O & M Manual - Air Oil Lubrication System

BMM ISPAT LIMITED
Operation and
Maintenance Manual
Air-Oil Lubrication System

for Merchant Bar Mill
LINCOLN HELIOS (INDIA) LTD.
OPERATION & MAINTENANCE MANUAL
FOR
2.27 LPM, AIR/OIL LUBRICATION SYSTEM
CUSTOMER : M/s. SIEMENS LTD
P. O. NO. : 4504381446, DT: 21.02.2013
LHIL S.O. NO. : 1005562

CONTENTS
01 INTRODUCTION 1
02 CONSTRUCTION & FUNCTIONAL DESCRIPTION 2
03 SAFETY PRECAUTIONS 3
04 BILL OF MATERIAL 5
05 STORAGE AND LONG-TERM KEEPING 8
06 UNPACKING 9
07 LIFTING 10
08 INSTALLATION ON SITE 12
09 COMMISSIONING ON SITE 14
10 DAILY MAINTENANCE 16
11 INITIAL START UP & OPERATION 17
12 INSPECTION, SERVICING, TROUBLE SHOOTING 18
13 CATALOGUES 28
14 DRAWINGS 185
O & M MANUAL FOR 2.27 LPM AIR/OIL LUBRICATION SYSTEM, M/S SIEMENS LTD
1
1.0 INTRODUCTION
This Manual is intended to familiarize the user with Oil Lubrication System & its constituents
and to enable him/her to use its various features.
This manual must always be available at the site / location where the Oil Lubrication System
is in operation.
In case the personnel who are in charge of the Oil Lubrication System do not have a good
command of the English language it is the users (Owners) responsibility to take the
necessary action to make this manual understandable to these persons.
This manual is concerned with the situations which, according to our experience, are the
most likely to occur. An exhaustive enumeration of all conceivable situations, which may
occur during the operation of the system, cannot be provided.
Consequently, if a situation should arise the occurrence of which is not foreseen in the
instruction manual and which client is/or feels unable to handle, we would recommend to
consult LINCOLN HELIOS (INDIA) LIMITED without undue delay for advice on appropriate
action.
2
2.0 CONSTRUCTION & FUNCTIONAL DESCRIPTION:

Oil Lubrication System of 2.27 LPM system consists of Pump, Filter, Cooler Tank Assembly,
as per Lincoln P & I DRG No. 1005562-1000 Rev-02.
The system shall be switched on once all the electrical & Mechanical connections are made.
GENERAL SPECIFICATIONS
Parameter Lube Oil System

Tank capacity 500 Liters
System Operating Pressure 180 barg
Flow Capacity 2.27 LPM
Fluid Medium / Viscosity Grade ISO VG 320 NAS 8
Duplex Filter Filtration Grade 10 micron
Electric Source supplied for motor 415V +/-10%, 50 Hz +/-5%
3
3.0 SAFETY PRECAUTIONS:
All operations of OCS including adjustment, maintenance and pipe Connection shall
be carried out by staff qualified in lubrication Profession.
Once maintenance and service of OCS are finished, all safety devices shall be reset
to factory default.
The temperature switch for switching on or off the electric heater in OCS shall be
inspected regularly for reliability.
The electric heater on oil tank of OCS shall be inspected regularly for reliability.
The conditions of OCS including noise, heat and pressure shall be regularly inspected
during operation. In case of something abnormal, handle it in time. The equipment
cannot put into service until the fault is located and solved.
The only authorized personnel are allowed to access the working area of the system
during OCS operation.
The OCS working area shall be well ventilated.
The escape way of OCS working area shall be unimpeded.
The OCS shall be arranged on site in such a manner that the electric cabinet can be
easily operated on site and power supply can be rapidly disconnected in case of
emergency.
After allocation on site of OCS, second grouting shall be performed.
The medium used in OCS is ISOVG320 lubricating oil. Do not use other types of
lubricating oil.
Before starting OCS, check all valves are properly set and ensure overflow valve and
relief valve are set to factory defaults.
Do not operate the OCS equipments under the influence of drugs or having poor
health.
Place an emergency leaking oil collection basic in the vicinity of OCS to avoid
pollution and protect environment.
During the operation of OCS, be sure to take corresponding protection measures,

such as wearing gloves, safety glasses, skid proof oil-proof insulated shoes, etc.
4
Please take protective measures to avoid water in heat exchanger freezing in the
winter or ice cold weather to avoid damaging the heat exchanger.
If the OCS is to be stored for a long term, please drain the oil and water out of the
system, cut off the power and take corresponding protective measures. Please check
it carefully before restarting and carry out 4 hours of additional trail runs.
During maintenance and service, use proper tools to remove and repair related parts.
Do not carry out any work on OCS when it is running.
Do not use open flame and store explosive, flammable or corrosive substance in the
vicinity.
Only certified staff is allowed to switch on the power on site.
Check if the power supply meets the requirements of corresponding electric

components. Before switching power on, double check if all connections are correct
and firm. Capacity of each cable shall exceed the maximum load and be provided with
sufficient safety margin.
5
4.0 BILL OF MATERIAL:

SL.NO LHIL PART NO. DESCRIPTION QTY
1 E38-231008-8 MOTOR 1.5KW,1500 RPM,(4 POLE),B5 V1, MAKE: ABB 2
2 1000970-1004 COUPLING R2.2 + F90 MAKE: LOVEJOY 2
3 1005562-1102 BELL HOUSING FOR R2.5 PUMP-1.5 KW MOTOR 2
4 H51-411109-9 PISTON PUMP MODEL R 2.5, HAWE MAKE 2
BALL VALVE WITH LIMIT SWITCH , 1/2" BSP, SCREWED,
5
H28-520007-4
520007 3 PIECE, HAND LEVER OPERATED, MAKE: BDK 2
6 1005562-1101 OIL TANK 1
CHECK VALVE LINE MOUNTED, MODEL: C06-T-4-03,
7
H09-130502-5 MAKE: POLYHYDRON 2
8 H60-190704-7 BALL VALVE BKH 1/2"BSP(F), MAKE: PISTER 2
SIMPLEX FILTER, 10 MICRON, MODEL:
9 HP.61.10VG.30.E.P.-.G.4.S2.-.AE.70.5,0.P., MAKE:
H23-2E0002H22700-E INTERNORMEN 2
CHECK VALVE LINE MOUNTED MODEL- C06-T-4-03.1/4"
10
H09-130502-5 BSP, CRACKING PR. 5 BAR, MAKE - POLYHYDRON 2
PRESSURE RELIEF VALVE, G1/4", 210BAR, MODEL: C-
11
H48-511707-6 175-F-11-IN162, MAKE: EATON (VICKERS) 1
NEEDLE VALVE CS CONSTRUCTION SIZE : 1/2inch BSP(F)
12
H28-400002-8 MAKE : SIEMAG 3
PRESSURE GAUGE, DIAL 63 MM, RANGE: 0-250
13
H22-161804-7 BAR,MAKE: GIC 2
CHECK VALVE LINE MOUNTED MODEL- C08-T-3-03.
14
H09-130503-5 3/8" BSP, CRACKING PR. 3 BAR, MAKE: POLYHYDRON 1
PREESSURE CONTROLLED CHANGE OVER VALVE, 4/2
15 VALVE, DU1-GK WITH INDICATOR PIN, MOUNTED ON
617-28619-1 BASE PLATE, G 1/2" 1
PRESSURE SWITCH CUM PR. GAUGE( EOL PR SWITCH
ASSY) PRESSURE SWITCH CUM PR. GAUGE( EOL PR
16 SWITCH ASSY), PRESSURE SWITCH 130-260 BAR, 24 V
DC, 1 SPDT, PRESSURE GAUGE, DIAL 63, 0-250 BAR,
A08-100114-3 Borden type, Bottom entry, 1/2 " BSP (M) 1
17 H54-225734-2 TEMP.SWITCH 20 - 100 DEG.C, 2 SPDT MAKE: SWITZER 1
POWER J.B,16 TERMINALS,KL 1502.510 - RITTAL , 4 #
18
7392-02521-3 GLANDS 1
MODEL NO. : MLG SNAFW1WRWW, SIDE MOUNTED,
19
H22-991155-6 MAGNETIC LIQUID LEVEL GAUGE, MAKE: TECHTROL 1
6
BREATHER CUM FILLER, 10 MICRINS,FILTER ELEMENT:

20 H23-3E0450A12100-E PAPER,CONNECTION: THREADED 1" BSP(M)MODEL
NO.: NBF.25.10P.P.G.5.I.-MAKE: INTERNORMEN 1
MAGNETIC FLOAT OPERATED GUIDED LEVEL SWITCH,
21
H99-000295-6 MODEL NO. : FGSO J13DO2WWW, MAKE: TECHTROL 1
22 H28-520005-4 BALL VALVE, 1" BSP, # 800, 3 PIECE, MAKE: BDK 1
2 KW, REPLACEABLE CARTRIDGE OIL IMMERSION
23
E99-000275-9 HEATER, DENSITY: 0.7 W/CM2 1
24 H45-510214-6 FRL UNIT WITH PR GAUGE 1BSP, MAKE: SMC 1
2/2 WAY SOLENOID VALVE, 1", MODEL : 21101-25-8G-
25
H10-919002-4 B15- S2+24 VDC-22, MAKE : ROTEX 1
PRESSURE SWITCH, 0-5 BAR, MODEL NO.: GH-901-2-C-
26
H50-120436-2 33-Z, MAKE: SWITZER 1
TEMP. GAUGE, 100MM DIAL, RANGE: 0-100 DEG.C,
27
H54-415522-7 BACK CONNECTION, MAKE: GIC 1
28 7392-02614-3 CONTROL J.B, 45 TERMINALS 1
FILLER STRAINER, 25 MICRONS,MODEL:
29
H23-2G0025B31100-E TEF.120.25G.16.E.P.-.G.5.-.-.O, MAKE: INTERNORMEN 1
30 H28-520003-4 BALL VALVE, 1/2" BSP, # 800,3 PIECE, MAKE: BDK 1
31 H28-520008-4 BALL VALVE, DN 25,# 150,BODY CS, 2 PIECE, MAKE: BDK 2
32 A08-100114-3 AIR OIL PANEL ASSY 10
DIFF. PRESSURE SWITCH, RANGE: 0.1-1.5 BAR,
33 H56-320920-1 MAKE:SWITZER 1
34 H28-400071-1 3 VALVE MANIFOLD, 1/2"NPTF, MAKE: HYDAIR 1
COMMISSIONING SPARES (LOOSE SUPPLY)
35 6577-02002-2 METERING DEVICE VSG 4/1 FL KR-KN 1
FILTER ELEMENT, FOR HIGH PRESSURE OIL FILTER,
37 H23-9E0002H32100-E MAKE: INTERNORMEN 5
PRESSURE GAUGE, DIAL 63MM, RANGE: 0-250 BAR,
BOURDEN TYPE, BOTTOM TYPE 1/2 " BSP (M), MAKE:
38 H22-161804-7 GIC 2
39 H45-910214-6 FILTER ELEMENT, FOR FILTER REGULATOR, MAKE: SMC 5
SOLENOID COIL, 24 V DC- FOR SOLENOID VALVE-ITEM
40 E99-000032-4 25 MAKE: ROTEX 1
7
TWO YEARS OPERATIONAL SPARES (LOOSE SUPPLY)

43 H23-9E0002H32100-E FILTER ELEMENT, FOR HIGH PRESSURE OIL FILTER 5
PRESSURE GAUGE, DIAL 63, 0-250 BAR, Borden type, 2
44 H22-161804-7 Bottom entry, 1/2 " BSP (M) MAKE: GIC
45 H45-910214-6 FILTER ELEMENT, FOR FILTER REGULATOR MAKE: SMC 5
SOLENOID COIL, 24 V DC- FOR SOLENOID VALVE-ITEM 2
46 E99-000032-4 25 MAKE: ROTEX
8
5.0 STORAGE AND LONG-TERM KEEPING:
The OCS is treated with a preservative agent prior to delivery. The exterior of the equipment
is painted with anti-corrosive primer and finish. All flanges and pipe joints are sealed. It can
be safely stored in a dry and dustless indoor environment not containing corrosive gas for 6
months.
5.1 STORAGE:
If OCS is to be stored for a long period, an comprehensive inspection shall be carried out on
the system at least once every 6 months depending on storing environment.
Avoid following cases during storing:

During storage, avoid any environment that:
contains chloride;
forces OCS to vibrate constantly;
Is not well ventilated.
Recommended environments for storage are as follows:

A dry and dustless indoor environment not containing corrosive gas;
An well-ventilated indoor environment to avoid water vapor condensing;
All flanges and pipe joints of OCS equipments shall be sealed
OCS should be covered with plastic film, the OCS equipments is placed in a
bag in which silicone dryer is arranged for absorbing moisture and shall be
replaced once per 6 months.
5.2 NOTES FOR KEEPING:
When OCS equipments are to be stored for a long period, carry out the following
maintenance once per 6 months:
Fill up the oil tank with ISOVG320 lubrication oil and start the oil pumps in turn for
running 5min approximately;
After running, drain all lubrication oil out of pipes and oil tank;
All flange joints and pipe joints shall be sealed;
Cover the OCS with plastic film again and change the dryer.
9
6.0 UNPACKING:
Upon the arrival of equipment, the final user shall inform authorized dealer of LINCOLN or
LINCOLN personnel to come to the site for necessary confirmation before unpacking. Check
if the external package is in good shape. Select appropriate lifting device according to single
equipment weight, lifting marks, mark of center of gravity given on the packing box and
packing list. Be aware of the risk of falling and other accidents during lifting. Check if the
equipment is damaged due to collision. Check if all delivered goods and quantities are in
accordance with the packing list. In case of something abnormal, report the case to
authorized dealer of LINCOLN or LINCOLN in time for handling and recording. LINCOLN
would not accept liability for any loss resulting from delay in such reports
10
7.0 LIFTING:
The OCS equipments can be transported by a hoisting machine, such as a forklift or a crane
which shall be operated and guided by professional staff.
7.1 USE FORKLIFT FOR TRANSPORTATION:
If a forklift is used for transportation, the forklift shall be provided with sufficient capacity and
the forks shall be long enough and inserted in the direction shown in the figure below.
Pay attention to the following points during transportation by a forklift:
Once the forks are inserted according to the figure below, try several times to find the
center of gravity of equipment.
During movement of the equipment, keep the center of gravity of OCS equipment low.
Normally, the distance from forks to the ground shall not be less than 300mm.
During transportation, do not move the forklift too fast. The transportation shall be
slow and stable.
During transportation, slow down the forklift and adjust the fork angle appropriately as
moving down on a slope.
Once transported to the specified place, place a wooden block under each of the four
corners of OCS equipment. The thickness of all blocks is identical and about 5cm
bigger than the fork thickness so that the forks can be pulled out and re-inserted
smoothly during transportation of OCS equipment.
11
7.2 USE CRANE FOR LIFTING:
When crane is used for lifting the entire OCS, use four special lifting eyes on OCS base and
the special balance beam shall be used for assisting as shown in the figure below
Pay attention to the following points during lifting by a crane:
Try several times before lifting to determine the center of gravity of equipment.
The number of lifting ropes or slings is 4 with the same length. Arrange two ropes on
each side.
Keep the center of gravity of OCS equipment low yet higher than the ground obstacle
during lifting.
During lifting, do not move the crane too fast. The transportation shall be slow and
stable.
The lifting ropes or slings shall be provided with sufficient carrying capacity.
Do not linger under OCS equipment or along the way of the cranes movement.
Four lifting eyes on water-dustproof cover are only used for lifting the water-dustproof
cover and do not use them for lifting the whole OCS equipment.
12
8.0 INSTALLATION ON SITE:

In order to ensure safety of personnel and equipment read up on the Operation Manual and
take necessary preparatory and protective measures before installation.
8.1 EQUIPMENT IN POSITION:
Select appropriate lifting device according to single OCS equipment weight and lifting
marks. The position of the center of gravity shall be correct and lifting shall be stable
during the lifting of the equipment. Be aware of the risk of falling and other accidents
(please carry out lifting as per above-mentioned method in Section 8.0 Lifting of OCS).
Before lifting the equipment, please carefully read related drawings and understand
the requirements specified on the drawings. Please also check the completeness of
equipment before lifting. In case of something damaged, contact local LINCOLN
agency or authorized dealer in time.
Once the equipment is placed in position, check if it is placed in a horizontal plane

with a correct orientation and firmly fastened onto the base. All deviations shall be
within a specified range and shall not affect the normal operation of the system to
ensure safety.
Once the equipment is placed in position and leveled, connect the anchor bolts in
time, which shall be tightened with a uniform force. If necessary, use non-shrinkage
concrete for grouting and strengthening. When the strength of grouting layer reaches
75%, double-check the equipment and adjust it until it is properly installed.
8.2 PIPELINE CONNECTION:

The valves, flanges, connectors, brackets, pipe clamps and other pipe fittings connected to
the pipeline shall be reliably and firmly mounted to avoid vibration during running.
8.3 ELECTRIC CONNECTION:
Please read up on the schematic circuit diagram and terminal connection diagram, before
connection in order to ensure safety of personnel and equipment.
Before starting work, carefully read the electric component instruction manual and
compare the real objects.
Select cable matched with the load and sufficient safety margin shall be provided.
All cable ends shall be assembled with matched terminals and firmly fastened.
13
Cable shall be firmly and reliably fastened onto the terminal.
All connections shall be wired in strict accordance with wiring diagram.
After wiring, use a universal meter to check connections one by one to avoid short
circuit, open circuit and wrong connection.
The work shall be carried out by professional electrician.
While installing the system, the tank should not be subjected to any mechanical
stresses.
The pipelines shall not be subjected to any mechanical forces and must be supported
in a manner ensuring that leaks in the pipe joints cannot occur as a result of
vibrations.
Check the voltage & frequency of the electric motor.
Check the rotation direction as indicated by the arrow on the pump.
14
9.0 COMMISSIONING ON SITE:
9.1 PREPARATION BEFORE COMMISSIONING:
Please contact LINCOLN or its authorized personnel prior to commissioning for

communication and coordination. Please confirm the following points prior to commissioning:
Carefully read and understand the Operation Manual.

Equipment is intact without damage and scratch sign.
OCS is placed in the right position.
Pipeline is reliably connected and qualified through pressure test and rinsing
procedures.
Electric connection is correct and power supply is correct.
Lubrication medium is correct (ISO VG320) and sufficient.
The sundries around and in the oil station have been removed.
All valves including the one for cooling water part are set in the proper place.
The inlet pressure of compressed air for energy storage tank is within 5-10bar.
Necessary tools: wrench, electro probe, infrared radiation thermometer, decibel meter,
universal meter and so on.
Necessary labor protection: safety helmet, gloves, non-slip shoes, leakage oil collector
and so on.
9.2 COMMISSIONING ON SITE:
Fill clean working medium into the oil tank until about 90% of the oil tank volume is filled with
lubrication oil. The oil filled into the oil tank shall be filtered.
Ensure the drain valve under the energy storage tank is closed and oil intake valve is open.
Open the shield at the rear of each motor. Manually rotate the motor to check the pump
rotates uniformly without clamping. Once the system is powered on, check creep age
occurrence. Start the heater in oil tank to heat the lubrication oil.
The opening pressure of safety valve has been set as per requirements before
delivery. Do not change it without permission.
Start a working pump to fill oil into the system.
15
9.3 TRIGGERING POINT SETTING FOR EACH SWITCH AND SIMULATION

ON SITE:
The triggering points of all temperature, differential pressure, pressure, flow and level
switches have been set as per design requirements before delivery. Do not change them
without permission from LINCOLN or it authorized personnel. If adjustment is required,
Please obtain permission from LINCOLN or it authorized personnel prior to carrying out work
in strict accordance with adjustment methods and requirements of each switch.
Once the setting of switch triggering point is completed, simulate the triggering conditions of
each switch according to practical situations on site and ensure each parameter is properly
set and action is reliable.
9.4 TRIAL RUN OF SYSTEM:
Once each system parameter has been set, carry out trial run not less than 4 hours to
inspect the overall working conditions of OCS. In case of something abnormal, adjust it in
time until system becomes stable.
Note: during system commissioning (warranty period), in case of something

abnormal, please record the details of the incidence in time. If the trouble cannot be
solved, contact LINCOLN or its authorized dealer \in time for troubleshooting. Do not
dismantle, change or repair the system without permission. LINCOLN shall not accept
liability for any damage resulting from it.
16
10.0 DAILY MAINTENANCE:

In order to ensure normal operation of lubrication system and extend the service life of
lubrication components so as to ensure normal lubrication of main machine, please strictly
carry out daily maintenance and service for lubrication system.
Persons involved in OCS maintenance shall be trained and familiar with the
knowledge regarding the principle, structure and operation of hydraulic lubrication
system. Only persons having training certificate are allowed to operate the system.
Check the leakage on each pipeline and component connections of the system
regularly every day. In case of something abnormal, report and handle it in time.
Check and record working parameters of system regularly every day. In case of
something abnormal, report and handle it in time; Primary working parameters are as
follows:
Pressures including PUMP.PR and LUB.PR.

Temperature: oil temperature in oil tank.
Oil level: oil levels in oil tank and in energy storage tank.
Flow rate: values displayed on digital flow switches on two lubrication
branches.
Noise: pump running noise.
Readjust the set parameters of each switch in system after the system is in operation
for one month.
Once the dual pot filter in system sends alarm signals, replace it in time and dismantle
the old cartridge for cleaning or replacement.
Regularly check the pump coupling and the abrasion of its elastic spider. If necessary,
replace it. Additionally, check if each of two half-couplings is loosened and misaligned
relative to pump shaft or motor shaft. In case of something abnormal, adjust and
fasten it in time. Ensure the gap between upper and lower half-couplings is
approximately 3mm and adjust it if oversized or undersized.
All pressure gauges and thermometers in system shall be calibrated by a special

organization once every year.
Take a sample from lubrication oil in system for analysis after the system is in
operation for six months. If any of the physical and chemical parameters is not
accepted, replace all oil or handle the oil.
The OCS shall be arranged at a ventilated and dry place. Open flames and storing of
flammable, explosive and corrosive substances are not allowed.
17
11.0 INITIAL START UP & OPERATION:
Initial Start up:
Ensure the tank is filled with specified volume of oil

Tighten all the tube fittings & joints, which are done at site
Ensure range of Control Valve, Switches & Transmitters are set according to Data
Sheets attached.
Ensure no oil leakage through the line
The system is now ready for operation
Caution: Pump should not run dry.
Operation:
Switch on the System

Check all NO Valves are open and NC Valves are Closed
Ensure Oil flow through the line
Now the system is ready for use
18
12.0 INSPECTION, SERVICING, TROUBLE SHOOTING:
Maintaining Oil Lubrication Installations:

The enormous variety of applications for oil lubrication means that the type of equipment
encountered ranges widely from the simplest unit incorporating perhaps one pump supplying
one actuator to major complex installations incorporating several pumps and highly
sophisticated control units.
The maintenance needed by these installations must be planned and executed according to
such factors as the required availability, the value of this installation, its usage (intermittent or
multi-shift continuous) and the consequences of a break down (an individual unit performing
some subsidiary task or an important sub-system which would result in the shutdown of a
whole line).
In general the term Maintenance can be broken down into the following three activities:
a. INSPECTION:
The individual point of a particular installation requiring inspection should be put down
"inspection lists" so that it is possible for them to be attended to with adequate thoroughness
by persons of different level of skill.
In the case of large installation there will be different inspection points according to different
periods of service e.g. daily inspection points, monthly inspection points and inspections
shortly before an extended shutdown e.g. holidays.
The principal inspection points are as follows:
Check Tank Fluid Level
A low fluid level is usually indicative of a loss of fluid through external leaks. After major
repair work the fluid level can sometimes continue falling slowly for sometime as the system
automatically bleed itself of air.
A high fluid level can be indicative of parts of the system at a higher-level draining while shut
down due to the ingress of air. Water can gain access to the oil system through leaks in
water/ fluid heat exchangers.
Check for External Leaks (visual examination)
Examine all rigid pipes (particularly the connectors), pumps & valves.
19
Check Pressure Settings

Check the operating pressures of pressure relief valves and unloading valves.
Check Leakages rates
With valves and some hydraulic pumps it is possible to assess the internal wear by
measuring the leakage fluid rate. This also applies to a number of control valves and check
valves.
Check the Fluid Purity

A visual examination will only provide a rough estimate of the condition of the fluid i.e.
cloudiness, darker appearance than when new sediment in the fluid tank.
There are three methods of measuring the purity accurately:
Gravimetric determination of solids by the filtering of a certain quantity of fluid (e.g.

100 NW) and weighing of the filter paper before and after filtration. This will give a
figure of solids content in mg/l. However, the actual solids content will be somewhat
higher than the figure recorded because even very fine filter papers have an average
pore size of about 0.8m.
Although very fine contamination of this size will not actually cause any wear at normal
mechanical fits, it can contribute to erosion in places where the fluid velocity is very high (e.g.
in pressure relief valves, grooves in control valves etc.).
The gravimetric method also says nothing about the composition of neither the solids nor
anything about the size distribution. Gravimetric analysis can only be performed in laboratory
or in a laboratory van specially equipped for fluid analysis.
Particle counting by electronic counting and sorting devices. Such devices can
function completely automatically. However fluids containing water, these devices
cannot analyze mixtures of fluids and fluids with excessive solids content. As they are
very costly, they are normally only found in the laboratories of large companies, filter
manufacturers & fluid suppliers. With suitable calibration, the results can be directly
compared with the contamination classes of NAS or ISO standards.
20
Microscopic analysis:
In this case a few precisely - measured drops of fluid are placed on highly absorbent
surface such as a filter paper and the solids remaining on the surface after the fluid has
been absorbed are counted under the microscope. This method also allows an
assessment of the size of the particle distribution and rough estimate of composition e.g.
metal particles, seals residue, silicate, fibers etc. It is a method that allows a quick analysis
to be made on site, where the other methods described can only be performed in the
laboratory or in special equipped vans.
Check for Filter Clogging

A visual check of the filter elements, which is in widespread use today, will reveal nothing
The amount of clogging can only be determined by measuring the pressure drop across the
filter element so that such checks can be performed without the need for instruments, the
filters used in the system should always incorporate a visual-clogging indicator for clogging.
Solids in the fluid are the main cause of wear in hydraulic components.
The amount of solids smaller than the pore size of the filters used in the system is also
significant factor because they provide erosion and through a kind of lapping, increase spool
clearances, wear away control surfaces and ruin dynamic sealing elements. Sudden
equipment failure is a rare occurrence but the actual service life of the component is reduced
to a fraction of the design value.
Check the Chemical Properties of Fluid

It is inevitable that the chemical stability of fluid will be affected to some extent in time by the
severe stress placed upon it by such things as pressure fluctuations, high velocities, high
shear loads, localized overheating, absorption of oxygen from the air, contact with various
metals, elastomers and plastics and the absorption of condensation and solid particles.
Consequently, regular tests should be made on the neutralization number, saponification

number (soaping number), oxidation product content, viscosity and viscosity index.
The tests are more important for mineral oil fluids and so should be performed more
frequently because it is constantly being proved that major damage can be caused by
chemical changes, which take place very rapidly although outwardly everything appears
satisfactory, and in order.
If the operator of the system does not have his own laboratory, an agreement can usually be
made with the fluid supplier to perform the tests on regular basis.
When there is only a relatively small amount of fluid involved it is probably cheaper and
simpler to change the fluid periodically in order to avoid the on-going expense of chemical
tests.
21
Check for Noises

In this case to the object is to detect changes from the status quo when the equipment was
new.
Pressure relief valves normally make a hissing noise when they lift.
An increase in hydraulic pump or motor noise with increasing pressure can be indicative of
erosion or cavitations damage to control surfaces, excessive clearance in displacement
elements or incipient bearing damage. Unpleasantly loud noise from pumps regardless of the
pressure but gaining greatly in intensity as the speed rises is a signal for insufficient boost
pressure or excessive negative pressure in the suction time.
Check Pipes
Examine all pipes, connectors and fitting for leaks and ensure that the pipes are firmly
supported everywhere. Loose pipes can eventually chafe through and fitting can be
overstrained.
Kinks and crush points increase the flow resistance causing loss of power and overheating.
In actual practice the division between inspections, servicing and repair are not so strict as
definitions would suggest. It is common, for example, for servicing to be carried out at the
same time as inspection.
b. SERVICING:
The main servicing work involves:
Topping up the Fluid

The fluid with which the system is topped up should always be the same as that already in
the system. This is a particularly important point to note in the case of mineral-oil-fluids from
different manufactures because they may differ in base oil and additives.
Changing the Fluid

Lubricating fluid should be replaced as soon as any changes in its chemical properties start
to take place, e.g. the presence of oxidation products, increase in neutralization number or
saponification number, disappearance of essential additives, change in viscosity, etc.
The fluid should also be changed when the fine contamination (i.e. the content of solids
smaller than the pore size of the system filters) has increased to a point where greater long-
term wear must be anticipated (e.g. over 250,000 particles between 5 and 15 mm per 100
ml). Expensive purification processes such as centrifuging (if the type of fluid will allow) or
filter presses are only economical if the quantity of fluid is large. Since the amount of fluid in
the actual system, i.e. pumps, pipes, control gear and cylinders, is sometimes several times
22
more than the capacity of the tank it is not enough to change just the amount of fluid in the
tank. This is especially true if the old fluid is already showing signs of chemical instability.
The oil tank must be cleaned out every time the fluid is changed.
An important point to remember, both when topping up and changing the whole quantity of
fluid, is that new fluid as-supplied is not normally immediately suitable for use in a lubricating
system due to the quantity of solids which it contains. The chain of supply from manufacturer
to end-user is often very long, passing through storage tanks; sea and road-going tankers,
tank cars and various types of container, and the required purity cannot be guaranteed.
Therefore, for topping-up and for complete renewal the new fluid must be passed through a
suitable filter first. Its pore size must be at least equal to that of the filters fitted in the system
but it is better for it to be smaller.
This is a very important point requiring close attention otherwise there is a possibility of
malfunctions immediately after the fluid has been changed.
Cleaning the Filters
Filter elements should also be cleaned every time the fluid is changed.
The amount of clogging of a filter element can only be discovered from the pressure drop
across it since nothing can be seen with the naked eye. Without artificial aid, the human eye
is only able to see particles larger than about 45 to 50 microns in size.
Re-Adjusting Pressures
Readjust all pressure settings - pressure relief valves in the working circuit, control circuit and
low-pressure circuit.
De-ailing with leaks in the pipe work

Resealing work on the pipe work should only be performed with the system de-pressurized.
Re-tightening because the seals will either have broken or gone hard cannot eliminate leaks
from fittings incorporating soft seals such as O-rings. A new seal will have to be fitted in order
to effect an improvement.
Cleaning the Installation
The exterior of a lubricating installation should be cleaned occasionally so that it is easier to

find leaks, so that no dirt is carried in when topping up the fluid or changing filter elements.
When cleaning an installation, however, it is important not to allow any cleaning liquids to
gain access to the lubricating system.
23
c. TROUBLE SHOOTING:
Fault Finding
Any repair to a system must be preceded by successful faultfinding.
It requires a systematic approach, one of the basic necessities for which is the easy
availability of all the relevant documentation.
Important measuring instruments should also be available close by, especially on the larger
installations. The most important faultfinding tools for a troubleshooter are pressure gauges
of the necessary measuring ranges. In order to maintain accuracy and an acceptable service
life, pressure gauges should normally be chosen so that only 2/3 to 3/4 of the maximum
scale reading is utilized. Pressure gauges can be connected quickly and without loss of fluid
through Minimess quick-release connectors and hoses of 1.8 to 2.4 mm bore. It is important
to re-seal the connecting points afterwards with the screw caps to keep out dirt and to protect
the sealing surface.
Repair
Action taken to restore the status quo i.e., to re-establish wear margins and reserves and
restore loss of performance.
With oil lubrication installations the term loss of wear margins and reserves means
Increased clearance between spools & bores

Worm dynamic sealing elements
Fatigue of rolling bearing materials
Excessive clearance between plain bearings and shafts
Cavitations, damage to pumps and valves
Chemical changes to fluid
Each one of these forms of wear slowly uses up the reserves provided at design stage until
the point is reached where either a component fails abruptly or prescribed reference valves
cannot be attained. The latter is not always identical to the failure of the piece of equipment.
24
STANDARD TOOLS
Fault Rectification
Whenever possible the procedure should be to change complete items or sub-assemblies

locally.
- So that the system is only opened up for as long as is absolutely necessary

- So that fluid loss is kept to a minimum
- So that the down time is kept to a minimum by using overhauled and pre-tested equipment
Another very important factor after the failed item of equipment has been pinpointed is to
ascertain whether the failure has caused any contamination of the remainder of the system
due to broken pieces of metal or large quantities of metal residue.
If inspection of the filters or tank reveals such contamination, it is absolutely essential for the
whole installation to be cleaned, e.g. by flushing, before it is returned to service. The filter
elements should also be changed and, depending on the particular type of installation, it
might be necessary to change the fluid.
25
TROUBLE SHOOTING GENERAL GUIDELINES
SL NO ITEM TROUBLE REASONS

1 Pump No / insufficient Low oil level in the main oil tank
flow Insufficient oil supply to the suction
port/suction strainer clogged
Internal leakage in the pump
Wear out of component due to dirt
Wrong direction of rotation
Improper assembly
Excessive noise Excessive drive speed
Wrong sense of rotation
Faulty sealing
Air entering in suction
Damaged bearings
Improper assembly units
No / insufficient Internal leakage due to worn out parts
system pressure Improper seating of valves
2 Pressure No / insufficient Defective pressure gauge
gauge reading Air lock
Faulty gauge isolation valve
3 Filter Excessive noise Low filtering capacity
Faulty attachment
4 Electric motor Excessive noise Damaged bearings
Improper assembly of rotor, fan, cover etc.,
Single phasing
5 Throttle & No / insufficient Dirt in valve
check valve flow Internal leakage
Balls worn out
Improper settings
26
GENERAL CHART OF SYMPTOMS, CAUSES AND REMEDIES OF TROUBLE IN

CENTRAL OIL CIRCULATION SYSTEM
SL SYMPTOM CAUSE REMEDY

NO
1 Noisy pump Restricted suction Clean inlet screen
Air leak at intake pipe Pour oil over joints with pumps
connections running and spot the joints and
tighten
Lubricate or renew packing,

Air leak at shaft accurately align pump & motor
shaft
Raise oil level in oil tank and

Air drawn into system discharge below oil level
from oil tank
Renew worn parts
Worn valves
Check for impurities or metal
Sticking valves particles in oil
2 Diminished or Pump parts worn out or oil Check consistency of oil

insufficient delivery thickened by impurities
of pump
3 Diminished Short circuit in pump Check seal between inlet & outlet
delivery pressure ports of pump
of pump
4 Unsteady pump Provide for air vent in the Release air from system. Check
pressure system pressure relief valve. Inspect
suction line for obstruction &
check efficiency of pump
5 Check valve Worn seat Check condition of valve seat
troubles
6 Fluctuating Accumulated dirt Relieve pressure control spring.
pressure of relief Start pump & let oil wash out
valve accumulated dirt. Check for
proper adjustment
7 Troubles with Lever or cams not in proper
pressure switches positions. Oil too heavy or too
cold to start. Brokered or
weakened springs. Dirt causing
piston to stick
27
WHAT DOES DIRT DO TO OIL CIRCULATION SYSTEM COMPONENTS:
The dirt is responsible for a majority of malfunctions and unsatisfactory component

performance.
Here is what dirt does to components:
Check valves
Causes wear on ball and seats creating leakage. Dirt in valves permits fluid to by-pass
the check valve
Relief valve
Causes chatter. Accumulated dirt causes relief valves to fail safe and pressure
becomes erratic, which affects function of entire system.
Fluid
Acts as a catalyst and breaks down molecular structure causing gummy residue
varnish. Dirt in the tank attracts additives and changes composition of the fluid.
System
The systems malfunction due to dirt can result in serious damage to equipment,
safety hazards, scraping of parts due to poor finishes, insufficient pressure as well as
higher hydraulic fluid costs with resulting increase in disposal problems.
28
13.0 CATALOGUES:
SL.NO LHIL PART NO. DESCRIPTION

1 E38-231008-8 MOTOR 1.5KW,1500 RPM,(4 POLE),B5 V1, MAKE: ABB
2 1000970-1004 COUPLING R2.2 + F90 MAKE: LOVEJOY
3 H51-411109-9 PISTON PUMP MODEL R 2.5 , MAKE: HAWE
BALL VALVE WITH LIMIT SWITCH , 1/2" BSP, SCREWED,
4
H28-520007-4 3 PIECE, HAND LEVER OPERATED, MAKE: BDK
CHECK VALVE LINE MOUNTED, MODEL: C06-T-4-03 ,
5
H09-130502-5 MAKE: POLYHYDRON
6 H60-190704-7 BALL VALVE BKH 1/2"BSP(F), MAKE: PISTER
7 H23-2E0002H22700-E SIMPLEX FILTER, 10 MICRON, MAKE: INTERNORMEN
CHECK VALVE LINE MOUNTED, MODEL- C06-T-4-
8
H09-130502-5 03.1/4" BSP, MAKE: POLYHYDRON
PRESSURE RELIEF VALVE, G1/4", 210BAR, MAKE:
9
H48-511707-6 EATON (VICKERS)
NEEDLE VALVE CS CONSTRUCTION SIZE : 1/2inch
10
H28-400002-8 BSP(F) , MAKE: SIEMAG
PRESSURE GAUGE, DIAL 63 MM, RANGE: 0-250 BAR,
11
H22-161804-7 MAKE: GIC
CHECK VALVE LINE MOUNTED MODEL- C08-T-3-03.
12
H09-130503-5 3/8" BSP, MAKE: POLYHYDRON
PREESSURE CONTROLLED CHANGE OVER VALVE, 4/2
13 VALVE, DU1-GK WITH INDICATOR PIN, MOUNTED ON
617-28619-1 BASE PLATE, G 1/2"
PRESSURE SWITCH CUM PR. GAUGE( EOL PR SWITCH
ASSY) PRESSURE SWITCH CUM PR. GAUGE( EOL PR
14 SWITCH ASSY), PRESSURE SWITCH 130-260 BAR, 24 V
DC, 1 SPDT, PRESSURE GAUGE, DIAL 63, 0-250 BAR,
A08-100114-3 Borden type, Bottom entry, 1/2 " BSP (M)
TEMP.SWITCH, RANGE: 20 - 100 DEG.C, 2 SPDT, MAKE:
15
H54-225734-2 SWITZER
SIDE MOUNTED, MAGNETIC LIQUID LEVEL GAUGE,
16
H22-991155-6 MAKE: TECHTROL
BREATHER CUM FILLER, 10 MICRON, MAKE:
17
H23-3E0450A12100-E INTERNORMEN
MAGNETIC FLOAT OPERATED GUIDED LEVEL SWITCH,
18
H99-000295-6 MAKE: TECHTROL
19 H28-520005-4 BALL VALVE, 1" BSP, # 800, 3 PIECE, MAKE: BDK
20 E99-000275-9 REPLACEABLE CARTRIDGE OIL IMMERSION HEATER
29
21 H45-510214-6 FRL UNIT WITH PR GAUGE 1BSP, MAKE:SMC

22 H10-919002-4 2/2 WAY SOLENOID VALVE, MAKLE: ROTEX
23 H50-120436-2 PRESSURE SWITCH, 0-5 BAR, MAKE: SWITZER
TEMP. GAUGE, 100MM DIAL, RANGE: 0-100 DEG.C,
24
H54-415522-7 MAKE: GIC
25 H23-2G0025B31100-E FILLER STRAINER, 25 MICRON, MAKE: INTERNORMEN
26 H28-520003-4 BALL VALVE, 1/2" BSP, # 800,3 PIECE, MAKE: BDK
BALL VALVE, DN 25,# 150,BODY CS, 2 PIECE, MAKE:
27
H28-520008-4 BDK
28 A08-100114-3 AIR OIL PANEL ASSY
DIFF. PRESSURE SWITCH, RANGE: 0.1-1.5 BAR,
29
H56-320920-1 MAKE:SWITZER
30 H28-400071-1 3 VALVE MANIFOLD, 1/2"NPTF, MAKE:HYDAIR
Electrical motors from a world leader
01234235
316705 68945
_à`bcdef 1
5ceghi` 1
6g` dfjchkkhcdef alàmj *
3456789:;<5 =>6;6:95?> *
7fjchkkhcdef n 0eo o djjdefdfi *
3@<75A9:;<5 B C <75:;5D +
3EF9;5 G<8>6 +
3C <:<FH8;D5I >5: +
3@;::;5D G98JK<7L8;5DMN788>O ,
3P8;A> =9;86B Q>8:EF;R>6 -
3S3Q>8:?<7L8;5D .
3E;F>?:?<55>?:>A ?<7L8;5D ^
3S;TF9:;<56 ^
p eceg6gecàcdef /
4kàcgdahk0effàcdef /
3U>FI ;598Q<V /
3W9F:X;5D 0
3E;F>?:;<5 YJ=<:9:;<5 0
3=>A7?>A S<8:9D> P:9F:;5D 0
3S<8:9D> H5A @F>Z7>5?OS9F;9:;<5 0
3K<55>?:;<56 0
3NF>?97:;<56 12
3UX<: U;I > 12
1b`ghcdef q dcl 7fr`gc`gj 12
p hdfc`fhfa` 11
3K8>95;5D 11
3KX>?[6 11
3EFO;5D C <:<F 11
3=>966>I T8O 11
s`hgdfi 1*
3Q>9F;5D C <75:;5D 1*
3Q>9F;5D =>I <R98 1*
3\7TF;?9:;<5 1,
3]F>96> R98R> \7TF;?9:;<5 1,
3=>87TF;?9:;<5 ?X9F: 1-
3getuk`jleecdfi 0lhgc 1.
4vbkew`w rd`x *1
KLMLNOPQR )+22(:0&$12$*&. )&%1*9%&$2A(#52$'192&$
'+#4&#21*(+#7$J+$)%&=&#*$:&1%(#5$
! "#$%&'&()*$+,$*-&$. +*+%/$)0&12&$ 41. 15&$*-&$2*+%&%++. $2-+904$:&$,%&&$
'-&'3$,+%$*%1#2(*$41. 15&/$(,$1#67 ,%+. $=(:%1*(+#7
! 8#)1'3$$. +*+%$'1%&,9006$1#4$'-&'3$$ < 1'-(#&4$)1%*2$2-+904$-1=&$1$

. +*+%$,+%$:%&1315&$1#4$. (22(#5$ )%+*&'*(=&$'+1*$+,$$%92*$(#-(:(*+%$49%(#5$
)1%*27$;-&'3$100$41*1$+#$*-&$%1*(#5$ 2*+%15&$)&%(+47$@#$'12&$+,$0+#5$2*+%15&/$
)01*&$*+$2&&$*-1*$*-&6$'+%%&2)+#4$*+$ )&%(+4('$&[1. (#1*(+#$2-+904$:&$'1%%(&4$
6+9%$+%4&%7$< 13&$1$2)&'(10$)+(#*$+,$ +9*$1#4$,%&2-$(#-(:(*+%$2-+904$:&$
'-&'3(#5$=+0*15&/$1#4$*-&$'+##&'*(+#$ 1))0(&4$A-&%&$#&'&221%67
. &*-+47$>(7&7$2*1%$+%$4&0*1?
@#$'12&$+,$2*+%15&$,+%$1$0+#5$)&%(+4/$*-&$
! @,$1#6$41. 15&$*+$*-&$. +*+%$(2$ 2)1%&$:&1%(#5$2-+904$:&$$5(=&#$1$
+:2&%=&4$+:*1(#$1$41. 15&$'&%*(,('1*&$ '+1*(#5$+,$0(5-*$+(0$+%$5%&12&$1#4$
,%+. $*-&$*%1#2)+%*&%$A(*-(#$BC$-+9%27 )1'3&4$(#$)+06*-&#&$:152$,+%$)%+*&'*(+#$
151(#2*$. +(2*9%&$7
! D0&12&$%&)+%*$41. 15&/$(,$1#6/$*+$EFF$
0+'10$+,,('&$*-%+95-$A-+. $*-&$. +*+%$ E#*(\'+#4&#21*(+#$-&1*&%2/$(,$,(**&4/$
-12$:&&#$)9%'-12&4$$A(*-(#$CG$-+9%2$ 2-+904$:&$&#&%5(2&4$(,$. +*+%$(2$(40&7
(#$+%4&%$*+$+:2&%=&$*-&$*(. &$0(. (*$,+%$
,(0(#5$'01(. 27 "#'&$)&%$. +#*-/$%+*1*&$2-1,*$2&=&%10$
*9%#2$*+$4(2*%(:9*&$5%&12&$(#$*-&$
! H -(0&$%&)+%*(#5$41. 15&$)0&12&$ :&1%(#52$12$(*$*&#42$*+$2&**0&$1*$*-&$
. &#*(+#$. +*+%$2&%(10$#9. :&%$1#4$(,$ :+**+. $+,$*-&$-+92(#527$@,$*-&$9#(*$-12$
)+22(:0&$*-&$4+'9. &#*$#+7$,+%$ :&&#$2*+%&4$. +%&$*-1#$1$6&1%$144$
I9('3&%$%&2)+#2&7 5%&12&$:&,+%&$2*1%*$9)7
! J9%#$2-1,*$:6$-1#4$*+$'-&'3$,%&&$ ]+$#+*$%+00$+%$4%15$. +*+%$+#$,0++%7$E=+(4$

