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Feb. 9, 1943. J. DOLZA . 2,310,518
VACUUM CON'QROL OF CLUTCH CAPACITY
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VACUUM CONTROL OF CLUTCH CAPACITY
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Feb. 9, 1943. J. DOLZA 2,310,518
VACUUM CONTROL OF CLUTCH CAPACITIY
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Patented Feb. 71943 2,310,518 _
The invention relates to the control of var Figure 3 is a similar enlarged view of the rear
iable speed ratio in transmissions driven by en unit of Figure 1.
gines and connected to a varying load, more par Figure 4 is a schematic view of the control and
ticularly to present day motor vehicles which actuating mechanism of Figures 1, 2 and 3, pro
are driven by internal combustion engines, and viding detail of the valving controls and asso
are equipped Iwith step ratio gears requiring ciated parts. .
transfer of torque from one of a group of driv Figure 5 is an enlarged view of the servo and
ing paths to another, as shown in my applica lubrication pump arrangement of Figure 1.
tion S. N. 169,535, ?led October 18, 1937, now Figure 6 is an elevation section view of the
Patent No. 2,282,949, dated May 12, 1942, of 10 mounting for the valve controls of Figure 4, and
which the present application is a division. shows the external connections linking with the
It relates further to mechanism for automati driver and governor connected control members
cally selecting speed.ratio, and more particular of Figure 1.
ly to forms of transmissions in which the transi Figure 7 shows the driver selection means at
tion interval occurs without full release of torque, 15 tached to the steering column of the vehicle, in
or with torque overlap. . projection view.
An objeect of my invention is the establish Figure 8 is a modi?cation of the vacuum re
ing of a shift sequence in which exceptionally sponsive means of Figure 4 used to vary the rate
smooth transfer of torque is provided by the co and degree of loading pressure on the direct drive
ordination of ?uid pressure ratio shifting means 20 clutches in units 13 and C.
with regulatory means subject to a measure of Figure 9 is a chart illustrating in heavy line
torque or to torque demand. the form of the control characteristics provided
A further object is the providing of regulatory by the vacuum response of the mechanism of
means instantly available and operative at the Figures 4 and 8.
will of the operator to modify the establishing In Figure 1 the projected schematic sectioned
of drive in a given shift interval according to view of the transmission assembly of my example
the existing degree of engine torque. discloses a ?rst variable speed unit adjacent the,
An additional object is the provision of means engine connected main clutch shaft 5, having
subject to the degree of engine intake manifold output shaft 8 carrying splined gear I9 engage
vacuum applied to the controls regulating the 30 able with reverse idler gear I8, or with jaws 1'
engagement of drive during the shift interval,' of gear I integral with shaft 5, and constantly
whereby predetermined forces acting on ?uid meshed with countershaft gear I6 rotatable with
pressure valving are correlated with the driving gear I1 driving reverse idler gear I0. Counter
conditions. shaft body 20 rotates a ?rst gear I13 of the
Other objects and advantages to be derived 35 servo pump drive assembly, hereinafter desig
from the use of the invention herein disclosed nated by letter P, and shaft 8 drives a second
reside in the interrelation and methods of op gear I14 of the servo pump drive assembly, to be
eration of the parts described, and will become described later. Body 20 rotates on I5.
apparent upon inspection of the following speci? Gear I9 is shifted axially by fork I00 attached
cation when read with reference to the accom 40 to slider I04 of rod IN, and rocker I02 moving in
panying drawings wherein the preferred embodi slide I05, the shaft I03 of rocker I02 projecting
ments of the invention are illustrated.
externally from the casing 2. The above head
:It is expressly understood, however, that the gearset assembly constitutes a forward-neutral
drawings are for the purpose of illustration only,
and are not to be taken as a de?nition of the 45 reverse shifting unit, hereinafter designated by
limits of the invention, reference hereunder be letter A.
ing noted for this purpose to the appended . As shown in detail in Figure 2, shaft 8 carries
claims. integral drum II annually toothed internally at
In the drawings: . vI2 to form the input driving member for the
Figure 1 is a stereographic sectioned projection 50 assembly comprising planet carrier 22 a?ixed to
of a transmission installation in a motor vehicle, shaft 2|, reaction sun gear 25 and sleeve 20, and
showing the sequence arrangement of units from drum assembly 28-20, the planet gears 24 mesh
engine to load shaft diagonally from left to right. ing with annulus l2 and sun gear 25.
