Sandvik Jaw Crusher PDF

operators manual Doc. no. S 222.
166 en
SANDVIK CJ211:01
This document is valid for:
Serial no. / Machine no. Sign.
SANDVIK CJ211:01
Copyright 2007 Sandvik SRP AB.
All rights reserved. No parts of this document may be reproduced or
copied in any form or by any means without written permission from
Sandvik SRP AB. All data and information in this manual may be
changed without further notice. Reservations for misprints.
Document number: S 222.166 en

Issue: 20070625
Version: 1
Sandvik SRP AB
Stationsplan, SE-233 81 Svedala, Sweden
Tel: +46 (0)40 409000, Fax: +46 (0)40 409260
www.sandvik.com
Table of contents
1. Introduction
1.1 Equipment information.......................................................... 6
1.1.1 Document information.............................................. 8
1.2 Operating principles of a jaw crusher ................................... 9
1.2.1 Description ............................................................. 10
2. Safety precautions
2.1 Hazard information ............................................................. 14
2.1.1 Warning signs ........................................................ 14
2.1.2 Risk levels.............................................................. 14
2.1.3 Prohibition signs..................................................... 14
2.1.4 Mandatory signs..................................................... 14
2.2 Personnel............................................................................ 15
2.2.1 Personal protection ................................................ 16
2.3 General safety precautions................................................. 16
2.3.1 Machine safety guards........................................... 17
2.3.2 Electrical safety...................................................... 18
2.3.3 Welding .................................................................. 18
2.3.4 Hydraulic systems.................................................. 19
2.3.5 Lifting and moving loads ........................................ 19
2.3.6 Feed and jams ....................................................... 20
2.4 Emissions ........................................................................... 21
2.4.1 Dust........................................................................ 21
2.4.2 Noise...................................................................... 21
2.4.3 Radioactivity........................................................... 21
3. Technical data
3.1 General data ....................................................................... 24
3.2 Processing data .................................................................. 24
4. Start up the jaw crusher

4.1 General ............................................................................... 26
4.1.1 Getting started ....................................................... 26
4.1.2 Running-in.............................................................. 27
CJ211:01 1
Sandvik SRP AB Doc. no. S 222.166 en Ver. 1
Table of contents
5. Inspection and care

5.1 General ............................................................................... 30
5.2 Routine inspection and care ............................................... 31
5.3 Recommended tool box ...................................................... 32
5.4 Crushing chamber............................................................... 33
5.4.1 Jaw plates .............................................................. 33
5.4.2 Deflector plate ........................................................ 34
5.4.3 Clamping bar.......................................................... 34
5.4.4 Wear plate .............................................................. 35
5.4.5 Jaw shim plate ....................................................... 35
5.4.6 Support bar ............................................................ 35
5.4.7 Cheek plate ............................................................ 35
5.5 Setting adjustment system.................................................. 36
5.5.1 Toggle plate............................................................ 36
5.5.2 Toggle seat............................................................. 36
5.6 Setting measurement.......................................................... 37
5.6.1 Setting measuring gauge ....................................... 37
5.6.2 Gauge for CSS....................................................... 37
5.6.3 Measuring instructions ........................................... 38
6. Lubrication
6.1 General ............................................................................... 40
6.1.1 Manual lubrication .................................................. 40
6.1.2 Lubricant requirements........................................... 42
7. Crushing chamber
7.1 Exchanging clamping bars.................................................. 44
7.1.1 Removing clamping bar ......................................... 44
7.1.2 Installing clamping bar............................................ 45
7.2 Exchanging jaw plates ........................................................ 46
7.2.1 Removing jaw plate................................................ 46
7.2.2 Installing jaw plate .................................................. 48
7.3 Exchanging wear plates...................................................... 50
7.3.1 Removing wear plate ............................................. 50
7.3.2 Installing wear plate ............................................... 52
7.4 Exchanging support bars .................................................... 53
7.4.1 Removing support bar ............................................ 53
7.4.2 Installing support bar .............................................. 54
2 Sandvik SRP AB Doc. no. S 222.166 en Ver. 1 CJ211:01

Table of contents
7.5 Exchanging deflector plate ................................................. 54

7.5.1 Removing deflector plate ....................................... 54
7.5.2 Installing deflector plate ......................................... 55
7.6 Exchanging cheek plates.................................................... 57
7.6.1 Removing cheek plate ........................................... 58
7.6.2 Installing cheek plate ............................................. 59
7.7 Exchanging jaw shim plates ............................................... 61
7.7.1 Removing jaw shim plate ....................................... 61
7.7.2 Installing jaw shim plate ......................................... 63
8. Setting adjustment system

8.1 General ............................................................................... 66
8.2 Setting adjustment .............................................................. 67
8.3 Pre-loading of retraction cylinder ........................................ 68
8.4 Hand pump ......................................................................... 69
8.4.1 Setting the hydraulic pressure ............................... 69
8.4.2 Changing the discharge setting ............................. 70
8.5 Setting hydraulics (option) .................................................. 71
8.5.1 Setting the hydraulic pressure ............................... 71
8.5.2 Changing the discharge setting ............................. 73
9. Troubleshooting
9.1 Faults and suggested corrective actions ............................ 76
10. Automatic lubricator (option)

10.1 General ............................................................................... 80
10.1.1 Automatic lubrication.............................................. 80
10.1.2 Lubricant requirements .......................................... 84
CJ211:01 3
Table of contents

1. Introduction
To ensure maximum safety, always read section 2. Safety precautions before
doing any work on the equipment or making any adjustments.
CJ211:01 5
1. Introduction
1.1 Equipment information

Purpose
The purpose of this Sandvik equipment is to be a crusher component in a
crushing and screening unit or site within an aggregate, recycling or mining
process. It can also be configured as a stand-alone machine complete with
motor, motor support, V-belts and pulley, and guards. The machine reduces
the size of rocks, minerals, recycling material and similar materials. This
crusher component has been exclusively designed for these applications. It is
not the responsibility of Sandvik SRP AB to secure the design and usage for
the complete aggregate, recycling or mining process. Sandvik SRP AB will
not accept any liability for damage to equipment or injury to personnel
caused by unauthorized or improper use or modification of this equipment.
Manufacturer
This Sandvik equipment has been manufactured by:
Sandvik SRP AB
Stationsplan
SE-233 81 Svedala
Sweden
www.sandvik.com
For maintenance
Contact the nearest Sandvik SRP AB company, agent or representative, or
the manufacturer directly:
Sandvik SRP AB
Service department
SE-233 81 Svedala
Sweden.
Telephone +46 (0)40 409000
Telefax +46 (0)40 409260

1. Introduction
Identification
The figure below shows an example of the crushers identification plate. The
identification plate contains data needed when contacting Sandvik SRP AB
concerning this specific equipment.
Enter the serial number of the associated machine in the intended field on the
second page of this manual (the copyright page).
8
7
1 2 3 4 5 6
1 Machine type
2 Part number
3 Serial number
4 Mass (kg)
5 Order number
6 Manufacturer
7 Year of manufacture
8 CE mark
CE marking
This equipment complies with the basic health, environment and safety
regulations of the European Union and European Economic Area. Sandvik
SRP AB will not take responsibility for this compliance when a customer
modifies the jaw crusher in any way.
CJ211:01 7
1. Introduction
1.1.1 Document information

Purpose of this Operators manual
The purpose of this Operators manual is to provide the operator with
information on how to handle and operate this Sandvik equipment.
It is important to:
keep the manual for the lifetime of the equipment
pass the manual on to any subsequent holder or user of the equipment
Document compliance
The instructions in this document are in accordance with the design and
construction of the equipment at the time it was delivered from the Sandvik
SRP AB manufacturing plant.
Technical publications
Technical publications related to installation and operation of this equipment
are:
Installation manual (IM)
Wear parts catalog (WPC)
Operators manual (OM)
When ordering technical publications, always specify the language and quote
the machine serial number.
Technical publications related to maintenance of this equipment are:
Maintenance manual (MM)
Spare parts catalog (SPC)
These publications are only available to trained maintenance personnel.
Sandvik SRP AB can provide adequate training and authorize personnel.
Read more about the document structure and accompanying work roles in
section 2.2 Personnel.
Number of pages
This document contains a total of 86 pages.
Feedback
If you have comments on this Operators manual or problems connected to
the jaw crushers documentation, send an e-mail to:
manuals.srp@sandvik.com

1. Introduction
1.2 Operating principles of a jaw crusher

In a jaw crusher the process material is crushed between two rigid surfaces.
The motion of the moving surface is independent of the load on the jaw
crusher. The crushing action is achieved by the movement of the moving
jaw (3), which together with the stationary jaw (4) and the cheek plates (2)
form the crushing chamber. Individual pieces of the process material (e.g.
rock or ore) are nipped, compressed and crushed between the two jaws.
The quality and quantity of the produced process material is a product of the
interaction between the jaw crusher and the process material. The geometry
of the crushing chamber, the dynamics of the jaw crusher and the process
material are the most important factors.
The power from the motor is transferred through V-belts to one of the
flywheels (1) that are mounted on the eccentric shaft (5). The rotation of the
eccentric shaft and the movement of the toggle plate (6) cause an elliptical
motion of the moving jaw. When the distance between the jaws decreases,
the incoming process material will be subjected to a compressing stress and
thereby crushed. When the moving jaw moves away from the stationary jaw,
the process material is able to flow down through the chamber.
The jaw plates must be regularly reversed or replaced as they are
continuously worn. Read more in section 5. Inspection and care.
1 5
1 Flywheel
2 Cheek plate
3 Moving jaw
2
4 Stationary jaw
5 Eccentric shaft 3
6 Toggle plate
4
CJ211:01 9
1. Introduction
1.2.1 Description
The following figures show an overview of the jaw crushers nomenclature
and components.
Bottom view
1 Flywheel
2 Eccentric shaft 1
(concealed)
3 Frame
4 Front frame end 2
5 Fastening for cheek plate
6 Foot 3
7 Hydraulic cylinder wedge
8 Setting wedge
(concealed) 4
9 Support bar
10 Retraction cylinder 5
11 Back frame end
7 8 9 10 11
Top view
12 Bearing housing
13 Moving jaw
14 Counterweight 12
15 Deflector plate 13 14 15 16 17
16 Clamping bar
17 Cheek plate 18
18 Jaw plate moving
19 Jaw plate stationary
19

1. Introduction
Top view with drive and guards

20 Guard over V-belts and flywheel
21 Motor
22 Motor support
23 Guard over free flywheel
20
21
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CJ211:01 Sandvik SRP AB Doc. no. S 222.166 en Ver.

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1. Introduction
This page is intentionally left blank

To ensure maximum safety, always read this section carefully before doing
any work on the equipment or making any adjustments.

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2.1 Hazard information

2.1.1 Warning signs
General danger Dangerous voltage Risk of crushing
Hanging load Risk of crushing Flying fragments
2.1.2 Risk levels

Throughout the manual, level of risk is indicated as DANGER,
WARNING or CAUTION. The DANGER and WARNING levels
are accompanied by a warning sign (see above).
Failure to observe information marked DANGER! can result in life-

threatening injuries!
DANGER!
Failure to observe information marked WARNING! can result in
personal injury and/or serious damage to, or destruction of,
equipment!
WARNING!
CAUTION! Failure to observe information marked CAUTION! can result in dam-
age to equipment!
2.1.3 Prohibition signs
Do not remove
guards
2.1.4 Mandatory signs
Disconnect current Read the manual

before any work

2.2 Personnel
All work on the equipment is to be carried out only by trained or authorized
personnel.
Trained means that the person in question has been given practical
instruction by an authorized person on how the various tasks are to be
carried out.
Authorized means that a person has undergone a theoretical and
practical test of knowledge, organized by Sandvik SRP AB. He/she is
therefore judged to have the knowledge and competence to carry out
the tasks assigned to the appropriate role.
All expected work tasks on this production equipment have been defined by
Sandvik SRP AB as belonging to one of three categories work roles
based on different competence profiles. These three work roles are:
Installation
Operation
Maintenance
Sandvik SRP AB provides technical documentation appropriate to all three
work roles:
Installation manual
Operators manual and Wear parts catalog
Maintenance manual and Spare parts catalog
Sandvik SRP AB can provide adequate training for all three work roles and
can carry out authorization of trained personnel.
The technical documentation from Sandvik SRP AB covers only work on the
production equipment itself it does not cover work tasks associated with
other equipment or routines at the site.
It is the responsibility of the plant management to assign responsibility for:
The production equipment and the work area around the equipment
All personnel in the vicinity of the equipment
Compliance with national and local safety regulations
Checking that all safety devices are fully operational
Sandvik SRP AB declines all responsibility for injury or damage resulting
from non-compliance with the instructions in this manual.

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2.2.1 Personal protection

Sandvik SRP AB strongly recommends that personal protective equipment is
always worn when working in the vicinity of the equipment.
The Sandvik SRP AB recommendation for personal protective equipment
includes:
Ear protection Safety helmet Eye protection
Protective gloves Safety boots Mask or breathing

apparatus
2.3 General safety precautions

Falling stones
Clear the feed arrangement from process material before any
maintenance work is carried out inside or below the crusher, to
WARNING! prevent stones from falling down.
Always switch off power and lock out the equipment (secure it cannot be
switched on) before any maintenance work is started. Also ensure that it is
not possible for anyone else to switch the power on while maintenance work
is being done.
Before maintenance work, place two wooden blocks between the moving
jaw and the back frame end to prevent the moving jaw from falling back.
Dangerous work
Never stand inside the crushing chamber when heavy parts (e.g. jaw
plates and cheek plates) are being lifted out or in.
WARNING!
(Continued)

Avoid remaining on the crusher, unless necessary for maintenance work.
Risk of crushing
Never remain on the crusher while crushing. Moving parts constitute a
risk of crushing.
WARNING!
Ejection
Never look into the crusher while crushing. Fragments and possibly
harmful substances fed to the crusher may be ejected.
WARNING!
2.3.1 Machine safety guards

Do not remove guards
Make sure that all guards are in place and functioning, to prevent
exposure to flying fragments and rotating parts. Never operate the
PROHIBITION! equipment unless guards are mounted.
Rotating parts
Exposure to rotating parts of the equipment shall be prevented by
guards. Always attach guards after maintenance work.
WARNING!
Flying fragments
Fragments ejected upwardly may fall down in the vicinity of the
crusher. Provide adequate guards and warning signs at appropriate
WARNING! places around the danger zone.
Upwardly ejected fragments may fall down in the vicinity of the crusher.
Therefore Sandvik SRP AB recommends additional protection.
Platforms with guard rails shall be installed around the crushers feed
opening. Walkways, stairs and ladders must be designed in accordance with
applicable regulations. (These parts are not included in the crushers standard
specification).
NOTE! To prevent the ejection of large stones the feed hopper should be equipped
with a pivoted stone guard. The stone guard must not be raised during
crushing.
Make sure all defective guards and dust sealing components are checked,
repaired and replaced before starting the equipment.

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2.3.2 Electrical safety

CAUTION! Only electrical personnel working according to European Standard
EN 50110 or similar are permitted to perform electrical operations on
the crusher.
Dangerous voltage
Personnel must regard all electrical equipment as live until it is proven
dead by proper testing procedures.
DANGER!
Make sure all broken or damaged electrical cables and connectors are
checked, repaired and replaced before starting the equipment.
Control cabinets must be lockable.
2.3.3 Welding
CAUTION! Welding on the crusher is only permitted when and as described in the
manual. For all other welding operations on the crusher local Sandvik
service personnel must be consulted.
CAUTION! Only welders qualified according to European Standard EN 287 or sim-

ilar are permitted to perform welding operations on the crusher.
If welding an item to the crusher, ground must be attached to the item itself.
If a crusher component is to be welded, ground should be attached as near to
the welding area as possible.
Toxic gases
Inhalation of welding fumes can be dangerous to health. Always follow
instructions provided by the welding equipment supplier.
WARNING! Several parts of the crusher are made of manganese steel. Long-term
exposure to manganese oxide can affect the nervous system.

2.3.4 Hydraulic systems

CAUTION! Only personnel certified in hydraulics are permitted to perform opera-
tions on the hydraulic system.
Oil pressure
Pressurized oil is dangerous if released incorrectly. Relieve all
pressure before carrying out maintenance or repair work on the
WARNING! hydraulic system.
CAUTION! Never adjust pressure relief valves beyond the recommended values.
Oil temperature
Hydraulic oil can get very hot in operation. Allow the oil to cool before
working on the hydraulic system.
WARNING!
Make sure all defective hoses, valves or fittings are checked, repaired and
replaced before starting the equipment.
Risk of crushing
Never touch or alter hydraulic cylinders when the equipment is in
operation. The hydraulic cylinders may suddenly change position.
WARNING! Always keep body parts away from hydraulic cylinders in operation.
2.3.5 Lifting and moving loads

CAUTION! Only personnel with adequate lifting training are permitted to perform
lifting operations.
Hanging load
Never work or stand underneath a crane that is lifting material. Keep a
safe distance from a hanging load.
WARNING!
Make sure that the capacity of the lifting equipment is adequate and that the
equipment itself is in good working order.
If a lifting tackle has to be made up by joining separate components, make
sure that the joints are secure and have the same lifting capacity as the rest of
the tackle.
NOTE! Always use lifting tackle certified in accordance with local conditions.
Always engage the safety clips on lifting hooks to prevent the tackle from
slipping off.
Use ropes or poles to steady and manoeuvre loads. Do not use hands or feet.
Make sure that the route and the destination are free from obstacles before
moving a suspended load. It must be possible to lower the load to the floor
quickly and safely in an emergency.
When depositing loads, keep the lifting equipment in place until the stability
of the load has been checked.

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2.3.6 Feed and jams

CAUTION! When the crushing chamber is empty, avoid feeding solitary large boul-
ders into the upper part of the chamber. In unfavourable circumstances
the moving jaw may be pushed forward and bring the toggle plate out
of position.
CAUTION! Never feed combustible process material into the crusher.
Flying fragments
Never use wedges etc. to clear jams in the feed opening. Stones and
fragments can be thrown out at high speed from the crushing
WARNING! chamber.
Explosives
Never remove blocking boulders from the crusher by blasting.
Blasting may cause personal injury and seriously damage bearings or
WARNING! other parts. Sandvik SRP AB takes no responsibility for injury to
personnel or damage to the equipment when blasting is used.
Risk of crushing
Never stand inside the crusher when a blockage is removed. You might
be pulled forcefully and suddenly downwards together with the
DANGER! material in the crushing chamber and be crushed.
If it is possible to change the direction of rotation of the jaw crushers

flywheel for a while to clear a jam. Always return to the normal rotation
direction when the jam has been cleared.
In some cases it is also possible to increase the CSS (closed side setting)
temporarily to clear a jam.
CAUTION! If a hydraulic hammer is installed, never use it to fracture stones in the
crushing chamber. This may seriously damage bearings or other vital
components.
However, Sandvik SRP AB recommends that a jam in the feed opening is

cleared by using a hydraulic hammer. If a blockage occurs, use the hydraulic
hammer to poke the stones to break the blockage. A hydraulic hammer can
also be used to knock off corners and edges from slightly oversized stones so
that they can enter the crushing chamber.
Always follow local regulations when attempting to clear a jam.

2.4 Emissions
2.4.1 Dust
Health hazard
Crushing and processing material will create dust. Such dust can be
more or less dangerous to the health. Use a breathing mask
DANGER!
Sandvik SRP AB strongly recommends using additional equipment for dust
suppression. Examples are dust extraction (vacuum) and dust encapsulation
by water spray or foam. Such equipment is not included in the crushers
standard specification.
Sandvik SRP AB declines all responsibility for any health hazards caused by
dust, generated when processing minerals in the crusher.
2.4.2 Noise
Health hazard
Crushing and processing material will create noise. Such noise can be
more or less dangerous to the hearing. Use ear protection.
WARNING!
2.4.3 Radioactivity
Health hazard
Radon is a radioactive gas that occurs naturally in bedrock. Radon
may cause lung cancer. Mineral type, ventilation and water are all
DANGER! factors that influence the contents of radon gases.
the release of radon or any other harmful substances when processing
minerals in the crusher.

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3. Technical data

1
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3. Technical data
3.1 General data

Characteristics Data
Model CJ211
Type Jaw crusher
Application Mineral processing, Recycling
Weight 14 300 kg
Length 2.39 m
Width 2.44 m
Height 2.18 m
Nominal speed 270 rpm
Motor power 90 kW
Moment of inertia 388 kg/m2
3.2 Processing data

Max. feed opening 1.10 0.70 m
CSS minmaxa 40 to 200 mm
Nominal capacity 80 to 490 tonnes/h

a. Minimum CSS varies with the work index (hardness) of the processing material.
Contact Sandvik for more information.

This section describes how to start up the jaw crusher when its installed in a
crushing and screening unit.

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4.1 General
Each jaw crusher delivered by Sandvik has been assembled, test run and
checked in our factory before shipping. The test run is carried out without
load to discover any mechanical faults. This test is performed before the jaw
crusher is installed on the crushing and screening unit.
4.1.1 Getting started

NOTE! Check that the jaw crushers CSS (closed side setting) is not smaller than the
recommended value. The minimum CSS can be found in section 3. Technical
data.
Start the crusher and let it run for 2 hours without load. In the meantime
check the following:
That the guards are in place.
That the direction of the crushers flywheels is correct (see figure).
right wrong
That there is no unusual noise.

That the bearings do not overheat.
(Continued)

During this period correct any faults that are discovered. Make sure
everything is in order before starting to feed material carefully to the jaw
crusher. Distribute the feed evenly across the width of the crushers feed
opening. The size of the material must not be bigger than the feed opening,
marked in the picture.
4.1.2 Running-in
During the first month or 160 operating hours, check daily that old grease is
forced out of the labyrinths seals. If not, grease the bearings (see section
6. Lubrication). Check the bearing temperatures regularly.
Check the tightness of all threaded fasteners.
Avoid overloading the jaw crusher.

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This section describes the routine inspection and care instructions for the jaw
crusher.

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5.1 General
To ensure optimum performance, the jaw crusher needs to be evenly fed. The
size of the material must not be bigger than the feed opening, marked in the
picture.
Avoid overloading the crusher. Overloading can be caused by:

Unfavourable wear pattern on the jaw plates (cavities or ski slopes)
Excessive jaw plate wear or jaw plate arching
Too small discharge setting
Excessive fines content in the feed material

5.2 Routine inspection and care

NOTE! Every jaw crusher must be subjected to regular systematic checks. This will
result in fewer and smaller repairs, less downtime and thus lower overall
running costs.
A new machine must be inspected often during the initial operating period.
The intervals between inspections can then be increased until a suitable
frequency is found.
Keep a written log including the crushers operating conditions, important
data and details of adjustments made and any repairs carried out.
Since crushers operate under widely differing conditions, it is impossible to
recommend an inspection and care schedule applicable to all crushers.
However, regular inspections are necessary. The following table describes an
example:
Interval Action Remarks See section

Daily Check bearing temperatures. Perform checks when the jaw
crusher is running. External
bearing housing temperature
should not exceed 70C.
Check tightness of threaded fasten- Tighten if necessary.
ers holding the jaw plates.
Check wear on the jaw plates and Excessive wear can result in 5.4
cheek plates. reduced capacity.
40 operating hours Check that all grease hoses are 6.1, 10.1
properly connected.
Grease the bearings. Lubricate when the jaw crusher 6.1
is running empty and is at nor-
mal operating temperature.
Check exit of old grease. Adjust quantity if necessary. 6.1, 10.1
Check the grease level in the lubri- Refill if necessary. 10.1
cators reservoir.
Check tightness of all threaded fas- Tighten if necessary. Replace
teners. damaged bolts.
80 operating hours Check the toggle plate and the 5.5
toggle seats for wear or damage.
Check the guide plate fasteners. Replace damaged bolts.
After a long period Lubricate the bearings before start- 6.1, 10.1
out of operation ing up.

