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EC-C1
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FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability
CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)
Unidirectional Bidirectional
MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump
Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated
COMBINATION CONTROLS
LINES MEASUREMENT
Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow
Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
UENR5414
March 2015
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
TAP TABLE
Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location
M1 Swing Left Pressure G-11
M2 Travel Left (Rev) Pressure G-10
M3 Travel Left (Fwd) Pressure G-10
M4 Travel Right (Rev) Pressure F-10
M5 Travel Right (Fwd) Pressure F-10
M6 Swing Right Pressure G-9
M7 Pilot Pressure H-9
M8 Swing Brake Pressure H-9
M9 2 Speed Propel H-9
M10 Pump Support Control Pressure H-9
M11 Spare Pressure H-8
M12 Auiliary System Pressure H-8
M13 Track Tensioning H-8
M14 Pilot Accumulator Pressure I-8
M15 LH Propel Rev Pressure E-12
M16 LH Propel Fwd Pressure E-12
M17 Gear Case LH Propel Pressure E-13
M18 RH Propel Fwd Pressure I-13
M19 RH Propel Rev Pressure I-12
M20 Gear Case RH Propel Pressure I-13
M21 Track Tension 2 Pressure F-14
M22 Track Tension 1 Pressure G-14
M23 Track Tension Relief Valve 2 Pressure G-14
M24 Track Tension Relief Valve 1 Pressure G-14
M25 Propel & Swing Valve Drain Pressure 1 G-8
M26 Propel & Swing Valve Drain Pressure 1 G-8
M27 PDT Pump Pressure G-7
M28 LH Swing Filter Pressure I-7
M29 RH Propel Filter Pressure I-7
M30 LH Propel Filter Pressure H-7
M31 RH Swing Filter Pressure H-7
M32 A / C Pump Pressure H-5
M33 A / C Pump Pilot Pressure H-5
M34 Attachment Pump Filter Pressure 1 I-4
M35 Attachment Pump Filter Pressure 2 I-4
M36 Oil Circulation Pump Pressure G-4
14 13 12 11 10 9 8 7 6 5 4 3 2 1
(24) MOTOR GP
RH TRACK TENSION HYDRAULIC CIRCULATION PUMP
LEGEND CYLINDER
GEARCASE BRAKE GEARCASE BRAKE
439-6133
RH PROPEL GEARCASE
(55) VALVE GP LH RH
RETURN 1
C CONTAMINATION SWITCH 469-4213
(56) VALVE GP
PRESSURE SWITCH
Bri Bri
P RETURN 2
RH PROPEL 469-4213
MOTORS
T TEMPERATURE SWITCH MA MB MA MB (42) TANK AS
J P
U
P
U HYDRAULIC (24) MOTOR GP J
PRESSURE SENSOR
U
X X 462-1625 HYDRAULIC COOLER DRIVE
P
(DIMENSIONS: 48 INCHES X 35 INCHES)
438-6549
TEMPERATURE SENSOR (29) MOTOR GP
U
U
T
P
PROPEL (RH) 1 P T
437-0981
JUMP CONNECTIONS: S S -3B2
SUCTION
(28) MOTOR GP
U
T HEADER
PROPEL (RH) 1
437-0981
U
T
LUBE (36) PUMP GP
UENR5414
SYSTEM
LUBE STATION U U
470-8859 T P
(18) MANIFOLD GP (1) COOLER GP
PILOT ACCUMULATORS HYDRAULIC OIL
458-9738 443-8450
(16) MANIFOLD GP
PILOT (AUXILIARY) (15) MANIFOLD GP
443-0484 FILTER & RELIEF
(4 STATION)
M35
442-4306
M18 M14
U
I A Bre B A Bre B
LUBE PILOT PRESSURE
PILOT
DISENGAGE VALVE
SWING BRAKE 2 SPEED PUMP SUPPORT
