HTL/Kin-Tech Division

Component Maintenance Manual

with
Illustrated Parts List

PNEUMATIC BOTTLES

HTL PART
NUMBERS
212940-2
40005320-2
40005337-1
40005338-5
40005347-3
40005355-1

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CONFIDENTIALITY NOTICE
This document contains confidential and proprietary information, which is the property
of HTL/Kin-Tech Division of Pacific Scientific Company and shall not be copied or
reproduced, in whole or in part, or the contents divulged or used for manufacture,
without the specific written permission of HTL/Kin-Tech Division of Pacific Scientific
Company. Recipient, by acceptance, use, or retention of this document,
acknowledges and agrees to the foregoing and covenants to maintain the contents in
confidence.

TECHNICAL DATA EXPORT NOTICE

This data is exported pursuant to the requirements of the United States Government
Export Administration Act of 1969, as amended, and promulgated by the export
administration regulations as issued by the U.S. Department of Commerce. The data
may not be reproduced and shall not, without the written permission of HTL/Kin-Tech
Division of Pacific Scientific, be used for purposes of manufacture, or shall it be
disclosed, reexported nor transmitted directly or indirectly from the importing foreign
country to any person, government, governmental entity or institution of another
foreign government. It is understood and agreed that the use of this data shall be
limited to the following purposes: (i) use by Support Service Contractors (except for
manufacture), (ii) emergency repair or overhaul work, (iii) receiving inspection of
hardware, (iv) evaluation of a bid or proposal. By acknowledgment of receipt of data
containing this legend, importer agrees to comply thereto.

CRITICALITY NOTICE, PMA PARTS USAGE

The equipment described in this document is aviation safety equipment and has been
tested and qualified to stringent performance requirements. Subcomponent
tolerances, material properties, metallurgy, interfaces, and interactions of the
components are critical to the proper performance of the subsystems and their
airworthiness, qualification, and certification status.

Non-Pacific Scientific PMA parts and components are available in the marketplace.
These parts are not recognized by Pacific Scientific and have not been tested, nor
qualified for use in Pacific Scientific products by Pacific Scientific Company. Since we
have no control or knowledge of the integrity of these parts when allied to our
systems, Pacific Scientific must make the following statements concerning non-
Pacific Scientific components manufactured under PMA authority:

THE USE OF NON-PACIFIC SCIENTIFIC COMPANY PARTS WILL

IMMEDIATELY VOID ANY AND ALL WARRANTIES.

PACIFIC SCIENTIFIC COMPANY WAIVES ALL RESPONSIBILITY OR

LIABILITY FOR ANY NON-PACIFIC SCIENTIFIC COMPANY PART
INSTALLATION.

PACIFIC SCIENTIFIC COMPANY WAIVES ALL RESPONSIBILTY OR

LIABILITY FOR THE PERFORMANCE OF ANY PACIFIC SCIENTIFIC
PRODUCT THAT CONTAINS NON-PACIFIC SCIENTIFIC COMPANY PARTS.

Should you wish to return any Pacific Scientific part that contains NON-PACIFIC
SCIENTIFIC COMPANY subcomponents for return to zero time condition, a quotation
will be provided. Completion of this service will validate the integrity of the product and
reinstate standard warranties for the product.

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RECORD OF REVISIONS
BASIC ISSUE: Nov 15/03

Rev. Revision Date Rev. Revision Date

No. Date Filed By No. Date Filed By

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RECORD OF TEMPORARY REVISIONS

Rev. Issue Date Date

No. Date Inserted By Removed By

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SERVICE BULLETIN LIST

Service Bulletin Issue Date Date Incorporated

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2003 by Pacific Scientific HTL/Kin-Tech Division