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5.3 Recommended tool box

The following is a list of recommended tools for use during maintenance
work described in this manual.
Tool Included Used for
in tool kit
Gauge for CSS Yes Setting measurement
Lifting tool Yes Jaw plates / Cheek plates
Slugging wrench 46 mm Yes Jaw plates / Clamping bars
Combination wrench 46 mm Yes Jaw plates / Clamping bars
Combination wrench 30 mm Yes Support bars
Combination wrench 36 mm No Cheek plates
Combination wrench 24 mm No Deflector plate
Crow bar No Jaw plates
Props, 2 pcs No Jaw plates
Grease gun with hose No Bearings
Hammer with nylon head No Cheek plates
Lifting tackle and chain No
Mobile crane No
Protective gloves No

5.4 Crushing chamber

NOTE! See section 7. Crushing chamber for information about how maintenance is
carried out.
To ensure optimum performance and cost effective production its important

to frequently inspect the following parts and to replace them before they are
completely worn out.
5.4.1 Jaw plates

The wear pattern and the adjustment of the jaw plates have a great effect on
the crushers capacity. Crushers can be fitted with jaw plates with different
patterns and profiles to suit different crushing duties.
Jaw plates often get worn more at one end or a spot close to one end.
Therefore, their life can be extended by reversing them (turning them upside-
down).
Nip angle If the jaw plates are worn down at the bottom end and then reversed, there is
a risk that the nip angle becomes too large in the upper part of the crushing
chamber. This can create a reduced grip on the material with a consequent
decreased capacity. Sandvik recommends to exchange the jaw plates if this
occurs.
Several factors affect the wear of the jaw plates (3300-1), so its impossible
to generalize when and how to reverse or exchange them. Check the wear
pattern regularly and make a judgement of when to reverse or exchange the
jaw plates. In general, if the jaw plates are frequently reversed, the wear will
be more uniform and will have less effect on the nip angle.
A simple rule is:
If the tooth height of a part of the jaw plate is 30 % reduced (70 %
remaining) it is time to reverse for the first time (teeth are measured
from base to top).
If a part of the jaw plate is worn down almost in level with the
original tooth base it is time to reverse for the second time.
After the jaw plate is worn down in level with the tooth base and
reversing wont help, it is time to exchange the jaw plate.
NOTE! Often it is advantageous to replace the jaw plate (3300-1) before it is
completely worn out.

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Capacity
3500-0
3400-0
Worn out
3300-1
Jaw plate Wear

change 3100-0
3500-0 Deflector plate (moving jaw only)

3400-0 Clamping bar
3300-1 Jaw plate
3100-0 Wear plate
3200-0 Support bar
3200-0
5.4.2 Deflector plate

The deflector plate (3500-0) is fitted on the upper part of the moving jaw to
protect the jaw from large rocks. Since this part is exposed to high pressure
and heavy wear it is replaceable. The deflector plate (3500-0) is hollow. If it
becomes curved in, or a hole is worn in, it needs to be replaced.
5.4.3 Clamping bar

The clamping bar (3400-0) is fitted above the jaw plate (3300-1) to lock it to
the jaw. This part is exposed to high pressure and heavy wear so it is
replaceable. When a clamping bar (3400-0) is no longer straight or in full
contact with the jaw plate it needs to be replaced.

5.4.4 Wear plate

A replaceable wear plate (3100-0) is sandwiched between the jaw plate
(3300-1) and the jaw. It protects the jaws from arching under heavy loads.
When a new jaw plate (3300-1) is no longer in contact with the whole
surface of the wear plate (3100-0) it is necessary to replace the wear plate.
5.4.5 Jaw shim plate

A replaceable jaw shim plate can instead of a wear plate be sandwiched
between the jaw plate and the jaw. The jaw shim plate does not only protect
the jaw from arching under heavy loads, but is also used to decrease the nip
angle or minimum CSS.
5.4.6 Support bar

The support bar (3200-0) supports the bottom edge of a jaw plate (3300-1).
Since this part is exposed to high pressure and heavy wear, it is replaceable.
5.4.7 Cheek plate

The sides of the crushing chamber are protected with cheek plates on the left
side (1103-0) and right side (1104-0). Since these are exposed to high
pressure and heavy wear (especially in the lower part of the crushing
chamber), they are replaceable. Exchange a cheek plate when there is an
obvious cavity in it (especially in the lower part).
1104-0
1104-0 Cheek plate, right side
1103-0 Cheek plate, left side
(concealed)
1103-0

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35
5.5 Setting adjustment system

NOTE! Maintenance for these parts must be carried out only by trained or authorized
personnel, but the inspection can be performed by the operator.
Worn components should be replaced in good time to avoid damaging the

toggle plate or toggle seats, with a consequent need for expensive repairs.
Sandvik recommends exchanging the toggle plate (5006-0) and the toggle
seats (5004-0), (5005-0) at the same time.
5.5.1 Toggle plate

The toggle plate (5006-0) is a part of the setting adjustment system. It forms
a link between the moving jaw (3000-0) and the setting arrangement (1). The
toggle plate is exposed to high pressure and heavy wear and is replaceable. If
the minimum discharge setting cannot be reached, this could be an indication
that the toggle plate is worn down. Check it and if necessary replace the
toggle plate with a new one. Stress can create cracks or bend the toggle plate.
If the toggle plate shows signs of cracks or is bent it is necessary to replace it
with a new one.
5.5.2 Toggle seat

The toggle plate (5006-0) is located by a toggle seat (5004-0), (5005-0) at
each end. The toggle seats are hardened. But since they are exposed to high
pressure and heavy wear, they are replaceable. If the toggle seats lose their
shape it is necessary to replace them with new ones.
3000-0 Jaw (moving)

5005-0 Toggle seat, lower
5006-0 Toggle plate
5003-0 Toggle seat holder
5004-0 Toggle seat, upper 1
1 Setting arrangement 5003-0
5004-0
3000-0 5005-0 5006-0

5.6 Setting measurement
5.6.1 Setting measuring gauge
The discharge setting is the closest distance between the jaw plates at the
bottom of the crushing chamber. The distance varies with the crushing
movement of the moving jaw the smallest distance along this movement is
called the CSS (closed side setting). Its unlikely that the crusher stops when
this distance is as small as possible, so the CSS must be measured on a
running crusher.
A gauge for CSS, consisting of a rod with discs, is supplied with the crusher.
Discharge setting
The diameter of the smallest disc, that is in contact with both the stationary
and moving jaw plate when and where the distance is as small as possible,
gives an appreciation of the CSS. The disc simulates the section of a
spherical or ellipsoid stone.
Measuring tool
5.6.2 Gauge for CSS

Number of rubber discs 8
Diameter 45 to 135 mm
The measuring tool is composed of a set of rubber discs with different

diameters, one rod with threaded ends, nuts, fixing washer and a nylon line
for gauge lifting. When the rod is suspended by the line, it will maintain the
mounted disc in a horizontal position.

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37
5.6.3 Measuring instructions
NOTE! Run the jaw crusher empty. Clean the feeder from process material, before
measuring begins.
Recommended tools a) Make an assumption of the diameter of disc to use. Mount it on the rod.
Gauge for CSS b) Lower the measuring tool by the line along the stationary jaw plate. The
Measuring tape disc should be in contact with two crests.
If the measuring tool passes the bottom end of the jaw plates, the disc is
too small, but if the measuring tool is stopped before it reaches the
bottom end, the disc is too big.
When the correct disc is mounted, it is in a horizontal position touching
two stationary jaw plate crests and barely touching one moving jaw crest
at the bottom end of the jaw plates. This means that the disc diameter is
equal to the CSS.
If a specific CSS is required, use the corresponding disc diameter and
adjust the setting arrangement to obtain the required setting. Read more
in section 8. Setting adjustment system.
NOTE! The crusher has accessories to help to adjust the CSS to a minimum. Simply
by replacing the wear plates behind the jaw plates with thicker jaw shim
plates (and exchanging the support bars) the minimum CSS can be
decreased.

6. Lubrication
This section describes how to lubricate the jaw crusher and gives information
about the lubricants to be used.

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39
6. Lubrication
6.1 General
NOTE! If the jaw crusher is equipped with the optional automatic lubricator, this
chapter is replaced by section 10. Automatic lubricator (option).
CAUTION! Always use lubricants which fulfil the requirements. The use of wrong
lubricants may damage bearings and block lubricating passages. See
section 6.1.2 Lubricant requirements.
NOTE! Never mix different brands or types of grease. A bad mixture may cause
precipitation and lose its lubricating characteristics. Consult your lubricant
supplier.
The grease has in addition a sealing effect in the labyrinth seals which
prevents dust and other harmful substances entering the bearings. Sandvik
therefore recommends frequent lubrication and larger grease quantities than
are normally required to lubricate roller bearings.
NOTE! To prevent contaminants entering the bearings, always clean the greasing
nipple and the grease gun nozzle before lubrication is performed.
CAUTION! Never use contaminated lubricants.
The handling of lubricants is associated with fire and health risks. Always
follow your suppliers instructions and safety regulations.
6.1.1 Manual lubrication

Add at least the following quantity after every 40 hours of operation:
Description Qty. Remarks
Grease amount distibuted over 4 1.04 kg 2.29 lb.
roller bearings
Risk of crushing
Always connect the lubricator nozzle to the greasing nipple while the
crusher is standing still.
WARNING!
The jaw crusher must be at normal operating temperature before lubrication
is performed to facilitate the exit of grease.
NOTE! In low temperatures (below 0C), always run the jaw crusher empty for a
while before greasing the bearings.
(Continued)

6. Lubrication
Sandvik recommends running the jaw crusher empty while lubricating, so

that the new grease is evenly distributed throughout the bearings.
To prevent dirt and water entering the bearings, always ensure that the old
grease is forced out of the labyrinth seals (see figure below), while pumping
fresh grease into the greasing nipple.
Check that all hoses are properly connected before greasing. Use the
greasing nipple (2) to lubricate the roller bearings. A lubrication distributor
(1) distributes the grease evenly to the bearings.
1 Lubrication distributor
2 Greasing nipple
NOTE! Run the jaw crusher for a while after lubrication to spread the grease.
When operation begins, the bearing temperature usually rises slightly above
the normal level. If the temperature rise is moderate and the temperature
quickly returns to normal there is no danger to the bearings.

1
41
6. Lubrication
6.1.2 Lubricant requirements

The grease must contain anti-rust and EP additives and fulfil the following
minimum requirements:
Property Test method Requirements
NLGI value DIN 51 818 2 or 3
Drop point DIN ISO 2176 180
Base oil viscosity at 40C in 170
mm2/s (cSt)
mm2/s (cSt)
Mechanical stability SKF V2F 1000 rpm Approved
Corrosion resistance DIN 51 802 SKF Emcor Approved
Temperature range 30C to +110C
Speed range Must lubricate effectively throughout the bearings entire operating
speed range
Viscosity index at least 80
Examples of lubricants, which according to their manufacturer fulfil

Sandviks requirements:
Aral Aralub HLP 2 Molub-Alloy Tribol 4020/220-2
BP Energrease LS-EP 2 Shell Ariax Li X 2
ESSO Beacon EP 2 N Statoil UniWay Li X 62
Mobil Mobilgrease HP 222 Texaco Hytex EP 2
For other types of grease, consult your lubricant supplier.

7. Crushing chamber
This section describes the maintenance needed for the crushing chamber of
the jaw crusher.

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43
7. Crushing chamber
7.1 Exchanging clamping bars

The following wear parts are required:
Description Cat. no. Qty. Remarks
Clamping bar 1210-0 1 stationary jaw, weight 37 kg
Screw M6S M30280/300 1211-0 3 stationary jaw
Self-locking nut M6MN M30 1211-1 3 stationary jaw
Washer D95/3510 1211-5 6 stationary jaw
Flexible washer 1211-6 3 stationary jaw
Clamping bar 3400-0 1 moving jaw, weight 37 kg
Screw M6S M30780 3401-0 3 moving jaw
Self-locking nut M6MN M30 3401-1 3 moving jaw
Washer D95/3510 3401-5 6 moving jaw
Flexible washer 3401-6 3 moving jaw
NOTE! These instructions are valid for both moving and stationary jaw. The pictures
describe the moving jaw.
7.1.1 Removing clamping bar

a) Empty the feeder and the crushing chamber from processing material.
Risk of crushing
Be aware of the weight of the jaw plate, see section 7.2 Exchanging jaw
plates. Make sure the moving jaw is reclined so that the jaw plate will
WARNING! not fall forwards when removing the clamping bar.
Risk of crushing
Be aware of the weight of the deflector plate, see section
7.5 Exchanging deflector plate. After removing the clamping bar, make
WARNING! sure the deflector plate is properly fastened before doing any more
work in the crushing chamber.
NOTE! Put two props between the jaws to prevent the jaw plates below the clamping
bars from falling out.
b) Use a slugging wrench and combination wrench to loosen the nuts
Recommended tools (3401-1) that hold the clamping bar (3400-0).
46 mm Slugging wrench
c) Remove the nuts (3401-1), washers (3401-5) and flexible washers
46 mm Combination wrench
Props
(3401-6).
d) Knock out the screws (3401-0) and clamping bar (3400-0).

7. Crushing chamber
3500-0 Deflector plate 3500-0

3400-0 Clamping bar
3401-0 Screw 3400-0
3401-5 Washer
3401-6 Flexible washer
3401-0
3401-1 Self-locking nut 3401-5
3401-6
3401-5
3401-1
7.1.2 Installing clamping bar

NOTE! If it is planned to exchange more parts in the crushing chamber, please
proceed to the instructions for those parts before installing the new clamping
bar.
a) Clean the slot where the clamping bar fits.
b) Push in the clamping bar (3400-0) with the screws (3401-0).
c) Place the washers (3401-5), flexible washers (3401-6) and nuts (3401-1)
on the screws (3401-0).
d) Use a slugging wrench and combination wrench to tighten the nuts
(3401-1). The flexible washers (3401-6) must be 10 mm compressed
when installation is complete.
NOTE! The clamping bar must not touch the jaw at the bottom of the slot where it is
fitted. Preferably, a new clamping bar should have at least 10 mm play for
wear.
e) Remove the props from the crushing chamber.
NOTE! Check compression of the flexible washers after 2 and 4 operating hours and
then according to section 5.2 Routine inspection and care. Tighten nuts if
necessary.

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45
7. Crushing chamber
7.2 Exchanging jaw plates

Jaw plate 1208-1 1 stationary jaw, weight 990 kg
Jaw plate 3300-1 1 moving jaw, weight 990 kg
Risk of crushing
Never weld external lifting eyes to the jaw plates. Always use the
referred lifting cavity on the jaw plate and the lifting tool provided with
WARNING! the jaw crusher. Read section 2. Safety precautions for further
information.
NOTE! Remove the clamping bar before removing a jaw plate. See section
7.1.1 Removing clamping bar.
7.2.1 Removing jaw plate

a) Remove the props between the jaws.
Risk of crushing
Be aware of the weight of the jaw plate, see table above. Make sure the
moving jaw is reclined so that the jaw plate will not fall forwards while
WARNING! releasing the jaw plate or uncovering the lifting cavity. Never stand in
the crushing chamber while releasing the jaw plate or uncovering the
lifting cavity.
Recommended tools
b) Release the jaw plate (3300-1) from the jaw by applying a crow bar to
Crow bar
the upper edge of the jaw plate. Bend carefully.
Lifting tackle and chain
Mobile crane c) Position the hook of a mobile crane vertically above the crushing
Lifting tool chamber.
NOTE! Make sure the crane is able to move longitudinally with respect to the jaw
crusher.
d) Apply a crow bar between the jaw plate (3300-1) and the deflector plate
(moving jaw) (3500-0) or front frame end (stationary jaw) to uncover the
lifting cavity (1).
(Continued)

7. Crushing chamber
e) Remove any sponge rubber strip or rags from the lifting cavity (1).
f) Hang the lifting tool (2) (provided with the crusher) on the hook of the
mobile crane and attach the hook of the lifting tool to the lifting
cavity (1).
Risk of crushing
If the jaw plate is worn down too far, the lifting cavity can be worn away
or deformed. Sandvik strongly recommends exchanging the jaw plates
WARNING! before this occurs.
NOTE! It can be necessary to reinforce a worn away or deformed lifting cavity by

welding on a plate. The electrode used for welding on the jaw plate must
comply with DIN 8555 E8-200 ckZ, for example ESABs OK Selectrode
67.45.
g) Take up the slack in the lifting tackle.
Hanging load
Be aware of the weight of the jaw plate, see table above. Handle the jaw
plate with care. The tackle should now be tight but not lifting the jaw
DANGER! plate. Keep clear of hanging loads, see section 2. Safety precautions.
h) Carefully lift the jaw plate (3300-1) out of the crushing chamber.
Risk of crushing
If the wear plate is attached to the jaw plate when the jaw plate is lifted
out it can come off while lifting. Keep clear of hanging loads.
WARNING!
i) If the wear plate (3100-0) is attached to the jaw plate (3300-1) when the
jaw plate is lifted out, it is necessary to fit a new wear plate (3100-0). See
section 7.3 Exchanging wear plates.
j) Place the jaw plate (3300-1) horizontally on the ground.
3500-0 Deflector plate 2

(moving jaw) 3500-0
3300-1 Jaw plate 3300-1
3100-0 Wear plate 1
1 Lifting cavity
3100-0
2 Lifting tool

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7. Crushing chamber
7.2.2 Installing jaw plate

NOTE! If planning to exchange wear plates (3100-0), cheek plates, deflector plate
(3500-0) and/or support bars (3200-0) at the same time, please proceed to the
instructions for those parts before installing the new jaw plate.
CAUTION! Replace the support bar screws if they are broken. Remove the support
bar and clean it carefully. Its important that the contact faces of the jaw
are clean. Tighten nuts. See section 7.4 Exchanging support bars.
NOTE! Check the condition of the wear plate (3100-0), see section 7.3 Exchanging
wear plates.
a) Clean the wear plate (3100-0), support bar (3200-0) and corners of the
crushing chamber.
b) Position the hook of a mobile crane vertically above the new jaw plate
(3300-1).
2
3500-0
3300-1
1
3100-0
3500-0 Deflector plate
(moving jaw)
3300-1 Jaw plate
3100-0 Wear plate
3200-0 Support bar
1 Lifting cavity
2 Lifting tool
3200-0
NOTE! Make sure the crane is able to move to the jaw crusher.
(Continued)

7. Crushing chamber
c) Hang the lifting tool (2) (provided with the crusher) on the hook of the
mobile crane and attach the hook of the lifting tool to the lifting
cavity (1) on the new jaw plate (3300-1).
d) Take up the slack in the lifting tackle.
Hanging load
Be aware of the weight of the jaw plate, see table above. Handle the jaw
plate with care. The tackle should now be tight but not lifting the jaw
DANGER! plate. Keep clear of hanging loads, see section 2. Safety precautions.
e) Carefully lift the jaw plate (3300-1) into the crushing chamber.
f) Place the jaw plate (3300-1) on the support bar (3200-0).
g) Adjust the jaw plate (3300-1) into its correct position.
h) Place a crow bar between the jaw plate (3300-1) and the deflector plate
(moving jaw) (3500-0) or front frame end (stationary jaw).
i) Slacken off the lifting tackle.
j) Remove the hook of the lifting tool (2) from the lifting cavity (1).
k) Pack a sponge rubber strip or rags into the lifting cavity (1) to keep out
dust.
NOTE! Do not use cotton waste!
l) Remove the crow bar.
m) Put two props between the jaws to fix the jaw plates in place until the
clamping bars above are installed, see section 7.1.2 Installing clamping
bar.

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7. Crushing chamber
7.3 Exchanging wear plates

Wear plate 1300-0 1 stationary jaw, weight 110 kg
Wear plate 3100-0 1 moving jaw, weight 110 kg
NOTE! Remove the jaw plate before removing a wear plate. See section
7.2.1 Removing jaw plate.
7.3.1 Removing wear plate

NOTE! If a jaw shim plate is used, there is no wear plate. See section 7.7.1 Removing
jaw shim plate.
Recommended tools
a) Position the hook of a mobile crane vertically above the wear plate
Crow bar
(3100-0).
Mobile crane
1
3000-0
3000-0 Jaw (moving) 3100-0

3100-0 Wear plate
3200-0 Support bar
1 Lifting eye
3200-0
(Continued)

7. Crushing chamber
Risk of crushing
Be aware of the weight of the wear plate, see table above. Make sure
the moving jaw is reclined so that the wear plate will not fall forwards
WARNING! while releasing the upper end. Never stand in the crushing chamber
while releasing the upper end with a crow bar.
b) Use a crow bar to carefully release the upper end of the wear plate
(3100-0) from the jaw (3000-0).
c) Attach the lifting hook to the lifting eye (1) on the wear plate (3100-0).
crusher.
Hanging load
Be aware of the weight of the wear plate, see table above. Handle the
wear plate with care. The tackle should now be tight but not lifting the
WARNING! wear plate. Keep clear of hanging loads, see section 2. Safety
precautions.
e) Carefully lift the wear plate (3100-0) out of the crushing chamber.
f) Place the wear plate (3100-0) horizontally on the ground.
3000-0 Jaw (moving) 3000-0

3100-0 Wear plate
3200-0 Support bar
3100-0
1 Lifting eye
3200-0

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51
7. Crushing chamber
7.3.2 Installing wear plate

a) Clean the support bar (3200-0), jaw (3000-0) and corners of the crushing
chamber.
b) Position the hook of a mobile crane vertically above the new wear plate
(3100-0).
NOTE! Make sure the crane is able to move to the jaw crusher
c) Attach the lifting hook to the lifting eye (1) on the new wear plate
(3100-0).
Hanging load
Be aware of the weight of the wear plate, see table above. Handle the
wear plate with care. The tackle should now be tight but not lifting the
WARNING! wear plate. Keep clear of hanging loads, see section 2. Safety
precautions.
e) Carefully lift the wear plate (3100-0) into the crushing chamber.
f) Place the wear plate (3100-0) on the support bar (3200-0).
g) Adjust the wear plate (3100-0) into its correct position.
h) Place a crow bar between the wear plate (3100-0) and the deflector plate
(moving jaw) or front frame end (stationary jaw).
i) Slacken off the lifting tackle.
j) Remove the lifting hook from the lifting eye (1).
k) Remove the crow bar.

7. Crushing chamber
7.4 Exchanging support bars

Support bar 1205-0 1 stationary jaw, weight 37 kg
Screw M6S M20140 1206-0 6 stationary jaw, recommended exchange
Self-locking nut M20 1206-1 6 stationary jaw, recommended exchange
Washer BRB 2136 1206-2 6 stationary jaw, recommended exchange
Support bar 3200-0 1 moving jaw, weight 37 kg
Screw M6S M20140 3201-0 6 moving jaw, recommended exchange
Self-locking nut M20 3201-1 6 moving jaw, recommended exchange
Washer BRB 2136 3201-2 6 moving jaw, recommended exchange
NOTE! These instructions are valid for both moving and stationary jaw. The picture
describes the moving jaw.
CAUTION! Put two props between the jaws to prevent them from moving.
NOTE! Remove the wear plate before removing the support bar. See section
7.3 Exchanging wear plates.
7.4.1 Removing support bar

Recommended tools a) Use a combination wrench to loosen the nuts (3201-1) on the outside of
30 mm Combination wrench the crushing chamber that hold the support bar (3200-0).
Crow bar b) Remove the nuts (3201-1) and washers (3201-2).
Props
c) Pull out the screws (3201-0).
d) Remove the support bar (3200-0) using a crow bar. There are slots in the
support bar for this specific purpose.
3200-0 Support bar
3201-0 Screw
3000-0 Jaw (moving)
3201-2 Washer
3201-1 Self-locking nut
3200-0 3201-0 3000-0 3201-2 3201-1

Hanging load
Be aware of the weight of the support bar, see table above. Handle the
support bar with care. Keep clear of hanging loads, see section
WARNING! 2. Safety precautions.

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53
7. Crushing chamber
7.4.2 Installing support bar

a) Clean the jaw (3000-0).
b) Put the new support bar (3200-0) into place.
c) Push the screws (3201-0) into the holes in the support bar (3200-0) and
jaw (3000-0).
d) Install the washers (3201-2) and nuts (3201-1).
e) Tighten the nuts (331 Nm).
NOTE! Re-tighten the nuts after 2 and 4 operating hours and then according to
section 5.2 Routine inspection and care.
7.5 Exchanging deflector plate

Deflector plate 3500-0 1 weight 160 kg
Screw M6S M1650 3502-0 2
Washer BRB 1730 3502-2 2
Locating pad 3503-0 2
NOTE! Remove the clamping bar before removing the deflector plate. See section
7.1.1 Removing clamping bar.
7.5.1 Removing deflector plate

Recommended tools a) Position the hook of a mobile crane vertically above the deflector plate
(3500-0).
Lifting tackle and chain b) Attach the lifting hooks to the two lifting eyes (1) on the top of the
Mobile crane deflector plate (3500-0).