SPARE
AUXILIARY
P
TRACK I
BARREL (GEARBOX) PROPEL CONTROL SYSTEM TENSIONING
(9) FILTER GP U U
P
M34
T1 T2 OIL (PUMP DRIVE) P
438-6551
M20
P2.4 U
P2.1 P1.1
(11) MANIFOLD GP P1 P2
M28 P
P2.3
PROPEL (RH)
P1.3
435-7433
P1.4 P2.2 P1.2 P2.2
P1.2
M19 M29 P
U
M1A1 M1A2
A1 M2A1 A2 M2A2 A3 MA3 A4 MA4 A5 MA5 MA6 A6 A7 MA7
36 PAGE,
U U P1.1 P2.1
1 2
P P
-2B5 -2B23
M7 M30 U
P (14) MANIFOLD GP
M8 M9 M10 M11 M12 M13 FILTER & RELIEF
(2 STATION)
442-4304
M31 U
P
H H
PILOT PRESSURE
RH CONTROL MANIFOLD P1 E
RH CONTROL MANIFOLD P2
M27
(45) VALVE AS
M22 MANUAL (TRACK) 1 (19) MANIFOLD GP
(37) PUMP GP
M37 M36
441-4941 (17) MANIFOLD GP T2.1 T1.1
PROPEL & SWING VALVES
PDT
M25
B A a1 T2.5
PILOT (PROPEL & SWING) T1.2
436-5214
T2.2
443-8444
T2 P2
441-4147 RH SWING
T2.3 T1.3
G B2
M26 A/C
389-6779 L1
G
(58) VALVE GP
M24
L1
A2
SWING (LH) L2
SWING 441-4139
b1 L1
BRAKE (38) PUMP GP R(1) R(1)
M6 PILOT SYSTEM T T
R(1)
T2(1) T
T2(1)
C T1(1)
(44) VALVE - RELIEF 443-8443 T1(1)
(TRACK TENSION) 2
M1A1 M1A6 C
A B
U A1
M1A2
A2
M1A3
A3
M1A4 A4 M1A5 A5 M2A5 U A6 M2A6 C C T1(1) T2(1)
441-4930 P P
RH C1-C2-T1 ATTACHMENT RETURN (54) VALVE GP P1
B (35) PUMP GP
B1 (31) MOTOR GP PROPEL (RH) FANS
M2
M1(A)
M1 M3 441-4138 M1(A)
SWIVEL MANIFOLD SWING (RH) C A 443-8440
M1(A)
LH C1-C2-T1 ATTACHMENT RETURN A1
440-6408 RH PROPEL
VALVE
4 RH PROPEL REV 4
a1 b1
T1 P1 6 RH PROPEL FWD 6
X X
3 SPEED CONTROL 3 X
1 TRACK TENSION / CASE DRAIN 1
M21
T P
TRACK TENSION / PARK BRAKE
G(A) G(A)
3 2 G(A)
2 LH PROPEL FWD 2
(46) VALVE AS 7 LH PROPEL REV 7
M(A)
M(A)
M(A)
A
MANUAL (TRACK) 2 C (53) VALVE GP S
A
S
A S
5 5
441-4941 PROPEL (LH)
(30) MOTOR GP
M4 M5 P1
B
C B 441-4138 B
B
1 SWING (LH) M(B)
M(B)
M(B)
P6
G(B) G(B)
440-6408 G(B)
PROPEL BRAKE A
F PRESSURE
(41) SWIVEL GP
440-1077
A B LH PROPEL
VALVE
X X (33) PUMP GP
X F
REDUCER SWING ATTACHMENT
BRAKE a1 b1
459-9698
T P -2Y35
A A1 B1 A2
M1(B)
B2 M1(B)
M1(B)
P2
B (20) MANIFOLD GP B A a1
T P4 P2 T
RV1.1 RV2.1 RELIEF (SWING CROSS) T P
440-6416 LH SWING C C (50) VALVE GP
TP-A TP-B
VALVE C T2(2)
U Y U
T2(2) T1(2) T2(2)
T1(2)
T1(2)
CONTROL (BOOM) (RH)
P P
R(2) U R(2)
R(2) 437-0754
C
P
T
T T4
C ATTACHMENT PUMPS P2
RV1 RV2 PROPEL/ATTACHMENT COOLING FAN DRIVE PUMPS SWING/ATTACHMENT
P5-P6
(57) VALVE GP PUMPS P3-P4 PUMPS P1-P2 PUMPS P1-P2
M15
PROPEL & ATTACHMENT SWING & ATTACHMENT
b1 a3 b3
459-9698 459-9698 PILOT PRESSURE
LH CONTROL MANIFOLD P2
a3' BOOM b3' PILOT DRAIN
HYDRAULIC
E LH CONTROL MANIFOLD P1
OIL FILL (21) MOTOR GP
ENGINE COOLER DRIVE
A3 E
RV4 RV3
438-6549
B3
LH WALKWAY
BULKHEAD b2
C A BD E G H a2
P2.4
P2.3
P2.2 P1.2
(10) MANIFOLD GP STICK
a2' b2'
M17
PROPEL (LH)
P1.3 435-7433 P T
P1.4 P2.1 P1.1 A2
M16
RV2 RV1
B2
2
a1' b1'
1 3
P P a1 b1
BUCKET
B Bre A B Bre A
LH PROPEL T P
A1
MOTORS B1 T1
MF MF (4) CYLINDER GP
BOOM (RH) T2
A 462-2633 (52) VALVE GP
CONTROL C2
RH CONTROL MANIFOLD P1
RIGHT CRAWLERS
(SECONDARY RELIEF AND ANTI CAV BLOCK) P1
-1Y4B