LIST OF EFFECTIVE PAGES

The total number of pages in this manual is 58.
Subject Page Date Subject Page Date
Title Page T-1 Nov 15/03 Repair 601 Nov 15/03
T-2 Nov 15/03 602 Nov 15/03
Record of Revisions RR-1 Nov 15/03 Assembly 701 Nov 15/03
RR-2 Nov 15/03 (Including Storage) 702 Nov 15/03
Record of Temporary RTR-1 Nov 15/03 Fits and Clearances 801 Nov 15/03
Revisions RTR-2 Nov 15/03 802 Nov 15/03
Service Bulletin List SBL-1 Nov 15/03 Special Tools, Fixtures, 901 Nov 15/03
SBL-2 Nov 15/03 and Test Equipment 902 Nov 15/03
List of Effective Pages LEP-1 Nov 15/03 Illustrated Parts List 1001 Nov 15/03
LEP-2 Nov 15/03 1002 Nov 15/03
Table of Contents T/C-1 Nov 15/03 1003 Nov 15/03
T/C-2 Nov 15/03 1004 Nov 15/03
1005 Nov 15/03
List of Figures LOF-1 Nov 15/03
1006 Nov 15/03
LOF-2 Nov 15/03
1007 Nov 15/03
List of Tables LOT-1 Nov 15/03 1008 Nov 15/03
LOT-2 Nov 15/03 1009 Nov 15/03
Introduction INTRO-1 Nov 15/03 1010 Nov 15/03
INTRO-2 Nov 15/03
INTRO-3 Nov 15/03
INTRO-4 Nov 15/03
Description and 1 Nov 15/03
Operation 2 Nov 15/03
3 Nov 15/03
4 Nov 15/03
5 Nov 15/03
6 Nov 15/03
7 Nov 15/03
8 Nov 15/03
9 Nov 15/03
10 Nov 15/03
11 Nov 15/03
12 Nov 15/03
Testing and 101 Nov 15/03
Fault Isolation 102 Nov 15/03
Disassembly 301 Nov 15/03
302 Nov 15/03
Cleaning 401 Nov 15/03
402 Nov 15/03
Check 501 Nov 15/03
502 Nov 15/03

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TABLE OF CONTENTS
Subject Page
RECORD OF REVISIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RR-1
RECORD OF TEMPORARY REVISIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .RTR-1
SERVICE BULLETIN LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SBL-1
LIST OF EFFECTIVE PAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LEP-1
TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T/C-1
LIST OF FIGURES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LOF-1
LIST OF TABLES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LOT-1
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO-1
DESCRIPTION AND OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1. Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4. Technical Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
TESTING AND FAULT ISOLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
2. Hydrostatic Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
3. Pneumatic Bottle Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
4. Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
5. Leak Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
CLEANING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
1. Cleaning Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
2. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
3. Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
CHECK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
REPAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 601
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 601
ASSEMBLY (INCLUDING STORAGE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 701
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 701
2. Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 701
FITS AND CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 801
1. Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 801
SPECIAL TOOLS, FIXTURES, AND TEST EQUIPMENT. . . . . . . . . . . . . . . . . . . . . . . . . 901
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 901

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Subject Page
ILLUSTRATED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
2. Manufacturer Names and Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
3. Explanation of Detail Parts List Entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1002
4. Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1005
5. Detailed Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1007

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LIST OF FIGURES
Figure Page
Figure 1. Primary Components for Part Numbers 40005338-5 and 40005347-3 . . . . . . . . . 2
Figure 2. Primary Components for Part Numbers 212940-2 and 40005320-2 . . . . . . . . . . . 3
Figure 3. Primary Components for Part Number 40005337-1 . . . . . . . . . . . . . . . . . . . . . . . 4
Figure 4. Primary Components for Part Number 40005355-1 . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 5. Valve Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
IPL Figure 1. Pneumatic Bottles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1008

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LIST OF TABLES
Table Page
Table 1. Technical Properties for Part Numbers 212940-2 and 40005320-2 . . . . . . . . . . . . 7
Table 2. Technical Properties for Part Number 40005337-1 . . . . . . . . . . . . . . . . . . . . . . . . 8
Table 3. Technical Properties for Part Number 40005338-5 . . . . . . . . . . . . . . . . . . . . . . . . 9
Table 4. Technical Properties for Part Number 40005347-3 . . . . . . . . . . . . . . . . . . . . . . . 10
Table 5. Technical Properties for Part Number 40005355-1 . . . . . . . . . . . . . . . . . . . . . . . 11
Table 101. Test Equipment and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Table 401. Cleaning Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
Table 701. Storage Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 701
Table 801. Torque Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 801
Table 901. Special Tools, Fixtures, and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 901

