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DAFTAR ISI

COVER
KATA PENGANTAR ......................................................................................... i
DAFTAR ISI ........................................................................................................ ii
KESELAMATAN, KESEHATAN KERJA DAN LINGKUNGAN ............... 1
I. Kompetensi Inti ....................................................................................... 1
II. Indicator Pencapaian Kompetensi (IPK) .............................................. 2
III. Materi Pembelajaran .............................................................................. 3
1. Sejarah Keselamatan Kerja ................................................................ 3
2. Pengertian Keselamatan, Kesehatan Kerja dan Lingkungan (K3L) .. 4
3. Penerapan Prosedur K3L .................................................................... 6
4. Instruksi Kerja Pengendalian Resiko ................................................. 6
5. Dasar-dasar Keselamatan Kerja dan Resiko ...................................... 7
6. Pakaian dan Peralatan Pelindung Kerja ............................................. 10
7. Pelaksanaan Kerja Berdasarkan Rekomendasi Aman; Pengujian dan
Sertifikasi Peralatan............................................................................ 12
8. Resiko Pekerjaan Diidentifikasi dan Tindakan Diambil untuk Mengurangi
Resiko ................................................................................................. 13
IV. Evaluasi .................................................................................................... 16
V. Daftar Rujukan ....................................................................................... 17

ALAT UKUR DASAR ........................................................................................ 18


I. Kompetensi Inti ....................................................................................... 18
II. Kompetensi Dasar ................................................................................... 19
III. Indikator Pencapaian Kompetensi (IPK) ............................................. 19
IV. Tujuan Pembelajaran ............................................................................. 19
V. Materi Pembelajaran .............................................................................. 19
1. Pengertian Pengukuran ....................................................................... 19
2. Macam macam Alat Ukur Dasar dan Alat Ukur Pembanding ........ 20
a. Alat Ukur Dasar
Penggaris (mistar) ....................................................................... 20
b. Alat Ukur Pembanding
Dial Indicator .............................................................................. 21
Pupitas ........................................................................................ 24
VI. Evaluasi .................................................................................................... 25
VII. Daftar rujukan......................................................................................... 25

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ALAT UKUR MEKANIK PRESISI ................................................................. 26
I. Kompetensi Inti ....................................................................................... 26
II. Kompetensi Dasar ................................................................................... 26
III. Indikator Pencapaian Kompetensi (IPK) ............................................. 27
IV. Tujuan Pembelajaran ............................................................................. 27
V. Materi Pembelajaran .............................................................................. 27
1. Pengertian Pengukuran ....................................................................... 27
2. Macam macam Alat Ukur Mekanik Presisi .................................... 28
a. Jangka Sorong (Vernier Caliper) ................................................ 28
b. Micrometer .................................................................................. 34
VI. Evaluasi .................................................................................................... 41
VII. Daftar Rujukan ....................................................................................... 41

PERKAKAS TANGAN ...................................................................................... 42


I. Kompetensi Inti ....................................................................................... 42
II. Kompetensi Dasar ................................................................................... 43
III. Indikator Pencapaian Kompetensi (IPK) ............................................. 43
IV. Tujuan Pembelajaran ............................................................................. 43
V. Materi Pembelajaran .............................................................................. 43
1. Macam macam Alat Penanda dan Fungsinya ................................. 43
a. Penggores .................................................................................... 43
b. Cap (stamp) ................................................................................. 44
c. Penitik ......................................................................................... 45
d. Jangka.......................................................................................... 45
2. Macam macam Alat Pemotong dan Fungsinya ............................... 46
a. Pahat ............................................................................................ 46
b. Kikir ............................................................................................ 46
c. Gergaji Tangan ............................................................................ 47
d. Mata Bor...................................................................................... 49
e. Reamer Tangan (Peluas) ............................................................. 50
f. Pemotong Ulir Luar (Sney) ......................................................... 51
g. Tap Tangan.................................................................................. 51
h. Gunting Tangan ........................................................................... 52
i. Alat Bantu Lainnya ..................................................................... 54
j. Palu lunak (Mallet)...................................................................... 55
k. Palu Pembentuk........................................................................... 55
l. Meja Datar................................................................................... 56