3502-0 Screw 1
3502-2 Washer 3500-0
3503-0 Locating pad
3502-0
3000-0 Jaw (moving)
1 Lifting eye
3502-2
3503-0
3000-0
(Continued)

7. Crushing chamber
crusher.
c) Take up the slack in the lifting tackle.
Hanging load
Be aware of the weight of the deflector plate, see table above. Handle
the deflector plate with care. The tackle should now be tight but not
DANGER! lifting the deflector plate. Keep clear of hanging loads, see section
2. Safety precautions.
d) Remove the screws (3502-0), washers (3502-2) and locating pads

(3503-0) that hold the deflector plate (3500-0).
e) Push the deflector plate (3500-0) away from the moving jaw (3000-0).
f) Carefully lift the deflector plate (3500-0) out of the crushing chamber.
g) Place the deflector plate (3500-0) horizontally on the ground.
h) Remove the lifting hooks from the lifting eyes (1).
7.5.2 Installing deflector plate

a) Clean the jaw (3000-0) where the deflector plate (3500-0) will be placed.
b) Position the hook of a mobile crane vertically above the new deflector
plate (3500-0).
c) Attach the lifting hooks to the two lifting eyes (1) on the top of the
deflector plate (3500-0).
3502-0 Screw
3502-2 Washer
3503-0 Locating pad 1
3000-0 Jaw (moving) 3500-0
1 Lifting eye 3502-0
3502-2
3503-0
3000-0
(Continued)

1
55
7. Crushing chamber
Hanging load
Be aware of the weight of the deflector plate, see table above. Handle
the deflector plate with care. The tackle should now be tight but not
DANGER! lifting the deflector plate. Keep clear of hanging loads, see section
e) Carefully lift the deflector plate (3500-0) into the crushing chamber.
f) Centre the deflector plate (3500-0) into its position.
NOTE! The locating pads (3503-0) must be in close contact with the deflector plate
(3500-0) to keep it in place.
g) Fasten the deflector plate (3500-0) with the locating pads (3503-0),
washers (3502-2) and screws (3502-0).
h) Slacken off the lifting tackle.
i) Remove the lifting hooks from the lifting eyes (1).
3502-0 Screw
3502-2 Washer
3503-0 Locating pad 1
3000-0 Jaw (moving) 3500-0
3502-2
3503-0
3000-0

7. Crushing chamber
7.6 Exchanging cheek plates

Cheek plate 1103-0 1 left-hand side, weight 225 kg
Cheek plate 1104-0 1 right-hand side, weight 225 kg
Screw M6S M24130 1106-0 8
Self-locking nut M24 1106-1 8
Flexible washer 1106-4 8
Steel washer D105/2610 1106-5 8
NOTE! The crushing chamber contains two mirror image cheek plates. The
following instructions are for exchange of one side. Repeat the procedure for
the other side.
NOTE! The cheek plates can be exchanged without removing the clamping bars and
jaw plates. However, Sandvik recommends exchanging the cheek plates
when these are removed.
Risk of crushing
Never weld external lifting eyes to the cheek plates. Always use the
lifting eye on the cheek plate and the lifting tool provided with the jaw
WARNING! crusher. Read section 2. Safety precautions for further information.

1
57
7. Crushing chamber
7.6.1 Removing cheek plate

The cheek plate (1103-0) is attached with 5 screws (1106-0) to the frame
Recommended tools
(1000-0). Each screw has a flexible washer (1106-4), a steel washer (1106-5)
Crow bar
and a self-locking nut (1106-1).
Nylon hammer
Lifting tackle and chain a) Remove the upper two nuts and the bottom left nut (1106-1), steel
Mobil crane washers (1106-5) and flexible washers (1106-4).
Lifting tool
b) Knock out the three screws (1106-0).
c) Loosen the remaining lower right screw (1106-0) but dont remove the
nut until the lifting tackle is applied.
d) Position the hook of a mobile crane vertically above the crushing
chamber.
1 1103-0
1103-0 Cheek plate
1106-0 Screw
1106-4 Flexible washer 1106-0
1106-5 Steel washer 1106-4
1000-0 Frame
1 Lifting eye
1106-1
1000-0
crusher.
e) Hang the lifting tool (provided with the crusher) on the hook of the
mobile crane and attach the hook of the lifting tool to the lifting eye (1)
on the cheek plate.
Risk of crushing
If the cheek plate is worn down too far, the lifting eye can be worn away
or deformed. Sandvik strongly recommends exchanging the cheek
WARNING! plates before this occurs.
(Continued)

7. Crushing chamber
NOTE! It can be necessary to reinforce a worn away or deformed lifting eye by

welding on a plate. The electrode used for welding on the cheek plate must
comply with DIN 8555 E8-200 ckZ, for example ESABs OK Selectrode
67.45
f) Take up the slack in the lifting tackle.
Hanging load
Be aware of the weight of the cheek plate, see table above. Handle the
cheek plate with care. The tackle should now be tight but not lifting the
DANGER! cheek plate. Keep clear of hanging loads, see section 2. Safety
precautions.
g) Remove the last nut (1106-1) with steel washer (1106-5) and flexible
washer (1106-4)and knock out the screw (1106-0).
NOTE! If the cheek plate gets stuck, apply a crow bar between the frame (1000-0)
and the cheek plate.
h) Carefully lift the cheek plate out of the crushing chamber.
i) Place the cheek plate horizontally on the ground.
7.6.2 Installing cheek plate

a) Clean the frame (1000-0) and the corners of the crushing chamber on the
inside.
b) Position the hook of a mobile crane vertically above the new cheek plate.
(Continued)

1
59
7. Crushing chamber
c) Hang the lifting tool (provided with the crusher) on the hook of the
mobile crane and attach the hook of the lifting tool to the lifting eye (1)
on the new cheek plate.
Hanging load
Be aware of the weight of the cheek plate, see table above. Handle the
cheek plate with care. The tackle should now be tight but not lifting the
DANGER! cheek plate. Keep clear of hanging loads, see section 2. Safety
precautions.
e) Carefully lift the cheek plate into the crushing chamber.

f) Position the cheek plate in its place. Use a screw (1106-0) to find the
correct position.
g) Install all of the screws (1106-0). Place a flexible washer (1106-4), steel
washer (1106-5) and self-locking nut (1106-1) on each screw. Do not
tighten.
h) Slacken off the lifting tackle.
i) Remove the hook of the lifting tool from the lifting eye (1).
j) Tighten all nuts (1106-1). The flexible washers (1106-4) must be 3 mm
compressed when installation is complete.
1 1103-0
1103-0 Cheek plate
1106-0 Screw
1106-4 Flexible washer 1106-0
1106-5 Steel washer 1106-4
1000-0 Frame
1 Lifting eye
1106-1
1000-0

7. Crushing chamber
7.7 Exchanging jaw shim plates

The following accessories are required:
Jaw shim plate 1302-0 1 stationary jaw, weight 240 kg
Jaw shim plate 3102-0 1 moving jaw, weight 240 kg
NOTE! The jaws can be equipped with jaw shim plates to decrease the nip angle or
minimum CSS.
NOTE! These instructions are valid for both moving and stationary jaw. The picture
describes the moving jaw.
NOTE! Remove the jaw plate before removing a jaw shim plate. See section
7.2.1 Removing jaw plate.
7.7.1 Removing jaw shim plate

3000-0Jaw (moving)
3102-0Jaw shim plate
3200-0Support bar
1Lifting eye 1
2Double slot 3000-0
support bar
3 Single slot
support bar 2 3
3102-0
3200-0
NOTE! If a wear plate is used, there is no jaw shim plate. See section 7.3.1 Removing
wear plate.
(Continued)

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61
7. Crushing chamber
a) Position the hook of a mobile crane vertically above the jaw shim plate
(3102-0).
Risk of crushing
Be aware of the weight of the jaw shim plate, see table above. Make
sure the moving jaw is reclined so that the jaw shim plate will not fall
WARNING! forwards while releasing the upper end. Never stand in the crushing
chamber while releasing the upper end with a crow bar.
b) Use a crow bar to carefully release the upper end of the jaw shim plate
Recommended tools (3102-0) from the jaw (3000-0).
Crow bar c) Attach the lifting hook to the lifting eye (1) on the jaw shim plate
(3102-0).
Mobile crane
crusher.
Hanging load
Be aware of the weight of the jaw shim plate, see table above. Handle
the jaw shim plate with care. The tackle should now be tight but not
WARNING! lifting the jaw shim plate. Keep clear of hanging loads, see section
e) Carefully lift the jaw shim plate (3102-0) out of the crushing chamber.
f) Place the jaw shim plate (3102-0) horizontally on the ground.
Exchange for wear plates
If a thinner wear plate is to be fitted instead of the thicker jaw shim plate,
proceed with the following:
g) Exchange the support bar (3200-0) with double slots (2) for one with a
single slot (3), see section 7.4 Exchanging support bars.

7. Crushing chamber
7.7.2 Installing jaw shim plate

a) Make sure the support bar (3200-0) is undamaged and has double slots
(one for the jaw shim plate (3102-0) and one for the jaw plate). If not,
exchange support bar according to section 7.4 Exchanging support bars.
b) Clean the support bar (3200-0), jaw (3000-0) and the corners of the
crushing chamber.
c) Position the hook of a mobile crane vertically above the new jaw shim
plate (3102-0).
NOTE! Make sure the crane is able to move to the jaw crusher.
d) Attach the lifting hook to the lifting eye (1) on the new jaw shim plate
(3102-0).
e) Take up the slack in the lifting tackle.
3000-0Jaw (moving)
3102-0Jaw shim plate
3200-0Support bar 1
1Lifting eye 3000-0
2Double slot
support bar
3 Single slot 2 3
support bar
3102-0
3200-0
(Continued)

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63
7. Crushing chamber
Hanging load
Be aware of the weight of the jaw shim plate, see table above. Handle
the jaw shim plate with care. The tackle should now be tight but not
WARNING! lifting the jaw shim plate. Keep clear of hanging loads, see section
f) Carefully lift the jaw shim plate (3102-0) into the crushing chamber.
g) Place the jaw shim plate (3102-0) on the inner slot of the support bar
(3200-0).
h) Adjust the jaw shim plate (3102-0) into its correct position.
i) Place a crow bar between the jaw shim plate (3102-0) and the deflector
plate (moving jaw) or front frame end (stationary jaw).
j) Slacken off the lifting tackle.
k) Remove the lifting hook from the lifting eye (1).
l) Remove the crow bar.
3000-0 Jaw (moving)

3102-0 Jaw shim plate
1
3200-0 Support bar
2 Double slot
support bar 2 3
3 Single slot
support bar
3102-0
3200-0

This section describes retraction pre-loading and the principles and basic
adjustment of the setting adjustment system.

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65
8.1 General
The setting adjustment system is designed to compensate for jaw plate wear
and to change the CSS (closed side setting) of the jaw crusher. The setting
adjustment system is built into the back frame end.
CAUTION! Never run the crusher without hydraulic pressure for pre-load of the re-
traction cylinder. Insufficient retraction might damage the toggle or re-
traction system. See section 8.3 Pre-loading of retraction cylinder.
CAUTION! To prevent interruptions in operation, the condition of the toggle plate

and the toggle seats should be checked in accordance with section
5. Inspection and care.
small setting =
smaller fragments
= =
large setting =
larger fragments
=
=

8.2 Setting adjustment

A toggle plate (5006-0) is fitted between an upper toggle seat (5004-0) and a
lower toggle seat (5005-0). Behind the toggle seat holder (5003-0), two
hydraulic cylinders (6320-0) can push the setting wedges (6300-0) inwards
to decrease the discharge setting. The moving jaw (3000-0) is pushed closer
to the stationary jaw and when the gap between the two jaws decreases only
smaller fragments of processed material are allowed to pass through. If the
hydraulic cylinders move outwards, the gap increases and larger fragments
of processed material can pass through. The setting adjustment system is
kept in place by a retraction arrangement with a hydraulic cylinder.
6320-0 Hydraulic cylinder

6300-0 Setting wedge
5005-0 Toggle seat
5006-0 Toggle plate
5003-0 Toggle seat holder 6320-0
5004-0 Toggle seat 6300-0
3000-0 Jaw (moving) 5003-0
5004-0
3000-0 5005-0 5006-0
Never in contact!
The hydraulic system permits stepless setting adjustment over a wide range,
the limits depend on the condition of the jaw plates and length of the toggle
plate.
The setting wedges are self-locking during operation due to the load from the
crushing forces.
CAUTION! Never set the jaw plates so close that they can come in contact with
each other. The jaws must never be set so close that the jaw crusher be-
comes overloaded. See section 3.2 Processing data.
CAUTION! Never lubricate setting wedges made of grey iron.

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67
8.3 Pre-loading of retraction cylinder

The purpose of the retraction system is to retain the jaw against the toggle
plate during operation. Pre-load of the retraction cylinder might have been
adjusted before delivery. Nevertheless, adjustment may be necessary for
reasons including:
It has not been done in advance
Adaptation to local conditions
Installation or removal of jaw shim plates (see section 7.7 Exchanging
jaw shim plates)
Other operations affecting the adjustment
b) Set the desired discharge setting according to section 8.4.2 Changing the
discharge setting for the hand pump or section 8.5.2 Changing the
discharge setting for the setting hydraulics.
c) Set the hydraulic pressure according to section 8.4.1 Setting the
hydraulic pressure for the hand pump or section 8.5.1 Setting the
hydraulic pressure for the setting hydraulics.
CAUTION! Always apply pressure in the hydraulic cylinder before starting the
crusher.
NOTE! If the pre-load is not enough, a clattering noise occurs in the lower end of the
hydraulic pressure interval when running the crusher empty. If such noise is
heard, increase the pressure (for the hand pump) or increase the low and high
pressure of the interval proportionally (for the setting hydraulics).

8.4 Hand pump

NOTE! If the jaw crusher is equipped with the setting hydraulics option, this section
is replaced by section 8.5 Setting hydraulics (option).
2
1 Pressure gauge for
retraction cylinder
2 Pump lever
3 Control lever for setting
wedges
4 Control lever for retraction 3
cylinder
4
8.4.1 Setting the hydraulic pressure

CAUTION! As the hand pump is manual, it cannot automatically maintain the pres-
sure in the retraction cylinder. Personnel must regularly check the pres-
sure gauge (1), and if necessary pump up the pressure.
Pressure guideline values:

Application Pressure
Horizontal 135155 bar
a) Set pressure according to the table above. Raise the control lever for
retraction cylinder (4) to increase the pressure or lower it to decrease the
pressure. Pump with the pump lever (2) to change the pressure.
b) Reset the control lever for retraction cylinder (4) in the middle position.

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69
8.4.2 Changing the discharge setting

NOTE! Jaw shim plates (see section 7.7 Exchanging jaw shim plates) and the length
of the toggle plate also affect the discharge setting. Changing the toggle plate
is an advanced operation, and is therefore described in the Maintenance
manual.
NOTE! The correct discharge setting is normally measured as the CSS (closed side
setting). It is recommended to measure the CSS before and after changing the
discharge setting. See section 5.6 Setting measurement.
Never in contact! each other. The jaws must never be set so close that the jaw crusher be-
comes overloaded.
b) Look at the pressure gauge for retraction cylinder (1) and remember the
set pressure. It should be reset after changing the discharge setting.
c) Lower the control lever for retraction cylinder (4) to decrease the
pressure. Pump with the pump lever (2) to release pressure in the
retraction cylinder.
d) Reset the control lever for retraction cylinder (4) in the middle position.
e) Raise the control lever for setting wedges (3) to decrease the discharge
setting or lower it to increase the discharge setting. Pump with the pump
lever (2) to change the discharge setting.
f) Reset the control lever for setting wedges (3) in the middle position.
g) Raise the control lever for retraction cylinder (4) to increase the pressure.
Pump with the pump lever (2) to reset the remembered pressure.
h) Reset the control lever for retraction cylinder (4) in the middle position.
CAUTION! Always apply pressure in the retraction cylinder before starting the
crusher.
i) If necessary, measure the CSS. See section 5.6 Setting measurement. See
section 5.6 Setting measurement.

8.5 Setting hydraulics (option)

NOTE! If the jaw crusher is equipped with the setting hydraulics option, this section
replaces section 8.4 Hand pump.
8.5.1 Setting the hydraulic pressure

One programming mode must be enabled before setting the low and high
pressure. If this has already been done, proceed to item d. If this has not been
done, LOC will appear in the display (1) when trying to alter the setting.
1 Display
2 Mode button
3 Arrow buttons
Enabling operating programming
mode mode
!I 3s
a) Hold down both arrow buttons (3) simultaneously for 3 seconds (until
the display (1) shows Pr6).
b) Select ON with the arrow buttons.
c) Wait for 3 seconds (until the display returns to show the pressure).
(Continued)

1
71
Setting the low and high pressure
mode mode
2s 3s
Pressure guideline values:

Application Low pressure High pressure Hysteresis Low-low pressure
(alarm)
Horizontal 135 bar 155 bar 20 bar 100 bar
d) Press the mode button (2) repeatedly until the display (1) shows S.P.1.
e) Set high pressure according to the table above with the arrow buttons (3).
f) Press the mode button repeatedly until the display shows H.Y.1.
g) Set hysteresis according to the table above with the arrow buttons.
h) Press the mode button repeatedly until the display shows S.P.2.
i) Set low-low pressure according to the table above with the arrow
buttons.
j) Press the mode button repeatedly until the display shows H.Y.2.
k) Set 5.0 with the arrow buttons.
l) Wait for 3 seconds (until the display changes back and the settings are
saved).
NOTE! If a setting has been changed, the display shows PRG briefly.

8.5.2 Changing the discharge setting

NOTE! Jaw shim plates (see section 7.7 Exchanging jaw shim plates) and the length
of the toggle plate also affect the discharge setting. Changing the toggle plate
is an advanced operation, and is therefore described in the Maintenance
manual.
NOTE! The correct discharge setting is normally measured as the CSS (closed side
setting). It is recommended to measure the CSS before and after changing the
discharge setting. See section 5.6 Setting measurement.
Never in contact! each other. The jaws must never be set so close that the jaw crusher be-
comes overloaded.
With stopped crusher

b) Press the Increase button on the setting control box (4) to increase the
discharge setting or the Decrease button to decrease the discharge
setting.
CAUTION! Always apply pressure in the retraction cylinder before starting the
crusher.

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73
If necessary, measure the CSS. See section 5.6 Setting measurement. With
running crusher
CAUTION! Never run the crusher without hydraulic pressure for pre-load of the re-
traction cylinder. Insufficient retraction might damage the toggle or re-
traction system.
CAUTION! Never change the discharge setting with processing material in the
crushing chamber.
b) Press the Increase button on the setting control box (4) to increase the
discharge setting or the Decrease button to decrease the discharge
setting.
4 Setting control box

9. Troubleshooting
This chapter comprises a guide for correcting various problems that can
appear during operation.

1
75
9. Troubleshooting
9.1 Faults and suggested corrective actions

The following table shows possible causes and suggested corrective actions
for a number of different fault conditions. The symbol * denotes a
reference to another manual of this machine or a component.
No. Fault Check Corrective action
1 Jaw crusher will Does the motor run Start motor. If not possible, check motor manual*.
not start Fuses or overload protection Change or reset fuses and overload protection.
Check manual* for action. If the problem persists,
call for electrical service.
V-belt condition and tension Check manual* for action
Is there a jam Remove the objects from the crushing chamber, see
section 2.3.6 Feed and jams
Is the hydraulic pressure Check if the retraction cylinder is disengaged or not
present working. Check hydraulic system. Call for service.
2 Jaw crusher V-belt condition and tension Check manual* for action
stops Fuses or overload protection Change or reset fuses and overload protection.
Check manual* for action. If the problem persists,
call for electrical service.
Is the hydraulic pressure Check if the retraction cylinder is disengaged or not
present working. Check hydraulic system. Call for service.
Is there an unbreakable object Remove the object from the crushing chamber, see
in the crushing chamber section 2.3.6 Feed and jams
Drive Check motor and V-belt. Check manual* for action.
Is the discharge setting too Widen the discharge setting. See section 8. Setting
small adjustment system.
3 Rotation speed Does the V-belt slip Check manual* for action
fluctuates Is the hydraulic pressure vary- Check manual* for action
ing or falling
4 Noise from a run- Are the toggle plate, toggle See section 5. Inspection and care. Call for service.
ning crusher seats or toggle seat holder
worn
Is the retraction cylinder dam- Replace the retraction cylinder. Call for service.
aged
Does the toggle plate clatter Adjust pre-load of the hydraulic cylinder. See section
8. Setting adjustment system. Check if the retraction
cylinder is disengaged or not working. Check
hydraulic system. Call for service.
Are the jaw plates loose Check if the screws of the clamping bar are loose or
need exchange, see section 5. Inspection and care
Are the jaw plates in contact Widen the discharge setting. See section 8. Setting
with each other adjustment system.
Are nuts and screws loose Fasten nuts and screw or exchange worn parts, see
section 5. Inspection and care
Noise from bearings Exchange bearing. Call for service.
5 Imbalance Are the crusher moving Possible damage in frame or foundation. Call for
lengthways or sideways service.

9. Troubleshooting
No. Fault Check Corrective action

6 Vibrations Are there dirt inside the motor Clean the motor pulley or flywheels
pulley or flywheels
Are the counterweights on the Install the counterweights correctly. See the Mainte-
flywheel misplaced or loose nance manual*.
7 Bearing tempera- Measure the temperature Rising temperature above 75C indicates bearing
ture too high failure. Call for service.
8 Jaw plate moves Is a jaw plate loose Attach the jaw plate. If not possible, exchange it. See
section 5. Inspection and care.
Is a jaw plate bent Exchange the arching jaw plate, see section
9 Toggle plate Is the jaw crusher or toggle See the Installation manual*
moves plate not correctly installed
Are the toggle plate, toggle See section 5. Inspection and care. Call for service.
seats or toggle seat holder
worn
10 Cant change Is there a jam in the crushing Remove the jam. See section 2.3.6 Feed and jams.
discharge setting chamber
Retraction cylinder Call for service if disengaged or damaged
Setting wedges Exchange jaw plates or add/remove jaw shim plates
if the wedges have reached their inner/outer limits.
See section 8. Setting adjustment system and sec-
tion 5.6 Setting measurement.
Is the hydraulic pressure Check hydraulic system. Check manual* for action.
present
11 Wrong fragment Is the fragment size too large Reduce the discharge setting. See section 8. Setting
size adjustment system and section 5.6 Setting measure-
ment.
Exchange the jaw plates, see section 5. Inspection
and care
Add jaw shim plates, see section 5. Inspection and
care
Is the fragment size too small Widen the discharge setting. See section 8. Setting
adjustment system and section 5.6 Setting measure-
ment.
12 Overload Is the discharge setting too Widen the discharge setting. See section 8. Setting
small adjustment system.
Are there cavities or ski Exchange the jaw plates, see section 5. Inspection
slopes on the jaw plates and care
Are there excessive fines con- Feed material with distributed coarseness.
tent in the feed material
CJ211:01 Sandvik SRP AB Doc. no. S 222.166 en Ver. 4 77

9. Troubleshooting

10. Automatic lubricator
(option)
This section describes how to lubricate the jaw crusher with the optional
automatic lubricator and gives information about the lubricants to be used.

1
79
10.1 General
NOTE! If the jaw crusher is equipped with the optional automatic lubricator, this
chapter replaces section 6. Lubrication.
CAUTION! Always use lubricants which fulfil the requirements. The use of wrong
lubricants may damage bearings and block lubricating passages. See
section 10.1.2 Lubricant requirements.
NOTE! Never mix different brands or types of grease. A bad mixture may cause
precipitation and lose its lubricating characteristics. Consult your lubricant
supplier.
The grease has in addition a sealing effect in the labyrinth seals which
prevents dust and other harmful substances entering the bearings. Sandvik
therefore recommends larger grease quantities than are normally required to
lubricate roller bearings.
CAUTION! Never use contaminated lubricants.
The handling of lubricants is associated with fire and health risks. Always
follow your suppliers instructions and safety regulations.
10.1.1 Automatic lubrication

NOTE! For the automatic lubricator with supplied hoses, the operating temperature
must be between 25C and 60C.
The grease outlet (6) of the automatic lubricator is connected to the grease
connection (2) on the crusher. A lubrication distributor (1) distributes the
grease evenly to the bearings.
Monitoring that grease is pumped through the lubrication distributor (1) is
possible. The signal can be used to give an alarm or to stop the feeder and
crusher.
An excess pressure valve (4) protects the lubrication system against
excessive pressures. If any blocking causes the operating pressure to increase
over 300 bar, the valve will open and grease will emerge.
NOTE! In low temperatures (below 0C), a heating cable is recommended around
the lubricator and grease lines.
(Continued)

3
1
2 SET
DK
CS
PAUSE
h/lmp
CONTACT
min/lmp
PS
FAULT
5
1 Lubrication distributor
2 Grease connection
3 Filling nipple
4 Excess pressure valve
5 Display cover
6 Grease outlet
Grease quantity
Delivery Pause time Operation time
8 g/h 0.5 h 6.4 min.
Set pause time and operation time corresponding to the required delivery
(see table above):
a) Unscrew the plastic display cover (5).
b) Hold down the set button (10) for longer than 2 seconds. The display (7)
flashes 000.
(Continued)

1
81
7
8
PAUSE
h/lmp 9
7 Display CONTACT 10
min/lmp
8 Pause LED
9 Contact LED SET
10 Set button CS PS
11 Arrow buttons
DK FAULT
12 DK button
13 Fault LED
11 12 13
c) Press the set button shortly to confirm. The display shows tPA (timer
pause) and the pause LED (8) flashes.
d) Press the set button shortly. The display shows the pause time (in hours).
e) Set the pause time (see table above) with the arrow buttons (11).
f) Press the set button shortly to confirm. The display show tCO (timer
contact) and the contact LED (9) flashes.
g) Press the set button shortly. The display shows the operation time (in
minutes).
h) Set the operation time (see table above) with the arrow buttons.
i) Press the set button shortly to confirm.
j) Hold down the set button for longer than 2 seconds to save the new
values. The display shuts off.
k) Screw back the plastic display cover.

