PT ( PER SERO )

FLOW CHART PROSES

HOLLOW CONE VALVE DISETUJUI:
TOTAL QTY : 2 Pcs
PROYEK : JATI LUHUR NAMA GAMBAR : HOLLOW CONE VALVE DIPERIKSA:

PEMESAN: UUM TEGAL NO. GAMBAR : DISIAPKAN:

REV.1
TANGGAL 09-01-2015 TANDA TANGAN

NO URAIAN NO.POS JUMLAH

OT
I MK GC GD I RL I FU I FW RR RT VL

1 SHELL BODY 1 1
Mat. Duplex
WAK TU 15 30 540 15 15 480 15 1140 15 1200 180 1020 960
M AN P OWER 1 2 1 1 2 3 3 3 3 3 3 3 2
NOTE : 1. WAKTU SATUAN MENIT
S UB ASS+
A LAT/MESIN PLASMA M ESIN M ESIN M ESIN
POS 3
2. MAN POWER PER ORANG
C UTTING R OLL R OLL R AFA MET I
VL

3. SUDAH DIKERJ AKAN DI PT. BARATA

2 FLANGE BODY 2 1
WAK TU 1440 3360 180
M AN P OWER 5 3 2
I MK ML BP FU I FW I/ UT VL I A LAT/MESIN M ESIN

Mat. SUS 316 WAK TU 15 60 25920 11520 960 60 1440 240 2160 30
R AFA MET

M AN P OWER 1 2 1 3 3 1 3 3 3 1
A LAT/MESIN M ESIN M ESIN M ESIN M ESIN
PLA NER B ENDING L AS SAW R AFA MET
POS NO. 3000T

3 FINE 1 1
1, 3~7, 9,10

1,3~7 I MK GC GD I DR I

Mat. SUS 316 9,10 WAK TU 15 960 960 15 30 1440 30

M AN P OWER 2 2 1 2 2 2 2
A LAT/MESIN PLASMA M ESIN

4 4
C UTTING B OR

FINE 1
POS NO.

2
S UB ASS
2
I MK GC GD I ML I

Mat. Duplex WAK TU

M AN P OWER
15
2
180
2
480
1
15
2
30
2
4320
2
30
2 WAK TU 1200
A LAT/MESIN PLASMA M ESIN 4
M AN P OWER
POS NO. C UTTING FRAIS
8 A LAT/MESIN

5 FINE 1 8 4 I MK GC GD I LL I

Mat. SUS 316 WAK TU

M AN P OWER
30
2
60
2
60
1
15
2
30
2
2880
1
30
2
A LAT/MESIN PLASMA M ESIN
C UTTING B UBUT
POS NO.

6 FINE 2 1,3~7 8 1, 3~7 I MK GC GD I DR I

Mat. SUS 316 WAK TU

M AN P OWER
15
2
960
2
960
1
15
2
30
2
1440
2
30
2
A LAT/MESIN PLASMA M ESIN
C UTTING B OR

7 FINE 2 2 4 POS NO.

2 I MK GC GD I ML I

Mat. DUPLEX
S UB ASS

WAK TU 15 180 480 15 30 4320 30

M AN P OWER 2 2 1 2 2 2 2
PLASMA M ESIN

8 FINE 2 92
A LAT/MESIN

8 POS NO.
8
C UTTING FRAIS
WAK TU
M AN P OWER
1200
4

Mat. SUS 316 I MK GC GD I LL I

A LAT/MESIN

9 FINE 2 9,10 1 WAK TU

M AN P OWER
30
2
60
2
60
1
15
2
30
2
2880
1
30
2
A LAT/MESIN PLASMA M ESIN

Mat. SUS 316 POS NO.

C UTTING B UBUT

9
I MK GC GD I LL I

WAK TU 30 60 60 15 30 60 30
M AN P OWER 2 2 1 2 2 1 2
A LAT/MESIN PLASMA M ESIN
C UTTING B UBUT

SHELL SLEEVE OT

10 Mat. DUPLEX 1 1 I MK GC GD I RL I FU I FW RR RT

WAK TU 15 30 540 15 15 480 15 1140 15 1200 180 1020

M AN P OWER 1 2 1 1 2 3 3 3 3 3 3 3

11 SLEEVE A LAT/MESIN PLASMA

C UTTING
M ESIN
R OLL
M ESIN
R OLL S UB ASS

1 VL CDR I

Mat. SUS 316 2,3 POS NO.

2& 3
I MK GC GD I

WAK TU 60 180 540 60 60 WAK TU 1920 1920 1440 180

M AN P OWER 1 2 1 1 2 M AN P OWER 5 3 3 2
A LAT/MESIN PLASMA A LAT/MESIN M ESIN M ESIN

SLEEVE
C UTTING R AFA MET S CODA

12 1
4~6&11
I MK GC GD I RL I FU FW I

Mat. SUS 316 POS NO.