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INTRODUCTION
1. Scope
A. This Component Maintenance Manual (CMM) contains the bench test instructions for
the Pneumatic Bottles. The Pneumatic Bottles are manufactured by Pacific Scientific
Company, HTL/Kin-Tech Division, Duarte, California.
2. Usage Guide
A. Refer to the Table of Contents to find the necessary bench test procedures. This ACMM
is written to ATA 100, Revision 30 and AECMA Simplified English guidelines.
(1) Description and Operation gives the function, primary components, and technical
properties for the Pneumatic Bottles.
(2) Testing and Fault Isolation contains the testing procedures.
(3) Disassembly - not applicable.
(4) Cleaning contains the procedures to clean the Pneumatic Bottles and components.
(5) Check - not applicable.
(6) Repair - not applicable.
(7) Assembly (Including Storage) contains the procedures for proper storage of the
Pneumatic Bottles.
(8) Fits and Clearances - contains the torque values for actuation of the control valve.
(9) Special Tools, Fixtures, and Equipment lists the recommended special tools,
fixtures, and equipment.
(10) Illustrated Parts List - contains the information needed to order spare parts (if
applicable). A numerical index and an exploded-view drawing are provided to help
identify the parts.
B. The recommended tools and materials are given in each section. Equivalent items can
be used.
3. Hydrostatic Regulations
A. This Component Maintenance Manual (CMM) contains hydrostatic regulations and
procedures that are based on U. S. Department of Transportation 49 CFR. Refer to
Hydrostatic Pressure Test Requisites in Testing and Fault Isolation for additional
information.
4. Product Support Services
A. Product support services for the Pneumatic Bottles are available from Pacific Scientific
Company.
B. For technical documentation, please contact:
PACIFIC SCIENTIFIC COMPANY Telephone: (305) 477-4711
11700 N.W. 102nd Road Suite 6 FAX: (305) 477-9799
Miami, Florida 33178 U.S.A. SITA: MIAPSXD

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C. For repair and overhaul, and spare parts please contact:

PACIFIC SCIENTIFIC COMPANY Telephone: (305) 477-4711
11700 N.W. 102nd Road Suite 6 FAX: (305) 477-9799
Miami, Florida 33178 U.S.A. SITA: MIAPSXD
PACIFIC SCIENTIFIC COMPANY Telephone: (214) 574-4200
2156 W. Northwest Highway Suite 314 FAX: (214) 574-4210
Dallas, Texas 75220 U.S.A.
PACIFIC SCIENTIFIC LIMITED Telephone: 44 (1628) 682200
Howarth Road FAX: 44 (1628) 682250
Maidenhead AOG: 44 (7836) 228480
Berkshire LS6 1AP, United Kingdom SITA: LHRPSCR
5. Verification Dates
Procedure Date
Testing/Fault Isolation Sep 15/03
Disassembly not applicable
Assembly not applicable
6. Revision Service
A. Revised pages will be issued when necessary throughout the service life of the
Pneumatic Bottles. The revised part of the page will be identified by a change bar or
capital R in the left margin.
7. Abbreviations and Unit Symbols
A. Abbreviations and unit symbols which may be used in this manual are defined below. All
weights and measurements are given first in the English standard units followed by the
metric equivalent in parentheses.
Assy - Assembly kg - Kilogram
ATA - Air Transport Association (1 kg = 2.205 pounds)
cfh - Cubic feet per hour kPag - Kilo Pascal-gauge
(1 kPag = 0.15 psig)
CAGE - Commercial and
Government Entity m3/hr - Cubic meter per hour
cm - Centimeter m - Meter
(1 cm = 0.394 inch) (1 m = 3.281 feet)
DC - Direct Current mA - Milliampere
DOT - Department of mm - Millimeter
Transportation (1 mm = 0.0394 inch)
EFF - Effectivity N.m - Newton-meter
(1 N.m = 8.3 in-lb)
FAA - Federal Aviation
Administration NHA - Next Higher Assembly
FIG. - Figure No. - Number
ID - Inside Diameter OD - Outside Diameter
IPL - Illustrated Parts List Para. - Paragraph
P/N - Part Number

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psig - Pounds per square inch- sccs - Standard cubic centimeter

gauge per second
RF - Reference V - Volt
rpm - Revolutions per minute VDC - Voltage - Direct Current
SB - Service Bulletin

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DESCRIPTION AND OPERATION

1. Purpose
A. The Pneumatic Bottle is an actuation device used in aircraft as an emergency gear blow
down unit.
2. Description
A. Pneumatic Bottles, part numbers 40005338-5 and 40005347-3, consist of a container
assembly, a red discharge indicator (burst disk), and a valve (Figure 1).
B. Pneumatic Bottles, part numbers 212940-2 and 40005320-2, consist of a container
assembly, a red discharge indicator (burst disk), a pressure gauge, and a valve (Figure
2)
C. Pnuematic Bottles, part numbers 40005337-1 and 40005355-1, consist of a container
assembly, a red discharge indicator (burst disk), and a valve (Figure 3 and Figure 4).
D. The valve actuates from the storage to the discharge position (Figure 5) and must be
manually released before returning to the storage position.
3. Operation
A. The container assembly is pressurized with air or nitrogen gas with all valves closed.
The regulated output pressure acts with actuation devices in the aircraft to blow down
gear in an emergency situation.