Figure 2 is an enlarged view of the forward Splined clutch hub 34, riveted to carrier 22.
unit of Figure 1 shown in sectioned projection. 55 carries clutch plate 33 mating with plate 36 held
2 2,810,518
to rotate with drum 28 and presser plate I4. 0 is obtained from the following tabular pat
Springs 88 tend to disengage plates 33 and 36. tern:
and pistons I2 sliding in cylindrical spaces II
in drum portion 29 are arranged to press cen Unit B, ratio Unit 0. ratio
tering spindle I3 and presser plate I4 to over 5
come springs 88 and build up capacity in the
clutch formed by plates 33 and 36. Fluid pres kg? Brake so $152251 Brake 90
sure is fed through external pipe 218'. gland Das
sage 281 and drilled passage I9. to load plates 33
and 36 to sustain direct drive in the unit consti : On.
tuted by the described planet gearing assembly, . 0n.
lurches or Jerks in the engagement of either The chart of Figure 9 provides a series of char
clutch involved in a speed ratio shift sequence, acteristic internal combustion engine torque
in either ascending or descending ratio changes. curves for varying conditions of engine speed,
In Figure 8 the compensator valve 320 of Fig throttle opening and degree of engine intake
ure 4 is moved by'spring 322, sleeve 323, and manifold vacuum. - .
arm I22 of shaft I23 mounted in valve body 210. 10 The dashed lines represent the engine torques
Shaft I23 projects externally from body 210, and at different engine speeds at given throttle open
is rocked by attached lever I21 pivoted to dia ings, as follows:
phragm rod 400 attached to diaphragm 325'
mounted in casing 326' and shell 328', whose ex Curves Throttle
tension carries nipple 33I and a?ords a seat for 15
spring 3 I9 bearing against the diaphragm. Rod a-a _ Partial.
b-b , uarter.
400 is a loose fit at port 432 in shell casing 326' e-c _______________________________________________ .. all.
so that if desired, the release or intake of air , d-d ______________________________________________ -_ 3-,quarters.
e-e Full. _
in the compartment between diaphragm 325' and
casing 326' may be regulated to dampen or to 20
increase the sensitivity of the action or. the vac It will be noted that these curvesfall off. rather
uum from manifold vacuum lead 332 on the com sharply with increased speed. .
pensator valve 320. The full line curves represent the engin
The center of shaft I23 is so taken with re torques at different engine speeds at given de
spect to the center of valve 320 and plunger 323, 25 grees of engine intake manifold vacuum, dimin
that rapid initial motion followed by slower mo ishing with torque from curves I to IV. These
tion in the stroke of plunger 323 with respect curves are relatively flat and yield a close ap
to variation of vacuum upon diaphragm 325', proximation to the torque values.
may be obtained. This set of curves demonstrates the utility of
If converse action is required, the center of 30 my invention in providing a uniformly varying
523 is located above the point of contact of I22 change of degree of vacuum with torque, from
with 323. This expedient makes it possible to which resultant force, the coordinate applications
extend the use of my invention to a wide range of Figures 4 and 8 are obtained. The close agree
of power plant installations wherein torque re ment of the vacuum values with the engine torque
sponsive control conditions. with respect to avail 35 makes the application of my invention a mac-
able power and load to be driven are widely tical utility, and yields an instant response when
different from those experienced in customary operating over highways in territories of con-~
passenger car practice. siderable gradient, so that the ratio shifting
The purpose of this control is to proportion clutches are provided, with a torque capacity in
the rate of clutching engagement or capacity 40 close accordance with the actual need.
change to the degree of torque demand existing The arrangement of gearing, clutching and.
at the interval when the clutch is selected to braking shown herewith, provides a ratio shift
drive. > I
sequence in which during forward drive, the
If the torque demand is falling off during the transitions from one ratio to another always oc
clutch engagement interval, the full pressure 45 cur with a given mean torque value between
available from the servo pump might become input and output. In other words, at no time in
effective before the relative rotations andin forward speed drive is there a neutral, or no
ertias of the parts had diminished in accordance, drive condition while ratio is being shifted. The
whereupon the clutch connected elements would ' overlapping of torque among the shifter elements
be joined quickly at full loading capacity. This 50 such as the clutches and brakes used in the
would administer a shock to the transmission sys illustration provides an extremely smooth method
tem, and cause a lurch of the vehicle, since the of passing through the transmission shift inter;
absorption period for momentary differences in vals, but practice has disclosed that supplemen
torque at the clutch discs is very short. tary means to adjust the torque capacity of the
At this point, the vacuum responsive valve 320 55 clutches about to take up drive, in accordance
interposes the diminishing torque demand factor, with the existing torque demand is required in
and the rise in engine vacuum moves diaphragm order to absorb the existing inertias of the rotat
325 to compel compensator valve 320 to shift to ing parts, and to avoid abuse of the friction
ward an opening position, wherein increasing members which have to carry the torque.
