Optional Top of Min Mold *
Part Drop Part Drop (2.8) Leveling Pads Feed Throat * 734 Door Width
Clamp Stroke
*
W/O Guard Width (28.9) Max Daylight
*
Machine Length *

* Refer to machine specifications for these dimensional values * Refer to machine specifications for these dimensional values

27 28
H O P P E R D ATA NOTES
Shot Size Hopper Mounting Machine Hopper
Ounces Capacity Pattern Bolt size Feedthroat Feedthroat
.73,1.08,1.29,1.76 65 lb. 85mm x 105mm M10 x 18mm 75mm (2.95) 51.6mm (2.03)
2.27,2.97,3.76 65 lb. 85mm x 105mm M10 x 18mm 75mm (2.95) 51.6mm (2.03)
3.51,4.44,6.04 65 lb. 85mm x 105mm M10 x 18mm 75mm (2.95) 51.6mm (2.03)
7.59,9.61,11.86 65 lb. 85mm x 105mm M10 x 18mm 85mm (3.35) 51.6mm (2.03)
2.4 65 lb. 85mm x 105mm M10 x 18mm 75mm (2.95) 51.6mm (2.03)
5,7,9 65 lb. 85mm x 105mm M10 x 18mm 75mm (2.95) 51.6mm (2.03)
8,10,12 65 lb. 85mm x 105mm M10 x 18mm 85mm (3.35) 51.6mm (2.03)
11,13,16 65 lb. 85mm x 105mm M10 x 18mm 95mm (3.74) 51.6mm (2.03)
17,20,28 115 lb. 130mm sq. M10 x 18mm 108mm (4.25) 76mm (3.03)
21,29,34 115 lb. 130mm sq. M10 x 18mm 108mm (4.25) 76mm (3.03)
31,36,47 115 lb. 130mm sq. M10 x 18mm 108mm (4.25) 76mm (3.03)
41,54,68 315 lb. 170mm sq. M10 x 18mm 114.3mm (4.50) 114.3mm (4.50)
60,76,95 315 lb. 170mm sq. M10 x 18mm 114.3mm (4.50) 114.3mm (4.50)
85,105,127 315 lb. 170mm sq. M10 x 18mm 114.3mm (4.50) 114.3mm (4.50)
116,140,181 315 lb. 170mm sq. M10 x 18mm 114.3mm (4.50) 114.3mm (4.50)
179,231 415 lb. 210mm sq. M12 x 30mm 140mm (5.50) 140mm (5.50)
288,362 415 lb. 210mm sq. M12 x 30mm 140mm (5.50) 140mm (5.50)
413,540 415 lb. 210mm sq. M12 x 30mm 140mm (5.50) 140mm (5.50)
607,769 415 lb. 210mm sq. M12 x 30mm 140mm (5.50) 140mm (5.50)
856,1055 415 lb. 210mm sq. M12 x 30mm 140mm (5.50) 140mm (5.50)
* When the mounting pattern is configured in a rectangular pattern the first dimension is parallel to the machine centerline and the second dimension is
perpendicular to the centerline.

29 30
H O P P E R D ATA NOTES
Shot Size Hopper Mounting Machine Hopper
Ounces Capacity Pattern Bolt size Feedthroat Feedthroat
.73,1.08,1.29,1.76 65 lb. 85mm x 105mm M10 x 18mm 75mm (2.95) 51.6mm (2.03)
2.27,2.97,3.76 65 lb. 85mm x 105mm M10 x 18mm 75mm (2.95) 51.6mm (2.03)
3.51,4.44,6.04 65 lb. 85mm x 105mm M10 x 18mm 75mm (2.95) 51.6mm (2.03)
7.59,9.61,11.86 65 lb. 85mm x 105mm M10 x 18mm 85mm (3.35) 51.6mm (2.03)
2.4 65 lb. 85mm x 105mm M10 x 18mm 75mm (2.95) 51.6mm (2.03)
5,7,9 65 lb. 85mm x 105mm M10 x 18mm 75mm (2.95) 51.6mm (2.03)
8,10,12 65 lb. 85mm x 105mm M10 x 18mm 85mm (3.35) 51.6mm (2.03)
11,13,16 65 lb. 85mm x 105mm M10 x 18mm 95mm (3.74) 51.6mm (2.03)
17,20,28 115 lb. 130mm sq. M10 x 18mm 108mm (4.25) 76mm (3.03)
21,29,34 115 lb. 130mm sq. M10 x 18mm 108mm (4.25) 76mm (3.03)
31,36,47 115 lb. 130mm sq. M10 x 18mm 108mm (4.25) 76mm (3.03)
41,54,68 315 lb. 170mm sq. M10 x 18mm 114.3mm (4.50) 114.3mm (4.50)
60,76,95 315 lb. 170mm sq. M10 x 18mm 114.3mm (4.50) 114.3mm (4.50)
85,105,127 315 lb. 170mm sq. M10 x 18mm 114.3mm (4.50) 114.3mm (4.50)
116,140,181 315 lb. 170mm sq. M10 x 18mm 114.3mm (4.50) 114.3mm (4.50)
179,231 415 lb. 210mm sq. M12 x 30mm 140mm (5.50) 140mm (5.50)
288,362 415 lb. 210mm sq. M12 x 30mm 140mm (5.50) 140mm (5.50)
413,540 415 lb. 210mm sq. M12 x 30mm 140mm (5.50) 140mm (5.50)
607,769 415 lb. 210mm sq. M12 x 30mm 140mm (5.50) 140mm (5.50)
856,1055 415 lb. 210mm sq. M12 x 30mm 140mm (5.50) 140mm (5.50)
* When the mounting pattern is configured in a rectangular pattern the first dimension is parallel to the machine centerline and the second dimension is
perpendicular to the centerline.

29 30
NOTES NOTES

31 32
NOTES NOTES

31 32

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