%+*1*(+#7 ^&%32$1#4$^+0*2$*+$(#'%&12&$*-&$0(,&$+,$*-&$
:&1%(#527$]+$#+*$3&&)$1$*+*1006$
SOQKTUL &#'0+2&4$,1#$'++0&4$. +*+%$(#$=&%*('10$
)+2(*(+#$A(*-$&[*&%#10$'+=&%$12$:12&7
@,$*-&$. +*+%$(2$#+*$(#2*100&4$(. . &4(1*&06$
*-&$,+00+A(#5$2*+%15&$. &*-+4$-12$*+$:&$ MTZOPQR
&. )0+6&4V$ _6&:+0*2$1%&$(#*&#4&4$,+%$0(,*(#5$+,$
< +*+%$*+$:&$2*+%&4$(#4++%2$(#$1$'0&1#$ . +*+%$+#067$J-&2&$0(,*(#5$4&=('&2$
1#4$4%6$1*. +2)-&%&7$W&&)$'+=&%&4$*+$ . 92*$#&=&%$:&$92&4$A-&#$0(,*(#5$+%$
&0(. (#1*&$1(%:+%#&$492*$1#4$4(%*7$;+=&%$$ -1#40 (#5$*-&$. +*+%$A(*-$+*-&%$
&I9(). &#*2$>(7&7$)9. )2/$5&1%$
+)&#(#52$,+%$=&#*(01*(+#/$'+#49(*$ :+[&2/$,1#2$+%$+*-&%$4%(=&#$
'+##&'*(+#2/$&*'7$*+$)%&=&#*$&#*%6$+,$$ &I9(). &#*?$12$1$2(#50&$9#(*7$_6&:+0*$
9#4&2(%1:0&$&0&. &#*2>&757$%+4&#*2?7$ 0(,*(#5$'1)1'(*6$%1*(#52$(2$:12&4$+#$1$
J-&$*&. )&%1*9%&$+,$*-&$2*+%&$%++. $ 0(,*(#5$10(5#. &#*$'+(#'(4&#*$A(*-$*-&$
2-+904$:&$3&)*$$YX;$1:+=&$1. :(&#*$ '&#*%&0(#&7
*&. )&%1*9%&$1#4$12$$'+#2*1#*$12$
a
-kQRl$&O#!PP!#$%&- mR nO o_78 192p5745a\UUg578 h;2/45
428 12=74<=254625;/0<974;@/5=20;047/325;05
./0123454625/78 25197425:247;9057/:5 @/9D57h@<45XUq 5@B54625?79<25745aYTUg
2/0<=254674>54625?@947A257/:5B=2C<2/3D5
3@==201@/:54@546745@B546250<119DE5FG5H5 &rstu5v9K7D058 270<=254625;/0<974;@/5
=18 53@==201@/:54@546745@B54625:=;?2/5 =20;047/325h2B@=254625B;=045047=4;/A5B=@8 5
8 736;/2E 4625h2A;//;/A5@B546250<119D58 7;/054@5
:2423451@00;h925:78 7A205@/54625
I28 @?2546257/4;J3@==@0;@/57A2/45@/5 37h920i5K=@/A53@//234;@/05243E
067B45K;465L2=@02/2M46;//2=E5N@5/@45<025
07/:1712=5@=503=712=E ' ()*+*,
$&O"P!#$%&-QRO$O#!& R f ;/:;/A0506@<9:5h25:;0367=A2:5
;8 8 2:;7429D57B42=58 270<=28 2/45
S 270<=254625;/0<974;@/5=20;047/325 4@57?@;:54625=;0L5@B529234=;3506@3LE
<0;/A575TUU5V5S 2AA2=570512=5.W5XYTJ
Z[[\E5
]625B@99@K;/A5B@=8 <975A;?20575=@<A65 ./5370254625;/0<974;@/5=20;047/325?79<205
204;8 7425@B5=2B2=2/325?79<25B@=5 7=259@Ki5462/546258 @4@=506@<9:5h25:=;2:5
;/0<974;@/5=20;047/32> 733@=:;/A54@5.W5[UUJZ[[YE5
./0<974;@/5=20;047/325I5^YU_`M5ZUUUaYG5bS c68 0Ed .B546;05?79<25;05?2=D59@K5@/5733@</45@B5
`5e5V@947A25bVd 7:?2=025K27462=53@/:;4;@/05@=59@/A5
G5e5I742:5@<41<45@B5546258 @4@=5bLf d
b6;A62045@<41<45B@=5758 <94;0122:58 @4@=d 04@=7A2i5K25=23@8 8 2/:54674546258 @4@=5
Ie5g793<9742:5;/0<974;@/5=20;047/325745YTUg h252_78 ;/2:5hD5@<=59@37957<46@=;02:5
02=?;32532/4=2E55
]625B@=8 <9757119;205745YTUg578 h;2/45
428 12=74<=2E5.B54625428 12=74<=25;05 -$&O#!PP!#$%&-w- %x x $OO$%&$&y
3927=9D5:;BB2=2/4i54625?79<258 <045h25
=2?;02:5K;4654625B734@=5A;?2/5;/54625 v33<=74257/:537=2B<95;/0479974;@/5@B54625
/@8 @A=78 5;/55j;AE5Z 8 @4@=5;05@B51=;8 25;8 1@=47/32E
XEU
YEU !"#$% &
I@474;/A517=4050<3657051<992D0i5
ZEU
3@<19;/A0i52_42=/795B7/057/:5067B45
2_42/0;@/0506@<9:5h2512=8 7/2/49D5
A<7=:2:
UET N;03@//23457/:59@3L5@<45h2B@=25
UEz K@=L;/A5@/58 @4@=5@=5:=;?2/5
UEX 2C<;18 2/4E
UEY
]6258 @4@=506@<9:5h25;/047992:5K62=25;45
UEZ 37/5@h47;/57:2C<7425?2/4;974;@/57/:5
YU zU \U {UUg 3927/5:=D57;=E5]6253927=7/325h24K22/5
4625B7/53@?2=57/:57/D5h7==;2=506@<9:5h25
j;AE5Z 758 ;/;8 <8 5@B5XU58 8 5<14@5B=78 25YUUE5
Y
!"#$%&$'"#("01 '2#3$%2#2$!456#7'#03# S'(!"'#1 !4-3%-&#3$'#1 !3!"#2''#3$03#
5'023#89#1 1 *# 1 !3!"#(''3#0"'#,5'0-'6*# !4-603%!-#
23462#!"#0#702'1503'#2$!456#7'#42'6#3!#
+(#3$'#0%"#,!-30%-2#6423.#1 !%234"'#!"# 2',4"'#3$'#1 !3!"*#S!53#3$'#(!4-603%!-#
,!""!2%/'#&02'2#3$'#'04%11 '-3#2$!456# 23462#3!#3$'#(''3#!(#3$'#1 !3!"#(%"1 52*#
7'#011"!1"%03'52#1"!3',3'6#!"#'52'# A5%&-#3$'#1 !3!"#6%"',352#42%-&#
24115%'6#3%3$#14"'#0%"#3$"!4&$#21',%05# 011"!1"%03'#1 '0-2*
1%1'2#!"#64,3%-&*#4$'#1 !3!"#2$!456#7'#
0,,'22%75'#(!"#%-21',3%!-#0-6#"'10%"2* +-#3$'#,02'#!(#(50-&'#1 !3!"2.#,0"'#
2$!456#7'#30P'-#3!#'-24"'#3$03#3$'#
56789:;<68=>=? 678;<8@ 1 !3!"#$02#0#2-4&#(%3#%-#3$'#"','22#0-6#
3$'#1 !4-3%-&#2,"'32#0"'#4-%(!"1 52#
!4-603%!-#1 423#7'#(503.#'/'-.# 3%&$3'-'6*
24((%,%'-352#"%&%6#0-6#("''#("!1 #/%7"03%!-*#
4$'2#2$!456#7'#6'2%&-'6#02#3!#0/!%6# !"#(!!3#1 !4-3'6#1 !3!"2#3!#7'#(%E'6#!-#
3$'#!,,4""'-,'#!(#/%7"03%!-#64'#3!# 3$'#3055#0#2411!"3#2$!456#7'#1"!/%6'6#
"'2!-0-,'*#A#,023#,!-,"'3'#(!4-603%!-# (!"#3$'#1 !4-3%-&#(''3#("!1 #7'5!3*
%2#3$'"'(!"'#"',!1 1 '-6'6*#+(#%3#%2#0#
1 '305#(!4-603%!-#%3#2$!456#7'#10%-3'6# 9T:<8=U6VWX
3!#0/!%6#,!""!2%!-*
Y $'-#1 !4-3%-&#3$'#1 !3!"2.#1 0P'#24"'#
4$'#(!4-603%!-#1 423#7'#23075'#'-!4&$# 3$03#3$'#6"0%-#$!5'2#(0,'#6!3-30"62#
3!#3%3$230-6#3$'#(!",'2#3$03#,0-#0"%2'#%-# 3$'-#3$'#1 !4-3%-&#6'2%&-03%!-#%2#
3$'#'/'-3#!(#0#3$"''#1$02'#2$!"3#,%",4%3*# 6%(('"'-3#("!1 #3$'#230-60"6.#Z''# %&#M*#
4$'#2$!"3#,%",4%3#3!"04'#%2#1"%1 0"%52#0# [!303'#3$'#'-62$%'562#2!#3$03#3$'2'#
2%-42!%605#!2,%5503%!-.#0-6#3$42#,0-# $!5'2#0"'#-!#5!-&'"#7'33''-#3$'#
$0/'#7!3$##1!2%3%/'#0-6#-'&03%/'# 1 !4-3%-&#(''3.#743#03#3$'#5!3'"1 !23#
/054'2*#4$'#23"'22#!-#3$'#(!4-603%!-# 1!%-3#!(#3$'#1 !3!"*#+-#,02'#!(#/'"3%,05#
,0-#7'#,05,4503'6#3%3$#3$'#0%6#!(#6'30%52# 1 !4-3%-&.#3$'#411'"#154&#1 423#7'#
%-#3$'#6030#3075'2#!(#3$'#1 !3!"# $01 1 '"'6#%-#,!1 15'3'52#0-6#&"'02'#
,0305!&4'#0-6#3$'#(!"1 450#7'5!3#B 154&#2$!456#7'#1!2%3%!-'6#%-#24,$#0#
302#3$03#&"'02'#,0-#7'#0115%'6#'02%52*#
CD*9#E#&#E#1 #F#G#E#H 1 0EIA##JKL +-#/'"2#64232#'-/%"!-1 '-32#!"#3$'-#3$'#
3$'"' ###C#23"'22#1'"#2%6'.#K 1 !3!"#%2#%-#24,$#0#1!2%3%!-#3$03#303'"#
&###C#0,,'5'"03%!-#64'#3!#&"0/%32.#N*8O1 I2M ,0-#"4-#%-3!#3$'#1 !3!"#7!3$#154&2#
1 # #C#3'%&$3#!(#1 !3!".#P&
H 1 0E#C#1 0E%1 41 #3!"04'.#K1 2$!456#7'#$01 1 '"'6#$!1 '*#
A#####C#Q03'"05#6%230-,'#7'33''-#3$'#$!5'2#
%-#3$'#1 !3!"#(''3*#4$'#6%1 '-2%!-#%2##30P'-#("!1 # ? 6;6T=:V<@8? W8;
3$'#6%1 '-2%!-#6"03%-&#0-6#%2#'E1"'22'6#%-#
1 '3"'2*
\!""',3#1 !3!"#05%&-1 '-3#%2#'22'-3%05#3!#
JR5'02'#"'('"#3!#ASS#3',$-%,05#,0305!&4'#(!"#
/054'2L 0/!%6#7'0"%-&#(0%54"'2.#/%7"03%!-2#0-6#
1!22%75'#("0,34"'6#2$0(3#'E3'-2%!-2*#A2#
4$'#(!4-603%!-#2$!456#7'#6%1 '-2%!-'6# 2!!-#02#0-2#/%7"03%!-2#!"#7'0"%-&#
3!#&%/'#0#50"&'#'-!4&$#"'2!-0-,'# (0%54"'2#0"'#!72'"/'6.#3$'"'#%2#'/'"2#
6%230-,'#7'33''-#3$'#-034"05# "'02!-#3!#2421',3#05%&-1 '-3#%2#(04532#
("'04'-,2#!(#3$'#%-2305503%!-#0-6#0-2# 0-6#0#,$',P#3$'"'(!"'#3!#7'#1 06'*
%-3'"('"'-,'#("'04'-,2* 4'1 1'"034"'2#$0/'#0#,!-2%6'"075'#
]
6 02'T
!"#$%!&%'(!)'*+,$#)'-+%.%",.%'/%' /(-+'",.'('*$""& %!-'#%!0-+',"'-1 %'-,'0%-'

&,!* )%.%)')$.!0'-+%'(#0!1 %!-2'3+%' $! ",.1 '-%1 4%.(-$.%'(!)'-+%!'*#)',!'-,'
1 (&+ !%'-%1 4%.(-$.%'*'#,5%.')$.!0' -+%'*+("-'%V-%!* ,!',"'-+%'1 ,-,.2'3+%'
%.%&-,!'-+(!'$!)%.',4%.(-!0' &,$4#!0'+(#"'&(!'/%'#,&P%)'5 -+'(!'%!)'
&,!) -,!*2'6,.'-+ *'.%(*,!'*+("-'&%!-.%' 5(*+%.2'7"'-+%'&,$4#!0'+(#"W4$##%8'*'
*'0, !0'-,'#%'+ 0+%.')$.!0',4%.(-!0' ).##%)'",.'('-0+-%.'-+(!'('4$*+'"-':'-'
&,!) -,!*2'7-'1 (8'/%'!%&%**(.8'-,'$*% 1 $*-'/%'+%(-%)'-,'(.,$!)'SUQQN2
&,1 4%!*(-!0'(#0!1 %!-2'9 ,$!-!0'
!*-.$&-,!'".,1 '1 (!$"(&-$.%.*',"' M#%(*%'%!*$.%'-+(-:',!&%'4.%**%)',!'
4$1 4*:''0%(.'$! -*'%-&2'',"-%!'*-(-%'-+%''
1 %1 /%.*'"-'-0+-#82'3+%8'*+,$#)'/%'
;%.-&(#'(!)'#(-%.(#') *4#(&%1 %!-'',"'-+%'4.%**%)'".1 #8'(0( !*-'-+%'*+("-'
*+("-'(-',4%.(-!0'-%1 4%.(-$.%2'7-'*' *+,$#)%.2'7"'-+%'+$/',"'-+%'1 %1 /%.'*'
1 4,.-(!-'-,'/%(.'!'1 !)''-+ *' *+,.-'!'.%#(-,!'-,'-+%'*+("-'%!):'-+%'
!",.1 (-,!'-,'(;, )'-+%'; /.(-,!'(!)' ) ""%.%!&%'!'#%!0-+'*+,$#)'/%'()X$*-%)'
,-+%.'4.,/#%1 *'!'*%.; &%2' /8'4#(& !0'(') *-(!&%'4 %&%'!'".,!-',"'
-+%'*+("-'*+,$#)%.2'Y'&,$4#!0'*+("-'
<=>>=?@ABCD<AEFGHD=?@IAHGDDJK 5+ &+'*'1 ,$!-%)',!'-+%'*+("-'5 -+'('
4$*+'"-'(!)'*'-+%!'P%8%)',!'&(!'/%'
3+%').;%!'1 %1 /%.LM$##%8:'N,$4#!0' 4$*+%)',!'/8'+(!)'(#,!0'(/,$-''+(#"'
+(#"O'1 $*-'/%'/(#(!&%)'5 -+'('+(#"'P%82' -+%'*+("-'%V-%!* ,!2'Y'*4%& (#'-,,#',.'('
3+%'1 %1 /%.*'*+,$#)'/%'P%85(8%)' "$##8'-+.%()%)'/,#-:'('!$-:'(!)'('4 %&%',"'
(!)'/(#(!&%)',!'('*1 ,,-+'*+("-2'N#%(!' "#(-'.,!'&(!'/%'$*%)'-,'4.%**'-+%'4$##%8'
P%85(8'(!)'1 (P%'*$.%'-+%'P%8'*'"--!0' (0( !*-'-+%'&,##(.',"'-+%'*+("-2'
4.,4%.#8',!'-+%'* )%*',"'-+%'P%85(8'!'
/,-+'*+("-'(!)'&,$4#!0',.'4$##%82'3+%' Z%(.!0*',"'-+%'1 ,-,.'5 ##'0%-')(1 (0%)'
P%8'*+,$#)'+(;%'&#%(.(!&%'(-'-+%'-,4' 5+%!'('+(1 1 %.''*'$*%)'-,').;%'-+%'
(!)'*+,$#)'!,-'"-'-0+-#8',!'-,4'(!)' &,$4#!0',.'4$##%8',!'-,'-+%'*+("-'
/,--,1 '"(&%*2 %V-%!* ,!',"'-+%'1 ,-,.2[+,$#)'",.&%'/%'
(44#%)'-,'"-'-+%'4$##%8',.'&,$4#!0'',!'
7-'*'.%&,1 1 %!)%)'-+(-'-+%'&,$4#!0*' *+("-:'-'*')%* .(/#%'-+(-'!,!').;%'%!)'
,.'4$##%8*'*+,$#)'/%'+%(-%)'-,'(' /%(.!0'/.(&P%-'*'.%1 ,;%)'(!)'*+("-'*'
-%1 4%.(-$.%',"'(/,$-'RSTU N'!'(!', #' *$44,.-%)'*,'-+(-'-+%'+(1 1 %.',.'
Q
\
!"##$!"%&'()#%*!"%+(,%&(!+"%&-%,."% E."%:/44"!"+3"%&",)""+%,."%'*!0"#,%%
&"*!/+0#1 *+:%#9 *''"#,%CJ:/9 "+#/(+%9 $#,%+(,%
"G3"":%71789 9 K7177<%/+L%4(!%+(!9 *''-%
(33$!!/+0%3($ '/+0%:/9 "+#/(+#1
>/01%?
2 ($+,/+0%*33$!*3-%(4%*%.*'4%3($ '/+05%
3."36%,.*,%,."%3'"*!*+3"%&%/#%'"##%,.*+% >/01%8
71789 9 %%*+:%,.*,%,."%:/44"!"+3"%*;%,(%
*<%/#%'"##%,.*+%7178%9 9 %*'#(1%=""%>/01% @ ."+%3."36/+0%,."%#.*4,#%#,*+:%
+(%?1 ( (#/,"%(+"%*+(,."!B% '*3"%*%%#,!*/0.,%
#,""'%!$'"% *!*''"'%)/,.%,."%#.*4,#%(+%,."%
@ ."+%/+A"#,/0*,/+0%).",."!%,."%#.*4,#% ,$!+":%3/!3$9 4"!"+3"%(4%(+"%(4%,."%
*!"% *!*''"'B%9 "*#$!"%,."%:/#,*+3"%C% 3($ '/+0%.*'A"#%,."+%9 "*#$!"%,."% '*-
&",)""+%,."%($,"!%":0"#%(4%,."% &",)""+%,."%!$'"%*+:%,."%3/!3$9 4"!"+3"%
3($ '/+0%.*'A"#%*,%(+"% (/+,%%(+%,."% (4%,."%(,."!%.*'4%/+%4($!% (#/,/(+#%*#%
3/!3$9 4"!"+3"%)/,.%*%4""'"!%0*$0"1%=""% !"A/($#'-1%E."%:/44"!"+3"%&",)""+%,."%
>/0%D1%E."+%,$!+%%*,%,."%#*9 "%,/9 "%&(,.% ./0."#,%*+:%'()"#,%A*'$"%9 $#,%+(,%
,."%3($ '/+0%.*'A"#%F77%#(%,.*,%,."% "G3"":%7178%9 9 %K7177<%/+L1
!"'*,/A"% (#/,/(+%(4%,."%#.*4,#%*!"%+(,%
*',"!":B%*+:%9 "*#$!"%*0*/+%*,%"G*3,'-% E."%&"#,%,(('#%4(!%(&,*/+/+0%*% "!4"3,%
,."%#*9 "% (/+,1%E."%3($ '/+0%.*'A"#% *'/0+9 "+,%*!"%*%3($ '"%(4%:/*'%0*$0"#%
*!"%,."+%,$!+":%;H77%%*+:%<I77%%*+:% 4/,,":%*#%#.()+%/+%>/01%81%E."-%*!"%
4$!,."!%9 "*#$!"9 "+,#%*!"%9 *:"1 '*3":%(+%"*3.%3($ '/+0%.*'4%*+:% (/+,%
/+%:/44"!"+,%:/!"3,/(+#B%(+"%*G/*''-%*+:%
,."%(,."!%!*:/*''-1%M-%#'()'-%!(,*,/+0%,."%
#.*4,#%*+:%!"*:/+0%(44%*,%,."%#*9 "%,/9 "%
:"4'"3,/(+#B%(+"%3*+%(&,*/+%*+%/:"*%(4%
).",."!%*+-%*:N$#,9 "+,#%#.($':%&"%
9 *:"%/+%,."%*G/*'%(!%!*:/*'%:/!"3,/(+1%
E."%3($ '/+0%.*'A"#%#.($':%'((#"'-%&"%
&(',":%,(0",."!%#(%,.*,%,."-%9 (A"%
"*#/'-%)."+%,."%#.*4,#%*!"%,$!+":1
OPQRSTUVQPOTVWRTXSPYTRUQZSO
>/01%D [4%&"',%(!%!( "%:!/A"%/#%$#":B%/+#,*''%,."%

9 (,(!%/+%#$3.%*%9 *++"!%,.*,%/,%3*+%&"%
8
!"#$%&'()'"$ '*+ %,%-.'()' /"&%'0+"/ 1'$('
(*$+")'2(00%2$'*%/$'$%) "()-'3!%'/(4%0'
*%/$'5+0$' !(6/&'*%'56//").-'7/".)' ('$!+$'
$!%'2%)$0%'(#'$!%'8 ($(09 '*%/$'56//%:'" '
%;+2$/:'(55( "$%'$!%'2%)$0%'(#'$!%'
2(00% 5()&").'56//%:<'=%%'>".'?-'
>".-'F
/()."$6&")+/'&"0%2$"()-'3!%'5( "$"()'")'
$!%'/+$%0+/'&"0%2$"()'&%$%08 ")% '$!%'
&0"C%)' !+#$-'7#$%0'$!%'+/".)8 %)$'" '
2(8 5/%$%&<'.0(6$'$!%'#(6)&+$"()'*(/$ '
>".-'? +)&' /"&%H0+"/ '4"$!'2()20%$%-'
>+ $%)'$!%'8 ($(0'$('$!%' /"&%'0+"/ '+ ' IJKLMNOPQRSMTUV
!(4)'")'$!%'>".-'@-'A/+2%'$!%' /"&%'0+"/
W- =%/%2$'50(5%0'*%/$ '+)&' !%+C% <'&('
)($'(C%0'*%/$-'X;2% "C%'*%/$'/(+&'
4"//'&+8 +.%'*%+0"). -
Y-''7/".)'56//%: '2+0%#6//:'$('+C("&'+;"+/'
$!06 $'()'8 ($(0'*%+0").-'3!%'&0"C%'
!%+C%'()'$!%'8 ($(0' !(6/&'*%'
5( "$"()%&'$(4+0&'$!%'8 ($(0' ('"$'" '
+ '2/( %'$('$!%'*%+0").-
Z- [ !%)'+&\6 $").'$!%'*%/$'$%) "()<'
8 +E%' 60%'$!%'8 ($(0'" ' %260%&'*:'
>".-'@ +//'8 (6)$").'*(/$ '*%#(0%'$".!$%)").'
*%/$ -
'!(0"B()$+//:'()'$!%' +8 %'/%C%/-''D!%2E'
$!+$'$!%'8 ($(0' !+#$'" '5+0+//%/'4"$!' ]-'A6//%: '$!+$'+0%'$((' 8 +//'(0'$(('
&0"C%)<'(0'&0"C").' !+#$-'3!%' /"&%'0+"/ ' 4"&%'8 +:'&+8 +.%'$!%'*%+0"). '(0'
!(6/&'!+C%'$!%' 20%4'")'(55( "$%' $!%' !+#$-'700+).%'$!%'&0"C%'$!+$'$!%'
&"0%2$"() ' ('$!+$'$!%' 20%4'4!"2!'" ' /+2E' "&%'(#'$!%'*%/$'" '655%08 ( $-'
)%+0% $'$!%'*%/$'" '*%$4%%)'$!%'8 ($(0' 7C("&'C%0$"2+/'&0"C% -'>+ $'+)&'/(( %'
+)&'$!%'&0"C%)'8 +2!")%<'=%%'>".'F-' 56//%:'&0"C% ' !(6/&'*%'+00+).%&'
G +E%'2%0$+")'$!+$'$!%'655%0' 60#+2% '(#' 62!'$!+$'$!%'&0"C%'" '()'$!%'#+ $% $'
$!%' /"&%'0+"/ '/"%'!(0"B()$+//:'")'$!%' 56//%:'4!%)'$!%'*%/$'" ')%+0% $'$('
?
&'( ) *&*01 ,7 ,*71+80,&+**7*08(,0+*3 -,+960(7
,0( *87(01(4;&'(0( +7 (1(070(,7**
21 34567&8(9&&(*7+** &* 8(9& &* 7676(.&,9+3*) (*&+7-,69&7 ,*4 ,
) ,*6-,.&60(070(.*) ) (*4,&+**71 .'(.N+7&'(0(-*0( &* 8( ) ,4(1
/0.(77+1( &(*7+** 2+994(.0(,7(
8(,0+*3 9+-(1 !"#$#%
BCDEFG FHIIEFGEB FHJKLCIM /0.(77+1( 8(9&&(*7+** 2+99
4,) ,3( 8(,0+*37 ,*4 .,67(
41 59(0+89( *07*9+4 7',-&.*669+*37 7',-&80(,N,3(1
) 67&8( 60*6(097,9+3*(4 -*0 O* **&(0.((4 &'( ) ,0+) 6) 8(9&
7,&+7-,.&*07*6(0,&+**187( -9(0+89( -*0.(7P+1(10,4+,98(,0+*3
&76( .*669+*372'+.' 2+99 9*,4+*3Q7&,&(4 +* &'( 0(9(1,*&
,..*) ) *4,&( 7) ,99+*,..60,.+(7+* 60*46.&.,&,9*36(71
,9+3*) (*&8(&2((* &'( ) *&*0,*4
&'( 40+1(* ) () 8(01/*760( &',&&'(
7',-&4*(7**&60*5(.&8(7**4 &'( R9(,* &'( 76,.( 8(&2((* &'( 0+87*-
-,.( *-&'( .*669+*3 ,*4 &',&&'(0( +7&'( S/5R ) *&*01O67&.,* ',1( ,
, 7) ,99,) *6*&*-,0+,9.9(,0,*.( ',0) -69(--(.&+-+&+7 ,99*2(4 &* 7(&&9( **
8(&2((* &'( -,.(7 *-&'( &2* ',91(7 &'( 2+*4+*37;&* (*&(0&'( 8(,0+*37;*0
*-&'( .*669+*37 7* &',&&'( ) *&*0 &* .*99(.&+* &'( 1(*&+9,&+*3 6,77,3(7
8(,0+*37,0( **&7685(.&(4 &* (*4 *1(0, 6(0+*4 *-&+) (1S'(0(-*0( ) *&*0
&'067&1 7'*694 8( .9(,*(4 2+&' .*) 60(77(4
,+0*089*2(06(0+*4+.,997 4(6(*4+*3 **
91 :* -9(0+89( .*669+*37;&'( .9(,0,*.( '( ,&) *76'(0+..**4+&+**7** &'( 7+&(1
&
8(&2((* &'( (*47 *-&'( 7',-&
7'*694 8( +* ,..*04,*.( 2+&' &'( T( 760( 0*&*0&60*7 -0((972'(*
.*669+*3 ) ,*6-,.&60(0<7 4+ 7.***(.&(4 -0*) &'( 9*,413*7 -*0(+3*
0(.*) ) (*4,&+**7 -*0(*4 69,7,*4 ) ,&&(0+* &'( ,+03,6 ) 67&8( 0() *1(41
9+) +&(4 &0,1(9+* .*669+*31
U-&'( 40+1( (*4 *-&'( ) *&*0-,.(7
=1 > +7,9+3*) (*&,*4 ?6*@:6& 662,0 4;(*760( &',&&'( 2,&(0+7
8(&2((* &'( 4+0(.&.***(.&(4 7',-&7 60(1(*&(4 -0*) (*&(0+*3 &'( 666(0
2+99.,67( +*.0(,7(4 8(,0+*3 9*,47 8(,0+*31
,*4 1+80,&+** (1(* 2'(* &'(
.***(.&+** +7 ) ,4( 87) (,*7 *-, S'( .,89( ,*4 ,+046.&7) 67&8(
-9(0+89( .*669+*31/0.(77+1( ,00,*3(4 7* ,7 &* -,.+9+&,&( &'(
) +7,9+3*) (*&2+994(.0(,7( &'( .***(.&+** *-&'( .,89(71
8(,0+*3 9+-(1A0*6(0,9+3*) (*&;,7
6(0&'( 76(.+-+.,&+** *-&'( .*669+*3 \C]D^GCHI_
8(+*3 67(4 +7.0+&+.,91(9(.&0+.,9
) ,.'+*(7) 67&,92,77 8( .,0(-6997 S'( ) ,0+) 6) 9(1(9*-1+80,&+**7,7
,9+3*(4;6,0&+.69,0972'(* .*669(4 )` (,760(4 , 6(0UV 49WX2@4YZX ,0([
4+0(.&&* , 40+1(* ) ,.'+*(15,69&7 a bc`defgbheij dklimehnop p qr gp r br skgC_ tuvwxytz{w bgk|
,9+3*) (*&,9**3 2+&' 8(,0+*3 KHLE }gbp k wtyt~u }gbp k tvyuux ^fidk }gbp k uux
uK t`{ u`{ `x
-,+960(7.,67( 1+80,&+**7 ,*4 Ky{K t`{ t`{ u`{
-0,.&60(4 7',-&(0&(*7+**7137 7*** U-&'( ) ,.'+*( 1+80,&(7 (1(* ,-&(0
X
)'4)5',03(?1/ 51&,41,01,0/ )3<,*(_57,
.42170&(41D,&:(*,64237,;5,602*57,;<, !"#$#%
&'()*+,,-.,/ 01203,)'4&56&4'*,
(164''56&3<,;0301657,)2335<D,642)3(1?, &'()*,7(*641156&,/ 4&4',.'4/ ,
*:0.&,4',*(/ (30'D,.(&&57,&4,&:5,*:0.&+,`&:5', )485',3(15+,9.&5',&:5,)'4&56&4',
602*5*,64237,;5,0,850N,.42170&(41, 6443*,,(&,601,;5,'5*5&,017,
*&'26&2'5,?515'0&(1?,@(;'0&(41*+ )485',/ 0<,;5,0))3(57,&4,
/ 4&4'*+,
WR YOYQWfQYOPgOSYT
=+,>(*6:0'?5,,033,60)06(&4'*,
I2*5*,03415,74,14&,)'4&56&,0,/ 4&4', ;5.4'5,,*5'@(6(1?,/ 4&4'+
0?0(1*&,*(1?35,):0*(1?,4',4@5'3407(1?+, A+,B5@5',0&&5/ )&,&4,/ 50*2'5,&:5,,
I2*5*,)'4&56&*,&:5,*2))3<,3507,;2&,14&, '(*5,4.,&5/ )5'0&2'5,,;<,&426:+,
&:5,/ 4&4'+,a*5,0,'53(0;35,*&0'&5',8(&:, C5/ )5'0&2'5,'(*5,/ 2*&,;5,,
)'4)5',)'4&56&(41,75@(65*,&4,)'4&56&,&:5, / 50*2'57,;<,&:5'/ 4/ 5&5'D,
/ 4&4',0?0(1*&,.023&<,,4)5'0&(1?, '5*(*&0165,&5/ )5'0&2'5,
6417(&(41*+,b 5,'564/ / 517,&:5,2*5,4., 75&56&4'D,(/ ;57757,75&56&4',4',
4@5',3407,*5&&(1?D,2175',@43&0?5,'530<D, &:5'/ 4642)35+,C:5,
*(1?35,):0*(1?,)'5@51&5',D,/ 4&4', &5/ )5'0&2'5,4.,,&:5,42&35&,4.,
)'4&56&(41,'530<*+ &:5,/ 4&4'*,/ 0<,;5,:4&,&4,
&426:,,72'(1?,14'/ 03,
WPVPgOQSgUVWgYTTPgOSYT 4)5'0&(41+,
E+F356&'(603,'5)0(',*:4237,;5,,
)5'.4'/ 57,;<,,&'0(157,017,
!"#$#% G203(.(57,)5'*41153,413<+,
]+,>(*641156&,)485',;5.4'5, H+I0(32'5,&4,.43348,(1*&'26&(41,,
84'N(1?,41,/ 4&4',4',7'(@51, 017,*0.5,5356&'(603,)'46572'5,
5G2()/ 51&+,-&,(*,1565**0'<,&4, 64237,'5*23&,(1,*5'(42*,,(1J2'<,
/ 0N5,*2'5,&:0&,'4&4',4.,&:5, 4',750&:+,
/ 4&4',601,15(&:5',;5,
515'?(*57,5356&'(6033<,14',*&0'&, K+,-.,*0.5&<,?20'7*,0'5,'5G2('57D,,
&4,'4&0&5,;<,01<,4&:5',/ 501*+ ;5,*2'5,&:0&,?20'7*,0'5,(1,2*5+,
c+,d 4&4'*,8(&:,02&4/ 0&(6,&:5'/ 03, L+,M'(4',&4,64/ / (**(41(1?,(&,(*,
)'4&56&4'*,8(33,02&4/ 0&(6033<, (/ )4'&01&,&4,6:56N,&:0&,&:5,
'5*&0'&,8:51,&:5,)'4&56&4',, (164/ (1?,60;35*,0'5,*5)0'0&57,
&5/ )5'0&2'5,7'4)*,*2..(6(51&3<+, )'4)5'3<+,C:5,60;35*,*:4237,;5,
>4,14&,2*5,/ 4&4'*,8(&:, ?'421757+
02&4/ 0&(6,&:5'/ 03,)'4&56&4'*,
(1,0))3(60&(41*,8:5'5,
02&4/ 0&(6,'5*&0'&,8(33,;5, OPQR STUVWXYZ
:0_0'742*,&4,)5'*41153,4',
5G2()/ 51&+ [5*(75,&:5,/ 0(1,8(17(1?,017,
50'&:(1?,&5'/ (103*,&:5,&5'/ (103,;4\,
e+,d 4&4',8(&:,/ 01203,&:5'/ 03, 601,03*4,641&0(1,641156&(41*,.4',
)'4&56&4'*,/ 0<,*&0'&, &:5'/ (*&4'*D,*)065,:50&5'*,4',MC,
215\)56&573<,0.&5',)'4&56&4' ]^^,'5*(*&0165,535/ 51&*+
[5.4'5,634*(1?,&:5,&5'/ (103,;4\,51*2'5,
K
!" # F+7()%+%!(%- + +)%,+)%"%1!+)%F()*+3%+,%
$% &' ()*+)%+,%!(%()- *'".%/+0%*1%2.("'% *- (L%('+49!%+%9( %!(%- + +)%1!",%+%
"'3%,)((%+,%2"/.(%)(1*34(5 )+ " (%"%1.*9! %"- +4' %+%+/1():(%!(%
$% 6..%%()- *'".1%"'3%12)(71%"'3%/+.1% 1!",%)+ " *'9%3*)(2 *+'5%I+%)(:()1(%!(%
")(%,*)- .8%*9! ('(35 )+ " *+'%*' ()2!"'9(%"'8%7+%+,%!(%
$ 6..%1(".*'9%14),"2(1%!":(%"3(;4" (% !)((%.*'(%.("315
2+' "2 5
$ <'41(3%2"/.(%(' )*(1%- 41 %/(% ?=MVN=MPWOX@>D=PY@>?@BCD
2.+1(35
Z + +)1%41(3%+'%)(342(3%:+."9(%
=>?@ABCD 1 ")*'9L%1!+4.3%/(%2")(,4..8%1(.(2 (3%+'%
F+7()%14FF.8%.*- *" *+'1%"'3%3)*:('%
E.("'%!(%")("%4'3()'(" !%!(%(")!*'9% .+"3%)(;4*)(- (' 15%I!(%- + +)[1%1 ")*'9%
()- *'".%"'3%1- (")%*%7*!%F( )+.(4- % +);4(%7*..%/(%)(342(3%7!('%41*'9%
G(..8%/(,+)(%- "H*'9%(")!*'9% )(342(3%:+."9(%1 ")*'95%I!(%(2.*F1(3%
2+''(2 *+'15%I7+%1(F")" (%(")!*'9% *- (%+'%!(%1 ")%1 (F%1!+4.3%/(%H(F %"1%
12)(71%JF"*' (3%9)(('K%")(%F)+:*3(3%,+)% 1!+)%"1%F+11*/.(5
(")!*'95%E+''(2 %!(%F)+ (2 *:(%(")!%
2+'342 +)%+%!(%()- *'".%%.+2" (3%*'%!(% WOX@>D=P>CMPQ?=\V=CN]P
()- *'".%/+0L%"'3%+'%!(%- + +)%/+385 W>?B>@BOC
MB?=N@BOCPOQP?O@>@BOC &,%:+."9(%"'3%,)(;4('28%")(%7*!*'%!(%
,+..+7*'9%)"'9(L%- + +)1%7*..%+F()" (L%
61%1 "'3")3L%%!(%- + +)1%")(%2+''(2 (3% /4 %7*!%1+- (7!" %3*,,()(' %
*'%"%2.+2H7*1(%)+ " *+'%"1%3( ()- *'(3% 2!")"2 ()*1 *21%!"'%+/ "*'(3%7*!%
,)+- %!(%3)*:(%('35%&'%!(%2"1(%+,% 2+))(2 %'"- (%F." (%:".4(15
- + +)1%3(1*9'(3%,+)%+F()" *+'%*'%+'(%
3*)(2 *+'%+'.8%!(%3*)(2 *+'%+,%)+ " *+'%*1% ^+."9(#%%_à %+,%!(%:".4(%1 "- F(3%+'%
*'3*2" (3%/8%"'%"))+7%F." (L%R((%S*9%T5 !(%'"- (%F." (5%b%c!"1(%181 (- 1%
1!+4.3%/(%/"."'2(3%7*!*'%da 5%6%1- "..%
:+."9(%*- /"."'2(%7*..%2"41(%"%
1*9'*,*2"' %24))(' %*- /"."'2(5%c.("1(%
1((%!" %!(%,4..%.+"3%24))(' %3+(1%'+ %
(02((3%!(%'"- (%F." (%24))(' %"'3%*1%
/"."'2(3%*'%"..%!)((%F!"1(15%
S)(;4('28#%%ea %+,%!(%:".4(%1 "- F(3%
+'%!(%'"- (%F." (5
^+."9(%"'3%,)(;4('28%+9( !()#%f *!*'%
_à JF)+:*3*'9%,)(;4('28%:")*" *+'%*1%
.(11%!"'%ea K%"/+:(%+)%/(.+7%:".4(1%
1 "- F(3%+'%!(%'"- (%F." (5
,*95%T
E!"'9*'9%)+ " *+'%#%U(,+)(%!(%- + +)%*1% NOCC=N@BOCY
2+4F.(3%+%!(%.+"3L%3( ()- *'(%F)+F()%
)+ " *+'%/8%G+99*'9%+)%/4- F*'95%6FF.8% E+''(2 %!(%- + +)%()- *'".1%"1%F()%
2+''(2 *+'%3*"9)"- %F)+:*3(3%" %!(%
T
-+56 !*78$9)*$,)++5#$ .-7/+$6 )-)5/$6 2/-$-7++$788$--5++$
.-7/+/$.5)-+,-+3#$$
,-+$-+56 !*78$.87-+$!/$*)56 7880$+12!..+3$
4!--$567$-+56 !*78/#8*$3!5+,-$/-75-!*"$--+$ P.7,+$-+7-+5B!$.5)+!3+3F$/-)283$9+$
6 )-)5$,7*$9+$2/+3$!*$-4)$3! +5+*-$ /4!-,-+3$HQ$4-+*$--+$6 )-)5$!/$*)-$
52**!*"$7*3$H99$9+ )5+$/-75-!*"$--+$
6 )-)5#
I+7++$--+$6 )-)5$3!/,)**+,-+3$5)6 $--+$
8)73$)5$--+$!*!-!78$/-75-R$!-$!/$3+/!5798+$-)$
).+57-+$--+$6 )-)5$4!--)2-$8)73$$)5$
79)2-$7*$-)25$-)$-+/-$)5$7*0$8),78!/+3$
()**+,-!)* -+7-!*"$!*$9+75!*"/$7*3$4!*3!*"/#$
(-+,;$)5$,)55+,-$7*3$9787*,+3$+)8-7"+$
7*3$,255+*-$7-$--+$6 )-)5$-+56 !*78/#
1UVWS12T ?
,-)-$-!6 +$90$3+ !*!-!)*$!/$--+$.+56 !//!98+$
'$()**+,-!)* -!6 +$)5$7$6 )-)5$4!--$5)-)5$!*$8),;+3$
!"#$%& ,)*3!-!)*#$9)5$--+$/+--!*"$) $,+5-7!*$
,)**+,-!)*/$7/$!*$9!"#%&#$8*$--+$+++*-$ +8+,-5)*!,$5+870/<$,-)-$-!6 +/$75+$5+12!5+3#$
--7-$7$/-75:3+8-7$/-75-+5$!/$2/+3$*)$8!*;/$ ,-!/$!/$7+7!8798+$5)6 $--+$,-)-$-!6 +/$!*$
75+$5+12!5+3$)*$--+$-+56 !*78$.87-+<$7*3$ EXX$-+,-*!,78$,7-78)"2+#
788$5$-+56 !*78/$75+$,)**+,-+3$-)$$--+$
,)55+/.)*3!*"$-+56 !*78/$) $--+$/-75-+5# ./01234
,))$6 7*0$/-75-/$7*3$)++5:
=>?./01234@ 8)73!*"$) $--+$6 )-)5$4!88$)++5-+7-$
--+$4!*3!*"/$7*3$5+32,+$--+$8!+$
,-+$/2..80$,798+/$/-)283$9+$) $ ) $--+$!*/287-!)*#
73+127-+$/!A+$-)$,7550$--+$288$8)73$
,255+*-B,255+*-$3+*/!-0$*)-$"5+7-+5$--7*$
D$E6 .66 6 C$F$7*3$78/)$875"+$+*)2"-$-)$
,7550$--+$/-75-!*"$,255+*-$4!--)2-$ S3=?>/1234S[ 21\S24]?>1?>@
+*,+//!++$+)8-7"+$35).#$,-+$/-75-!*"$
,255+*-$)5$GHI$/-75-!*"$4!88$9+$5$-)$J$ Y -+*$7$/12!55+8$,7"+$6 )-)5$!/$2/+3$
-!6 +/$288$8)73$,255+*-$7-$57-+3$+)8-7"+$ 4!--$7*$!*++5-+5$--+$)88)4!*"$6 2/-$9+$
!*$,7/+$) $/12!55+8$,7"+$6 )-)5/# 3)*+#
K/+$.5).+5$/!A+$) $8!*+$,255+*-$ %#$E8470/$,-+,;$Z
.5)-+,-!)*$7*3$6 )-)5$,)*-5)8/$7/$ 7#$,-+$6 )-)5$7*3$!*++5-+5$57-!*"
5+12!5+3$90$8*3!7*$L8+,-5!,!-0$M28+#$ 9#$8*/287-!)*$8+++8$) $6 )-)5$
M+,)6 6 +*3+3$2/+$!/$%%NO $) $288$8)73$ ,#$L75--$,)**+,-!)*$) $6 )-)5$7*3$--+$
76 ./$7-$D&&($$7*3$7$/+5+!,+$7,-)5$) $ 35!++*$+12!.6 +*-
%#&#$G)$*)-$2/+$.5)-+,-!)*$4!--$875"+5$
,7.7,!-!+/$--7*$5+,)6 6 +*3+3#$,-5++$
%&
!"#$%&'"()"*$%"+ ,*,-".(//"0%",1%-2*(34" B\DB]^
2*"$(4$"51%%657
2!"8%2-(34"*91%"236"/:0-(&2*(,3 I35:/2*(,3"-%5(5*23&%"5$,:/6"0%"
0!;23"&$2-2&*%-(5*(&5 &$%&'%6"-%4:/2-/9"0%*.%%3"1$25%5"236"
&!"#-(*(&2/"51%%65 1$25%"*,"%2-*$"*%-+ (32/5!"
6!< 2=(+ :+ "*,->:%
P I351%&*"%2-*$(34"*%-+ (32/5"236"&/%23"
?!"#$%&'"()"*$%"+ ,*,-".(//"0%",1%-2*(34" -%4:/2-/9!
2*"/,."51%%65
2!8%2-(34"*91%"236"/:0-(&2*(,3 P #$%&'""*$%"&,36(*(,3",)"5$2)*",(/"5%2/5"
0!< ,*,-@5"&,,/(34"595*%+ 236"-%1/2&%"()"3%&%552-9!
&!< 243%*(&"3,(5%
P #$%&'"*$%"&,36(*(,3",)"&,33%&*(,35"
236"+ ,:3*(34"236"255%+ 0/9""0,/*5!
AZ EGF[DFEFBD
_àGFHAZ b[b`
BCDEFGFH
< ,*,-5"(35*2//%6",:*5(6%",-"(3"2"$:+ (6"
I351%&*"*$%"+ ,*,-"2*"-%4:/2-"(3*%-J2/5!" %3J(-,3+ %3*"&23""0%")(**%6".(*$"512&%"
K%%1"*$%"%=*%-(,-"236"(3*%-(,-",)"*$%" $%2*%-5"*,"1-%J%3*""*$%"(35:/2*(,3"
+ ,*,-")-%%")-,+ "6:5*"L",(/"236"+ ,(5*:-%!" -%5(5*23&%"6-,11(34"6:-(34"(6/%"1%-(,65!"
M:5*"&23"$2J%"2"J%-9"$2-+ ):/"%))%&*!" c3"%/%+ %3*"-2*%6"defgee"h "1-,J(6%5"
< ,*,-"5$,:/6"0%"0/,.3",:*"1%-(,6(&2//9" %3,:4$"$%2*"),-"2"+ ,*,-":1*,"?dd"
6%1%36(34",3"*$%"2*+ ,51$%-(&" )-2+ %!"I3"5+ 2//"/,.PJ,/*24%"5>:(--%/"
&,36(*(,35",)"*$%"5(*%!"< 2'%"5:-%"*$%-%" &24%"+ ,*,-5"*$%"5*2*,-".(36(34"&23"0%"
(5")-%%"J%3*(/2*(,3"2(-")/,.!"N5%"52)%" :5%6"*,"$%2*"*$%"+ ,*,-".$%3"(*"(5"(6/%!"
5,/J%3*O%!4!"#2-0,3"*%*-2"&$/,-(6%P" ;,-"*$(5L"2"5(34/%P1$25%"J,/*24%",)"
#Q#R"*,"-%+ ,J%"239"4:+ + 9" 20,:*"gei ",)"*$%"-2*%6"J,/*24%",)"*$%"
2&&:+ :/2*(,35",)"6(-*"(3"2(-"125524%5! + ,*,-"(5"&,33%&*%6"*,"*.,",)"*$%"
*%-+ (32/5"),-"2"5+ 2//"6:-2*(,3!
S TUVTUW
`DjE^^DZ kCaA
K%%1"&/%23"*,"1-%J%3*"/29%-",)"6:5*""
)-,+ "2&*(34"25"2"$%2*"(35:/2*,-L"$,/6(34" Q$%"+ ,*,-5"+ :5*"0%"255%+ 0/%6"(3"2"
+ ,(5*:-%",-"&$%+ (&2/"12-*(&/%5",-")-,+ "" 6:5*")-%%L"6-9"236"&/%23"/,&2*(,3!"
5*2-*(34"20-25(J%"2&*(,3",3"(35:/2*(,3!" l-,J(6%"2")-%5$"&,2*",)"0%2-(34"4-%25%"
I351%&*(,3"(5"-%>:(-%6"-%4:/2-/9L" *,"2//"*$%"+ 2&$(3%6"+ 2*(34"5:-)2&%5"),-"
6%1%36(34",3"&,36(*(,35"2-,:36"*$%" + ,*,-5".(*$"Ildd"1-,*%&*(,3!"
+ ,*,-!"X1%3"+ ,*,-5"(3"6:5*9"/,&2*(,35" N3+ 2&$(3%6"5:-)2&%5"5$,:/6"$2J%"
5$,:/6"0%"2J,(6%6!"Q,"&/%23"".(36(345L"" -:00%-"425'%*5"(3"4,,6"&,36(*(,3"
J2&::+ "&/%23",-"0/,.",:*".(*$"2(-!" + ,:3*%6"&2-%)://9"*,"2&$(%J%"&,--%&*"
#/%23"4:+ + 9"6(-*".(*$"2"52)%" 5%2/(34!"M:-(34"-%255%+ 0/9"2//"
5,/J%3*O%!4!".$(*%"1%*-,/%:+ L"/2&*-2" )25*%3%-5"*$2*"2-%":5%6",3"*$%"%=*%-(,-"
&/%23R!"Y%J2-3(5$"&,(/5"()"J2-3(5$"$25" ,)"*$%"+ ,*,-"2-%"1-,J(6%6".(*$"2"&,2*",)"
4,*"-%+ ,J%6! 5:(*20/%"/,&*(*%"5%2/23*"2J2(/20/%"(3"*$%"
+ 2-'%*L"*,"1-%J%3*"(34-%55",)".2*%-"236"
6:5*"*$-,:4$"*211%6"$,/%5!"
gg
!"#$%&&"' ()*#+$,!"$&!%-,$.*)$&"%)$ 3)%,"&E$&!./)2$#.,$("$!"%,"24
"#&/0"$,!%,$,!"1$%0"$-*,,"2$30.3"0)14
GH:IJ;KLIHM NS:T
56.0$.,!"0$' %*#,"#%#7"$,*3&$0"-"0$,.$./0$
,0./()"&!..,*#+$7!%0,8 D#$' %#1$*#&,%#7"&$("%0*#+&$!%@"$,.$("$
0"' .@"2$4$U"+0",,%()1$*,$.-,"#$!%33"#&$
9:;< ,!%,$("%0*#+&$,!%,$%0"$3"0-"7,$("-.0"$
0"' .@%)$-.0$*#&3"7,*.#$.0$7)"%#*#+$$%0"$
=!"$%>*%)$).7?*#+$.-$,!"0' .3)%&,*7$-%#&$ 2%' %+"2$2/0*#+$0"' .@%)$.0$' ./#,*#+4$
*&$30.@*2"2$A*,!$(/*),B*#$,./#+"&$A!*7!$ D,$*&$+..2$30%7,*&"$.#)1$,.$0"' .@"$
"#+%+"$*#$,!"$+0..@"$.-$,!"$&!%-,4$ ("%0*#+&$A!"#$&,0*7,)1$#"7"&&%014$
=!"0' .3)%&,*7$-%#&$!%@"$,A.$.3"#*#+&$ D#&,"%2$.-$0"' .@%)$("%0*#+$*#&3"7,*.#&$
-.0$,!"$*#&"0,*.#$.-$3/))"0$%0' &$&.$,!%,$ ' /&,$("$2.#"$(1V7!"7?*#+$$-.0$/#/&/%)$
,!"$3/))*#+$-.07"$7%#$2*0"7,)1$%7,$.#$,!"$ #.*&"E$&7.0*#+$' %0?&E$@*(0%,*.#$
-%#B!/(4 ' "%&/0"' "#,E$("%0*#+$,"' 3"0%,/0"$
5&""$6*+4$WW8E$*#&3"7,*.#$.-$&3"#,$
6.0$0"' .@%)$.-$-%#&$.#)1$%$30.3"0$3/))"0$ +0"%&"5$-.0$%#1$7!%#+"$*#$7.)./08E$
*&$,.$("$/&"24$C%' ' "0*#+$*&$&,0*7,)1$#.,$ +0"%&"$)"%?%+"$%#2$XYF $' .#*,.0*#+4
3"0' *,,"2$&*#7"$,!"$&%' "$7%#$2%' %+"$ U"' .@%)$.-$&' %))$%#2$' "2*/' $&*Z"2$
-%#&4$D#$7%&"$.-$-%#&$A*,!$(/*),$*#$ ("%0*#+&$2."&$#.,$30"&"#,$%#1$2*--*7/),14$
,./#+"&$-.0$%>*%)$).7?*#+E$,!"$&%' "$ =!"1$%0"$/&/%))1$0"' .@"2$(1$/&*#+$
&!./)2$,"' 3.0%0*)1$!")2$*#$)*-,"2$/3$ 7.#@"#,*.#%)$3/))"0&4$U"/&%()"$
3.&*,*.#$%,$,!"$,*' "$.-$0"' .@%)4 ("%0*#+&$!%@*#+$*#,"0-"0"#7"$-*,$.#$,!"$
&!%-,$!%@"$,.$("$0"' .@"2$(1$%,,%7!*#+$
F ",%))*7$-%#&$%0"$%>*%))1$).7?"2$A*,!$ ,!"$3/))"0$[%A&$,.$,!"$*##"0$0*#+$.-$,!"$
&"3%0%,"$7*07)*34$=!"&"$-%#&$%0"$("&,$ ("%0*#+4$$D-$*,$*&$#"7"&&%01$,.$%,,%7!$
0"' .@"2$$(1$"#+%+*#+$,!"$3/))"0$%0' &$
.#$,!"$./,"0$0*' $.-$,!"$-%#4$D#$7%&"$.-$
,!"$)%0+"0$-%#&$,!"$,%33"2$!.)"&$
30.@*2"2$.#$,!"$!/($7%#$("$/&"24
$
LGH:IJ;K<
GH:IJ;KLM NO;PJ;K
!"#$%$("%0*#+$*&$' ./#,"2$.#$%$&!%-,E$
7.)2$.0$!.,$' ./#,*#+$' %1$("$/&"24$ 6*+4$WW
Q.)2$' ./#,*#+$*&$.#)1$&/*,%()"$-.0$&' %))$ 3/))"0$%0' &$.#$,!"$./,"0$0*#+$.-$,!"$
("%0*#+&$4$6.0$!.,$' ./#,*#+E$,!"$ ("%0*#+E$,!"#$,!"$("%0*#+$' /&,$("$
("%0*#+$*&$!"%,"2$$*#$%#$.*)$(%,!$.0$A*,!$ 0.,%,"2$2/0*#+$A*,!20%A%)$,.$%@.*2$
%$&3"7*%)$!"%,"0$.0$A*,!$%#$*#2/7,*.#$ 2%' %+"$,.$,!"$("%0*#+4$ !"#$("%0*#+&$
!"%,"04$D,$*&$,!"#$30"&&"2$.#$,.$,!"$&!%-,$ %0"$0"' .@"2$-0.' $,!"$' .,.0$A0%3$,!"' $
A*,!$%$' ./#,*#+$&)""@"$,!%,$-*,&$,!"$ *#$%$3.)1,!"#"$A*,!$+0"%&"$*' ' "2*%,")1E$
*##"0$0*#+$.-$,!"$("%0*#+$.0$A*,!$,!"$ *-$3%0,*%))1$2*&' %#,)"2E$?""3$,!"' $-0""$
!")3$.-$.,!"0$&3"7*%)*&"2$,..)&$-.0$,!"$ -0.' $2*0,\7.00.&*@"$%,' .&3!"0"4$=!"$
3/03.&"4$R0"%&"B-*))"2$("%0*#+$A!*7!$ 0"' .@%)$.-$)%0+"$("%0*#+&$*&$' .0"$
/&/%))1$!%@"$&"%)*#+$3)%,"&$.0$&!*")2$ 7.' 3)*7%,"24$6.0$">%' 3)"$,!"1$7%#$("$
W]
!" #$!%&'#(%&)*+,&+,!&-*%&#.&,/% -0(*'& /03-9550-/;<>76 371-5.-123-6 5150-/7?-
10((! 23&4+&*2&-&5##%&*%!-&+#&5!+&!61! +& ?0<C<7>-6 /42<73D-=/?;,-=/;/743?-
-%$*'!&7!.# !&-++!" 1+*85&+,!&!" #$-(&#.& 45:9;<7>D-C<=0/1<7>-50-L3/M-.5:7?/1<578-
(- 5!&7!- *8523 /7?-123-;<M3@-N/:;18-5.-12<8-1,93-><C3-0<83-
15-9:;8/1<7>-.50438-L2<42-03/42-123-
9!- *852&+,-+&,-$!&7!!8&!" #$!%& =3/0<7>-C/;C3-82/.1-/7?-4/7-4/:83-123-
2,#0(%&7!&!02!%&#8(/&*.&+,!/&2,#)&8#& =3/0<7>-15-L/7?30@-F2<8-6 3/78-12/1-123-
2*582&#.&%-" -5!&-8%&1 #$*%!%&+,!/&- !& 5:130-0<7>-5.-123-=3/0<7>-81/018-15-051/13-
+,# #05,(/&'(!-8!%&7!.# !,-8%3&:# & <7-<1O8-83/1<7>D-;3/?<7>-15-./<;:03@
'(!-8*85&7!- *852&02!&1 #1! &'(!-8*85&
-5!8+&!353&),*+!&21**+&# &;<;=&-8%& P 237-/-=3;1-9:;;3,-50-45:9;<7>-<8-=3<7>-
)!- &5(#$!2&.# &1 #+!'+*#83&<,!&'(!-8!%& .<113?-/7?D-:7.501:7/13;,D-/;85-L237-123-
7!- *85&" 02+&7!&.!!&.#" &.# !*58& =3/0<7>8-/03-=3<7>-42/7>3?D-<1-5.137-
7#%*!23 2/99378-12/1-/-2/6 6 30-50-1<7-8;3?>3-<8-
:83?@-F2<8-038:;18-<7-<7?371/1<578-<7-123-
>!" #$-(&#.&7!- *852&# &*88! &*852& =3/0<7>-0/438@-F2383-03;/1<C3;,-86 /;;-
),*',&- !&8#+&+#&7!&!?02!%&*2& 6 /0M8-/03-37;/0>3?-?:0<7>-123-051/1<57-
.-'*(*+-+!%&7/&,!-+*85&+,!" &)*+,&5-2&# & 5.-123-=3/0<7>-/7?-L<;;-038:;1-3C371:/;;,-
)!(%*85&+# ',3 <7-83C303-.;/M<7>@-F23-?/7>30-5.-8:42-
2/7?;<7>-5.-=3/0<7>-4/7751-=3-
@@@@@@@@GHM@9IGHMA 1J9HIK 8:..<4<371;,-5C30Q36 92/8<83?@
R6 57>-51230-03/8578-.50-=3/0<7>-
A BCBDE@FDBGHIJI@KHCL@MBNNJD@ ./<;:03-<8-5C301378<57<7>-5.-123-=3;18D-
OJPDHQRE@BQ@CLJ@IDHGJ@SQI@EHIJ@LPGJ@ L2<42-?/6 />38-=3/0<7>8-/7?-6 /,-
GJDT@LHRL@ITQPU HV@VPFPVHCT0@1E@FJD@ 3C37-;3/?-15-82/.1-.0/41:03D-/7?-./<;:03-
OJPDHQR@U PQ23PVC2DJDE@CLJ@DBNNJD@ 15-5=830C3-123-;:=0<4/1<57-<7810:41<578-
OJPDHQR@FJD3BDU E@EPCHE3PVCBDHNT@BQNT@ .50-123-6 5150-/7?-?:1,-<7-E:381<57D-
KLJQ@HC@HE@FLTEHVPNNT@NBPIJI@CB@ L2<42-6 /,-;3/?-15-=3/0<7>-0:77<7>-?0,-
PFFDB4HU PCJNT@5678 @B3@HCE@ITQPU HV@ /7?-./<;<7>@
VPFPVHCT0@9Q@GHJK@B3@CLHE@*@CLJ@DBNNJD@
OJPDHQR@U PT@QBC@D2Q@EU BBCL@KLJQ@ F2303-/03-75L-5=S341<C3-6 3125?8-.50-
CLJ@U BCBD@HE@D2Q@2QVB2FNJI0 6 57<150<7>-457?<1<57-5.-=/;;-/7?-05;;30-
=3/0<7>8-=/83?-57-123-13427<E:38-5.-
9C@HE@PIGHEPONJ@QBC@CB@D2Q@CLJ@U BCBD@ 457?<1<57-6 57<150<7>-/1-03>:;/0-<7130C/;8-
KHCL@DBNNJD@OJPDHQRE@HQ@2QVB2FNJI@ 50-C<=0/1<57-/7/;,8<8@-F2383-6 3125?8-
VBQIHCHBQ0 /;;5L-123-;<.3-03830C3-5.-=3/0<7>8-15-=3-
=31130-:1<;<83?-/7?-039;/436 3718-15-=3-
9;/773?-<7->55?-1<6 3@
+,-./0-123-456 6 57381-1,93-5.-./:;1-15-
/..341-3;3410<4--6 51508-<8-=3/0<7>-
?/6 />3@-AB93018-381<6 /13-12/1-
/;125:>2-6 503-834:03-=3/0<7>-25:8<7>8-
/7?-6 503-03;</=;3-2<>2-4/9/4<1,-
=3/0<7>8-2/C3-=337-<7105?:43?D-
=3/0<7>-?3.3418-81<;;-/445:71-.50-/05:7?-
12033-E:/01308-5.-/;;-6 5150-./:;18@
F23-6 /<7-03/8578-.50-=3/0<7>-./<;:03-
TU
!"#$%&'$() B186;>?2D8>2>1:162B124:162@HB6;D851<C2
X229@85127585;>?250122@HB6;D85;4>22
/0123 4546728612964:;<1<2=;5027;>?@1A ;>516:8@72;728558D01<225421:16E23 454622
64=2<1192?644:12B8@@2B186;>?724>2B4502 =;502?6187122:8@:12@HB6;D85;4>C22M52;72
1><7C/012D43 9@15125E912<17;?>85;4>24F2 ;3 94658>525422F4@@4=72501712;>756HD5;4>72C22
18D02B186;>?2;727583 91<24>250123 45462 /01275851<22;>516:8@7228612F4628223 45462
685;>?29@851G2;>D@H<;>?2B186;>?27;I1728><2 ;>758@@1<22;>282>463 8@21>:;64>3 1>5C22MF2
68<;8@2D@1868>D12D@877C2/012@HB6;D85;4>2 50129@8D12;729865;DH@86@E2<H75E2462=1522
H71<2;>25012B186;>?72;72J;50;H3 2D43 9@1K2 5012;>516:8@72704H@<2B127046516C
?618712LMNO2P16:49@1K2JOQ2462
1RH;:8@1>5S2 #YZ[\]^_à^bc-d]b_Ye[]Yf
*#+&,+-.& .+- !"#$%&'$() A2g13 4:12?6187124H5@1529@H?2;F2F;551<C
/01296;>D;9@124F2:8@:12@HB6;D85;4>2;72508522 Ah61772F61702?618712;>5425012B186;>?2
=0;@1250123 45462;726H>>;>?25012?618712;72 H>5;@28@@24@<2?6187120872B11>2F46D1<2
F46D1<2;>2B10;><25012B186;>?28><2742 4H5C
5064H?02;5G2P112T;?2UVC22/0124@<2?618712
;722F46D1<24H525064H?025012?89224>282 AJ15250123 454626H>2UAV204H6725421>7H612
64585;>?2<;7W22=0;D02D866;17250121KD1772 508528@@21KD1772?618712;72F46D1<24H524F2
?6187124H525064H?028>2491>;>?22;>25012 5012B186;>?C2O@47125012?6187124H5@152
4H51622B186;>?2D4:16C2/012?6187125085 9@H?2;F2F;551<C
g1?6187123 454672=0;@126H>>;>?C2MF250;72
;72>4529477;B@1G2@HB6;D85;4>2D8>2B12
D866;1<24H52=0;@1250123 8D0;>12;7285282
758><75;@@C2M>250;72D871G2H7124>@E208@F25012
RH8>5;5E24F2?61871G2501>26H>250123 45462
F46282F1=23 ;>H5172852FH@@27911<C2i 01>2
50123 454620872754991<G25012613 8;>;>?2
RH8>5;5E24F2?618712D8>2B12F46D1<2;>2H>5;@2
50124@<2?6187120872B11>2619@8D1<C2
XF5162UAV26H>>;>?204H672D@47125012
?6187124H5@1529@H?2LMF2F;551<SC
/012?6187124H5@1529@H?23 H752B12
613 4:1<29163 8>1>5@E2=;5028H543 85;D2
@HB6;D85;4>C2
MF250123 8D0;>12;72F;551<2=;50282@HB6;D85;4>2
T;?C2UV ;>F463 85;4>29@851G2F4@@4=25012:8@H172
?;:1>G245016=;712H7125012:8@:172;>258B@12
613 8;>2;>2501224H5@1522491>;>?2716:172872 B1@4=C
82718@28?8;>75250121>56E24F2<H75C2/012
8<:8>58?1724F2?618712:8@:12@HB6;D85;4>2
;72508525012?618712D8>2B12D08>?1<2=;502
50123 454622;>2716:;D1G228><2508525012
Uj
!$BC:!;D"E;F<ADL"!E
!"# $% :$"!;<= =!$"%$A !$BC:!;D"E;F<
GEHI ;<E$!J"BAKL!%M
>% <>% =# A >% <>%
&'()* 40,3??( 40,0?? N N N N