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Pneumatic Bottle

Bleed Valve Relief Valve

(Burst Disk)
Identification Plate

Identification Plate

Ports

Figure 1. Primary Components for Part Numbers 40005338-5 and 40005347-3

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Pneumatic Bottle

Moisture
Bleed Valve Identification Plate
NARROW RED
Relief Valve
(Burst Disk)
WIDE YELLOW
WIDE GREEN

WIDE RED

Pressure
Gauge
Face

Relief Valve
(Burst Disk)
Pressure
Gauge
Figure 2. Primary Components for Part Numbers 212940-2 and 40005320-2

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Identification Plate

Bleed Valve Pneumatic Bottle

Relief Valve
(Burst Disk)
Outlet Port

Figure 3. Primary Components for Part Number 40005337-1

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Pneumatic Bottle
Identification Plate

Moisture
Bleed Valve

Relief Valve
(Burst Disk)
Outlet Port

Figure 4. Primary Components for Part Number 40005355-1

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PART NUMBER 212940-2 AND 40005320-2

MID-TRAVEL POSITION
LATCH

LATCH LATCH
FILL FILL FILL

RESERVOIR RESERVOIR ACTUATOR

RESERVOIR ACTUATOR ACTUATOR

VENT UTILITY VENT UTILITY VENT UTILITY

DISCHARGE POSITION
(LATCHED) STORAGE POSITION

PART NUMBERS 40005338-5 AND 40005347-3

DISCHARGE POSITION
(LATCHED)
STORAGE POSITION

LATCH LATCH

FILL FILL

RESERVOIR ACTUATOR RESERVOIR ACTUATOR

VENT BURST DISC VENT BURST DISC

Figure 5. Valve Positions

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4. Technical Properties
A. The technical properties of the Pneumatic Bottles are given in Table 1, Table 2, Table 3,
Table 4, and Table 5.

Table 1. Technical Properties for Part Numbers 212940-2 and 40005320-2

Property Specifications

Description
Manufacturer Pacific Scientific, HTL/Kin-Tech Division
Part Numbers P/N 212940-2 and P/N 40005320-2
Nomenclature Storage and Control Pneumatic System
Container Assembly
Volume 90 to 100 Cubic Inch (1,47 to 1,64 liters)
Operating Pressure 2290 psig (15790 kPag)
Proof Pressure 4580 psig (31578 kPag)
Burst Pressure 6870 psig (47367 kPag)
Pressure Gauge Accuracy
Full Scale 3% at 2000 psig (13790 kPag)
Pressure Gauge
Narrow Red Band 0 to 1600 psig (0 to 11032 kPag)
Wide Yellow Band 1600 to 1800 psig (11032 to 12411 kPag)
Wide Green Band 1500 to 2050 psig (10342 to 14132 kPag)
Wide Red Band Beyond 2050 psig (14132 kPag)
Relief Valve Rupture Pressure 3750 to 4250 psig (25855 to 29303 kPag)
Flow Rate Actuator to Vent Port 1.8 gpm at 100 psid
Empty Weight 6.00 pounds (2,72 kg) maximum
Handle Torque at 2000 psig (13790 kPag) 20 inch-pounds (2,26 Nm) maximum
Service Media Dry air or nitrogen
Ambient Temperature -65F to 160F (-54C to 71C)
Discharge Indicator Red glass
Fill Connection MS28889-1
Utility Port MS33649-4
Vent Port MS33649-4
Moisture Bleed Valve AN6204-1

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Table 2. Technical Properties for Part Number 40005337-1