Checks
After every 40 hours of operation, check the level of grease. Refill through
the filling nipple (3). Check that all hoses are properly connected.
With the crusher stopped, check also that old grease has been forced out of
the labyrinth seals (see figure below). If not, slightly increase the quantity
pumped to the bearings. This is to prevent dirt and water entering the
bearings.
After maintenance work or a long out of operation period, extra lubrication is

needed. Press the DK button (12) during the pause time to release
intermediate lubrication. Do this repeatedly until old grease is forced out of
the labyrinth seals.
NOTE! When the fault LED (13) is lit, press the DK button (12) to acknowledge and
delete fault messages.

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83
10.1.2 Lubricant requirements

The grease must contain anti-rust and EP additives and fulfil the following
minimum requirements:
Property Test method Requirements
NLGI value DIN 51 818 2 or 3
Drop point DIN ISO 2176 180
mm2/s (cSt)
mm2/s (cSt)
Mechanical stability SKF V2F 1000 rpm Approved
Corrosion resistance DIN 51 802 SKF Emcor Approved
Temperature range 30C to +110C
Speed range Must lubricate effectively throughout the bearings entire operating
speed range
Viscosity index at least 80
Examples of lubricants, which according to their manufacturer fulfil

Sandviks requirements:
Aral Aralub HLP 2 Molub-Alloy Tribol 4020/220-2
BP Energrease LS-EP 2 Shell Ariax Li X 2
ESSO Beacon EP 2 N Statoil UniWay Li X 62
Mobil Mobilgrease HP 222 Texaco Hytex EP 2
For other types of grease, consult your lubricant supplier.

maintenance manual Doc. no. S 222.157 en
SANDVIK CJ211:01
SANDVIK CJ211:01
Document number: S 222.157 en

Issue: 20070625
Version: 1
Sandvik SRP AB
Tel: +46 (0)40 409000, Fax: +46 (0)40 409260
www.sandvik.com
Table of contents
1. Introduction
1.1 Equipment information.......................................................... 4
1.1.1 Document information.............................................. 6
1.1.2 Description ............................................................... 7
2.1 Hazard information ............................................................. 10
2.1.1 Warning signs ........................................................ 10
2.1.2 Risk levels.............................................................. 10
2.1.3 Prohibition signs..................................................... 10
2.1.4 Mandatory signs..................................................... 10
2.2 Personnel............................................................................ 11
2.2.1 Personal protection ................................................ 12
2.3 General safety precautions................................................. 12
2.3.1 Machine safety guards........................................... 13
2.3.2 Electrical safety...................................................... 14
2.3.3 Welding .................................................................. 14
2.3.4 Hydraulic systems.................................................. 15
2.3.5 Lifting and moving loads ........................................ 15
2.3.6 Feed and jams ....................................................... 16
2.4 Emissions ........................................................................... 17
2.4.1 Dust........................................................................ 17
2.4.2 Noise...................................................................... 17
2.4.3 Radioactivity........................................................... 17
3. Basic maintenance instruction

3.1 General ............................................................................... 20
3.2 Preventive maintenance ..................................................... 20
3.2.1 Routine inspection and care .................................. 20
3.2.2 Periodical maintenance.......................................... 20
3.3 Spare parts in this manual .................................................. 21
3.4 Recommended tool box...................................................... 22
3.5 Tightening threaded fasteners ............................................ 23
3.5.1 Requirements for joints with threaded fasteners.... 23

Table of contents

4.1 Exchanging the retraction cylinder...................................... 26
4.1.1 Removing retraction cylinder.................................. 26
4.1.2 Installing retraction cylinder.................................... 27
4.2 Exchanging hydraulic cylinders and setting wedges........... 28
4.2.1 Removing hydraulic cylinder and setting wedge .... 28
4.2.2 Installing setting wedge and hydraulic cylinder ...... 30
4.3 Exchanging guide plates..................................................... 32
4.3.1 Removing the guide plates..................................... 32
4.3.2 Installing the guide plates....................................... 33
4.4 Exchanging toggle plate and toggle seats .......................... 34
4.4.1 Removing toggle plate and toggle seats ................ 35
4.4.2 Installing toggle plate and toggle seats .................. 37
5. Flywheels
5.1 Exchanging flywheels ......................................................... 42
5.1.1 Removing flywheel ................................................. 43
5.1.2 Installing flywheel ................................................... 45
6. Bearings
6.1 Exchanging bearings .......................................................... 48
6.1.1 Removing moving jaw ............................................ 48
6.1.2 Installing moving jaw .............................................. 50
6.1.3 Removing frame bearings ...................................... 51
6.1.4 Installing frame bearings ........................................ 53
6.1.5 Removing moving jaw bearings ............................. 57
6.1.6 Installing moving jaw bearings ............................... 59

1. Introduction

1. Introduction
1.1 Equipment information

Purpose
The purpose of this Sandvik equipment is to be a crusher component in a
crushing and screening unit or site within an aggregate, recycling or mining
process. It can also be configured as a stand-alone machine complete with
motor, motor support, V-belts and pulley, and guards. The machine reduces
the size of rocks, minerals, recycling material and similar materials. This jaw
crusher component has been exclusively designed for these applications. It is
not the responsibility of Sandvik SRP AB to secure the design and usage for
the complete aggregate, recycling or mining process. Sandvik SRP AB will
not accept any liability for damage to equipment or injury to personnel
caused by unauthorized or improper use or modification of this equipment.
Manufacturer
This Sandvik equipment has been manufactured by:
Sandvik SRP AB
Stationsplan
SE-233 81 Svedala
Sweden
www.sandvik.com
For maintenance
Contact the nearest Sandvik company, agent or representative, or the
manufacturer directly:
Sandvik SRP AB
Service department
SE-233 81 Svedala
Sweden.
Telephone +46 (0)40 409000
Telefax +46 (0)40 409260

1. Introduction
Identification
concerning this specific equipment.
Enter the serial number of the associated machine in the intended field on the
second page of this manual (the copyright page).
8
7
1 2 3 4 5 6
1 Machine type
2 Part number
3 Serial number
4 Mass (kg)
5 Order number
6 Manufacturer
7 Year of manufacture
8 CE mark
CE marking
This equipment complies with the basic health, environment and safety
regulations of the European Union and European Economic Area. Sandvik
SRP AB will not take responsibility for this compliance when a customer
modifies the jaw crusher in any way.

1. Introduction
1.1.1 Document information

Purpose of this Maintenance manual
The instructions in this manual are valid only for maintenance personnel
trained or authorized by Sandvik. The purpose of this Maintenance manual is
to provide maintenance personnel with:
information on all scheduled maintenance procedures listed in the
checklists
information for unscheduled maintenance such as:
additional maintenance procedures
The structure, codes and descriptions of this manual are used in the Spare
parts catalog (SPC) and in the checklists.
It is important to:
keep the manual for the lifetime of the equipment
pass the manual on to any subsequent holder or user of the equipment
Document compliance
The instructions in this document are in accordance with the design and
construction of the equipment at the time it was delivered from the Sandvik
SRP AB manufacturing plant.
Technical publications
Technical publications related to installation and operation of this equipment
are:
Installation manual (IM)
Wear parts catalog (WPC)
Operators manual (OM)
Technical publications related to maintenance of this equipment are:
Maintenance manual (MM)
Spare parts catalog (SPC)
These publications are only available to trained maintenance personnel.
Sandvik SRP AB can provide adequate training and authorize personnel.
Read more about the document structure and accompanying work roles in
section 2.2 Personnel.
When ordering technical publications, always specify the language and quote
the machine serial number.
Number of pages
This document contains a total of 62 pages.
Feedback
If you have comments on this Maintenance manual or problems connected to
the jaw crushers documentation, send an e-mail to:
manuals.srp@sandvik.com

1. Introduction
1.1.2 Description
The following drawings show an overview of the jaw crushers nomenclature
and components.
Bottom view
1 Flywheel
2 Eccentric shaft 1
(concealed)
3 Frame
4 Front frame end 2
5 Fastening for cheek plate
6 Foot 3
7 Hydraulic cylinder wedge
8 Setting wedge
(concealed) 4
9 Support bar
10 Retraction cylinder 5
11 Back frame end
7 8 9 10 11
Top view
12 Bearing housing
13 Moving jaw
14 Counterweight
12
15 Deflector plate 13 14 15 16 17
16 Clamping bar
17 Cheek plate 18
18 Jaw plate moving
19 Jaw plate stationary
19

1. Introduction
Top view with drive and guards

20 Guard over V-belts and flywheel
21 Motor
22 Motor support
23 Guard over free flywheel
20
21
22
23

To ensure maximum safety, always read this section carefully before doing
any work on the equipment or making any adjustments.

2.1 Hazard information

2.1.1 Warning signs
General danger Dangerous voltage Risk of crushing
Hanging load Risk of crushing Flying fragments
2.1.2 Risk levels

Throughout the manual, level of risk is indicated as DANGER,
WARNING or CAUTION. The DANGER and WARNING levels
are accompanied by a warning sign (see above).
Failure to observe information marked DANGER! can result in life-

threatening injuries!
DANGER!
Failure to observe information marked WARNING! can result in
personal injury and/or serious damage to, or destruction of,
equipment!
WARNING!
CAUTION! Failure to observe information marked CAUTION! can result in dam-
age to equipment!
2.1.3 Prohibition signs
Do not remove
guards
2.1.4 Mandatory signs
Disconnect current Read the manual

before any work

2.2 Personnel
All work on the equipment is to be carried out only by trained or authorized
personnel.
Trained means that the person in question has been given practical
instruction by an authorized person on how the various tasks are to be
carried out.
Authorized means that a person has undergone a theoretical and
practical test of knowledge, organized by Sandvik SRP AB. He/she is
therefore judged to have the knowledge and competence to carry out
the tasks assigned to the appropriate role.
All expected work tasks on this production equipment have been defined by
Sandvik SRP AB as belonging to one of three categories work roles
based on different competence profiles. These three work roles are:
Installation
Operation
Maintenance
Sandvik SRP AB provides technical documentation appropriate to all three
work roles:
Installation manual
Operators manual and Wear parts catalog
Maintenance manual and Spare parts catalog
Sandvik SRP AB can provide adequate training for all three work roles and
can carry out authorization of trained personnel.
The technical documentation from Sandvik SRP AB covers only work on the
production equipment itself it does not cover work tasks associated with
other equipment or routines at the site.
It is the responsibility of the plant management to assign responsibility for:
The production equipment and the work area around the equipment
All personnel in the vicinity of the equipment
Compliance with national and local safety regulations
Checking that all safety devices are fully operational
Sandvik SRP AB declines all responsibility for injury or damage resulting
from non-compliance with the instructions in this manual.

2.2.1 Personal protection

Sandvik SRP AB strongly recommends that personal protective equipment is
always worn when working in the vicinity of the equipment.
The Sandvik SRP AB recommendation for personal protective equipment
includes:
Ear protection Safety helmet Eye protection
Protective gloves Safety boots Mask or breathing

apparatus
2.3 General safety precautions

Falling stones
Clear the feed arrangement from process material before any
maintenance work is carried out inside or below the crusher, to
WARNING! prevent stones from falling down.
Always switch off power and lock out the equipment (secure it cannot be
switched on) before any maintenance work is started. Also ensure that it is
not possible for anyone else to switch the power on while maintenance work
is being done.
Before maintenance work, place two wooden blocks between the moving
jaw and the back frame end to prevent the moving jaw from falling back.
Dangerous work
Never stand inside the crushing chamber when heavy parts (e.g. jaw
plates and cheek plates) are being lifted out or in.
WARNING!
(Continued)

Avoid remaining on the crusher, unless necessary for maintenance work.
Risk of crushing
Never remain on the crusher while crushing. Moving parts constitute a
risk of crushing.
WARNING!
Ejection
Never look into the crusher while crushing. Fragments and possibly
harmful substances fed to the crusher may be ejected.
WARNING!
2.3.1 Machine safety guards

Do not remove guards
Make sure that all guards are in place and functioning, to prevent
exposure to flying fragments and rotating parts. Never operate the
PROHIBITION! equipment unless guards are mounted.
Rotating parts
WARNING!
Flying fragments
Fragments ejected upwardly may fall down in the vicinity of the
crusher. Provide adequate guards and warning signs at appropriate
WARNING! places around the danger zone.
Upwardly ejected fragments may fall down in the vicinity of the crusher.
Therefore Sandvik SRP AB recommends additional protection.
Platforms with guard rails shall be installed around the crushers feed
opening. Walkways, stairs and ladders must be designed in accordance with
applicable regulations. (These parts are not included in the crushers standard
specification).
NOTE! To prevent the ejection of large stones the feed hopper should be equipped
with a pivoted stone guard. The stone guard must not be raised during
crushing.
Make sure all defective guards and dust sealing components are checked,
repaired and replaced before starting the equipment.

2.3.2 Electrical safety

CAUTION! Only electrical personnel working according to European Standard
EN 50110 or similar are permitted to perform electrical operations on
the crusher.
Dangerous voltage
Personnel must regard all electrical equipment as live until it is proven
dead by proper testing procedures.
DANGER!
Make sure all broken or damaged electrical cables and connectors are
checked, repaired and replaced before starting the equipment.
Control cabinets must be lockable.
2.3.3 Welding
CAUTION! Welding on the crusher is only permitted when and as described in the
manual. For all other welding operations on the crusher local Sandvik
service personnel must be consulted.
CAUTION! Only welders qualified according to European Standard EN 287 or sim-

ilar are permitted to perform welding operations on the crusher.
If welding an item to the crusher, ground must be attached to the item itself.
If a crusher component is to be welded, ground should be attached as near to
the welding area as possible.
Toxic gases
Inhalation of welding fumes can be dangerous to health. Always follow
instructions provided by the welding equipment supplier.
WARNING! Several parts of the crusher are made of manganese steel. Long-term
exposure to manganese oxide can affect the nervous system.

2.3.4 Hydraulic systems

CAUTION! Only personnel certified in hydraulics are permitted to perform opera-
tions on the hydraulic system.
Oil pressure
WARNING! hydraulic system.
CAUTION! Never adjust pressure relief valves beyond the recommended values.
Oil temperature
Hydraulic oil can get very hot in operation. Allow the oil to cool before
working on the hydraulic system.
WARNING!
Make sure all defective hoses, valves or fittings are checked, repaired and
replaced before starting the equipment.
Risk of crushing
Never touch or alter hydraulic cylinders when the equipment is in
operation. The hydraulic cylinders may suddenly change position.
WARNING! Always keep body parts away from hydraulic cylinders in operation.
2.3.5 Lifting and moving loads

CAUTION! Only personnel with adequate lifting training are permitted to perform
lifting operations.
Hanging load
Never work or stand underneath a crane that is lifting material. Keep a
safe distance from a hanging load.
WARNING!
Make sure that the capacity of the lifting equipment is adequate and that the
equipment itself is in good working order.
If a lifting tackle has to be made up by joining separate components, make
sure that the joints are secure and have the same lifting capacity as the rest of
the tackle.
NOTE! Always use lifting tackle certified in accordance with local conditions.
Always engage the safety clips on lifting hooks to prevent the tackle from
slipping off.
Use ropes or poles to steady and manoeuvre loads. Do not use hands or feet.
Make sure that the route and the destination are free from obstacles before
moving a suspended load. It must be possible to lower the load to the floor
quickly and safely in an emergency.
When depositing loads, keep the lifting equipment in place until the stability
of the load has been checked.

2.3.6 Feed and jams

CAUTION! When the crushing chamber is empty, avoid feeding solitary large boul-
ders into the upper part of the chamber. In unfavourable circumstances
the moving jaw may be pushed forward and bring the toggle plate out
of position.
CAUTION! Never feed combustible process material into the crusher.
Flying fragments
Never use wedges etc. to clear jams in the feed opening. Stones and
fragments can be thrown out at high speed from the crushing
WARNING! chamber.
Explosives
Never remove blocking boulders from the crusher by blasting.
Blasting may cause personal injury and seriously damage bearings or
WARNING! other parts. Sandvik SRP AB takes no responsibility for injury to
personnel or damage to the equipment when blasting is used.
Risk of crushing
Never stand inside the crusher when a blockage is removed. You might
be pulled forcefully and suddenly downwards together with the
DANGER! material in the crushing chamber and be crushed.
If it is possible to change the direction of rotation of the jaw crushers

flywheel for a while to clear a jam. Always return to the normal rotation
direction when the jam has been cleared.
In some cases it is also possible to increase the CSS (closed side setting)
temporarily to clear a jam.
CAUTION! If a hydraulic hammer is installed, never use it to fracture stones in the
crushing chamber. This may seriously damage bearings or other vital
components.
However, Sandvik SRP AB recommends that a jam in the feed opening is

cleared by using a hydraulic hammer. If a blockage occurs, use the hydraulic
hammer to poke the stones to break the blockage. A hydraulic hammer can
also be used to knock off corners and edges from slightly oversized stones so
that they can enter the crushing chamber.
Always follow local regulations when attempting to clear a jam.

2.4 Emissions
2.4.1 Dust
Health hazard
Crushing and processing material will create dust. Such dust can be
more or less dangerous to the health. Use a breathing mask
DANGER!
Sandvik SRP AB strongly recommends using additional equipment for dust
suppression. Examples are dust extraction (vacuum) and dust encapsulation
by water spray or foam. Such equipment is not included in the crushers
standard specification.
dust, generated when processing minerals in the crusher.
2.4.2 Noise
Health hazard
Crushing and processing material will create noise. Such noise can be
more or less dangerous to the hearing. Use ear protection.
WARNING!
2.4.3 Radioactivity
Health hazard
Radon is a radioactive gas that occurs naturally in bedrock. Radon
may cause lung cancer. Mineral type, ventilation and water are all
DANGER! factors that influence the contents of radon gases.
the release of radon or any other harmful substances when processing
minerals in the crusher.


3. Basic maintenance
instruction
This section describes the basic maintenance instruction for the jaw crusher.

3.1 General
The instructions in this manual are limited to the jaw crusher component.
Instructions for the motor, drive belt, hydraulic system, control system etc.
can be found in other documentation from the applicable equipment
manufacturer.
3.2 Preventive maintenance

3.2.1 Routine inspection and care
For routine inspection and care, see section 5. Inspection and care in the
Operators manual.
3.2.2 Periodical maintenance

This list is a complement to section 5. Inspection and care in the Operators
manual. All service intervals are based on estimations of average wear.
Section Intervals (oper- Instruction Note

ating hours)
4.1 6 000 Exchange retraction cylinder
4.4 Exchange toggle plate and toggle Worn 20 mma
seats and check the retraction cylin-
der and its bushings
4.2 Exchange hydraulic cylinders and
setting wedges
4.3 Exchange guide plates Worn > 3 mm
6.1 > 15 000 Exchange frame bearings when unu- Must only be executed by
sual noise is heard certified personnel.
6.1 > 20 000 Exchange moving jaw bearings when Must only be executed by
unusual noise is heard certified personnel.
a. Compare with the original length in the Spare parts catalog

3.3 Spare parts in this manual

Description Cat. no. Quantity See section
Retraction cylinder 7050-0 1 4.1
Piston pin 7051-0 1 4.1
Retraction cylinder bushing 7052-0 2 4.1, 4.4
Washer SRB 41803 7052-2 2 4.1
Cylinder pin 7053-0 1 4.1
Toggle plate 5006-0 1 4.4
Toggle seat, upper 5004-0 1 4.4
Toggle seat, lower 5005-0 1 4.4
Setting wedge 6300-0 2 4.2
Hydraulic cylinder 6320-0 2 4.2
Guide plate 6310-0 4 4.3
Screw MC6S M2070 6311-0 12 4.3
Washer BRB 2136 6311-2 12 4.3
Flywheel, flat 2205-0 1 5.1
Flywheel, grooved 2206-0 1 5.1
Roller bearing, frame 2006-0 2 6.1.4
V-ring 2010-1 2 6.1.4
V-ring 2007-1 2 6.1.4
Roller bearing, moving jaw 2101-0 2 6.1.6
V-ring 2104-1 2 6.1.6

3.4 Recommended tool box

The following is a list of recommended tools for use during maintenance
work.
Tool Used for
24 mm Open end wrench Retraction cylinder / Hydraulic cylinders and setting
wedges / Frame bearings / Moving jaw bearings
30 mm Open end wrench Hydraulic cylinders and setting wedges / Guide plates
Bushing press Retraction cylinder bushing
Chain block Hydraulic cylinders and setting wedges / Toggle plate
and toggle seats
20 mm Round iron Toggle plate and toggle seats
18 mm Open end wrench Toggle plate and toggle seats
Wooden wedges Toggle plate and toggle seats
Chopping bit Flywheels
Hydraulic nut HMV 27 Flywheels
18 mm Combination wrench Flywheels
Extractor Flywheels
Hydraulic pump with manometer Flywheels
Deep gauge Flywheels
Dial indicator Flywheels
Hammer Flywheels / Frame bearings
Hook wrench Flywheels / Frame bearings
65 mm Open end wrench Moving jaw
Hydraulic nut HMV 48 Frame bearings
Hydraulic nut HMV 38 Frame bearings
Soft hammer Frame bearings
Feeler gauge Frame bearings
Gas torch Frame bearings
Sledge hammer Moving jaw bearings
Copper punch Moving jaw bearings
Crow bar
Lifting sling
Mobile crane

3.5 Tightening threaded fasteners

Unless otherwise specified, the threaded fasteners used in the crusher must
be tightened to the correct torque for the size in question.
STRENGTH GRADE (SS-ISO 898/1)
THREAD M 8.8 Bright zinc-coated
mm Nm ft lbs
8 21 15
10 40 30
12 70 52
16 169 125
20 331 244
24 572 422
30 1130 833
36 1960 1446
42 3130 2309
48 4690 3459
3.5.1 Requirements for joints with threaded fasteners

Steel screws of grade 8.8, bright zinc-coated finish.
Nuts of grade 8, bright zinc-coated finish.
Hardened washers at least HB200, bright zinc-coated finish.
Lightly oiled components.
Threads in castings cleaned out.
Tightening carried out with a torque wrench which can be calibrated,
or with a bolt/nut runner with a torque limiter.
Max. permissible torque spread: 10 %.


This section describes the scheduled maintenance work for the setting
adjustment system.