&'(+, 40,8?? 40,3?? N N N N
&'(-,((./ 40,5??(@3 40,5??(@3 N N
&'*,,(/ 43,4??(@3 40,4??(@3 N N N N
&'(**0(1 2( 43,)??(@3 40,4??(@3 N N N N
&'*30(.1 ( 43,+??(@3 43,)??(@3 N N N N
&'*4,((1 /( 43,-??(@3 43,+??(@3 N N N N
&'*+,((1 /( 43*,(@3( 43,-(@3 *5 *0 80,,(O07P 88,,(O07P
),,,(O87P )3,,(O87P
-,,,(O47P -3,,(O47P
*,),,(O+7P **,,,(O+7P
&'0,,((1 /( 43*0(@3 43**(@3 0, *) 34,,(O07P 8,,,(O07P
4),,(O87P 4-,,(O87P
+),,(O47P +-,,(O47P
*,3,,(O+7P *,5,,(O+7P
&'005((.1 ( 43*3(@3( 43*0(@3 03 0, 30,,(O07P 34,,(O07P
45,,(O87P 4),,(O87P
+5,,(O47P +),,(O47P
+5,,(O+7P +),,(O+7P
&'05,((1 43*5(@3( 43*3(@3 3, 03 08,,(O07P 30,,(O07P
4*,,(O87P 45,,(O87P
+*,,O47Q+7P +5,,(O47Q+7P
&'0+,((.1 ( 43*4(@3(( 43*5(@3 35 3, 0,,,(O07P 08,,(O07P
4,,,(O87P 4*,,(O87P
+,,,(O47P +*,,(O47P
*5*,,(O+7P *53,,(O+7P
1 0623*5(.1 (1 /(07 43*4(@3( 43*4(@3 35 35 *,,,(((O07P *,,,(O07P
1 0623*5(.1 (1 /(8999+7 43*-(@3( 43*4(@3 85 35 3,,,(O87P 35,,((O87P
05,,(O47P 4,,,(O47P
05,,(O+7P 4,,,(O+7P
1 062355(.1 (1 /(07 43*-(@3( 43*-(@3 85 85 +,,(O07P +,,(O07P
1 062355(.1 (1 /(8999+7 4300(@3( 43*-(@3 4, 85 00,,(O87P 5,,,(O87P
05,,(O47P 5,,,(O47P
8,,,O+7P 5,,,(O+7P
*5
123+-4(53+)-4/3+.0+6*36-*37+,(*+2(*.8(9)-//:+; (<9)37+; ()(*0=+><4*.?-).(9+
.9)3*5-/0+,(*+53*).?-/+; ()(*0+-*3+-4(<)+2-/,+(,+)23+-4(53+5-/<30=+
123+@*3-03+-; (<9)+.9+)23+)-4/3+.0+<037+.,+0; -//+A<-9).).30+(,+,*302+@*3-03+-*3+
*36/-?37+-)+*3@</-*+.9)3*5-/0+-0+-4(53=
B0+-9+-/)3*9-).53C+D239+)23+; -?2.93+.0+6*(5.737+D.)2+@*3-03+30?-63+5-/530C+,*302+
@*3-03+; -:+43+6*30037+.9)(+)23+43-*.9@0+<9)./+)23+(/7+@*3-03+.0+)()-//:+*36/-?37=+
E.@2+06337+(63*-).(9+.=3=+.953*)3*+-66/.?-).(90C+(*+/(D3*+06337+D.)2+23-5:+/(-7.9@+
D.//+*3A<.*3+02(*)3937+/<4*.?-).(9+.9)3*5-/0=
1:6.?-//:+-+7(<4/.9@+(,+06337+D.//+*3A<.*3+*37<?).(9+(,+/<4*.?-).(9+.9)3*5-/0+)(+
-66*(F=+GHI +(,+5-/<30+.9+)23+)-4/3=
!"#$%&RLQ"" WXYRJQK!
!"#$%& JK#L& P QK R "RS"
' ()(*+,-./0+)(+0)-*) M/(D9+,<030+ T36/-?3+,<030+D.)2+6*(63*+
):63+-97+*-).9@0=
N53*/(-7+)*.60 U23?V+-97+*303)+(53*/(-7++
.9+0)-*)3*=+
O; 6*(63*+6(D3*+0<66/: U23?V+)(+033+)2-)+6(D3*+
0<66/:++-@*330+D.)2+; ()(*+
9-; 3+6/-)3+-97+/(-7+
+ ,-?)(*0=
O; 6*(63*+/.93+?(993?).(9 U23?V+?(993?).(90+D.)2+
7.-@*-; +0<66/.37+D.)2+
; ()(*=
N639+?.*?<.)+.9+D.97.9@+(*+ O97.?-)37+4:+2<; ; .9@+
?(9)*(/+0D.)?2 0(<97+D239+0D.)?2+.0+
?/(037=+U23?V+,(*+/((03+
D.*.9@+?(993?).(90=+B/0(C+
390<*3+)2-)+-//+?(9)*(/+
?(9)-?)0+-*3+?/(0.9@=
' 3?2-9.?-/+,-./<*3+ U23?V+)(+033+.,+; ()(*+-97+
7*.53++)<*9+,*33/:=+U23?V+
43-*.9@0+-97+/<4*.?-).(9=
Z[
!"#$%&'#&('$)*%+$,$"# 1/*'&,$)*%54%5."+/%%0(+)+0%
2 "$"#%3 (+$%5)%#)+"(/*0
-""#%+$,$"#%&"'.%&"//)&$'"/ 0)3 "1)%)/*%+!').*+2%
."&,$)%+'$!%$)+$%.,3 7+
0"$"#%*)0)&$'1)% *""/%0"#%5#"/)/%5,#+%
,/*3"#%)/*%#'/9+%
2 "$"#+%3 ,4%5)%"1)#%.",*)* 0)*(&)%.",*0
2 "$"#%+$,..+ 6/)%7!,+)%3 ,4%5)%"7)/ 4!)&/%.'/)+%0"#%"7)/%
7!,+)0
8 #"/9%,77.'&,$'"/ 4!,/9)%$47)%"#%+'5)0%
4"/+(.$%3 ,/(0,&$(#)#0
61)#.",* 0)*(&)%.",*0
*"+%1".$,9) 6/+(#)%$!)%/,3 )%7.,$)%
1".$,9)%'+%3 ,'/$,'/)*0%
4!)&/%&"//)&$'"/0
67)/%&'#&('$ 7(+)+%5."+/2%&!)&/%
"1)#.",*%#).,42%+$,$"#%,/*%
7(+!%5($$"/+0
2 "$"#+%#(/+%,/*%$!)/% -"+)#%0,'.(#) 4!)&/%0"#%.""+)%
*')+%*"+/ &"//)&$'"/+%$"%.'/)2%0(+)+%
,/*%&"/$#".0
2 "$"#%*")+%/"$%&"3 )% ,"$%,77.')*%7#"7)#.4 4"/+(.$%+(77.')#%0"#%7#"7)#%
(7%$"%+7))* $47)0
-".$,9)%$""%."+%,$%3 "$"#% 8+)%!'9!)#%1".$,9)%"#%
$)#3 '/,.+%5)&,(+)%"0%.'/)% $#,/+0"#3 )#%$)#3 '/,.+%"#%
*#"7 #)*(&)%.",*0%
4!)&/%&"//)&$'"/+0%
4!)&/%&"/*(&$"#+%0"#%
7#"7)#%+'5)0
$,#$'/9%.",*%$""%!'9! 4!)&/%.",*%3 "$"#%'+%
+(77"+)*%$"%&,##4%,$%+$,#$0
.#"/)/%#"$"#%5,#+%"#%.""+)% *""/%0"#%&#,&/+%/),#%$!)%
#"$"#0 #'/9+0%9%/)+%#"$"#%3 ,4%5)%
#):('#)*2%,+%#)7,'#+%,#)%
;<
+0+(22)$,"' !3%(%)-
!"#$!%&' (%)$*&%*+&,- 53*(,"$9(+2,$6&,=$,"0,&#7$
4"1&*"$(#4$%"!(&%-
@ 3,3%$,(C"0$,33$23#7$ ./*"00&1"$23(4 E"4+*"$23(4
,3$(**"2"%(,"$(#4K3%$
4%(60$=&7=$(' !
536$132,(7"$4+%&#7$0,(%, D="*C$93%$=&7=$%"0&0,(#*"-$
;4":+(,"$6&%"$0&F"-
8"9"*,&1"$0:+&%%"2$*(7"$ E"!2(*"$6&,=$#"6$%3,3%-
%3,3%
;!!2&"4$132,(7"$,33$236 G#*%"(0"$!36"%$,(!-
< %3#7$%3,(,&3# < %3#7$0":+"#*"$39$!=(0"0 E"1"%0"$*3##"*,&3#0$(,$

' 3,3%$3%$(,$06&,*=?3(%4-
@ 3,3%$31"%="(,0$6=&2"$ 1"%23(4 E"4+*"$23(4-
%+##&#7$+#4"%23(4"4
>%(' "$1"#,0$' ()$?"$ !"#$1"#,$=32"0$(#4$*="*C$
*2377"4$6&,=$4&%,$(#4$ 93%$($*3#,&#+3+0$0,%"(' $39$
!%"1"#,$!%3!"%$1"#,&2(,&3#$ (&%$9%3' $,="$' 3,3%-
39$' 3,3%
@ 3,3%$' ()$=(1"$3#"$!=(0"$D="*C$,3$' (C"$0+%"$,=(,$(22$
3!"# 2"(40$(%"$6"22$*3##"*,"4-$
A%3+#4"4$*3&2 53*(,"$(#4$%"!(&%-
B#?(2(#*"4$,"%' &#(2$ D="*C$93%$9(+2,)$2"(40H$
132,(7" *3##"*,&3#0$(#4$
,%(#093%' "%0-
@ 3,3%$1&?%(,"0 @ 3,3%$' &0(2&7#"4 E"(2&7#-
< "(C$0+!!3%, I,%"#7,="#$?(0"-
D3+!2&#7$3+,$39$?(2(#*" J(2(#*"$*3+!2&#7-
8%&1"#$":+&!' "#,$ E"?(2(#*"$4%&1"#$
+#?(2(#*"4 ":+&!' "#,-
LM
!"!#$%&!'(!)*%+,- C!60)#!'(!)*%+,->
.!)*%+,-'+/$'%+'0%+! B%+!'56'6*/6!*09>
.)0)+#%+,'1!%,2$-'-2%"$!3 C!()0)+#!'= /$/*>
4/+$*)3%#$%/+'(!$1!!+' C!()0)+#!'#/560%+,'/*'
()0)+#%+,'/"'*/$/*')+3' = /$/*>
#/560%+,
72)0"'8!9':'"500'8!9;
</0962)-!'= /$/*'*5++%+,' 42!#8'"/*'/6!+'#%*#5%$>
-%+,0!'62)-!>
?@#!--%&!'!+3'60)9 F3G5-$'(!)*%+,'/*')33'-2%= >
I#*)6%+,'+/%-! A)+'*5((%+,'")+'#/&!* C!= /&!'%+$!*"!*!+#!>
A)+'-$*%8%+,'%+-50)$%/+ 40!)*'")+>
B//-!'/+'(!360)$! H%,2$!+'2/03%+,'(/0$->
M/%-9'/6!*)$%/+ C/$/*'5+()0)+#! C!()0)+#!>
N/$'(!)*%+,-',!+!*)0 .!+$'/*'-6*5+,'-2)"$ I$*)%,2$!+'-2)"$>

?@#!--%&!'(!0$'6500 !#*!)-!'(!0$'$!+-%/+>
<500!9-'$//'")*')1)9 D /&!'6500!9'#0/-!*'$/'= /$/*'
(!)*%+,>
<500!9'3%)= !$!*'$//'-= )00 J-!'0)*,!*'6500!9->
D %-)0%,+= !+$'' 4/**!#$'(9'*!)0%,+= !+$'/"'
3*%&!>
N/$'(!)*%+,-'()00 E+-5""%#%!+$',*!)-! D )%+$)%+'6*/6!*'K5)0%$9'/"'
,*!)-!'%+'(!)*%+,>
!$!*%/*)$%/+'/"',*!)-!'/"' C!= /&!'/03',*!)-!L'1)-2'
05(*%#)+$'#/+$)= %+)$!3 (!)*%+,-'$2/*/5,209'%+'
8!*/-!+!')+3'*!60)#!'1%$2'
+!1',*!)-!>
OP
!"#$$%&'()*"+,- 6#1'"#%7'+,-*-8%09%2)#+$#:%
(#+)*,2%$50'&1%,0-%(#%; 0)#%
-5+,%<=>%9*&&#1?
./#)&0+1%(#+)*,2 @5#"4%+&*2,; #,-:%$*1#%+,1%
#,1%-5)'$-?
3)04#,%(+&&%0)%)0'25%)+"#$ 6#A&+"#%(#+)*,2:%9*)$-%"&#+,%
50'$*,2%-50)0'25&8?
>B
UVWXYZ[\[U]^\_UZÙabUc ZdZe
'/
',
'' '.
'0
/ '+
'-
')
'*
'(
,
.
+
-
*
)
&
#$%
!"
(
'
'#####1234567#$8924#&:#; <=24 ')#####1234567#O&:
(' (#####>6?@A52B?#&: '*#####1234567#$8924#O&:#P6624
)#####1234567#&: '-#####>6?@A52B?#O&:Q
#() *#####1234567#C8924#&:#56624 '+#####1234567#$8924#O&:#; <=24
-#####:A3D=#2E=26@586#F2G '.####J36
+##### 8=84#3@@2H IBG# ',####$54CB5M
.#####J36#F2G# '/#####J36#$8NB567
,#####K8<6?#@=3=84# (0 R 423@2#; <=B2=#SB<7
/#####L24H 563B#I8E# (' 27423@567#T8B2
'0#####L24H 563B#MB3=2# (( &4356#T8B2#SB<7
(( ''#####L24H 563B#I8E#C8924# () >34=A567#18B=
'(#####>G2#I8B=#
(0
Jaw Type
JW
JW-1
Jaw Type Overview
Jaw Type CouplingsUSA Standard
JW
Elastomer-in-Compression
The Jaw Type couplings from Lovejoy are offered in the industrys largest variety of
stock bore/keyway combinations. These couplings require no lubrication and pro-
vide highly reliable service for light, medium, and heavy duty electrical motor and
internal combustion power transmission applications. Other features and benefits L COUPLING
include:
Fail-safe will still perform if elastomer fails.
No metal to metal contact.
Resistant to oil, dirt, sand, moisture and grease.
More than 850,000 combinations of bore sizes.
Most types available from stock in 24 hours.
Applications include power transmission to industrial equipment such as pumps,

gear boxes, compressors, blowers, mixers, and conveyors. Lovejoys Jaw Type cou- LC COUPLING
plings are available in 24 sizes from a minimum torque rating of 3.5 inlbs to a
maximum torque rating of 170,004 inlbs and a bore range of .125 inches to 7
inches. Lovejoys standard bore program covers AGMA, SAE, and DIN bore/key-
way and spline bore combinations.
The Lovejoy Jaw Type coupling is available in a variety of metal hub and insert
materials. Hubs are offered in sintered metal, aluminum, bronze, steel, stainless
steel, and ductile iron. AL COUPLING
L Type
This coupling offers standard shaft-to-shaft connection for general industrial duty
applications. Standard L type coupling hub materials are either sintered iron (L035
- L150) or cast iron (L190 - L276).
LC Type
This is the basic L coupling, except the insert is a snap wrap elastomer with retain-
ing collar. Designed for easy elastomer replacement without disturbing the hubs, SS COUPLING
this coupling type is suited for applications over 1750 RPM.
AL Type
The aluminum construction means this coupling is light weight with low overhung
load and low inertia. The AL type also offers excellent resistance to atmospheric
conditions, so it is perfect for corrosive environment applications.
SS Type
New SS type stainless steel hubs available for applications needing maximum pro- RRS COUPLING
tection against harsh environmental conditions. Sizes SS075-SS150 available from
stock. Other sizes available on request.
RRS Type
The center drop out section of this coupling provides proper shaft separation
while also allowing easy elastomer installation without disturbing the hubs or
requiring realignment of shafts. Designed for the pump industry, it accommodates
American and European industry standard pump/motor shaft separations. The
drop out spacer is made of glass reinforced plastic, cast iron or aluminum. SW COUPLING
SW Type
This coupling is the standard L Type with a snap wrap elastomer with retaining
ring. It is well suited for standard shaft-to-shaft connection in general industrial pur-
pose applications under 1750 RPM.
C & H Types
These couplings provide standard shaft-to-shaft connection for medium (C)
and heavy (H) duty range applications. The standard C coupling hub is made C & H COUPLINGS
of cast iron, while the H is constructed of ductile iron.
The new Jaw In-Shear coupling is presented in the next section of this catalog,
labeled JIS on the page tabs
JW-2
Jaw Type Overview
Elastomers-in-Compression
JW
Lovejoy offers four types of elastomer designs to allow for additional flexibil-
ity in addressing specific application requirements. One piece designs are
used in the L and AL models (referred to as spiders) and multiple part
load cushions are used in the C and H model couplings. The load cush-
ions are in sets of 6 to 14 pieces depending on coupling size.
Solid Center Spider

The solid center design is the most commonly used in general power trans-
mission applications when the shafts of the driver and driven can be kept
separate by a standard gap.
Open Center Spider

The open center spider design allows the shafts of the driver and driven to
be positioned within a short distance. Open center spiders offer shaft posi- Spider Materials
tioning flexibility but have a lower maximum RPM capability. (1750 RPM SOX (NBR) Rubber
max. for NBR, 3600 RPM max. for Urethane/Hytrel.) Nitrile Butadiene (Buna N) Rubber, a highly flexible insert material that is oil
resistant, is our standard elastomer. It resembles natural rubber in
Cushions
resilience and elasticity, and operates effectively in temperature ranges of -
The cushion design is available exclusively for the Lovejoy Types C and H
40 to + 212 F (-40 to +100C). (Also applies to SXB Cushions.)
jaw couplings. The load cushions are held in place radially by a steel collar
which is attached to one of the hubs. This design allows for easy installa- Urethane
tion and removal of the load cushions. The cushion design has the same Urethane has 1.5 times greater torque capability than NBR and offers good
engineering purpose as the spider designs but is more effective in the resistance to oil and chemicals. However, this material provides less damp-
heavy duty applications that Types C and H couplings address. ening effect and operates at a temperature range of -30 to +160 F
(-34 to +71C).
Snap Wrap Flexible Spider
The snap wrap flexible spider design allows the spider section of the cou- Hytrel
pling to be easily installed or removed without disturbing the coupling hubs. Hytrel is a flexible elastomer designed for high torque and high temperature
This design also allows for close shaft separations all the way up to the operations. Hytrel can operate in temperatures of -60 to +250 F
hubs maximum bore, which is not possible with open center spiders. (-51 to +121C) and has an excellent resistance to oil and chemicals. It
Maximum RPM is 1750 with retaining ring, but if used in LC Type (with col- is best used in continuous load applications rather than cyclic or on/off
lar) the normal RPM rating of the coupling size applies. This style is avail- service.
able in NBR and Urethane only, and in limited sizes. Bronze
Bronze is a rigid, porous, oil-impregnated metal insert exclusively for low
NOTE: speed (max. 250 RPM) applications requiring high torque capabilities.
Complete technical data for the new Jaw In-Shear elastomer is contained Bronze performance is not affected by water, oil, dirt, or extreme tempera-
in the next section of this catalog, labeled JIS on the page tabs. tures operates in temperatures of -40 to +450 F (-40 to +232 C).
! WARNING
You must refer to page iv for Important Safety Instructions and Precautions
for the selection and use of these products. Failure to follow the instructions
and precautions can result in severe injury or death.
JW-3
Jaw Type Selection Process
Jaw Type Coupling Selection Process
JW
The selection process for determining the proper jaw coupling size and List of Charts provided for Selection:
elastomer requires using the charts shown on the following pages. There Chart 1Application Service Factors (pg. JW-6)
are three components to be selected, two hubs and one elastomer. When Chart 2Spider Performance Data (pg. JW-7)
the shaft size of the driver and driven of the application are of the same Chart 3Coupling Nominal Rated Torque (pg. JW-7 or JW-20)
diameter, the hubs selected will be the same. When shaft diameters differ, Formulas:
hubs selected will differ accordingly. Nominal Torque = in-lb = (HP x 63025)
RPM
Information necessary before a coupling can be selected: Nm = (KW x 9550)

RPM
HP (or KW) and RPM or Torque of driver
Shaft sizes of driver and driven equipment and
corresponding keyways Design Torque = Nominal Torque x Application Service Factor
Application description
Environmental conditions (i.e. extreme temperature,
corrosive conditions, space limitations)
Steps In Selecting A Jaw Coupling

Step 1: Determine the Nominal Torque of your application by using the Refer to the maximum RPM value (pg. JW-20) for this elastomer
following formula: torque capability to ensure that the application requirements are
Nominal Torque = in-lb = (HP x 63025) met. If the requirement is not satisfied at this point, another type of
RPM coupling may be required for the application. Please consult our
Nm = (KW x 9550) Lovejoy application engineers.
RPM
Step 6: Compare the application driver/driven shaft sizes to the maximum
Step 2: Using the Application Service Factors Chart 1 (pg. JW-6) select bore size available on the coupling selected. If coupling bore size is
the service factor which best corresponds to your application. not large enough for the shaft diameter, select the next largest cou-
Step 3: Calculate the Design Torque of your application by multiplying the pling that will accommodate the driver/driven shaft diameters. Refer
Nominal Torque calculated in Step 1 by the Application Service to Chart 3 (pg. JW-7).
Factor determined in Step 2. Step 7: Using the Item (UPC) Number Selection charts (pgs. JW-9 and
Design Torque = Nominal Torque x Application Service Factor JW-10), find the appropriate Bore and Keyway sizes required and
locate the Lovejoy Item (UPC) number.
Step 4: Using the Spider Performance Data Chart 2 (pg. JW-7),
select the elastomer material which best corresponds to your
application.
Step 5: Using the Coupling Nominal Rated Torque Chart 3 (pg. JW-7),
locate the appropriate elastomer material column for the
elastomer selected in Step 4.
Scan down this column to the first entry where the Torque Value
in the appropriate column is greater than or equal to the Design
Torque calculated in Step 3.
Once this value is located, refer to the corresponding coupling
size in the first column of the Coupling Nominal Rated Torque
Chart 3 (pg. JW-7).
JW-4
Jaw Type Selection Process
Selection Example
JW
A coupling is needed to connect a 20 HP standard electric motor rated at shaft sizes.
1800 RPM to a rotary pump. The shaft size of the electric motor (driver) is Therefore, the proper coupling size for this application is a
2.0 inches and the pump (driven) is 1.75 inches. There are no special Lovejoy L190 with an NBR elastomer.
environmental conditions and the general operating temperature is normal
room temperature of 72 F. Less than 1 of misalignment is expected. Step 7: Using the Item (UPC) number Selection charts, locate the appro-
priate Lovejoy Item (UPC) numbers. The L Type
Step 1: Determine the Nominal Torque: Coupling Elastomer chart (pg. JW-8), and the L Type Coupling
Nominal Torque = (HP x 63025) Inch Hubs chart (pg. JW-10), provides easy reference to the
RPM Lovejoy Item (UPC) numbers.
= (20 x 63025)
1800 Locate the L Type Couplings Elastomer chart (pg. JW-8).
= 700.28 in-lb
The elastomer is selected by scanning down the type column
Step 2: Using the Application Service Factor Chart 1 (pg. JW-6), select and locating the NBR (Solid) entry. Read across to the L190
the service factor which best corresponds to your application. column and locate the Lovejoy Item (UPC) number of 12274.
The Application Service Factor for an electric motor with stan- This number should be prefixed with the Lovejoy Item (UPC)
dard torque driving a rotary pump is 1.25. The value of 1.25 is number of 685144.
found under the application category Pumps, Rotary, column:
Electric Motor w/Standard Torque in Chart 1. Locate the L Type Coupling Inch Hubs selection chart (pg. JW-10).
Step 3: Calculate the Design Torque of your application: The first bore size to be located is for the 2 inch shaft on the elec-
tric motor. Scan down the Bore/Keyway column to the 2 inch bore
Design Torque = Nominal Torque x Application Service Factor entry. Read across to the L190 column to locate the Lovejoy Item
= 700.28 x 1.25 (UPC) number of 12303. This number should be prefixed
= 875.35 in-lb with the Lovejoy Item (UPC) number of 685144.
Step 4: Using the Elastomer Performance Data Chart 2 (pg. JW-7), The second bore size to be located is for the 1.75 inch shaft on
select the elastomer material which best corresponds to your the pump. Scan down the Bore/Keyway column to the 13/4 inch
application. Since there are no special environmental conditions, bore entry. Read across to the L190 column to locate the Lovejoy
the operating temperature is 72F and less than 1 of angular Item (UPC) number of 12299. This number should be prefixed
misalignment is required, the NBR elastomer material is select- with the Lovejoy Item (UPC) number of 685144.
ed.
Step 5: Using the Coupling Nominal Rated Torque Chart 3 (pg. JW-7),
the NBR elastomer column is used to determine the proper cou-
pling size. Scanning down the NBR column, the first entry to
accommodate the Design Torque value of 875.35 in-lb is the size
L150 with a nominal torque rating of 1,240 in-lb. Referring to
page JW-20, the maximum RPM of 1800 on the electric motor of
the application does not exceed the 5000 RPM maximum
allowed for the L150 size coupling with an NBR elastomer.
Step 6: Compare the application driver/driven shaft size to the maximum

bore available in the coupling selected (pg. JW-7). The electric
motor (driver) of this application has a shaft size of 2.0 inches
and the pump (driven) has a shaft size of 1.75 inches. The L150
coupling has a maximum bore less than the driver shaft size.
Continuing down the Maximum Bore column, in Chart 3
(pg. JW-7), the L190 size is found to have a maximum bore
size of 2.125 and is able to accommodate the driver/driven
JW-5
Jaw Type Selection Data
Application Service Factors Chart 1
JW
Service Factors Service Factors Service Factors
gines w/4 or more cyl.*