(47) VALVE GP 439-6073 (51) VALVE GP RH CONTROL MANIFOLD P2
D BUCKET DUMP
(13) MANIFOLD GP
CONTROL HVAC
BOARDING LADDER
T T
CONTROL (PILOT) (ATTACHMENT) D
(CYL.RETRACT) 440-6461 438-0772
(OPTION)
(2) CYLINDER GP (8) CYLINDER GP
FORWARD 441-1565 STICK (RH)
REVERSE BOOM DOWN
T T BOARDING LADDER
(CYL.RETRACT)
475-6716 477-3373
BOOM UP LS LS
(CYL.EXTEND) 400 400 400 400 P2 T1
bar bar bar bar
(12) MANIFOLD GP A1.1 A1.4 Aboom RH
BUCKET CURL CONTROL HVAC HE Boom RH A1.2 A1.5 BOOM UP RH BOOM DOWN RH
FRONT OF MACHINE (CYL.EXTEND) (MAIN) Aboom LH (CYL EXTEND) (CYL RETRACT)
HE Boom LH A1.3 A1.6
S S
M1 M1 441-1565 A2 A1
SLEW RIGHT
A/C SYSTEM U TP-A
T2 T 201 MA2 MA1
T1
P
LEFT CRAWLERS BOOM
B1.1 B1.4 Bboom RH STICK IN RH STICK OUT RH
(23) MOTOR GP (22) MOTOR GP (CYL EXTEND) (CYL RETRACT)
STICK OUT STICK IN (27) MOTOR GP HVAC (MAIN) RE Boom RH B1.2 B1.5
(CYL.EXTEND) HVAC (OPTION) (6) CYLINDER GP A4 A3
(CYL.RETRACT) PROPEL (LH) 2 419-0777 Bboom LH
X X 419-0777 BUCKET (RH) RE Boom LH B1.3 B1.6
437-0981 MA4 MA3
SLEW LEFT 437-0934 U
FORWARD REVERSE TP-B
MB
P BUCKET CURL RH BUCKET DUMP RH
MA (CYL EXTEND) (CYL RETRACT)
MB #4 MA
RE Stick LH C1.1 C1.4 Bstick RH
CAB MACHINE CONTROLS A6 A5
Bri Bri RE Stick RH C1.2 C1.5
A6VE/160
Bstick LH MA6 MA5
C1.3 C1.6
U FLOATING
TP-C
VALVE
P
C GEARCASE BRAKE
LH PROPEL GEARCASE
GEARCASE BRAKE HE Stick LH D1.1 STICK D1.4 Astick RH
A7
C
RH C1-C2-T1 ATTACHMENT RETURN
(26) MOTOR GP MA7
LH TRACK TENSION HE Stick RH D1.2 D1.5
PROPEL (LH) 1 LH C1-C2-T1 ATTACHMENT RETURN
CYLINDER D1.3 D1.6 Astick LH BUCKET CURL LH BUCKET DUMP LH
437-0981
(CYL EXTEND) (CYL RETRACT)
U TP-D A8 A9
P
MA8 MA9
HE Bucket LH E1.1 E1.4 Abucket RH
BOOM
ENGINE SPEED AND CONTROL SETTINGS CAUSE VARIATIONS IN PRESSURE READINGS THIS SCHEMATIC IS FOR THE 6020B HYDRAULIC MINING SHOVEL HYDRAULIC SYSTEM
A1
AND FLOW RATES AND MUST BE CONTROLLED TO PROVIDE CONSISTENT READINGS. B1 T1 MEDIA NUMBER: UENR5414
FOR DETAILED INFORMATION REGARDING ELECTRICAL SIGNALS,
T2 SCHEMATIC PART NUMBER: 479-4631, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
C2
SEE THE ELECTRICAL SCHEMATIC OF THE SPECIFIC MACHINE. in neutral and with parking brake set.
P1
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
14 13 12 11 10 9 8 7 6 5 4 3 2 1
UNDERCARRIAGE - REAR VIEW
VIEW ALL CALLOUTS
44
M21
59
M23
43 46
M22
M20
11
45
M18
M15 M19
28
M24
M16
M17 29
26
10 27
ENCLOSURE (RIGHT) - REAR VIEW
VIEW ALL CALLOUTS
M31 M30 M29 M28 40 32 M32 38 M27 37
15
14
M35
M34
39
35
M33
25
33
9
34
1
M36
MACHINE - TOP LEFT VIEW
VIEW ALL CALLOUTS
UNDER 55
31 PLATFORM
36
41 24 56 18
42
M7 M14
16
M8
M13
M12 M11 M10 M9
VIEW OF AREA A
(ROTATED FOR CLARITY)
58
M25
19
M26
20
30
47 54 17
53
2
57
M1 M2 M3 M4 M5 M6
VIEW OF AREA B
(ROTATED FOR CLARITY)
ENCLOSURE (LEFT) - LEFT SIDE VIEW
VIEW ALL CALLOUTS
21
CAB - BOTTOM VIEW
VIEW ALL CALLOUTS
23
13
22
12
BOOM - LEFT SIDE VIEW
VIEW ALL CALLOUTS
48
7
52
50
49
51
4
3