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Airslide conveying technology

The Free Power of gravity

-- Low energy requirements - Developed from Fuller design* and The Airslide conveyor is dust tight. As
gravity does most of the work technology, FLSmidths Airslide air a result, the system is extremely
gravity conveying system uses the friendly to the environment.
-- High-capacity material forces of gravity to do most of the
handling work with no moving parts. Material Noise level is extremely low in the
is fluidized through a porous media area surrounding the Airslide conveyor
-- Frees up valuable floor space with low pressure air. Material flow is as the systems air supply is the only
achieved by sloping the Airslide moving part to generate noise, and it
-- Environmentally-friendly
conveyor to match the fluidized angle is generally located in a remotely
-- Low noise of repose of the powdered material. insulated area to further reduce noise.
At the correct slope, fluidized Maintenance of the Airslide conveyor
materials flow with the consistency of is very simple because there are no
a liquid. moving parts other than the air supply
equipment, which also contributes to
Airslide air gravity systems provide increased plant safety. Airslide
high-capacity material handling while conveyors require no lubrication.
offering many economical and
environmental advantages. Energy Typical Airslide conveyor
requirements are minimal because applications
only a small volume of air at a low Distribution from bucket elevators
pressure is required to move material. to storage silos
Since the system is installed overhead, Gathering under baghouses /
valuable floor space and added precipitators
headroom are available for other Feed to process
purposes. By eliminating the need for Feed to other conveyors
massive support members, it permits Loadout from bulk silos to trucks,
a flexibility of plant design not railcars or barges
available with straight-line conveyors. In-plant conveying
Storage silo / bin withdrawal
* Developed by Fuller Company in 1945 in
cooperation with Huron Portland Cement.

The Principle of Fluidization:


Driving low-pressure, low-velocity air
2 3
through and between particles of a dry
bulk material, changing its behavior
characteristics and making it flow more > 45 8
like a liquid than a solid

1 45

Without any fluidization, the Airslide With fluidization, gravity flow can be
conveyor would need to be inclined achieved at a greatly reduced slope -
All dry bulk material has a natural angle of on an angle greater than the angle of of 8 or less.
repose, often in excess of 45. repose to establish gravity flow.
Airslide conveying applications

Airslide conveying: quiet & simple


point-to-point transfer
Positive flow regulation (low - high
capacities)
Quiet operation
Low maintenance no rotating parts in
contact with materials being conveyed
Fully fluidized gentle conveying
action
Minimized wear from
abrasion
From Silo Enlarged detail
Typical isolation
and flow control
valve arrangement

Generally, materials passing through 35 mesh US std. (500 microns)


can be conveyed through an Airslide conveyor

Drum
roller

Airslide loading and


unloading systems
Railcar
High-capacity loading and unloading
Trailer
Dust-controlled loading and unloading
Large Diameter Silos
Efficient filling and unloading systems
Uniform filling system
Fluidized silo bottom

FLSmidths Airlift vertical conveyors and Airslide gravity conveying systems convey
alumina at a net rate of 750 mtph in a major western United States facility
Typical Airslide conveying system

Proven Airslide conveying


Open-type Airslide
applications
conveyor section
Alumina Ground ores
Barytes Gypsum
Bentonite Lime/limestone
Calcined magnesite Phosphates
Material
inlet neck Raw cement Precipitator dust
Air control valve Finish materials Resins
Clay Silica
Blank Rotary cut-off valve
end Fly ash and more
Observation port
plate

Blower
Airslide turn box
package

Airslide fan Bottom drop- Clean-out


through gate port
Airslide side discharge gate

Closed-type Airslide discharge box


Airslide section
Vent connection

Airslide
swivel

Bulk loading
spout

The Airslide air activated gravity conveying equipment can provide a design flexibility with many
accessories and flow control devices to meet the needs of the any specific application.
Designed for dependability.
Proven to perform.

