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TV America Inc.

Phone: (616) 546 -3902


345 East 48th Street Fax: (616) 546 -3903
Holland, MI 49423 E-mail: info@tuvam.com
www.TUVamerica.com
TESTING CERT. NO: 265.01

Multiple Testing
One (1) Magna-Mike 8600 Module

TEST REPORT

PREPARED FOR:

Beiping Zhao

Olympus NDT
48 Woerd Avenue
Waltham, MA 02453
Email: beiping.zhao@olympusndt.com

September 27, 2012


TUV Job Number: H-8186
PO Number: DI 1204438

Management Service Product Service Industry Service Automotive


TV America Inc. is a subsidiary of TV SD AG.
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

TABLE OF CONTENTS

PRODUCTS TESTED ..................................................................................................................... 1

DATES TESTED ............................................................................................................................. 1

SUMMARY ..................................................................................................................................... 1

HIGH TEMP OPERATION TEST................................................................................................. 2-3

HIGH TEMP STORAGE TEST .................................................................................................... 4-5

LOW TEMP OPERATION TEST ................................................................................................. 6-7

LOW TEMP STORAGE TEST ..................................................................................................... 8-9

DAMP HEAT / HUMIDITY TEST ............................................................................................. 10-12

GENERAL VIBRATION TEST................................................................................................. 13-14

SHOCK TEST ............................................................................................................................... 15

TRANSIT DROP TEST ............................................................................................................ 16-18

TEMPERATURE SHOCK TEST .............................................................................................. 19-20

APPROVAL SIGNATURES.......................................................................................................... 21

APPENDIX A: TEST PHOTOGRAPH(S) ............................................................................... A1-A6

APPENDIX B: TEMPERATURE CHART(S) .......................................................................... B1-B6

APPENDIX C: VIBRATION PLOT(S) .....................................................................................C1-C3

APPENDIX D: SHOCK PLOT(S) .................................................................................. ..D1-D6

APPENDIX E: EXPLOSIVE ATMOSPHERE REPORT..........................................................................E1-E13

APPENDIX F: LOOSE CARGO REPORT............................................................................F1-F10


TESTING CERT. NO: 265.01

Magna Mike 8600 (Combined Report)

Beiping Zaho
Olympus NDT
48 Woerd Avenue
Waltham, MA 02453

PURCHASE ORDER: DI 1204438 TUV JOB# H-8186


TUV SD America Inc. letters, reports and data apply only to the samples tested and are not necessarily an indication of the
qualities associated with apparently identical or similar products. TUV SD America reports shall not be reproduced except in full
and with written approval of the customer and/or TUV SD America.

PRODUCTS TESTED:
One (1) Olympus Magna-Mike 8600 Module was received in good condition for testing. The sample
was identified by the customer as: MAGNA-MIKE 8600.

DATES TESTED:
Testing was performed from 03/30/2012 to 08/09/2012.

SUMMARY:

TEST PERFORMED OBSERVATIONS

High Temperature Operation In compliance with the specified requirements.

High Temperature Storage In compliance with the specified requirements.

Low Temperature Operation In compliance with the specified requirements.

Low Temperature Storage In compliance with the specified requirements.

Damp Heat / Humidity In compliance with the specified requirements.

General Vibration In compliance with the specified requirements.

Temperature Shock In compliance with the specified requirements.

Transit Drop In compliance with the specified requirements.

Page 1 of 20
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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

TEST PROCEDURE:
High Temperature Operation
MIL Standard 810G (Oct. 2008), Method 501.5, Procedure II
The sample was visually inspected and checked for functionality, following the customer
supplied procedure.
o The sample was turned on and allowed to stabilize for a minimum of one hour.
o The unit was calibrated.
o The instrument was allowed to take measurements for a minimum of 10 minutes.
o The Min and Max values were recorded and used as the reference thickness.
The sample was placed, with the power on, inside the environmental chamber. The sensor
was left attached but remained outside the chamber.
The unit was exposed to 50C for 16 hours.
Upon completion of the exposure the unit was visually inspected and checked for
functionality, following the customer procedure as stated above.

DATA AND OBSERVATIONS:


The deviations between the Pre-Test and Post Test measurements were found to be less than 3%.
There was no obvious damage or degradation to the instrument.

Pre-Test Measurements (Reference Thickness):


Min: 0.0389
Max: 0.0390

Post Test Measurements


Min: 0.0400
Max: 0.0401

ACCEPTANCE LEVEL:
The system did not exhibit any functional malfunction or evidence of physical damage after being
subjected to the test.