Steam Turbines & En-

Standard Torque
Standard Torque
Standard Torque
Electric Motor w/
Electric Motor w/
Electric Motor w/
Electric Motor w/
Electric Motor w/
Electric Motor w/
Reciprocating
Reciprocating
Reciprocating
High Torque
High Torque
High Torque
Engines*
Engines*
Engines*
1- 2- 1- 2- 1- 2-
Cyl. Cyl. Cyl. Cyl. Cyl. Cyl.
Agitators .................... 1.00 1.25 1.00 1.7 1.3 Feeders Beater, Pulper,
Band Resaw (lumber) .. 1.50 1.75 1.50 2.2 1.8 Belt, Screw ................ 1.00 1.25 1.00 1.7 1.3 Jordans, Dresses .... 2.00 2.25 2.00 2.7 2.3
Barge Haul Puller........ 2.00 2.25 2.00 2.7 2.3 Reciprocating ............ 2.50 2.75 2.50 3.2 2.8 Calenders, Dryers, Washers,
Beaters........................ 1.50 1.75 1.50 2.2 1.8 Filter, Press-oil .......... 1.50 1.75 1.50 2.2 1.8 Thickener .................. 1.50 1.75 1.50 2.2 1.8
Blowers Generators Converting Machines,
Centrifugal ................ 1.00 1.25 1.00 1.7 1.3 Not Welding .............. 1.00 1.25 1.00 1.7 1.3 Conveyors ................ 1.20 1.45 1.20 1.9 1.5
Lobe, Vane ................ 1.25 1.50 1.25 2.0 1.6 Welding...................... 2.00 2.25 2.00 2.7 2.3 Printing Presses ........ 1.50 1.75 1.50 1.7 1.3
Bottling Machinery .... 1.25 1.50 1.25 2.0 1.6 Hoist .......................... 1.50 1.75 1.50 2.2 1.8 Pug Mill ...................... 1.75 2.00 1.75 2.0 1.6
Brew Kettles (distilling) 1.25 1.50 1.25 2.0 1.6 Hammermills .............. 2.00 2.25 2.00 2.7 2.3 Pumps
Can Filling Machinery 1.00 1.25 1.00 1.7 1.3 Kilns ............................ 1.50 1.75 1.50 2.2 1.8 Centrifugal ................ 1.00 1.25 1.00 1.7 1.3
Car Dumpers .............. 2.50 2.75 2.50 3.2 2.8 Laundry Washers Gear, Rotary, Vane .... 1.25 1.50 1.25 2.0 1.6
Car Pullers.................. 1.50 1.75 1.50 2.2 1.8 Reversing .................. 2.00 2.25 2.00 2.7 2.3 Reciprocating:
Card Machine ............ 1.75 2.00 1.75 2.5 2.0 Lumber Machinery 1Cyl. Single or
Chiller (oil) .................. 1.50 2.00 1.25 2.0 2.0 Barkers, Edger Feeder, Double Acting .......... 2.00 2.25 2.00 2.7 2.3
Compressors Live Roll .................. 2.00 2.25 2.00 2.7 2.3 2Cyl. Single Acting .. 2.00 2.25 2.00 2.7 2.3
Centrifugal ................ 1.00 1.25 1.00 1.7 1.3 Planer, Slab Conveyor .. 2.00 2.25 2.00 2.7 2.3 2Cyl. Double Acting1.75 2.00 1.75 2.5 2.0
Screw, Lobe .............. 1.25 1.50 1.25 2.0 1.6 Machine Tools 3 or more Cyl. .......... 1.50 1.75 1.50 2.2 1.8
Reciprocating ............ See Note Punch Press-gear Driven, Rubber Machinery
Conveyors, Uniformly Fed Plate Planer.............. 2.00 2.25 2.00 2.7 2.3 Mixers........................ 2.50 2.75 2.50 3.2 2.8
Assembly, Belt, Screw 1.00 1.25 1.00 1.7 1.3 Tapping Machinery, Rubber Calender ...... 2.00 2.25 2.00 2.7 2.3
Bucket, Sawdust........ 1.25 1.50 1.25 2.0 1.6 Bending Roll ............ 2.00 2.25 2.00 2.7 2.3 Screens
Live Roll, Shaker, Main Drive ................ 1.50 1.75 1.50 2.2 1.8 Air washing, Water .... 1.00 1.25 1.00 1.7 1.3
..........Reciprocating 3.00 3.25 3.00 3.7 3.3 Auxiliary Drives.......... 1.00 1.25 1.00 1.7 1.3 Rotarystone or gravel,
Conveyors, Not Uniformly Fed Metal Forming Machines Dewatering .............. 1.50 1.75 1.50 2.2 1.8
Assembly, Belt, Draw Bench-carriage Vibrating .................... 2.50 2.75 2.50 3.2 2.8
..............Oven, Screw 1.20 1.45 1.20 1.9 1.5 & Main Drive ............ 2.00 2.25 2.00 2.7 2.3 Grizzly ...................... 2.00 2.25 2.00 2.7 2.3
Reciprocating ............ 2.50 2.75 2.50 3.2 2.8 Extruder, Forming Machine, Shredders .................. 1.50 1.75 1.50 2.2 1.8
Shaker ...................... 3.00 3.25 3.00 3.7 3.3 Wire Drawing............ 2.00 2.25 2.00 2.7 2.3 Steering Gears .......... 1.00 1.25 1.00 1.7 1.3
CookersBrewing, Distilling, Table Conveyors ........ 2.50 2.75 2.50 3.2 2.8 Stokers........................ 1.00 1.25 1.00 1.7 1.3
Food .......................... 1.25 1.50 1.25 2.0 1.6 Wire Winding, Coilers, Suction Roll (paper) .. 1.50 1.75 1.50 2.2 1.8
Cranes & Hoist .......... 2.00 2.25 2.00 2.7 2.3 Slitters ...................... 1.50 1.75 1.50 2.2 1.8 Textile Machinery
CrushersCane (sugar), Stone, or Ore Mills, Rotary Type Dryers, Dyeing Machinery,
.................................. 3.00 3.25 3.00 3.7 3.3 Ball, Kilns, Pebble, Mangle .................... 1.20 1.45 1.20 2.0 1.6
Dredges Rolling, Tube ............ 2.00 2.25 2.00 2.7 2.3 Loom, Spinner,
Cable reels ................ 2.00 2.25 2.00 2.7 2.3 Cement Kilns, Tenter frames............ 1.50 1.75 1.50 2.2 1.8
Conveyors, Pumps, Dryers, Coolers ........ 2.00 2.25 2.00 2.7 2.3 Tumbling Barrels........ 1.75 2.00 1.75 2.5 2.0
Maneuvering Winches 1.50 1.75 1.50 2.2 1.8 Tumbling .................... 1.50 1.75 1.50 2.2 1.8 Windlass .................... 2.00 2.25 2.00 2.7 2.3
Cutter Head Drives.... 2.50 2.75 2.50 3.2 2.8 Mixers Woodworking Mach. ...... 1.00 1.25 1.00 1.7 1.3
Dynamometer ............ 1.50 1.75 1.50 2.2 1.8 Concrete, continuous .. 1.75 2.00 1.75 2.5 2.0
Evaporators ................ 1.00 1.25 1.00 1.7 1.3 Muller ........................ 1.50 1.75 1.50 2.2 1.8
Fans Paper Mills
Centrifugal ................ 1.00 1.25 1.00 1.7 1.3 Agitator (mixers), Caution: Applications involving reciprocating
Cooling Towers .......... 2.00 2.25 2.00 2.7 2.3 Reel, Winder ............ 1.20 1.45 1.20 1.9 1.5 engines and reciprocating driven devices are
Forced Draft, Winder ...................... 1.20 1.45 1.20 1.9 1.5 subject to critical rotational speeds which may
Propeller .................. 1.50 1.75 1.50 2.2 1.8 Barker (mechanical), damage the coupling and/or connected equip-
Induced draft Log Haul, Chipper .... 2.00 2.25 2.00 2.7 2.3
ment. Contact Lovejoy Engineering with specific
w/damper control...... 2.00 2.25 2.00 2.7 2.3 Barking Drum
Induced draft w/o requirements.
(spur gear)................ 2.50 2.75 2.50 3.2 2.8
damper control ........ 1.25 1.50 1.25 2.0 1.6
JW-6
Jaw Type Selection Data
Spider Performance Data Chart 2
JW
Misalignment
Temperature Angular Parallel Shore Dampening Chemical
Characteristics Range Degree Inch Hardness1 Capacity Resistance2 Color
SOX (NBR) RubberNitrile Butadiene (Buna N) Rubber
is a flexible elastomer material that is oil resistant, -40 to +212 F
resembles natural rubber in resilience and elasticity 1 .015 80A HIGH GOOD BLACK
and operates effectively in temperature range of -40 -40 to +100 C
to +212F (-40 to +100C). Good resistance to oil.
Standard elastomer. (Also applies to SXB Cushions.)
URETHANEUrethane has greater torque capability
than NBR (1.5 times), provides less dampening effect, -30 to +160 F 55D
1 .015 L050-L110 LOW VERY BLUE
and operates at a temperature range of -30 to +160F -34 to +71 C
(-34 to +71C). Good resistance to oil and chemicals. 90-95A GOOD
Not recommended for cyclic or start/stop applications. L150-L225
HYTRELHytrel is a flexible elastomer designed for -60 to +250 F

high torque and high temperature operations. Hytrel -51 to 121 C
1/ .015
can operate in temperatures of -60F to +250F 2 55D LOW EXCELLENT TAN
(-51 to+121C) and has an excellent resistance to
oil and chemicals. Not recommended for cyclic or
start/stop applications.
BRONZEBronze is a rigid, porous oil-impregnated
-40 to +450 F
metal insert exclusively for slow speed (maximum
250 RPM) applications requiring high torque -40 to +232 C ..... NONE EXCELLENT BRONZE
1/ .010
2
capabilities. Bronze operations are not affected by
extreme temperatures, water, oil, or dirt.
Notes: 1. NBR standard shore hardness is 80A 5AExcept L035=60A. Other softer or harder designs are available in NBR material; consult Lovejoy.
2. Chemical Resistance chart shown in Engineering Data section.
Coupling Nominal Rated Torque Chart 3
Maximum Spider Material
Bore
SOX(NBR) Torque Urethane Torque Hytrel Torque Bronze Torque
Size Inch mm in-lbs Nm in-lbs Nm in-lbs Nm in-lbs Nm
L035 .375 9 3.5 0.4 N/A N/A N/A N/A N/A N/A
L/AL050 .625 16 26.3 3.0 39 4.5 50 5.6 50 5.6
L/AL070 .750 19 43.2 4.9 65 7.3 114 12.9 114 12.9
L/AL075 .875 22 90.0 10.2 135 15.3 227 25.6 227 25.6
L/AL090 1.000 25 144.0 16.3 216 24.4 401 45.3 401 45.3
L/AL095 1.125 28 194.0 21.9 291 32.9 561 63.4 561 63.4
L/AL099 1.188 30 318.0 35.9 477 53.9 792 89.5 792 89.5
L/AL100 1.375 35 417.0 47.1 626 70.7 1134 128.0 1134 128.0
L/AL110 1.625 42 792.0 89.5 1188 134.0 2268 256.0 2268 256.0
L150 1.875 48 1240.0 140.0 1860 210.0 3708 419.0 3706 419.0
AL150 1.875 48 1450.0 163.8 N/A N/A N/A N/A N/A N/A
L190 2.125 55 1728.0 195.0 2592 293.0 4680 529.0 4680 529.0
L225 2.625 65 2340.0 264.0 3510 397.0 6228 704.0 6228 704.0
L276 2.875 73 4716.0 533.0 N/A N/A N/A N/A 12500 1412.0
C226 2.500 64 2988.0 338.0 N/A N/A 5940 671.0 5940 671.0
C276 2.875 73 4716.0 533.0 N/A N/A 9432 1066.0 N/A N/A
C280 3.000 76 7560.0 854.0 N/A N/A 13866 1567.0 N/A N/A
C285 4.000 102 9182.0 1038.0 N/A N/A 16680 1882.0 N/A N/A
C295 3.500 89 11340.0 1281.0 N/A N/A 22680 2563.0 22680 2563.0
C2955 4.000 102 18900.0 2136.0 N/A N/A 37800 4271.0 37800 4271.0
H3067 4.500 114 33395.0 3774.0 N/A N/A 47196 5333.0 47196 5333.0
H3567 5.000 127 46632.0 5269.0 N/A N/A 63000 7119.0 63000 7119.0
H3667 5.629 143 64812.0 7323.0 N/A N/A 88200 9966.0 88200 9966.0
H4067 6.250 159 88224.0 9969.0 N/A N/A 126000 14237.0 126000 14237.0
H4567 7.000 178 119700.0 13525.0 N/A N/A 170004 19209.0 170000 19209.0
Note: Bronze has a maximum RPM capability of 250 RPM. N/A indicates not available. JW-7
Jaw Type Item Selection
L Type Coupling
JW
The L Type sizes range from L035 to L276. Ordering requires selecting
Item (UPC) numbers for two standard L hubs and one standard open or
solid center elastomer (spider).
SW Type Coupling
The SW Type sizes range from L090 to L190. Ordering requires selecting
Item (UPC) numbers for two standard L hubs and one snap wrap spider.
For both L and SW Type couplings, select hubs from the Standard Bore
and Keyway chart (pgs. JW-9 and JW-10). Max. RPM for SW + Ring is
1750 RPM. LC coupling types must be used for speeds above 1750 RPM.
The LC Type coupling uses a snap wrap spider with a collar instead of a
retaining ring.
Jaw In-Shear Coupling

Ordering requires selecting item numbers for two standard hubs, one
In-Shear elastomer and one In-Shear ring. See pages JIS-1 through JIS-4.
L Type Coupling Spiders
When referencing the Lovejoy Item (UPC) number, include 685144 as a prefix to the number shown in the table below.
Type L035 L050 L070 L075 L090/095 L099/100 L110 L150 L190 L225 L276
SOX(NBR) (Solid) 10118 10194 10406 10621 11070 11494 11724 12001 12274 12409 .....
SOX(NBR) (open center) ..... ..... 10393 10620 10968 11492 11711 37880 37881 12406 12612
Urethane (Solid) ..... 37786 10395 ..... ..... ..... ..... ..... ..... ..... .....
Urethane (open center) ..... ..... 10411 10626 11075 11499 11729 12006 12280 12417 ......
Hytrel (Solid) ..... 25307 ..... ..... ..... ..... 11717 11993 12265 12401 .....
Hytrel (open center) ..... ..... 25308 25309 25310 11486 38097 38098 38099 12400 .....
Bronze (open center) ..... 10198 10409 10624 11073 11497 11727 12004 12277 34517 25767
Snap Wrap (NBR) w/ring ..... ..... ..... ..... 24669 24670 24671 24672 24673 ..... .....
Snap Wrap (NBR) w/o ring ..... ..... ..... ..... 11071 11495 11725 12002 12275 ..... .....
SOX (NBR) Bulk - pk 25 50115 50116 50117 50118 50119 ..... ..... ..... ..... ..... .....
SOX (NBR) Bulk - pk 10 ..... ..... ..... ..... ..... 50120 50121 50122 ..... ..... .....
Snap Wrap Urethane - solid ring ..... ..... ..... ..... ..... 41170 41171 ..... 28284 26093 .....
In-Shear Elastomer ..... ..... ..... ..... 67576 67577 67578 67579 67580 68559 67581
In-Shear Ring ..... ..... ..... ..... 67584 67585 67586 67587 67588 68560 67589
L Type Hub Spline Bore Chart

Spline Bore Diameters
Teeth Pitch SAE Major Minor Major Diam. L090 L095 L099 L100 L110 L150 L190 L225 L276
9 16/
32 A .651 .509 .625 38568 37900 38571 37904 ..... ..... ..... ..... .....
11 16/
32 .776 .631 .750 38569 37901 38572 37905 37909 37917 37925 ..... .....
13 16/
32 B .901 .754 .875 38570 37902 38573 37906 37910 37918 37926 37935 .....
13 8/
16 D, E 1.798 1.506 1.750 ..... ..... ..... ..... 37915 37923 37931 37940 38576
14 12/
24 C 1.289 1.087 1.250 ..... ..... ..... ..... 37912 37920 37928 37937 38577
15 16/
32 BB 1.026 .877 1.000 ..... ..... 38574 37907 37911 37919 37927 37936 38578
21 16/
32 1.401 1.250 1.375 ..... ..... ..... ..... 37913 37921 37929 37938 .....
23 16/
32 1.526 1.375 1.500 ..... ..... ..... ..... 37914 37922 37930 37939 .....
27 16/
32 1.776 1.625 1.750 ..... ..... ..... ..... 37916 37924 37932 37941 38579
15 8/
16 F 2.048 1.753 2.000 ..... ..... ..... ..... ..... ..... 37933 37942 .....
Notes: 1. All pressure angles on above splines = 30. Class 5 fit is standard, unless otherwise specified.
2. All stock spline bore hubs are supplied standard with Lovejoys exclusive Centaloc Spline Locking Feature. See page C-21 for description.
JW-8
L Type Metric Hubs
JW
Standard Bore and Keyway Chart
When referencing the Lovejoy Item (UPC) number, include
685144 as a prefix to the number shown in the table below.
Bore Keyway L035 L050 L070 L075 L090 L095 L099 L100 L110 L150 L190 L225 L276
4 No KW 41850 ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... .....
5 No KW 47419 46214 ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... .....
6 No KW 45872 50351 ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... .....
7 No KW 60679 10215 58803 ..... ..... ..... ..... ..... ..... ..... ..... ..... .....
8 No KW 55169 41460 46151 ..... 60945 ..... ..... ..... ..... ..... ..... ..... .....
9 3 x 1.4 ..... 41313 56177 44298 ..... ..... ..... ..... ..... ..... ..... ..... .....
10 No KW ..... 10216 41452 41456 ..... ..... ..... ..... ..... ..... ..... ..... .....
10 3 x 1.4 ..... 41450 49870 41457 52828 ..... ..... ..... ..... ..... ..... ..... .....
11 4 x 1.8 ..... 41314 41453 50811 ..... 49424 ..... ..... ..... ..... ..... ..... .....
12 No KW ..... 48510 51562 ..... 48276 ..... ..... ..... ..... ..... ..... ..... .....
12 4 x 1.8 ..... 41315 41454 44153 44329 44832 ..... 55195 ..... ..... ..... ..... .....
14 No KW ..... 58036 47505 ..... 41461 41465 ..... ..... ..... ..... ..... ..... .....
14 5 x 2.3 ..... 41316 41317 41321 51231 41466 60094 45101 ..... ..... ..... ..... .....
15 No KW ..... 60708 ..... 10693 ..... 46561 52697 41469 ..... ..... ..... ..... .....
15 5 x 2.3 ..... 41451 41455 41458 52096 45778 46972 47123 ..... ..... ..... ..... .....
16 5 x 2.3 ..... 56176 41318 41322 49198 41325 52098 55534 52092 52471 ..... ..... .....
17 5 x 2.3 ..... ..... 45333 49398 ..... 49704 ..... 56178 60067 60156 ..... ..... .....
18 6 x 2.8 ..... ..... 59724 41884 46433 46626 44647 41926 44288 ..... ..... ..... .....
19 No KW ..... ..... ..... ..... 10777 ..... ..... ..... 41471 ..... ..... ..... .....
19 6 x 2.8 ..... ..... 41319 41323 41462 41326 44157 41329 49700 48821 46717 ..... .....
20 6 x 2.8 ..... ..... ..... 41459 41925 41467 47122 52093 41804 61218 61497 ..... .....
22 6 x 2.8 ..... ..... ..... 58246 41968 44827 41959 44467 45214 44720 ..... ..... .....
24 8 x 3.3 ..... ..... ..... ..... 41463 41327 41990 41330 48301 48182 59109 ..... .....
25 8 x 3.3 ..... ..... ..... ..... 41464 41468 45055 41470 41906 46751 52153 ..... .....
28 No KW ..... ..... ..... ..... ..... ..... ..... ..... ..... 56179 56182 ..... .....
28 8 x 3.3 ..... ..... ..... ..... ..... 41328 50103 41331 41333 45679 52976 ..... .....
30 8 x 3.3 ..... ..... ..... ..... ..... ..... 47132 48317 45681 41738 44471 48982 .....
32 No KW ..... ..... ..... ..... ..... ..... ..... ..... ..... 41472 41473 48319 56232
32 10 x 3.3 ..... ..... ..... ..... ..... ..... ..... 41332 41334 41873 45562 41849 41885
35 No KW ..... ..... ..... ..... ..... ..... ..... ..... ..... 56180 56183 56184 .....
35 10 x 3.3 ..... ..... ..... ..... ..... ..... ..... 49925 45682 46562 58035 52197 .....
38 10 x 3.3 ..... ..... ..... ..... ..... ..... ..... ..... 41335 41337 41474 49664 52961
40 12 x 3.3 ..... ..... ..... ..... ..... ..... ..... ..... 45683 48318 48320 49605 59308
42 12 x 3.3 ..... ..... ..... ..... ..... ..... ..... ..... 41336 41338 41475 47492 45609
45 14 x 3.8 ..... ..... ..... ..... ..... ..... ..... ..... ..... 45102 56017 52674 50292
48 No KW ..... ..... ..... ..... ..... ..... ..... ..... ..... 56181 ..... ..... .....
48 14 x 3.8 ..... ..... ..... ..... ..... ..... ..... ..... ..... 56227 48322 47569 61202
50 No KW ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... 56228 56230 56233
50 14 x 3.8 ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... 44392 48797 45062
55 No KW ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... 56229 56231 56234
55 16 x 4.3 ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... 47006 44089 56067
60 No KW ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... 56185 56235
60 18 x 4.4 ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... 44598 56236
65 No KW ...... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... 56237
65 18 x 4.4 ..... ...... ..... ..... ..... ..... ..... ..... ..... ..... ..... 56544 50102
70 20 x 4.9 ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... 58268
Notes: 1. Tolerances for bore and keyways are found in Engineering Data section (pg. 14). All hubs supplied standard with one set screw.
2. Non-standard bores availableconsult Lovejoy Engineering.
JW-9
L Type Inch Hubs
JW

When referencing the Lovejoy Item (UPC) number, include
685144 as a prefix to the number shown in the table below.
Bore
inch Keyway L035 L050 L070 L075 L090 L095 L099 L100 L110 L150 L190 L225 L276
1/
8 No KW 10124 ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... .....
3/
16 No KW 10126 ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... .....
1/
4 No KW 10127 10206 10416 10680 10766 ..... ..... ..... ..... ..... ..... ..... .....
1/
4
1/ x
8
1/
16 ..... ..... ..... 35744 ..... ..... ..... ..... ..... ..... ..... ..... .....
5/
16 No KW 10128 10207 10417 10681 26209 ..... ..... ..... ..... ..... ..... ..... .....
3/
8 No KW 24687 10208 10418 10682 10767 ..... ..... ..... ..... ..... ..... ..... .....
3/
8
3/ x 3/
32 64 ..... 46121 41985 37234 37235 ..... ..... ..... ..... ..... ..... ..... .....
3/
8
1/ x 1/
8 16 ..... 44136 48829 35745 37236 ..... ..... ..... ..... ..... ..... ..... .....
7/
16 No KW ..... 10209 10419 10683 10768 11082 31297 11505 ..... ..... ..... ..... .....
7/
16
3/ x 3/
32 64 ..... 44713 44007 28089 28877 27613 38198 37237 ..... ..... ..... ..... .....
7/
16
1/ x 1/
8 16 ..... ..... 44066 28875 28878 28879 38199 37238 ..... ..... ..... ..... .....
1/
2 No KW ..... 10210 10420 10684 10769 11083 11333 11506 ..... ..... ..... ..... .....
1/
2
1/ x
8
1/
16 ..... 10211 10421 10685 26087 26088 11334 26089 ..... ..... ..... ..... .....
9/
16 No KW ..... 10212 52338 10686 24976 37239 11335 11508 ..... ..... ..... ..... .....
9/
16
1/ x
8
1/
16 ..... 10213 10423 10687 28876 11084 38200 11509 ..... ..... ..... ..... .....
5/
8 No KW ..... 10214 24771 44322 46052 41911 44174 44291 11733 12101 ..... ..... .....
5/
8
5/ x 5/
32 64 ..... ..... 51104 37240 37241 37242 38201 37243 37244 37245 ..... ..... .....
5/
8
3/ x 3/
16 32 ..... ..... 10424 10688 10771 11085 11336 11510 26211 26212 ..... ..... .....
11/
16
3/ x 3/
16 32 ..... ..... 10425 10689 10772 11086 11337 11511 11734 12102 ..... ..... .....
3/
4 No KW ..... ..... 46116 56140 54282 56887 49705 45212 ..... ..... 12285 12422 .....
3/
4
1/ x 1/
8 16 ..... ..... 51719 35881 37246 37074 38202 37247 37248 37249 37250 ..... .....
3/
4
3/ x 3/
16 32 ..... ..... 10426 10690 10773 11087 11338 11512 11735 12103 38468 35882 .....
13/
16
3/ x 3/
16 32 ..... ..... ..... 10691 10774 11088 11339 11513 11736 12104 37252 37255 .....
7/
8 No KW ..... ..... ..... 56941 ..... ..... 59063 ..... ..... ..... ..... ..... 12582
7/
8
3/ x
16
3/
32 ..... ..... ..... 10692 10775 11089 11340 11514 11737 12105 12286 12423 12585
7/
8
1/ x
4
1/
8 ..... ..... ..... ..... 38188 35747 38203 35686 35749 35750 37256 35753 54883
15/
16
1/ x
4
1/
8 ..... ..... ..... ..... 32332 11090 11341 11515 11738 12106 12287 12424 .....
1 1/ x
4
1/
8 ..... ..... ..... ..... 31296 11091 11342 11516 11739 12107 12288 12425 12586
1 3/ x
16
3/
32 ..... ..... ..... ..... 37257 37258 38204 37259 37260 37261 37262 37263 .....
11/16 1/4 x 1/
8 ..... ..... ..... ..... ..... 11092 11343 11517 11740 12108 12289 12426 .....
11/8 1/4 x 1/
8 ..... ..... ..... ..... ..... 11093 11344 11518 11741 12109 12290 12427 12587
13/16 1/4 x 1/
8 ..... ..... ..... ..... ..... ..... 11345 11519 11742 12110 12291 12428 .....
11/4 1/4 x 1/
8 ..... ..... ..... ..... ..... ..... ..... 11520 11743 12111 12292 12429 12588
11/4 5/16 x 5/
32 ..... ..... ..... ..... ..... ..... ..... 35748 35752 35751 37264 35754 12589
15/16 5/16 x 5/
32 ..... ..... ..... ..... ..... ..... ..... 11521 11744 12112 12293 26090 .....
13/8 5/16 x 5/
32 ..... ..... ..... ..... ..... ..... ..... 11522 11745 12113 12294 12430 12590
13/8 3/8 x 3/
16 ..... ..... ..... ..... ..... ..... ..... 44348 37265 37266 37267 37268 46758
17/16 3/8 x 3/
16 ..... ..... ..... ..... ..... ..... ..... ..... 11746 12114 12295 12431 12591
11/2 5/16 x 5/
32 ..... ..... ..... ..... ..... ..... ..... ..... 37269 37270 37271 37272 .....
11/2 3/8 x 3/
16 ..... ..... ..... ..... ..... ..... ..... ..... 11747 12115 12296 12432 12592
19/16 3/8 x 3/
16 ..... ..... ..... ..... ..... ..... ..... ..... 11748 12116 37273 12433 45689
15/8 3/8 x 3/
16 ..... ..... ..... ..... ..... ..... ..... ..... 11749 12117 12297 12434 12593
111/16 3/8 x 3/
16 ..... ..... ..... ..... ..... ..... ..... ..... ..... 12118 12298 12435 60057
13/4 3/8 x 3/
16 ..... ..... ..... ..... ..... ..... ..... ..... ..... 12119 12299 12436 12594
13/4 7/16 x 7/
32 ..... ..... ..... ..... ..... ..... ..... ..... ..... 37274 37275 37276 48250
113/16 1/2 x 1/
4 ..... ..... ..... ..... ..... ..... ..... ..... ..... 12120 12300 26091 .....
17/8 1/2 x 1/
4 ..... ..... ..... ..... ..... ..... ..... ..... ..... 12121 12301 12437 12595
115/16 1/2 x 1/
4 ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... 12302 12438 49762
2 1/ x
2
1/
4 ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... 12303 12439 12596
21/16 1/2 x 1/
4 ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... 12304 26092 .....
21/8 1/2 x 1/
4 ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... 12305 12440 12597
23/16 1/2 x 1/
4 ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... 12441 12598
21/4 1/2 x 1/
4 ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... 12442 12599
23/8 5/8 x 5/
16 ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... 12443 12602
25/8 5/8 x 5/
16 ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... 41809 12605
27/8 3/4 x 3/
8 ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... 12607
Notes: 1. Tolerances for bore and keyways are found in Engineering Data section (pg. 16). All hubs supplied standard with one set screw.
JW-10 2. Non-standard bores availableconsult Lovejoy Engineering.
LC Type Couplings
JW
LC Type couplings range in size from LC090 to LC225. The coupling design
provides for a collar to be attached to our hub shielding the snap wrap spi-
der. Ordering requires selecting Item (UPC)) numbers for one standard L
Type hub (without collar attachment), (pgs. JW-9, JW-10), one LC Type hub
(provides collar attachment), one standard snap wrap center insert and one
collar with screws.
Snap Wrap Spider and Collar Chart
When referencing the Lovejoy Item(UPC) number, include 685144 as a prefix to the number shown in the table below.
LC090 LC095 LC099 LC100 LC110 LC150 LC190 LC225
Snap Wrap Spider/No Ring 11071 11071 11495 11495 11725 12002 12275 26093*
Collar Only w/Screws 48340 48340 45258 45258 47932 47933 47934 47935
Note: *indicates L225 snap wrap spider is urethane, solid ring.
LC Type Metric Hubs

When referencing the Lovejoy Item (UPC)) number, include 685144 as a prefix to the number shown in the table below.
Bore Keyway
mm mm LC090 LC095 LC099 LC100 LC110 LC150 LC190 LC225
8 No KW ..... ..... ..... ..... ..... ..... ..... .....
9 3 x 1.4 ..... ..... ..... ..... ..... ..... ..... .....
10 No KW ..... ..... ..... ..... ..... ..... ..... .....
10 3 x 1.4 ..... ..... ..... ..... ..... ..... ..... .....
11 4 x 1.8 ..... ..... ..... ..... ..... ..... ..... .....
12 No KW 58596 ..... ..... ..... ..... ..... ..... .....
12 4 x 1.8 58597 ..... ..... ..... ..... ..... ..... .....
14 No KW 58598 58592 ..... ..... ..... ..... ..... ..... Notes:
14 5 x 2.3 58556 58559 ..... ..... ..... ..... ..... ..... 1. These LC hubs are drilled and
15 No KW ...... ..... ..... ..... ..... ..... ..... ..... tapped to accept collar mounting
15 5 x 2.3 58599 ..... ..... ..... ..... ..... ..... ..... screws but the collar and hard-
16 5 x 2.3 ..... 58593 ..... ..... ..... ..... ..... .....
ware are not included.
17 5 x 2.3 ...... ..... ..... ..... ..... ..... ..... .....
19 No KW ...... ..... ..... ..... ..... ..... ..... ..... 2. See L Type (inch or metric) cou-
19 6 x 2.8 58557 58560 56197 58563 58566 ..... ..... ..... pling hub chart for standard hub
20 6 x 2.8 ..... 58594 ..... ..... ..... ..... ..... ..... (pgs. JW-9 and JW-10).
22 6 x 2.8 ..... ..... ..... ..... ..... ..... ..... ..... 3. Tolerances for bore and keyways
24 8 x 3.3 58558 58561 58588 58564 58567 ..... ..... .....
are found in Engineering Data
25 8 x 3.3 58600 58595 58589 ..... ..... ..... ..... .....
28 No KW ..... ..... ..... ..... ..... ..... ..... ..... section (pg. 15).
28 8 x 3.3 ..... 58562 58590 58565 58568 58571 58575 ..... 4. All hubs are supplied with one
30 8 x 3.3 ..... ..... ..... ..... ..... ..... ..... ..... set screw.
32 No KW ..... ..... ..... ..... ..... ..... ..... .....
32 10 x 3.3 ..... ..... ..... 52806 58587 58585 58586 .....
35 No KW ..... ..... ..... ..... ..... ..... ..... .....
35 10 x 3.3 ..... ..... ..... ..... ..... ..... ..... .....
38 10 x 3.3 ..... ..... ..... ..... 58569 58572 58576 58580
40 12 x 3.3 ..... ..... ..... ..... ..... ..... ..... .....
42 12 x 3.3 ..... ..... ..... ..... 58570 58573 58577 58581
45 14 x 3.8 ..... ..... ..... ..... ..... ..... ..... .....
48 No KW ..... ..... ..... ..... ..... ..... ..... .....
48 14 x 3.8 ..... ..... ..... ..... ..... 58574 58578 58582
50 No KW ..... ..... ..... ..... ..... ..... ..... .....
50 14 x 3.8 ..... ..... ..... ..... ..... ..... ..... .....
55 No KW ..... ..... ..... ..... ..... ..... ..... .....
55 16 x 4.3 ..... ..... ..... ..... ..... ..... 58579 58583
60 No KW ..... ..... ..... ..... ..... ..... ..... .....
60 18 x 4.4 ..... ..... ..... ..... ..... ..... ..... .....
65 No KW ..... ..... ..... ..... ..... ..... ..... 58584
65 18 x 4.4 ..... ..... ..... ..... ..... ..... ..... .....
JW-11
LC Type Couplings
JW
Ordering requires selecting Item (UPC) numbers for one standard L Type hub (without collar attach-
ment), (pgs. JW-9, JW-10), one LC Type hub (provides collar attachment), one standard snap wrap
center insert, (pg. JW-11), and one collar with screws, (pg. JW-11).
LC Type Inch Hubs

When referencing the Lovejoy Item (UPC)) number, include 685144 as a prefix to the number shown in the table below.
Bore Keyway LC090 LC095 LC099 LC100. LC110 LC150 LC190 LC225
1/ No KW 45321 ..... ..... .... ..... ..... ..... .....
4
3/
8 No KW 45322 ..... ..... ... ..... ..... ..... ..... .....
1/
2 No KW 45323 11133 ..... ..... ..... ..... ..... .....
1/
2
1/ x 1/
8 16 ..... ..... ..... 11575 ..... ..... ..... .....
5/
8 No KW ..... ..... ..... 48768 11828 ..... ..... .....
5/
8
5/ x 5/
32 64 ..... ..... ..... ..... ..... 45412 ..... .....
5/
8
3/ x 3/
16 32 45324 11134 48886 ..... ..... ..... ..... .....
3/
4 No KW ..... ..... ..... 11577 ..... ..... 12322 12456
3/
4
1/ x 1/
8 16 ..... ..... ..... ..... ..... ..... ..... .....
3/
4
3/ x 3/
16 32 45325 11135 ..... 55466 11829 ..... 12323 .....
13/
16
3/ x 3/
16 32 ..... 11136 ..... 41920 11830 ..... ..... .....
7/
8
3/ x 3/
16 32 45326 11137 ..... ..... 11832 ..... ..... .....
7/
8
1/ x 1
4 8 ..... ..... 56567 11578 56566 ..... ..... .....
15/
16
1/ x 1/
4 8 ..... 11138 ..... 49553 11834 60343 ..... .....
1 1/ x 1/
4 8 45327 11139 52825 ..... 11836 ..... 44161 50125
1 3/ x 3/
16 32 ..... ..... ..... 11579 55552 12069 ..... .....
11/8 1/ x 1/
4 8 ..... 44156 ..... ..... 11838 ..... 44160 50126
13/16 1/ x 1/
4 8 ..... 11140 ..... 11580 11840 12071 ..... .....
11/4 1/ x 1/
4 8 ..... ..... ..... ..... 11841 ..... 12327 12462
11/4 5/ x5 /
16 32 ..... ..... ..... 11581 ..... 12073 ..... .....
15/16 5/ x 5/
16 32 ..... ..... ..... 59046 ..... 48273 ..... .....
13/8 5/ x 5/
16 32 ..... ..... ..... ..... 11842 ..... 12329 50127
17/16 3/ x 3/
8 16 ..... ..... ..... 45257 11844 12075 ..... 12465
11/2 5/ x 5/
16 32 ..... ..... ..... ..... ..... ..... ..... .....
11/2 3/ x 3/
8 16 ..... ..... ..... ..... 11846 12077 12332 12466
19/16 3/ x 3/
8 16 ..... ..... ..... ..... 11848 ..... ..... .....
15/8 3/ x 3/
8 16 ..... ..... ..... ..... 11849 ..... 12334 12468
13/4 3/ x 3/
8 16 ..... ..... ..... ..... ..... 12079 12336 46818
13/4 7/ x 7/
16 32 ..... ..... ..... ..... ..... 44159 ..... .....
17/8 1/ x 1/
2 4 ..... ..... ..... ..... ..... ..... 12337 12472
115/16 1/ x 1/
2 4 ..... ..... ..... ..... ..... 12082 12339 .....
2 1/ x 1/
2 4 ..... ..... ..... ..... ..... ..... 12341 12476
21/8 1/ x 1/
2 4 ..... ..... ..... ..... ..... ..... 44064 12477
21/4 1/ x 1/
2 4 ..... ..... ..... ..... ..... ..... ..... 12480
23/8 5/ x 5/
8 16 ..... ..... ..... ..... ..... ..... ..... 12482
Notes: 1. These LC hubs are drilled and tapped to accept collar mounting screws but the collar and hardware are not included.
2. See L Type (inch or metric) coupling chart for standard hub.
3. Tolerances for bore and keyways are found in Engineering Data section (pg. 16).
4. All hubs are supplied standard with one set screw.
JW-12
AL Type Couplings
JW
Ordering requires selecting Item (UPC) numbers for two hubs and one spider.
AL Type Coupling Spiders

Type AL050 AL070 AL075 AL090/095 AL099/100 AL110 AL150

SOX (NBR) (solid) 10194 10406 10621 11070 11494 11724 18027
SOX (NBR) (open center) ..... 10393 10620 10968 11492 11711 .....
Urethane (solid) 37786 10395 ..... ..... ..... ..... .....
Urethane (open center) ..... 10411 10626 11075 11499 11729 .....
Hytrel (solid) 25307 ..... ..... ..... ..... 11717 .....
Hytrel (open center) ..... 25308 25309 25310 11486 38097 .....
Bronze (open center) 10198 10409 10624 11073 11497 11727 .....
Snap Wrap w/ring ..... ..... ..... 24669 24670 24671 .....
Snap Wrap no ring ..... ..... ..... 11071 11495 11725 .....
Note: AL Type couplings use the same spiders as L Type couplings, except AL150 which has four jaws instead of three.
AL Type Metric Hubs
Bore Keyway
mm mm AL050 AL070 AL075 AL090 AL095 AL099 AL100 AL110 AL150
8 No KW ..... ..... 48973 ..... .... ..... ..... ..... .....
10 3 x 1.4 ..... ..... 41924 56514 ..... ..... ..... ..... .....
11 4 x 1.8 ..... 65694 51098 58620 ..... ..... ..... ..... .....
12 4 x 1.8 ..... 56487 64655 60429 ..... ..... ..... ..... .....
14 5 x 2.3 ..... 65696 47302 58621 56800 58624 ..... ..... .....
15 5 x 2.3 ..... 62906 49633 58622 56801 ..... 49629 ..... .....
16 5 x 2.3 ..... ..... 52221 ..... 47014 ..... 45012 ..... .....
17 5 x 2.3 ..... ..... ..... 60887 44712 ..... 59164 ..... .....
19 6 x 2.8 ..... 65698 47427 44679 47012 58625 47253 59064 .....
20 No KW ..... ..... 56137 ..... ..... ..... ..... ..... .....
20 6 x 2.8 ..... ..... 59394 61478 48347 49634 49630 49631 60878
22 6 x 2.8 ..... ..... ..... ..... 47013 ..... ..... ..... .....
24 8 x 3.3 ..... ..... ..... ..... 45736 58626 44058 45690 64634
25 8 x 3.3 ..... ..... ..... ..... 65469 49709 55687 45933 64633
28 8 x 3.3 ..... ..... ..... ..... 47015 58627 47393 45463 .....
30 8 x 3.3 ..... ..... ..... ..... ..... 52048 58266 49632 45063
32 10 x 3.3 ..... ..... ..... ..... ..... ..... ..... 54417 44347
35 10 x 3.3 ..... ..... ..... ..... ..... ..... ..... 46215 64803
36 10 x 3.3 ..... ..... ..... ..... ..... ..... ..... ..... 51737
38 10 x 3.3 ..... ..... ..... ..... ..... ..... ..... 52692 58215
42 12 x 3.3 ..... ..... ..... ..... ..... ..... ..... ..... 45404
46 14 x 3.8 ..... ..... ..... ..... ..... ..... ..... ..... 64119
Notes: 1. Tolerances for bore and keyways are found in Engineering Data section (pg. 14).
2. Lovejoy does not recommend reboring AL hubs.
3. All hubs are supplied standard with one set screw, except the AL150 which is provided with two set screws.
JW-13
AL Type Couplings
JW
Ordering requires selecting Item (UPC)

numbers for two hubs and one spider.
AL Type Inch Hubs

Bore Keyway AL050 AL070 AL075 AL090 AL095 AL099 AL100 AL110 AL150
1/
4 No KW 10252 10463 10630 10791 ..... ..... ..... ..... .....
5/
16 No KW 10253 10464 10631 10792 ..... ..... ..... ..... .....
3/
8 No KW 10254 10466 10632 10793 ..... ..... ..... ..... .....
7/
16 No KW 10256 10469 10633 10794 ..... ..... ..... ..... .....
1/
2 No KW 10257 10471 10634 10795 17847 17880 17914 ..... .....
1/
2
1/ x 1/
8 16 49706 10473 10635 10796 17848 17881 17915 ..... .....
9/
16 No KW ..... ..... 10637 10797 ..... ..... 56473 ..... .....
9/
16
1/ x 1/
8 16 ..... ..... 10638 44812 37994 44323 17917 ..... .....
5/
8 No KW 10259 10480 61817 44004 ..... ..... ..... 17977 18035
5/
8
3/
16 x 3/32 ..... 10482 10639 10798 17850 17882 17918 38888 44828
11/
16
3/
16 x 3/32 ..... ..... 45227 10799 17851 45494 17919 44059 46642
3/
4
1/
8 x 1/16 ..... ..... 47835 47725 46295 ..... ..... ..... .....
3/
4
3/
16 x 3/32 ..... 10491 10640 10800 17852 17883 17920 17978 18036
13/
16
3/
16 x 3/32 ..... ..... 10641 10801 17853 17884 17921 ..... .....
7/
8
3/
16 x 3/32 ..... ..... 10642 10802 17854 17885 17922 17979 18037
15/
16
1/
4 x 1/8 ..... ..... ..... ..... 17855 17886 17923 17980 18038
1 1/
4 x 1/8 ..... ..... ..... ..... 17856 17887 17924 17981 18039
11/16 1/
4 x 1/8 ..... ..... ..... ..... 17857 17888 17925 26094 18040
11/8 1/
4 x 1/8 ..... ..... ..... ..... 17858 17889 17926 17982 18041
13/16 1/
4 x 1/8 ..... ..... ..... ..... ..... 17890 17927 17983 18042
11/4 1/
4 x 1/8 ..... ..... ..... ..... ..... ..... 17928 17984 18043
15/16 5/
16 x 5/32 ..... ..... ..... ..... ..... ..... 17929 17985 18044
13/8 5/
16 x 5/32 ..... ..... ..... ..... ..... ..... 17930 17986 18045
17/16 3/
8 x 3/16 ..... ..... ..... ..... ..... ..... 45508 17987 18046
11/2 3/
8 x 3/16 ..... ..... ..... ..... ..... ... ..... 17988 18047
19/16 3/
8 x 3/16 ..... ..... ..... ..... ..... ..... ..... 17989 18048
15/8 3/
8 x 3/16 ..... ..... ..... ..... ..... ..... ..... 17990 18049
111/16 3/
8 x 3/16 ..... ..... ..... ..... ..... ..... ..... ..... 18050
13/4 3/
8 x 3/16 ..... ..... ..... ..... ..... ..... ..... ..... 18051
113/16 1/
2 x 1/4 ..... ..... ..... ..... ..... ..... ..... ..... 18052
17/8 1/
2 x 1/4 ..... ..... ..... ..... ..... ..... ..... ..... 18053
Notes:
1. Tolerances for bore and keyways are found in Engineering Data section (pg. 16).
2. Lovejoy does not recommend reboring AL hubs.
3. All hubs are supplied standard with one set screw, except the AL150 which is provided with two set screws.
SS T
Type Inch Hubs
When reference the Lovejoy Item (UPC) number, include 685144 as a prefix to the number shown in the table shown.
Size RSB 1/4 1/2 5/8 3/4 7/8 1" 1-1/8
//8 1-3/8 1-1/2
//2 1-5/8 1-3/4
//4 1-7/8
SS075 70001 70006 70007 70008 70009 70010 - - - - - - -
SS095 70002 70011 70011 70012 70013 70014 70015 70016 - - - - -
SS100 70003 - - - 70017 70018 70019 70020 70022 - - - -
SS110 70004 - - - - - 70023 70024 70026 70027 70028 -
SS150 70005 - - - - - 70029 70030 70032 70033 70034 70035 70036
JW-14
Radially Removable SpacerRRS Couplings
JW
The RRS Type couplings range from sizes RRS090 to RRS225. Ordering
requires selecting Item (UPC) numbers for:
RRS090RRS110: RRS150RRS225:
2 Standard RRS Hubs 1 Standard RRS Hub
1 Spacer Assembly consisting of: 1 Standard RRSC Hub
2 snap wrap spiders w/o ring Drilled for Collar
2 collars with screws 1 Spacer Assembly consisting of:
1 spacer 2 snap wrap spiders w/o ring
2 collars with screws
1 spacer
Note: RRS Type Inch Hubs provided standard with two set screws at 90.
Metric Hubs provided standard with one set screw.
RRS Type Coupling Spacer Assembly

