Anda di halaman 1dari 16

Valves & Oilfield Products GmbH

INSTRUCTION MANUAL

SM
20 /43000~185/8SLIP
3

TF21TI CASING HEAD

Zentrale/Head Office: Itagstrasse D-29221 Celle/Germany Telephone (0)5141-914-0 Telefax (0)5141-914-234 E-mail ivop@itag-ce.de
Valves & Oilfield Products GmbH

1.General

1.1Main Use and Applicable scope


5 3
The casing head for TF18 /813 /8-21TI (called TF21TI hereinafter) is available to fix drilled wellhead,
connect down hole casing string, reliably seal and control annular space of pipes, and it is an important

equipment of oil/gas wellhead assembly.

1.2 Specification and Model

TF 185/8 133/8 - 21 TI

casing head design code

working pressure

surface casing technical casing


1.3 Service Conditions
Rated working pressure: 21Mpa(30000PSI)

Rated temperature: -18~121(class U)

Working medium: oil, natural gas, mud


1.4 Safety Performance

Design, material, performance test and final test for our products all conform to API Spec 6A requirements of

specification for wellhead & Christmas tree equipment. Therefore, this equipment is safe and reliable when the
operation is in accordance with this instruction manual.

2. Structure Feature and Working Principle

2.1 General Feature


This casing head mainly consists of casing head housing, casing hanger and valve etc. with the features of

compact structure, firm connection, reliable seal and easy installation.

2.2.Features for Main Components


2.2.1 Casing Head (Figure 1)

2.2.1.1 Flange and side outlet bore of casing head all conform to API Spec 6A, with good interchangeability.

2.2.1.2 18-5/8slip bottom casing head enable rapid installation of casing on site without effect of climate, so
the casing head features good repeatability and convenient retrieval. Also the casing head reliably seals the

casing through Y type secondary seal ring.

2.2.1.3The side outlet of casing head is 2LP threaded connection.


2.2.1.4 Lock-down screws on casing flange are used for locking wear bushing.

Zentrale/Head Office: Itagstrasse D-29221 Celle/Germany Telephone (0)5141-914-0 Telefax (0)5141-914-234 E-mail ivop@itag-ce.de
Valves & Oilfield Products GmbH

2.2.1.5 The shoulder of 13-5/8Wtype single taper slip hanger is prepared in casing head cavity.

1.round base plate 2.18-5/8WD type casing hanger 3.casing head housing 4. 18-5/8Y type seal ring 5.
1
2LP X8 pup joint 6.2 /163000PSI~2LP manual gate valve 7. 13-5/8Wcasing hanger 8.RX74 ring

gasket
Figure 1: 18-5/813-3/8-21TI casing head

2.2.2 Casing Hanger

2.2.2.1 The packoff of 18-5/8 WDcasing hanger is depending on Y type secondary seal ring to seal the
casing that is connected tightly with slip by screwing lock bolts at bottom of casing head.

2.2.2.2 The packoff of 13-3/8Wtype single taper slip hanger is automatically energized by casing weight.

And this casing hanger is split and self-lock structure for fast and ease of installation (Figure2).

Zentrale/Head Office: Itagstrasse D-29221 Celle/Germany Telephone (0)5141-914-0 Telefax (0)5141-914-234 E-mail ivop@itag-ce.de
Valves & Oilfield Products GmbH

1.handle 2.base seat 3.rubber seal ring 4.slip housing 5.slip 6.lift wire
Figure 2: 1 3 - 3 / 8 W type casing hanger
2.2.3 Manual Gate Valve (Figure3)

2.2.3.1The main pressure-containing parts are forged with alloy steel meeting material requirements of API

Spec 6A, which has features of safe and reliable working.


2.2.3.2.The gate and seat are metal-to-metal seal, and the weld overlay of sealing surface is hard alloy

featuring abrasion and corrosion resistance.

2.2.3.3.The body and bonnet are bolts connection, and use new type metal-to-metal seal, which simplify the
configuration and guarantee the seal performance.

2.2.3.4.High performance wave spring is utilized between body and seat to make seat be with pre-
tension, which keep good seal performance between seat and gate even under low pressure.

2.2.3.5.The stem packing is made of special compound material, which lowers the torque ensuring seal
performance.

2.2.3.6.A back seal mechanism is designed on stem for replacing stem packing under rated
working pressure.