4.1 Exchanging the retraction cylinder

The following spare parts are required:
Description Cat. No. Qty. Remark
Retraction cylinder 7050-0 1 Incl. retraction cylinder bushings 7052-0
Piston pin 7051-0 1
Washer SRB 41803 7052-2 2
Cylinder pin 7053-0 1
4.1.1 Removing retraction cylinder

a) Release pressure in the retraction cylinder (7050-0) and remove the
Recommended tools hydraulic connection.
24 mm Open end wrench b) Dismantle the cylinder pin (7053-0) and piston pin (7051-0) with
washers (7052-2) and remove the retraction cylinder.
7051-0 Piston pin

7052-2 Washer
7050-0 Retraction cylinder
7052-0 Retraction cylinder bushing
7053-0 Cylinder pin
7051-0 7052-2 7050-0 7053-0

4.1.2 Installing retraction cylinder

a) Clean the moving jaw bracket (1) and back frame end bracket (2).
b) Attach the piston of the retraction cylinder (7050-0) to the moving jaw
bracket (1) by mounting the piston pin (7051-0). Place a washer (7052-2)
on each side of the piston between the moving jaw bracket.
c) Mount the other end of the retraction cylinder to the back frame end
bracket (2) with the cylinder pin (7053-0).
d) Connect the hydraulic connection to the retraction cylinder (7050-0) and
apply pressure.
7051-0 Piston pin

7052-2 Washer
7050-0 Retraction cylinder
7052-0 Retraction cylinder bushing
7053-0 Cylinder pin
1 Moving jaw bracket
2 Back frame end bracket
1 7051-0 7052-2 7050-0 7053-0 2

4.2 Exchanging hydraulic cylinders and

setting wedges
Setting wedge 6300-0 2 weight 135 kg
Hydraulic cylinder 6320-0 2 weight 35 kg
NOTE! The following instructions are for removal/installation of one side. Repeat
the procedure for the other side. The pictures show exchange of the right
side.
4.2.1 Removing hydraulic cylinder and setting wedge

NOTE! Adjust to maximum CSS before depressurizing the hydraulic system to
facilitate the hydraulic cylinders and setting wedges removal. See section
8. Setting adjustment system in the Operators manual.
NOTE! Sandvik recommends to remove the wedge furthest away from the jaw (left
side) first to prevent the wedge from dropping.
Hydraulic systems
WARNING! pressurized system.
a) Position the hook of a mobile crane vertically above the toggle plate
(5006-0).
6320-0 Hydraulic cylinder

(concealed)
5006-0 Toggle plate
1 Bracket
2 Lifting sling
4 Holes in toggle plate
2 1 6320-0 6300-0
5006-0
4
(Continued)

b) Connect the lifting device to the toggle plate (5006-0) from above. Use
Recommended tools the two elliptical holes (4) for the lifting sling (2).
Crow bar
d) Loosen the retraction cylinder as described in section 4.1.1 Removing
Lifting tackle and chain retraction cylinder.
Lifting sling e) Attach a chain block to the moving jaw bracket (1). Let the chain pass
Mobile crane under the jaw crushers discharge opening and tighten it to a position in
Chain block
front of the jaw crusher so that the moving jaw is pulled slightly forward.
f) Remove the hydraulic connections on the hydraulic cylinder (6320-0).
g) Loosen the hydraulic cylinder by removing the screws (6333-0) and
washers (6333-2) with a combination wrench.
Risk of crushing
The hydraulic cylinder is now loose and may fall sideways. Handle the
hydraulic cylinder with care.
WARNING!
h) Use a combination wrench to remove the screws (6331-0) and washers
(6331-2) that hold the cylinder brackets (6330-0).
6331-0 Screw 6331-0, 6331-2
6331-2 Washer 6330-0
6330-0 Bracket
6333-0, 6333-2
6333-0 Screw
6333-2 Washer
6320-0 Hydraulic cylinder 6320-0
6301-0 Pin 6300-0
6301-2 Retaining ring
6301-0, 6301-2
i) Release the hydraulic cylinder (6320-0) from the setting wedge (6300-0)
by removing the retaining ring (6301-0) and pin (6301-2).
j) Pull out the setting wedge (6300-0) less than half-way.
k) Position the hook of a mobile crane vertically above the setting wedge
(6300-0).
(Continued)

l) Screw an M16 lifting lug on the setting wedge and attach a lifting sling
to it.
m) Take up the slack in the lifting tackle.
Hanging load
Be aware of the weight of the setting wedge, see table above. Handle
the setting wedge with care. The tackle should now be tight but not
DANGER! lifting the setting wedge. Keep clear of hanging loads, see section
n) Gently lift and pull the setting wedge (6300-0) out of its compartment.
o) Place the setting wedge (6300-0) horizontally on the ground.
4.2.2 Installing setting wedge and hydraulic cylinder

Back side
Left side Right side
NOTE! If it is planned to exchange guide plates and/or toggle plate and toggle seats
at the same time, please proceed to the instructions for those parts before
installing the new wedges and hydraulic cylinders.
NOTE! It is important to place the setting wedges correctly. The wedge on the right
side must be closest to the jaw and the wedge on the left side closest to the
back side. The shorter side of the wedge should be in contact with the
compartment and the longer side with the longer side of the other wedge.
Sandvik recommends to install the wedge closest to the jaw (right side) first
to prevent the other wedge from dropping.
CAUTION! Never lubricate setting wedges made of grey iron.
a) Position the hook of a mobile crane vertically above the new setting
wedge (6300-0).
b) Screw an M16 lifting lug on the setting wedge and attach a lifting sling
to it.
(Continued)

Hanging load
Be aware of the weight of the setting wedge, see table above. Handle
the setting wedge with care. The tackle should now be tight but not
DANGER! lifting the setting wedge. Keep clear of hanging loads, see section
d) Gently lift and push the setting wedge more than half-way into its
compartment. Remove the M16 lifting lug.
e) Fasten the hydraulic cylinder (6320-0) to the setting wedge (6300-0)
with the pin (6301-0) and retaining ring (6301-2).
f) Push the setting wedge into position.
g) Fasten the screws (6331-0) and washers (6331-2) that hold the cylinder
brackets (6330-0) in place.
h) Fasten the hydraulic cylinder (6320-0) with screws (6333-0) and
washers (6333-2) to the cylinder brackets (6330-0).
i) Connect the hydraulic connections to the hydraulic cylinder (6320-0).
j) Make sure the toggle plate and toggle seats are properly lined up.
k) Slacken off the chain and remove it from the moving jaw bracket (1) and
the lifting sling (2) from the toggle plate (5006-0).
l) Install the retraction cylinder as described in section 4.1.2 Installing
retraction cylinder.
6331-0 Screw 6331-0, 6331-2
6331-2 Washer 6330-0
6330-0 Bracket
6333-0, 6333-2
6333-0 Screw
6333-2 Washer
6320-0 Hydraulic cylinder 6320-0
6301-0 Pin 6300-0
6301-2 Retaining ring
6301-0, 6301-2

4.3 Exchanging guide plates

Guide plate 6310-0 4 Original thickness 16 mm
Screw MC6S M2070 6311-0 12
Washer BRB 2136 6311-2 12
NOTE! Remove the hydraulic cylinders and setting wedges before removing the
guide plates. See section 4.2.1 Removing hydraulic cylinder and setting
wedge.
NOTE! The guide plates are located inside the back frame end. The screws that hold
them in place are attached from the outside.
4.3.1 Removing the guide plates

Recommended tools a) Heat the head of the screws (6311-0) to dissolve the Loctite.
30 mm Open end wrench b) Use an open end wrench to remove the screws (6311-0) and washers
(6311-2) that hold the guide plates (6310-0).
6311-0 Screw
6311-2 Washer 1
6310-0 Guide plate
1 Back frame end
6311-0, 6311-2
6310-0
(Continued)

Risk of crushing
The guide plates can be loose after removing the screws from the back
frame end. Keep clear of falling guide plates, see section 2. Safety
WARNING! precautions.
c) Remove the guide plates.

NOTE! Apply a crow bar if the guide plates (6310-0) get stuck. Never use arms or
feet.
4.3.2 Installing the guide plates

a) Install the screws (6311-0) and washers (6311-2).
b) For each guide plate (6310-0), place the guide plate and tighten the
screws with Loctite no. 243 and torque 220 Nm.
c) Install the setting wedges and hydraulic cylinders as described in section
4.2.2 Installing setting wedge and hydraulic cylinder.
6311-0 Screw
6311-2 Washer 1
6310-0 Guide plate
1 Back frame end
6311-0, 6311-2
6310-0

4.4 Exchanging toggle plate and toggle seats

Toggle plate 5006-0 1 weight 160 kg
Toggle seat, upper 5004-0 1 weight 25 kg
Toggle seat, lower 5005-0 1 weight 25 kg
NOTE! There are toggle plates of different lengths to choose from. The chosen
length depends on what setting the crusher will be operated at and if the
crusher is equipped with jaw shim plates.
NOTE! Adjust to maximum CSS before depressurizing the hydraulic system to
facilitate removal of the toggle plate and toggle seats. See section 8. Setting
adjustment system in the Operators manual.
CAUTION! The crusher must be stopped and the retraction assembly must be re-
moved when exchanging the toggle plate and toggle seats.
5013-2 Toggle seat retainer

5014-0 Screw 5013-2
5018-0 Side block 5014-0
5019-0 Screw
5004-0 Upper toggle seat
5006-0 Toggle plate
5005-0 Lower toggle seat
3000-0 Moving jaw
5003-0
5018-0,
5019-0
5004-0
5006-0
5005-0
3000-0

4.4.1 Removing toggle plate and toggle seats

a) Position the hook of a mobile crane vertically above the toggle plate
Recommended tools (5006-0).
Crow bar
b) Connect the lifting device to the toggle plate (5006-0) from above. Use
Lifting sling the two elliptical holes (4) for the lifting sling (2).
Mobile crane c) Take up the slack in the lifting tackle.
20 mm round iron
18 mm Open end wrench
Wooden wedges
Chain block
1 Bracket 2
2 Lifting sling
3
3 Wooden wedge
4 Holes in toggle
plate 1
4
Hanging load
Be aware of the weight of the toggle plate, see table above. Handle the
toggle plate with care. The tackle should now be tight but not lifting the
DANGER! toggle plate. Keep clear of hanging loads, see section 2. Safety
precautions.
d) Loosen the retraction cylinder as described in section 4.1.1 Removing

retraction cylinder and remove the hydraulic cylinders and setting
wedges as described in section 4.2.1 Removing hydraulic cylinder and
setting wedge.
e) Check the retraction cylinder (7050-0) and its bushings (7052-0) and
replace them with a press and seal with Loctite if worn or damaged. See
section 4.1 Exchanging the retraction cylinder.
f) Remove the upper guide plate on the side in which direction to pull out
the toggle seat holder, see section 4.3.1 Removing the guide plates.
g) Attach a chain block to the moving jaw bracket (1). Let the chain pass
under the jaw crushers discharge opening and tighten it to a position in
front of the jaw crusher.
(Continued)

h) Place two wooden wedges (3) between the moving jaw and back frame
end to prevent the moving jaw from falling back.
i) To prevent the toggle seat holder from falling down, insert a round iron
(5) through the hole (6) in the frame and under the toggle plate so that
the toggle seat holder can rest on the iron.
j) Pull the jaw forward using the chain.
5 Round iron 5
6 Hole 6
5006-0 Toggle plate
5006-0
k) Lower the toggle plate (5006-0) to the surface.

NOTE! Apply a crow bar or wedges if the toggle plate (5006-0) gets stuck. Never
use arms or feet.
l) Release the lifting device from the toggle plate and remove the toggle
plate from the jaw crusher.
m) Use the round iron as a guide and pull out the toggle seat holder (5003-0)
half way through the hole (6).
n) Connect the toggle seat holder to a lifting sling and withdraw it from the
crusher.
o) Unscrew the toggle seat retainer (5013-2) in the middle and the side
blocks (5018-0) on both ends of the toggle seat holder with an open end
wrench.
p) Remove the toggle seat from the toggle seat holder.
q) Remove the lower toggle seat (5005-0).

4.4.2 Installing toggle plate and toggle seats

NOTE! Before starting this procedure, it is necessary to secure the moving jaw as
described in section 4.4.1 Removing toggle plate and toggle seats items fg
and to remove the retraction cylinder (7050-0) as described in section
4.1.1 Removing retraction cylinder.
a) Wash the new toggle plate (5006-0) and the new toggle seats (5004-0),
(5005-0).
b) Clean the slots where the upper and lower toggle seats fit.
c) Install the lower toggle seat (5005-0).
5013-2 Toggle seat retainer

5014-0 Screw
5013-2
5018-0 Side block 5014-0
5019-0 Screw
5006-0 Toggle plate
3000-0 Moving jaw
5003-0
5018-0,
5019-0
5004-0
5006-0
5005-0
3000-0
d) Push the upper toggle seat (5004-0) into the toggle seat holder (5003-0).
e) Fasten the toggle seat retainer (5013-2) in the middle with screws
(5014-0) and washers (5014-2) and the side blocks (5018-0) on both
ends with screws (5019-0) and washers (5019-2).
f) Connect the toggle seat holder to a lifting sling.
(Continued)

g) Insert a round iron into the hole (6) in the frame.

h) Use the round iron as a guide and insert the toggle seat holder into right
position.
i) Disconnect the lifting sling from the toggle seat holder.
j) Connect the lifting device to the toggle plate (5006-0). Use the two
elliptical holes (4) for the lifting sling (2).
Hanging load
Be aware of the weight of the toggle plate, see table above. Handle the
toggle plate with care. The tackle should now be tight but not lifting the
DANGER! toggle plate. Keep clear of hanging loads, see section 2. Safety
precautions.
k) Carefully lift the toggle plate (5006-0) below the back frame end.
l) Lower the toggle plate to the surface.

5006-0 Toggle plate
3000-0 Moving jaw
5004-0
5006-0
5005-0
3000-0
(Continued)

m) Release the lifting sling (2) from the hook.

n) Reconnect the lifting sling (2) to the hook, this time through the back end
frame.
o) Lift and drag the toggle plate (5006-0) so it comes in position under the
back end frame.
p) Lift the toggle plate (5006-0) gently.
q) Position the back of the toggle plate (5006-0) in the upper toggle seat
(5004-0).
r) Lift up the lower end of the toggle plate in line with the lower toggle seat
(5005-0).
NOTE! Use a crow bar if the toggle plate gets stuck. Never use arms or feet.
s) Remove the wooden wedges (3).
t) Move the moving jaw slowly backward and make sure that the toggle
plate fits in the toggle seat (5005-0).
u) Check that the toggle plate (5006-0) is seated correctly.
NOTE! Pull the jaw slightly backwards if needed to adjust the toggle plate into
correct position.
v) Slacken off the lifting tackle and remove the lifting sling (2).
w) Install the guide plates, see section 4.3.2 Installing the guide plates.
x) Install the setting wedges and hydraulic cylinders as described in section
4.2.2 Installing setting wedge and hydraulic cylinder and the retraction
cylinder as described in section 4.1.2 Installing retraction cylinder.


5. Flywheels
This section describes the scheduled maintenance work for the flywheels and
the tools to use.

5. Flywheels
5.1 Exchanging flywheels

Flywheel, flat 2205-0 1 weight 850 kg
Flywheel, grooved 2206-0 1 weight 850 kg
The jaw crusher has a flywheel (2205-0), (2206-0) on each side of the frame.
One of these is used for the drive and this flywheel is grooved for V-belts
(2206-0). The dimensions of the flywheels are chosen to ensure that the jaw
crusher runs smoothly and evenly, even under heavy loads. The two
flywheels can switch places with each other. The jaw crusher is balanced and
tested before shipping.
NOTE! The following instructions are for exchange on one side. Repeat the
procedure for the other side.
CAUTION! If the flywheels are to switch places with each other it is important to
change also the counterweights (2212-0). These are mounted inside the
flywheel rim at an angle ahead of the flywheels line of symmetry, in the
direction of rotation (see figure below). With the counterweights in the
wrong position there will be vibrations in the jaw crusher.
22,5
2212-0
2206-0
2212-0 Counterweight
2206-0 Flywheel grooved for V-belts
1 Lightening holes
NOTE! The hydraulic nut and the extractor mentioned in the following instruction
can be hired from Sandvik.
NOTE! Never grease the flywheelss V-belt grooves. If lubricant comes in contact
with the flywheel, clean it off with a degreasing agent.
Risk of crushing
Always use the appropriate tools for exchanging flywheels. If the
flywheel is mounted incorrectly, there is a risk that the flywheel can
WARNING! come off unintentionally.

5. Flywheels
5.1.1 Removing flywheel

Recommended tools a) Remove the guards over the V-belt drive and/or flywheel.
Hammer b) Remove the V-belts, if applicable.
Chopping bit
Hydraulic nut HMV 27
c) Remove the screws (2211-0) and washers (2211-2) that hold the end
cover (2210-0) in place.
Extractor d) Position the hook of a mobile crane vertically above the flywheel.
Crow bar
e) Connect the lifting gear to the flywheel. Use a lightening hole (1) for the
Hydraulic pump
lifting sling.
Lifting sling f) Take up the slack in the lifting tackle.
Mobile crane g) Connect a second adjustable lifting gear to the flywheel and the lifting
hook. Use the lightening hole (1) on the other side of the counterweight
to balance the flywheel.
h) Take up the slack in the second lifting tackle.
Hanging load
Be aware of the weight of the flywheel, se table above. Handle the
flywheel with care. The tackle should now be tight. Keep clear of
DANGER! hanging loads, see section 2. Safety precautions.
i) Use a hammer to loosen the locking nut (2209-1) and remove the lug of
the locking washer (2209-4) that locks it.
2211-0 Screw
2211-2 Washer
2210-0 Cover
2209-1 Shaft nut 2211-0
2209-4 Tab washer 2211-2 2209-1 2208-0
2208-0 Spacer ring
2 Key way
3 Screw holes
2210-0 2209-4
2
3
(Continued)

5. Flywheels
j) Remove the locking nut (2209-1) and locking washer (2209-4) from the
threaded shaft.
k) Loosen the spacer ring (2208-0).
l) Fit the hydraulic nut (5) on the shaft, with the piston on the outside,
leaving a gap of 5 mm to the spacer ring (2208-0).
NOTE! The extractor has a lifting eye bolt (4). Use it for lifting.
m) Screw the extractors (6) studs into the threaded holes (3) in the
flywheel.
n) Loosen the flywheels fit on the shaft with the pump and hydraulic nut.
o) Disconnect the lifting gear from the flywheel and connect it to the
extractor plate.
p) Remove the extractor (6) from the shaft and place it on the ground.
q) Disconnect the lifting gear from the extractor plate and reconnect it to
the flywheel.
r) Remove the hydraulic nut (5).
s) Remove the spacer ring (2208-0).
t) Gently remove the flywheel from the shaft and place it horizontally on
the ground.
5
4 Lifting eye bolt
5 Hydraulic nut
6
6 Extractor

5. Flywheels
5.1.2 Installing flywheel

NOTE! Lock the other flywheel to prevent the eccentric shaft from rotating.
Recommended tools
Hammer a) Inspect and clean the key way (2), the key (2207-0) and the bore of the
Chopping bit flywheel.
b) Clean the seating on the shaft.
Crow bar c) Lightly lubricate the sides of the key way on the flywheel.
Deep gauge NOTE! Do not lubricate the whole bore.
Dial indicator
Hydraulic pump with manometer d) Position the hook of a mobile crane vertically above the flywheel.
e) Connect two lifting gears to the flywheel. Use lightening holes (1) for
Lifting sling
Mobile crane
the lifting slings on both sides of the counterweight (2212-0). The
Hook wrench
second lifting gear must be adjustable so that the flywheel can be aligned
with the key in the shaft.
f) Lift the flywheel and slide it into position on the shaft with the key
(2207-0) in the key way (2).
Hanging load
Be aware of the weight of the flywheel, see table above. Handle the
flywheel with care. The tackle should now be tight. Keep clear of
DANGER! hanging loads, see section 2. Safety precautions.
g) Push the flywheel up onto its seating and install the spacer ring (2208-0).
2211-0
2211-2 2209-1 2208-0
2211-0 Screw
2211-2 Washer
2210-0 Cover
2209-1 Shaft nut
2209-4 Tab washer
2208-0 Spacer ring
2 Key way
3 Screw holes
2210-0 2209-4
2
3
(Continued)

5. Flywheels
NOTE! To ensure full metallic contact it is necessary to adjust the vertical position of
the flywheel.
h) Fit a hydraulic nut (5) on the shaft, with the piston on the inside.
i) Tighten the hydraulic nut manually so the bore of the flywheel comes in
full metallic contact with the taper on the shaft.
j) Slacken off the lifting tackle.
k) Pump the hydraulic nut to 6 MPa.
l) Install a dial indicator.
m) Measure with a depth gauge as well.
n) Pump up the hydraulic nut to push up the flywheel 0.91.1 mm on the
taper (equals approx. 6570 MPa).
o) Leave the hydraulic nut in place under pressure for 30 minutes.
p) Remove the hydraulic nut (5) from the shaft.
q) Ensure correct axial displacement by measuring with a depth gauge
again.
r) Fit the tab washer (2209-4) and shaft nut (2209-1).
s) Tighten the shaft nut (2209-1) with a hook wrench.
t) Bend down a lug on the tab washer (2209-4) into the slot on the shaft
nut.
u) Grease the parts to prevent corrosion.
v) Fit the end cover (2210-0) with the screws (2211-0) and washers
(2211-2).
w) Remove the lifting gear.
x) Install the V-belts, if applicable.
Risk of crushing
WARNING!
y) Install the guards over the V-belt drive and/or flywheel.
NOTE! Remove the lock from the other flywheel.
z) Run the jaw crusher without load for a while to test the function before
crushing.

6. Bearings
This section describes the scheduled maintenance work for the bearings and
the tools to use.

6. Bearings
6.1 Exchanging bearings

The crusher has four spherical roller bearings on the eccentric shaft. The
moving jaw bearings have cylindrical bores while the frame bearings have
tapered bores and are consequently installed on tapered withdrawal sleeves.
If trouble occurs in an eccentric shaft bearing, try to determine if its in the
frame (outer) bearing or in the moving jaw (inner) bearing. The bearing
temperature or unusual noise from the bearing gives an idea of the situation.
CAUTION! The exchange of the bearings must be executed by certified personnel.
CAUTION! It is important that correct tools are used when maintenance work is be-
ing executed on the bearings.
NOTE! The hydraulic nuts mentioned in the following instructions can be hired from
Sandvik.
6.1.1 Removing moving jaw

a) Remove retraction cylinder and toggle plate. See section 4.1.1 Removing
retraction cylinder and section 4.4.1 Removing toggle plate and toggle
Recommended tools seats.
Crow bar
b) Remove the flywheels. See section 5.1.1 Removing flywheel.
65 mm Open end wrench c) Remove the screws (2004-0), washer and twin nuts (2004-7) that clamp
the bearing housings to the frame.
d) Position the hook of a mobile crane vertically above the moving jaw
(3000-0).
e) Connect the lifting gear to the lifting lug (1) on the moving jaw (3000-0)
and take up the slack in the lifting tackle.
Hanging load
A moving jaw weighs up to 6000 kg. Handle the moving jaw with care.
The tackle should now be tight. Keep clear of hanging loads, see
DANGER! section 2. Safety precautions.
(Continued)

6. Bearings
f) Lift out the moving jaw (3000-0) with eccentric shaft (2200-0) and
bearings.
3000-0 Moving jaw 3000-0 1

2200-0 Eccentric shaft
2004-0 Screw
2004-7 Twin nut
1 Lifting lug
2200-0
2004-0
2004-7
g) Place the jaw horizontally on the ground with the flat side where the
deflector plate normally is fastened downwards.
h) If applicable, continue to dismantle the frame bearing and/or moving jaw
bearing according to section 6.1.3 Removing frame bearings and section
6.1.5 Removing moving jaw bearings.

6. Bearings
6.1.2 Installing moving jaw

a) Clean the contact surfaces on the frame sides, and the bearing seating in
the lower bearing housings.
b) Remove any corrosion.
c) Position the hook of a mobile crane vertically above the moving jaw
(3000-0).
d) Connect the lifting gear to the lifting lug (1) on the moving jaw (3000-0).
Hanging load
A moving jaw weighs up to 6000 kg. Handle the moving jaw with care.
The tackle should now be tight. Keep clear of hanging loads, see
DANGER! section 2. Safety precautions.
e) Lift the moving jaw (3000-0) and lower it into the frame.
f) Make sure that the eccentric shaft (2200-0) and frame bearing housings
are correctly aligned so that the V-rings do not jam in an incorrect
position.
g) Install the screws (2004-0), washer and twin nuts (2004-7).
h) Tighten to the correct torque, 3900 Nm, with a torque wrench.
NOTE! The torque above applies for bolts treated with Dacromet. Do not use bolts
treated with molybdenum disulphide.
NOTE! Lubricate the nuts with one string of oil.
Flying fragments
Never lubricate screws, washers or other contact surfaces. Do not
exceed the torque value stated above or the bolts could stretch and
WARNING! break due to excessive prestressing force.
i) Fit the flywheels. See section 5.1.2 Installing flywheel.

j) Clean and install the toggle plate. See section 4.4.2 Installing toggle
plate and toggle seats.
k) Install the retraction cylinder. See section 4.1.2 Installing retraction
cylinder.
l) Adjust the discharge setting to the desired value. See section 5.6 Setting
measurement in the Operators manual.
m) Start up the crusher and press in grease as if the crusher was new. See
section 6. Lubrication of roller bearings in the Operators manual.

6. Bearings
6.1.3 Removing frame bearings

NOTE! The frame bearing housing is either locating or non-locating. The
instructions are valid for both locating and non-locating bearing housings.
The pictures describe the non-locating bearing housing.
NOTE! Lift out the moving jaw before removing the frame bearing. See section
6.1.1 Removing moving jaw.
NOTE! Sandvik recommends exchanging both frame bearings at the same time.
CAUTION! The work described in the instructions below requires experience and
special training from SKF. The exchange of the bearings must be exe-
Recommended tools cuted by certified personnel.
Crow bar
Lifting tackle and chain a) Clean all surfaces around the bearing housing. This is particularly
Hydraulic nut HMV 48 important if the bearing is to be re-used.
24 mm Open end wrench b) Remove the shaft nut (2201-0) and tab washer (2201-4).
Hammer
Hook wrench
c) Remove the screws (2009-0) that hold the labyrinth cover (2008-0).
Soft hammer d) Warm the labyrinth ring (2010-0) slightly with a gas torch.
Feeler gauge
e) Remove the labyrinth cover (2008-0) with the labyrinth ring (2010-0) by
Gas torch
levering carefully with a crowbar.
f) Remove the V-ring (2010-1) from the labyrinth ring (2010-0).
2006-0 2006-1 2009-0 2010-0 2201-4
2000-0 Bearing housing (non-locating)

2006-0 Roller bearing, frame
2006-1 Withdrawal sleeve
2009-0 Screw
2010-0 Labyrinth ring
2201-4 Tab washer
2008-0 Labyrinth cover
2010-1 V-ring
2011-0 Key
2201-0 Shaft nut 2000-0
2200-0 2008-0 2010-1 2011-0 2201-0
g) Remove the key (2011-0).
h) Measure the bearing play if the bearing is to be re-used.
(Continued)

6. Bearings
i) Connect the lifting device to the lifting eye (1) on the bearing housing
and take up the slack in the lifting tackle.
1
1 Lifting eye
2006-0 Roller bearing, frame 2006-0
2200-0 Eccentric shaft 2006-1
2200-0
2000-0
j) Remove the withdrawal sleeve (2006-1) with the hydraulic nut.
High pressure
Oil that sprays out with high pressure is very dangerous. Any leakage
in the hydraulic system must immediately be repaired.
DANGER!
NOTE! The removal of a large bearing fitted on a tapered seating or a withdrawal
sleeve can also be carried out with the oil injection method. When oil has
been pumped in between the mating surfaces the bearing slides off its
tapered seating very rapidly. You must therefore limit the axial movement of
the bearing or sleeve by screwing a nut onto the shaft.
k) Lift off the bearing housing with the bearing from the eccentric shaft
(2200-0) and place it on the ground.
l) Remove the bearing (2006-0) from the bearing housing.
m) Warm the inner labyrinth ring (2007-0) slightly with a gas torch and
remove it from the eccentric shaft.
n) Remove the V-ring (2007-1) from the inner labyrinth ring (2007-0).
2200-0 Eccentric shaft 2007-0

2007-1 V-ring
2007-1
2200-0
o) If the moving jaw bearings are to be exchanged, proceed to section

6.1.5 Removing moving jaw bearings.

6. Bearings
6.1.4 Installing frame bearings

Roller bearing, frame 2006-0 2
V-ring 2010-1 2
V-ring 2007-1 2
NOTE! The frame bearing housing is either locating or non-locating. The

instructions are valid for both locating and non-locating bearing housings.
The pictures describe the non-locating bearing housing.
NOTE! The moving jaw must be lifted out of the crusher and placed on the ground
before proceeding with this instruction.
cuted by certified personnel.