compensation, values operating on compensating 60 It has been shown in the clutch art that regu
pistons 285 and 294 are obtained. lation ofthe rate of clutching engagement by
The ?rst increment of accelerator pedal mo varying the position of the engine throttle pro
tion from idling causes the degree of vacuum in vides a certain control over the smoothness of
manifold 330, pipe 332 and shell 328 to decrease, clutching action, but this, however, has been ap
permitting spring M9 to load light spring 322, 65 plied to friction clutches pro-biased for driving,
so as to oppose the force of ?uid pressure acting the control being upon the permitted rate of en
on the upper face of valve 320. This results in gagement. In my invention the vratio shifting
a graduating of the ori?ce between the lower clutches are pre-biased for disengagement, and
lip of port 335 and the upper face of valve 320, I superimpose my method upon asystem in which
restricting the pressure flow from space 334 to 70 automatic and manual controls not only initiate
outlets 2'I62'l'|, available to create pressure on the clutching action but also apply a given rate
compensating piston 234 in the cylinder space of pressure build-up to establish a predetermined
between abutment wall 295 in cylinder 292. torque capacity level for the clutch or clutches
At full accelerator pedal position the existing involved. -
degree of vacuum is opposed by spring 3 I9 to an 75 The end point of the clutching action on the
6 2,810,518
rising pressure phase of the clutch control cycle of the control the said torque capacity is in
is thereby determined by the torque demand of creased, and for retarded positions of the control,
the driver as expressed by the movement of the the said torque capacity is diminished.
engine accelerator pedal, and further modified 3. An engine, a speed control pedal for said en
by the driving conditions, in that the degree of gine, a loadshaft, a friction clutch for transmit
engine intake manifold vacuum varies with both ting the power of said engine to said shaft com
characteristics. prising mating driving elements, engaging and
The invention further equilibrates the forces disengaging control means for said clutch in
derived from predetermined throttle opening and cluding control mechanism effective to establish
driving conditions against a spring, for example, 10 selective driving pressures at which said clutch
item 3i9 of Figure 4, of given rate, and likewise provides initial drive, clutch torque graduating
against a predetermined ?uid pressure force'act control means operative to regulate the driving
ing in opposition upon valve 320, so that for the pressures between said elements, and engine vac
range of movement of the compensating control, uum responsive means e?ective upon said gradu
an extremely ?ne adjustment of the ?uid pres 15 ating control means such that the selected driv
sures acting on the clutches 3336 and 55-60 ing pressures on said elements vary with in
is obtained. This method is in no way sensitive creases or decreases in engine speed.
to wear of the clutches, in that pressure of the 4. In transmission clutch control means, in
constantly operating pump is always available to combination, an internal combustion engine, a
take up slack due to wear, by creating a volume 20 vacuum force generating device responsive to
increment of corresponding value. _ the power conditions of the engine, driving and
Variations in viscosity of the ?uid used in the driven shafts, a friction clutch adapted to trans
system can only affect the friction of valve 320 mit drive therebetween, loading means effective
in bore 3i9, the ?uctuations of viscosity being of to establish drive between input and output mem
magnitudes of less effect that the calculated 25 bers of said clutch, a differential valve active on
forces available from vacuum line 332, diaphragm said means arranged to select the loading pres
325, spring 319, spring 322, and pressure lines sures on said clutch over a predetermined range
265 and 3H3. of pressures at which the clutch transmits drive,
Among the structures to which the present in and control means responsive to variations in the
vention is applicable are those described_ and 30 degree of engine vacuum acting upon said de
shown in the publication known in the automo vice arranged to position said valve at the will of
tive trade as Automotive Industries, for May the operator.