If any measurement deviations exceeding 3% are found repeatable and reproducible, consult with
Olympus NDT Hardware Engineering

TEST RESULTS:
The test results conclude that the presented product is in compliance with the Acceptance Level
stated in this document.

Page 2 of 21
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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

TEST EQUIPMENT:

Table 1: Test Equipment


Equipment
Calibration
Identification Description Model No. Serial No.
Due Date
Number
ZE 160 Limit Control Limit 94 2933 09/17/2013
ZE 251 Thermal Shock Insert TSM32 251 09/17/2013
ZE 258 Chamber Temperature F-32-CHV-705-705 7136 09/17/2013
ZE 331 Chart Recorder DR450T 9244883355001 09/17/2013
ZE 698 Limit Control Limit 94 10061 09/17/2013
ZE 783 Control Ramping Series F4 1205 09/17/2013

Table 2: Customer Provided Calibration Fixtures


Equipment
Calibration
Identification Description Model No. Serial No.
Due Date
Number
N/A Panametrics 3/16 in. dia. 80Cal-TB3 N/A N/A
Olympus 80 cal-049
N/A 80Cal-040 N/A N/A
0.040/in. (1.019mm)
Panametrics 0.3600in
N/A 80Cal-360 N/A N/A
(9.1400mm)
Olympus 3/16 dia.
N/A 80Cal Model 8000 T007374 N/A
Target Balls

Page 3 of 21
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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

TEST PROCEDURE:
High Temperature - Storage
MIL Standard 810G, (Oct. 2008), Method 501.5, Procedure 1
The sample was visually inspected and checked for functionality prior to testing.
o The unit was turned on and allowed to stabilize for a minimum of 1 hour.
o Calibration of the sample was performed per customer procedure.
o Measurements were taken and the Min and Max values were recorded.
The sample was placed inside the environmental chamber unpowered.
The sensor and cord was connected but the sensor was left outside the chamber.
The sample was exposed to 70C for 48 hours.
Upon completion of the temperature exposure the sample was visually inspected for defects
and checked for functionality as described above.

DATA AND OBSERVATIONS:


The sample completed 48 hours of High Temperature Storage testing without issue. The sample
was allowed to stabilize at ambient / room temperature before being functionally checked.

Pre-Test Measurements
Min: 0.0401
Max: 0.0401

Post Test Measurements


Min: 0.0396
Max: 0.0396

ACCEPTANCE LEVEL:
If the measurement deviations exceeding 3% are found to be reproducible consult Olympus NDT
Hardware Engineering.

TEST RESULTS:
The test results conclude that the presented product is in compliance with the Acceptance Level
stated in this document.

Page 4 of 21
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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

TEST EQUIPMENT:

Table 1: Test Equipment


Equipment
Calibration Due
Identification Description Model No. Serial No.
Date
Number
ZE 194 Limit Control Limit 94 5750 09/22/2012

ZE 264 Oven Mich Michigan Oven M51356-1 09/22/2012

ZE 330 Chart Recorder AR15BDN2130 8549 09/22/2012

ZE 686 Ramping Controller Series 93 R212386 09/22/2012

Table 2: Customer Provided Calibration Fixtures


Equipment
Calibration
Identification Description Model No. Serial No.
Due Date
Number
N/A Panametrics 3/16 in. dia. 80Cal-TB3 N/A N/A
Olympus 80 cal-049
N/A 80Cal-040 N/A N/A
0.040/in. (1.019mm)
Panametrics 0.3600in
N/A 80Cal-360 N/A N/A
(9.1400mm)
Olympus 3/16 dia.
N/A 80Cal Model 8000 T007374 N/A
Target Balls

Page 5 of 21
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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

TEST PROCEDURE:
Low Temperature Operation
MIL Standard 810G (Oct. 2008), Method 502.5, Procedure II
The sample was visually inspected and checked for functionality, following the customer
supplied procedure.
o The sample was turned on and allowed to stabilize for a minimum of one hour.
o The unit was calibrated.
o The instrument was allowed to take measurements for a minimum of 10 minutes.
o The Min and Max values were recorded and used as the reference thickness.
The sample was placed, with the power on, inside the environmental chamber. The sensor
was left attached but remained outside the chamber.
The unit was exposed to -0C for 16 hours.
Note: Testing was previously exposed to the wrong temperature (-20C, from 05/07/2012 to
05/08/2012), testing was repeating, following the above profile.
Upon completion of the exposure the unit was visually inspected and checked for functionality,
following the customer procedure as stated above.