FLSmidths Airslide system Proprietary Airslide fabric


operation Proprietary weave designed for air
Fluidized material Air-activated gravity conveyor gravity conveyors
chamber Fluidization of material on the Even permeability over the entire
Airslide media length of fabric
Fluidization reduces the angle of -- Requires only one air connection
Porous
membrane repose causing flow every 30 meters (100 feet)
fabric Example: A material with a normal -- No dead zones
angle repose of 45 with fluidization
may flow like a liquid on a slope of Airslide conveying multiple
8 or less inlet to multiple outlets
Flexibility
Low pressure air chamber Manufacturing standards -- No additional conveyors needed to
(35 - 345 mbar, or 0.5 - 5.0 psi) Heavy-gauge steel sections with change directions
bent flanges Single Power Source
Airslide conveyors are shipped -- One blower or fan is sufficient for
in standard section lengths of system
3 meters (9.85 feet) High Capacity / Long Distance
Standard widths of fluidized area is -- Conveying volumes up to 2,460
100 to 850mm (4 to 34 inches) cubic meters (87,000 cubic feet)
Bolted airtight construction per hour and conveying distances
Optional media available for high in the 100s of meters/feet
temperature and highly abrasive
materials
There is no conveying length
limitation to the Airslide conveyor
based upon availability of headroom
and proper slope
CM 05-13 900-77-ENG
Airslide media and dimensions
www.flsmidth.com

FLSmidths Airslide Conveying


Media Options
Section Material Application
c
F Woven 5-ply polyester Standard up to 177C (350F)

Needle felt polyester Standard non-silo bottom applications D


FN
non-woven up to 177C (350F)
Needle kevlar Standard non-silo bottom applications B
KN
non-woven up to 246C (475F)
Standard including silo bottom Size
K Woven kevlar
applications up to 246C (475F)
B
GAX 19 Woven fiberglass High temperature up to 454C (850F)
See chart below for dimensions

Standard (Hi-top) Design

Size Capacity B C D Weight


(1)
mm cu.m/hr. mm (1) in. mm (1) in. mm (1) in. kg./m lb./ft.
cu.ft./hr.
100* 20 720 32 1.25 200 7.87 75 2.95 19 13
150* 34 1200 32 1.25 200 7.87 75 2.95 22 15
200 87 3060 32 1.25 300 11.81 75 2.95 36 24
250 165 5830 32 1.25 300 11.81 75 2.95 39 26
300 315 11125 32 1.25 400 15.75 75 2.95 46 31
350 450 15900 32 1.25 500 19.69 75 2.95 55 37
400 630 22250 32 1.25 500 19.69 75 2.95 58 39
480 1080 38140 38 1.50 560 22.05 75 2.95 66 44
600 1585 56000 57 2.25 600 23.62 100 3.94 80 54
850 2460 87000 76 3.00 910 35.83 100 3.94 123 83

Nominal capacity ratings are based upon loose poured bulk density of the material and proper application.
(1) English dimensions and capacities are nominal
* Only available for special applications. Please contact a Product Specialist to review application.

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FLSmidth A/S FLSmidth Inc. FLSmidth Private Limited
Vigerslev All 77 2040 Avenue C FLSmidth House
DK-2500 Valby Bethlehem, PA 18017-2188 34, Egatoor, Kelambakkam
Copenhagen Tel: +1 610-264-6011 (Rajiv Gandhi Salai, Chennai)
Tel: +45 3618 1000 Fax: +1 610-264-6170 Tamil Nadu 603 103
Fax: +45 3630 1820 E-mail: info-us@flsmidth.com Tel: +91-44-4748 1000
E-mail: info@flsmidth.com Fax: +91-44-2747 0301
E-mail: indiainfo@flsmidth.com

Copyright 2013 FLSmidth A/S. ALL RIGHTS RESERVED. FLSmidth is a (registered) trademark of FLSmidth A/S. This brochure makes no offers, representations
or warranties (express or implied), and information and data contained in this brochure are for general reference only and may change at any time.