29, 1937, on pages 806 to 809 and 823. 5. In automatically controlled variable speed
Thus I have provided a novel driving mecha transmissions for motor vehicles, in combination,
nism and control which is effective to achieve the 35 an internal combustion engine, a vacuum mani
objects above enumerated, which possesses ad fold connected to said engine, a clutching device
vantages in manufacture and servicing, and adapted to transmit the power of said engine
which is adaptable to a wide variety of use and composed of two groups including groups of mat
applications. For example the system shown is ing friction elements each group of which is ar
useful for driving rail cars, aircraft propellers, 40 ranged to rotate as a unit, means for engaging
superchargers for induced air combustion draft, the device subject to both loading and unloading
tractors, farm and excavating machinery. forces, control mechanism arranged to engage
Wherever a drive between a variable speed and and disengage said device through said means
power engine and a variable load is required the according to a predetermined operating cycle,
demonstration of my invention is applicable. 45 and auxiliary controls responsive to variations in
It is herewith acknowledged that changes from the degree of vacuum established in said mam
my construction and arrangement of parts will fold operative to vary the rate -of engagement ac
suggest themselves to those skilled in the art, but cording to the torque demand of the vehicle
it is,understood that such means are within the driver.
scope of the invention herein disclosed and as 50 6. In automatically controlled variable speed
de?ned in the appended claims. transmissions for motor vehicles, in combina
I claim: . tion, an internal combustion engine, a vacuum
1. In automatic controls for driving mecha generating device responding to the power condi
nisms, in combination, an engine, a variable speed tions of the engine, clutch mechanism adapted
control for said engine movable into various posi 55 to transmit the power of said engine, a servo
tions representing the torque demand of the op pump, a servo pump line, and a clutch actuator
erator, a clutch driven by said engine, auxiliary for said mechanism operating from said line
power means arranged to actuate said clutch, through a valve, a pressure line connecting said
regulating means for said clutch connected to actuator and said valve, a ?uid pressure accumu
said power means effective to predetermine the lator connected to said pressure line, an auxiliary
torque capacity of said clutch, and a device re accumulator connected to said servo pump line
sponsive to changes in engine vacuum and subject through a second valve, and control means sub
to the variations of said speed control and acting ject to the vacuum acting on said device opera
on regulating means such that for increased op tive upon said second valve effective to diminish
erator torque demand the torque capacity of said
clutch is increased. 65 or increase the rate of pressure in said pressure
line and actuator at the will of the operator.
2. In variable controls for driving mechanisms, 7. In automatic variable speed power trans.
in combination, an engine, a variable speed con mission gearing, in combination, an engine, a
trol for said engine, a clutch driven by said en vacuum force generating device responding to
gine, control means for said clutch, a device con the power conditions of saidvengine, clutching
nected to said means arranged to vary the torque 70 mechanism adapted to transmit the power of said
capacity of the clutch, and means responsive to engine, including a clutch pressure regulating
changes in engine vacuum subject to the varia system comprising a cylinder, pistons in said
tions of said speed control acting on said clutch cylinder, a piston rod moved by said pistons. a
control means such that for advanced positions 75 ?uid pressure conduit means connected to said
2,310,518 7
cylinder, springs arranged .to be stressed by ?uid ans positions representing the torque demand of
pressure acting against said pistons, clutch actua the operator, a clutch driven by said engine,
tion means connected to said ?uid pressure con servo motor power means arranged to actuate
duit, a clutch embodied in said mechanism and said clutch, regulating means for said clutch
actuated by said means, and ?uid pressure con operative upon said servo motor power means
trol mechanism subject to changes in the degree effective to predetermine the torque capacity of
of engine vacuum and connected to said ?uid said clutch, and a device responsive to variations
pressure conduit operative to initiate an increase in .the engine power condition subject to the
of pressure in said system for establishing a pre variations of said speed control and acting on
determined torque capacity in said clutch. said regulating means such that for increased
8. In automatically operated gear mechanisms, operator torque demand the torque capacity of _
in combination, an engine, a speed control pedal said clutch is increased.
for said engine, a clutch connecting said engine 10. In variable controls for driving mecha
through gearing to a load shaft, ?uid pressure nisms, in combination, an engine, a variable speed
motor means arranged to sustain drive in said control for said engine, a clutch driven by said
clutch, supply means for said motor means, con engine, actuation means for opening and clos
trol means operated by said pedal for the appli ing said clutch, control means for said actuation
cation of ?uid pressure from said supply means means, a device connected to said control means
to said ?uid pressure motor means, valve means arranged to vary the torque capacity of the
' to vary the engagement and driving pressure to 20 clutch, and means responsive to variations in
said motor means, and engine vacuum respon the engine power condition subject to the varia
sive means operative upon said valve means tions of said speed control and acting on said
effective to proportion .the force of ?uid pres clutch control means such that for advanced
sure acting upon said clutch according to the positions of the variable speed control the said
position of said pedal. torque capacity is increased, and for retarded po
9. In automatic controls for driving mecha sitions of the variable speed control, the said
nisms, in combination, an engine, a variable torque capacity is diminished.
speed control for said engine movable into vari JOHN DOLZA.