Zentrale/Head Office: Itagstrasse D-29221 Celle/Germany Telephone (0)5141-914-0 Telefax (0)5141-914-234 E-mail ivop@itag-ce.de
Valves & Oilfield Products GmbH

2.2.3.7.A bean designed on bearing seat is used to specially lubricating the bear for lubricant
injecting on the spot.
2.2.3.8 Grease fitting is designed at one side of bonnet to refill grease on the spot, which can increase
seal and lubrication performance for gate and seat.

18 17
19 16
20 15
21 14
22 13
23 12
24 11
25 10
26 9
27 8
7
6

5
4
3
2
1

1.valve body 2. guide plate 3.gate 4. O-ring 5.seat 6.wave spring 7.stud bolt 8.gasket 9. stem
10.screw 11.gasket 12.seal ring 13.nut 14.bonnet 15.gland 16.bearing seat 17.rotating bushing
18.split pin 19.hand wheel 20.square type ring bearing 21.oil cup 22.pin stud 23.bearing 24.nameplate
25.rivet 26.grease fitting 27.injection hole nameplate

Zentrale/Head Office: Itagstrasse D-29221 Celle/Germany Telephone (0)5141-914-0 Telefax (0)5141-914-234 E-mail ivop@itag-ce.de
Valves & Oilfield Products GmbH

Figure 3: manual non-rising stem gate valve

3.Technical Feature
3.1 Main Performance

Production Specification Level: PSL2

Performance Requirement: PR2


Rated Material Class: AA

3.2 Main Parameters:

Connection Form: API Spec 6A flanged connection


Flange Specification: Top flange of casing head:

203/4 3000psi RX74


1
Side Outlet: side outlet for casing head: 2 /163000psi (2LP)

Casing Program: 2 0
3
/4 133/8
4.Dimension and Weight

4.1 Overall Dimension

casing head: length(L) width(W) height(H): 1260950930 (cm)

4.2 Weight

Net weight: casing head 1600Kg

5.Installation Procedure

The installation procedure of this manual is prepared according to normal drilling procedures. Before

installation, its suggested determine the site well arrangement as per well frame base height and specified

height in drawing.

5.1 Installation Procedure for Casing Head

5.1.1 Drill to desired depth with drilling bit, then take out drilling tool, run 18-5/8 surface casing into desired
location, and cement the wellhead.

5.1.2 Roughly cut conductor first, excess conductor out of the way to measure the height difference between
5 5
the conductor and 18 /8 casing about 510mm, then roughly cut the 18 /8casing with scoring.
5.1.3 Lift out the cut conductor and casing.
5
5.1.4 Measure the conductor height prior to cutting it precisely, then cut the 18 /8casing as level as possible.
5
5.1.5 Check the level condition for 18 /8casing end with horizontal scale, if its not level, cut the protrusion
away until be level.
5 o
5.1.6 Cut the first bevel of 18 /8casing with gas cutting, then grind the bevel into1030 with grinding wheel

until its smooth.

Zentrale/Head Office: Itagstrasse D-29221 Celle/Germany Telephone (0)5141-914-0 Telefax (0)5141-914-234 E-mail ivop@itag-ce.de
Valves & Oilfield Products GmbH

5.1.7 Grind outside sealing surface of casing and the area that Y seal ring will pass by to smooth with sand

cloth, remove the burrs and sharp edges, then coat grease on the surface that Y seal ring will pass by.

5.1.8 Hook out the casing head mounted Y seal ring as level as possible, check Y seal ring condition
(replace the damaged ring).

5.1.9 Adjust orientation for two side outlets of casing head, stand it then lay down the casing head steadily,

and observe to prevent damaging Y seal ring.


5.1.10 After landing the casing head, adjust the bolts on the round support base at bottom of casing head to

ensure that the annular steel plate contacts the guide pipe.

5.1.11 Weld the welding seam between annular steel plate and conductor face (if will weld the annular steel
plate with 18-5/8casing head upon users.)

5.1.12 Verify the level condition of flange face on casing head, if its not level, adjust bolts on the round

support base at bottom of casing head, then lock four tie-down bolts.
5.1.13 Screw 12pcs of M30X3 slip press bolt on slip base seat , screw torque should bigger than ( or equal )

250N.m, so that slip insert casing .

