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w ww. t echnoroll.co.i d w w w. b e lt ca r e. c o m
B u l k T e r m i n a l at
t Cilegon, Indonesia
 I N T RO D U CT I O N
TechnoRoll is one of main products from Suprabakti Mandiri,
PT which manufacture in Indonesia and have supplied
around South East Asia region. TechnoRoll is a line of
high-performance conveyor rollers and pulleys designed to
meet your conveyors operating conditions.

Providing solutions for any demanding environment,

TechnoRolls products are designed and manufactured
according to each of our customers specifications.
More than 10 years experience, TechnoRoll has mobilized
virtually millions of tons of bulk materials; improving
productivity and efficiency in the mining industry.

TechnoRoll offers a complete range of standard and custom

designed conveyor idlers for various bulk handling
application in mining such as gold, coal, copper, nickel,
cement, etc., bulk terminal, fertilizer, power plant, gravel,
and in-plant conveying applications throughout industry.

TechnoRoll design and manufacture idlers in different

trough angles and for various usages in a wide range of belt
conveying. The range include idler and pulley like
carry, return, impact, training, transition and pulley to suit
different belt widths.

TechnoRoll idlers and pulleys pass through a stringent

ISO 9001 quality inspection, before they become
a key component in your conveyor system.

TechnoRoll idlers and pulleys are known worldwide for

quality and reliability. ISO, CEMA, SNI, JIS, DIN are just some
of the standards we manufacture too.

C E RT I F I CAT I O N

03
 T H E B E N E F I T O F T E C H N O RO
OLL IDLER
S h el l
The shells are made from special ERW conveyor tube
with close tolerance ensuring smooth, eccentrically free
running with minimum diameter runout.
Shaft
Made from carbon steel round bar. The round bar
are cut, turned with fine tolerance and ground
bearing seating to ensure press fit between
bearing and shaft.
Bearing Housing
The bearing housing are made of deep drawn
quality sheet pressed to high degree of accuracy,
keeping tolerance at bearing seating region
as specified by the bearing manufactures.
L a by r i n t h s e a l
Time tested and universally accepted multistage
sealing made from polymer and provide on both
sides of the bearings with dust-cover and
weather-seal. The components are assembled
together with high quality bearings.
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B ea r i n g
TechnoRoll rollers are fitted with single row deep
groove ball bearings, ZZ, RS sealed type with C3 or
C4 internal clearance and use long life grease. We
have selected these bearings because they give up
from eight to ten minutes angular deflection in
their operation, coupled with even load
distribution within each bearing race.
T est i n g
All the rollers are thoroughly tested for TIR,
rotation resistance, balancing, and water resistant
sealing before dispatch.
Ba l a n c e
Destructive vibration can arise from unbalance of
rollers producing fluctuating loads on the idler and
supporting structure. Excessive unbalance can
cause hammer on the bearings and loosening of
bearing and seal fits. TechnoRoll rollers to a range
of balance requirements from commercial quality
through to dynamically balanced for demanding
high speed low noise applications. Every roll is
test run after final assembly.
T o ta l I n d i cato r R u n o u t ( T. I . R . )
Excessive T.I.R. causes noisy belt flap,
structural vibrations, roll unbalance and
reduced bearing life. TechnoRoll shells are checked
regularly during manufacture to ensure they
comply with quality standards established
by TechnoRoll. The high level of balance achieved
by TechnoRoll begins with the quality
of the electric resistance welded high speed
conveyor tube.
S u r fa c e P rot e ct i o n
Technoroll painting standard powder coating or
epoxy paint. Frames and structural members are
coated with epoxy paint or galvanized.
W eld i n g
Jig welding of the base frames ensures slotted
mounting brackets are accurately aligned. This has
the effect for reducing installation costs and
belt wear. All roll supports are welded to provide
smooth weld surfaces for the application of
protective coatings. Welds are cleaned prior
to surface treatment.
Qua l i ty C o n t ro l
Our products have passed the quality control
procedures that are intended to ensure that
products manufactured do a set of defined criteria
for premium quality or meet the requirements of
the clients or customers.
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 T E C H N O RO LL i d le r

Ca r ry Ro ller I m pa c t Ro lle r

R u b b e r D i s c R e t u r n Ro ller S p i r a l R et u r n R o lle r

O f fs et Ca r ry I d ler
le r I n li n e Ca r ry I d le r

T i lt ed Ca r ry I d ler T r a n s i t i o n Ca r ry I d le r

S e l f A l i g n i n g Ca r ry I d ler R e t r a c ta b le I m pa c t I d le r

F lat R et u r n I d ler Ru b b e r D i s c R e t u r n I d le r

V e e- R et u r n I d ler S e lf A l i g n i n g V e e - R e t u r n I d le r

S e l f A l i g n i n g R et u r n I d ler Belt Widths : Full range from 400mm to 2,400mm

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 T E C H N O RO LL P U LLE Y

We manufacture conveyor pulley for mining, cement, power plant, coal term
terminal and various applications in bulk material
handling. Our mission is to provide quality and competitive product to
o our customers.
custom We can manufacture pulley to your
specification and design the pulley as your needs.