Property Specifications

Description
Manufacturer Pacific Scientific, HTL/Kin-Tech Division
Part Number P/N 40005337-1
Nomenclature Emergency Pneumatic System
Container Assembly
Volume 90 to 100 Cubic Inch (1,47 to 1,64 liters)
Operating Pressure 2290 psig (15790 kPag)
Proof Pressure 4580 psig (31578 kPag)
Burst Pressure 3750 to 4250 psig (25855 to 29303 kPag)
Empty Weight 4.60 pounds (2,09 kg) maximum
Service Media Dry air or nitrogen
Ambient Temperature -65F to 160F (-54C to 71C)
Discharge Indicator Red glass
Fill Port MS33649-04
Outlet Port MS33649-04
Bleed Valve MS28889-02

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Table 3. Technical Properties for Part Number 40005338-5

Property Specifications

Description
Manufacturer Pacific Scientific, HTL/Kin-Tech Division
Part Number P/N 40005338-5
Nomenclature Emergency Pneumatic System
Container Assembly
Volume 60 to 70 Cubic Inch (0,99 to 1,15 liters)
Operating Pressure 2000 psig (13790 kPag)
Proof Pressure 4800 psig (33085 kPag)
Burst Pressure 3750 to 4250 psig (25855 to 29303 kPag)
Empty Weight 4.44 pounds (2,01 kg) maximum
Handle Torque at 2000 psig (13790 kPag) 22 inch-pounds (2,49 Nm) maximum
Service Media Dry air or nitrogen
Ambient Temperature -65F to 160F (-54C to 71C)
Discharge Indicator Red glass
Fill Port MS33649-04
Actuator Port MS33649-04
Vent Port MS33649-04
Bleed Valve MS28889-2

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Table 4. Technical Properties for Part Number 40005347-3

Property Specifications

Description
Manufacturer Pacific Scientific, HTL/Kin-Tech Division
Part Number P/N 40005347-3
Nomenclature Emergency Pneumatic System
Container Assembly
Volume 100 to 110 Cubic Inch (1,64 to 1,80 liters)
Operating Pressure 2000 psig (13790 kPag)
Proof Pressure 4800 psig (33085 kPag)
Burst Pressure 3750 to 4250 psig (25855 to 29303 kPag)
Empty Weight 5.7 pounds (2,59 kg) maximum
Handle Torque at 2000 psig (13790 kPag) 5 to 22 inch-pounds (0,56 to 2,49 Nm) maximum
Service Media Dry air or nitrogen
Ambient Temperature -65F to 160F (-54C to 71C)
Discharge Indicator Red glass
Fill Port MS33649-04
Actuator Port MS33649-04
Vent Port MS33649-04
Bleed Valve MS28889-2

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Table 5. Technical Properties for Part Number 40005355-1

Property Specifications

Description
Manufacturer Pacific Scientific, HTL/Kin-Tech Division
Part Number P/N 40005355-1
Nomenclature Emergency Pneumatic System
Container Assembly
Volume 185 to 195 Cubic Inch (3,03 to 3,20 liters)
Operating Pressure 2000 psig (13790 kPag)
Proof Pressure 4800 psig (33085 kPag)
Burst Pressure 3750 to 4250 psig (25855 to 29303 kPag)
Empty Weight 9.25 pounds (4,20 kg) maximum
Service Media Dry air or nitrogen
Ambient Temperature -65F to 160F (-54C to 71C)
Discharge Indicator Red glass
Inlet/Outlet Port MS33649-04
Bleed Valve AN6204-1

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TESTING AND FAULT ISOLATION

1. General
A. This section contains the testing procedures.
B. There are no fault isolation procedures for the Pneumatic Bottles.
C. The recommended test equipment and materials are given in Table 101.
NOTE: Equivalent items can be used.

Table 101. Test Equipment and Materials

Nomenclature Part or Specification Number Source

Hydrotest Test Stand --- Commercially available

Leak Detector --- Commercially available
Nitrogen Gas Supply 3000 psig (20685 kPag) minimum Commercially available