DATA AND OBSERVATIONS:


The deviations between the Pre-Test and Post Test measurements were found to be less than 3%.
There was no obvious damage or degradation to the instrument.

Pre-Test Measurements (Reference Thickness):


Min: 0.0399
Max: 0.0401

Post Test Measurements


Min: 0.0399
Max: 0.0400

ACCEPTANCE LEVEL:
The system did not exhibit any functional malfunction or evidence of physical damage after being
subjected to the test.

If any measurement deviations exceeding 3% are found repeatable and reproducible, consult with
Olympus NDT Hardware Engineering

TEST RESULTS:
The test results conclude that the presented product is in compliance with the Acceptance Level
stated in this document.

Page 6 of 21
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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

TEST EQUIPMENT:

Table 1: Test Equipment


Equipment
Calibration
Identification Description Model No. Serial No.
Due Date
Number
ZE 255 Chamber Temp/Humidity M-16-CH-3-3 11962432 04/25/2013
ZE 303 Control Ramping Series F4 4503-2579 04/25/2013
ZE 365 Chart Recorder DR45AT 9704Y72909480002 04/25/2013
ZE 864 Hygrometer Hum HMM30C B1750114 04/25/2013
ZE 947 Limit Control Limit 94 13008 04/26/2013

Table 2: Customer Provided Calibration Fixtures


Equipment
Calibration
Identification Description Model No. Serial No.
Due Date
Number
N/A Panametrics 3/16 in. dia. 80Cal-TB3 N/A N/A
Olympus 80 cal-049
N/A 80Cal-040 N/A N/A
0.040/in. (1.019mm)
Panametrics 0.3600in
N/A 80Cal-360 N/A N/A
(9.1400mm)
Olympus 3/16 dia.
N/A 80Cal Model 8000 T007374 N/A
Target Balls

Page 7 of 21
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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

TEST PROCEDURE:
Low Temperature Storage
MIL Standard 810G (Oct. 2008), Method 502.5, Procedure1
The sample was visually inspected and checked for functionality prior to testing.
o The unit was turned on and allowed to stabilize for a minimum of 1 hour.
o Calibration of the sample was performed per customer procedure.
o Measurements were taken and the Min and Max values were recorded.
The sample was placed inside the environmental chamber unpowered.
The sensor and cord was connected but the sensor was left outside the chamber.
The sample was exposed to -20C for 72 hours.
Upon completion of the temperature exposure the sample was visually inspected for defects
and checked for functionality as described above.

DATA AND OBSERVATIONS:


The sample completed 72 hours of Low Temperature Storage testing without issue. The sample
was allowed to stabilize at ambient / room temperature before being functionally checked. The
tested sample powered on and off correctly both pre and post testing.

Pre Test Measurements


Minimum Reading Pre Test: 0.0329
Maximum Reading Pre Test: 0.0412

Post Test Measurements


Min: 0.0387
Max: 0.0406

ACCEPTANCE LEVEL:
Post Test Min is greater than or equal to 0.97*Pre Test Min.
Post Test Max is less than or equal to 1.03*Pre Test Max.

TEST RESULTS:
The test results conclude that the presented product is in compliance with the Acceptance Level
stated in this document.

Page 8 of 21
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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

TEST EQUIPMENT:

Table 1: Test Equipment


Equipment
Calibration
Identification Description Model No. Serial No.
Due Date
Number
ZE 255 Chamber Temp/Humidity M-16-CH-3-3 11962432 05/09/2012
ZE 303 Control Ramping Series F4 4503-2579 05/09/2012
ZE 365 Chart Recorder DR45AT 9704Y72909480002 05/09/2012
ZE 864 Hygrometer Hum HMM30C B1750114 05/09/2012
ZE 947 Limit Control Limit 94 13008 05/10/2012

Table 2: Customer Provided Calibration Fixtures


Equipment
Calibration
Identification Description Model No. Serial No.
Due Date
Number
N/A Panametrics 3/16 in. dia. 80Cal-TB3 N/A N/A
N/A Olympus 0.040/in. (1.019mm) 80Cal-040 N/A N/A
Panametrics 0.3600in
N/A 80Cal-360 N/A N/A
(9.1400mm)
Olympus 3/16 dia.
N/A 80Cal Model 8000 T007374 N/A
Target Balls

Page 9 of 21
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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

TEST PROCEDURE:
Damp Heat / Humidity (Storage) Test:
MIL Standard 810G (Oct. 2008), Method 507.5, Procedure II, Figure 507.5-7
The sample was subjected to a functional test using customer supplied calibration block
and coupling solution before testing.
The sample was placed unpowered inside the chamber with the USB cable and
transducer outside of the chamber.
The sample was then subjected to the profile of MIL-STD 810G Method 507.5, Section
2.6.3, Procedure II Aggravated Cycle (Figure 507.5-7).
The sample was subjected to a functional test toward the end of the fifth and last Cycles.
Note: Due to a chamber malfunction during the initial onset of testing, the test was
restarted after the unit was sent back to the customer for a software update.
Upon completion of testing, a post test functional test was performed after the unit had
returned to room ambient conditions.