All pulley use locking device/element with RINGFEDER to connect shaft & hub. All pulleys are static
statically balance for non drive
and dynamically balance for drive pulley. The lagging for drive pulleys
ulleys are provided by either cold or hot
ho vulcanizing as per
customer requirement. Non drive pulleys are provided with plainn lagging unless specified by customer. The sho
shore hardness of
rubber lagging are 55 to 65 (durometer) Shore A.

P u lley P ro d u c t Li n e
Drum Pulleys from 215mm to 2400mm diameter,
range from light to heavy duty pulley.

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 O U R M A N U FA CT U R I N G FA C I LI T I ES

PT. Suprabakti Mandiri Head Office, Jakarta Factory of PT. Suprabakti Mandiri, Ps. Kemis Plate Rolled Machine

Automation Outer Welding Automation Inner Welding Sun Blasting

Grooving Enddisk Extruder Rubber Auto Clave

Special Double Landed Welding Machine Double Ended Hydrolic Press Machine Labyrinth Seal

Frame Packaging Pulley Packaging Roller Packaging

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ROLLER SELECTION DATA SHEET
TechnoRoll - Roller

Roller Dimension Condition of Operation

ID Description Value Carrying capacity Q Tph
Lp Pipe Length mm Belt width mm
Ls Shaft Length mm Belt Speed m/s
D1 Pipe Diameter mm
D2 Rubber Diameter mm
Lf Flat Length mm

Type of Roller
Carry Roller Return Roller Impact Roller Rubber Cushion/Disc Roller

Material of Shell
Carbon Steel Stainless Steel PVC-Titanium UHMW-PE HDPE

Material of Shaft
Carbon Steel Stainless Steel

Bearing Size
6204 6205 6305 6306 6307 6308 6309 6310

Bearing Seal Type Shaft Groove Type

ZZ/C3 2RS/C3 A B

Shaft End Detail

Shaft Dimension
d1 mm
d2 mm
h mm
f mm
w mm
k mm
M mm
N mm

Additional Information :

09
 IDLER SELECTION DATA SHEET
TechnoRoll - Idler ( Roller + Frame )

Frame Dimension
A B C D E F G
mm mm mm mm mm mm mm

H I J K L M
mm mm mm mm mm

Idler Type
Carry Self Aligning Carry Vee-Return
Impact Self Aligning Return Rubber Disc Return
Transition Carry Flat Return Other.......

Surface Protection
Hot Dip Galvanized
Coating ; ..............DFT thk. ; Colour Number : ..................

Belt Width :
Belt Speed :

Additional Information :

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 IDLER SELECTION DATA SHEET
TechnoRoll - Idler ( Transition Frame + Vee - Return )

Frame Dimension
A B C D E
mm mm mm mm mm

F G H I J
mm mm mm

Idler Type
Carry Self Aligning Carry Vee-Return
Impact Self Aligning Return Rubber Disc Return
Transition Carry Flat Return Other.......

Surface Protection
Hot Dip Galvanized
Coating ; ..............DFT thk. ; Colour Number : ..................

Belt Width :
Belt Speed :

Additional Information :

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 PULLEY SELECTION DATA SHEET
TechnoRoll - Pulley

Pulley Drive Type

Double Drive Pulley Single Drive Pulley Non Drive Pulley

Pulley Surface
Crown Face Pulley Flat Face Pulley

Pulley Dimension
A B C D E F
mm mm mm mm mm mm

Shaft Dimension
G H I J K L
mm mm mm mm mm mm

Material of Pulley
Shell Material :
Shaft Material :
End Disc Material :

Lagging & Groove Type

Hot Lagging Cold Lagging No Lagging

Ceramic Diamond Herringbone Plain

Pulley Part
Locking Device Yes No
Locking Device Type RFN 7012 RFN 7015 Other : ...........
Pillow Block Yes No
Plummer Block Yes No
Mounting Foot 2 Hole 4 Hole
Sealing Labyrinth Taconite
Speed Sensor Yes No
Speed Sensor Type Throught Shaft Plate Welded on Shell

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O U R C U S T O M ERS R EF ER EN C E S