2006-0 Roller bearing, frame
2006-0 2006-1 2009-0 2010-0 2201-4
2009-0 Screw
2201-4 Tab washer
2010-1 V-ring
2011-0 Key
2201-0 Shaft nut
2000-0
Recommended tools 2200-0 2008-0 2010-1 2011-0 2201-0
Crow bar a) Clean the bearing housing (2000-0), labyrinth ring (2010-0), labyrinth
Lifting tackle and chain cover (2008-0) and eccentric shaft (2200-0). Remove any burrs.
b) Measure the inside diameter of the bearing housing to check that it is
Hook wrench
correct. For diameter tolerance, consult Sandvik SRP.
Hammer c) Lubricate the shaft (2200-0), bearing (2206-0) and withdrawal sleeve
Soft hammer (2206-1). Use SKF Mounting fluid LHMF 300/5 or similar.
Feeler gauge
(Continued)

6. Bearings
d) Measure the bearing play before assembly. See table further below.
NOTE! With bearings of this type the original radial play and the required expansion
of the inner ring are relatively large so it is easy to establish the reduction in
play by measuring the play before and after fitting. Normally a feeler gauge
with blade thickness from 0.03 mm upwards is used. The bearing should
preferably be rotated a few turns before the play is measured. This is to
ensure that the rollers are correctly aligned. Measurement is always made
between the outer ring and an unloaded roller. Push the roller lightly inwards
when the measurement is being made. The resultant play measurements for
both rows of rollers must be equal.
e) With the bearing housing horizontal on the ground, install the bearing
(2206-0).
f) Warm the labyrinth ring slightly and install it on the eccentric shaft
(2200-0).
g) Install a new V-ring (2007-1) in the inner labyrinth ring (2007-0).

2007-0
2007-1 V-ring
2007-1
2200-0
NOTE! Always replace used V-rings with new ones when exchanging bearings.
h) Connect the lifting device to the lifting eye on the bearing housing and
raise the bearing housing to the vertical position.
i) Grease the inner labyrinth ring (2007-0) slightly.
j) Lift the bearing housing onto the eccentric shaft (2200-0). Make sure the
bearing has metallic contact with the inner labyrinth ring (2007-0).
(Continued)

6. Bearings
k) Adjust the crane if necessary and push in the withdrawal sleeve (2206-1)
until it is tight against the shaft (2200-0) and the bearing (2006-0).
1
1 Lifting eye
2006-0 Roller bearing, frame 2006-0
2000-0 Bearing housing (non-locating) 2006-1
2200-0
2000-0
NOTE! The inner ring of a tapered bore bearing is always installed with a firm fit.
The tightness of the fit does not depend on the shaft tolerance (as with a
parallel-bore bearing) but on how far the bearing is driven up on the
withdrawal sleeve. The original play in the bearing is reduced when the
bearing is driven up and this reduction in play is a measure of the bearing
interference fit.
l) Install the hydraulic nut on the shaft (2200-0) and ensure metallic
contact.
m) Reduce the clearance according to table below.
Assemblage of bearings
Item Reduction of clearance Axial displacement Min. residual clearance
Min. Max. Min. Max.
Frame bearing 0.100 0.140 1.6 2.2 0.120
NOTE! When spherical roller bearings with tapered bore are being fitted it is either
the reduction in the original radial play or the axial displacement on the
taper, which is used to measure the bearing interference fit.
n) Leave the hydraulic nut in place under pressure for 30 minutes.
o) Remove the hydraulic nut.
p) Fill the bearing with grease.
(Continued)

6. Bearings
q) Install the key (2011-0) into the key way on the shaft.
r) Install the labyrinth cover (2008-0) and fill it with grease.
s) Mount the V-ring (2010-1) in the labyrinth ring (2010-0).
t) Warm the labyrinth ring (2010-0) slightly and install it on the shaft
(2200-0).
2006-0 Roller bearing, frame 2006-0 2006-1 2009-0 2010-0 2201-4
2009-0 Screw
2201-4 Tab washer
2010-1 V-ring
2011-0 Key
2201-0 Shaft nut
2000-0
2200-0 2008-0 2010-1 2011-0 2201-0
u) Fit the tab washer (2201-4) and shaft nut (2201-0).
v) Tighten the shaft nut in place with a hook wrench.
w) Bend down a lug on the tab washer into the slot on the shaft nut.
x) Install the moving jaw with eccentric shaft and bearings in the crusher.
See section 6.1.2 Installing moving jaw.

6. Bearings
6.1.5 Removing moving jaw bearings

NOTE! Lift out the moving jaw and remove the frame bearing before removing the
moving jaw bearing. See section 6.1.1 Removing moving jaw and section
6.1.3 Removing frame bearings.
NOTE! Sandvik recommends exchanging both moving jaw bearings at the same
time.
2104-1 V-ring 2104-1

2101-0 Roller bearing, moving jaw 2104-0
2103-0 Screw
2200-0
2101-0 2102-0 2103-0

Recommended tools a) Remove the screws (2103-0) that hold the labyrinth cover (2102-0).
Crow bar
b) Slightly heat the labyrinth ring (2104-0).
Lifting sling c) Remove the labyrinth cover (2102-0) with the labyrinth ring (2104-0)
24 mm Open end wrench and V-ring (2104-1) by levering carefully with a crowbar.
Sledge hammer
d) Repeat items a-c on the labyrinth on the other end of the shaft.
Copper punch
(Continued)

6. Bearings
2101-0 Moving jaw bearing

1 Lifting sling
2 Lifting eye
2101-0 1 2200-0 2
e) Connect a lifting eye (2) to the end of the eccentric shaft (2200-0).
f) Connect a tackle to the eye and secure it to a point straight in front of the
shaft.
g) Pull out the shaft slightly with the tackle.
h) Connect a lifting sling (1) to the eccentric shaft (2200-0) and take up the
slack in the lifting tackle so that the shaft doesnt fall to the ground.
i) Continue to pull the shaft out of the moving jaw. Secure it with another
lifting sling.
j) Remove the rollers from the bearing.
NOTE! If the bearing is not to be re-used it can be more convenient to cut the outer
ring in two and remove the rollers.
k) Raise up the shaft vertically.
l) Warm the inner ring quickly until it comes off the shaft.
m) Turn the eccentric shaft upside-down and heat the other inner ring until it
comes off.

6. Bearings
6.1.6 Installing moving jaw bearings

Roller bearing, moving jaw 2101-0 2
V-ring 2104-1 2
NOTE! The moving jaw must be lifted out of the crusher and placed on the ground
before proceeding with this instruction.
Recommended tools a) Clean the eccentric shaft (2200-0), labyrinth cover (2102-0) and
Crow bar labyrinth ring (2104-0). Remove any burrs.
Lifting sling
b) Heat the bearing to maximum 125C. Use an inductive heater, oven or
oil bath.
Sledge hammer c) Lubricate the shaft (2200-0). Use SKF Mounting fluid LHMF 300/5 or
Copper punch similar.
d) Mount the bearing on the shaft and let it cool down.
e) Fill the bearing with grease.
f) Connect a lifting eye to the end of the eccentric shaft (2200-0)
g) Connect a tackle through the bore of the moving jaw to the eye and
secure it on the other side of the jaw.
h) Connect a lifting sling to the eccentric shaft (2200-0) and take up the
slack in the lifting tackle.
i) Lift the shaft up into alignment with the jaw.
j) Pull the eccentric shaft into the jaw with the tackle.
2104-1 V-ring 2104-1

2101-0 Roller bearing, moving jaw 2104-0
2103-0 Screw
2200-0
2101-0 2102-0 2103-0

(Continued)

6. Bearings
k) Install the labyrinth cover (2102-0) and use Loctite on the screws
(2103-0).
l) Fill the labyrinth cover (2102-0) with grease.
m) Mount the V-ring (2104-1) in the labyrinth ring (2104-0).
n) Warm the labyrinth ring (2104-0) slightly and install it on the shaft.
o) Install the frame bearings. See section 6.1.4 Installing frame bearings.
p) Install the moving jaw with eccentric shaft and bearings in the crusher.
See section 6.1.2 Installing moving jaw.

spare parts catalog Doc. no. R 222.349 en
SANDVIK CJ211:01
SANDVIK CJ211:01

All rights reserved. No parts of this document may be reproduced or copied in any form or by
any means without written permission from Sandvik SRP AB. All data and information in this
manual may be changed without further notice. Reservations for misprints.
Document number: R 222.349 en

Issue: 20080211
Version: 1
Sandvik
Tel: +46 (0)40 409000, Fax: +46 (0)40 409260
www.sandvik.com
SPC Sandvik CJ211:01
General
Ordering information
When ordering parts, always state the machine type and serial number
according to the identification plate on the jaw crusher. State quantity, article
number and denomination for each ordered part.
Identification plate
concerning wear parts.
Please enter the serial number of the associated machine in the intended field
on the first page of this wear part catalog (the copyright page).
1 2 3 4
Identification plate:
1 Machine type
2 Part number
3 Serial number
4 Order number
Think ahead!
Avoid unnecessary downtime and increased freight charges by ordering parts
well in advance.
2007 Sandvik SRP AB Doc. no. R 222.349 en Ver. 1 3

Overview
6.
3.
4. 1.
5a. 5b. 7.
2.
4 Doc. no. R 222.349 en Ver. 1 2007 Sandvik SRP AB

1. Retraction cylinder
7021-0,
7021-2
7020-0
7051-0 7052-2 7050-0 7053-0
Retraction cylinder
Cat. no. Qty. Part number Alternative Description Remarks
7020-0 1 400.0612-901 Retraction cylinder bracket
7021-0 4 840.0667-00 Screw M6S 2460
7021-2 4 847.0124-00 Washer BRB 2545
7050-0 1 400.1161-901 Hydraulic cylinder 80/50-300/85
1 908.0481-00 Seal kit cyl. 80/50-300/85
7051-0 1 400.1154-901 Piston Pin
7052-2 2 847.0323-00 Washer SRB 41803 fzb
7053-0 1 400.1154-902 Cylinder pin

2. Hydraulic cylinders and setting wedges
6331-0, 6331-2
6330-0
6333-0, 6333-2
6320-0
6300-0
6301-0, 6301-2
Hydraulic cylinders and setting wedges

6300-0 2 400.2180-001 Setting wedge
6301-0 2 400.0856-001 Pin setting wedge
6301-2 4 855.0014-00 Retaining ring SgA
6320-0 2 400.0753-901 Hydraulic cylinder 100/60290/86
1 908.0480-00 Seal kit cyl. 100/60290/86
6330-0 4 400.0852-901 Cylinder bracket
6331-0 8 840.0650-00 Screw M6S 2065
6331-2 8 847.0165-00 Washer TBRB 2136
6333-0 4 840.0065-00 Screw M6S 1635
6333-2 4 400.0839-001 Washer

3. Guide plates
6311-0, 6311-2
6310-0
Guide plates
6310-0 4 400.0611-001 Guide plate
6311-0 12 841.0574-00 Screw MC6S 2070
6311-2 12 847.0132-00 Washer BRB 2136

4. Toggle plates and toggle seats
5013-2
5014-0,
5014-2
5003-0
5018-0
5019-0,
5019-2
5006-0
5005-0 5004-0
Toggle plates and toggle seats

5006-0 1 400.0549-001 L=600 mm Toggle plate
1 400.0549-002 L=640 mm Toggle plate
5003-0 1 400.0603-001 Toggle seat holder
5004-0 1 400.0548-001 Upper toggle seat
5005-0 1 400.0548-001 Lower toggle seat
5013-2 1 400.0707-002 Toggle seat retainer
5014-0 2 840.0046-00 Screw M6S 1235
5014-2 2 847.0147-00 Washer BRB 1324
5018-0 2 400.0707-001 Side block
5019-0 4 840.0046-00 Screw M6S 1235
5019-2 4 847.0147-00 Washer BRB 1324

5a. Frame bearing assembly
2009-0,
2211-0 2201-4 2010-0 2009-2 2006-1 2006-0
2211-2 2209-1 2208-0
2210-0 2209-4
2207-0
2201-0 2011-0 2010-1 2008-0 2200-0
Frame bearing assembly

2006-0 2 868.0756-00 Roller bearing Outer bearing
2006-1 2 868.0755-00 Sleeve AOH
2008-0 2 10-314-515-000 Labyrinth cover
2009-0 24 840.0068-00 Screw M6S 1650
2009-2 24 847.0016-00 Washer BRB 1730
2010-0 2 10-314-516-000 Labyrinth ring
2010-1 2 873.1008-00 V-ring V-250A
2011-0 2 79-401-252-001 Key
2200-0 1 400.0545-001 Eccentric shaft
2201-0 2 845.0168-00 Shaft nut KM 38 1903
2201-4 2 847.0096-00 Tab washer 190 MB 38
2207-0 2 59-425-417-009 Key
2208-0 2 53-467-374-000 Spacer ring
2209-1 2 845.0161-00 Shaft nut KM 27 1352
2209-4 2 847.0173-00 Tab washer 135 MB 27
2210-0 2 53-367-328-500 Cover
2211-0 6 840.0044-00 Screw M6S 1225
2211-2 6 847.0180-00 Washer 1324

5b. Jaw bearing assembly

2104-0 2104-1
2007-1 2007-0 2103-0, 2102-0 2101-0

2103-2
Jaw bearing assembly

2007-0 2 10-314-514-000 Labyrinth ring
2007-1 2 873.1008-00 V-ring V-250A
2101-0 2 868.0522-00 Roller bearing Inner bearing
2102-0 2 10-314-512-000 Labyrinth cover
2103-0 24 840.0068-00 Screw M6S 1650
2103-2 24 847.0016-00 Washer BRB 1730
2104-0 2 10-314-513-000 Labyrinth ring
2104-1 2 873.1008-00 V-ring V-250A

6. Flywheels
2212-0
2213-0,
2213-2
2205-0 2206-0
Flywheels and counterweights

2205-0 1 400.0554-001 Flywheel flat
2206-0 1 400.0554-002 Flywheel 105V
1 400.0554-003 Flywheel 7SPC
2212-0 1 400.0786-001 Counterweight
2213-0 2 840.0653-00 Screw M6S 20100
2213-2 2 847.0165-00 Washer TBRB 2136

7. Bearing housing
2000-1 2000-0
2200-0
2004-0,
2004-2
2004-7
Bearing housing
2000-0 1 53-273-771-500 Bearing house, non-locating bearing
2000-1 1 10-215-286-500 Bearing house guide, locating bearing
2004-0 16 840.1188-00 Screw M6S 423140
2004-2 16 847.0312-00 Washer BRB 4380
2004-7 8 53-373-766-000 Twin nut M423
2200-0 1 400.0545-001 Eccentric Shaft

8. Driving arrangement
3
2
1
Pos no. Qty. Sets Part number Alternative Description Remarks

1 1 400.1384-901 X Grooved pulley alt
2 1 400.1385-901 X Bushing alt
3 1 400.1383-901 X V-belt alt

9. Frame
Pos no. Qty. Sets Part number Alternative Description Remarks

400.0537-901 Frame assembly
400.0910-901 Feet assembly

wear parts catalog Doc. no. R 222.351 en
SANDVIK CJ211:01
SANDVIK CJ211:01
Document number: R 222.351 en

Issue: 20070625
Version: 1
Sandvik SRP AB
Tel: +46 40-40 90 00, Fax: +46 40-40 92 60
www.sandvik.com
Wear Parts Catalog
General
Ordering information
When ordering parts, always state the machine type and serial number
according to the identification plate on the jaw crusher. State quantity, article
number and denomination for each ordered part. (Quantities listed in this
catalog are number of parts that are usually exchanged at the same time in a
certain position or function.)
Identification plate
concerning wear parts.
Please enter the serial number of the associated machine in the intended field
on the first page of this wear part catalog (the copyright page).
1 2
1 Machine type
2 Serial number
Think ahead!
Avoid unnecessary downtime and increased freight charges by ordering parts
well in advance.
CJ211:01 Sandvik SRP AB Doc. no. R 222.351 en Ver. 1 3

Wear Parts Catalog
Clamping bars and deflector plate

1211-0
1211-2
1211-6
1210-0
1211-2
1211-3
Clamping bars and fixings, stationary jaw

1210-0 1 400.0556-001 Clamping bar
1211-0 3 840.1074-00 Screw M6S M30280 with wear plate configuration
1211-0 3 840.1003-00 Screw M6S 30300 with jaw shim plate configuration
1211-2 6 89-442-690-013 Washer D95/3510
1211-3 3 845.0284-00 Self-locking nut M6MN M30
1211-6 3 53-469-936-000 Flexible washer
3400-0
3401-2
3401-6
3401-0
3401-2
3401-3
Clamping bars and fixings, moving jaw

3400-0 1 400.0556-001 Clamping bar
3401-0 3 400.1138-001 Screw M6S M30780
3401-2 6 89-442-690-013 Washer D95/3510
3401-3 3 845.0284-00 Self-locking nut M6MN M30
3401-6 3 53-469-936-000 Flexible washer
4 Sandvik SRP AB Doc. no. R 222.351 en Ver. 1 CJ211:01

Wear Parts Catalog
3500-0
3502-0
3502-2
3503-0
Deflector plate and fixings

3500-0 1 400.0575-001 Deflector plate moving jaw
3502-0 2 840.0068-00 Screw M6S M1650
3502-2 2 847.0016-00 Washer BRB 1730
3503-0 2 400.0749-001 Locating bar
3507-0
3508-0
3505-0 3508-0
3506-0
3506-2
3506-3
Lower deflector plate and fasteners (option)
3505-0 1 400.1166-001 Deflector plate, lower Option
3506-0 4 840.0080-00 Screw M6S 20x80 Lower deflector plate fasterners
3506-2 8 847.0017-00 Washer BRB 20x36
3506-3 4 845.0203-00 Self-locking nut
3507-0 2 400.1165-001 Deflector bracket
3508-0 4 840.0668-00 Screw 24x65
3508-2 4 847.0124-00 Washer BRB 25x45

Wear Parts Catalog
Jaw plates
1208-1
3300-1
Jaw plates
1208-1 1 400.2207-001 C, M1 Jaw plate, stationary jaw corrugated, material M1
400.2207-002 C, M2 corrugated, material M2
400.0739-001 ST, M1 sharp teeth, material M1
3300-1 1 400.1101-001 C, M1 Jaw plate, moving jaw corrugated, material M1
400.1101-002 C, M2 corrugated, material M2
400.0738-002 CC, M2 sharp teeth, material M2
(Continued)

Wear Parts Catalog
The table below illustrates different jaw plate alternatives.

Jaw plate alternatives Stationary jaw Moving jaw
Corrugated
C
Sharp teeth
ST

Wear Parts Catalog
Wear plates
3100-0
1300-1
Wear plates
1300-0 1 400.0830-001 10 mm Wear plate stationary jaw, instead of jaw shim plate
3100-0 1 400.0830-001 10 mm Wear plate moving jaw, instead of jaw shim plate
Jaw shim plates
1202-0
3102-0
Jaw shim plates

1202-0 1 400.0830-002 30 mm Jaw shim plate stationary jaw, instead of wear plate
3102-0 1 400.0830-002 30 mm Jaw shim plate moving jaw, instead of wear plate

Wear Parts Catalog
Support bars
1206-1 1206-2 1206-0 1205-0 3200-0 3201-0 3201-2 3201-1

Support bars and fixings
1205-0 1 400.0543-001 single slot Support bar stationary jaw. with wear plate
400.1118-001 double slot Support bar stationary jaw, with jaw shim plate
1206-0 6 840.0656-00 Screw M6S M20140 stationary jaw
1206-1 6 845.0203-00 Self-locking nut M20 stationary jaw
1206-2 6 847.0132-00 Washer BRB 2136 stationary jaw
3200-0 1 400.0543-001 single slot Support bar moving jaw. with wear plate
400.1118-001 double slot Support bar moving jaw, with jaw shim plate
3201-0 6 840.0656-00 Screw M6S M20140 moving jaw
3201-1 6 845.0203-00 Self-locking nut ML6M M20 moving jaw
3201-2 6 847.0132-00 Washer BRB 2136 moving jaw

Wear Parts Catalog
Cheek plates
1104-0
1103-0
1103-0
1106-0
1106-4
1106-5
1106-1
Cheek plates and fixings

1103-0 1 400.0639-001 Cheek plates left-hand side
1104-0 1 400.0639-001 Cheek plates right-hand side
1106-0 10 840.0675-00 Screw M6S 24130 both sides
1106-1 10 845.0387-00 Self-locking nut M24 both sides
1106-4 10 402.4720-01 Flexible washer both sides
1106-5 10 402.4721-01 Steel washer 26/10510 both sides

1107 Crusher Wear Parts
Sandvik Part Fintec Part

Position Qty/Mc Description
Number Number
1A 1 400.1101.001 25-11-0075 Jaw plate (Corrugated 12) M1

1B or 1 400.0738.001 25-11-0057 Jaw plate (Sharp Tooth 5) M1
2A 1 400.2207.001 25-11-0078 Jaw plate (Corrugated 13) M1
2B or 1 400.0739.001 25-11-0024 Jaw plate (Sharp Tooth 6) M1
3 2 400.0639.001 25-11-0012 Side Liner (Check Plate)
4 10 Screw M6S M24x130 8.8 ISO4014
5 10 25-11-0063 Plastic Side washer (Check Plate)
6 10 Lock nut M24 8 ISO7040
7 2 400.0556.001 25-11-0015 Wedge (Jaw Plate Tension)
8 3 Screw M6S M30x760 8.8 ISO4014
9 6 89.442.690.013 25-11-0090 Washer (Jaw Tension)
10 6 53.469.936.000 25-11-0072 Flexible washer (Jaw Plate Tension)
11 6 Lock nut M30 8 DIN 985
12 1 400.0575.001 25-11-0054 Deflector plate
13 2 Screw M6S M16x50 8.8 ISO4014
14 2 Washer BRB 17x30 HB200 ISO 7089
15 2 400.0749.001 25-11-0060 Deflector plate support
16 2 400.0830.001 25-11-0033 Wear Plate (Jaw liner)
17 2 400.0543.001 25-11-0003 Support Strip (Jaw Plate)
18 6 Screw M6S M20x140 8.8 ISO4014
19 3 Screw M6S M30x280 8.8 ISO4014
20 6 Washer BRB 21x36 HB200
20 6 Lock nut M20 8 ISO 7040
21 4 Screw M6S M16x40 8.8 ISO4017
22 2 400.0752.001 25-11-0117 Toggle stop (Toggle Seat Lower)
23 2 400.0548.001 25-11-0006 Toggle seat
24 0 400.0549.001 25-11-0009 Toggle plate 600mm
24 1 400.0549.002 25-11-0048 Toggle plate 640mm
25 1 400.2382.001 25-11-0135 Toggle Cylinder
26 6 Screw M6S M12x35 8.8 ISO4017
27 6 Washer BRB 13x24 HB200 ISO 7089
28 2 400.0707.001 25-11-0126 Stop block (Toggle Seat Upper)
29 2 400.0603.001 25-11-0018 Toggle seat holder
Sandvik Parts List 03/12/2007

Sandvik Mining and Construction Oy, Keskikankaantie 19, FI-15860 Hollola, Finland RX11 - 15
Tel. +358 205 44 181, Fax +358 205 44 180
MAINTENANCE AND OPERATION INSTRUCTIONS
Equipment type Equipment number Manufacturing year/month
VIBRATING FEEDER
ROX 11-15 rev D 31.03.2006