4&
WAK TU 60 240 540 60 15 480 15 720 960 180
5, 6,11
M AN P OWER 1 2 1 1 2 3 3 3 3 3
A LAT/MESIN PLASMA M ESIN
C UTTING R OLL

13 SLEEVE I MK GC GD I

Mat. SUS 316 7,8 2 POS NO.

7& 8
WAK TU 30 180 240 30 30
M AN P OWER 1 2 1 2 2
A LAT/MESIN PLASMA

SLEEVE
C UTTING

14 1
POS NO.

Mat. SUS 316 9,10 9 & 10 I MK GC GD I S UB ASS +POS

25 & 26
VL CDR I
WAK TU 30 240 480 30 30
M AN P OWER 1 2 1 2 2

15 SLEEVE POS NO.

A LAT/MESIN PLASMA
C UTTING

8
2400 3360 1440 180

12~16
12, 13, 14, 15&16 WAK TU

Mat. BRONZE I MK GC GD I DR TP I M AN P OWER

A LAT/MESIN
5 3
M ESIN
3
M ESIN
S CODA
2 ASS
TOTAL
FINAL
INS PEKSI
HYDRO
TEST
C LEANING PACK ING DEL IVERY

R AFA MET
WAK TU 60 240 540 60 60 180 120 60

16 SLEEVE M AN P OWER
A LAT/MESIN
1 2 1
PLASMA
1 2 2
M ESIN
1
HAND
1

Mat. SUS 316 17,18 1 POS NO.

17 & 18 I MK
C UTTING

GC GD I
B OR TAP
WAK TU 1440 480 1440 480 480

M AN P OWER 4 2 4 2 4
C OMPRES SOR, PIC KLING
A LAT/MESIN
WAK TU 30 180 240 30 30 PRESS URE
1 2 1 2 2 GA TE
M AN P OWER

SLEEVE
18
A LAT/MESIN PLASMA

17
B AR,GATE
C UTTING
V ALVE

Mat. SUS 316 19 1 POS NO.

19
I MK GC GD I RL I FU FW I VL I

WAK TU 60 120 480 60 15 480 15 240 480 180 480 60

M AN P OWER 1 2 1 1 2 3 3 3 3 3 3 1

18 SLEEVE A LAT/MESIN PLASMA

C UTTING
M ESIN
R OLL
M ESIN
R AFA MET

Mat. DUPLEX 20 1 POS NO.

I MK GC GD I RL I FU FW I FL I

20
WAK TU 60 120 480 60 15 480 15 240 480 180 480 60
M AN P OWER 1 2 1 1 2 3 3 3 3 3 3 1
A LAT/MESIN PLASMA M ESIN M ESIN
R AFA MET

SLEEVE
C UTTING R OLL S UB ASS
+ PO S 24

19 1 I MK GC GD I RL I FU FW I VL I DR TP I

Mat. DUPLEX 21 POS NO.

21
WAK TU 60 120 480 60 15 480 15 240 480 180 480 60
WAK TU 1440 1440 1440 180
M AN P OWER 1 2 1 1 2 3 3 3 3 3 3 1
M AN P OWER 5 2 2 2
A LAT/MESIN PLASMA M ESIN M ESIN
A LAT/MESIN M ESIN HAND

SLEEVE C UTTING R OLL R AFA MET

B OR TAP

20 1 RL I FU FW I VL I

22
I MK GC GD I

Mat. SUS 316 POS NO.

22
WAK TU 60 120 480 60 15 480 15 240 480 180 480 60
M AN P OWER 1 2 1 1 2 3 3 3 3 3 3 1
PLASMA M ESIN M ESIN
A LAT/MESIN
C UTTING R OLL R AFA MET

21 SLEEVE RL I FU FW I VL I S UB ASS

1
I MK GC GD I

Mat. ALBRONZE 28 POS NO.

28
WAK TU 60 120 480 60 15 480 15 240 480 180 480 60
M AN P OWER 1 2 1 1 2 3 3 3 3 3 3 1
A LAT/MESIN PLASMA M ESIN M ESIN
WAK TU 2400
C UTTING R OLL R AFA MET S UB ASS

SLEEVE
+ PO S 27 M AN P OWER 5

22
DR TP I A LAT/MESIN
RL I FU FW I VL I

1
I MK GC GD I

Mat. SUS 316 29 POS NO.