5.1.14 Loose 4 tie-down bolts at bottom of support base plate, and adjust 4 Nos. adjusting bolts at base plate
bottom to check whether the slip tightens the casing (or lift it with tension of 5-10 ton by big hook to check the

tightening), then lock the four tie-down bolts.

5.1.15To keep rigid choke, distance between drain pipeline to the surface shall not change to prevent low
reservoir gas, need to install substitute spool, BOP stacking and mud draining pipe on casing head.
Connect test plug with drilling string, running the test plug into casing cavity through mud draining pipe,
BOP stacking and substitute spool ,.Close BOP, pump rating working pressure or 80% water pressure of
casing resist side take out one least of both. C h e c k Y s e c o n d a r y a n d B O P s e a l
performance . (drawing D)

Zentrale/Head Office: Itagstrasse D-29221 Celle/Germany Telephone (0)5141-914-0 Telefax (0)5141-914-234 E-mail ivop@itag-ce.de
Valves & Oilfield Products GmbH

1. Conduit 2. support round disk 3. 18-5/8 surface casing 4. 18-5/8 WD casing hanger 5. casing head
housing 6. casing test plug 7. 18-5/8 Y type seal ring 8. drilling stem 9. 2-1/16X3000PSI~2LP

manual gate valve 10. RX74 ring gasket

Drawing D: Check Y secondary seal and BOP performance

5.1.16Release pressure after hydraulic test qualified, then open BOP, take out test plug.

5.1.17 Connect running & retrieving tool and 20-3/4" wear bushing through drilling string and run 13-3/8"
wear bushing through BOP group, make relative marking and tight four lock screws to lock wear bushing,
be careful not too tight to damage wear bushing, take out running and retrieving tool .

5.2 Installation procedure for 13-3/8casing

5.2.1 Drill to desired depth with drilling bit, then take out drilling tool, back out four lockdown screws, also
retrieve 20-3/4wear bushing with running &retrieving tool.

5.2.2 run 13-3/8casing into desired location, and cement the wellhead.

5.2.3 Remove bolts and nuts between casing head and substitute spool, and pick up BOP stack.

5.2.4 Place two boards on flange to support 13-3/8hanger assembly.

5.2.5 Lift 13-3/8casing to produce 4-5 tons of super tension.

Zentrale/Head Office: Itagstrasse D-29221 Celle/Germany Telephone (0)5141-914-0 Telefax (0)5141-914-234 E-mail ivop@itag-ce.de
Valves & Oilfield Products GmbH

3
5.2.6 Rotate casing hanger aligning the locating pin on 13-3/8split casing hanger to wrap the 13 /8casing,

then take out the handle from up to down and remove the two boards, which set the 13-3/8casing hanger

assembly on shoulder of casing head, then loosen 13-3/8 casing to be wrapped by slip which will energize the
elastomer to seal the annulus space (see Figure 5).

1.

handle 2.slip housing 3.lower hand wheel 4.slip insert 5.casing 6.lift wire 7.rubber seal ring 8.base seat
9.wooden plate 10.removing boards 11.tunning upper handle 90and keeping lower handle on its position
Figure 5: installation for 13-3/8casing hanger

5.2.7 Cut 13-3/8casing about 6-3/4(170mm) above flange surface, and bevel the cut to as drawing ( drawing
5).

6.Uses and Operation


6.1.Gate Valve

6.1.1 The gate is an obturator moving straightly along the vertical direction of passage centerline, with function

of cutting off and opening the passage, and the gate shall be in full-open or full-close position during operation,
No half-open and half-close are permitted. After the hand wheel is closed full, back it off 1/4~1/2 turn.

6.2 The valve elevating thread is left hand acme thread with clock wise as close and counter clock-wise as

open as custom .

Zentrale/Head Office: Itagstrasse D-29221 Celle/Germany Telephone (0)5141-914-0 Telefax (0)5141-914-234 E-mail ivop@itag-ce.de
Valves & Oilfield Products GmbH

7. Troubleshooting

Symptom Cause Remedy Remark

Leakage at ring gasket The seal ring failed to seal Replace ring gasket

casing

Leakage at Y Bolts is loose or seal of ring Tighten bolts or replace ring


secondary seal gasket is failure gasket

8.Safety Device

8.1.During drilling, drilling spool, BOP stack and mud draining pipe shall be installed on casing head, and
choke & kill manifold installed on drilling spool to control well flow rate, which are critical important equipments

for controlling oil (gas) well pressure.