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m. Penjepit (Ragum) ........................................................................ 56
n. Tang dan Kunci ........................................................................... 57
o. Kunci ........................................................................................... 59
p. Obeng .......................................................................................... 60
VI. Evaluasi .................................................................................................... 61
VII. Daftar Rujukan ....................................................................................... 61

PERKAKAS TANGAN BERTENAGA / OPERASI DIGENGGAM ............ 62


I. Kompetensi Inti ....................................................................................... 62
II. Kompetensi Dasar ................................................................................... 62
III. Indikator Pencapaian Kompetensi (IPK) ............................................. 63
IV. Tujuan Pembelajaran ............................................................................. 63
V. Materi Pembelajaran .............................................................................. 63
1. Gerinda Tangan .................................................................................. 63
2. Jenis jenis Batu Gerinda .................................................................. 65
a. Flat Wheels.................................................................................. 65
b. Cup Wheels ................................................................................. 66
c. Dish Grinding Wheels ................................................................. 66
d. Shaped Grinding Wheels ............................................................. 66
e. Cylindrical Grinding Wheels ...................................................... 67
f. Saucer Grinding Wheels ............................................................. 67
g. Diamond Grinding Wheels.......................................................... 67
3. Mesin Bor Tangan .............................................................................. 68
4. Mata Bor ............................................................................................. 69
5. Jenis Jenis Mata Bor........................................................................ 70
a. Twist Bits ...................................................................................... 70
b. Masonry Bits ................................................................................ 70
c. Spur Bits ....................................................................................... 71
d. Countersink Bits ........................................................................... 71
e. Foster Bits .................................................................................... 71
f. Hole Saw Bits ............................................................................... 72
VI. Evaluasi .................................................................................................... 72
VII. Daftar Rujukan ....................................................................................... 72

PROSEDUR OPERASI MESIN UMUM ......................................................... 73


I. Kompetensi Inti ....................................................................................... 73
II. Indicator Pencapaian Kompetensi (IPK) .............................................. 74

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III. Materi Pembelajaran .............................................................................. 74
1. Mesin Bubut ....................................................................................... 74
Prinsip Kerja Mesin Bubut ............................................................ 75
Bagian bagian Mesin Bubut ....................................................... 75
Dimensi dan Jenis Mesin Bubut .................................................... 76
Gerakan gerakan dalam Membubut............................................ 77
Cara Menggunakan Mesin Bubut .................................................. 78
Peralatan Lengkap yang Terdapat Pada Mesin Bubut ................... 78
Jenis Perkerjaan yang Dapat Dilakukan dengan Mesin Bubut ...... 78
Parameter Pemotongan pada Mesin Bubut.................................... 79
Jenis Pahat Mesin Bubut ............................................................... 79
2. Mesin Scrab ........................................................................................ 80
Prinsip Kerja Mesin Scrab ............................................................. 80
Cara Pengerjaan Scrab ................................................................... 80
Bagian bagian dari Mesin Scrab ................................................. 82
Macam macam Mesin Scrab ...................................................... 83
Pengelompokan Mesin Scrab ........................................................ 83
Sudut Pahat pada Mesin Scrab ...................................................... 84
Bentuk bentuk Pahat pada Mesin Scrab ..................................... 85
Cara Memasang Pahat pada Mesin Scrab ..................................... 85
Proses Penyayatan pada Mesin Scrab............................................ 86
3. Mesin Frais ......................................................................................... 87
Bentuk Pengfraisan ........................................................................ 87
Jenis jenis Mesin Frais................................................................ 87
Alat alat Potong Mesin Frais ...................................................... 70
Alat Bantu Mesin Frais .................................................................. 93
4. Perawatan Mesin ................................................................................ 95
Perawatan Korektif / Pembetulan .................................................. 96
Perawatan Berat / Overhaul........................................................... 97
Perawatan Terencana ..................................................................... 97
IV. Evaluasi .................................................................................................... 97
V. Jobsheet .................................................................................................... 98
VI. Daftar Rujukan ....................................................................................... 99