Page 10 of 21
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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

DATA AND OBSERVATIONS:

Cycle Observations
Pre - Test Sample was fully functional.
After the initial startup, the chamber would not hold a constant humidity testing
Initial Set up and test was stopped. The customer was notified and per request the sample was sent
back to have the software updated.
th
A functional test was performed approximately 2 hours before the end of the 5
Fifth Cycle cycle. The sample remained functional when cycled on / off and there was no
visual evidence of any damage or changes to the sample.
A functional test was performed before the end of the last cycle. The sample
Last Cycle remained functional when cycled on / off and there was no visual evidence of
any damage or changes to the sample.
A functional / calibration test and further visual evaluation was performed after
the sample had stabilized at room ambient conditions. The sample remains
Post - Test
functional and there is no other external visual evidence of damage or change
to the sample as a result of the test.

Pre Test Measurements, taken at 77F


Min: 0.0400
Max: 0.0400

Post Test Measurements, taken at 75F


Min: 0.0384
Max: 0.0402

ACCEPTANCE LEVEL:
Post Test Min is greater than or equal to 0.97*Pre Test Min
Post Test Max is greater than or equal to 1.03*Pre Test Max

TEST RESULTS:
The test results conclude that the presented product is in compliance with the Acceptance Level
stated in this document.

Page 11 of 21
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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

TEST EQUIPMENT:

Table 1: Test Equipment


Equipment
Calibration
Identification Description Model No. Serial No.
Due Date
Number
ZE 1165 Chamber Temp/Humidity SM-16C 20006-S 01/10/2013
F4DH-KKKK-
ZE 1166 Control Ramping 18576 01/10/2013
11RG
ZE 1167 Control Limit 94AA1DD000RG 2932 01/10/2013

ZE 360 Chart Recorder DR45AT 9636Y627016200001 01/10/2013

ZE 666 Hygrometer Hum HMM30C Y3010010 01/12/2013


Customer Supplied Steel
N/A 2214E 1049-09 N/A
Calibration Block
N/A Customer Supplied Couplant A 401-014 N/A N/A

Table 2: Customer Provided Calibration Fixtures


Equipment
Calibration
Identification Description Model No. Serial No.
Due Date
Number
N/A Panametrics 3/16 in. dia. 80Cal-TB3 N/A N/A
N/A Olympus 0.040/in. (1.019mm) 80Cal-040 N/A N/A
N/A Panametrics 0.3600in (9.1400mm) 80Cal-360 N/A N/A
N/A Olympus 3/16 dia. Target Balls 80Cal Model 8000 T007374 N/A

Page 12 of 21
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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

TEST PROCEDURE:
General Vibration
MIL Standard 810G (Oct. 2008), Method 514.6, Table 514.6C-VII, General Exposure
The unit was powered on and off to verify functionality prior to testing.
The sample was secured to the shaker head, outside the carrying case and powered on.
The sample was tested for one (1) hour in each of the three (3) axis per the following profile
at room temperature:

General Exposure
2
Hz G /Hz db/Octive
15 0.01
105.94 0.01
6
150 0.02
500 0.02
-6
2000 .0013
Grms = 4.02

At the completion of each axis the unit was powered on and to verify functionality.

DATA AND OBSERVATIONS:


The sample completed one (1) hour of General Vibration in all three axes, (Vertical, Longitudinal, &
Transverse) without any visible abnormalities. Sample turned on and powered up after each axis.
Pre Test Measurements, Temperature 72F
Min: 0.0384
Max: 0.0402

Post Test Measurements, taken at 72F


Min: 0.0390
Max: 0.0400

ACCEPTANCE LEVEL:
Post Test Min is greater than or equal to 0.97*Pre Test Min
Post Test Max is greater than or equal to 1.03*Pre Test Max

TEST RESULTS:
The test results conclude that the presented product is in compliance with the Acceptance Level
stated in this document.