Description RRS090 RRS095 RRS099 RRS100 RRS110 RRS150 RRS190 RRS225
31/2 Spacer Assembly 12620 12620 12630 12630 12644 12660 12676 12685
5 Spacer Assembly 26119 26119 26123 26123 26128 26770 27042 27041
7 Spacer Assembly 26120 26120 26124 26124 26129 27044 27043 27039
100mm Spacer Assembly 55563 55563 55567 55567 55570 61056 61057 61058
Note: Spacer length denotes separation between shaft ends. Assembly includes spacer, two snap wrap spiders w/o ring,
and two collars with screws. See page JW-8 for ordering information on spiders.
RRS Type Metric Hubs

Bore Keyway
mm mm RRS090 RRS095 RRS099 RRS100 RRS110 RRS150 RRS190 RRS225
12 No KW 48276 ..... ..... ..... ..... ..... ..... .....
14 No KW 41461 41465 ..... ..... ..... ..... ..... .....
14 5 x 2.3 51231 41466 60094 45101 ..... ..... ..... .....
15 No KW ..... 46561 52697 41469 ..... ..... ..... .....
15 5 x 2.3 52096 45778 46972 47123 ..... ..... ..... .....
16 5 x 2.3 49198 41325 52098 55534 52092 52471 ..... .....
19 No KW 10777 ..... ..... ..... 41471 ..... ..... .....
19 6 x 2.8 41462 41326 44157 41329 49700 48821 46717 .....
20 6 x 2.8 41925 41467 47122 52093 41804 ..... 61497 .....
23 8 x 3.3 50135 ..... ..... ..... ..... ..... ..... .....
24 8 x 3.3 41463 41327 41990 41330 48301 48182 59109 .....
25 8 x 3.3 41464 41468 45055 41470 41906 46751 52153 .....
28 8 x 3.3 ..... 41328 50103 41331 41333 45679 52976 .....
30 8 x 3.3 ..... ..... 47132 48317 45681 41738 44471 48982
32 No KW ..... ..... ..... ..... ..... 41472 41473 48319
32 10 x 3.3 ..... ..... ..... 41332 41334 41873 45562 41849
35 10 x 3.3 ..... ..... ..... 49925 45682 46562 58035 52197
38 10 x 3.3 ..... ..... ..... ..... 41335 41337 41474 49664
40 12 x 3.3 ..... ..... ..... ..... 45683 48318 48320 49605
42 12 x 3.3 ..... ..... ..... ..... 41336 41338 41475 47492
Note: DIN Metric Hubs are standard with one set screw only.
JW-15
Radially Removable SpacerRRS Couplings
JW
RRS Type Inch Hubs

Bore Keyway RRS090 RRS095 RRS099 RRS100 RRS110 RRS150 RRS190 RRS225
7/
16 No KW ..... 41229 52184 41231 ..... ..... ..... .....
7/
16
3/ 3
16 x /32 ..... ..... ..... ..... ..... ..... ..... .....
1/
2 No KW 41227 50357 41230 52199 ..... ..... ..... .....
1/
2
1/ 1
8 x /16 56512 38145 ..... 38151 ..... ..... ..... .....
1/
2
3/ 3
16 x /32 ..... ..... ..... ..... ..... ..... ..... .....
9/
16
3/
16 x 3/
32 ..... 44474 ..... ..... ..... ..... ..... .....
5/
8 No KW ..... ..... ..... ..... 38159 45265 ..... .....
5/
8
3/ 3
16 x /32 38143 38146 38168 38152 ..... 50163 ..... .....
3/
4 No KW ..... ..... ..... ..... ..... ..... 45273 45290
3/
4
3/
16 x 3/32 38144 38147 38169 38153 38160 45266 ..... 45292
7/
8
1/
4 x 1/8 ..... ..... ..... 52966 ..... ..... ..... .....
7/
8
3/
16 x 3/32 41228 38148 38170 38154 38161 45267 45274 45291
1 1/
4 x 1/8 51672 38149 38171 38155 38162 45268 45275 45294
11/8 1/
4 x 1/8 ..... 38150 38172 38156 38163 45153 45276 45295
11/8 5/
16 x 5/32 ..... ..... ..... ..... ..... 48104 ..... .....
11/4 1/
4 x 1/8 ..... ..... ..... 38157 38164 45392 48503 50743
13/8 5/
16 x 5/32 ..... ..... ..... 38158 38165 44002 44725 45296
17/16 3/
8 x 3/16 ..... ..... ..... ..... 51579 49659 48933 49658
11/2 3/
8 x 3/16 ..... ..... ..... ..... 40816 49638 46628 45297
15/8 3/
8 x 3/16 ..... ..... ..... ..... 38166 41880 45277 45298
13/4 3/
8 x 3/16 ..... ..... ..... ..... ..... 45162 45278 45299
17/8 1/
2 x 1/4 ..... ..... ..... ..... ..... 44214 45279 41953
2 1/
2 x 1/4 ..... ..... ..... ..... ..... ..... 45280 45300
21/8 1/
2 x 1/4 ..... ..... ..... ..... ..... ..... ..... 44724
23/8 5/
8 x 5/16 ..... ..... ..... ..... ..... ..... ..... 45106
Note: RRS inch hubs are standard with two set screws, including those with no keyway.
RRS Type CouplingsRRSC Hubs (Collar Drilled)

When referencing the Lovejoy Item (UPC) number, include 685144 as a prefix to the number shown in the tables below.
Metric Hubs
Standard Bore and Keyway Chart Inch Hubs
Bore Keyway Bore Keyway RRSC150 RRSC190 RRSC225
mm mm RRSC150 RRSC190 RRSC225 5/
8 No KW 45269 ..... .....
32 No KW 55675 55679 55683
3/
4 No KW ..... 45281 45301
3/
4
3/
16 x 3/
32 45312 ..... 45303
38 10 x 3.3 55676 55680 ..... 7/
8
3/
16 x 3/
32 45270 45282 45293
40 12 x 3.3 55677 55681 ..... 1 1/
4 x 1/
8 45271 45283 45305
42 12 x 3.3 55678 55682 ..... 11/8 1/
4 x 1/
8 44779 45284 45105
13/8 5/
16 x 5/
32 44006 45285 45306
Note: RRSC hubs are standard with two set screws and are drilled 11/2 3/
8 x 3/
16 49639 ..... 45307
to accept retaining collar. Collars are supplied with spacers. 15/8 3/
8 x 3/
16 41881 45286 45308
13/4 3/
8 x 3/
16 ..... 45287 45309
17/8 1/
2 x 1/
4 45272 45288 41954
2 1/
2 x 1/
4 ..... 45289 45310
21/8 1/
2 x 1/
4 ..... ..... 45311
Note: RRSC inch hubs are standard with two set screws and are
drilled to accept retaining collar. Collars are supplied with
JW-16
spacers.
C Type Couplings
Complete coupling selection includes two standard hubs, one cushion set, and one collar with hardware.
JW
Cushions and Collar Chart
Size C226 C276 C280 C285 C295 C2955
Number of Cushions 6 6 6 6 6 10
SXB(NBR) cushion set 14547 14633 14712 14771 14805 14856
Hytrel cushion set 27529 14637 14716 14774 14808 14859
Bronze cushion set 14545 ..... ..... ..... 51914 51915
Collar with hardware 40122 40123 40124 40292 40293 40293
Note: Chemical resistance and compatibility for cushions is described in Engineering Data section (pg. ED-13).
C Type Metric Hubs

Bore Keyway
mm mm C226 C276 C280 C285 C295 C2955
30 8 x 3.3 62792 ..... ..... ..... ..... .....
35 10 x 3.3 60243 47386 ..... ..... ..... .....
Note: RSB (Rough Stock Bore) hub has no keyway
38 10 x 3.3 45348 62160 ..... ..... ..... ..... or set screw hole, it is not useable as shown
40 12 x 3.3 49379 54037 ..... ..... ..... ..... and must be machined to proper bore
42 12 x 3.3 ..... 45219 ..... ..... ..... ..... tolerances. Hub includes inside sleeve and is
45 14 x 3.8 52550 44723 58265 ..... ..... ..... drilled and tapped for collar bolts. Non-
48 14 x 3.8 54288 ..... 52205 ..... ..... ..... standard bores availableconsult Lovejoy
55 16 x 4.3 58011 58444 49012 ..... ..... ..... Engineering. For RSB hub part numbers
60 18 x 4.4 ..... 47265 49378 ..... ..... ..... see the C Type Inch Hub chart.
65 18 x 4.4 ..... 52008 ..... ..... ..... 58676
70 20 x 4.9 ..... 59032 ..... 56794 54355 58677
75 22 x 5.4 ..... ..... ..... ..... 47813 58678
80 22 x 5.4 ..... ..... ..... 44487 58675 58679
90 25 x 5.4 ..... ..... ..... 54363 ..... .....
95 25 x 5.4 ..... ..... ..... ..... ..... 62695
C Type Inch Hubs

Bore Keyway C226 C276 C280 C285 C295 C2955
7/ RSB 40125 40126 ..... ..... .... .....
8
11/8 1/ x 1/
4 8 26036 26050 ..... ..... ..... .....
11/4 RSB .... ..... 26067 41036 ..... .....
11/4 1/ x 1/
4 8 26037 26051 48988 47173 ..... ..... Note: RSB (Rough Stock Bore) hub has no keyway
13/8 5/ x 5/
16 32 26038 26052 46278 55546 ..... ..... or set screw hole, it is not useable as shown
17/16 3/ x 3/
8 16 26039 ..... ..... ..... ..... ..... and must be machined to proper bore
11/2 RSB ..... ..... ..... ..... 41037 ..... tolerances. Hub includes inside sleeve and is
11/2 3/ x 3/ 26040 26053 46277 48366 44824 ..... drilled and tapped for collar bolts. Non-
8 16
15/8 3/ x 3/ 26041 26054 46194 41892 56078 ..... standard bores availableconsult Lovejoy
8 16 Engineering.
13/4 RSB ..... ..... ..... ..... ..... 41038
13/4 3/
8 x 3/16 26042 26055 44011 52311 45780 .....
17/8 1/
2 x 1/4 26043 26056 44012 51533 47080 49075
2 1/
2 x 1/4 26044 26057 48194 ..... ..... .....
21/8 1/
2 x 1/4 26045 26058 44370 49809 44711 .....
21/4 1/
2 x 1/4 26046 44547 ..... ..... ..... .....
23/8 5/
8 x 5/16 26047 26060 44014 47288 44825 52703
21/2 5/
8 x 5/16 26048 46120 51998 56779 45249 48454
25/8 5/
8 x 5/16 ..... 46755 44013 ..... 50145 54549
27/8 3/4 x 3/8 ..... 26064 51525 49456 52702 48108
3 3/
4 x 3/8 ..... ..... 48193 ..... ..... .....
33/8 7/
8 x 7/16 ..... ..... ..... 47171 45402 49077
31/2 7/
8 x 7/16 ..... ..... ..... 46844 52988 44545
35/8 7/
8 x 7/16 ..... ..... ..... ..... ..... 50106
33/4 7/
8 x 7/16 ..... ..... ..... ..... ..... 58378
37/8 1 x 1/2 ..... ..... ..... 48247 ..... 49351
4 1 x 1/2 ..... ..... ..... ..... ..... 55016
JW-17
H Type Couplings
JW
Complete H Type coupling selection includes two hubs, two inside

sleeves, one cushion set, and one collar with hardware. H Type coupling
hubs are supplied with an inside sleeve. For technical assistance, please
contact Lovejoy Engineering.
Cushions and Collar Chart

When referencing the Lovejoy Item (UPC) number, include 685144 as a
prefix to the number shown in the table below.
Size H3067 H3567 H3667 H4067 H4567

No. of Cushions 14 14 14 14 14
SXB cushion set 15365 15386 15419 15457 15473
Hytrel cushion set 15367 15388 45223 15459 55475
Collar w/hardware 15361 15381 15411 55472 55476
H Type Hubs
Rough Stock Bore Chart
When referencing the Lovejoy Item (UPC) number, include 685144 as a
prefix to the number shown in the table below.
Bore H3067 H3567 H3667 H4067 H4567

21/8 RSB 48070 .. .. .. ..
25/8 RSB .. 50883 .. .. ..
3 RSB .. .. 47878 .. ..
31/4 RSB .. .. .. 55473 ..
31/2 RSB .. .. .. 55477 ..
Notes: 1. RSB (Rough Stock Bore) hub has no keyway or set screw hole.
2. RSB bores should not be used as shown and may need
additional machining to reach proper tolerances.
JW-18
Radially Removable SpacerRRC Coupling
JW
The RRC Type sizes range from RRC226 to RRC2955.
Ordering requires selecting Item (UPC) numbers for:
2 RRC Hub Adapters (includes bolts)
1 Spacer assembly consisting of:
2 RRC Jaw Rings
1 collar with hardware
1 set of SXB (NBR) cushions
RRC Type Spacer Assembly

Description RRC226 RRC276 RRC280 RRC285 RRC295 RRC2955

31/2 Spacer Assembly 55709 55712 55715 55718 .. ..
4 Spacer Assembly .. .. .. .. 55721 55724
5 Spacer Assembly 55710 55713 55716 55719 55722 55751
7 Spacer Assembly 55711 55714 55717 55720 55723 55752
RRC Type Adapter Hubs

Standard Rough Stock Bore Chart
Bore RRC226 RRC276 RRC280 RRC285 RRC295 RRC2955

7/
8 RSB 55770 55771 ..... ..... ..... .....
11/4 RSB ..... ..... 52030 55772 ..... .....
11/2 RSB ..... ..... ..... ..... 55773 .....
13/4 RSB ..... ..... ..... ..... ..... 55774
JW-19
Jaw Type Performance Data
Jaw Type Coupling Ratings See chart on page JW-7 for Bronze and Urethane ratings.
JW
Basic HP Ratings Maximum

Elastomeric Number @ Varying RPM Torque Rating Bore Max. RPM
Size Member of Jaws 100 1200 1800 3600 in-lbs Nm inch mm x1000
L, AL & LC TYPE
L035 SOX (NBR) 2 .006 .07 .1 .22 3.5 .40 .375 9 31.0
L050/AL050 SOX (NBR) 2 .042 .50 .75 1.51 26.3 2.97 .625 16 18.0
L050/AL050 Hytrel 2 .080 .96 1.43 2.88 50.0 5.65 .625 16 18.0
L070/AL070 SOX (NBR) 2 .070 .84 1.23 2.52 43.2 4.88 .750 19 14.0
L070/AL070 Hytrel 2 .180 2.16 3.26 6.48 114.0 12.88 .750 19 3.6
L075/AL075 SOX (NBR) 3 .140 1.68 2.57 5.04 90.0 10.17 .875 22 11.0
L075/AL075 Hytrel 3 .360 4.32 6.48 12.96 227.0 25.65 .875 22 3.6
L090/AL090/LC090 SOX (NBR) 3 .230 2.76 4.11 8.28 144.0 16.27 1.00 25 9.0
L090/AL090 Hytrel 3 .640 7.68 11.50 23.04 401.0 45.31 1.00 25 3.6
L095/AL095/LC095 SOX (NBR) 3 .310 3.72 5.50 11.16 194.0 21.92 1.12 28 9.0
L095/AL095 Hytrel 3 .890 10.68 16.00 32.04 561.0 63.38 1.12 28 3.6
L099/AL099/LC099 SOX (NBR) 3 .500 6.00 9.10 18.00 318.0 35.93 1.18 30 7.0
L099/AL099 Hytrel 3 1.260 15.12 22.60 45.36 792.0 89.48 1.18 30 3.6
L100/AL100/LC100 SOX (NBR) 3 .660 7.92 11.90 23.76 417.0 47.11 1.38 35 7.0
L100/AL100 Hytrel 3 1.800 21.60 32.40 64.80 1134.0 128.12 1.38 35 3.6
L110/AL110/LC110 SOX (NBR) 3 1.260 15.12 23.00 45.36 792.0 89.48 1.62 42 5.0
L110/AL110 Hytrel 3 3.600 43.20 65.00 129.60 2268.0 256.25 1.62 42 5.0
L150/LC150 SOX (NBR) 3 2.000 24.00 35.00 72.00 1240.0 140.10 1.88 48 5.0
L150 Hytrel 3 5.900 70.80 106.00 212.40 3708.0 418.95 1.88 48 5.0
AL-150 SOX (NBR) 4 2.300 27.60 41.40 82.80 1450.0 163.83 1.88 48 5.0
L190/LC190 SOX (NBR) 3 2.700 32.40 49.00 97.20 1728.0 195.24 2.12 55 5.0
L190 Hytrel 3 7.400 88.80 134.00 266.40 4680.0 528.77 2.12 55 5.0
L225/LC225 SOX (NBR) 3 3.700 44.40 67.00 133.20 2340.0 264.38 2.62 65 4.2
L225 Hytrel 3 9.900 118.80 178.00 356.40 6228.0 703.67 2.62 65 4.2
L276 SOX (NBR) 3 7.500 90.00 135.00 + 4716.0 532.84 2.88 73 1.8
C Type
C226 SXB (NBR) 3 4.700 56.40 85.00 169.20 2988.0 337.60 2.50 64 4.8
C226 Hytrel 3 9.400 112.80 170.00 338.40 5940.0 671.13 2.50 64 4.8
C276 SXB (NBR) 3 7.500 90.00 135.00 270.00 4716.0 532.84 2.88 73 4.2
C276 Hytrel 3 15.000 180.00 269.00 540.00 9432.0 1065.67 2.88 73 4.2
C280 SXB (NBR) 3 12.000 144.00 216.00 + 7560.0 854.17 3.00 76 3.5
C280 Hytrel 3 22.000 264.00 396.00 + 13866.0 1566.65 3.00 76 3.5
C285 SXB (NBR) 3 14.600 175.20 262.00 + 9182.0 1037.43 4.00 102 3.2
C285 Hytrel 3 26.000 312.00 476.00 + 16660.0 1882.33 4.00 102 3.2
C295 SXB (NBR) 3 18.000 216.00 324.00 + 11340.0 1281.25 3.50 89 2.3
C295 Hytrel 3 36.000 432.00 648.00 + 22680.0 2562.50 3.50 89 2.3
C2955 SXB (NBR) 5 30.000 360.00 540.00 + 18900.0 2135.42 4.00 102 2.3
C2955 Hytrel 5 60.000 720.00 1080.00 + 37800.0 4270.83 4.00 102 2.3
H Type
H3067 SXB (NBR) 7 53.000 636.00 954.00 + 33396.0 3773.25 4.50 114 2.3
H3067 Hytrel 7 75.000 900.00 1348.00 + 47196.0 5332.44 4.00 102 2.3
H3567 SXB (NBR) 7 74.000 888.00 1332.00 + 46632.0 5268.72 5.00 127 2.1
H3567 Hytrel 7 100.000 1200.00 1799.00 + 63000.0 7118.06 4.50 114 2.1
H3667 SXB (NBR) 7 103.000 1236.00 1851.00 + 64812.0 7322.78 5.62 143 1.9
H3667 Hytrel 7 140.000 1680.00 2519.00 + 88200.0 9965.28 5.00 127 1.9
H4067 SXB (NBR) 7 140.000 1680.00 2520.00 + 88224.0 9967.99 6.25 159 1.8
H4067 Hytrel 7 200.000 2400.00 3600.00 + 126000.0 14236.11 5.50 140 1.8
H4567 SXB (NBR) 7 190.000 2280.00 + + 119700.0 13524.30 7.00 178 1.5
H4567 Hytrel 7 270.000 3240.00 + + 170000.0 19207.45 6.00 152 1.5
RRS Type
RRS090 SOX (NBR) 3 .230 2.76 4.11 8.28 144.0 16.27 1.00 25 3.6
RRS095 SOX (NBR) 3 .310 3.72 5.50 11.16 194.0 21.92 1.12 28 3.6
RRS099 SOX (NBR) 3 .500 6.00 9.10 18.00 318.0 35.93 1.18 30 3.6
RRS100 SOX (NBR) 3 .660 7.92 11.90 23.76 417.0 47.11 1.38 35 3.6
RRS110 SOX (NBR) 3 1.260 15.12 23.00 45.36 792.0 89.48 1.62 42 3.6
RRS150 SOX (NBR) 3 2.000 24.00 35.00 72.00 1240.0 140.10 1.88 48 3.6
RRS190 SOX (NBR) 3 2.700 32.40 49.00 97.20 1728.0 195.24 2.12 55 3.6
JW-20 Note: + indicates exceeds RPM capacity; see page JW-3 for other speed limits due to the elastomer type.
Jaw Type Dimensional Data
Elastomers In Compression (Spiders)
JW
Elastomer Dimensional DataInch
Solid Center Spiders Open Center Spiders Snap Wrap Spiders All
Material Available Dimensions Material Available Dimensions Material Dimensions
NBR Urethane Hytrel Bronze NBR Ureth. Hytrel Bronze
Size SOX URE HYT BRZ A D H SOX URE HYT BRZ A H NBR AA HH W B
L035 X ..... ..... ..... 0.62 ..... ..... ..... ..... ..... ..... ..... ..... N/A ..... ..... .28 .21
L050 X X X ..... 1.07 ..... ..... ..... ..... ..... X 1.07 0.31 N/A ..... ..... .42 .27
L070 X X ..... ..... 1.38 ..... ..... X X X X 1.38 0.50 N/A ..... ..... .42 .27
L075 X ..... ..... ..... 1.75 ..... ..... X X X X 1.75 0.75 N/A ..... ..... .44 .27
L090/L095 X ..... ..... ..... 2.12 .18 0.88 X X X X 2.12 0.88 X 2.56 1.06 .44 .36
L099/L100 X ..... ..... ..... 2.54 .25 1.03 X X X X 2.54 1.03 X 3.08 1.37 .61 .43
L110 X ..... X ..... 3.31 NBR .25 1.19 X X X X 3.31 1.18 X 3.87 1.50 .75 .45
HYT .18
L150 X ..... X ..... 3.75 NBR .31 1.25 X X X X 3.75 1.25 X 4.56 1.75 .88 .59
HYT .21
L190 X ..... X ..... 4.50 NBR .31 1.38 X X X X 4.50 1.38 X 5.18 2.25 .88 .60
HYT .18
L225 X ..... X ..... 4.98 NBR .38 1.75 X X X X 4.98 1.75 URE. 5.44 2.75 .88 .73
HYT .18
L276 ..... ..... ..... ..... ..... ..... ..... X ..... ..... X 6.19 1.75 N/A ..... ..... 1.45 .75
Notes: 1. X indicates Available.

2. See pages JW-3 and JW-7 for more information on spiders.
JW-21
L Type, C Type & H Type Couplings
JW
Style 1 Style 2 Style 3

Dimensional DataInch
Moment
Length Set Set of Inertia
Outer Overall Thru Hub Screw Collar Screw Weight lbs WR2
Style Bore Dia. Length Gap Bore Dia. Clearance Location Dia. Size Min. Max. lb-in2
Size No. Min. Max. OD OAL G LTB HD CL SL CD T Bore Bore (Solid)
L035 1 .125 .375 .63 .81 0.28 0.27 0.63 N/A 0.13 N/A #6-32 0.1 0.1 .003
L050 1 .250 .625 1.08 1.71 0.48 0.62 1.08 N/A 0.31 N/A 1/ -20
4 0.3 0.2 .054
L070 1 .250 .750 1.36 1.98 0.48 0.75 1.36 N/A 0.38 N/A 1/ -20
4 0.6 0.4 .115
L075 1 .250 .875 1.75 2.13 0.50 0.82 1.75 N/A 0.31 N/A 1/ -20
4 1.0 0.8 .388
L090 1 .250 1.000 2.11 2.15 0.52 0.82 2.11 N/A 0.44 N/A 1/ -20
4 1.5 1.2 .772
L095 1 .437 1.125 2.11 2.51 0.52 1.00 2.11 N/A 0.44 N/A 5/ -18
16 1.8 1.3 .890
L099 1 .437 1.188 2.54 2.84 0.71 1.06 2.54 N/A 0.44 N/A 5/ -18
16 2.5 2.0 2.048
L100 1 .437 1.375 2.54 3.48 0.71 1.38 2.54 N/A 0.44 N/A 5/ -18
16 3.2 2.4 2.783
L110 1 .625 1.625 3.32 4.22 0.88 1.68 3.32 N/A 0.75 N/A 3/ -16
8 6.6 5.3 8.993
L150 1 .625 1.875 3.75 4.50 1.00 1.75 3.75 N/A 0.75 N/A 3/ -16
8 8.8 7.0 11.477
L190 2 .750 2.125 4.50 4.86 1.00 1.94 4.00 N/A 0.88 N/A 1/ -13
2 15.3 12.3 39.256
L225 2 .750 2.625 5.00 5.34 1.00 2.18 4.25 N/A 1.00 N/A 1/ -13
2 19.6 15.0 65.000
L276 2 .875 2.875 6.18 7.82 1.58 3.12 5.00 N/A 1.56 N/A 1/ -13
2 40.0 30.5 188.000
C226 3 .875 2.500 5.15 7.00 1.50 2.75 4.12 .12 1.38 5.50 1/ -13
2 29.0 22.0 74
C276 3 .875 2.875 6.18 7.87 1.63 3.12 5.00 .12 1.56 6.53 1/ -13
2 47.0 36.0 188
C280 3 1.250 3.000 7.50 7.87 1.63 3.12 5.50 .12 1.56 7.81 1/ -13
2 61.0 49.0 362
C285 3 1.250 4.000 8.50 9.13 1.63 3.75 6.50 .12 1.75 8.88 5/ -11
8 87.0 68.0 642
C295 3 1.500 3.500 9.12 9.38 1.88 3.75 6.25 .12 1.88 9.62 5/ -11
8 97.0 78.0 862
C2955 3 1.750 4.000 9.12 10.38 1.88 4.25 7.12 .12 2.12 9.62 5/ -11
8 117.0 90.0 932
H3067
SXB(NBR) 3 2.125 4.500 10.00 11.62 2.12 4.75 7.00 .12 2.37 10.68 5/ -11
8 162.0 123.0 1485
HYTREL 2.125 4.000 10.00 11.62 2.12 4.75 7.00 .12 2.37 10.68 5/ -11
8 162.0 123.0 1485
H3567
SXB(NBR) 3 2.625 5.000 11.00 12.38 2.38 5.00 7.75 .12 2.50 11.68 5/ -11
8 246.0 195.0 2174
HYTREL 2.625 4.500 11.00 12.38 2.38 5.00 7.75 .12 2.50 11.68 5/ -11
8 246.0 195.0 2174
H3667
SXB(NBR) 3 3.000 5.625 12.00 13.88 2.62 5.63 8.75 .12 2.81 12.45 3/ -10
4 262.0 190.0 3591
HYTREL 3.000 5.000 12.00 13.88 2.62 5.63 8.75 .12 2.81 12.45 3/ -10
4 262.0 190.0 3591
H4067
SXB(NBR) 3 3.250 6.250 13.25 15.38 2.88 6.25 9.75 .12 3.12 14.00 3/ -10
4 390.0 291.0 6287
HYTREL 3.250 5.500 13.25 15.38 2.88 6.25 9.75 .12 3.12 14.00 3/ -10
4 390.0 291.0 6287
H4567
SXB(NBR) 3 3.500 7.000 14.50 17.12 3.12 7.00 10.75 .12 3.50 15.75 3/ -10
4 575.0 435.0 10565
HYTREL 3.500 6.000 14.50 17.12 3.12 7.00 10.75 .12 3.50 15.75 3/ -10
4 575.0 435.0 10565
Notes: 1. N/A indicates not applicable.
2. Maximum bore is less for H Type couplings with Hytrel due to increased torque capacity.
3. Jaw coupling hubs are standard with one set screw, for two set screws see RRS & RRC sections.
JW-22 4. See pages JW-7 and JW-20 for Performance Data.
LC Type Couplings
JW
LC Type Dimensional DataInch Style 1 Style 2
Moment
Outer Overall Jaw Thru Hub Clear- Screw Collar Screw WR2
Style Bore Dia. Length Gap Bore Dia. ance Location Dia. Size Weight lbs lb-in2
Size No. Min. Max. OD OAL G LTB HD CL SL CD T Solid Max. Bore (Solid)
LC090 1 .250 1.00 2.11 2.12 .50 .81 2.11 N/A .44 2.54 1/ -20
4 1.5 1.2 .772
LC095 1 .437 1.12 2.11 2.50 .50 1.00 2.11 N/A .44 2.54 5/ -18
16 1.8 1.3 .890
LC099 1 .437 1.18 2.53 2.87 .75 1.06 2.53 N/A .44 3.11 5/ -18
16 2.5 2.0 2.048
LC100 1 .437 1.37 2.53 3.50 .75 1.38 2.53 N/A .44 3.11 5/ -18
16 3.5 2.5 2.783
LC110 1 .625 1.62 3.31 4.25 .87 1.69 3.31 N/A .75 3.81 3/ -16
8 6.6 5.0 8.993
LC150 1 .625 1.88 3.75 4.50 1.00 1.75 3.75 N/A .75 4.41 3/ -16
8 9.1 7.0 11.477
LC190 2 .750 2.12 4.50 4.88 1.00 1.94 4 00 N/A .88 5.01 1/ -13
2 17.0 13.0 39.256
LC225 2 .875 2.62 5.00 5.38 1.00 2.19 4.25 N/A 1.00 5.61 1/ -13
2 23.0 18.0 65.003
Note: N/A indicates not applicable
AL Type Coupling
Style 1 Style 2
AL Type Dimensional DataInch
Moment
Outer Overall Jaw Thru Hub Clear- Screw Collar Screw WR2
Style Bore Dia. Length Gap Bore Dia. ance Location Dia. Size Weight lbs lb-in2
Size No. Min. Max. OD OAL G LTB HD CL SL CD T Solid Max. Bore (Solid)
AL050 1 .250 .625 1.08 1.60 .48 .62 1.08 N/A .31 N/A 1/ -20
4 0.2 0.2 0.020
AL070 1 .250 .750 1.36 2.00 .50 .75 1.36 N/A .38 N/A 1/ -20
4 0.3 0.2 0.040
AL075 2 .250 .875 1.75 2.12 .50 .81 1.53 N/A .31 N/A 1/ -20
4 0.4 0.3 0.121
AL090 2 .500 .875 2.12 2.34 .52 .91 1.53 N/A .34 N/A 1/ -20
4 0.5 0.4 0.271
AL095 1 .500 1.125 2.12 2.50 .50 1.00 2.12 N/A .44 N/A 5/ -18
16 0.8 0.6 0.336
AL099 2 .500 1.187 2.53 2.81 .75 1.03 2.06 N/A .44 N/A 5/ -18
16 1.0 0.8 0.644
AL100 2 .500 1.375 2.53 3.50 .75 1.37 2.41 N/A .44 N/A 5/ -18
16 1.5 1.1 1.207
AL110 1 .625 1.625 3.31 4.25 .87 1.69 3.31 N/A .75 N/A 5/ -18
16 2.7 2.1 3.531
AL1502 2 .625 1.875 4.25 4.50 1.00 1.75 3.19 N/A .63 N/A 5/ -182 3.7 2.8 7.002
16
Notes: 1. N/A indicates not applicable

2. Two set screws provided with AL150.
3. See pages JW-7 and JW-20 for Performance Data.
JW-23
RRS & RRC Type Dimensional DataInch
JW
Hub Length Hub Set Set

Outer Overall Thru Step Screw Collar Screw
Style Bore Diameter Length Spacer Bore Diameter Clearance Location Diameter Size Weight
Size No. Min. Max. OD OAL S LTB HD CL SL CD T lbs.
RRS090 1 .250 1.000 2.11 5.12 3.50 .81 ..... .09 .43 2.50 1/ -20
4 1.7
6.62 5.00 1.8
8.62 7.00 1.9
RRS095 1 .437 1.125 2.11 5.50 3.50 1.00 ..... .09 .43 2.50 5/ -18
16 1.9
7.00 5.00 2.0
9.00 7.00 2.1
RRS099 1 .437 1.187 2.53 5.62 3.50 1.06 ..... .12 .44 3.12 5/ -18
16 2.2
7.12 5.00 2.5
9.12 7.00 2.8
RRS100 1 .437 1.375 2.53 6.25 3.50 1.38 ..... .12 44 3.12 5/ -18
16 3.2
7.75 5.00 3.5
9.75 7.00 3.8
RRS110 1 .625 1.625 3.31 6.88 3.50 1.68 ..... .12 .75 3.81 5/ -18
16 6.2
8.36 5.00 6.6
10.36 7.00 7.2
RRS150 2 .625 1.875 3.75 7.00 3.50 1.75 ..... .12 .62 4.44 3/ -16
8 12.2
8.50 5.00 15.7
10.50 7.00 20.3
RRS190 3 .750 2.125 4.50 7.38 3.50 1.94 4.00 .12 .88 5.00 1/ -13
2 23.0
8.88 5.00 28.2
10.88 7.00 35.0
RRS225 3 .750 2.625 5.00 7.88 3.50 2.18 4.25 .12 1.00 5.62 1/ -13
2 26.5
9.38 5.00 33.0
11.38 7.00 41.4
RRC226 4 .875 2.125 5.16 9.19 3.50 2.84 4.12 N/A 1.38 5.50 1/ -13
2 37.0
10.68 5.00 43.0
12.68 7.00 49.0
RRC276 4 .875 2.875 6.18 8.60 3.50 2.47 5.00 N/A 1.00 6.50 1/ -13
2 52.0
9.94 5.00 59.0
11.94 7.00 69.0
RRC280 4 1.250 3.375 7.50 8.50 3.50 2.47 5.50 N/A 1.00 7.81 1/ -13
2 66.0
9.94 5.00 75.0
11.94 7.00 87.0
RRC285 4 1.250 4.125 8.50 9.31 3.50 2.87 6.50 N/A 1.00 8.88 1/ -13
2 92.0
10.75 5.00 104.0
12.75 7.00 121.0
RRC295 4 1.500 4.125 9.12 9.50 4.00 2.75 6.50 N/A 1.38 9.56 1/ -13
2 100.0
10.50 5.00 112.0
12.50 7.00 128.0
RRC2955 4 1.750 4.125 9.12 9.50 4.00 2.75 6.50 N/A 1.88 9.56 5/ -11
8 96.0
10.50 5.00 111.0
12.50 7.00 132.0
Notes: 1. N/A indicates not applicable.
2. See pages JW-7 and JW-20 for Performance Data.
s
s
Style 1 Style 2
Style 3 Style 4
JW-24
JW
RRS Dimensional DataMetric Spacers
Distance Overall
Between Length Spacer Spacer
Style Bore (mm) Shafts OAL Weight Weight
Size No. Min. Max. S mm mm lbs. Kg.
RRS090 1 12 25 100 141 .83 .38
140 181 1.21 .55
180 221 1.59 .79
RRS095 1 14 28 100 151 .83 .38
140 191 1.21 .55
180 231 1.59 .79
RRS099 1 15 30 100 154 1.08 .49
140 194 1.63 .74
180 234 2.17 .98
RRS100 1 15 35 100 170 1.08 .49
140 210 1.63 .74
180 250 2.17 .98
RRS110 1 19 42 100 186 1.64 .74
140 226 2.55 1.16
180 266 3.48 1.58
RRS150 2 28 48 100 189 5.92 2.69
140 229 9.54 4.33
180 269 13.19 5.98
RRS190 2 28 55 100 199 8.75 3.97
140 239 14.00 6.35
180 277 19.26 8.74
RRS225 2 32 65 100 221 10.83 4.91
140 261 17.49 7.93
180 291 24.18 10.97
Note: See pages JW-7 and JW-20 for Performance Data.
Special Length L Type Hubs

Lovejoy has available special length versions of selected sizes of the L Type Jaw Coupling hubs.
Standard Dimensions Special Dimensions
Complete Couplings Hub Complete Couplings Hub
Size Overall Length Length Thru Bore Overall Length Length Thru Bore
(OAL) (LTB) (OAL) (LTB)
L050 1.720 .62 1.10 .31
1.34 .43
2.24 .88
L070 2.000 .75 1.23 .38
3.00 1.25
L095 2.500 1.00 3.86 1.68
L100 3.500 1.375 7.99 3.62
L110 4.250 1.69 2.37 .75
2.47 .80
6.63 2.88
Notes: 1. For ordering information on any special length jaw hub, please contact Lovejoy Customer Service.
2. The Overall Length is calculated using two hubs with the same length thru bore.
JW-25
Jaw Type
JW
JW-26
Radial piston pumps
type R and RG
Operating pressure pmax = 700 bar Motor pumps and hydraulic power packs type R and RG D 6010 H
Delivery flow Qmax = 91.2 lpm (at 1450 rpm) Hydraulic power packs type R and RG with DC-drive motor D 6010 HDC
Geometric displacement Vg max = 64.2 cm3/rev. Radial piston pumps type R and RG
with several pressure outlets D 6010 D
Hydraulic power packs type R and RG
with several pressure outlets D 6010 DB
Radial piston pumps type R and RG
with one main and one or two auxiliary outlets D 6010 S
1. General
Hydraulic pumps apply the displacement principle for converting mechanical into hydrostatic energy (DIN ISO 1219-1). The pumps
described in this pamphlet are constant delivery pumps.
' Application
These pumps serve generally to supply pressuriced fluid to hydraulic consumers in hydraulic systems.
The maximum permissible drive power is 30 kW, depending on size.
' Basic types (bearing design)
R - Traditional version, where the eccenter is a roller bearing, suited even for very low speed ratings 1.2
RG - New version, where the eccenter is a slide bearing, suited for fluids with bad lubrication characteristic (e.g. HFC) but not
for low revolution ratings as this would prevent the generation of the necessary lubricating film.
' Mechanical design
Radial piston pumps are valve controlled with cylinders in a radial arrangement. The cylinder radials in one, two or several su-
perimposed layers (stars) are driven by bearings fitted eccentrically on the drive shaft (piston pressure stroke), then being re-
turned to their idle position by springs (piston intake stroke).The fluid being delivered by the various cylinders is collected via
manifolds feeding one joint pressure port. The pump housing shells are load-bearing elements supporting the cylinders and shaft
bearings. The pumps run very smoothly as the drive shaft is statically balanced via counter weights. With the exception of the
single- and double-cylinder pumps, there is always an uneven number of pistons per cylinder radial, which minimizes any pulse
effect on the pump delivery.
' Design 7631 6010 6011 6012 6014 6016
Cut-away demonstrator of double radial pump (Design 6012)
1 Pump cylinder, existing: 1 5 1
1a Cylinder
1b Piston 4
1c Return spring for the intake

stroke 3
1d Integrated suction valve
1e Integrated pressure valve
1f Strainer holds back coarse

contamination
2 Rear and 3 front eccenter bearing for 6

the pressure stroke
4 Manifold
7
5 Pressure outlet (pressure port)
12
6 Suction port 10
7 Drive shaft 8
8 Rear and 9 front shaft bearing

2 9
10 Shaft seal
11 Housing shells
12 Type plate 1c 1b 1a 1d 1f 1e 11
HAWE HYDRAULIK SE D 6010

STREITFELDSTR. 25 81673 MNCHEN Radialkolbenpumpe Typ R
1970 by HAWE Hydraulik Februar 2000-06

D 6010 page 2
2. Available versions, main data

Order example: R 5,8 ... - PYD
Table 3: Seals
Table 1a:
No NBR (standard)
Basic type coding,
coding
see also sect. 1
PYD FKM seals (Viton)
Standard, roller beaing
R AT EPDM seals
version
RG Slide bearing version 4)

Table 2: Versions
No
coding Standard
A Arrangement of the shaft seals e.g. R 3,6A (see description in

sect. 5.2 on page 6
H Hollow shaft (only avail. for design 6010)
Version for water based fluids; only avail. for design 6010 to 6016
HFA and piston diameter 6, 7, 8, 10, and 12. Type RG should be used,
see also note "Pressure fluids" in sect. 3.
Table 1b: Delivery flow coding
Design, Num- Delivery flow coding (guideline figure Q in (lpm) at 1450 rpm) Drive
cylinder ber of Figures in brackets show the geometric displacement (cm3/rev.) power
arrangement pump (stan-
cylin- Piston diameter (mm) dard
ders 4 5 6 7 8 9 10 12 13 14 15 16 motor)
Max. permissible operating pressure pmax (bar) 1)
(kW) 2)
700 550 700 600 550 250 450 350 300 250 200 160
(450) 3) (350) 3) (300) 3)
Design 2 0,18 0,28 0,43 0,56 0,73 0,92 0.25 to

7631 (0.13) (0.20) (0.28) (0.38) (0.50) (0.64) 0.55
2-, 3- and 0,27 0,42 0,64 0,81 1,1 1,35 0.25 to
5-cylinder 3
(0.19) (0.29) (0.42) (0.58) (0.75) (0.95) 0.75
pump
0,46 0,7 1,08 1,39 1,77 2,27 0.25 to
5 1.1
(0.31) (0.49) (0.71) (0.96) (1.26) (1.59)
Design 1 0,3 0,41 0,5 0,8 1,2 1,45 1,7 1,9 2,2
6010 (0.21) (0.29) (0.38) (0.60) (0.86) (1.01) (1.17) (1.34) (1.53)
1- and 2- 0.25
cylinder pump 2
0,6 0,83 1,0 1,6 2,4 2,8 3,3 3,8 4,4 to 2.2
(0.43) (0.58) (0.76) (1.19) (1.72) (2.02) (2.34) (2.69) (3.06)
Design
0,9 1,25 1,5 2,5 3,6 4,3 5,1 5,6 6,5 0.25
6010 3
3-cylinder to 3
(0.64) (0.88) (1.15) (1.79) (2.58) (3.03) (3.51) (4.03) (4.58)
pump
Design 1,4 2,08 2,6 4,2 6,0 7,0 8,3 9,5 10,9 0.25
5
6011 (1.07) (1.46) (1.91) (2.98) (4.30) (5.04) (5.85) (6.72) (7.64) to 4
1-radial pump 2,1 2,9 3,7 5,8 8,4 9,8 11,8 13,3 15,3 0.55
7
(1.50) (2.05) (2.67) (4.18) (6.02) (7.06) (8.19) (9.40) (10.70) to 5.5
Design 2,7 4,15 5,3 8,2 12,0 14,2 16,8 19,3 21,7 2.2 to
10
6012 (2.15) (2.92) (3.82) (5.97) (8.60) (10.09) (11.70) (13.43) (15.28) 7.5 (9)
2-radial pump 4,0 5,85 7,4 11,6 17,0 20,0 23,5 26,5 30,4 2.2
14 to 11
(3.01) (4.09) (5.35) (8.36) (12.03) (14.12) (16.38) (18.80) (21.39)
Design 6,1 8,35 11,0 17,4 25,0 30,0 35,0 38,0 43,4 5.5 to
6014 20 18.5
(4.30) (5.85) (7.64) (11.94) (17.19) (20.18) (23.40) (26.86) (30.56)
4-radial pump
8,0 11,65 15,0 23,0 34,0 40,0 47,0 53,0 60,8 5.5
28 to 22
(6.02) (8.19) (10.70) (16.71) (24.07) (28.24) (32.76) (37.60) (42.79)
Design 12,7 17,45 22,0 34,5 51,0 60,0 70,0 80,0 91,2
6016 11
42
6-radial pump (9.03) (12.28) (16.04) (25.07) (36.10) (42.37) (49.14) (56.41) (64.18) to 30
1) The operating pressure should be restricted for applications with continuous operation where the subsequent load cycles are all at the up-
per end of the pressure range (>75%) e.g. accumulator charging etc.
It is advisable for an economic service life of the bearings to restrict the operating pressure of the respective pump element diameter to
about 75% of its original specification. Another pump with smaller but more pump elements should be selected, if this is not possible.
2) For ancillary parts, like bellhousings, flex-couplings etc., see D 6010 H
3) Figures in brackets apply to design 7631
4) Type RG not available for design 7631
D 6010 page 3
3. Further characteristic data

Nomenclature Radial piston pump, constant delivery pump
Type of fastening Via the flange at the drive shaft side
Hydraulic connection Via fittings ISO 228/1 (BSPP); For port size, see dimensional drawings in sect. 4
Drive and direction of rotation Via flex-coupling; direction of rotation as desired, see also "Direction of flow"
Drive speed range continuous R: 100 ... 2000 rpm, RG: 1000 ...2000 rpm
2800 rpm admissible for brief periods; note in this case that bellhousings, flex-couplings, etc.
(D 6010 H) are available only for industrial standard motor sizes 71 to 200 L. The output gener-
ated by such motors (DIN 42 677) may require a reduction of the maximum pressure rating as
the delivery flow will twice of the one stated in "Delivery flow" (sect.2).
Installed position See sect. 5, any angle between horizontal and vertical
Direction of flow Determined by intake and pressure port, independent of the direction of rotation
Operating pressure Pressure side: Depending on piston diameter, see sect. 2
Suction side: - 0.3 bar ... + 1 bar (ca. 0.7 bar abs. ... ca. 2 bar abs.)
+ 2 bar (3 bar abs.) with type R(G)...-A
Observe note in sect. 5.2 !
Delivery flow See delivery flow coding in sect. 2
Guideline depending on speed
QPu = Vg n vol 10 3 lpm

With: Vgeo in cm3/rev. Delivery flow, sect. 2
n in rpm Speed
vol , 0.98 Volumetric efficiency
Attention: The conditions listed below may cause reduced efficiency:
- Viscosities > 500 mm2/s and < 10 mm2/s
- Operating pressure < 20 bar
- Speed > 2000 rpm; especially with small piston- #
Mass (weight) Design 7631 6010 6011 6012 6014 6016

No. of cylinders 2 3 5 1 and 2 3 5 7 10 14 20 28 42
approx. (kg) 3 3.1 3.2 2.5 3.1 5.0 5.8 8.7 10.5 21.5 24.2 39.1
Hydraulic fluid: Hydraulic oil acc. to DIN 51524 table 1 to 3

10 ... 68 mm2/s at 40C (ISO VG 10 to 68 conf. DIN 51 519)
Viscosity range: 10 to 500 mm2/s
Viscosity limits (start viscosity):
Type R 0,18 ... R 2,27: min. approx. 4; max. approx. 800 mm2/s see also note at
R 0,3 ... R 91,2: min. approx. 4; max. approx. 1500 mm2/s "Delivery flow"
Also suitable are biologically degradable pressure fluids type HEPG (Polyalkylenglykol) and
HEES (synth. Ester) at operation temperatures up to approx. +70C.
Version type R..-HFA is also suited for water based pressure fluids, but their restricted lubrication
abilities prevent their use above approx. 75% of the max. pressure ratings pmax (see table 1b).
Temperature: Ambient: approx. -40...+80C
Fluid: -25...+80C, pay attention to the viscosity range!
Start temperature down to -40C are allowable (Pay attention to the viscosity range during start!),
as long as the operation temperature during subsequent running is at least 20K higher. Biolog-
ical degradable pressure fluids: Pay attention to manufacturer's information. With regard to the
compatibility with sealing materials do not exceed +70C.
pbar Qlpm ck
Power consumption PkW = AApproximate figure common formula applying
600 T
Abbreviations:
PkW = Required power at the pump drive shaft in kW
pbar = Exploited pressure in bar
(consumer pressure + back pressure)
Qlpm = Delivery flow in lpm, at 1450 rpm, see delivery flow codings in sect. 2;
At differing speed ratings nx in Qlpm, delivery flow coding multiplied with nx / 1450
c = Theoretical factor which takes the pulsation of the pump into account
3 ... 42 cylinders: c=1
2-cylinder pump: c , 1.3 ... 1.5
1-cylinder pump: c , 2.7 ... 3.1 (highest figure with piston-# 12 ... 16 mm)
T = Total efficiency, average, 0.8 ... 0.85

D 6010 page 4
4. Dimensions All dimensions in mm, subject to change without notice!