MESIN GERINDA ALAT POTONG ............................................................... 100


I. Kompetensi Inti ....................................................................................... 100
II. Indicator Pencapaian Kompetensi (IPK) .............................................. 100

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III. Materi Pembelajaran .............................................................................. 101
1. Pengertian Mesin Gerinda Alat Potong .............................................. 101
2. Fungsi Mesin Gerinda Alat Potong .................................................... 101
3. Dilihat dari Bentuknya Mesin Gerinda Mempunyai Fungsi .............. 103
a. Mesin Gerinda Duduk .................................................................. 103
b. Mesin Gerinda Silindris ............................................................... 104
c. Mesin Gerinda Tangan ................................................................. 104
4. Pengoperasian Mesin Gerinda Alat Potong ....................................... 107
5. Prosedur Perawatan Mesin Gerinda Alat Potong ............................... 107
IV. Evaluasi .................................................................................................... 107
V. Daftar Rujukan ....................................................................................... 109

PENGELASAN ................................................................................................... 110


I. Kompetensi Inti ....................................................................................... 110
II. Indicator Pencapaian Kompetensi (IPK) .............................................. 110
III. Materi Pembelajaran .............................................................................. 111
1. Pengertian Las dan Jenis Las ............................................................. 111
2. Alat alat Las SMAW ....................................................................... 113
a. Kabel Tenaga................................................................................ 113
b. Trafo Las (Generator) .................................................................. 113
c. Kabel Elektroda dan Kabel Massa ............................................... 114
d. Pemegang Elektroda dan Penjepit Massa..................................... 115
3. Macam macam Sambungan Las ...................................................... 120
Butt Joint ..................................................................................... 120
T (Fillet) Joint ............................................................................. 121
Corner Joint ................................................................................ 122
Lap Joint ..................................................................................... 122
Edge Point ................................................................................... 123
4. Macam macam Posisi Pengelasan ................................................... 123
IV. Evaluasi .................................................................................................... 124
V. Daftar Rujukan ....................................................................................... 124

FABRIKASI LOGAM ........................................................................................ 126


I. Kompetensi Inti ....................................................................................... 126
II. Indicator Pencapaian Kompetensi (IPK) .............................................. 127
III. Materi Pembelajaran .............................................................................. 127
1. Pengertian Fabrikasi Logam ............................................................... 127

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2. Penekukan, Penyambungan dan Bor Besi Hollow .............................. 127
3. Pembuatan Kanopi .............................................................................. 128
IV. Evaluasi .................................................................................................... 133
V. Daftar Rujukan ....................................................................................... 136

PENGECORAN .................................................................................................. 137


I. Kompetensi Inti ...................................................................................... 137
II. Indicator Pencapaian Kompetensi (IPK) .............................................. 138
III. Materi Pembelajaran .............................................................................. 138
1. Pengertian Pengecoran Logam ............................................................ 138
2. Tujuan Teknik Pengecoran Logam ..................................................... 138
3. Macam macam Alat Teknik Pengecoran Logam ............................. 139
4. Fungsi Macam macam Alat dan Bahan Teknik Pengecoran ........... 142
5. Penggunaan Macam macam Alat Teknik Pengecoran Logam ........ 142
6. Proses Pengecoran Logam .................................................................. 142
IV. Evaluasi .................................................................................................... 143
V. Daftar Rujukan ....................................................................................... 144

PENUTUP ............................................................................................................ 145


1. Kesimpulan ............................................................................................... 145
2. Saran .......................................................................................................... 145

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