9.Maintenance
9.1.Check during normally working

S/N Checking

1 Periodically check and record indication of pressure gage on pipe line

2 Periodically check the condition of flange connecting bolts, and also check for any leakage at every

joint

3 Periodically check if the down stream pipeline of casing head is abnormal condition

4 Periodically check the valve for any leakage, and as per relative operating procedure, check the

wellhead for open and close performance by stage

9.2.Monthly Maintenance

S/N. Maintenance

1 Include the above check items

2 Inject lithium-based lubricant to oil cup on bearing to ensure that the bearing turns flexibly

3 Clean casing head surface

9.3.Quarterly Maintenance

S/N. Maintenance

1 Include monthly maintenance

2 Inject 7903 grease from grease fitting on bonnet to lubricate gate and seat, as well as seal slight

leakage. Please refer to 9.4

9.4 Gate Valve Maintenance

Maintenance shall include monthly and quarterly maintenance. If there is any damaged part, replace it as per

an appropriate procedure.

Zentrale/Head Office: Itagstrasse D-29221 Celle/Germany Telephone (0)5141-914-0 Telefax (0)5141-914-234 E-mail ivop@itag-ce.de
Valves & Oilfield Products GmbH

9.4.1 Gate and Seat Replacement (Figure 6)

9.4.1.1 Release the cavity pressure, remove bonnet nuts, and take out bonnet assembly together with
stem and gate. Remove carefully to protect the stem and gate seal surface.

9.4.1.2 Take out seal ring gasket of middle flange and gate guide, retrieve the seat with screwdriver or special

tool.

9.4.1.3 Clean and check the valve cavity, gate, seat, wavy spring and seal ring gasket of middle flange,
replace the damaged or the nonconforming.

9.4.1.4 Replace seat seal ring, install spring and seat, expand the seat into two sides and tighten it with

special tool, and try installing the gate to successfully pass through the annular between two seats.
9.4.1.5 Install seal ring gasket on body middle flange, and install gate guide.

1.bonnet 2.stem 3.gate 4.spring 5.gate guide 6.body 7.seat

The arrowhead against body center indicates installing and pulling seat
Figure 6: gate and seat installation

Zentrale/Head Office: Itagstrasse D-29221 Celle/Germany Telephone (0)5141-914-0 Telefax (0)5141-914-234 E-mail ivop@itag-ce.de
Valves & Oilfield Products GmbH

9.4.1.6 Coat 7903 grease on both seal faces of gate, connect this to stem and install it together with bonnet

assembly and body. During the installing, slowly run the gate into cavity, insert in gate guide and run it

between two seats, at the same time, respectively align the bolts on middle flange with the bolt holes on
bonnet. Keep the grease fitting on its position.

9.4.1.7 Loosen and take out the special tool, turning the hand wheel shall be trouble-free, and the gate
moving up and down observed through two end holes of body shall be well.

9.4.1.8 Inject 7903 grease through grease fitting on one side of bonnet till be full.

9.4.1.9 Perform seal test to seat.

9.4.2 Stem packing replacement (Figure 7)


9.4.2.1 Usually cut off the pressure source, remove hand wheel, bearing seat, bearing, bearing rotating
bushing and packing gland in turn, take out the damaged seal ring with screwed driver.

9.4.2.2 Clean and dry the bonnet packing housing, stem, packing gland, bearing seat and bearing, replace the
failure part and prepare it with the qualified stem packing.

9.4.2.3 If its hard to release the cavity pressure, while the stem seal ring shall be replaced on actual service,

turn back the bearing seat for 3 turns then close the valve. Continue turning the hand wheel after to positive
stop, and try ones best to tighten it. (back seal is formed) remove hand wheel, bearing seat, bearing, bearing

rotating bushing and packing gland, take out and replace the damaged seal ring with screwed driver (may

press out the seal ring through grease fitting).


9.4.2.4 Lightly lubricate the stem packing and place it into packing housing, reinstall the packing gland,

bearing, bearing seat and hand wheel in turn. Note that rotate the bearing seat to positive stop after

replacing, and screw the tie-down screws to ensure the stem and bonnet cannot form back seal during
daily service.