4.1 Hydraulic pumps
Design 7631
2-, 3-, and 5-cylinder pumps
Suction port Bleeder

G 3/8
(BSPP) Key
width 5
4x Pressure
M8, 11 eep port G 1/4
(BSPP)
Design 6010
1- and 2-cylinder pump Version with hollow
Bleeder shaft, coding H
(table 2)
4x
M8, 12 deep
For missing dimensions, see 3-cylinder pump below !

3-cylinder pump
Suction
Bleeder port G 1/2
(BSPP)
Key width 5
4x Pressure
M8, 12 deep port P
G 1/4 (BSPP)
Design 6011
1-radial pump
Bleeder Suction
port G 3/4
(BSPP) Key width 6
4x
M10, 14 deep
Pressure
port P
G 1/4 (BSPP)
D 6010 page 5
Design 6012
2-radial pump
Bleeder
Pressure
port P
G 3/8 (BSPP)
Key width 6
Suction
port G 1
(BSPP)
4x
M10, 14 deep
Design 6014
4-radial pump Pressure port P G 1/2 (BSPP)
Suction port G 1 1/4 (BSPP)
Key width 8
4x
M10, 14 deep
Bleeder
Design 6016
6-radial pump Suction port
G 1 1/2 (BSPP)
Pressure port
G 1/2 with R 12,7 to R 22,0
G 3/4 with R 34,5 to R 91,2
(BSPP)
Key width 8
4x
M12, 14 deep
Oil drain plug G 1/4
Bleeder
D 6010 page 6
5. Notes regarding installation

The pump must always be located below the anticipated minimum fluid level during operation no matter whether the pump is in-
stalled inside the tank (hydraulic power packs) or outside (motor pump). The housing shell forms a complete, self-contained unit
around the cylinders radials, and can be only properly bled (after a refill) if it is completely immersed in the fluid.
For a detailed description of installation, bleeding and initial operation, see sect. 5 in D 6010 H.
5.1 Running noise

The noise level curves shown here present the results of practical measurements in a test area, making allowance for any deviation
of the noise levels measured. Pumps with a small delivery flow (small piston diameter) within each group will generally provide
results shown by the lower curve, pumps with a larger delivery flow (13-16 mm piston diameter) will generally be in the middle or
top of the range shown.
Measuring conditions: Design 7631 Design 6010 Design 6011

Quiet operating area
interference noise level
approx. 37dB(A)
Sound pressure level dB(A)
Measured 1m above 1- and

ground, 1m away from 2-cyl.
measured object
Measuring unit:
3-cylinder
Precision sound
level meter
DIN IEC 651 Kl. I
Viscosity of oil during

measurement: of pmax of pmax of pmax
approx. 50 mm2/s
Design 6014 Design 6012 Design 6016

Sound pressure level dB(A)
of pmax of pmax of pmax
5.2 Slightly charged pumps (above approx. 0.4 ... 0.5 bar)
Standard: The drive shaft is sealed to the outside on the shaft journal by two subse-
Sealing lips facing quent shaft seals. The sealing lips of these seal rings face towards each oth-
towards each other- er with standard applications. This is advantageous as it prevents air enter-
no suffix ing during the intake (vacuum in the pump housing) and no fluid can escape
even if the fluid level is located higher than the suction port (slight overpres-
sure in the pump housing, due to the weight of the oil column).
The pumps are also available with both sealing lips facing to the inside ad-
visable for conditions where the tank is located much higher than the pump
Version R .. A : (i.e. several meters) or a tank is permanently pressurized (ps > 0.4 bar).
Sealing lips facing to Please note, however, that any charge pressure above 1 bar (2 ... 3 bar is still
the inside, for intake admissible) may considerably reduce the service life of the sealing lips. It is
pressure exceeding therefore only acceptable, when the pump stands still for prolonged periods
approx. 0.4 bar between operation.
56786559867

9
6
\/8/,4/13]T112
C
EG"BH%B#
I/,55JK/L,8L/4>
88FMN6//N8FMN6F; 0F655F0F659,12FNN/6
8/,O,:/N6//-8F436/71FKKF475/276/-57F1>
PMF45,12,62; F31571:45J8/4Q
=R01871/; F31571:SP
TRI3UK8,5/; F31571:SI
V
G%B#
71/; F31571:L,8L/ I3UK8,5/; F31571:L,8L/ Z!"YWBG VD [
9
9
9
A#B% CBD
#EB#E
&B#
D W#%B#X $Y$
@7; /147F1471; ; >
=
P= P= ]f
g @= g @=
9
f6//N8FM
I7h/ g@= = P= ]f

1i j=]2 <( =T =3
1( j4]( <( =2 T2
=1 j=]T 'T =2 41
=< j4]2 (< =( 4i
T1 j= 3( =( 2i
T< j==]2 =T1 T1 i1
41 j==]T =4T TT i<
!"# $% &%! #

Q^3=)_1`(4=)T2==11=
aYb Q^3=)_1`(4=)T2==11T
'()(1*+ ,-../01234567,845,5/*+ ,-../ 5cD YB QKF8J.J26F1d L418>-F;
9/8:,3; )<311=2>0?@0> e
[EB%
QMMM>KF8J.J26F1>-F;
012314
56786559867 k

9
6
VW[HY%
D W#%B#X $Y$
i
<

2
g @= 4
P=2K T
=
9
9 g @T
92
94
92
94
9T
g @4 PT2K
; ,l
9=
= <
i ' I36N,-/N7174.)?iF6U/55/6
I36N,-/N8,51/44)1>1=]=11; ;
VBm
67 & &k & & &n &o &p Z q qk q q Cr Ckr Cr s sk
1i ' 4 3 =< =( 4T =3 Ti '>< == TT 4' +i 2 i =T <
=1 3 i =i>< T' 44 <= T4 4( 3>< =( 4i << +( 2 == =2 <
T1 =1 =1 T'>< 2< << '< T' << =1 T< <1 '1 + =1 ' TT =3 (
41 =< T1 2T>< i< (< =T4 42 (T =< 4'>< '< =1< + =T ' 4= TT (
VW[HY%
\
2
g@2
g@4
9
=
2
i
(
g@T
g@=

'
4
<
9= = 92
T
9T 94 T 9<
4
012314
56786559867

9
6
I7h/?j + F2/8 + ,44:> 9= 9T 94 92 9< @=g @Tg @4g @2g = T 4 2

?I14j 1T j=]2 TT
*1i 1>'< < i 44 =i>< 2< i>i =1 = =T 41 T1
?I14j 14 j4]( T<
?I1<j 12 j=]T 41
=1 =>2 T =1 21 T1 <1 3 =2>< = =2 4< =(
?I1<j 1i j4]2 4i
?I1(j 1i j4]2 4i
T1 4>< < =1 i1 41 (1 == ='>< = =i 2T T<
?I1(j 1( j= 22
?I13j =1 j==]2 <2 =(
41 (>< '>< =1 31 2< ==1 == ='>< = << 21
?I13j =T j==]T i1 T1
,8L/N7l71:4-6/M4 P7:.5/171:
I7h/?j + F2/8 = T 4 2 < i ' ( \ I>>>I> 5F6t3/71?;
?I14j 1T T' ='>< T' ='><
*1i iT i TT '2 =i + il4<)2?F4> =<
?I14j 14 41 =3 41 =3
?I1<j 12 21 T2>< 21 T2><
=1 (3 3 T( =1' T1 + (l<1)2?F4> 4<
?I1<j 1i 2< TT 2< TT
?I1(j 1i <1 4< <1 4<
T1 =T1 =1 4T>< =21 41 + =1l'1)2?F4> '1
?I1(j 1( i1 41 i1 41
?I13j =1 '1 4< '1 4<
41 =21 T1 2'>< =(1 21 + =Tl=11)2?F4> ==<
?I13j =T (1 41 (1 41
s
G #BGY VH
GBBGY%B#E
F14563-57F1>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>> I/,55JK/>
+ F31571:>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>> 01871/F643UK8,5/; F31571:>
015/6N,-/>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>> f,-5F6J45,12,62>
+ F31571:KF4757F1>>>>>>>>>>>>>>>>>>>>>>>>>>>> uK57F1,8>
f8FM276/-57F1>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>> f6//N8FMN6F; 5F9>
uK/6,571:K6/4436/>>>>>>>>>>>>>>>>>>>>>>>>> '11U,6; ,l>NF647h/1i>
4<1U,6NF647h/=1*T1v41>
J26,387-; /273; >>>>>>>>>>>>>>>>>>>>>>>>>>> + 71/6,8F78>
74-F475J6,1:/>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>> =1-I55F4(1-I5>
f83725/; K/6,536/6,1:/>>>>>>>>>>>>>>>>>> )T1w5F^'1w>
f8372-8/,1871/446/t376/; /15>>>>>>>>>> 4K/60Iu-F2/=i]=4F6U/55/6>
?F; 71,8N8FM.,12871:-,K,-75J>>>>>>> I7h/ i ( =1 =< T1 T< 41

f8FM_8]; 71` =1 T1 41 (1 =T1 TT1 T(1
6,-O71:K6/4436/,L,78,U8/>>>>>>>>>>>> 1><*=><*4F6<U,6>
+ ,4471O:>_01871/; F31571:`>>>>>>>>>> I7h/ i ( =1 =< T1 T< 41
+ ,44O:> 1>= 1>=i 1>4= 1>2i 1>3< =>(( T>4
_I3UK8,5/+ F31571:`>>>>>>>>> I7h/ 1i =1 T1 41

+ ,44O:> 1>T' = T>( (>=<
012314
56786559867

9
6

""D Y#G
GW"$
yB WE
! 8Vy {7 o s
E% s
D H !
X

Gz {Y$
oV|c

Gz {Y$
V|c
=i =(
=2 <U,6 =i
=T =2
"
EEW"
C"H ~[Y"
<U,6
"
EEW"
C"H ~[Y"
4U,6
=1 =T
=1
( 4U,6
=><U,6 (
i
1><U,6 i =><U,6
2
2 1><U,6
T T
1 1
< =1 =< < =1 =< T1 T< 41
a} ~&
a} ~&

Gz {Y$
kV|c
=1
3
(
<U,6
"
EEW"
C"H ~[Y"
'
i 4U,6
<
2
=><U,6
4 1><U,6
T
=
1
T1 21 i1 (1 =11 =T1 =21
a} ~&
y"!
"B#X !
1i P = 14
./-O,8L/ @/47:1-F2/43Ux/-55F
-.,1:/>0145,88,57F1
I7h/ 27; /147F146/; ,714,; />
NF62/47:1-F2/1=5.6313>
1i*1(*=1*=<*T1*T<v41>
+ F31571: 6,-O71:K6/4436/
01871/>>>>>>>> P = 1><U,6
I3UK8,5/>>>>>>>> I T =><U,6
4 4>1U,6
2 <>1U,6
?F5/QI3UK8,5/5JK/L,8L/4,6/,L,78,U8/F18J71I7h/1i*=1*T1,1241>
8867:.546/4/6L/2> I3UK8,5/5FU/F62/6/24/K,6,5/8J>
I3Ux/-55F6/L747F1>
012314
PISTER
Help
?
Ball Valves
Pister Ball Valves are used in all sectors of industry, their name being associated
with quality, high performance and innovation. Full opening, ease of operation under
high pressure and other design features characterize Pister Ball Valves.
Housing, shaft, ball and seals are available in various materials. By individual
selection of different material combinations Pister ball valves can be used in all
industrial applications.
Pister ball valves are used worldwide to control hydraulic oils, all other type of oil,
fuels, water, water based emulsions, air gases and liquid chemicals.
Temperature ranges depending on material used are: -40C to +250C.
In applications with crystalizing media or media containing solid particles, where the
seals of the ball are subject to extremely high wear, the valves can be supplied with
metal seals, or aluminium oxide ceramic material and ceranox.
Tested in accordance with DIN 2470, type 1 or 2, or API-SPEC 6D, BS5146, type 1
and 2, when used with high-pressure gases.
BACK TO
PLEASE SEE FOLLOWING PAGES FOR FURTHER INFORMATION CATALOGUE

PISTER
Ball Valves
Physical Construction
Complete freedom from maintenance pressure is subject to an increasing load
is achieved by floating installation of the ball in transmitted by the ball. This means that our
the ball seals. ball valves are also absolutely tight even at
extremely high pressures.
Due to the elastic tension of the seals, sufficient
sealing is guaranteed also at low pressures and The shaft is assembled from inside and
even with a vacuum. can therefore note be blown out. Thus
prevents loosening or rupturing of the shaft
As the pressure increases, the seal opposite the even at extremely high pressures.
Shaft
Shaft Seal
Guide Ring
Housing
P
Ball A
Connection Unions
G
Connection Seal
Ball Seal
E
High Pressure Relief
Multiway
Shaft
Guide Bush
Shaft Seal
Housing
Connection Union
Ball Seal O-Ring
Ball Seal
Connection O-Ring
Material Order Codes

Order Number Example Material: Code:
Steel 1
Forged Steel (C35) 2
Cast Iron (St 52-3) 3
1. Housing Stainless Steel 4
} Connection Size
Cast Steel 5
Ball Valve Type
Brass 6
} Material Type
} Nominal Size
Forged Steel (C22.8) 7

Bar Steel (C22.8) 8
Special 9
Steel 1
Forged Steel 2
Stainless Steel 4
2. Ball + Cast Steel 5
Cast Stainless Steel 6
Shaft Chrome Steel (Cr 17) 7
Brass 8
}
Special 9
B K H -22L-20 1 1 1 3 Polyamide
POM (Delrin)
1
2
Buna N 3
PTFE (Teflon)
Torlon
4
5
BACK TO
6
BKH -22L-20 1 1 1 3 3. Ball Stellite 7
Brass 8
Seals Special 9
Buna N 3
PTFE (Teflon) 4
Viton (FKM) 5
Ethylene/Propylene (EPDM) 6
4. Shaft Graphite 7
Seals Radial Seal
Special
8
9 CATALOGUE
PISTER
Ball Valves Block-Type BKH

Series 040
DN4 to DN25
Body, connecting parts, ball and stem steel.

Each Pister Ball Valve is subject to an inspection for
resistance, sealing and special characteristics.
Inspection control certificates 3.1B or 3.1C per DIN 50.049
can be supplied on request.
BACK TO
CATALOGUE
PISTER
Body dimensions are for all the combinations
DN LW PN L1 B H H1 H2 H4 M SW
mm mm bar mm mm mm mm mm mm mm mm
4 5 500 36 26 43,5 32 8 13 M5 9
6 6 500 36 26 43,5 32 8 13 M5 9
8 8 500 36 26 43,5 32 8 13 M5 9
10 10 500 43 32 49 38 8 16 M5 9
13 13 500 48 35 51 40 8 17,5 M5 9
16 15 500 48 38 62 46 12 19 M6 12
20 20 400 62 49 73 57 12 24,5 M6 14
25 24 350 66 60 76 60 12 26,5 M6 14
BACK TO
CATALOGUE
PISTER
Connection DN LW D RA L i SWi Weight

mm mm mm mm mm mm kg
01 BSP female thread DIN/ISO 228 4 5 G 1/8 - 69 9 22 0,35

6 6 G 1/4 - 69 12 22 0,35
8 8 G 3/8 - 69 12 22 0,35
10 10 G 3/8 - 73 12 27 0,5
13 13 G 1/2 - 85 14 30 0,65
16 15 G 5/8 - 84 14 32 0,75
20 20 G 3/4 - 96 17 41 1,5
25 24 G1 - 113 19 46 2
32 24 G 1/4 - 121 20 50 2,1
40 24 G 1/2 - 124 24 55 2,2
P
02 NPT female thread ANSI B 2.1 4 5 1/8-27 NPT - 69 12 22 0,35
6 6 1/4-18 NPT - 69 17 22 0,35
10 10 3/8-18 NPT - 73 17 27 0,5 A
13 13 1/2-14 NPT - 92 22 30 0,65
20 20 3/4-14 NPT - 97 23 41 1,5
25 24 1-11,5 NPT - 113 27 46 2
G
32 24 1 1/4-11,5 NPT - 131 28 50 2,1
40 24 1 1/2-11,5 NPT - 139 28 55 2,3 E
03* For compression fitting light series 4 5 M12x1,5 6 67 10 22 0,3
DIN 2353 6 6 M14x1,5 8 67 10 22 0,3
8 8 M16x1,5 10 71 11 22 0,3
10 8 M18x1,5 12 71 11 22 0,3
10 10 M18x1,5 12 75 11 27 0,5
13 10 M22x1,5 15 77 12 27 0,5
13 13 M22x1,5 15 84 12 30 0,6
16 13 M26x1,5 18 84 12 30 0,6
13** 13 M22x1,5 15 83 12 32 0,75
16** 15 M26x1,5 18 83 12 32 0,75
20 20 M30x2 22 102 14 41 1,5
25 24 M36x2 28 108 14 46 2
32 24 M45x2 35 114 16 50 2,1
40 24 M52x2 42 114 16 55 2,2
04* For compression fitting heavy 4 5 M16x1,5 8 73 12 22 0,35

series DIN 2353 6 6 M18x1,5 10 73 12 22 0,35
8 8 M20x1,5 12 76 12 22 0,35
10 10 M22x1,5 14 84 14 27 0,5
13 13 M24x1,5 16 87 14 30 0,6
16 13 M30x2 20 91 16 30 0,65
13** 13 M24x1,5 16 87 14 32 0,75
16** 15 M30x2 20 91 16 32 0,75
20 20 M36x2 25 110 18 41 1,5
25 24 M42x2 30 120 20 46 2,1
32 24 M52x2 38 125 22 55 2,3
* For PN max. see the dates from the compression fitting manufacturer. BACK TO
** Body DN 16/ball LW 15.
Other connections on request.

Measurements subject to alteration.
All Valves are to DIN standards. CATALOGUE

PISTER
Body Steel Steel Steel

Ball: Steel nickel pl. Steel nickel pl. Steel nickel pl.
Stem: Steel zinc pl. Steel zinc pl. Steel zinc pl.
Ball sealing: Polyamide PTFE (to 10 bar) PTFE (to 100 bar)
Steam sealing: NBR FKM EPDM
Connection DN LW D RA Hydraulic Slightly corrosive Hot water and
Standard version Media Steam
mm mm mm -10C to +100C -10C to +100C -10C to +140C
01 4 5 G 1/8 - BKH G 1/8 081113 BKH G 1/8 081145 BKH G 1/8 081146
BSP Female 6 6 G 1/4 - BKH G 1/4 081113 BKH G 1/4 081145 BKH G 1/4 081146
DIN/ISO 228 8 8 G 3/8 - BKH G 3/8 081113 BKH G 3/8 081145 BKH G 3/8 081146
10 10 G 3/8 - BKH G 3/8 101113 BKH G 3/8 101145 BKH G 3/8 101146
13 13 G 1/2 - BKH G 1/2 131113 BKH G 1/2 131145 BKH G 1/2 131146
16 15 G 5/8 - BKH G 5/8 161113 BKH G 5/8 161145 BKH G 5/8 161146
20
25
20
24
G 3/4
G1
-
-
BKH
BKH
G 3/4 201113
G1 251113
BKH
BKH
G 3/4 201145
G1 251145
BKH
BKH
G 3/4 201146
G1 251146
P
32 24 G 1 1/4 - BKH G 1 1/4 251113 BKH G 1 1/4 251145 BKH G 1 1/4 251146
40 24 G 1 1/2 - BKH G 1 1/2 251113 BKH G 1 1/2 251145 BKH G 1 1/2 251146
A
02 4 5 1/8-27 NPT - BKH 1/8 NPT 081113 BKH 1/8 NPT 081145 BKH 1/8 NPT 081146
NPT female thread
ANSI B 2.1
6
10
6
10
1/4-18 NPT
3/8-18 NPT
-
-
BKH
BKH
1/4 NPT 081113
3/8 NPT 101113
BKH
BKH
1/4 NPT 081145
3/8 NPT 101145
BKH
BKH
1/4 NPT 081146
3/8 NPT 101146
G
13 13 1/2-14 NPT - BKH 1/2 NPT 131113 BKH 1/2 NPT 131145 BKH 1/2 NPT 131146
20 20 3/4-14 NPT - BKH 3/4 NPT 201113 BKH 3/4 NPT 201145 BKH 3/4 NPT 201146
25 24 1-11,5 NPT - BKH 1 NPT 251113 BKH 1 NPT 251145 BKH 1 NPT 251146 E
32 24 1 1/4-11,5 NPT - BKH 1 1/4 NPT 251113 BKH 1 1/4 NPT 251145 BKH 1 1/4 NPT 251146
40 24 1 1/2-11,5 NPT - BKH 1 1/2 NPT 251113 BKH 1 1/2 NPT 251145 BKH 1 1/2 NPT 251146
03 4 5 M12x1,5 6 BKH 6L 081113 BKH 6L 081145 BKH 6L 081146

For compression fitting 6 6 M14x1,5 8 BKH 8L 081113 BKH 8L 081145 BKH 8L 081146
light series DIN 2353 8 8 M16x1,5 10 BKH 10L 081113 BKH 10L 081145 BKH 10L 081146
10 8 M18x1,5 12 BKH 12L 081113 BKH 12L 081145 BKH 12L 081146
10 10 M18x1,5 12 BKH 12L 101113 BKH 12L 101145 BKH 12L 101146
13 10 M22x1,5 15 BKH 15L 101113 BKH 15L 101145 BKH 15L 101146
13 13 M22x1,5 15 BKH 15L 131113 BKH 15L 131145 BKH 15L 131146
16**) 13 M26x1,5 18 BKH 18L 131113 BKH 18L 131145 BKH 18L 131146
13**) 13 M22x1,5 15 BKH 15L 161113 BKH 15L 161145 BKH 15L 161146
16 15 M26x1,5 18 BKH 18L 161113 BKH 18L 161145 BKH 18L 161146
20 20 M30x2 22 BKH 22L 201113 BKH 22L 201145 BKH 22L 201146
25 24 M36x2 28 BKH 28L 251113 BKH 28L 251145 BKH 28L 251146
32 24 M45x2 35 BKH 35L 251113 BKH 35L 251145 BKH 35L 251146
40 24 M52x2 42 BKH 42L 251113 BKH 42L 251145 BKH 42L 251146
04 4 5 M16x1,5 8 BKH 8S 081113 BKH 8S 081145 BKH 8S 081146

For compression fitting 6 6 M18x1,5 10 BKH 10S 081113 BKH 10S 081145 BKH 10S 081146
heavy series DIN 2353 8 8 M20x1,5 12 BKH 12S 081113 BKH 12S 081145 BKH 12S 081146
10 10 M22x1,5 14 BKH 14S 101113 BKH 14S 101145 BKH 14S 101146
13 13 M24x1,5 16 BKH 16S 131113 BKH 16S 131145 BKH 16S 131146
16 13 M30x2 20 BKH 20S 131113 BKH 20S 131145 BKH 20S 131146
13**) 13 M24x1,5 16 BKH 16S 161113 BKH 16S 161145 BKH 16S 131146
16**) 15 M30x2 20 BKH 20S 161113 BKH 20S 161145 BKH 20S 161146
20 20 M36x2 25 BKH 25S 201113 BKH 25S 201145 BKH 25S 201146
25 24 M42x2 30 BKH 30S 251113 BKH 30S 251145 BKH 30S 251146
32 24 M52x2 38 BKH 38S 251113 BKH 38S 251145 BKH 38S 251146
**) Body DN 16 / ball LW 15
Other material combinations as stainless steel on request.

BACK TO
CATALOGUE
PRESSURE FILTER Sheet No.
Series HP 61-151 DN 15 - 25 PN 420 1477 E
1. Type index:
1.1. Complete filter: (ordering example)
HP . 91. 10VG. HR. E. P. -. G. 4. -. -. AE
1 2 3 4 5 6 7 8 9 10 11 12
1 series:
HP = pressure filter
2 nominal size: 61, 91, 151
3 filter-material and filter-fineness:
25 VG = 20 m(c), 16 VG = 15 m(c), 10 VG = 10 m(c),
6 VG = 7 m(c), 3 VG = 5 m(c) Interpor fleece (glass fibre)
4 resistance of pressure difference for filter element:
30 = p 30 bar
HR = p 160 bar (rupture strength p 250 bar)
5 filter element design:
E = single-end open
6 sealing material:
P = Nitrile (NBR)
V = Viton (FPM)
7 filter element specification: (see catalog)
- = standard
VA = stainless steel
IS06 = see sheet-no. 31601
8 connection:
G = thread connection according to ISO 228
9 connection size:
3 = G
4 = G
5 = G1
10 filter housing specification: (see catalog)
- = standard
11 internal valve:
- = without
S1 = with by-pass valve p 3,5 bar
S2 = with by-pass valve p 7,0 bar
R = reversing valve, Q 70,06 l/min
12 clogging indicator or clogging sensor:
- = without
AOR = visual, see sheet-no. 1606
AOC = visual, see sheet-no. 1606
AE = visual-electrical, see sheet-no. 1615
VS1 = electronical, see sheet-no. 1617
VS2 = electronical, see sheet-no. 1618
1.2. Filter element: (ordering example)

01E. 90. 10VG. HR. E. P. -
1 2 3 4 5 6 7
2. Dimensions:
type HP 61 HP 91 HP 151 1 series:
connection G G G1 01E. = filter element according to INTERNORMEN factory
A 206 271 380
B 180 245 354
specification
C 270 335 445 2 nominal size: 60, 90, 150
D 30 36,5 46
weight kg 4 4,5 5,5 3 - 7 see type index-complete filter
volume tank 0,3 l 0,4 l 0,6 l
Connection assignments as shown in the table are standard. To exchange
connections see item 9 in type index.
EDV 04/05
Changes of measures and design are subject to alteration!
Friedensstrasse 41, 68804 Altlussheim, Germany

phone +49 - (0)6205 - 2094-0 e-mail sales@internormen.com
fax +49 - (0)6205 - 2094-40 url www.internormen.com
3. Spare parts:
item qty. designation dimension article-no.
HP 61 - 151
1 1 filter element 01E. 60 - 150
2 1 O-ring 22 x 3,5 304341 (NBR) 304392 (FPM)
3 1 O-ring 54 x 3 304657 (NBR) 304720 (FPM)
4 1 support ring 61 x 2,6 x 1 304660
5 1 clogging indicator, visual AOR or AOC see sheet-no. 1606
6 1 clogging indicator, visual-electrical AE see sheet-no. 1615
7 1 clogging sensor, electronical VS1 see sheet-no. 1617
8 1 clogging sensor, electronical VS2 see sheet-no. 1618
9 1 O-ring 15 x 1,5 315357 (NBR) 315427 (FPM)
10 1 O-ring 22 x 2 304708 (NBR) 304721 (FPM)
11 1 O-ring 14 x 2 304342 (NBR) 304722 (FPM)
12 1 screw plug 20913-4 309817
item 12 execution only without clogging indicator or clogging sensor
4. Description:
The pressure filters of the series HP 61-151 are suitable for a working pressure up to 420 bar.
The pressure peaks are absorbed by a sufficient margin of safety. The HP-filter is in-line mounted.
The filter element consists of star-shaped, pleated filter material which is supported on the inside by a perforated core tube and is
bonded to the end caps with a high-quality adhesive. The flow direction is from outside to the inside. Filter elements are available
down to 4 m(c).
INTERNORMEN-Filter elements are known as elements with a high intrinsic stability and an excellent filtration capability, a high dirt-
retaining capacity and a long service life.
INTERNORMEN-Filter are suitable for all petroleum based fluids, HW-emulsions, most synthetic hydraulic fluids and lubrication oils.
INTERNORMEN-Filter elements are available up to a pressure difference resistance of p 160 bar and a rupture strength of p 250 bar.
The internal valves are integrated into the centering pivot for the filter element.
After reaching the opening pressure the by-pass valve causes that an unfiltered partial flow passes the filter. With the reverse valve
a protection of the filter element is given when having a reverse flow inside the filter. The reverse flow will not be filtered.
5. Technical data:
temperature range: -10C to + 80C (for a short time + 100C)
operating medium: mineral oil, other media on request
max. operating pressure: 420 bar
test pressure: 546 bar
connection system: thread connection according to ISO 228
housing material: C-steel
sealing material: Nitrile (NBR) or Viton (FPM), other materials on request
installation position: vertical
Classified under the Pressure Vessel Directive 97/23/EC for mineral oil (fluid group 2), Article 3, Para. 3.
Classified under ATEX Directive 94/9/EC according to specific application (see questionnaire sheet-no. 34279-4).
6. Symbols:
without indicator with electrical with visual-electrical with visual-electrical with visual with electronical with electronical
indicator indicator indicator indicator clogging sensor clogging sensor
AE 30 and AE 40 AE 50 and AE 60 AE 70 and AE 80 AOR/AOC VS1 VS2
filter without
internal valve
filter with
by-pass valve
filter with
reversing valve
7. Pressure drop flow curves: Precise flow rates see INF-Expert-System Filter, respectively p-curves; depending
on filter fineness and viscosity.
8. Test methods: Filter elements are tested according to the following ISO standards:
ISO 2941 Verification of collapse/burst resistance

ISO 2942 Verification of fabrication integrity
ISO 2943 Verification of material compatibility with fluids
ISO 3723 Method for end load test
ISO 3724 Verification of flow fatigue characteristics
ISO 3968 Evaluation of pressure drop versus flow characteristics
ISO 16889 Multi-pass method for evaluating filtration performance
E 1477 E
CLOGGING INDICATOR Sheet No.
Series AE (electrical / visual-electrical, thread execution) 1615 J
1. Clogging indicator AE
1.1. Type index: (ordering example)
AE. 30. 1,5. P. -. -. -
1 2 3 4 5 6 7
1 series:
AE = clogging indicator, electrical /
visual-electrical
2 version:
30-80 = see table below
3 indicator-pressure difference: p-nominal
1,5 = 1,5 bar
2,5 = 2,5 bar
5,0 = 5,0 bar
4 sealing material:
P = Nitrile (NBR)
V = Viton (FPM)
5 material:
- = standard
6 execution:
- = standard
7 damper:
- = standard with hydraulic damper
1 = without hydraulic damper
2. Technical data:
temperature ranges -10C to +80C
- operating temperature: (for a short time +100C)
- resistant to compression: -30C to +100C
- survival temperature: -40C to +100C
max. operating pressure: 420 bar
max. pressure difference: 160 bar
Clogging indicator AE with redundant switches,

see data sheet-no. 40968-4
version luminous contact voltage max. rupturing capacity max. switching current connection
indication (resistive load) (resistive load) protection
30 - ...... 175V DC 3 VA 0,25 A
...... 125V AC 3 Watt 0,25 A line adapter according to
40 - contact maker ...... 175V DC 20 VA 1,0 A DIN 43650-designA/ISO4400
and contact breaker ...... 230V AC 10 Watt 0,5 A
50 1x LED 1) 120V AC/DC 3 Watt/VA 0,025 A with 120V AC/DC
IP 65
according to DIN EN 60529
62 1x LED 110....230V AC/DC 20 Watt/VA 0,180 A with 110V AC/DC
0,090 A with 230V AC/DC
70 2x LED 24V DC 3 VA 0,080 A with 24V DC
80 2x LED 24V DC 20 VA 0,750 A with 24V DC
1)
LED = light emitting diode
EDV 02/11 Changes of measures and design are subject to alteration!

phone +49 - (0)6205 - 2094-0 e-mail info-internormen@eaton.com
fax +49 - (0)6205 - 2094-40 url www.eaton.com/filtration
3. Spare parts:
item qty. designation dimension article-no. type
1 1 O-ring 14 x 2 304342 (NBR)
304722 (FPM) versions 30 - 80
2 1 O-ring 22 x 2 304708 (NBR)
304721 (FPM)
3 1 line adapter 312492 versions 30 and 40
1 line adapter 315012 versions 70 and 80
with LED 24V
1 line adapter DIN 43650-designA/ISO4400 315010 version 50
with LED 120V
1 line adapter 332235 version 62
with LED 110...230V
4. Symbols:
hydraulic-electrical symbol connection configuration for LED
versions versions versions version version versions

30 and 40 50 and 62 70 and 80 50 62 70 and 80
p1 = measure connection supply

p2 = measure connection output
5. Description:
The AE 30 and AE 40 pollution indicators are electrical differential pressure indicators.
The AE 50 to AE 80 pollution indicators are combined optical and electrical differential pressure indicators. These differential
pressure indicators can be fitted to all pressure filters p 420 bar for which there is a corresponding assignment on the relevant
dimension drawing. As the degree of pollution of the filter element rises, so the difference between the entry pressure p1 and the
exit pressure p2 of the filter increases. Depending on this pressure difference and irrespective of the operating pressure, in the
pollution indicators
- AE 30 and AE 40, two electrical signals (contact maker/contact breaker) are triggered
- AE 50 and AE 62, two electrical signals (contact maker/contact breaker) are triggered and one optical signal is formed
- AE 70 and AE 80, two electrical signals (contact maker/contact breaker) are triggered and two optical signals are formed.
A metering piston subjected to the entry and exit pressure moves against a metering spring according to the pressure differential.
Depending on the path a permanent magnet integrated in the metering piston activates a reed contact (electromagnetic switch)
and triggers the electrical signal. The electrical and optical indication is effected as a digital signal at the given switching pressure.
Versions 50 to 80 of the pollution indicator are fitted with additional LED displays. The optical LED signal becomes visible
according to the selected version in the translucent cover plate of the line box on the pollution indicator.
In the pollution indicators
- AE 50 and AE 62, the red LED signal that the filter element needs to be changed
- AE 70 and AE 80, the green LED signal the normal operating state ( filter element not yet polluted to an unacceptable level),
while the red LED signal that the filter element needs to be changed.
6. Operating instructions:
Normally filters are supplied with mounted clogging indicator. When retrofitting - the filter is to be discharged of the operating
pressure.
- dismantling the screw plug out of the bare hole which is foreseen for the clogging indicator
- screw in the clogging inidcator into the bare hole (starting torque 125 Nm)
It is necessary to make sure the availability and the right positioning of sealing parts
- O-ring 22 x 2 and
- O-ring 14 x 2
as well as a dirt-free mounting. The electrical contacts are to be connected according to the graphical symbol shown on the type
plate of the clogging indicator.
7. Maintenance:
The device is maintenance-free, however, note that no cleaning fluids and solvents get on the transparent cap of the optical
indicator.
E 1615 J
Pressure Relief Valves - C175
General Description
This single-stage valve is designed for applications requiring an adjustable pressure relief valve or pressure regulating valve of
small capacity. It may also be used as a remote control valve for pilot operated pressure control valves.
Control Data
The adjust the pressure slacken the locknut and turn the hand-wheel clockwise to increase pressure and counter-clockwise
to decrease pressure, retighten locknut after setting the pressure. The outlet port should be piped direct to tank at atmospheric
pressure. Any pressure at the drain port is additive to the pressure setting of the valve.
Functional Symbol Typical Section
Model Code
F3 - C-175*- - 11 UB
1 2 3 4 5
Viscosities can range between 860 and

1 Special seals 13 cSt (4000 and 70 SUS) but the
See Hydraulic Fluids section. recommended running range is from 54
to 13 cSt (245 to 70 SUS).
2 Basic model For further information about fluids see

leaflet 694.
3 Pressure adjustment range
Temperature Limits
B =5,2-69 bar (75-1000 psi)
Ambient
C =35-138 bar (500-2000 psi)
F =104-210 bar (1500-3000 psi) Min. . . . . . . . . . . . . . . . . . . 20 C (4 F)
Max. . . . . . . . . . . . . . . . . . +70 C (158 F)
4 Design number
Fluid temperature
Subject to change.
Installation dimensions remain as Petroleum Water-
shown for designs 10-19 inclusive. oil containing
Min. 20 C +10 C
5 Port tappings (4 F) (50 F)
UB = G (BSPF) pipe threads Max.* +80 C +54 C
(+176 F) (129 F)
Ordering Information & Technical Specification
Product code Product Level 3 Part no. Description / Model Code
201161111 C-175 5001941-001 C-175-B-11-IN162

201161112 C-175 238610 C-175-C-11-IN162
201161113 C-175 238611 C-175-F-11-IN162
Bourdon Sensing Pr. Gauges-40-50-63
MODEL : SMBSPG (Dry Case)
LFSMBSPG (Liquid Filled Case)
Features
n Designed to fulfill most industrial requirements as well as commercial
n Range : (-) 1 to 400 kg/cm
n Bourdon in SS316 as standard
n Accuracy 2% FSD
n Unit of measurement - kg/cm, bar, PSI
n Pressure Gauges are developed for OEM applications in compressed gases.

Lubricating circuits etc.
Specifications Table 5
Dial 40 mm / 50 mm / 63 mm in Aluminium, white background, Range Bar(g), System - SS System - PB
black markings kg/cm2(g) 1-1/2" 2" 2-1/2" 1-1/2" 2" 2-1/2"
Case Pressed Steel, epoxy painted black / SS304
Bourdon Ph. Bronze / SS316 Dial Dial Dial Dial Dial Dial
Movement Brass / SS304 (-)1 to 0 Vacuum x x Yes x Yes Yes
Range (refer table 5) minimum span 1 kg/cm2, (-) 1 to (+)1.5 x Yes Yes x Yes Yes
maximum 400 kg/cm2
(-) 1 to (+)3 x Yes Yes x Yes Yes
Accuracy 2% FSD
Over range 125% FSD for ranges upto 100 kg/cm2 & 115% FSD for (-) 1 to (+)5 x Yes Yes x Yes Yes
higher ranges (-) 1 to (+)9 x Yes Yes x Yes Yes
Suitability (-) 20C to 80C for ferrous system (service temperature) (-) 1 to (+)15 x Yes Yes x Yes Yes
(-) 20C to 60C for non-ferrous system
(service temperature) (-) 1 to (+)24 x Yes Yes x Yes Yes
Blow out disc Provided (on top) (-) 1 to (+)39 x Yes Yes x Yes Yes
Optional Glycerine filled case (in 63mm dial & SS case only) 0 to 1 x x Yes Yes Yes Yes
Built in Snubber
Note For availability ranges in different dial sizes, 0 to 1.6 Yes Yes Yes Yes Yes Yes
please refer table 5 0 to 2.5 Yes Yes Yes Yes Yes Yes
0 to 4 Yes Yes Yes Yes Yes Yes
System Bourdon Socket Movement
PB Ph. Bronze Brass Brass
SS SS316 SS316 SS304
0 to 16 x Yes Yes x x x
Yes = Range Available X = Range not available
Under Technical Collaboration with M/s. Gauges Bourdon, U.K.

26 www.general-gauges.com
Ordering Information
MODEL : SMBSPG / LFSMBSPG
MOUNTING OPTION
V Bottom Entry, Local Mounting D Dual Scale
C Back Entry, Local Mounting G Glycerine filled case
P Back Entry, Flush Panel Mounting L Nil
(with front Flange having 3 holes) BS Built in Snubber
B Back Entry, Flush Panel Mounting* X Accessory - Refer
(with Bracket from back side) Catalogue ACC
DIAL UNIT
04 - 40 mm 06 - 63 mm A kg/cm(g)
05 - 50 mm B Bar(g)
C PSI(g)
CASE X Please Specify
PS Pressed Steel
SS SS304 RANGE
BOURDON/SOCKET Refer Table 5
P Phosphor Bronze / Brass
S SS316 / SS316
MOVEMENT
2 - Brass
4 - SS304
CONNECTION
SIZE TYPE MALE / FEMALE METRIC THREADS
4 1/8 NT NPT M Male 18 M - M 18 x 1.5
6 1/4 NT NPT F Female 20 M - M 20 x 1.5
10 3/8 BP BSP 24 M - M 24 x 1.5
15 1/2 BT BSPT 27 M - M 27 x 2
20 3/4 PF PF 33 M - M 33 x 2
25 1 GS Gas X X - Any other
32 1.1/4 NS NPS
40 1.1/2
* Mounting "B" is available in 63mm dial size only
The recommendations made in this catalogue are to be used as intended guide. No guarantee of material can be undertaken since other
factors may affect the performance. We reserve the right to change the specifications mentioned in this catalogue without any notice as
improvements & development is a continuous process at General. Responsibility of typographical errors is specifically disclaimed.
www.general-gauges.com 27
PDD-OM-C-007
PRESSURE CONROLLED CHANGE-OVER VALVE

MODEL DU1
Subject to improvements without notice
OWNERS MANUAL
Lincoln Helios (India) Ltd., Shivaprasad Complex, 4th Floor, 114, M G Road, Bangalore - 560 001 Phone: 080 - 5586051, Fax: 080 - 5584196
www.lincolnindia.com
PDD-OM-C-007
Table Of Contents
Contents Page Contents Page
1 Safety Instructions 3 3 Operating instructions 7
1.1 Technical Data 3 3.1 Start-up 7
1.2 Application 3 3.2 Maintenance and repair 7
1.3 Structure and operation 3-5 3.3 Setting 7
2 Electric equipment 6 4 Troubleshooting 8
2.1 Installation of change-over valve 6 5 Dimensioned drawing 9
2.2 Electric connection 6 6 Spare parts drawing 11
7 Spare parts list 12

Page 2 of 12
Lincoln Helios (India) Ltd., Shivaprasad Complex, 4 Floor, 114, M G Road, Bangalore - 560 001 Phone: 080 - 5586051, Fax: 080 - 5584196
th
PDD-OM-C-007
Safety Instructions The manufacturer is not liable for damages resulting from
The Users manual as well as the Safety Instructions must be an improper use.
read by the operating and maintenance personnel before Alteration or modifications of the change-over valve are only
any intervention is undertaken at the change-over valve. They allowed if approved by the manufacturer.
must be available on the site where the change-over valve For repairs use only original spare parts. If other spare parts are
is in operation. used, the manufacturer may be released from its liability for
The change-over valve model DU-1 is exclusively designed for the resulting consequences.
use in two-line centralised lubrication systems. The maximum The change-over valve should only be used if it is in good
ratings mentioned in the Technical Data, particularly technical condition. Defects and faults which may impair its
the operating presuure of 350bar, must on no account operation and safety must be remedied immediately.
be exceeded. If you need more information than is given in this Owners
Any other use is not in accordance with the specified Manual, please contact our company (see address below).
instructions.
Technical Data
Flow rate: max. 14 ltr/h Operating temperture: -20oC to + 80oC
Pressure: min. 140 bar Mounting position: variable
max. 350 bar
Factory setting: 170 bar Position switch (Limit Switch):
Operating pressure max. 350 bar Nominal circuit voltage: 500 V, 25-60 Hz
Threaded connection G 12. Continuous current: 10 A
Dispensed media: Lubricating oils Operating current: 4A
from 60 cSt onwards at +40 C Type of protection: IP 67
Greases up to NLGI-grade 3
(depending on operating
temperature)
Application
The model DU-1 pressure-controlled change-over valve Structure and Operation

is designed for use in two line lubrication systems operating
within the above specified pressure range and flow rate. These The principle of operation of the change-over valve is similar
systems include the central lubrication pumps model ZPU to that of a 4/2-way valve which alternately discharges the
04/08/14, ZPU 01/02, HJ 2 and ZPU 75. lubricant fed by the pump into one of the two main lines while
For values exceeding the mentioned ranges, one can use the the other main line is connected to the return line connection
change-over valve models in LINCOLN product range.The of the pump.
model DU1 change-over is available in three versions:
The figures 1 and 2 show a schematic illustration of the
operation of the DU-1 change-over valve. The lines marked
Model Part. No. in black represent the pressure lines and the white lines
the pressure relief lines.