Page 13 of 21
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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

TEST EQUIPMENT:

Table 1: Test Equipment


Equipment
Calibration
Identification Description Model No. Serial No.
Due Date
Number
ZE 1033 High Temp Accelerometer J320C33 10240 12/06/2012

ZE 664 Vibration View I/O Box I/O BOX 39907 08/03/2012

ZE 1177 Vibration View I/O Box VR8500 07a81f 07/27/2013

N/A Shaker Vertical/Horizontal Eisenhower N/A N/A

N/A LDS 860 Vibe Pod N/A N/A N/A

Page 14 of 21
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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

TEST PROCEDURE:
Shock Test
MIL Standard 810G (Oct. 2008), Method 516.6, Procedure1, Function Shock
The sample was visually inspected and tested for functionality prior to testing.
The sample was secured to the shaker head, outside the carrying case and powered on.
The sample was exposed to the following profile.
Amplitude: 15G
Duration: 11m/s pulses
Number of Pulses: (3) Positive and three (3) Negative in each direction (Vertical,
Longitudinal, and Transverse), 18 total pulses.
The unit was allowed to stabilize at room ambient and then inspected for functionality after the
exposure.

DATA AND OBSERVATIONS:


The sample completed the Shock profile without any issues. The sample was allowed to stabilize
at ambient / room temperature before being functionally checked. The tested sample powered on
and off correctly both pre and post testing.

ACCEPTANCE LEVEL:
The system shall not exhibit any functional malfunction or evidence of physical damage after being
subjected to the test.

TEST RESULTS:
The test results conclude that the presented product is in compliance with the Acceptance Level
stated in this document.

TEST EQUIPMENT:

Table 1: Test Equipment


Equipment
Calibration
Identification Description Model No. Serial No.
Due Date
Number
High Temp
ZE 1033 J320C33 10240 08/16/2012
Accelerometer
ZE 664 Vibration View I/O Box I/O BOX 39907 08/03/2012
ZE 152 Shaker Vertical DS-640-960 28-8540 N/A

Page 15 of 21
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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

TEST PROCEDURE:
Transit Drop
MIL Standard 810G (Oct. 2008), Method 516.6, Table 516.6C-VI (Procedure IV, Section 4.6.5)
The unit was powered on and off to verify functionality prior to testing.
A mechanical drop tester was used for all drops.
The sample was non-operational at room temperature.
The sample was dropped from a height of 122cm (48 inches) onto each surface, edge
and corner, for a total of 26 drops per sample. The surfaces are identified in the
drawing below.
The drop surface consisted of 2 plywood, backed by concrete.
Upon completion of required drops, the sample and all applicable carrying case and
contents within were visually examined and a final functional check (unit powered on
and off) was performed.

Surface Impacts Edges Corners


A AE EB ABE
B AB ED ADF
C AF BF AED
D AD DF BEC
E EC BCF
F BC DCF
DC CED
FC

Page 16 of 21
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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

DATA AND OBSERVATIONS:

Surface Impact:
Surface Observations Functional Check
A No issues observed on case or module. Sample powered on / off
B LH Latch Lock Disengaged Sample powered on / off
C No issues observed on case or module. Sample powered on / off
D No issues observed on case or module. Sample powered on / off
E No issues observed on case or module. Sample powered on / off
F No issues observed on case or module. Sample powered on / off

Edge Impact:
Surface Observations Functional Check
AE No issues observed on case or module. Sample powered on / off
AB LH Latch Lock disengaged Sample powered on / off
AF DF Hinge Location separation Sample powered on / off
AD No issues observed on case or module. Sample powered on / off
Small dent at AD Corner.
EC No issues observed on case or module. Sample powered on / off
BC RH Latch Lock disengaged, interior door Sample powered on / off
undone.
DC No issues observed on case or module. Sample powered on / off
FC No issues observed on case or module. Sample powered on / off
EB No issues observed on case or module. Sample powered on / off
ED DF Hinge location separation, DC foot dent. Sample powered on / off
BF No issues observed on case or module. Sample powered on / off
DF No issues observed on case or module. Sample powered on / off

Corner Impact:
Surface Observations Functional Check
ABE No issues observed on case or module. Sample powered on / off
ABF DF Corner hinge disengage. Sample powered on / off
ADF No issues observed on case or module. Sample powered on / off
AED No issues observed on case or module. Sample powered on / off
BEC No issues observed on case or module. Sample powered on / off
BCF No issues observed on case or module. Sample powered on / off
DCF DF corner hinge disengage. Sample powered on / off
CED DF corner hinge disengage. Sample powered on / off

ACCEPTANCE LEVEL:
In general, analysis of results will consist of visual and operational comparisons for before and
after test.