9.4.2.5 Fill calcium-base grease into the bearing seat.

9.4.2.6 Perform seal test to valve cavity for checking the seal performance of the stem packing.

Zentrale/Head Office: Itagstrasse D-29221 Celle/Germany Telephone (0)5141-914-0 Telefax (0)5141-914-234 E-mail ivop@itag-ce.de
Valves & Oilfield Products GmbH

1.hand wheel 2.oil cup 3.bearing seat 4.bearing 5.bearing rotating bushing 6.bearing 7.packing gland

8.seal ring 9.ring gasket 10.stem 11.bonnet packing housing 12.bonnet 13.grease fitting

Figure 7: replace stem seal ring

9.4.3 Lubrication and Seal( Figure 8)

9.4.3.1 Bearing trust of gate valve is lubricated with lithium-base grease, and after every repair shall
check the grease for worn condition. Replace or refill the grease if its bad, polluted or shortage.

9.4.3.2 Wash out the cavity and refill grease to lubricate the gate and seat. Note that shall wash out and

clean the vale cavity to avoid rusting or locking for the nut threads and the stem thread contacting the

medium directly.
9.4.3.3 If the stem back seal leaks slightly during the operation, can inject the grease through grease fitting on

bonnet but shall replace the seal in time after service.

Zentrale/Head Office: Itagstrasse D-29221 Celle/Germany Telephone (0)5141-914-0 Telefax (0)5141-914-234 E-mail ivop@itag-ce.de
Valves & Oilfield Products GmbH

1.test gun 2.butter gun 3.grease injection port 4.lithium-base grease injection port

Figure 8: seal and lubrication

9.4.4 Gate Valve Maintenance (table 2)

Maintained component Maintenance Note

Bearing Refill grease periodically to ensure trouble-


free turning hand wheel

Connection bolt Periodically check the bolt conditions

Seal face of gate and Periodically refill sealant (every third month) 7903 sealant

seat

Valve packing No leakage is permitted; otherwise the Tighten packing gland for little
packing shall be replaced. leakage

10.Storing and Shipping

10.1Drain after testing


All gate valves shall be drained and lubricated after testing and prior to storage or shipment.

10.2Rust Prevention

Prior to shipment, valve shall have exposed metallic surface protected with a rust preventative that will not

become fluid and run at a temperature less than 50(125).

Zentrale/Head Office: Itagstrasse D-29221 Celle/Germany Telephone (0)5141-914-0 Telefax (0)5141-914-234 E-mail ivop@itag-ce.de
Valves & Oilfield Products GmbH

10.3. Sealing Surface Protection

Exposed sealing surfaces shall be protected from mechanical damage for shipping.

10.4.Wooden case packs the casing head, and Christmas tree, lift the case horizontally with steel wire, and
prevent deflection and impacting the hard object to protect the products.

10.5.Store the products at dry place when its out of use and coat rust inhibitor on exposed surface.

11.Opening Case and Checking


11.1.Notes of Opening case

11.1.1.Check the case body if its inverted and damaged before opening case.

11.1.2.Open the case with special tool. No hammering is permitted.


11.1.3.Opening case shall be in proper order, open the top first, then open the around.

11.1.4.In order to avoid injuring people, place the case out of the way after removal.

11.2.Checking
11.2.1.Check if there are documents in case.

11.2.2.Check all products in the case according to the packing list.

11.2.3.Check the products surface for damage.

Zentrale/Head Office: Itagstrasse D-29221 Celle/Germany Telephone (0)5141-914-0 Telefax (0)5141-914-234 E-mail ivop@itag-ce.de
Valves & Oilfield Products GmbH

CUSTOMER COMMENTS
PRODUCT CODE
TF18 /8 13 /8 -21TI CASING HEAD
5 3
TF21 TI YJ
MACHINE NO. SN. CONTRACT
NO.
USER USING DATE FILLING DATE

W e a p p r e c i a t e y o u r c o m m e n t s o n o u r p r o d u c t s , please fill this form and stamp it after


usage of half a year, then send to our company. More comments can be on attached paper.

Zentrale/Head Office: Itagstrasse D-29221 Celle/Germany Telephone (0)5141-914-0 Telefax (0)5141-914-234 E-mail ivop@itag-ce.de