DU1-G mounted on base plate 617-28683-1
DU1-GK with indicator pin,
mounted on base plate 617-28619-1
DU1-GKS with indicator pin
and limit switch, mounted
On base plate 617-28620-1
Page 3 of 12
th
PDD-OM-C-007
Line Under Pressure

Line relieved
Control Lubricant
Fig. 1 - Operation of Change Over Valve DU1

The central lubrication pump supplies the lubricant to the The lubricant pressure triggers the pistons of the connected
change-over via the pressure line (5). The lubricant travels to two-line metering devices and half of the lubrication points are
the lubricant metering devices via the preselecting piston supplied with dosed lubricant quantities. Once all the pistons in
(2), the change-over piston (1) and the main line (7), while the metering devices have reached their final position the
the main line (8) is connected to the reservoir of the central pressure increases in the main line (7), in the DU-1 change-over
lubrication pump via the pressure relief line (6) and is thus valve and in the pressure line (5) until it overcomes the force of
pressureless (see Fig.1). the spring which presses down the valve piston (4). The spring
force and thus the change-over pressure can be adjusted by
means of the adjusting screw (9).
Page 4 of 12
th
PDD-OM-C-007
Line Under Pressure

Line relieved
Control Lubricant
Fig.2 - Operation of Change Over Valve DU1

Now, the valve piston (4) opens the connection between the while the main line (7) is simultaneously connected to the
pressure line (5) and the preselecting piston (2) via the reservoir of the central lubrication pump via the pressure relief
change-over piston (3). The preselecting piston (2) is pushed line (6). The lubricant in the main line (7) can be relieved.
upwards to make the connection between the pressure line (5) The pressure rising in the main line (8) pushes up the change-over
and the upper face of the change-over piston (1). piston (3) (Fig.2.).
The change-over piston is pushed downwards, thus opening The process described above is repeated for the main line (8).
the connection between the pressure line (5) and the main
line (8),
Page 5 of 12
th
PDD-OM-C-007
Electric Equipment
Mounting position:Variable
The tube line between the pump and the
change-over valve should be atleast 2 m.
Installation of the change-over valve
Installation site requirements
Even, solid and vibration-free surface of installation

Protected from dust and dirt
Safe from atmospheric influences
Electric Connection
Before connecting the change-over valve, disconnect the Electric connection of the position Switch
system from the power supply. In accordance with the electric wiring diagram
The installation and connection of

electric devices should be carried out
only by qualified personnel! Observe
the relevant technical aspects and
the respective legislation relative
to industrial protection regulations
(instructions, standards).
Page 6 of 12
th
PDD-OM-C-007
Operating Instructions
Start-up
After the tube lines have been connected the change-over valve is ready for operation.
Maintenance and Repair
Before undertaking any repair on the change-over valve,

observe the following instructions:
1. Disconnect the system from the Repairs should be carried out only by qualified personnel using
power supply, switch the pump original spare parts provided that the pump dispenses only clean
drive motor off and make sure lubricant, the change-over valve does not need any particular
that it cannot be restarted in maintenance.
advertently.
2. Disconnect the tube fittings of The change-over pistons and valve pistons are subject to a
the change-over valve in order natural wear which depends on the operating time and adjusted
to reduce the pump and system pressure.The pistons are fitted with high precision and, therefore,
pressure to zero(read the pressure they are not replaceable. In case of repairs the complete
gauge).Caution: Danger due change-over valve housing must be replaced.
to splashing Lubricant.
Setting
Setting of the change-over pressure:

Factory setting: 170 bar
To increase the change-over pressure (refer to the spare parts To decrease the change-over pressure:
list, items 11 and 12):
Unscrew the counter nut. Unscrew the counter nut.
Turn the adjusting screw clockwise until Turn the adjusting screw counterclock until the desired
the desired pressure is reached (max. 350 bar) pressure is reached (min. 140 bar)
Tighten the counter nut in order to maintain Tighten the counter nut in order to maintain the new
the new setting. setting.
Attention: The change-over pressure

should not be higher than the
maximum system pressure.
Note: The change-over pressure must always be higher than

the actuating pressure of the two-line metering devices.
In order to have a safety margin, set the change-over
pressure in such a way that it is 30 bar higher than the
actuating pressure of the last metering device installed
in the system.
Page 7 of 12
th
PDD-OM-C-007
Troubleshooting
For all defects, first check whether the pump is operating with the full pressure.
Fault: The change-over valve does not switch over No pressure rise in the system
Cause Remedy
Change-over piston worn Piston worn
Note: The lubricant is supplied to the pump via the return line connection.
Fault: The change-over valve does not switch over Lubricant leaks at the pump safety
Cause Remedy
Change-over piston blocked by foreign particles Disassemble the change-over valve and clean it.
Attention: Do not interchange the pistons. If
there is any damage to the piston replace the
complete change-over valve
Fault: No signal of the position switch is transmitted to the electric control unit
Cause Remedy
Position switch defective Check the position switch and the electric connections,
replace the switch
Fault: The change-over valve switches over prematurely or too quickly
Cause Remedy
Adjusted change-over pressure too low Increase the change-over pressure

Valve piston or packing of valve bushing worn out Replace the bushing with the valve piston (Item 9 Spare
Parts List)
Valve spring broken Replace the valve spring (Item 13 Spare Parts List)
Page 8 of 12
th
PDD-OM-C-007
Dimensional drawing
Fig.3 - Model DU1-GK (P. No. 615-28619-1) Change Over

Valve with indicator pin, mounted on base plate
Page 9 of 12
th
PDD-OM-C-007
Dimensional drawing
Fig.4 - Model DU1-GKS (P. No. 617-28620-1) Change Over

Valve with position switch, mounted on base plate
Page 10 of 12
th
PDD-OM-C-007
Spare Parts Drawing

Fig. 5 - Spare parts drawing

Page 11 of 12
th
PDD-OM-C-007
Spare Parts List
Item. Designation Qty. Part-no.
1 Change-over valve housing assy.

With pin(DU1-GK and GKS) 1 517-32043-1
Change-over valve housing
Without pin (DU1-G) 1 517-32044-1
2 Closure Plug 5 303-19666-1
3 Closure Plug (Hallow) 1 417-24361-1
4 Indicator Pin (ss) 1 301-17341-1
5 Supporting Washer 1 306-17800-1
6 U-cup sealing ring 1 220-12234-1
7 O-ring 6 219-12223-3
8 O-ring 1 219-12451-1
9 O-ring 1 219-12451-2
10 Bushing with valve piston 1 517-32042-1
11 Hexagon nut M 10 1 T32-130010-9
12 Hexagon head screw M 10 1 T01-610040-9
13 Thrust piece 1 417-21034-2
14 Compression spring 1 300-17223-1
15 Spring sleeve 1 417-21033-1
16 Base plate 1 307-19631-1
Only valid for change-over
Valve model DU1-GKS:
17 Bracket 1 307-19630-1
18 Position switch 1 236-13262-4
19 Hexagon socket head screw
M5 2 T02-305040-9
20 Washer 4 T37-130305-9
21 Hexagon socket head screw
M5 2 T02-305020-9
22 Flat head screw with hexagon
Socket M 6 4 T04-306020-9
Page 12 of 12
th
PDD-OM-C-003
END OF LINE PRESSURE SWITCH

ASSEMBLY
OWNER'S MANUAL
PDD-OM-C-003
Preface / Table of Contents
Preface of the Owners Manual:

This Owners Manual is intended t familarise the user with the pump / If persons who are charged with work with the pump lubrication
lubrication systems and to enable him / her use its various features. system do not have a good command of the English language,
it is the users responsibility to take the necessary action to make
The Operating Instructions contain important information the owner manual, particularly the Safety Notes, understandable
for safe, correct and economic operation of the pump lubrication to these persons. The owner manual must be read and used by the
system. Their observance will help avoid hazards, all persons whoare charged with work with the pump lubrication
reduce repair costs and downtime, increase the reliability system, e.g
and prolong the service life of the pump/lubrication sytem.
These Operating Instructions must be completed to include Operation, including adjustment, troubleshooting
the respective national regulations concerning the prevention during operation, elimination of production waste,
of accidents and protection of the environment. maintenance, disposal of process materials.
The owner manual must always be available on the site where Maintenance (inspection, repairs)
the pump/lubrication system is in operation. Transport
Table of Contents
Details Pages
Desription 3
Introduction 3
Technical Data 3
Trouble shooting 3
Specification 4
Spare Part List 5

Page 2 0f 8
PDD-OM-C-003
Description: Introduction
End of line pressure switch assembly to be installed before last The pressure switch is electro hydraulic type switch for central
metering device at the end of longest main line from lubrication pump and two line centralised lubrication
the pump station. system. The purpose of switch is to de-energise the electrical
drive of the lubrication pump when the preset pressure
For pressure switch setting and for other details, refer encolosed is reached.
owner's manual.
The switching pressure is to be set on end of line pressure seitch

at 30-40 bar above the min. operating pressure Technical Data
reqd. at the last metering device.
Obeservation of the last metering device will show whether the Parameter Specification
set pressure is sufficient to assure the functioning of
this metering device. If the complete lubricant output qty. is set Pressure Setting Range 1) 160-400 bar
on the last metering device , the indicatorpins of this 2) 130-260 bar
metering device must have carried out acomplete movement
before the limit switch of the end-of-line pressure Pressure Reducer Piston Dia 2) 6 mm
switch is activated. 2) 8 mm
Adjustment of Pressure Switch: Connection Size 3/8" BSP (F)
* Before adjusting the pressure switch, switch off electrical Limit Switch:
connection. Type Push Rod
Contact 1 No + 1 Nc
* To raise max, pressure setting , tighten compression spring Protection Ip65
(7) by loosening the lock nut (5) Hex.27,
screwing the adjustment screw (4) Hex.24.
* To lower the maximum pressure setting , reverse the above Make of limit Switch : Telemechanic . (Imported )
process. (Other makes on request)
TROUBLE SHOOTING:
* Fault: Adjustment is not sufficient to attain required pressure setting :
Cause Remedy
- spring lost tension Replace the spring
REPLACEMENT OF SPRING :
The adjustment screw (4) must be loosened until the spring is

released. the casing of the spring (B) is then unscrewed from
the pressure reducer (14) and lifted off. The flat washer (6) and
the compression spring (6) are to be inserted and carry out
assembly work.
Page 3 0f 8
PDD-OM-C-003
PRESSURE RANGE PRESSURE REDUCER PART NUMBER APPLICATION

PISTON DIA
130-260 Bar 8 mm 623-25453-3 End of Line Monitoring

Upto 400 Bar 6 mm 623-25461-2 For Centeral lubrication

Pump as & when required
Page 4 0f 8
PDD-OM-C-003
Electro- Hydraulic Pressure Switch for Central Lubrication pumps and Two-Line Centralised
Lubrication Systems (130-260 Bar)
Spare Part List:
ITEM DESCRIPTION PART NUMBER
1 Position Switch 236-13262-4
2 Hex. Soc. HD. SC.M5*40 T02-305040-9
Washer 5.3 T37-130205-9
Hexagon Nut M5 T32-130005-9

3 Elbow 307-18875-2
4 Adjusting Screw 303-19202-1
5 Hexagon Nut G 3/8" z 207-12143-9
6 Washer 10.5 209-12152-8

7 Compression Spring 4 300-17220-1
8 Spring Housing 423-21310-1

9 Pin 301-19203-1
10 Hexagon Nut M6 7553-04003-4
11 Tooth Lock Washer J6.4z T37-830606-9
12 Contact Button 423-21311-1

13 Sealing Ring 306-17815-1
14 Pressure Reducer 523-31131-1
15 Grease Drain Pipe 423-21312-1
16 Scraper 220-12239-2
Page 5 0f 8
PDD-OM-C-003
Electro- Hydraulic Pressure Switch for Central Lubrication pumps and Two-Line Centralised
Lubrication Systems (Upto 400 Bar)
Spare Part List:
ITEM DESCRIPTION PART NUMBER
1 Position Switch 236-13262-4
2 Hex. Soc. HD. SC.M5*40 T02-305040-9
Washer 5.3 T37-130205-9
Hexagon Nut M5 T32-130005-9

3 Elbow 307-18875-2
4 Adjusting Screw 303-19202-1
5 Hexagon Nut G 3/8" z 207-12143-9
6 Washer 10.5 209-12152-8

7 Compression Spring 4 300-17220-1
8 Spring Housing 423-21310-1

9 Pin 301-19203-1
10 Hexagon Nut M6 7553-04003-4
11 Tooth Lock Washer J6.4z T37-830606-9
12 Contact Button 423-21311-1

13 Sealing Ring 306-17815-1
14 Pressure Reducer 523-31246-1
15 Grease Drain Pipe 423-21312-1
16 Scraper 220-12239-2
Page 6 0f 8
PDD-OM-C-003
END OF LINE PRESSURE SWITCH WITH CRCS ENCLOSURE
Page 7 of 8
Lincoln Helios (India) Ltd, Devanahalli Road, Off Old Madras Road, Bangalore 560 049 Tel: 080-8472727, 8472424
E-Mail: mktg@lincolnindia.com www.lincolnindia.com
PDD-OM-C-003
Page 8 of 8
PDD-OM-C-003
WEATHERPROOF
TEMPERATURE SWITCHES FLAMEPROOF
SERIES 720 / 770 : REMOTE MOUNT SERIES 730 : DIRECT MOUNT

z GOOD REPEATABILITY z S.S. INTERNALS z
z TAMPERPROOF SETPOINT ADJUSTMENT WITH LOCKING DEVICE z
z RUGGED DESIGN z
Series 720 / 770 in Style GM Enclosure Series 730 in Style GK Enclosure
Switzer Series 720 / 730 vapour pressure and Series 770 Models 721, 723, 781 and 771, 773 & 774 have capillary
gas filled Temperature Switches are devices using the systems for remote sensing. Models 731, 733 & 734 have
time-proven mechanisms of Series 200 pressure rigid-stem thermal systems.
switches.
Several convenient standard temperature ranges are
The precision mechanisms are of stainless steel for arduous available. Setpoint is continuously adjustable over the
atmospheres and high humidity. instrument range. A calibrated scale is provided for
approximate switch setting.
ENCLOSURE Scale Accuracy 5% FSR (Note 6)
GM Pressure die cast Aluminium, SWITCHING

weatherproof to IP : 66
Element Instrument quality SPCO (SPDT)
GA Investment cast, 316 SS weather- microswitch (Note 10 & 11)
proof to IP:66
Differential Fixed or Wideband adjustable
GK Die cast Aluminium, weatherproof Max. Working Temp. Refer Range Code table
to IP:66 & flameproof to Gr.IIA,
IIB or IIC for H2 gas. (Note 1) Ambient Temp. ()10C to (+) 60C (Note 12)
Range Several standard ranges between CONNECTION

()50C to (+)300C To Thermowell Thru' sliding gland 3/8" NPT(M)
Sensor Vapour Pressure / Gas filled thermal Electrical 3/4" ETF std; 1/2" NPTF optional;
system actuating a 316L SS Bellows Dual entry optional
Wetted parts 316 SS bulb Mounting Back panel / wall / Field
Repeatability + 1% FSR (Note 4) Conformity Generally to BS : 6134 : 1981
Note : For higher ranges, Series 740 / 760 is available with liquid / mercury filled thermal systems.
ORDERING INFORMATION
z z z z z z
ENCLOSURE
z
Pressure die cast Aluminium weatherproof
to IP:66.
G M
Investment cast 316 SS weatherproof

to IP:66 with overall size as style GM z
for aggressive atmospheres. Fit for G A RANGE CODE & AVAILABILITY

z
offshore.
Die cast Aluminium flameproof cum

z
weatherproof. CMRS approved to Gr.IIA,
IIB & IIC of IS:2148:1981 for flameproof-
G K
ness and IP:66 for weatherproofness.
MODELS
Remote Mount Types
Series 720 Vapour Pressure,
Series 770 Gas filled
SWITCH CODE, RATING & AVAILABILITY (Note 11)
Temperature switch with flexible thermal system z
z
comprising of bulb, semi-rigid stem extension, 7 2 1
capillary and armour, having close fixed non-
7 7 1
adjustable switching differential.
Same as 721/771, but with auxiliary mechanism

z
permitting wide adjustable band of switching
7 2 3
differential without disturbing the setpoint
(falling temperature).
7 7 3
A variant of 721/771, employs twin levers each

operating a SPCO microswitch actuated by a single
z
thermal system through a unique linkage thereby
7 8 1
providing two independent adjustable set points,
each with its own setting scale, spring & switch.
7 7 4
Direct Mount Types

Series 730 only Vapour Pressure
Similar to 721, but with a rigid stem thermal z
system comprising of bulb and rigid stem. 7 3 1
Similar to 731, but has a wide adjustable band z
of switching differential. 7 3 3
A variant of 731, provides two independent

adjustable setpoints actuated by a single rigid z
stem thermal system similar to 781. 7 3 4 Codes 3 & D For General purpose usages. Code 9 Hermetically sealed, inert gas filled with
Code 4 With Noble metal contact. Silver alloy contact.
Codes 5 For General purpose with good DC rating. Code G Hermetically sealed, inert gas filled with
Codes 6 With Noble metal contact (Low Rating) Gold plated contact.
Code 7 Environmentally sealed switch with Gold Code S IP:67 sealed microswitch with silver Nickel
THERMAL SYSTEM DATA z plated contact. contact.
0 Code 8 Environmentally sealed switch with Silver Codes E & F Manual reset switch. Auto change
All parts including bellows are of SS except filling tail. alloy contact. over on rising and falling temperature respectively.
Resetting is Manual.
z
Same as above but with sealed protection for N.A. Not Available N.R. Not Recommended
Ammonia environment.
A
CAPILLARY AND MOUNTING
For Series 720 / 730 Bulb 12 80 Std.
For Series 770 Bulb 12 140 Std. The flexible thermal system of Models 721, 723, 781, 771, 773
For optional bulb sizes and capillary lengths consult factory. and 774 comprises of 304 SS armoured, 316 SS capillary attached
to the 316 SS sensing bulb via 304 SS semi-rigid stem extension,
on which a 3/8" NPT(M) compression gland slides to enable various
FOR SERIES 720 / 770 z depths of thermowells to be accommodated.
3 metre capillary 250 mm semi rigid stem. E
z
The thermal system of models 731, 733 & 734 comprises a 316 SS
F rigid stem attached to the 316 SS sensing bulb by an extension
3 metre capillary 500 mm semi rigid stem.
z on which a 3/8" NPT(M) compression gland slides to accommodate
6 metre capillary 250 mm semi rigid stem. G various depths of thermowells.
z
H In models 721, 723 & 781 setpoint will be affected by relative
6 metre capillary 500 mm semi rigid stem. position of head and sensing bulb. i.e., sensing bulb 1 metre
above / below head will be equal to setpoint shift 1% of full
FOR 730 SERIES scale approx.
250 mm Rigid stem (for all ranges except Q4K) z For models 731, 733 & 734 with rigid stem and 771, 773 & 774 this
400 mm Rigid stem only for Q4K range. T does not apply.
SWITCHING DIFFERENTIAL DATA NOTES
1. Gr.IIA & IIB of IS:2148 is equivalent to NEC CL.1, Gr.C & D.

TABLE A : Fixed on-off differentials for style GM/GA
Gr.IIC of IS:2148 is equivalent to NEC CL.1, DIV.1, Gr.A & B.
721/731/771 with 1 SPCO contact switching differentials will
be less than or equal to the published values. For style GK 2. Style GM/GA is weatherproof only if all entries and joint faces
multiply the listed differential by 1.5 times. are properly sealed. Style GK is weatherproof only if cover
O ring is retained in position and proper FLP cable gland is
used. It is recommended to procure cable glands along with
GK instruments to avoid neglect of it while installation.
3. Intrinsic Safety (Exi) Temperature Switches are classified as

simple electrical apparatus as per BS 53456.3.3. Hence
Temperature Switches with GM/GA enclosures may be used in
intrinsically safe systems without certification if energy levels
are limited to 1.2V, 0.1A or 25 mW.
4. Accuracy & Repeatability are one and the same for all blind
temperature switches.
5. The instrument is calibrated in the mounting position depicted in

the drawing. Hence mounting in any other direction will cause a
minor range shift.
6. A Temperature switch is a switching device and not a measuring

instrument eventhough it has a scale to assist setting. For this
reason, Test Certificates will not contain individual ON-OFF
TABLE B : Fixed on-off differentials for style GM/GA switching values at different scale readings. Maximum differential
721/731/771 with 2 SPCO contacts (for DPDT action). obtained alone will be declared, besides other specifications.
Switching differentials will be less than or equal to the published
7. Select working range of the instrument such that the set value lies
values. For style GK multiply the following differentials
in the mid 35% of the range i.e., between 35% and 70% of range
by 1.2 times. span.
8. For switching differential values please refer respective Range

Table. Switching differentials furnished are nominal values under
test conditions at mid-scale and will vary with range settings and
operating conditions.
9. On and off settings should not exceed the upper or lower range
span.
10. DPCO action is achieved by two SPCO switches synchronised to

practical limits i.e., 2% of FSR. Differential for DPCO contacts
are higher than that of SPCO as force required to actuate the
contacts are more. Please refer respective range table for exact
values.
11. Contact life of microswitches are 5 105 switching cycles for nominal
load. To quench DC sparks, use diode in parallel with inductance,
ensuring polarity. A RC network is also recommended with
R value in Ohms equal to coil resistance and C value in micro
TABLE C : Wide band adjustable on-off differentials for Farads equal to holding current in Amps.
style GM/GA 723 / 733 / 773 with SPCO/2SPCO (for DPCO 12. All models are suitable for operating within a range of ambient
action) contacts. For style GK multiply the lower limit of the temperature from () 10C to (+) 60C. Below 0C, precautions
listed wide band adjustable differential values by 1.2 times. should be taken in humid atmospheres to prevent frost formation
inside the instrument from jamming the mechanism.
In models 721, 723 & 781 it is advisable to avoid the condition

where the ambient temperature is within 5C of the setpoint.
Under this condition the liquid / vapour phase becomes less well
defined and the switching differential increases. Where this condition
is unavoidable refer to models 740/760 liquid expansion temperature
swtiches or 7714.
In Models 771, 773 & 774 a 10C rise in ambient temperature will
on average result in 1C fall in setpoint.
13. Standard thermowell for all models is 304SS and threaded

1/2" NPTM with immersion length U = 150mm. Other thermowells
are also available to order. Ask for drawing.
14. Accuracy figures are exclusive of test equipment tolerance

on the claimed values.
For Switching Differential of models 781, 734, 774 and for Manual
reset type micro switches, please consult factory. 15. All performance data guaranteed 5%.
QS Accreditation
MOUNTING DIMENSIONS
WEATHERPROOF ENCLOSURE STYLE GM

MODELS 721, 723, 781, 771, 773 & 774 MODELS 731, 733 & 734
L3
L1
L2
FLAMEPROOF ENCLOSURE STYLE GK

MODELS 721, 723, 781, 771, 773 & 774 MODELS 731, 733 & 734
L3
L1
L2
NOTES:
Dim L1, L2 varies depending on armoured capillary length L1 Length of armoured SS capillary 3 Mtrs. or 6 Mtrs.
Use certified weatherproof cable gland for GM enclosure L2 Length of semi rigid stem 250 mm or 500 mm
It is mandatory to use certified flameproof cum weatherproof (excludes compression gland length)
cable gland for flameproof enclosures. L3 Length of rigid stem including bulb 250 mm,
All dimensions are in mm
Prior notification of changes in specifications is impracticable due to continuous improvement.
FOR SWITZER'S OFFICES IN INDIA

0206 TS 720, 730 & 770 Rev.4
CHECK AT:
http://www.switzerinstrument.com/offices.htm
Magnetic,Liquid Level Gauge-MLG
SINCE 1984
It is commonly used for visual level indication of liquids, which attack glass or
are hazardous, flammable, toxic, aggressive, agitated, contaminated and under Pressure t
Equipmen
high temperature & pressure i.e. for services, where glass gauges are unsafe. Directive
97/23/EC
Features :
Rugged gland less construction to provide safety in handling toxic, flammable
& highly corrosive liquid.
Suitable for glass attacking liquid, where conventional gauge glass can not be
used.
Option of providing continues transmitter for remote indication & control and
adjustable level switch for alarm & control.
Construction & Operations :
It consists of a chamber and an internal float in non-magnetic material,
compatible with the liquid. The float containing a magnetic system rides on the
liquid level and is coupled to an external visual indicator, which comes in two
options. The simpler & economical design consists of a RED magnetic follower
capsule, that moves within a glass tube filled with water (to reduce friction) (fig.
1-a) and can be read against a scale. The other system is expensive and consists
of a series of bicolour flappers. WHITE on front side and contrasting RED on the
reverse. These flappers rotate corresponding to float movement, thus changing
their colour from WHITE to RED as the float rises and vice-versa when the float
falls. As such the liquid level represented by an external RED column (fig.1-b).
Installation : Follower Capsule Rotary Flappers

Jacketing Arrangement
16
Normally side
150
mounted(Fig-2a) or top 18
"BSP(M)
Follower Bicolour
mounted (Fig-2b) 01
Capsule flappers (OUTLET)
mm
Top Mounted mm Magnetic Magnetic

system system
Fig. 2-b CC1
11 JACKET
09 Fig.1-a Fig.1-b
"BSP(M)
mm
04 (INLET)
mm
03
Side Mounted 250
CONDENSATE
Fig. 2-a DRAIN
Inlet 20
03 05
150
08 (APPROX)
10 FRONT VIEW SIDE VIEW

17
15
P NO NC
19 Range 07 Accessories
10 Magnetic Switches Options 'X' mitter
CC Dist
02 02
550 600 600
500 550 550 70
01
0
450 500
500 60
0
400 450 450 45

0
14 350 400 400 40

0
INDIA
LTD,
VT
P
OL
35
CHTR
350 350 350

TE
12
0
UNE
P
C
300
1 300 300 30
0
TANK 12 04 250 250 250

25
0
13 200 200 200

20
0
15
150 150 150
06 INDIA
0
LTD,
VT
P
OL
CHTR
TE
UNE
P
100 100 100 10

0
50
50 50 50
01) Liquid Chamber 11) Calibrated Scale 0 0 0

0
02) Float 12) Nuts, Bolts & Washer

03) Process Flange 13) Gasket
04) Chamber Flange 14) Float Retainer (Spring)
05) Vent Plug 15) Switch (Ajustable) Cast Al Enclosure Epoxy potted Cast Al Enclosure Cast Al Enclosure
06) Drain Plug 16) 'X' Mitter
Termination
07) Local Indicator Housing 17) Perforated Steel Well Supply :

ZERO SPAN
08) Indicator mtg. clamps 18) Magnetic Chamber 24VDC + -

P NO NC 4-20mA,
09) Local Indicator Flappers 19) Stem C 1 C 1 5A / 230 VAC o/p
10) Local Indicator (Follower Capsule) 20) Still Well Flange
Model Identification No. MLG
Mounting
Dist / Range(mm) MLG
Side Mtd S
Top Mtd (for sumps) T
Specifications
Installation : Side / Top
Wetted Parts
SS 304 N
Range (C=C DIST) : Max. 3000mm (Magnetic follower capsule)
SS 316 S Max. 5000mm (Bicolour rotating flappers)
PP (Max-70C) P Level Indication : a) Red PP Follower Capsule -150C in Toughened
PVDF (Max-100C) T glass tube (H2O filled)
Non Std O b) Bicolour Rotating PP Flappers - 150C
Chamber Type (White & Red)
Top cap with bottom flange A c) Bicolour Rotating Ceramic Flappers - 400C
Top & bottom flanges B (White & Red) Fitted externally to the float chamber
Process Connections Float Chamber : 60.3 mm in SS304/SS316/PP/PVDF
Flanged F Float : 50 mm in SS316/PP/PVDF (for Side mounted)
Screwed S & 75 mm in SS316/ PP (for Top mounted)
Union U Still Well : CS/SS304/SS316/PP (80NB)
Non-Std. O Calibrated Scale : White powder coated Aluminium /SS (LC-10mm)
Shut off Valves Shut off Valve : 20 NB Ball/Globe Valves (SS)
Not Provided W (Isolation for Gauge) : 25NB flanged Ball Valve (PP)
Ball Valves (PP - 70C/ SS - 200C) B Vent x Drain : Threaded Plugs/Valves
Globe Valves (SS/CS - 400C) G Process Connection : 1) 25NB/40NB/50NB Flanges for Side Mtd to
Non Std 0 BS/ANSI/DIN or 100NB Flange for Top Mtd. to
Vent x Drain BS/ANSI/DIN
Plug x Plug 1 2) "/ "/ 1" BSP or NPT (M/F) Screwed
Plug x Ball Valve 2 3) "/ "/ 1" BSP or NPT (M/F) Union
Plug (for Top Mtd only) 3 Max Temp : 70C ( PP ) /100C (PVDF)/400C (SS)
Plug x Globe Valve 4 Max Test Pressure : 2 Kg/cm ( PP/PVDF)/10 Kg/cm (SS) or
Non Std 0
(at amb. temp) : 100Kg/cm (SS)
Jacketing Min. Liquid Sp. Gr. : 0.7 - Side Mtd., 0.8 - Top Mtd.
Not Provided W
Provided J
Visual Indicator Accessories
Not Provided W a) Adjustable Switch
Magnetic Follower Capsule (PP-150C) C Monostable Reed Switch
Bicolour Rotating Flappers (Plastic-150C) R Enclosure x Cable Gland : Epoxy potted or Cast AL WP-IP-66 x PG 9 (Polymer)
Bicolour Rotating Flappers (Ceramic-400C) F or Cast AL Ex. Proof Gr. IIA & IIB x " NPT (Brass)
Still Well (for Top Mtd only) Switch rating x Form : 40 VA X N/O (SPST) or 60 VA X C/O (SPDT)
Without W Bistable Micro Switch
CS Still Well 1 Enclosure x Cable Gland : Cast AL WP IP66 x PG 9 (Polymer) or
SS304 Still Well 2 Cast AL Ex. Proof Gr. IIA & IIB x" NPT (Brass)
SS316 Still Well 3 Switch rating x Form : 5A, 230VAC X C/O (SPDT)
PP Still Wel 4
b) Transmitter
others O
Wiring System : Two wire
Accessories Resolution : 12 or 6 mm
Not Provided W Out put : 4 -20 mA
Magnetic Switch 1 Enclosure x Cable Gland : Cast AL, WP-IP66 x PG13.5 (Polymer)
'X' mitter 2
Cast AL Ex. Proof Gr. IIA-IIB & IIC x " NPT(Brass)
Magnetic Switch + 'X' Mitter 3
Magnetic Switch x TLC- M

Epoxy Potted x Monostable x 40VA (N/O) 1
Cast Al, WP IP-66 x Monostable - 40VA (N/O) 2 *
Cast Al, Ex.proof Gr. IIA & IIB x Monostable - 40VA (N/O) 3
Cast Al, WP IP-66 x Bistable - 5A, 230 VAC 4 Services
Cast Al, Ex.proof Gr. IIA & IIB x Bistable - 5A, 230VAC 5
Non Std O
Liquified Gases, Lube/Crude Oil, Dye Liquor, HCL, H2SO4,
No.of Switches
Phosphoric Acid, Ammonia, Freon, Therminol, Solvent,
One, Two............Four 1-4 Refrigerant, Dowtherm, Gasoline & NaOH.
Non Std O
Level Controller (TLC)
Not Provided W
Provided C
`X' mitter Enclosure x TLIC- M

Cast Al. W.proof IP-66 x PG 13.5 J
Cast Al. Ex.proof Gr. IIA & IIB x "NPT E
For TLC - M Refer catalogue on LEVEL CONTROLLER 'TLC'
Non std O
Resolution For TLIC- M Refer catalogue on LEVEL INDICATOR CONTROLLER 'TLIC'
12 mm (Std) S
For TLPI - Refer catalogue on LOOP POWERED INDICATOR 'TLPI'
6 mm (High) H
All dimensions in mm, except specified.
Level Indicator Controller

Not Provided W
TLIC
TLPI
C
L
PUNE TECHTROL PVT LTD
Non std O
S-18, MIDC, Bhosari, Pune - 411026 India
+91-20-66342900, 27121052
+91-20-6634988
Ordering Info :
ho@punetechtrol.com
Specify Model No. x Liquid x Sp. Gr. Optg Temperature, www.punetechtrol.com
Pressure & CC Dist / Range
Custom built spec./options available on demand. We reserve the right to modify design and specifications without prior notice. CAT/0005/REV 04/11-09
BREATHER FILTER Sheet No.
Series NBF, BF - WP 6000 P
1. Type index:
NBF. 25. 3VL. P. G. 5. III. -
1 2 3 4 5 6 7 8
1 series:
NBF = breather filter
2 nominal size: 25, 40, 55, 85
10 P = 10 m paper
3 VL = filtration efficiency D 100 = 3
4 sealing material:
P = Nitrile (NBR); V = Viton (FPM), only for 3VL
5 connection:
G = thread connection
6 connection size:
5 = G1; 7 = G1; 8 = G2; A = G3
7 execution:
I = only breather cap
II = breather cap and thread double nipple
III = complete as shown with filler filter 130 m
VI = complete as shown with filler filter 1000 m
8 tank weld coupling:
- = without
01NBF. 25-40. 3VL. P 01NBF.55-85. 3VL. P
1 2 3 4 1 2 3 4
filter element for NBF 25-40 filter element for NBF 55-85
2. Dimensions:
type DN width across A B C D E F G Q in l/min weight kg
NBF 25 25 41 G1 186 120 6 18 115 28 450 0,8
NBF 40 40 55 G1 232 165 7 19 115 42 1150 1,2
NBF 55 50 70 G2 332 230 7 24 190 54 1800 2,5
NBF 85 80 100 G3 369 265 9 29 190 82 3500 2,5
Q = flow rate of air l/min, p approx. 10 mbar
1. Type index:
BF-WP. 90. 10P. P. G. 7. III. -
1 2 3 4 5 6 7 8
1 series:
BF-WP = spin on - vent filter
2 nominal size: 45, 90
10 P = 10 m paper
4 sealing material:
P = Nitrile (NBR)
5 connection:
G = thread connection
6 connection size:
5 = G1; 7=G1
7 execution:
I = only breather cap
II = breather cap and thread double nipple
III = complete as shown with a filler filter 130 m
VI = complete as shown with a filler filter 1000 m
8 tank weld coupling:
- = without
series:
WP. 90. 10P. P 1 WP = spin-on cartridge
1 2 3 4 2 - 4 see type index-complete filter
2. Dimensions:
type DN width A A1 B C D E F G Q weight
across in l/min kg
BF-WP 45 25 41 G1 G 335 120 145 18 92 28 400 0,8
BF-WP 90 40 55 G1 G1 410 165 175 20 128 42 750 1,0
EDV 02/05 Q = flow rate of air l/min, p approx. 10 mbar Changes of measures and design are subject to alteration!

phone +49 - (0)6205 - 2094-0 e-mail sales@internormen.com
fax +49 - (0)6205 - 2094-40 url www.internormen.com
Magnetic, Float Operated, Guided
Level Switch -"FGSO", "FGSI"
with Control unit "TLCF" SINCE 1984
It is an established and reliable technique in industry for single / multiple liquid level sensing and control in open or
pressurized vessels. It offers trouble free service in conductive / non-conductive liquids under widely varying
temperatures, pressures, liquid viscosity and corrosive conditions. Besides, it provides high repeatability, and effects of
shocks / vibrations are minimal.
CONSTRUCTION & OPERATION : TLCF FGSO Fig. 1
Simple & sturdy construction, consisting of a float and guide 01
tube, made of nonmagnetic material to achieve undisturbed 10
02
magnetic flux (Fig.1). The float has a magnetic system within it
and moves freely along the guide tube, which contains glass 03
encapsulated hermetically sealed reed switches, located at 08
L1
preset positions. Float follows liquid level and magnetically
04
actuates reed switch at preset positions to give a change over
06
contact. Single / multiple switching is effected through single 01 Enclosure
02 Conduit conn L2 07
or multiple floats as required by application.
03 Process conn L
Model "FGSO" is fitted with Cast Al. enclosure to Weather 04 Float
proof IP-66 or Ex-proof to Gr. IIA & IIB or IIC to suit outdoor 05 Guide tube 05
installations. Model "FGSI" is fitted with Nylon plug-in 06 Reed switch
07 Magnet
connector or epoxy potted to suit indoor installations only. 08 Stopper
Both models are available with "Techtrol Zener Barrier" for 09 Split pin
10 Level Controller TLCF 09
intrinsic safety.
The switch rating can be increased by connecting it in series
FGSO with Techtrol Level Controller Fig. 2
with TLCF (Techtrol Level Controller) to operate high electric
loads.
Techtrol Level Controller "TLCF" are available in :
C12
Panel (WP IP-41) / Wall (WP IP-65) / Wall (Exproof Gr. IIA-IIB)
enclosure
SPECIAL FEATURES : L1 L2
L1
Hermetically sealed glass encapsulated reed switch.
Option of Remote or Integral control unit.
L2
Option of Remote Counter & Totalizer for volume L SUPPLY : 90-270VAC, 50Hz./24VDC
calculation. O/P RELAY CONTACTS :
RATED FOR 5A,230VAC(1CO)
Option of Intrinsically safe Switch with Zener barrier.
INSTALLATION & WIRING :

Mounted internally or externally through a chamber as shown
in (Fig 3).For installations without float removal, insure 'Nozzle Fig. 3
Plug In
& Cage pipe' nominal bore is greater than float diameter. Connector
TLC-F
External mounting is adopted to overcome limited space within
the tank or where mechanical devices like stirrers operate or
Float
where isolation tank is required for regular servicing. It can be
mounted vertically from top. The level switch can be wired
directly in series to operate electric loads like audio / alarm, Supply Potentional
Free
annunciation, mimic indication, which match the low switching External Relay O/P
Cage 5A, 230VAC
capacity of reed contacts. However, high loads like contactor,
solenoid / motorised valve should be connected through a
Techtrol Level Controller (TLCF) to prevent overloading by
surge or inrush current and isolate reed contacts from the Internal External Drain Plug
Mounting Mounting
electrical power system, to ensure their long life.
Also available with CE certification as per 73/23/EEP
SPECIFICATIONS : FGSO (Outdoor) FGSI (Indoor)
Installation : Outdoor Indoor
Mounting : Top Top
Terminal Enclosure : Cast Al, W-proof to IP 66 or Nylon, Plug-in Connector / Epoxy Potted x
Ex-proof to Gr. IIA & IIB or IIC Flying extension leads (PVC-300mm)
Conduit Connection : Polyamide x PG 9/11 or " NPT Nylon, 6 to 10mm / NA
Guide Tube MOC : SS316 / PP SS316
No. of Floats : Single / Multiple (Max.4) Single (Max. 3)
Float MOC x Size : SS316 x 25, 28, 41, 60, 75 & 90mm SS316 x 25, 28, 41mm
PP x 50, Nitrophyl x 17.5 PU (Solid) x 25mm, Nitrophyl x 17.5
Process Connections : Flanged or Screwed or Flanged or Screwed or
Triclover Flange (sanitary application) Triclover Flange (sanitary application)
Preset levels : 1 to 4 (Factory set) a) Three (N/O Switch),b) One (C/O Switch)
Switch type : Glass encapsulated hermetically Glass encapsulated hermetically
sealed reed contacts sealed reed contacts
Switching capacity : 40VA (N/O) or 60VA(1C/O) or 40VA (N/O) or 60VA(1C/O) or
120VA (N/O) or 5VA (1C/O) 120VA (N/O) or 5VA (1C/O)
Differential : Fixed (10 5mm) Fixed (3 to 5mm)
Accuracy / Repeatability : 2mm / 1mm 2mm / 1mm
Load : Resistive or Inductive Resistive or Inductive
Insulation : 100M ohms at 500 VDC 100M ohms at 500 VDC
Max Temperature : 150C (Metallic) / 70C (PP) 100C (Metallic) / 70C (PP)
Max Test Pressure : 10Kg / cm (Metallic) / 3Kg / cm (PP) 10Kg / cm (Metallic) / 2Kg / cm (PP)
25Kg / cm (optional)
Special Fetures : Intrinsically Safe to Ex ib Gr IIA-IIB T6 Intrinsically Safe to Ex ib Gr IIA-IIB T6
(with Zener Barrier 24VDC / 110mA) (with Zener Barrier 24VDC / 110mA)
CE Certification : Available with W.proof enclosure Available with plug in coneector
FLOAT SELECTION TABLE FOR FGSO - FGSI
MIN TEST PRESET LEVELS
FLOAT SIZE FLOAT NOMINAL MAX MAX
TYPE LIQUID PRESS 40VA 60VA 5VA 120VA
x L mm MOC BORE (NB) 2 TEMP GTL
SP GR Kg/cm N/O 1C/O 1C/O N/O
17.5 x 26 Nitrophyl 15 NB A > 0.8 1 70C 3 1 1 MTR
25 x 25 PU (Solid) 25 NB B > 0.8 1 70C 3 1 1 MTR
25 x 25 SS316 25 NB J > 0.8 8 150C 3 1 1 MTR
28 x 28 SS316 32 NB C > 0.8 10 150C 3 1 1 MTR
41 x 38 SS316 40 NB D > 0.85 10 150C 4 4 4 4 3 MTR
50 x 60 PP 50 NB E > 0.8 3 70C 4 4 4 4 3 MTR
52 x 62 SS316 50 NB K > 0.6 15 150C 4 4 4 4 3 MTR
60 x 130 SS316 65 NB F > 0.8 15 150C 4 4 4 4 3 MTR
75 x 80 SS316 80 NB G > 0.6 15 150C 4 4 4 4 3 MTR
Non std O
Internal Circuit Diagram Illustrating Fig. 4 FGS with Zener Barrier & Techtrol Level Controller Fig. 6
Reed Switch contacts & Termination TERMINATION OF ZENER BARRIER TERMINATION OF
LOAD ONE LEVEL TWO LEVELS FOUR LEVELS SWITCH TLC-F
C 1 C 2 1 C 4 3 2 1
ZB/02/52004 TECHTROL
N/O CONTACTS
C 1
CH 2 CH 1
+
CH 1 CH 2
+ -
-
ZENER L N E C 1
+ -
BARRIER
-
C 1 SUPPLY TO PROBE
+
L1
HAZARDOUS AREA SAFE AREA

NO P NC
L1 NO P NC NO P NC NO P NC
L1 L1 L4
L1
NO P NC NO P NC NO P NC
Zener Barrier Fig. 7
L2
C/O CONTACTS
L2 L3
40
L
ZB/02/52004 TECHTROL
CH 2 CH 1
+
CH 1 CH 2
+ -
-
ZENER
+ -
BARRIER
-
+
L1, L2, L3 & L4 = PRESET LEVELS

L = GUIDE TUBE LENGTH
MODEL IDENTIFICATION NO. FGS FGSI
Installation
Outdoor O
Indoor I
Enclosure
Cast Al WP-IP66 x PG9/11 J
Cast Al Ex Proof Gr.IIA-IIB x " NPT E
Cast Al Ex Proof Gr.IIC x " NPT F
Cast Al WP-IP65 with Integral Electronics I
Nylon Plug-in connector (upto 2 set points) C
Epoxy potted (with extended leads) P
Non-std O
Reed Switch Rating x Form

40VA x N/O 1
60VA x 1 C/O (SPDT) 2
5VA x 1 C/O(SPDT) 3
120VA x N/O 4
Non-std O
No of Preset Levels
One 1
Two 2
Three 3
Four 4
Non-std O
Float MOC x Size

Nitrophyl x 17.5 A
PU (Solid) x 25 B
SS316 x 25 J FGSO
SS316 x 28 C
SS316 x 41 D
PP x 50 E
SS316 x 52 K
SS316 x 60 F
SS316 x 75 G
Non-std O
Process Conn MOC x Size

MS x 52mm sq x 54PCD x 10mm thk Flange 1
MS x 40NB BS-10 T 'D' Flange 2
PP (MS clad) x 50NB BS-10 T 'D' Flange 3
Non-std O
No of Floats
One 1
Two 2
Three 3
Four 4
Non-std O
Special Features
None W
Intrinsically Safe S
Accessories
Without W
External Cage C
Counter Flange with nuts, bolts & gaskets F Applications :
Still well S Water / waste water treatment plants,
Non-std O
Cooling towers, Lubrication / Filtration
Level Controller (TLCF)
systems, Paint shops, Food / Drug /
Not provided W Pharmaceutical / Chemical &
Provided C Petrochemical industries.
TECHTROL LEVEL CONTROLLER 'TLCF'
TECHNICAL DATA PANEL WALL(W.PROOF) WALL(EX-PROOF)
Size 72 x 72 x 120 D., Cutout 68 x 68 SPDT 144 x 132 x 112Ht SPDT 150 x 150 x 122Ht SPDT
MOC ABS Cast Al (Powder ctd) Cast Al (Powder ctd)
Protection Weather Proof IP-41 Weather Proof IP-65 Ex Proof Gr IIA & IIB
Supply 90-270VAC or 24VDC 90-270VAC or 24VDC 90-270VAC or 24VDC
O/P Relay contacts 5A, 250VAC (SPDT / DPDT) 5A, 250VAC (SPDT / DPDT) 5A, 250VAC (SPDT / DPDT)
Conduit conn NA Polyamide, PG 11 Brass, "NPT (Double Comp'n)
Terminals Suitable for 1.5mm 2 conductor size Suitable for 1.5mm2 conductor size Suitable for 1.5mm2 conductor size
AMB Temperature 0 to 50C 0 to 50C 0 to 50C
No of set points 1 to 4 1 to 4 1 to 4
Power consumption 2VA 2VA 2VA
Humidity 90% Rh 90% Rh 90% Rh
Delay time 2 sec 2 sec 2 sec
Weight 470 gms 1125 gms 2000 / 3300gms
Options a) Auto / Manual mode thro toggle switch
b) Buzzer (only for panel mounted version)
Special features Site settable Relay latching thro DIP switch
Relay status at preset level LED 'ON' Relay energized.
'OFF' Relay de-energized
CE Certification Available NA NA
Fig. 5 MODEL IDENTIFICATION TLCF