PT. Indominco - Kalimantan Timur Krakatau Bandar Samudra - Cilegon Freeport Indonesia - Papua

Lestari Banten Energi - Cilegon Kaltim Prima Coal - Kalimantan Timur Pembangkit Jawa Bali - Jawa Timur

JPI Adaro - Kalimantan Selatan PT. Bukit Asam - Sumatera Selatan Newmont - Nusa Tenggara Barat

Berau - Kalimantan Timur Tujuh Bukit - Banyuwangi Vale Indonesia - Sulawesi Selatan

Pamapersada - Kalimantan Selatan PLTU IP Suralaya - Cilegon Krakatau Posko - Cilegon

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 C U S T O M ERS R EFER EN C E S L I ST

01

02

03

04
05

06B
06 13
06C
09 14
10 12
07

08

11 12B

01 08 10
Pupuk Iskandar Muda Holcim Ciwandan PT PJB UBJOM PLTU Tj. Awar-awar
Indoferro

02
Krakatau Bandar Samudra
11
Semen Andalas Papumas Panca Putra Marga S
Toba Pulp Krakatau Posco
Selo Agung
Krakatau Steel
03 IKPP
12
Permata Dunia Sukses Utama Holcim Indonesia Tuban Factory
RAPP PLTU Labuan
RBH Java Power
Sejahtera Karunia Lines
04
Petrokimia Gresik
Semen Padang Semen Merah Putih Semen Gresik

05 09
Bakrie Tosanjaya B Ipmomi
Lontar Papyrus Bogasari YTL
Cipta Mortar Utama
06 C
Pupuk Sriwijaya Newmont Indonesia / AMMAN
Indocement
PLTU Baturaja
Indonesia Power
B
Semen Baturaja
Bukit Asam Kertapati
MG Maritim 13 Asmin Coalindo Tuhub
MTU
Pelayaran Bahtera Adhiguna
C Bukit Asam Tj. Enim Pupuk Kaltim
Suprabahari Mapanindo
TOP (Telent Orbit Prima)
07
Bukit Asam Pupuk Kujang
PLTU Tarahan

14
 MINING
POWER PLANT
CEMENT
FERTILIZER
EPC
16
15

17B

17
18 20

12C 19

14 Pribadi Citra Megah Utama

Duta Tujuh Saudara Sejati 15
Jembaya Muara Bara
KPC
16 Meares Soputan Tokatindung

17
Arutmin Sungai Danau Berau Coal Semen Bosowa
Arutmin/Theiss Senakin Indominco Mandiri Semen Tonasa
Arutmin NPLCT Adanni Global
Arutmin Satui Pesona Khatulistiwa Nusantara B Vale Indonesia

18
Meratus Mahakan Sumber Jaya
Antam Pomala
IBT - Adaro Bharinto Ekatama
Indo Talent
19
Bahari Cakrawala Sebuku
RBH Semen Kupang
Jorong Bara Greston
KPP Sungai Putting Mandiri Group
KPP Rantau Dire Pratama 20 Freeport Indonesia
Hasnur Group
Tapin Coal Terminal
Adaro
Pamapersada
JPI - Adaro

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 P U L LEY LA G G I N G M AT E R I A L & L O C K I N G D I V I C E

Lagging
We use only quality rubber lagging materials from Rema Tip Top for cold lagging.
For hot lagging we use rubber made by ourself. Our rubber lagging product
for hot lagging called Soft Rubber G4-070-B.
CERAMIC LAGGING - Rema Tip Top CK-X
The knobbly surface of the ceramic tiles provides optimum grip on pulleys
subject to high stress. Ceramic material is suitable for pulley lagging,
due to its specific properties of extremely high wear-resistance provide by
aluminium oxide (A1203). It replaces traditional materials, because it provides
higher profitability by considerably increasing the service life and the efficiency
of pulley laggings. Ceramic lagging suitable for pulley lagging which subjected
medium to heavy load fabric or steel cord belt.

DIAMOND LAGGING - Rema Tip Top Remagrip

Has been designed for a variety of wet or dry applications and can be universally
applied as a lagging for drive pulleys for light to medium loaded fabric belts.
Due to its high elasticity, REMAGRIP also features high-qualities for eleminating
materials build-up.

PLAIN LAGGING - Rema Tip Top Remaline

Has been designed for a variety of wet or dry applications and can be universally
applied as a lagging for driven as well as non-driven pulleys for fabric and
steel cord belts. The plain surface can be individually regrooved with the
RUBBER CUT system and perfectly fitted to the requested application.
Remaline suitable for pulley lagging which subjected light to medium load fabric belt.