29
WAK TU 1440 1440 1440 180
WAK TU 60 120 480 60 15 480 15 240 480 180 480 60
M AN P OWER 5 2 2 2
M AN P OWER 1 2 1 1 2 3 3 3 3 3 3 1
PLASMA M ESIN M ESIN A LAT/MESIN M ESIN HAND
A LAT/MESIN
C UTTING R OLL R AFA MET B OR TAP

23 SLEEVE I

1
I MK GC GD I RL I FU FW I VL

Mat. SUS 316 30 POS NO.

30
WAK TU 60 120 480 60 15 480 15 240 480 180 480 60
M AN P OWER 1 2 1 1 2 3 3 3 3 3 3 1
A LAT/MESIN PLASMA M ESIN M ESIN
C UTTING R OLL R AFA MET

POS NO. 1

24 CONE
Mat.DuPLEX 1 1 I MK GC GD I BP I FU FW I VL I

WAK TU 60 120 480 60 30 480 15 480 720 180 480 60

M AN P OWER 1 2 1 2 2 3 3 3 3 3 3 1
A LAT/MESIN PLASMA M ESIN M ESIN
C UTTING B ENDING R AFA MET
3000T
POS NO. 2

25 CONE I MK ML BP FU I FW VL I

Mat.DuPLEX 2 1
WAK TU 30 240 4320 960 960 60 960 1200 60 S UB ASS
M AN P OWER 1 2 1 3 3 1 3 3 3 + POS 6
A LAT/MESIN M ESIN M ESIN M ESIN M ESIN DR TP I
PLA NER B ENDING L AS SAW R AFA MET
POS NO. 3 3000T

26 CONE S UB ASS

1
I MK ML BP FU I FW VL I WAK TU 240 1200 1200 180

Mat.DuPLEX 3 M AN P OWER
A LAT/MESIN
3 2
M ESIN HAND
2 2

WAK TU 30 240 4320 960 960 60 960 1200 60 B OR TAP

WAK TU 1440
M AN P OWER 1 2 1 3 3 1 3 3 3
M AN P OWER 5
A LAT/MESIN M ESIN M ESIN M ESIN M ESIN
PLA NER B ENDING L AS SAW R AFA MET A LAT/MESIN
3000T

27 CONE
Mat.SUS 316 4 1 POS NO. I MK GC GD I RL I FU I FW RR OT
4

WAK TU 15 60 540 30 30 240 15 960 15 1200 180 720

M AN P OWER 1 2 1 1 2 3 3 3 3 3 3 3
A LAT/MESIN PLASMA M ESIN M ESIN
C UTTING R OLL R OLL

28 CONE
1
POS NO. 7

Mat.SUS 316 7 I MK GC GD I

WAK TU 30 60 60 30 30
M AN P OWER 1 2 1 2 2
A LAT/MESIN PLASMA
C UTTING

29 HOKE PLATE POS NO.

1~5
I MK GC GD I FU I FW I DR I

Mat.SUS 316 1~11 2 WAK TU 15 120 480 60 30 240 60 320 60 320 60

M AN P OWER 1 2 1 1 1 3 1 1 1 1 1

30 HOKE PLATE POS NO. 6

A LAT/MESIN PLASMA
C UTTING
M ESIN
B OR

Mat.SUS 316 6 6 I MK SW LL I

WAK TU 15 30 60 90 30
M AN P OWER 2 2 1 2 2

WHEEL A LAT/MESIN M ESIN M ESIN

POS
GERGA JI B UBUT

31 2
NO. 1~15

1~15
I MK SW LL I DR TP I

Mat.DUPLEX WAK TU 30 60 180 240 60 180 120 60

M AN P OWER 1 2 1 1 2 2 1 1
A LAT/MESIN M ESIN M ESIN M ESIN HAND

RAIL
GERGA JI B UBUT B OR TAP

32 2
I MK GC ML I FU I

Mat.DUPLEX 1~6
WAK TU 30 60 180 480 60 180 60

M AN P OWER 1 2 1 1 2 2 1
A LAT/MESIN PLASMA M ESIN HAND
C UTTING FRAIS TAP

NOTE : : Inspeksi SH : Shearing BP : Bending Press CDR :Drilling by CNC TP : Tapping PT : Penetrant test
: Storage SW : Sawing RL : Rolling CL : Turning by CNC FN : Finishing RT : Radiograpy Test
: Operation GD : Grinding FU : Fit Up VL : Vertical Turning ASS : Assembly UT : Ultrasonic Test
: Transportation SB : Sand blasting PA : Painting HB : Horizontal Boring HT : Heat Treatment MT : Magnetic Test
MK : Marking FW : Full Welding DR : Drilling ML : Milling VI : Visual Inspection HDT : Hidrostatic Test
GC : Gas Cutting BN : Bending LL : Turning HG : Hand Grinding DI : Dimensional inspection PNT : Pneumatic Test