Techtrol Level Controller 'TLCF'
Level Controller
PANEL Termination
Version x Protection
Panel Panel Cutout Panel mtd P
L N E C 1 2 3 4 Wall mtd x WP-IP65 J
72 68 Supply To switch
TLC- F
Wall mtd x Ex.proof Gr IIA & IIB E
L1 L2 L3 L4 Non-std O
72 NO P NC NO P NC NO P NC NO P NC
68
No. of Set Points

O/P Relay contacts : One x SPDT 1
potentional free Two x SPDT 2
Three x SPDT 3
WALL (W.PROOF) Four x SPDT 4
Mounting Details One x DPDT 5
132 L N E C 1 2 3 4
CC 164
Supply To switch
Two x DPDT 6
TLC- F Three x DPDT 7
L1 L2 L3 L4 Four x DPDT 8
25
NO P NC NO P NC NO P NC NO P NC Non-std O
144
7x2Nos
Mounting O/P Relay contacts : Relay Latching
potentional free
holes No N
Yes Y
WALL (EX PROOF)
150 Mounting Details Ordering Information :
CC 135
L N E C 1 2 3 4 Specify Model no, liquid, Sp. Gr., Optg. Temp.
Supply To switch & Pressure, Guide Tube Length (mm), Preset
150
levels & Level Controller In case of Ext. cage

CC 135
L1 L2 L3 L4
215
NO P NC NO P NC NO P NC NO P NC specify CC dist, Process conn size & MOC.
O/P Relay contacts :

9.5 x 4 Nos potentional free
Mounting holes
Detail dimensions for mounting
Also available with CE certification as per EMC 89/336/EEC

All dimensions in mm, except specified.
AREA REPRESENTATIVE / DISTRIBUTOR :

PUNE TECHTROL PVT LTD
S-18, MIDC, Bhosari, Pune - 411026. India
+91-20-66342900, 27121052
+91-20-66342998
ho@punetechtrol.com www.punetechtrol.com
Custom built specs./options available on demand. We reserve the right to modify design and specifications without prior notice. CAT/0007/Rev-03/03-12
LOW COST
PRESSURE SWITCHES WEATHERPROOF
Prince SERIES
z HIGH REPEATABILITY z SPRING OPPOSED BELLOWS z COMPACT z
z TAMPER PROOF SETPOINT ADJUSTMENT z
PRINCE 901 IN GH ENCLOSURE
This compact version in Switzer series 900 Pressure The mechanical movements are restricted to absolute
Switches using components of high reliability is minimum which ensures long term stability.
specifically designed for OEMs.
Style GH Pressure Die Cast Aluminium housing is
The sensing element is a hydraulically formed best suited for harsh and outdoor mountings.
seamless Phosphor Bronze or Stainless Steel
Bellows mounted external to the weatherproof The instrument is suitable for air, gas, water, steam, oil
switch housing. and several other chemicals which are compatible to
Copper alloys and Stainless Steel.
Repeatability 0.5% FSR (Note 1) Switch Rating 15A, 250V AC

Range Setting External with lock Sensor / Wetted Parts Phosphor Bronze Bellows with
Brass connector or 316 LSS
Ranges & MWP Vacuum to 32 bar, several
Bellows with 316 SS connector
standard ranges. Refer Ordering
Matrix (Note 2 & 3) Process Connection 1/4" NPT(F) standard. Adaptors
for other threads optional
Differential SPDT Switch
Maximum Fluid 110C for Phosphor Bronze
(Note 4 & 5) Fixed : within 6% Temperature Bellows, 170C for SS Bellows
Narrowband adjustable : 6 to 20% (Note 6)
Wideband adjustable : 10 to 60% Ambient Temperature ()10 to 60C
2 SPDT Switch (Note 6) Electrical Connection 3/4" ET PVC Cable gland for
Fixed : 10% 8 mm OD cable, standard
Narrowband adj. : Not available Metallic double compression
Wideband Adjustable : 15 to 60% Cable Gland optional.
Switching Instrument quality snap acting Mounting On-line / Wall
microswitch. Weight 600 Gms.
QS Accreditation
ORDERING MATRIX NOTES
Example GH 901 1 V 3 1. Accuracy and repeatability are same for a Pressure Switch, which
is a switching device and not a measuring instrument.
HOUSING 2. Select working range of the instrument such that the set pressure
Pr. Die Cast Al. weatherproof to IP:66 GH lies between 35% to 70% of range span.
ON-OFF DIFFERENTIAL 3. On and off settings should not exceed the upper or lower range
value.
Fixed 901
4. Switching differentials are at midscale and will vary with range
Narrowband Adjustable 902 setting and operating conditions.
Wideband Adjustable 903 5. A pressure switch is a switching device and not a measuring
MATERIAL OF SENSOR AND WETTED PARTS instrument eventhough it has a scale to assist setting. For this
reason, Test Certificates will not contain individual ON-OFF switching
Phosphor Bronze Bellows with Brass connector 1 values at different scale readings. Maximum differential obtained
316L SS Bellows with 316 SS connector 2 alone will be declared, besides other specifications.
RANGE 6. DPDT action is achieved by 2 SPDT switches synchronised to
practical limits i.e., 2% of FSR.
Range (in bar) MWP (in bar)
Contact life of microswitches are 5 105 switching cycles for
()1 to 0 4 V nominal load. To quench DC sparks, use diode in parallel with
0.2 to 1.6 9 A inductance, ensuring polarity. A RC network is also
recommended with R value in Ohms equal to coil resistance
0.4 to 4 9 B and C value in micro Farads equal to holding current in Amps.
0.7 to 7 18 C 7. Higher process temperatures can be brought down by using longer
1.0 to 10 18 D pressure piping. Ask for piping nomogram # 4411844.
1.6 to 16 25 E Ensure that impulse pipework applies no stress on sensing
4.0 to 25 36 F element housing and use spanners to hold pressure port / housing
8.0 to 32 36 G when connections are made.
8. Style GH is weatherproof only if all entries and joint faces are
SWITCH CODE properly sealed.
SPDT, 15A, 250V AC 3 9. A more versatile and wide range of Pressure & Differential Pressure
2 SPDT, 15A, 250V AC 33 Switches are available in Series 200, 020, 300, 231 & Sovereign
(DPDT not available in Narrowband Adjustable version 902) series upto 600 bar.
10. Accuracy figures are exclusive of test equipment tolerance
DC Rating Resistive : 0.6A 110V / 0.3A 220V / 6A 24V on the claimed values.
Inductive : 0.1A 110V / 0.04A 220V / 4A 24V 11. All performance data guaranteed 5%.
MOUNTING DIMENSIONS
GH 901 / 903 GH 902
24 115
104 8 36
24
81 90
3/4" ET PVC
CABLE GLAND
MOUNTING
LUGS 522 SENSING 45
4.2 FIXING
ELEMENT
HOLES 4 NOS. (BELLOWS)
DIFFL. ADJ.
1/4" NPTF
PROCESS
35 23 55
CONNECTION
DIMENSION 52 WILL BE 42 FOR CERTAIN RANGES
All dimensions are in mm
Prior notification of changes in specifications is impracticable due to continuous improvement.
FOR SWITZER'S OFFICES IN INDIA

#1204 Prince 900 Rev.2
CHECK AT:
http://www.switzerinstrument.com/offices.htm
AN ISO 9001:2000 COMPANY
PRESSURE
TEMPERATURE
LEVEL
Comprehensive Product Catalogue

TEMPERATURE GAUGES
Bimetal Dial Thermometer
The Bimetal thermometer employs a bimetal strip in the form of helix (it works on the principle of thermal
expansion - two metals having different coefficient of expansions are joined to form a bimetal. The resultant
expansion of bimetal is proportional to temperature). Bimetal dial thermometers are simple in construction,
yet rugged. They are used for measurement of temperature in most of the industrial applications. They are
offered in the range of (-) 500C to 6000C. With rigid stem having bottom or back entry. It can also be
offered in every angle rotatable construction.
Features
Rugged construction
Bottom/Back entry, every angle construction
Fast response
Protection class IP-67
Accuracy 1% FSD
High repeatability, low hysteresis
Hermetically sealed case
Specifications
Reference standard : ASME B 40.3, EN 13190
Dial : 63 mm, 100 mm or 150 mm in aluminium white
background, black markings
Case : Die cast aluminium with screwed bezel
SS304 with bayonet bezel
Protection : Weatherproof to IP - 67 ( IS : 13947)
Window : Shatterproof glass
Pointer : Aluminium, black
Stem : SS304 or SS316 in 6 mm, 8 mm,9.5 mm, 10 mm, 12 mm,
12.7 mm, 14 mm, 16 mm dia and length from 100 mm
to 1000 mm as standard
Connection : " NPT (M) as standard in SS304 or SS316
adjustable three piece compression fitting
Range : (-) 500C to 6000C with a minimum span of 800C
Accuracy : 1% FSD (2% FSD for 63 mm dial size)
(In accordance with EN 13190)
Overrange : 125% FSD
(130% on request upto 5000C)
Reset : External
Contact : Single SPST, normally open, closed on rise in temperature
(specify action required) adjustable over the entire range,
rating 30 VA @ 230 V AC (100 mm dial back
entry model in SS case only )
Note : 1) For minimum insertion length essential for proper sensing, contact our design department.
2) Three point calibration certificate accompanies each thermometer.
www.generalinstruments.net 59
Bimetal Dial Thermometer
How to Order
H TYPE : BDT
MOUNTING
V - Bottom Entry, Local Mounting
C - Back Entry, Local Mounting
E - Every Angle, Local Mounting
DIAL
63 - 63 mm 10 - 100 mm
15 - 150 mm
CASE
AL - Die-cast Aluminium
S4 - SS304
S6 - SS316
STEM-OD
A - 6 mm E - 12 mm
B - 8 mm F - 12.7 mm
C - 9.5 mm G - 14 mm
D - 10 mm H - 16 mm
STEM LENGTH
Specify in mm OPTION
A - Thermowell
STEM MATERIAL
S4-SS304 S6-SS316 S - Liquid Filled
Case *
CONNECTION C - Colour Band
Size Type Male / Female D - Dual Scale
E - 1 SPST #
6 - 1/4 NT - NPT M - Male Electrical
10 - 3/8 BP - BSP F - Female contact
15 - 1/2 BT - BSPT
20 - 3/4 PF - PF UNIT
25 - 1 GS - Gas C - Deg C
32 - 1.1/4 NS - NPSM F - Deg F
40 - 1.1/2
Metric Threads RANGE
(-) 50 to (+) 30 0 to 200
18 M - M 18 x 1.5 (-) 30 to (+) 50 0 to 250
20 M - M 20 x 1.5 (-) 20 to (+) 60 0 to 300
24 M - M 24 x 1.5 0 to 80 0 to 350
27 M - M 27 x 2 0 to 100 0 to 400
33 M - M 33 x 2 0 to 120 0 to 500
X X - Any other 0 to 160 0 to 600
* Suitable upto maximum temperature 3390C.

# In 100 mm dial size, back entry, SS case.
60 www.generalinstruments.net
In-House Testing facilities for Temperature Gauges
For the manufacturing & testing of temperature gauges, we strictly follow EN : 13190-2001 and DIN
16203, 16204, 16205 and 16206 standard. Following tests are carried out to ensure the quality of
temperature gauges. We have facilities to carry out following tests in-house at our manufacturing plant.
1. Accuracy test 13. End nipple test

2. Overrange test (for Bimetal temperature gauges)
3. Hysteresis test 14. Hose down test (water spray test)
4. Response time test 15. Switching accuracy test (for contact assembly
5. Repeatability test & microswitch type models)
6. Vibration test (rattling test) 16. High voltage test (for contact assembly
7. Load test & microswitch type models)
8. Mounting position test 17. Insulation test
9. Ambient temperature compensation test 18. Contact resistance test
(Case compensation test) 19. Altitude test
10. Capillary compensation test 20. Dial printing stability test
11. Hermetical sealing test 21. Life test for SPDT movement
(for Bimetal temperature gauges) 22. Cyclic test
12. Thermal stability test 23. Friction test
www.generalinstruments.net 69
Superior performance
Leading to global acceptance
ABU DHABI IRAQ SAUDI ARABIA

AUSTRALIA ITALY SINGAPORE
BANGLADESH KUWAIT SRI LANKA
DUBAI MALAYSIA SUDAN
EGYPT NEPAL THAILAND
FRANCE NIGERIA U.A.E.
INDONESIA OMAN U.K.
IRAN QATAR U.S.A.
Head Office: 194/195, Gopi Tank Road, Mahim, Mumbai - 400016, India.
Tel: 00 91 22 24454387, 24449177 Fax: 00 91 22 24449123, 24463507
E-mail: sales@generalinstruments.net Website: www.generalinstruments.net
RETURN LINE FILTER Sheet No.
Series TEF 55-320 145 PSI 1002 U
1. Type index
TEF. 70. 10VG. 16. S. P. -. UG. 4. -. E1. O. -
1 2 3 4 5 6 7 8 9 10 11 12 13
1 series:
TEF = tank-mounted return-line-filter
2 nominal size: 55, 70, 120, 210, 310, 320
3 filter-fineness and filter-material:
80 G = 80 m, 40 G = 40 m, 25 G = 25 m stainless steel wire mesh,
25 VG=20 m(c), 16 VG=15 m(c), 10 VG=10 m(c), 6 VG=7 m(c), 3 VG=5 m(c) Interpor fleece (glass fiber)
10 P = 10 m paper
4 resistance of pressure difference for filter element:
16 = p 232 PSI
5 filter element design:
E = without by-pass valve
S = with by-pass valve p 29 PSI
S1 = with by-pass valve p 51 PSI
6 sealing material:
P = Nitrile (NBR)
V = Viton (FPM)
7 filter element specification: (see catalog)
- = standard
8 connection:
UG = thread connection
9 connection size:
3 = - 8 SAE TEF 55
4 = - 12 SAE TEF 70
5 = - 16 SAE TEF 120
6 = - 20 SAE TEF 210/310
7 = - 24 SAE TEF 320
10 filter housing specification: (see catalog)
- = standard
11 measure connection at M1:
- = without clogging indicator
O = clogging indicator, visual, see sheet-no. 1616
E1 = pressure switch, see sheet-no. 1616
PA = potential equalisation
12 measure connection at M2:
possible indicators see position 11 of the type index
When equiped with one clogging indicator 13 permanent magnet:
use preferably connection M1. - = without
1) M = with permanent magnet
Connection for the potential equalisation
at inlet and outlet, only for application 1.2. Filter element: (ordering example)
in the explosive area.
01E. 70. 10VG. 16. S. P. -
1 2 3 4 5 6 7
2. Dimensions: inch 1 series:
type connection A B C D E F G H J K weight lbs. volume tank 01E. = filter element according to INTERNORMEN factory specification
TEF 55 -8 SAE 10.11 7.64 10.63 1.77 .87 .39 2.05 .87 - 2.08 1.98 .08 Gal. 2 nominal size: 70 (TEF55/70), 120 (TEF120), 210 (TEF210), 320 (TEF310/320)
TEF 70 -12 SAE 10.11 7.64 10.63 1.77 .87 .39 2.05 .87 - 2.08 1.98 .08 Gal. 3 - 7 see type index-complete filter
TEF 120 -16 SAE 11.30 8.39 11.80 2.56 1.06 .39 2.76 .97 - 2.83 +.39 3.30 .15 Gal.
Changes of measures and design are subject to alteration!
TEF 210 -20 SAE 12.00 9.06 13.78 .98 1.18 .39 3.15 1.50 2.86 3.22 +.11 4.60 .29 Gal.
TEF 310 -20 SAE 15.25 12.26 15.94 .98 1.18 .39 3.15 1.50 2.86 3.22 +.11 5.50 .36 Gal.
TEF 320 -24 SAE 16.54 13.00 18.31 1.57 1.42 .39 3.35 1.73 2.79 3.38 +.23 6.20 .45 Gal. 900 Air Park Drive, Zanesville, Ohio 43701
phone 740 - 452 - 7775 e-mail sales@atico-internormen.com
EDV 07/11
fax 740 - 454 - 0075 url www.internormen.com
3. Spare parts: 6. Symbols:
item qty. designation dimension and article-no.
TEF 55 TEF 70 TEF 120 TEF 210 TEF 310 TEF 320 without indicator with by-pass valve
1 1 filter element 01E. 70 01E. 120 01E.210 01E.320 01E. 320
2 1 filter head
3 1 filter bowl
4 1 filter cover M 60 x 2 M 82 x 2 M 90 x 2 M100 x 2
5 1 O-ring 56 x 3 75 x 3 82 x 3 96 x 3
305072 (NBR) 302215 (NBR) 305191 (NBR) 305292 (NBR)
305322 (FPM) 304729 (FPM) 305298 (FPM) 305297 (FPM)
6 1 O-ring 50 x 2,5 68 x 4 75 x 3 82 x 3
305239 (NBR) 303037 (NBR) 302215 (NBR) 305191 (NBR)
305321 (FPM) 313046 (FPM) 304729 (FPM) 305298 (FPM)
visual O electrical electrical electrical
7 1 O-ring 22 x 3 24 x 3 40 x 3 40 x 3
contact maker E1 contact breaker E5 contact maker/breaker E2
304387 (NBR) 303038 (NBR) 304389 (NBR) 304389 (NBR)
304931 (FPM) 304397 (FPM) 304391 (FPM) 304391 (FPM)
8 1 O-ring 56 x 3 86 x 3 88 x 3 96 x 3
305072 (NBR) 305470 (NBR) 304417 (NBR) 305292 (NBR)
305322 (FPM) 313047 (FPM) 310266 (FPM) 305297 (FPM)
9 1 spring DA = 40 DA = 52 DA = 52 DA = 52
304982 302144 302144 305053
10 1 clogging indicator O 301721
11 1 clogging indicator electrical alternatively E1, E2 or E5 see sheet-no. 1616
4. Description:
Return-line filters in the TEF series are suitable for a working pressure up to 145 PSI. Pressure peaks will be absorbed by a suf-
ficient margin of safety.
7. Pressure drop flow curves: Precise flow rates see INT-Expert-System Filter, respectively
The TEF-filters are directly mounted to the reservoir and connected to the return-line. p-curves; depending on filter fineness and viscosity.
The filter element consists of a star-shaped, pleated filter material which is supported on the inside by a perforated core tube
and is bonded to the end caps with a high-quality adhesive. The flow is from outside to inside. Filters finer than 40 m should
use throw-away elements made of paper or Interpor fleece (glass fiber). Filter elements as fine as 5 m (c) are available; finer fil-
ter elements on request.
INTERNORMEN-Filters can be used for petroleum-based fluids, HW emulsions, water glycols, most synthetic fluids and lubri-
cation fluids. Consult factory for specific fluid applications.
INTERNORMEN-Filter elements are known as stable elements which have excellent filtration capabilities and a high dirt retain- 8. Test methods: Filter elements are tested according to the following ISO standards:
ing capacity, therefore having a long service life. Due to its practical design, the return-line filter is easy to service.
When changing the filter element a detachable connection between the filter head and the filter bowl prevents a flow back of dir- ISO 2941 Verification of collapse/burst resistance
ty oil into the tank. ISO 2942 Verification of fabrication integrity
ISO 2943 Verification of material compatibility with fluids
ISO 3723 Method for end load test
ISO 3724 Verification of flow fatigue characteristics
ISO 3968 Evaluation of pressure drop versus flow characteristics
5. Technical data: ISO 16889 Multi-pass method for evaluating filtration performance
temperature range: + 14F to +176F (for a short time +212F)

operating medium: mineral oil, other media on request
max. operating pressure: 145 PSI
opening pressure by-pass valve: 29 PSI, 51 PSI
connection system: thread connection
housing material standard: filter head AL , filter cover / filter bowl glass fibre reinforced polyamide
housing material IS11, category M2: filter head GG, filter cover steel, filter bowl carbon fibre reinforced polyamide
housing material IS11, category 2: filter head AL, filter cover / filter bowl carbon fibre reinforced polyamide
sealing material: Nitrile (NBR) or Viton (FPM), other materials on request
installation position: vertical
Classified under the Pressure Equipment Directive 97/23/EC for mineral oil (fluid group 2), Article 3, Para. 3.
Classified under ATEX Directive 94/9/EC according to specific application (see questionnaire sheet-no. 34279-4).
US 1002 U
User Manual
Operating Instructions and Spare Parts Lists
1.2EN-28008-A08
Lubricant Metering Device

for Two-line Systems
Model VSG-KR-FL
B-VS GFL-000 a08

Subject to modifications
LINCOLN GmbH Postfach 1263 D-69183 Walldorf Tel +49 (6227) 33-0 Fax +49 (6227) 33-259
User Manual
1.2EN-28008-A08
Table of Contents
Page P age
General Information ........................................................ 2 Functional Description
Appropriate Use ................................................................ 2 Two-line Metering Device .................................................. 4
General Safety Instr uctions ............................................... 2 Adjustment of the Output Volume ...................................... 5
Regulations for Prev ention of Accidents ............................ 2 KR-NP variant ............................................................... 5
Operation, Maintenance and Repair .................................. 2 Output diagram ............................................................. 5
Installation ......................................................................... 2
Spare Parts List VSG-KR ................................................. 6
Technical Data
VSG-KR ............................................................................. 3
General Information
Appropriate Use Operation, Maintenance and Repair
Use the two-line metering devices of the VSG series only Repairs should be carried out only be qualified persons
for the s upply of lubricant in centralized lubrication sys- who have been charged with the repair work and are fa-
tems. miliar with centralized lubrication systems.
Since the pistons in the metering devic es are fit with the
General Safety Instructions smallest tolerances, the complete metering dev ice must
be replaced when the pistons are worn.
When synthetic lubricants are used, bear in mind that they
must be compatible with the sealing m aterial of the meter-
CAUTION! ing devices (polyurethane or FKM).
Do not install or remove the metering Use only lubric ants which are appropriate for centralized
devices when the system is under pres- lubrication systems. If in doubt, ask the supplier.
sure or the pump in operation. Installation
1013a94
Always protect the centralized lubrication system con-

nected to the pump with a press ure reducing valve. CAUTION!
Incorrec t operation may lead to damage resulting from
For all work at the m etering device,
insufficient or excessive lubrication of bearings or lubrica-
observe extreme cleanliness
tion points.
Your own alterations or modifications of an installed sys-
1013a 94
tem should only be carried out if approved with the manu-
facturer or his appointed dealer.
Use only original Lincoln spare parts or parts authorized - Attach the m etering device to even s urfaces without
by Lincoln. tension.
When base plates are used (see Acc essories), first
weld the bas e plates without the metering devices and
Regulations for Prevention of Accidents then attach the metering devices onto them.
Adhere to the rules valid in the country where the system - Protect the m etering devices from dust and influences
will be in operation. of heat (observe the maximum admissible operating
temperature).
Further Information - The metering devices must be easily access ible for
For the V SG-MR version: check and installation work.
Adjusting device with magnetically operated indication of Before connecting the feed lines to the metering devices,
function for the VSG metering device model fill them with lubricant.
(1.2G-18002-A96) When connecting the m ain lines take c are to always con-
For the V SL-KR version: nect the same line (I or II) to the same metering device
Lubricant metering device for two-line systems m odel inlet. This makes it easier to check the metering device,
VSL-KR because all indicator pins are either in or out after each
For the V SG-KR-N version: cycle.
Data sheet Piston detec tor (9.3A-20016-A00)
Page 2 of 6
User Manual
1.2EN-28008-A08
Technical Data VSG-KR-FL
B-VSG FL-040b08
Fig. 1 Dimensions VSG-KR-FL
Item Designation Part N Output volume, adjustable .............. Q = 0 to 2.2 cm3 /stroke
1 - O-ring 12 x 2 ........................................... 219-12223-5 Operating pressure:
2 - Hexagon head screw M8 x 7 0 ................ 200-13070-2 - pmax ........................................................................ 400 bar
3 - Washer 8 C ............................................. 209-13077-1 - pmin ........................................................................... 35 bar
4a - Clos ure scr ew 1) ....................................... 303-16284-1 Connections:
4b - Outlet ports drilled untrue and ball-sealed 1) - Main line ..................................................................... G
1)
For odd outlet num bers - Lubrication points ....................................................... G
Part No. Number of O-rings

M etering Device Model A B
Metering Device Assy Metering Device Body (item 1)
V SG 1-KR-FL 90 74 620-36319-5 620-36134-9 3
V SG 2-KR-FL 90 74 620-36319-1 620-36134-8 4
V SG 3-KR-FL 122 106 620-36319-6 620-36134-7 5
V SG 4-KR-FL 122 106 620-36319-2 620-36116-6 6
V SG 5-KR-FL 154 138 620-36319-7 620-26450-1 7
V SG 6-KR-FL 154 138 620-36319-3 620-36370-1 8

V SG 7-KR-FL 186 170 620-36319-9 620-26451-1 9
V SG 8-KR-FL 186 170 620-36319-4 620-26369-1 10
Page 3 of 6
User Manual
1.2EN-28008-A08
Functional Description
Two-line Lubricant Metering Device

Stage 1
Pressurized lubricant is supplied to the metering device
via main line 1. The control piston (1) starts moving in the
direction of arrow (A), displacing the lubricant in front of
the control piston into the relieved m ain line II.
11 22a07
Fig. 2 Stage 1
Stage 2
When the control piston (1) uncovers the connecting pas-
sage (2), lubricant is transferred to the right end of the
dispensing piston (3), thereby displacing it to the left in the
direction of arrow (A). The lubricant volum e ahead of the
dispensing piston is tr ansferred via the connection pas-
sage (4) to the lubrication point. With the dispensing pis-
ton in its terminal position, the pressure in main line I will
continue to rise to reach the preset change-over pressure
of the two-line system. At this stage, the change-over
valve of the sys tem operates to connect m ain line I which
has so far been under press ure to the lubricant reservoir
of the lubrication pum p and the lubricant in main line I is
11 23a07
depressurized.
Fig. 3 Stage 2
Stage 3
At the same time the change-over valve connects main
line II to the lubrication pump, thus pressurizing the lubri-
cant in this main line. The control piston (1) moves in the
direction of arrow (B), displacing the lubricant ahead of
the control piston into the relieved m ain line.
11 24a07
Fig. 4 Stage 3
Stage 4
When the control piston (1) uncovers the connecting pas-
sage (5) lubricant is tr ansferred to the left end of the dis-
pensing piston (3) and displaces it to the right in the direc-
tion of arrow (B). The lubricant ahead of the dispensing
piston (3) is transferred via the connecting passage (6) to
the lubrication point. W ith the dispensing piston (3) in its
terminal position, the pressure in main line II will continue
to rise to reach the preset change-over pressure of the
two-line system . At this stage, the change-over valve will

once again cause a pressure changing-over in m ain
lines I and II and the c ycle will be repeated as described
in stage 1.
11 25a07
Fig. 5 Stage 4
Page 4 of 6
User Manual
1.2EN-28008-A08
Adjustment of the Output Volume
Variation KR for infinitely variable adjustment and visual
indication
Infinitely variable adjustment of the lubricant output is
achieved by turning the adjusting screw (8-2). Maximum
output is available if the adjusting screw is in its upper-
most position. By turning the screw downward the output
can be continuously reduced. It reaches nearly zero as
soon as the adjusting screw is in the fully closed position
and the indicator pin (8-3) is completely restrained. The
indicator pin, which is attached directly to the dispensing
piston, shows the correct functioning of a pair of outlets ,
as it makes the stroke of the dispensing piston visible
from outside. The movement of the indicator pin shows
that the metering device supplies lubricant. As soon as
the output volume has been adjusted, the adjusting screw
(8-2) is locked with a lock screw (8-1).
1128b0 7
Fig. 6
ATTENTION!
To secure the setting, lock the adjusting
screw only with the indicator pin being
retracted.
1013a9 4
Output Diagram
Output volume
cm/stroke
Revolutions of the adjusting screw

4292a0 7
Fig. 7
Page 5 of 6
User Manual
1.2EN-28008-A08
Spare Parts List VSG-KR-FL
B-VSGFL-040c08
Fig. 8
Item Designation Part No.
1 Closure plug M10 x 1 303-17404-1

2 Copper washer 5 x 9 x 1 209-12158-8
3 Closure plug R1/4 303-17515-1
4 Copper washer 13.5 x 16 x 1 306-17827-1
5 Holding screw M8 x 1 420-22350-1
6 Indicator pin assy. 520-32066-1
7 U-cup sealing AU 4 x 7.5 x 4 x 1.3 (standard) 220-12512-4
U-cup sealing FK M 4 x 7.5 x 3 (high temperature) 220-13735-2
8 Prop washer 420-24127-1
1)
9 Adjusting sleeve with U-cup sealing AU (standard) 520-31488-2
Adjusting sleeve with U-cup sealing FKM 520-31899-2
10 O-ring 12 x 2 219-12223-5
11 Protection cap 420-24818-1
Adjusting device assy. AU (item s 7 + 9) 520-34011-1
Adjusting device assy. FKM (items 7 + 9) 520-34011-2
12 Screw ring M 10 x 1 303-17552-2
1)
Including item 10 (O-ring 12 x 2)
Page 6 of 6
Owners Manual
Operating Instruction & Spare Parts list
VSG/VSL Model Identification chart
Example of type designations: VSG 2 - D

VSL 8 - KR FKM
VSG 6 - KR
VSG VA 3 - KR VA
VSG 4 - KR KN A
VSG 1 - MR
VSL 8 - KR KS
Basic type
G : Max.output volume 2.3 cm3
L : Max. output volume 5 cm3
Standard version
Steel body, galvanized
VA : Stainless body.
Number of outlets 1 to 8
Adjusting of outlet and monitoring
KR : With indicator pin and progressive adjustment

KD : With indicator pin and metering screws
D : With metering screws (output volume in cm3)
MR : Adjustment with magnetically operated indication
Adjusting :
Standard version: Steel, galvanized
VA : Stainless steel
FKM : Adjustment with Viton seal (over 80degC)
(standard polyurethane)
KN : With indicator pin & progressive adjustment
as well as fitted proximity switch per pair
of outlets.
KA : With indicator pin and adapter (proximity
switch to be supplied by customer)
KS : With indicator pin and progressive adjustment
as well as fitted limit switch per pair of outlets.
A : USA version (NPT thread)
8 of 23
DM
DIFFERENTIAL PRESSURE SWITCHES
301
COMPACT HIGH REPEATABILITY DIAPHRAGM SENSOR
TAMPER PROOF SETPOINT ADJUSTMENT
This compact version in Switzer series 301 Differential The mechanical movements are restricted to absolute
Pressure Switches with high static pressure capability minimum which ensures long term stability.
using components of high reliability is specifically
Style DM Pressure Die Cast Aluminium weatherproof
designed for OEMs.
housing is best suited for harsh and outdoor mountings.
The sensing unit is an all Stainless Steel assembly The instrument is suitable for air, gas, water, steam, oil
which is mounted external to the weatherproof switch and several other chemicals which are compatible to
housing. Stainless Steel.
Enclosure Aluminium pressure die cast Ambient Temperature ()10 to 60C

weatherproof to IP:66
Switching Element Instrument quality snap acting
Repeatability 1% FSR (Note 1) SPDT microswitch (Note 6)
Scale Accuracy 5% FSR (Note 5) Switching Differential Fixed ; Refer table
Range Setting External with lock Process Connection 1/4" NPT(F) standard. Adaptors
for other threads optional
Ranges 3 mbar to 15 bar, several
standard ranges. Refer Ordering Electrical Connection 3/4" ETF with Nylon Cable gland
Matrix (Note 2 & 3) to suit 8 to 11 mm OD cable (OR)
Sensor 316 LSS / Nitrile diaphragm 1/2" NPTF Entry to suit Metallic
Wetted Parts 304 SS / 316 SS double compression cable gland
Max. Working Pressure 110 bar Mounting On-line / Wall / Back panel
Max. Process Temp. 70C for Nitrile O ring
Weight 2.5 Kgs.
125C for EPDM O ring
205C for Viton O ring (Note 9) Confirmity BS 6134 :1991
ORDERING MATRIX
Table1 : RANGE CODE & DIFFERENTIAL

1 SPDT 2 SPDT (DPDT)
RANGE D/3/ J/K DD/33/ JJ/ KK
ENCLOSURE RANGE 5 55
CODE H S/R HH SS/RR
Aluminium pressure die cast weatherproof in mbar
to IP:66 with Nitrile gasket. DM C6D 3 to 25 mbar 6 6 10 8 8 13
E1D 5 to 120 mbar 5 10 12 7 13 16
MODEL
E8D 50 to 350 mbar 12 20 30 16 26 39
This is the basic differential pressure switch G5B 0.1 to 1.5 bar 60 85 120 78 110 156
having close, fixed non-adjustable switching
J0B 0.2 to 4 bar 175 350 500 228 455 650
differential actuated by a stainless steel
diaphragm. 301 B7K 0.7 to 7 bar 300 500 N.A. 390 650 N.A.
P8B 1.5 to 15 bar 800 1350 N.A. 1040 1755 N.A.
MATERIALS OF WETTED PARTS
Table 2 : SWITCH CODE, RATING & AVAILABILITY
316L SS diaphragm with 304 SS wetted parts 04 AVAILABILITY
SWITCH DC RATING IN AMPS
AC OF SPDT &
316L SS diaphragm with 316 SS wetted parts 02 CODE
RATING
RESISTIVE INDUCTIVE
DPDT IN
(SPDT)
220V 110V 24V 220V 110V 24V MODELS
316L SS diaphragm with 316 SS wetted parts
for NACE application with Viton O ring 0N D 15A 250 / 125V 0.2 0.4 2.0 0.02 0.03 1.0 301
3 15A 250 / 125V N.R. N.R. N.R. N.R. N.R. N.R. 301
Nitrile diaphragm with 304 SS wetted parts
5 5A 250 / 125V 0.2 0.4 4.0 0.2 0.4 3.0 301
for applications with pressure reversal B4
H 10A 250 / 125V 0.2 0.4 2.0 0.02 0.03 1.0 301
Nitrile diaphragm with 316 SS wetted parts J 5A 250V N.A. N.A. 5.0 N.A. N.A. 3.0 301
for applications with pressure reversal B2
K 1A 125V N.A. N.A. 1.0 N.A. N.A. 0.5 301
RANGE CODE : Refer Table1 S 5A 250 / 125V 0.25 0.5 3.0 0.1 0.2 2.0 301
R 0.1 250V N.R. N.R. N.A. N.R. N.R. N.A. 301
SWITCH CODE AND RATING : Refer Table2
Codes D & H General purpose AC & DC Code K Hermetically sealed, inert gas filled
rating. with Gold plated contact.
ELECTRICAL ENTRY Code 3 General purpose only AC rating. Code S IP:67 sealed microswitch with silver Alloy
Code 5 General purpose with good DC rating. contact.
3/4" ET with Nylon Cable gland suitable Code J Hermetically sealed, inert gas filled Code R IP:67 sealed microswitch with gold plated
for 8 to 11 mm OD cable (Single entry only) A with Silver alloy contact. contact
For DPDT, change switch code 3 to 33, 4 to 44, etc., while ordering
1/2" NPTF (Single entry only) B N.A. Not Available N.R. Not Recommended
NOTES
1. Accuracy and repeatability are same for a Differential Pressure Switch, which 7. The instrument is calibrated in the mounting position depicted in the drawing.
is a switching device and not a measuring instrument. A shift of 2% may be Mounting in any other direction will cause a minor range shift, especially in
observed in setpoint when pressure falls from full static pressure. Settings will low and compound ranges. Ranges above 1 bar will not experience this shift.
also shift with varying temperature. 8. All differential pressure switches are calibrated by applying pressure to HI
2. Select working range of the instrument such that the set pressure lies between port, venting LO port to atmosphere. Inspection will also be limited to
35% to 70% of range span. such a practice.
9. Fluid Temperature: A Differential Pressure switch when connected to the
3. On and off settings should not exceed the upper or lower range value.
process is not subjected to through flow and therefore is not fully exposed
4. Switching differentials are at midscale and will vary with range setting and to the fluid temperature. Use of adequate length of impulse piping will
operating conditions. greatly reduce excessive heating of the sensing element. For example
connection of 7.5 cm of 12 mm dia impulse piping will reduce water
5. A differential pressure switch is a switching device and not a measuring
temperature of 100C to 65C at an ambient temperature of 50C. Ask
instrument eventhough it has a scale with 5% FSR accuracy to assist setting.
factory for piping nomogram #4411844 for different temperatures.
For this reason, Test Certificates will not contain individual ON-OFF switching
values at different scale readings. Maximum differential obtained alone will be Ensure that impulse pipework applies no stress on sensing element housing
declared, besides other specifications. and use spanners to hold pressure port / housing when connections are made.
10. Style DM is weatherproof only if all entries and joint faces are properly
6. DPDT action is achieved by 2 SPDT switches synchronised to practical limits
sealed.
i.e., 2% of FSR.
11. A more versatile and wide range of Pressure & Differential Pressure Switches
Contact life of microswitches are 5 10 5 switching cycles for nominal are available in Series 200, 020, 300, 931 & S20/920 Series upto 600 bar.
load. To quench DC sparks, use diode in parallel with inductance, ensuring
12. Accuracy figures are exclusive of test equipment tolerance on the
polarity. A RC network is also recommended with R value in Ohms
claimed values.
equal to coil resistance and C value in micro Farads equal to holding
current in Amps. 13. All performance data are guaranteed to 5%.
This is not a contractual document. Prior notification of changes in specifications is impracticable due to continuous improvement
Switzer Instrument Limited website

www.switzerins trument.com
SALES HEAD OFFICE WORKS OFFICE
17, South Boag Road, Chennai 600 017 127, Sidco North Phase, Ambattur Estates, Chennai 600 050
Ph : 0442434 0999 / 4321 Fax : 0442434 7887 Ph : 0442624 2255 / 3355 Fax : 0442624 8849
e-mail : sales@switzerinstrument.com e-mail : works@switzerinstrument.com
SALES OFFICES
Bangalore Phone : 08022262613 Fax : 08022257392 New Delhi Phone : 01125706955 Fax : 01125708492
#DPS-DM 301(0113)
e-m ail : bangalorebr@switzerinstrument.com e-m ail : delhibr@switzerinstrument.com

Chennai Phone : 04424340999 / 24344321 Fax : 04424347887
e-m ail : chennaibr@switzerinstrument.com Pune Phone : 02027149667 Fax : 02027149667
Hyderabad Phone : 0402781 1082 Fax : 0402781 1082 e-m ail : punebr@switzerinstrument.com
e-m ail : hyderabadbr@switzerinstrument.com Vadodara Phone : 02652322906 Fax : 02652331649
Kolkata Phone : 03324659108 Fax : 03324659109 e-m ail : controlmatic@switzerinstrument.com
e-m ail : kolkatabr@switzerinstrument.com
Mumbai Phone : 02225796284 / 25796365 Fax : 02225780648 Vizag Phone : 08912781888
e-m ail : mumbaibr@switzerinstrument.com e-mail : vizagbr@switzerinstrument.com
ORDERING CODE FOR 3 VALVE MANIFOLD
DESCRIPTION FEATURE SYMBOL 8 - 3 FMNV-DM1 - D N SFT - TASI. SSL
Threaded process- 1/4" 4

Instrument connections 1/2" 8
Valves contained No of cartridges 3
(1) with all threaded connection 3 MNV

(2) Direct mounting T type with flanged instrument & threaded process connections 3 FMNV
Series
(3) With flanged process connection 3 FFMNV
(4) Coplanar 3 CPL
All threaded Remote mounting type with isolation valve sides and equalizing valve on top No symbol
connections
Direct mounting T' type No symbol
For flanged
instrument Direct mounting block type with all valves on top DM 1
Type and threaded
process Direct mounting block type with only equalizing valve on top DM 2
connections
Coplanar No symbol
For flange to Flanged instrument connection for direct mounting & flanged process for oval flange No symbol
flange connections connection
Not required No symbol

Drain plug
Required D
NPT to ASA B 2.1 - 1960 N

Thread specification ISO parallel to ISO : 228/1 R
ISO taper to ISO : 7/1 RX
3 VALVE MANIFOLDS
Note : not applicable for manifolds with flange to flange end connections.
Metallic seat No symbol

Soft seat for isolation valves only
Seat Soft seat material - PTFE SFT
DELRIN SFD
PEEK SFP
Teflon (standard) No symbol

Graphitised asbestos GASB
Stem packing material
Graphoil GOIL
Teflon asbestos TASI
A 105 No symbol
SS 304/SS304L ** S/SL
Body material SS 316 /SS316L** SS/SSL
Monel MNL
Hastelloy C HAC
** for material conformity to NACE MR-01-75 USE SUFFIX "NACE" AS S/NACE, SS/NACE,SSL/NACE
Note : Due to continous improvement & customer interaction designs & specifications may be modified or upgraded without notice.
FLUID CONTROLS PRIVATE LIMITED

16
15. DRAWINGS:
SL.NO DESCRIPTION LINCOLN DRAWING NUMBER
1 P&ID OF AIR/OIL CIRCULATION SYSTEM 1005562-1000, R02
2 GENERAL ASSEMBLY DRAWING OF AIR/OIL

1005562-1100, R01
CIRCULATION SYSTEM
3 AIR OIL PANEL ASSEMBLY 5541-21003-3, R03
O & M MANUAL FOR 2.27 LPM AIR/OIL LUBRICATION SYSTEM M/s. SIEMENS LIMITED

O &amp; M Manual - Air Oil Lubrication System

Diunggah oleh

Informasi Dokumen

Hak Cipta

Format Tersedia

Bagikan dokumen Ini

Bagikan atau Tanam Dokumen

Opsi Berbagi

Apakah menurut Anda dokumen ini bermanfaat?

Apakah konten ini tidak pantas?

Hak Cipta:

Format Tersedia

O &amp; M Manual - Air Oil Lubrication System

Diunggah oleh

Hak Cipta:

Format Tersedia

BMM ISPAT LIMITED

Air-Oil Lubrication System

OPERATION & MAINTENANCE MANUAL

2.27 LPM, AIR/OIL LUBRICATION SYSTEM

CUSTOMER : M/s. SIEMENS LTD

P. O. NO. : 4504381446, DT: 21.02.2013

LHIL S.O. NO. : 1005562

02 CONSTRUCTION & FUNCTIONAL DESCRIPTION 2

05 STORAGE AND LONG-TERM KEEPING 8

11 INITIAL START UP & OPERATION 17

12 INSPECTION, SERVICING, TROUBLE SHOOTING 18

2.0 CONSTRUCTION & FUNCTIONAL DESCRIPTION:

Parameter Lube Oil System

3.0 SAFETY PRECAUTIONS:

The OCS working area shall be well ventilated.

The escape way of OCS working area shall be unimpeded.

After allocation on site of OCS, second grouting shall be performed.

During the operation of OCS, be sure to take corresponding protection measures,

Do not carry out any work on OCS when it is running.

Only certified staff is allowed to switch on the power on site.

Check if the power supply meets the requirements of corresponding electric

4.0 BILL OF MATERIAL:

BREATHER CUM FILLER, 10 MICRINS,FILTER ELEMENT:

TWO YEARS OPERATIONAL SPARES (LOOSE SUPPLY)

5.0 STORAGE AND LONG-TERM KEEPING:

Avoid following cases during storing:

Recommended environments for storage are as follows:

5.2 NOTES FOR KEEPING:

7.1 USE FORKLIFT FOR TRANSPORTATION:

Pay attention to the following points during transportation by a forklift:

7.2 USE CRANE FOR LIFTING:

Pay attention to the following points during lifting by a crane:

8.0 INSTALLATION ON SITE:

8.1 EQUIPMENT IN POSITION:

Once the equipment is placed in position, check if it is placed in a horizontal plane

8.2 PIPELINE CONNECTION:

8.3 ELECTRIC CONNECTION:

Cable shall be firmly and reliably fastened onto the terminal.

All connections shall be wired in strict accordance with wiring diagram.

The work shall be carried out by professional electrician.

Check the voltage & frequency of the electric motor.

Check the rotation direction as indicated by the arrow on the pump.

9.0 COMMISSIONING ON SITE:

9.1 PREPARATION BEFORE COMMISSIONING:

Please contact LINCOLN or its authorized personnel prior to commissioning for

Carefully read and understand the Operation Manual.

9.2 COMMISSIONING ON SITE:

Start a working pump to fill oil into the system.

9.3 TRIGGERING POINT SETTING FOR EACH SWITCH AND SIMULATION

9.4 TRIAL RUN OF SYSTEM:

Note: during system commissioning (warranty period), in case of something

10.0 DAILY MAINTENANCE:

Pressures including PUMP.PR and LUB.PR.

All pressure gauges and thermometers in system shall be calibrated by a special

11.0 INITIAL START UP & OPERATION:

Initial Start up:

Ensure the tank is filled with specified volume of oil

Caution: Pump should not run dry.

Switch on the System

12.0 INSPECTION, SERVICING, TROUBLE SHOOTING:

Maintaining Oil Lubrication Installations:

The principal inspection points are as follows:

Check Tank Fluid Level

Check for External Leaks (visual examination)

O & M Manual - Air Oil Lubrication System

O & M Manual - Air Oil Lubrication System

! 8#)1'3$$. ++%$'1%&,9006$1#4$'-&'3$$ < 1'-(#&4$)1%2$2-+904$-1=&$1$

! J9%#$2-1,$:6$-1#4$+$'-&'3$,%&&$ ]+$#+$%+00$+%$4%15$. ++%$+#$,0++%7$E=+(4$

!"#$%!&%'(!)'+,$#)'-+%.%",.%'/%' /(-+'",.'('$""& %!-'#%!0-+',"'-1 %'-,'0%-'

< %3#7$%3,(,&3# < %3#7$0":+"#"$39$!=(0"0 E"1"%0"$3##"*,&3#0$(,$

N/$'(!)%+,-',!+!)0 .!+$'/'-65+,'-2)"$ I$*)%,2$!+'-2)"$>