CONTENTS page
7 SPARE PARTS RECOMMENDATION 19
1. ORDERS AND INSTRUCTIONS 2

7.1 SPARE PART SERVICE 19
7.2 SPARE PART LIST 19
1.1. FOREWORD 2 7.3 SPARE PARTS DRAWING LIST 19
1.2 OWNER'S DUTIES AND
RESPONSIBILITIES 2
1.3 ORDERS AND INSTRUCTIONS TO 8 DE-COMMISSIONING, TEAR DOWN AND
MACHINE INSPECTORS AND RECYCLING 19
MAINTENANCE PERSONNEL 2
1.4 INSTRUCTIONS AND 8.1 GENERAL 19
RECOMMENDATIONS TO MACHINE
OPERATORS 3 9 IN CASE OF EMERGENCY 19
1.5 SAFETY 3
1.6 GUARANTEE 3
2.1 SHIPPING AND HANDLING 3 9.1 FIRE EXTINGUISHING 19
2.2 STOCKING 3 9.2 MATERIAL DUST 19
3 INSTALLATION AND START UP 4 10 ASSEMBLY DRAWING 19
3.1 COMPONENT LIST AND LAYOUT 4 10.1 ASSEMBLY DRAWINGS LIST 19

3.2 INSTALLATION 4
3.3 START UP 5
4 OPERATING PRINCIPLE AND SYSTEM

DESCRIPTION 6
4.1 TECHNICAL DATA 6

4.2 OPERATION PRINCIPLE 7
4.3 SYSTEM DESCRIPTION 8
5 DEVICE OPERATING 9
5.1 OPERATION 9
5.2 SYSTEM CONDITIONS 9
5.3 SAFETY INSTRUCTIONS 9
6 MAINTENANCE INSTRUCTIONS 10
6.1 MAINTENANCE AND REPAIR

INSTRUCTIONS 10
6.2 ADJUSTMENTS 10
6.3 AMOUNT OF COUNTERWEIGHTS WHEN
USING FREQUENCY ADJUSTING
EQUIPMENT 11
6.4 BEARING REPLACEMENT 12
6.5 LUBRICATION SCHEME OF FEEDER 14
6.6 RECOMMENDED LUBRICANTS 14
6.7 SHAFT OIL CAPACITY 15
6.8 INSPECTION AND MAINTENANCE
SCHEDULE 15
6.9 MAINTENANCE LOG 15
6.10 TROUBLE SHOOTING TABLE 15
6.11 DESCRIPTION OF DAMAGE 18
Vibrating feeder ROX 11-15 rev D 31.03.2006 1

1. ORDERS AND INSTRUCTIONS Area around is well lit,and that maintenance
levels and all access points to the device are
1.1. FOREWORD kept free.
This instruction manual is for the use of personnel

The device is inspected and serviced at the
intervals recommended by the manufacturer and
engaged in the tasks of assembly, inspection,
that a log is kept of all service or maintenance
operation and maintenance. It must always be kept
work. The logbook must also be available for
in an easily accessible place and the personnel
inspection if requested by a Sandvik
must make sure they are familiar with it.
representative. Doing inspections and
The instructions, guidance and illustrations contained maintenance according to the instructions of
in this manual are necessary for proper installation, the manufacturer is a precondition for the
inspection, adjustment, start-up, operation and SANDVIK guarantee.
maintenance of the machine. all reported faults and malfunctions are identified
and corrected without delay.
An operator new to the Sandvik equipment will in
this manual find all the basic information on the if the device is stopped because of a fault,
machine and its operation. emergency situation or malfunction, it is not to be
Operational skills will develop with increased restarted before the cause is identified and
experience. corrected.
properly trained and authorized operating,
Because of Sandvik's policy of continuous product inspection and maintenance personnel are
development, some technical details published in this available at all times.
manual might differ slightly compared to the
equipment that you have purchased. The manual is if the plant is modified in any way, such
continuesly altered and improved, so that its content modifications are to be carried out by
is as up-to-date as it can be. experienced personnel with due regard to the
strength, power and capacity of the devices.
SANDVIK reserves the right to modify the equipment
without further notice. any visible fault that appears on the equipment or
its components, is entered into the damage form
FEEDBACK (ENCLOSURE 3) and forwarded to Sandvik to
support possible claims.
If you have any questions concerning a Sandvik
product or it's manual, please contact Sandvik, for 1.3 ORDERS AND INSTRUCTIONS TO
example by using the feedback form (ENCLOSURE MACHINE INSPECTORS AND
4). MAINTENANCE PERSONNEL
1.2 OWNER'S DUTIES AND 1 The condition and the operation of the equipment
RESPONSIBILITIES must be observed daily and all observed faults
must be corrected immediately.
The duties and responsibilities of the owner of the
2. Maintenance and inspection must be carried
device include ensuring.
out with the device at a complete stop, with
The current regulations to safety, operation,
controls locked out and the power supply to the
machine disconnected. Only for specific
maintenance and inspection are observed at all
maintenance and inspection tasks, for which
times. These regulations must always be
separate and detailed instructions apply, may the
available to all personnel who need them.
device be connected to the mains and activated.
All personnel are well aware of the inherent Even under these special circumstances must
dangers of this kind of machinery and that they safeguards be in place and the work be carried
are quite familiar with both normal and out with special caution.
emergency stopping procedures, remote
3. Inspection and maintenance must be carried out
controlled starting and stopping signals, both
at the intervals specified by the manufacturer
audio and visual, as well as all other safety
(refer to inspection and lubrication charts and
aspects.
instructions). All work carried out must be
Only properly trained and authorized entered in the logbook for the device
personnel are allowed to operate or work with (ENCLOSURE 2).
the equipment.
4. Mechanical and/or electrical adjustments may
The machines operators are fully familiar with its be carried out by authorized personnel only.
settings, performance values and all other
5. The final task in maintenance and inspection
features.
must always be to confirm that all safety and
The device is not to be used in any protective devices are in place and functional,
application or any circumstances other than that the machine is clean and that all foreign
what it was designed for. items (tools, other things a.s.o) are removed.

6. Only original Sandvik spare parts may be 1.5 SAFETY
used.
7. All damage to the exterior surface of the Follow the general instructions of the supplier
machine must be repaired immediately. when you are operating the device or performing
maintenance on it.
8. Timely replacement of wear parts is important
in preventing damage. In addition, the operator must be fully familiar with all
the safety instructions, point 5.3 (page 9) in this
manual and the maintenance personnel with all the
1.4 INSTRUCTIONS AND maintenance instructions in point 6 (pages 10-19) in
RECOMMENDATIONS TO MACHINE this manual.
OPERATORS
A Procedures Before starting the machine 1.6 GUARANTEE
1. Ensure that you have read and clearly ATT! Condition for the warranty are;
understood all operating instructions.
The exclusive use of Sandvik original spare
2. Make absolutely sure of the following: parts
no service or inspection personnel are A machine survey after about 12 months
working on, in or near the equipment. from its commissioning.
no unauthorized people or animals are near That the instructions in this manual are
the equipment. followed in every respect.
all safety guards are in place and functional.

2.1 SHIPPING AND HANDLING
all warning devices are in place and
functional. A Generally
there is nothing in the immediate vicinity of
the device that can interfere with its proper When shipping and handling the device, common
function or vice versa. treatment and packing instructions and orders
concerning metal and electric technical devices must
3. Check and confirm that the device is unaffected be observed. Damaged surface becomes easily rusty
by dust, dirt, rubbish, ice, etc. when pure metal contacts with humidity, especially in
4. Select the operating and control method in the marine atmophere. To avoid this, carriage, packing
proper way (refer to operating instructions if and treatment must be arranged in dry and sheltered
necessary). conditions.
5. Check and confirm during the first few minutes of The device must be dried properly after carriage,
operation that the device has started normally maintenance and cleaning treatments, and electric
and is running smoothly. equipment must be protected according to their own
special instructions.
B When the device is running
B Handling
1. Make sure that no unauthorized people or
animals are in the immediate vicinity of the Lifting or hoisting the equipment must be done by
device. using the so called four-point lifting method. To assist
this there are lifting eyes at both ends of the
2. Check the flow of material into and out of the longitudinal frame. The lifting eyes are also shown in
device. the assembly drawing.
3. Make sure that the process material does not get The capacity of the lifting device should match the
into places where it could cause damage. weight for the equipment handled which can be
between 1400-14600 kg. The weight of the
4. Check the operation and function of the device equipment and its parts are shown in the assembly
and report any damage or malfunction drawing.
immediately to your supervisor and to the
maintenance personnel. 2.2 STOCKING
Stock the equipment in a dry, sheltered and clean
C At the stop of the device location. Humid conditions must be avoided when
stocking for an extended period. Especially the
1. If possible, run the device until it is empty. electrical equipment must be protected against
moisture in a proper manner.
2. Stop the device in accordance with instructions.
3. Report all disturbances and/or malfunctions to
the next operator and to the maintenance staff.

3 INSTALLATION AND START UP
3
2
4 1 5
B Loading the feeder

3.1 COMPONENT LIST AND LAYOUT
Generally material feeding to the feeder is possible from
1 Feeder body the front with the hopper.
2 Mechanism shafts
3 Drive motor Picture of loading
4 Grizzly bars
5 Spring unit
6 Supporting structure and hopper (delivery as
option)
3.2 INSTALLATION
A Supporting structures
The supporting steel structures on which the feeder

and drive motor are mounted must be sufficiently
strong and braced to accept without deflection the
dynamic loads caused by the vibration of the feeder
and by the loading of material.
The natural frequency of the structures must be at C Installation of the feeder

least 1.5 times the operating frequency of the feeder. Mount the feeder body upon the springs
Check that the difference between the separate
Adequate clearances must be allowed between the springs is not more than + 3 mm
feeder and the fixed structure, chutes etc., to allow Check that all of the spring axes are vertical.
space for resonance vibrations when starting and Reposition the supporting pedestals if necessary.
stopping the feeder (at least 100 mm vertically, 50
mm horizontally). Each pair of spring foundation must Check that there is at least a clearance of 100
be on the same sideways level and at exactly the mm vertically and 50 mm horizontally between
same height vertically. any part of the feeder and the fixed structure,
Ensure that there are no beams or other protrusions chutes etc.
under the feeder, that can allow the build-up of Check that the clearances between the rubber
material and obstruct the movement of the feeder. pusher and the stop buffer are as shown in the
(Obs. the resonance movements) assembly drawing of the feeder. Adjust the
clearance if necessary.

The feeder must be mounted transversely
(horizontally in the sideways direction). This is to A Before start up the following must be checked:
ensure that the oil level is at the same height at both
ends of the shaft. This is inherently important for The installation has been made according to
proper lubrication of the mechanism and in ensuring instructions given
sufficient bearing life. The feeder shaft has been mounted horizontally
in the sideways direction.
D Installation of drive unit Clearances between opposing surfaces are
correct.
The motor of the hydraulic drive is straight at the end Oil levels are correct in the mechanism, gearbox
of the feeder shaft and it does not require any and the hydraulic coupling (if applicable)
separate base of drive unit.
The number of counterweights is correct and are
Before placing the motor for the electrical direct drive the same at both sides of the mechanism.
at a vertical position, the horizontal distance between V-belts are in line and tensioned correctly.
the motor and the feeder must be set so that the Rotation speed and direction of the motors are
cardan shaft is straight and the flexible couplers are correct
not compressed. ! all guards are in place and secure
After this, the vertical position of the motor must be ! feeder is clear of foreign objects.
fixed so that the centre line on the feeder shaft is
Operator is fully aware of the proper operating
approx. 10-15 mm higher than the centre line of the
procedures.
motor shaft.
B After start check, that
mechanism, gearbox and motors run without

overheating or unusual noise
the feeder drive runs smoothly and operates
without vibration
feeder support is stable without vibration
motor rotation direction is correct
stroke length and stroke angle are correct
feeder does not come into contact with any part
of the fixed structure or chutes, particularly
3.3 START UP during starting and stopping
Before the device is activated for the very first time

if rotation adjusting equipment is used, it
operates correctly and normally.
one must check the points which are listed on the
table enclosed in this manual (ENCLOSURE 1). C Trial run with material for the first time, check:
There is also a explanation for the remarks and
codes in the enclosure. the material depth and flow is correct and that
the feed to the feeder is spread over the full
ATTENTION! width of the deck
IF THE EQUIPMENT IS INSTALLED BY THE if grizzly is in operation, it does not clog.
CLIENT THEMSELVES, A COPY OF THE If cardan shafts are in use, make sure that the
COMPLETED COMMISSIONING CHECKLIST height difference between the drive equipment
SHOULD BE SENT TO THE PRODUCT MANAGER and the drive shaft is accurate.
OR TO THE AREA SALES MANAGER AT The stroke length and the stroke angle in
SANDVIK. different parts of the feeder are accurate
feeding action is satisfactory
Before the equipment is put into regular operation it
should be tested in two phases: if dust enclosures are fitted, check that no dust
escapes them.
1 Running empty the material flow in the chutes is satisfactory.
2 Running with material under supervision.
Adjust as necessary according to the instructions
This procedure shall be carried out after any included (see point adjustments in maintenance
maintenance, cleaning or repair work or when the instructions and trouble shooting table).
machine has been out of operation for an extended
period of time.

4 OPERATING PRINCIPLE AND SYSTEM DESCRIPTION
4.1 TECHNICAL DATA
Vibrating feeders
SANDVIK
Feeder Deck Motor- Total Dimensions in mm

type area size weight A B C D E F G H I K L M N O
m2 kW kg
SV1032 0,9 15 3210 1400 1020 1855 1048 480 1310 2600 3170 850 1x900 160 1452 737 1970
SV1232 1,1 15 3500 1600 1220 2055 1148 480 1310 2600 3170 850 1x900 160 1652 837 2070
SV1532 1,4 15 4030 1900 1520 2355 1298 480 1310 2600 3170 850 1x900 160 1952 987 2220
SV1832 1,6 22 4700 2200 1820 2785 1523 480 1325 2600 3170 850 1x900 170 2312 1167 2450
SV2132 1,9 22 5440 2500 2120 3085 1673 480 1325 2600 3170 850 1x900 170 2612 1317 2600
SV2432 2,2 22 5975 2800 2420 3385 1823 480 1325 2600 3170 850 1x900 170 2912 1467 2750
SV1052 1,2 15 4120 1400 1020 1855 1048 480 1310 3600 4670 850 1x1200 160 1452 737 1970
SV1252 1,5 22 4795 1600 1220 2185 1223 480 1325 3600 4670 850 1x1200 170 1712 867 2150
SV1552 1,8 22 5460 1900 1520 2485 1373 480 1325 3600 4670 850 1x1200 170 2012 1017 2300
SV1852 2,1 22 6040 2200 1820 2785 1523 480 1325 3600 4670 850 1x1200 170 2312 1167 2450
SV2152 2,5 37 7415 2500 2120 3080 1674 600 1495 3600 4670 850 1x1200 265 2642 1332 2655
SV2452 2,9 37 8075 2800 2420 3380 1824 600 1495 3600 4670 850 1x1200 265 2942 1482 2805
SV1062 1,8 22 5425 1400 1020 1985 1123 480 1525 4900 6170 1050 2x900 170 1512 767 2050
SV1262 2,2 22 6225 1600 1220 2185 1223 480 1525 4900 6170 1050 2x900 170 1712 867 2150
SV1562 2,7 22 7240 1900 1520 2485 1373 480 1525 4900 6170 1050 2x900 170 2012 1017 2300
SV1862 3,3 37 8630 2200 1820 2780 1524 600 1695 4900 6170 1050 2x900 265 2342 1182 2505
Feeder with hopper
SANDVIK
Feeder unit Hopper Total weight Dimensions in mm

Capacity
type m3 kg A B C D E
SV1052 unit 26 19300 4760 5370 1020 2200 2480
SV1252 unit 28 20465 4960 5570 1220 2400 2680
SV1552 unit 30 21825 5260 5870 1520 2700 2980

Feeder with expanded hopper
SANDVIK
Feeder unit Hopper Totalweight Hopper Dimensions in mm

type Capacity kg extension A B C D E
m3 m
SV1062 unit 35 28025 22 4500 5050 1020 2350 2700
SV1262 unit 37 29400 23 4700 5250 1220 2550 3000
SV1562 unit 42 31210 25 5000 5550 1520 2850 3300
SV1862 unit 45 33400 27 5300 5850 1820 3150 3600
The drive unit for the feeder can be either an

4.2 OPERATION PRINCIPLE adjustable hydraulic machinery or a squirrel motor
with an adjustable inverter control.
Feeding means the loading of materials in
comprehensive volume. For this process to be it is not allowed to use a feeder to any other purpose
continuous the feed material must be made to move than what has been agreed, unless first consulting
on the feeder. This is done with the help from the with the manufacturer. Sandvik carries no
vibration unit. responsibility for damages caused by inappropriate
operation.
Feeder is loaded by the hopper as evenly as possible
and the feeder feed is generally directed f.ex. to the
crusher. Feeders are superior for primary and
secondary feeding in mines, quarries and various
other industries. They can be used for feeding but
also in combination with scalping and feeding.
It is recommended that the fed material flows evenly

to the feeder and the pressure from the stockpile and
the forces caused by the loading does not inflict the
feeder bottom.
If however this is not possible, the influence of the

pressure of the stockpile must be as minimal as
possible.
If there is a possibility that loaded material can fall

directly to the feeder bottom, the feeder should not
be run completely empty before the following load is
dumped into it. Only when the feeder is stopped for a
longer period of time in winter should it be run
completely empty, because of the risk of material
freezing.

3
2
4 1 5
The hydraulic motor has been placed tightly onto the

4.3 SYSTEM DESCRIPTION mechanism therefore there is no need for an extra
drive machinery base. Between the electric motor
Feeder consists of the following main components. and the mechanism there is a cardan shaft which is
connected by flexible couplings.
feeder structure with its wearing plates and
grizzly bars if required. The speed of rotation i.o.w. stroke intensity can be
vibrating mechanism adjusted by a frequency converter or a hydraulic unit.
drive unit and supporting structures. The direction of the stroke can be adjusted by
changing the position of the tooth-wheels. The side
1 Feeder structure for the drive of the feeder can be freely chosen.
The feeder structure is welded steel/profile steel 4 Grizzly bars

construction with wearing plates fastened by bolting,
vibrating mechanism, spring support and grizzly bars The grizzly bars are made of wear resistant steel.
when required. They are fastened by bolting to the feeder structure
and the space between them is adjustable.
2 Vibrating mechanism
6 Springs
The vibrating mechanism has been fastened by
bolting it to the under edge of the side plates. The spring supports are bolted to the feeder body,
Eccentric shafts rotate in the opposite direction thus allowing the feeder assembly to have any inclination
causing a directional stroke. Eccentric masses have angle.
been placed to the heads of the mechanism and onto
the shafts and their magnitude can be varied by The coil springs are made of steel.
adding or reducing counterweights thus allowing the
stroke length to be adjusted accordingly.
Special bearings are used in the feeders to

guarantee a long lifetime. The shafts are oil
lubricated.
3 Drive machinery
An electric or a hydraulic motor can be used in the

feeder. The opposite rotation movement of the drive
shafts is caused by tooth-wheels in the shaft.

5 DEVICE OPERATING maintenance work and the safety signs may not
be taken off in any circumstances.
5.1 OPERATION when cleaning the device with water care must
be taken not to point the water towards the
The mechanical use of the equipment is explained in electrical motor or other electrical equipment.
this manual, but the control devices have their own when changing the settings of the machine the
separate instruction manual. The separate instruction absolute minimum distance between the fixed
of the control with its safety requirements must be structure and the device is vertically 100 mm and
followed. horizontally 50 mm.
after the machine has been cleaned or serviced
Sandvik is responsible for the suitability of the take care that nothing has been left inside the
machine only to the purpose it has been purchased device or in the chutes.
for. It is forbidden to use the feeder for any other the chutes must never be cleaned while the
purpose without prior consultation with the machine is activated.
manufacturer. to minimize the risk of dust explosion, the
machine and the chutes must be hosed down
A Operating targets
with water, especially if the equipment has been
The feeder because of its structure has been out of operation for several days.
designed for heavy and demanding feeding tasks during each and every workshift the device
f.ex. as the following: must be observed in operation to check that
there is not any abnormal temperatures or
at the bottom of the feeder a large charge exists noise. If something abnormal is observed, the
because of the feeding material. device must be stopped immediately. The cause
must be investigated and if possible corrected
spesific size material sorting is demanded to the accordingly and if required contact the supplier of
grizzly bars at the discharge end. the machine, before restarting.
continuos adjusting is demanded for the feeding when changing wearing parts, only original
capacity during operation. SANDVIK spare parts should be used to
ensure complete compatibility as well as to
uphold the precondition for the Sandvik
5.2 SYSTEM CONDITIONS guarantee.
if you need to go to the vicinity of the
Feeding means the loading of materials in useable machine, where the process noise levels are
volume. For the process to be continuous the feed high, use hearing protectors.
has to be made to move on the feeder. This is
executed by asisstance from the vibration unit. The user must have their own instructions for the
control of the equipment which includes their own
Materials to be fed are ore, sand, gravel, coal, coke, safety regulations that must be followed carefully.
minerals and powders, to name but a few. The
operating conditions for these materials are generally
quite demanding, and service and maintenance must
be carried out accordingly. The general as well as
the owners own instructions for metal and electrical
equipment must be followed.
5.3 SAFETY INSTRUCTIONS

Before starting any kind of maintenance work, all
general and site safety instructions have to be
followed.
Some of the general safety instructions are:
only fully qualified and authorized electricians

may carry out electrical work on the machine.
none of the inspection hatches shall never be
opened or left open when the device is
running. Before a hatch is opened, all safety
switches for the device and the feed or discharge
chutes must be locked in the activated position
by means of a lock to which only the
maintenance personnel responsible for the work
has a key. The warning signs on and around
the machine must be followed e.g. in

6 MAINTENANCE INSTRUCTIONS All these measures require that the feeder has to be
stopped during adjustment.
6.1 MAINTENANCE AND REPAIR If stepless adjustments of the feed rate of the motor
INSTRUCTIONS speed during operation are done, it is possible to use
a device, with which the vibrating frequency is
Do not attach any foreign objects to the feeder body adjusted.
without first consulting the manufacturer, as this may
impair the feeder efficiency or can damage the The feeder can have an inverter adjusted squirrel
feeder itself. motor, frequency converter adjusted DC motor or
hydraulic drive for stepless adjustment of feed rate.
! If welding is necessary, do not allow the
These all have the same adjusting properties.
welding current to pass through the feeder
bearings.
The minimum and maximum values for the vibration
Repair damaged paintwork promptly. frequency of the feeder must be adhered too.
After the feeder has been in operation for one
Minimum value is approximately 550 rpm.
Maximum value must be defined case by case.
week, tighten all fastenings in the supporting
structures, drive unit and feeder body. The same B. Adjusting need
applies to any part that has been changed.
Check also the fastening of grizzly bars in the Before making adjustments make sure that they are
grizzly feeders very carefully. Fastening surfaces necessary and not viable only for a short period e.g.
must be cleaned and unpainted before the for a small amount of material. Check also that the
mounting of the bars. feeder is loaded correctly and supporting
It is advisable to check the fastenings every
structures and chutes are installed correctly, as
these may cause disturbances in the running of the
day and to re-tighten every 1 - 2 months. Use feeder.
tightening moments given below.
Always make only minimum adjustment necessary to
Strength class achieve the desire result.
Screw HV-screws
8.8 10.9 Mechanism screws
10.9 ! If there is a change in the fed material or the
gap between the grizzly bars is altered, do
M12 80 Nm 115 Nm 100 Nm
consult the manufacturer first for possible
M16 200 Nm 280 Nm 250 Nm
adjustment specifications.
M20 380 Nm 550 Nm 450 Nm
M24 650 Nm 950 Nm 800 Nm C. Adjusting the feeder settings
If further adjustments are necessary, they should be

Replace wearing parts before wear can damage done according to the order below. Try the action of
the feeder itself. each measure separately and singly. Try one action
Do not carry out maintenance of any kind at a time and observe the result before taking the
next one:
when the feeder is in operation.
Do not re-use old gaskets, seals or O-rings, 1. gates or hindrance plates adjustement in the
when remounting the machine. feed hopper.
Cover conveyor belts, and wood or rubber 2. stroke direction adjustment
linings before cutting or welding. Do have a fire
3. stroke length adjustment
extinguisher always on hand.
Keep a good log of all service and maintenance ! Always use the minimum number of
works, which is also,a precondition for the counterweights so that the stroke length is the
Sandvik guarantee. minimum necessary for satisfactory feeding.
Follow special maintenance instructions for ATT! Do not exceed the following values
the vibrating shaft, the gearbox, the motor, the V- without first consulting the manufacturer.
belts and it's drive, the hydraulic coupling, etc.
Stroke Stroke length
6.2 ADJUSTMENTS frequency SV-feeder
1020 rpm 8 mm
A. Adjusting of feed rate 920 rpm 10 mm
820 rpm 13 mm
Feed rate can be adjusted by changing the stroke 730 rpm 16 mm
angle, stroke length, frequency, and inclination of the
feeder or by using gates or hindrance plates. 4. stroke frequency adjustment

ATT! Always check the feeder stroke
SANDVIK
frequency/stroke length combination.
5. adjusting the inclination angle of the feeder

body.
D Adjusting the stroke length
Adjustment of the stroke length is done by changing

the counterweights. At both ends of the same shaft
there has to be exactly the same number of
counterweights.
! To choose the right counterweight we

recommend you get in contact with the
manufacturer first. Example:
E Adjusting the stroke angle
Stroke length Stroke angle

12 mm 55 degrees
6.3 COUNTERWEIGHTS WHEN USING
FREQUENCY ADJUSTING
EQUIPMENT
If the feeder is equipped with rotation speed adjusting
equipment, the amount of counterweights should be
selected so that the average required feed rate is reached
with a rotation speed reading, which is
-0.5x (nmin+nmax)
1. Remove the tooth-wheel (E). When removing the

cover from the tooth-wheel, the oil sup comes off
as well.
2. Turn the counterweight (B) to point straight down
and lock the shaft (A) so that it cannot turn in
either directions.
3. Remove the bracket (C) of the shaft (B) and draw
the drive gear (D) outwards so that it comes
apart from the other one.
4. Turn the shaft (B) to the required direction as
much as it is needed and set the drive gear in
place (D). One gullet area corresponds with 2,25
degrees changing of the stroke angle.
5. Tighten the bracket (C) and remove locking of
the shaft (A) and attach the cover (E).
F Checking the stroke length and angle
There are stickers attached to each end of the

machines sideplates where the stroke length, and
the stroke angle can be checked while the feeder is
running.