Page 17 of 21
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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

TEST RESULTS:
The test results conclude that the presented product is in compliance with the Acceptance Level
stated in this document.

TEST EQUIPMENT:

Table 1: Test Equipment


Equipment
Calibration
Identification Description Model No. Serial No.
Due Date
Number
Drop Impact Cycle
ZE 505 Cycle Machine #6 #6 VBU
Machine
N/A Tape Measure N/A N/A N/A

Page 18 of 21
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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

TEST PROCEDURE:
Temperature Shock
MIL Standard 810G (Oct. 2008), Method 503.5, Procedure I.C, Figure 503.5-3
The sample was visually inspected and checked for functionality prior to testing.
o The unit was turned on and allowed to stabilize for a minimum of 1 hour.
o Calibration of the sample was performed per customer procedure.
o Measurements were taken and the Min and Max values were recorded.
The sample was placed inside the environmental chamber unpowered.
The sensor and cord was attached and placed inside the chamber with the unit.
The temperature was ramped to -20C at a rate not to exceed 3C/minute.
The unit was mechanically transferred between two chambers set to the following
parameters:
o Hot Chamber: 70C
o Cold Chamber: -20C
The unit was allowed to dwell at each temperature extreme for 4 hours before being
transferred.
The sample was exposed to 3 complete hot and cold cycles before ramping back to a
controlled ambient condition at a rate not to exceed 3C/minute. The profile can be seen on
the following page.

Upon completion of the temperature exposure the sample was visually inspected for defects
and checked for functionality as described above.

DATA AND OBSERVATIONS:


The sample completed Temperature Shock testing without issue. The sample was allowed to
stabilize at ambient / room temperature before being functionally checked. The tested sample
powered on and off correctly both pre and post testing.

Pre Test Measurements, Temperature not recorded.


Min: 0.0380
Max: 0.0401

Post Test Measurements, taken at 25C.


Min: 0.0400
Max: 0.0400
Page 19 of 21
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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

ACCEPTANCE LEVEL:
Post Test Min is greater than or equal to 0.97*Pre Test Min
Post Test Max is greater than or equal to 1.03*Pre Test Max

TEST RESULTS:
The test results show that the presented product conforms to the Acceptance Level stated above.

TEST EQUIPMENT:

Table 1: Test Equipment


Equipment
Calibration
Identification Description Model No. Serial No.
Due Date
Number
ZE 160 Limit Control Limit 94 2933 09/07/2012
ZE 251 Thermal Shock Insert TSM32 251 09/07/2012
ZE 258 Chamber Temperature F-32-CHV-705-705 7136 09/07/2012
ZE 331 Chart Recorder DR450T 9244883355001 09/07/2012
ZE 698 Limit Control Limit 94 10061 09/07/2012
ZE 783 Control Ramping Series F4 1205 09/07/2012
ZE 196 Limit Control Limit 94 6095 05/10/2013
ZE 233 Limit Control Limit 94 3629 05/10/2013
ZE 243 Thermal Shock Insert TSM32 E-1458 05/10/2013
ZE 278 Control Ramping F4 729 05/10/2013
ZE 904 Chart Recorder DR4500 9707Y729378600002 05/09/2013
ZE 905 Temperature Chamber WS-392-CHM-15-15-RR-LH 23-9504 05/10/2013

Table 2: Customer Provided Calibration Fixtures


Equipment
Calibration
Identification Description Model No. Serial No.
Due Date
Number
N/A Panametrics 3/16 in. dia. 80Cal-TB3 N/A N/A
N/A Olympus 0.040/in. (1.019mm) 80Cal-040 N/A N/A
N/A Panametrics 0.3600in (9.1400mm) 80Cal-360 N/A N/A
N/A Olympus 3/16 dia. Target Balls 80Cal Model 8000 T007374 N/A

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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPROVAL SIGNATURE:

September 27, 2012 September 27, 2012

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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX A: TEST PHOTOGRAPH(S)

Figure 1: Representative Test Setup Photo

Figure 2: Vibration Test - Vertical Axis

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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX A (CONT): TEST PHOTOGRAPH(S)

Figure 3: Vibration Test - Longitudinal Axis

Figure 4: Vibration Test - Transverse Axis

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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX A (CONT): TEST PHOTOGRAPH(S)

Figure 5: Shock Test - Vertical Axis

Figure 6: Shock Test Lateral Axis

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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX A (CONT): TEST PHOTOGRAPH(S)