P u l l ey L o c k i n g As s e m b ly
Ringfeder - Keyless locking assembly is a famous Locking device for quick mounting and dismounting. It has a benefit by
avoiding concentrating stress at the shaft due to any key way on the shaft from any regular device of locking element.

RfN 7012 RfN 7012 stainless RfN 7013 RfN 7014 RfN 7015

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 PV C - T I TA N I U M C O M P O S I T E R O L L E R

TechnoRoll composite rollers are made up of a special titanium formulated PVC shell with UV ray modifiers for extra
strength and durability. They have a carbon fiber bearing housing which can be fitted with two or more
bearings to suit different applications. The tubing utilized for the shell is the only such type material.

S P EC I FI CAT I O N
Shell, 10mm thick compounded PVC tubing impregnated with titanium nitrite/T102 Dioxide plus Teflon and Kevlar
particles.
Housing. Nylon, Glass carbon fiber, complete with a precision injected anti static copper pin.
Bearing. 25mm, 30mm, 40mm deep grooved ball bearing (2 RS sealed bearings). Highly abrasive resistant.
Shafting. Stainless steel or bright drawn with a special protective anti corrosive end cap.

T E C H N I CA L F E AT U R E S
Highly abrasive resistant.
100% anti-corrosive includes anti-corrosive slotted/hex and cap.
Highly impact resistant.
LIGHT IN WEIGHT (60%).
LOW BREAKAWAY MASS (25% less required).
Heavy dissipates through shell, not through the bearing housing, therefore bearing runs at low temperatures.
Low noise level - 3.0 dB (A) less than Steel Rollers.
Non magnetic.
Flame Retardant for underground fiery mining.
100% belt friendly - no belt cutting.

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 H D P E - C O M P O S I T E R O LLE R

SA F E TY B E N E FI T S
Weight reduction up to 60% of a steel roller.
Less roll maintenance requirements.
Lighter weight construction will reduce the potential for
lifting (back) and pinch point injuries.
Fire Resistance and Anti-Static Compliancefor safe
underground use.
Smart design reduces heat buildup and friction.

FI N A N C I A L B E N E F I T S
Reduction in work related industries.
Reduction in cost of spares.
Reduction in conveyor damage and downtime.
Reduction in labour costs.
Electricity usage savings.
Reduction in noise violations.

O P ER AT I O N A L B E N E F I T S
Up to five times longer operational life over steel rolls.
Substantial reduction in system power requirements.
Ave 10dB drop in sound emissions over steel rolls.
Longevity of composite rolls will dramatically improve
conveyor uptime and productivity.
Smart component configuration has improved over all
operational performance over competitive rolls.

S P E C I FI CAT I O N r O LLE R
Sintered Glass reinforced HDPE Roller,with friction welded bearing housing (no press fit)
Max TIR of 0.20mm
Out of Balance at =< G16
With RFID tracking tag.

Fla m e R e ta r d a n t H I D e n s i ty P o ly et h y len e C o n v eyo r Ro l l ers

60 second continuous burn at 1050 Deg C

(1922 Deg Fahrenheit) - Self extinguish in
less than 5 seconds.

* Tested at Firelab Pretoria August 2016 - South Africa

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GA R L A N D I D L E R
Rollers are manufactured to mobility conveyor designs with specific attention to reliability, economy, and ease of mainte-
nance.

GA R L A N D I D L E R P R O P ERT I E S
Station consist of three flat garland roller 35 deg, roller are connected by joint link plate, pin bolt, & locking nut.
Garland roller is suspended use york & wedges with D-Shackle.
Sealing system in this protects the bearing against contaminants. Double protection system, labyrinths and low friction
contact seal.

s U R FA C E P R OT E CT I O N
For frame use hot dip galvanized ( min Thk 80 micron )
For Roller use powder coating light grey ( min Thk 85 micron )

S P E C I FI CAT I O N GA R LA N I D LE R
SHELL-HOLLOW BAR 170x140X64 Kg/m MILD STEEL (ST52 CARBON STEEL)
BEARING HOUSING-BS 1449 KHR1 145 110 (4.5) MILD STEEL
NYLON SEAL- NYLON 66 ZYTEL FR1026VOF NC010 (110/50)
METAL SEAL-CR 210(KCR1) (110/50x1) MILD STEEL
SHAFT-BS070M20 (55) MILD STEEL
BEARING- 6310 C3 LFD
LINK PLATE- (50x12 FB) BENNOX

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 R

Jl. Danau Sunter Utara Blok A, no.9 Jakarta Utara

Phone: (021) 658 33666 Fax: (021) 658 31666
info@beltcare.com www,beltcare.com