6.4 BEARING REPLACEMENT
A General
It is advisable to change the bearings if one or more

of the following symptoms appear in the feeder:
The bearings tend to overheat

There is unusual noise in the bearing during
operation
The number of bearings operation hours is
3. Push the shaft back but at the same time make
significantly higher than normal or clearance
sure that the bearing does not go back into the
between the outer ring and the rollers is too big
bearing housing by mounting a hindrance plate
between the bearing and bearing housing.The
Usually both bearings on one shaft should be
shaft is supported from the outside of the
changed at the same time, because if one of the
bearing. (Figure 2).
bearings has begann to breakdown, some impurities
might have been carried on to the other bearing,
which therefore also may be damaged.
When changing the bearings it is very important to

clean all parts carefully before reassembling. All
parts of the shaft must be carefully protected from
impurities during the work. Keep the vessels used in
the oil change also clean, and remove all loose dirt
around the oil-filling hole.
If you are forced to open the mechanism, do not re-

use any old seals (O-rings, shaft sealings and
labyrinth seals).
4. When the bearing to be removed has passed the
Use only bearings specially designed for vibrating first shoulder of the shaft, pull it out by hand so
feeders. that you can change the support to the other side
Bearings can be changed with the shaft still in the of the bearing. After this loosen the bearing.
feeder. The shaft may also be removed during 5. Put the supporting piece under the shaft end on
repairs. the side of the loosened bearing (Figure 3).
To change the bearings use special tools
designed for this type of use.
They are numbered in the pictures below.
1. Pulling rods (2 pcs)

2. Beam
3. Nuts (3 pcs)
4. Hydraulic jack
5. Hydraulic pump 6. Loosen the other bearing in the same manner
6. Hindrance plate 7. Pull the shaft out by using the supporting wagon
(Figure 4).
7. Supporting piece (2 pcs)
8. Supporting wagon
9. Bushing
10. Pulling rod
11. Flange
B Dismounting of shaft:
1. Loosen all parts at both ends of the shaft, so that

the bearings can be seen and can be freely
pushed out, without any obstacles.
8. Clean all parts of the shaft thoroughly.Check the
2. By using special tools and the shaft, the bearing dimensions and the condition of parts. Replace
is pushed out of the bearing housing (Figure 1). the damaged or worn-out parts with new ones.

C Replacing
Damaged or worn-out parts should be replaced for

instance in the following cases:
When a bearing fit on a shaft is so loose that the

inner ring of the bearing turns on the shaft.
Do not build up the bearing seat of the shaft by
welding since the material used in the shaft
requires a special welding procedure and the risk
of breaking the shaft is greater after welding.
The outer ring of the bearing has spinned in
the bearing housing.
5. Measure the bearing clearances and write them
If the lubrication of the fitting between the bearing down.
and the shaft has been neglected, the fitting rust
can damage the shaft and this causes it being 6. Mount the parts outside the bearings. Take
changed with a new one. As a result, better care special care not to damage the shaft sealing
needs to be taken with regular lubrication in the during the mounting. Replace all sealings with
future. new ones (O-rings, shaft sealings, V-rings).
Check the condition of wear rings. If they have
If, for instance, stones have damaged the oil tube worn out, their surface is scratched or if there
or there is a sharp dent in the curve part then the has been an oil leak in the feeder, change the
tube must be changed with a new one. wear rings, too (Figure 7).
D Mounting of shaft:
1. Pull the shaft in by using the support wagon

(Figure 5)
2. Put the supporting pieces under the shaft ends.
The shaft itself should now be approximately in
the right place.
Fillment of grease with assembly
7. Fill the shaft with oil halfway up the oil level mark.
Oil qualities and capacities can be seen in item.
6.5, 6.6 and 6.7. If the shaft has been loosened
from the feeder body, use measure H as a
measure of the proper oil capacity.
It is important to always check that the shaft is in
a level position in the feeder. This way sufficient
lubrication in both bearings can be ensured. In
case the shaft is tilted, put intermediate plates
under the clusters of springs to adjust the shaft.
Use the value of the tightening moment for
3. Put the new bearing in the shaft neck. The fastening the shaft assembly to the feeder body
bearing is pushed into place by using tools. At according to the assembly drawing of the feeder.
the same time to prevent any shaft movement, Retighten the fixing screws and all other screw
the shaft is held in place with the middle-pulling joints after 2...3 days of operation.
rod. The axial movement of the bearing in 8. Write down all measures performed on the
relation to the shaft is prevented at the other end device to the maintenance log.
of the shaft. This will normally be executed on the
drive side by mounting intermediate rings on both
sides of the bearing. The inner ring must be
mounted into the shaft neck before the bearing.
Observe the right position of the intermediate
ring in relation to the bearing (The grooves of the
rings must be towards the bearing; Figures 6 and
7)
4. The bearing at the other end is pushed into place
in the same manner.

6.5 LUBRICATION SCHEME OF FEEDER B. Mineral oils
ISO VG 150 220 320

AGMA 4 EP 5 EP 6 EP
MOBIL 629 630 632
Mobilgear
ESSO EP 150 EP 220 EP 320
Spartan
SHELL 150 220 320
Omala oil
GULF EP Lubricant EP Lubricant EP Lubricant
HD 150 HD 220 HD 320
SUNOCO Sunep 1060 Sunep 1070 Sunep 1090
ISO 150 ISO 220 ISO 320
BP Energol Energol Energol
A Shaft devices
B Breather GR-PX 150 GR-PX 220 GR-PX 320
TEXACO Meropa 150 Meropa 220 Meropa 320
C Clearance between shaft and bearing
D Motor CHEVRON NL Gear NL Gear NL Gear
Compound Compound Compound
Shaft H 150 220 320
16 60 mm NESTE Vaihteisto Vaihteisto Vaihteisto
20 72 mm 150 EP 220 EP 320 EP
24 91 mm
TEBOIL Pressure Oil Pressure Oil Pressure Oil
30 113 mm
150 220 320
ARAL Degol Degol Degol
BG 150 BG 220 BG 320
C. Synthetic oils
6.6 RECOMMENDED LUBRICANTS
ISO VG 150 220 320
AGMA 4 EP 5 EP 6 EP
A. Lubrication groups MOBIL SHC 629 SHC 630 SHC 632
SHELLTivela Oil SA Tivela Oil
Ambient WB
temperature BP SG XP 150 SG XP 220 SG XP 320
ISO VG AGMA
C NESTE Vaihteisto Vaihteisto Vaihteisto
S 150 EP S 220 EP S 320 EP
-30...+5 150 4 EP
KLUEBER Syntheso Syntheso
-5...+25 220 5 EP D 150 EP D 220 EP
+20...+45 320 6 EP
D. Synthetic lubricants
+40...+60 320 6 EP
Synthetic oils Synthetic lubricants can be used when operating in
low or high temperatures or when the changing of the
oil is hoped to be done after longer periods of time.
The viscosity of synthetic oil should be corresponding
to that of mineral oil which otherwise is used in the
same circumstances.

6.7 SHAFT OIL CAPACITY 6.9 MAINTENANCE LOG
Sandvik presupposes that a log is kept by the owner

Body Bearing size to record all service and maintenance work. This is
width 16 20 24 30 34 also a precondition for the Sandvik guarantee.
R=84 R=109,5 R=136,5 R=162 R=177,8
H=60 H=72 H=91 H=113 H=129 The equipment and components should be serviced
1000 1,2 3,1 4,9 in accordance with the suppliers instructions, and in
1200 1,4 3,7 6,0 6,5 a fashion that the measures taken can also be
1500 1,8 4,6 7,5 8,0 verified afterwards.
1800 2,1 5,5 9,0 10,0 11,7
The log could take e.g. the form illustrated in the
2100 6,5 10,5 11,5 13,5
enclosure (ENCLOSURE 2).
2400 12,0 13,0 15,3
2700 14,5 17,2 6.10 TROUBLE SHOOTING TABLE
If a problem or damage occurs, which requires parts
to be replaced, do not only change the part but look
6.8 INSPECTION AND MAINTENANCE for the reason which made it necessary and eliminate
SCHEDULE the cause if possible. Otherwise contact the
A Mechanism manufacturer.
The first oil change for the mechanism must be The following table acts as contents for the more
done no later than 100 hours of operation. detailed troubleshooting guides.
Regular oil change must then take place
according to the following: DEFAULT POINT
Type of operation Interval Feeder does not start or it stops during A

In one shift operation Half-yearly operation
In two- and three shift After 2000 hours of Feeder is running incoherently B
operation operation or half-yearly
Feeders supporting frame deflects C
Clean or change the breather regularly. and/or vibrates too much
The fitting between the bearing and the shaft should Unusual noise during operation. D
be lubricated once a month with grease
Feeder bearings overheat. E
molyblensulphide and graphite. This will prevent
fitting corrosion between the shaft and the bearing. Bearing damage. F
Use the same oil change intervals and quality for the Oil leakage in the feeder G
gear wheels (when applicable) as for the mechanism.
The correct oil level for the gear wheels is the bottom Material flows mostly on one side of H
of the gear teeth. the feeder
Too much material is collecting at the I
B Motor feed end of the feeder
Inspection and maintenance must to be done Feed rate of the feeder is too low or J
according to the motor manufacturers too high.
recommendations.
Material spills from chutes onto K
maintenance platforms etc.
C Must be checked weekly Dust escapes from from the dust L
sealed feeders
oil levels
Supporting springs of feeder tilt too M
condition of wear plates much.
condition of grizzly bars
condition of springs
bolts joints (visual inspection)

A Feeder does not start or it stops during D Unusual noise during operation
operation
Possible cause Correction
Possible cause Correction 1 There are loose or Tighten, repair or
1 Electrical fault Check and correct damaged parts in the change the parts. At
2 Hydraulic coupling Fill the coupling feeder the same time check
without oil or oil level according to all screws and the
too low (where instructions. Check cause for damage.
applicable). also the condition of 2 Feeder contacts with Arrange space for
the heat plug. something during feeder to run
operation properly.
3 Bearing damage. See item F.
B. Feeder is running incorrectly 4 Broken spring. Change the spring
after checking and
eliminating the cause.
5 There are stones or Clean the inside of
1 Feeder collides with Arrange space for dust inside the the counterweight
something during feeder to run counterweight guards. guards .
operation (base, chute, properly.
6 There are stones Clean the spring
material, ice etc.)
between the springs. systems regularly and
2 Clearance between Change and adjust prevent material from
resonance buffer the clearance hole building up between
limiters is incorrect. according to the springs.
instructions.
3 Drive equipment is Move and adjust
wrongly positioned in according to
E Feeder bearings overheat
relation to the vibrating instructions given.
shaft.
4 Feeder base is not Support base. Possible cause Correction
solid enough. 1 Incorrect amount of oil Check oil level.
in the vibrating shaft.
2 Wrong oil type or old Change oil.
C Feeder supporting frame deflects and vibrates oil in the shaft.
too much 3 Bearing damage. See item F.
4 High temperatures in Arrange ventilation
the environment or and change to an oil
material. suitable for high
1 Construction is too light Add support and temperatures.
or has insufficient brace. 5 The drive shaft is not Adjust the level of the
bracing horizontal and there is feeder according to
2 Foundations of feeder Build up foundations. a lack of oil in the instructions.
frame are not strong bearing
enough.

F Bearing damage I Too much material is collecting at the feed end
of the feeder
1 Normal life span of the Check the operating Possible cause Correction
bearing is exceeded. hours and always 1 Conveying rate of the See item J.
change the bearing feeder is too low.
into a new one. 2 Too high loading rate Adjust loading rate.
Check also possible or uneven load.
causes for the 3 Material fed against the Arrange feed as per
damage. conveying direction of 6.2.
2 Insufficient lubrication. Check lubrication the feeder
maintenance and
possible oil leaks.
3 Unsuitable oil. Change type of oil J Feed rate of the feeder is too low or too high
4 Foreign material (steel, Check reason
sand etc.]in oil (damaged part, dirty Possible cause Correction
conditions during oil
change, dirty 1 Adjustment values are Correct adjustments
containers in handling incorrect according to
of oil etc.) instructions (point
6.2)
5 Shaft is not in a level Adjust the feeder to
position, when the its right position 2 Incorrect loading of the Correct loading
other bearing is according to feeder according to
overfilled and the other instructions given. instructions (point
underfilled with oil. 4.1)
G Oil leakage in the feeder K Material spills from chutes onto the
maintenance platforms etc.
1 Filter is clogged. Clean or change the
filter regularly. 1 Feed or discharge Reinstall and seal. It
chutes are unsuitable is not permitted to
2 Seals are worn out or Change the seals and
or incorrectly installed. connect extra parts to
damaged (for instance be careful that the
the feeder body, as
during assembly). Do new ones are not
this can impair the
not re-use old seals damaged during
operation or damage
installation.
the feeder.
3 Wear ring is worn out. Change wear ring to
2 Feeder worn so badly Check the condition
new one. It is
that material is leaking and fixing of wear
advisable to change a
from feed or discharge plates and change in
new ring at the same
areas or side plates. good time according
time with the shaft
This can happen if to instructions. Check
sealing.
wear plates are not also the tightening of
4 Oil gauge glass is Tighten it.
changed in time or if the bolts regularly..
loose or there is
they are loose.
leakage.
L Dust escapes the dust sealed feeders

H Material flows mostly on one side of the feeder
1 Leakage in the dust Seal the enclosure.
1 Incorrect loading of the Reposition the feed
enclosure.
feeder. so that it is evenly
2 Insufficient suction in Increase suction
spread across the
the dust enclosure. inside the enclosure
whole width.
to regain low-
pressure inside it.

M Supporting springs of feeder tilt too much

1 Fastening screws in Tighten and change if
the springsystem necessary.
loose.
6.11 DESCRIPTION OF DAMAGE
Damage that occurs to the equipment must be

documented on the damage forms with necessary
notes and drawings included.
Copy of the completed damage form should be send
to Sandvik. This feedback helps us maintain a high
service quality level to our customers.
To have a damage approved under the warranty it is

a requirement that the damage form is to be filled in
completely and in a timely manner. A copy of the
maintenance log must also be included.
For warranty issues the completed damage form is
demanded for the warranty hearing.
The person reporting the damage must be properly

trained and authorized. He or she must be able to
describe the damage as much in detail as possible
and, if necessary, take photographs.
An example of the damage form is illustrated in the

enclosure. It must be kept together with the
maintenance log.

7 SPARE PARTS RECOMMENDATION 8 DE-COMMISSIONING, TEAR DOWN
7.1 SPARE PART SERVICE AND RECYCLING
Use only original SANDVIK spare and wear parts.
This is also a precondition for the Sandvik guarantee. 8.1 GENERAL
The drawing number, type, etc. of the parts are given
in the parts list of the feeder drawings. De-commissioning and tear down doesn't include any
special safety requirements. Oil should be drained
When ordering parts, always specify the drawing and disposed of separately before recycling the
number or type code of the part as well as the feeder.
assembly drawing number of the feeder. Generally one should follow local or order specific
After installing the new part, follow the same guidelines in recycling or destroying of material and
instructions as for the original. mechanical equipment.
Spare parts can be ordered or inquired with the form 9 IN CASE OF EMERGENCY
enclosed in this manual (ENCLOSURE 5).
7.2 SPARE PART LIST 9.1 FIRE EXTINGUISHING

There is no special operation or material in the
A Common spare parts for Vibrating feeders
device that could cause fire danger, but the process
material may demand taking into consideration
Title of spare SV possible dangerous fire related situations.
1y 2y
Spring HF654 1 2
9.2 MATERIAL DUST
Filter 2 4
Dust can if it gets out of the machine be a hazard,
B Spare parts for vibrator units especially when it limits the range of visibility. Dust
can escape into the area around the equipment due
Title of spare SV to broken dust seals, or due to hatches left open e.g.
1y 2y after maintenance, or malfunctioning of air extraction.
Shaft sealing 2 4 In such a situation, the equipment must be stopped,
V-ring sealing 1 2 dust must be ventilated off and necessary cleaning of
O-ring set 2 4 the device must be done.
Wear ring 1 2
The long-term effects of repeated dust exposure can
Bearing 1 1
be very serious. The risk is more related to the
chemical composition of the material processed than
C Common wear parts for Vibrating feeders the amount of dust in the air.
Title of spare Length

Grizzly 900 mm 10 ASSEMBLY DRAWING
Adjusting plate
Linear plate There are e.g. the following assembly drawings
enclosed in the product file.
If you need any further information, please contact

7.3 SPARE PARTS DRAWING LIST Sandvik e.g. by using the spare parts inquiry or order
form enclosed in this manual (ENCLOSURE 5).
There are spare part drawings of the following parts
in the productfile.
Vibrating shaft system 10.1 ASSEMBLY DRAWINGS LIST

Linear plates
Grizzly bars Vibrating feeder
Supporting springs Vibrator mechanism
Drive unit
If you need any other information, please contact Spring supporting
Sandvik.ex. by using spare parts inquiry or order Grizzly bars
form which is enclosed in this manual (ENCLOSURE
5).

POINTS TO BE CHECKED BEFORE USE ENCLOSURE 1
Sandvik Mining and Construction Oy

Keskikankaantie 19 Tel + 358 205 44 181
FI 15860 HOLLOLA
Finland Fax +358 205 44 180
NAME OF DEVICE DATE INSPECTORS
MARK EXPLANATION:
A Assembled according to drawings and instructions X To be done again

B Quantities, dimensions etc. confirmed and values entered
"remarks" column
C Adjust mechanically when necessary 1 Done
D Other matter relating to installation
Checkpoint See Mark Remarks

Finishing of assembly assembly instr. A
Assembly controlling/client D
Cleaning of device
- surrounding D
- chutes D
Vibrating feeder assembly and
- supporting structures fastening maintenance A
- supporting structures bracing instruction A
- clearance to fixed frames AC
- spring levels and horisontallity A
- feeder loading A
- feeder weldings and guards A
- grizzly bars A
- drive shaft attachment A
- inclination according shaft syst. A
- stroke length adjusting A
- shaft greasing oil A, B
- drive system fastening and guards A
- drive system operation A
- fluid coupling (if it is) A
- guarding and dustproofing A
- device safety A
- painting A
- rating plate A
- company logo A

MAINTENANCE LOG ENCLOSURE 2

FI-15860 HOLLOLA
Finland Fax +358 205 44 180
NAME OF DEVICE DATE
Author:______________________________
Description
of mainte-
nance work
Author:______________________________
Description
of mainte
nance work
Author:______________________________
Description
of mainte
nance work

DAMAGE DESCRIPTION FORM ENCLOSURE 3

FI-15860 HOLLOLA
Finland Fax +358 205 44 180
NAME OF DEVICE DATE
Author:______________________________
Damage
description
Author:______________________________
Damage
description
Author:______________________________
Damage
description

FEEDBACK FORM ENCLOSURE 4

FI-15860 HOLLOLA Fax +358 205 44 180
Finland
1 COMPONENTS
Which components cause repeated maintenance or repair work repeatedly?

Which components should be developed from the point of view of the operators and what should be the target
of the development?
2 DEVICES
How should the machine be developed and what should be the target of the development?
3 CONTROL SYSTEMS
Suggestions for the development of the control system (local controls, failures etc.)
4 OTHER FEEDBACKS (instructions, shields, education etc.)

SPARE PARTS FORM ENCLOSURE 5
DEVICE NAME DATE AUTHOR
Sandvik Mining and Construction Oy Tel + 358 205 44 181

Keskikankaantie 19 Fax +358 205 44 180
FI-15860 HOLLOLA
FINLAND
SENDER
ADDRESS
CITY
COUNTRY
TEL/FAX TEL FAX
Spare part order

Spare part inquiry
Position Spare parts name Code Quantity
OTHER INFORMATION

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operators manual Doc. no. S 222.

Serial no. / Machine no. Sign.

Document number: S 222.166 en

4. Start up the jaw crusher

5. Inspection and care

2 Sandvik SRP AB Doc. no. S 222.166 en Ver. 1 CJ211:01

7.5 Exchanging deflector plate ................................................. 54

8. Setting adjustment system

10. Automatic lubricator (option)

4 Sandvik SRP AB Doc. no. S 222.166 en Ver. 1 CJ211:01

1.1 Equipment information

6 Sandvik SRP AB Doc. no. S 222.166 en Ver. 1 CJ211:01

1.1.1 Document information

8 Sandvik SRP AB Doc. no. S 222.166 en Ver. 1 CJ211:01

1.2 Operating principles of a jaw crusher

10 Sandvik SRP AB Doc. no. S 222.166 en Ver. 1 CJ211:01

Top view with drive and guards

CJ211:01 Sandvik SRP AB Doc. no. S 222.166 en Ver.

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12 Sandvik SRP AB Doc. no. S 222.166 en Ver. 1 CJ211:01

CJ211:01 Sandvik SRP AB Doc. no. S 222.166 en Ver.

2.1 Hazard information

General danger Dangerous voltage Risk of crushing

Hanging load Risk of crushing Flying fragments

2.1.2 Risk levels

Failure to observe information marked DANGER! can result in life-

2.1.3 Prohibition signs

2.1.4 Mandatory signs

Disconnect current Read the manual

14 Sandvik SRP AB Doc. no. S 222.166 en Ver. 1 CJ211:01

CJ211:01 Sandvik SRP AB Doc. no. S 222.166 en Ver.

2.2.1 Personal protection

Ear protection Safety helmet Eye protection

Protective gloves Safety boots Mask or breathing

2.3 General safety precautions

16 Sandvik SRP AB Doc. no. S 222.166 en Ver. 1 CJ211:01

Avoid remaining on the crusher, unless necessary for maintenance work.

2.3.1 Machine safety guards

CJ211:01 Sandvik SRP AB Doc. no. S 222.166 en Ver.

2.3.2 Electrical safety

CAUTION! Only welders qualified according to European Standard EN 287 or sim-

18 Sandvik SRP AB Doc. no. S 222.166 en Ver. 1 CJ211:01

2.3.4 Hydraulic systems

2.3.5 Lifting and moving loads

CJ211:01 Sandvik SRP AB Doc. no. S 222.166 en Ver.

2.3.6 Feed and jams

CAUTION! Never feed combustible process material into the crusher.

If it is possible to change the direction of rotation of the jaw crushers

However, Sandvik SRP AB recommends that a jam in the feed opening is

20 Sandvik SRP AB Doc. no. S 222.166 en Ver. 1 CJ211:01

CJ211:01 Sandvik SRP AB Doc. no. S 222.166 en Ver.

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22 Sandvik SRP AB Doc. no. S 222.166 en Ver. 1 CJ211:01

CJ211:01 Sandvik SRP AB Doc. no. S 222.166 en Ver.

3.1 General data

3.2 Processing data

CSS minmaxa 40 to 200 mm

Nominal capacity 80 to 490 tonnes/h

24 Sandvik SRP AB Doc. no. S 222.166 en Ver. 1 CJ211:01

CJ211:01 Sandvik SRP AB Doc. no. S 222.166 en Ver.

4.1.1 Getting started

That there is no unusual noise.

26 Sandvik SRP AB Doc. no. S 222.166 en Ver. 1 CJ211:01