Figure 7: Shock Test Fore Aft Axis

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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX A (CONT): TEST PHOTOGRAPH(S)

Figure 8: A (Lid side) Figure 9: B (Hinge side)

Figure 10: C (Bottom of sample) Figure 11: D (Handle side)

Figure 12: E (Right Hand Side) Figure 13: F (Left Hand Side)

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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX A (CONT): TEST PHOTOGRAPH(S)

Figure 14: A (Lid side) Figure 15: LH Latch Lock Disengaged

Figure 16: Hinge Separation Figure 17: Corner Hinge Crack

Figure 18: Foot Dent

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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX B: TEMPERATURE CHART(S)

HIGH TEMP OPERATION

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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX B (CONT): TEMPERATURE CHART(S)

HIGH TEMP STORAGE

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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX B (CONT): TEMPERATURE CHART(S)

LOW TEMP OPERATION

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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX B (CONT): TEMPERATURE CHART(S)

LOW TEMP STORAGE

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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX B (CONT): TEMPERATURE CHART(S)

DAMP HEAT / HUMIDITY

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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX B (CONT): TEMPERATURE CHART(S)

TEMPERATURE SHOCK

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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX C: VIBRATION PLOT(S)

VERTICAL AXIS
End of Test
Acceleration Profile
9x 10 -2

1x 10 -2
Acceleration (G/Hz)

1x 10 -3

Control
2x 10 -4
Demand 20 100 1000 2000
Frequency (Hz)
Driv e Signal
-5
1x 10

-6
1x 10
Drive (Volts/Hz)

-7
1x 10

-8
1x 10

-9
1x 10

1x 10 -10

20 100 1000 2000


Drive
Frequency (Hz)

Breakpoint table
Frequency G/Hz dB/Octave
15 Hz 0.01 0
105.94 Hz 0.01 6
150 Hz 0.02 0
500 Hz 0.02 -5.935
2000 Hz 0.0013

Test level schedule:


Duration Level
1) 1:00:00 100 %
** Test started Apr 05, 2012 21:20:26, running for 1:00:13
** Current level: 1, running at 100 % for 1:00:00 of 1:00:00

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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX C (CONT): VIBRATION PLOT(S)

LONGITUDINAL AXIS
End of Test
Acceleration Profile
9x 10 -2

1x 10 -2
Acceleration (G/Hz)

1x 10 -3

Control
1x 10 -4
Demand 20 100 1000 2000
Frequency (Hz)
Driv e Signal
-5
1x 10

-6
1x 10
Drive (Volts/Hz)

-7
1x 10

-8
1x 10

-9
1x 10

-10
1x 10

20 100 1000 2000


Drive
Frequency (Hz)

Breakpoint table
Frequency G/Hz dB/Octave
15 Hz 0.01 0
105.94 Hz 0.01 6
150 Hz 0.02 0
500 Hz 0.02 -5.935
2000 Hz 0.0013

Test level schedule:


Duration Level
1) 1:00:00 100 %
** Test started Apr 05, 2012 20:07:26, running for 1:00:12
** Current level: 1, running at 100 % for 1:00:00 of 1:00:00

Page C2 of C3
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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX C (CONT): VIBRATION PLOT(S)

TRANSVERSE AXIS
End of Test
Acceleration Profile
9x10 -2

1x10 -2
Acceleration (G/Hz)

1x10 -3

C ontrol
D emand 2x10 -4
20 100 1000 2000
Freq uency (Hz)

Breakpoint table
Frequency G/Hz dB/Octave
15 Hz 0.01 0
105.94 Hz 0.01 6
150 Hz 0.02 0
500 Hz 0.02 -5.935
2000 Hz 0.0013

Test level schedule:


Duration Level
1) 1:00:00 100 %
** Test started Apr 05, 2012 16:11:48, running for 1:00:11
** Current level: 1, running at 100 % for 1:00:00 of 1:00:00

Page C3 of C3
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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX D: SHOCK PLOT(S)

VERTICAL AXIS (POSITIVE) (FRONT TO BACK DIRECTION) complete

End of Test

Acceleration
20

15

10
Acceleration (G)

-5

CONTROL
Control
Demand
-10
-60 -40 -20 0 20 40 60
Tim e (m s)

Test level schedule:


Pulses Level
1) 6 100 %
** Test started Jul 31, 2012 20:50:13
** Current level: 1, running at 100 % for 3 of 3 pulses

Page D1 of D6
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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX D: SHOCK PLOT(S) (Cont)