2. Hydrostatic Test
REQUIREMENT: THE PNEUMATIC BOTTLES REQUIRE DOT HYDROSTATIC
TESTING EVERY 3 YEARS. UNIT VALVES MUST BE
OVERHAULED AT THE TIME OF THE HYDROSTATIC TEST.
A. Please consult all governing agencies regulations, (FAA, CAA, JAA, DOT), airframe
manufacturers, and Pacific Scientific specifications regarding the interval for unit
recertification. It is the responsibility of the owner/operators of this equipment to have
absolute understanding of all regulations. This equipment is subject to different rules
when installed on an airframe versus being commercially transported.
3. Pneumatic Bottle Test
A. Check the bottle for dents, scratches deeper than 0.006 inch or longer than 2 inches. If
the bottle does not pass this test, reject the bottle.
B. Fill the Pneumatic Bottle with water.
C. Thread a high strength steel fitting into the boss.
D. Connect a high pressure line to the steel fitting.
E. Place the Pneumatic Bottle in the hydrostatic test stand (Table 101) and submerge in
water and close the test stand cover.
F. Adjust the water level in the burette to zero.
G. Pressurize the Pneumatic Bottle (see Table 1, Table 2, Table 3, Table 4, and Table 5).
Maintain this pressure for 30 seconds, or until burette water level stops rising to obtain
maximum unit expansion.

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REQUIREMENT: THE PERMANENT VOLUMETRIC EXPANSION SHALL NOT

EXCEED 10% OF THE TOTAL VOLUMETRIC EXPANSION
FOLLOWING A HYDROSTATIC TEST PRESSURIZATION OF 4300
PSIG (29649 KPAG).
H. Adjust burette to bring water level to the reference mark. Read and record total
expansion.
I. Release inter pressure from the Pneumatic Bottle.
J. Adjust burette to bring water level to the reference mark. Read and record permanent
expansion.
4. Inspection
A. Inspect the o-ring for damage and lubrication.
B. Inspect the threads for damage.
C. Inspect the valve assembly for completion.
5. Leak Test
NOTE: Other leak test methods may be used with the approval of Pacific Scientific
Aftermarket Services.
A. Charge the Pneumatic Bottle with dry nitrogen or air (see Table 1, Table 2, Table 3, Table
4, and Table 5) .
B. Follow the manufacturers manual to set up the leak detector (Table 101).
C. Set the leak detector range at 1 x 10-3 standard cubic centimeter per second.
D. Using the probe, sniff all welds, joints and surface areas.

RETURN FAILED PNEUMATIC BOTTLE

FOR REPAIR TO:

PACIFIC SCIENTIFIC COMPANY

11700 N.W. 102ND ROAD SUITE 6
MIAMI, FLORIDA 33178 U.S.A.

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DISASSEMBLY
1. General
A. No field disassembly is possible. Return failed Pneumatic Bottle for analysis and repair
to:
PACIFIC SCIENTIFIC COMPANY
11700 N.W. 102ND ROAD SUITE 6
MIAMI, FLORIDA 33178 U.S.A.

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CLEANING
1. Cleaning Materials
A. The recommended cleaning materials are given in Table 401.
NOTE: Equivalent items can be used.

Table 401. Cleaning Materials

Nomenclature Part or Specification Number Source

Alcohol, Isopropyl --- Commercially available

Brush, Soft-bristle --- Commercially available
Tissues, Lint-free --- Commercially available

2. General
A. This section contains instructions for cleaning the metal component parts externally.
3. Cleaning Procedure
WARNING: ISOPROPYL ALCOHOL IS FLAMMABLE AND AN IRRITANT TO THE EYES
AND NOSE. USE ISOPROPYL ALCOHOL ONLY IN A WELL VENTILATED
AREA AWAY FROM OPEN FLAMES. IF EYES BECOME IRRITATED, FLUSH
THEM WITH WATER.
CAUTION: THE INLET FITTING AND OUTLET FITTING MUST BE CAPPED DURING
CLEANING.
A. Use isopropyl alcohol (Table 401) and clean all the metal component parts externally. If
necessary, use a soft bristle brush (Table 401) to clean in areas difficult to reach. Dry
parts using clean dry compressed air 5 to 10 psig (34 to 69 kPag).
B. Clean all nonmetallic parts by wiping surface with lint-free tissue moistened (Table 401)
with isopropyl alcohol (Table 401).

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CHECK
1. General
A. Refer to the Testing and Fault Isolation section for all testing procedures.

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REPAIR
1. General
A. No field repair is possible. Return failed Pneumatic Bottle for analysis and repair to:
PACIFIC SCIENTIFIC COMPANY
11700 N.W. 102ND ROAD SUITE 6
MIAMI, FLORIDA 33178 U.S.A.

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ASSEMBLY (INCLUDING STORAGE)

1. General
A. Not applicable.
2. Storage
A. The recommended storage materials are given in Table 701.
NOTE: Equivalent items can be used.