VERTICAL AXIS (NEGITIVE) (FRONT TO BACK DIRECTION) complete

End of Test

Acceleration
10

0
Acceleration (G)

-5

-10

-15

CONTROL
Control
Demand
-20
-60 -40 -20 0 20 40 60
Tim e (m s)

Test level schedule:


Pulses Level
1) 6 100 %
** Test started Jul 31, 2012 20:52:43
** Current level: 1, running at 100 % for 3 of 3 pulses

Page D2 of D6
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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX D (CONTINUED): SHOCK PLOT(S)

LATERAL AXIS (POSITIVE) (SIDE TO SIDE DIRECTION) complete

End of Test

Acceleration
20

15

10
Acceleration (G)

-5

CONTROL
Control
Demand
-10
-60 -40 -20 0 20 40 60
Tim e (m s)

Test level schedule:


Pulses Level
1) 6 100 %
** Test started Jul 31, 2012 21:55:07
** Current level: 1, running at 100 % for 3 of 3 pulses

Page D3 of D6
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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX D (CONTINUED): SHOCK PLOT(S)

LATERAL AXIS (NEGITIVE) (SIDE TO SIDE DIRECTION) complete

End of Test

Acceleration
10

0
Acceleration (G)

-5

-10

-15

CONTROL
Control
Demand
-20
-60 -40 -20 0 20 40 60
Tim e (m s)

Test level schedule:


Pulses Level
1) 6 100 %
** Test started Jul 31, 2012 21:57:00
** Current level: 1, running at 100 % for 3 of 3 pulses

Page D4 of D6
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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX D (CONTINUED): SHOCK PLOT(S)

FORE AFT (POSITIVE) (TOP TO BOTTOM DIRECTION) complete

End of Test

Acceleration
20

15

10
Acceleration (G)

-5

CONTROL
Control
Demand
-10
-60 -40 -20 0 20 40 60
Tim e (m s)

Test level schedule:


Pulses Level
1) 6 100 %
** Test started Jul 31, 2012 21:41:04
** Current level: 1, running at 100 % for 3 of 3 pulses

Page D5 of D6
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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX D (CONTINUED): SHOCK PLOT(S)

FORE AFT (NEGITIVE) (TOP TO BOTTOM DIRECTION) complete

End of Test

Acceleration
10

0
Acceleration (G)

-5

-10

-15

CONTROL
Control
Demand
-20
-60 -40 -20 0 20 40 60
Tim e (m s)

Test level schedule:


Pulses Level
1) 6 100 %
** Test started Jul 31, 2012 21:43:05
** Current level: 1, running at 100 % for 3 of 3 pulses

Page D6 of D6
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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX E: EXPLOSIVE ATMOSPHERE REPORT

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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX E (CONT): EXPLOSIVE ATMOSPHERE REPORT

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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX E (CONT): EXPLOSIVE ATMOSPHERE REPORT

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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX E (CONT): EXPLOSIVE ATMOSPHERE REPORT

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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX E (CONT): EXPLOSIVE ATMOSPHERE REPORT

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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX E (CONT): EXPLOSIVE ATMOSPHERE REPORT

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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX E (CONT): EXPLOSIVE ATMOSPHERE REPORT

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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX E (CONT): EXPLOSIVE ATMOSPHERE REPORT

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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX E (CONT): EXPLOSIVE ATMOSPHERE REPORT

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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX E (CONT): EXPLOSIVE ATMOSPHERE REPORT

Page E10 of E13


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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX E (CONT): EXPLOSIVE ATMOSPHERE REPORT

Page E11 of E13


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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX E (CONT): EXPLOSIVE ATMOSPHERE REPORT

Page E12 of E13


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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX E (CONT): EXPLOSIVE ATMOSPHERE REPORT

Page E13 of E13


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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX F: LOOSE CARGO REPORT

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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX F (CONT): LOOSE CARGO REPORT

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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX F (CONT): LOOSE CARGO REPORT

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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX F (CONT): LOOSE CARGO REPORT

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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX F (CONT): LOOSE CARGO REPORT

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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX F (CONT): LOOSE CARGO REPORT

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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX F (CONT): LOOSE CARGO REPORT

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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX F (CONT): LOOSE CARGO REPORT

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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX F (CONT): LOOSE CARGO REPORT

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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903
TV SD America Inc. Holland, MI 9/27/2012/ H-8186 / Magna Mike 8600 Combined Report

APPENDIX F (CONT): LOOSE CARGO REPORT

Page F10 of F10


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345 East 48 StreetHolland, MI 49423Phone: 616-546-3902Fax: 616-546-3903