Table 701. Storage Materials

Nomenclature Part or Specification Number Source

Cardboard Container 12 inch x 12 inch x 12 inch Commercially available

(30 cm x 30 cm x 30 cm)
Packing Material --- Commercially available
Plastic Bag 18 inch x 12 inch Commercially available
(45 cm x 30 cm)

B. Insert the Pneumatic Bottle into a plastic bag (Table 701) and seal closed.
C. Put the Pneumatic Bottle in a cardboard container (Table 701). Fill the cardboard
container with packing material (Table 701) as needed to prevent damage and seal.
D. Write the Pneumatic Bottle part number and the date of maintenance on the cardboard
container.
E. Storage temperatures are +40F to +100F (+4C to +38C).

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FITS AND CLEARANCES

1. Torque Values
A. Torque values for the actuation of the control valve are given in Table 801.

Table 801. Torque Limits

Part Number Nomenclature Torque Values

212940-2 Control Valve 20 inch-pounds

(2,26 Nm)
40005320-2 Control Valve 20 inch-pounds
(2,26 Nm)
40005338-5 Control Valve 22 inch-pounds
(2,49 Nm)
40005347-3 Control Valve 5 to 22 inch-pounds
(0,56 to 2,49 Nm)

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SPECIAL TOOLS, FIXTURES, AND TEST EQUIPMENT

1. General
A. The special tools, fixtures, and test equipment recommended for maintenance of the
Pneumatic Bottle are given in Table 901.
NOTE: Equivalent items can be used.

Table 901. Special Tools, Fixtures, and Equipment

Nomenclature Part or Specification Number Source

Hydrotest Test Stand --- Commercially available

Leak Detector --- Commercially available
Nitrogen Gas Supply 3000 psig (20685 kPag) minimum Commercially available

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ILLUSTRATED PARTS LIST

1. Introduction
A. Purpose
(1) This IPL illustrates and lists the spare parts with attaching hardware.
B. Guide to use of the IPL
(1) If the part number is not known:
(a) Find the part in the illustration for the IPL Figure.
(b) Note the item number assigned to the part.
(c) Refer to the parts list and find the item number in the Fig & Item column.
(2) If the part number is known:
(a) Refer to the numerical index or parts list and find the part in the Part Number
column.
(b) Note the figure number and item number assigned to the part.
(c) Refer to the illustration to find attaching hardware and related assembly parts.
2. Manufacturer Names and Address
A. The CAGE codes for the manufacturers of the parts, materials, special tools, and test
equipment which may be referenced in this CMM are given below. The codes are taken
from Cataloging Handbook H4/H8. The absence of a code in the Nomenclature column
of the Detail Parts List means the part is manufactured or modified by the HTL/Kin-Tech
Division of Pacific Scientific Company.Manufacturers Names and Address
Code Name and Address
05167 Pacific Scientific Company
HTL/Kin-Tech Division
1800 Highland Avenue
Duarte, California 91010
U.S.A.
Telephone: (626) 359-9317
FAX: (626) 359-7013
SITA: LAXPSCR
B. Explanation of Numerical Index Entries
C. The Numerical Index is provided to help find parts in the Detail Parts List by part number.
The figure number, item number, and total quantity required are given for each entry.
D. The part numbers are arranged from left to right, one character at a time. The order of
precedence is: (1) dash, (2) letter A through Z, and (3) numerals 0 through 9.

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3. Explanation of Detail Parts List Entries

A. The Detail Parts List is arranged in general sequence of disassembly. The parts are
illustrated in an exploded-view illustration and listed in the related parts list.
(1) Fig & Item Column
(a) The first number at the top of each Fig & Item column is the figure number of the
corresponding illustration. The number given opposite each part number is the
item number assigned to the part in the illustration.
(b) A dash (-) in front of an item number means the part is not illustrated.
(c) Alpha-variants A through Z (except I and O) are assigned to item numbers,
when necessary to identify:
Added parts
Alternate parts
Service bulletin modified parts
(2) Part Number Column
(a) This column contains the manufacturer's part number for each part, as modified
to meet the requirements of ATA 200/2000. These modifications can include:
1 Removal of blank spaces and special characters, with the possible exception
of dashes. Dashes are permitted only between numeric characters.
2 Insertion of a reference part number compatible with ATA 200/2000 if the
manufacturer's part number exceeds 15 characters. In these cases, the
manufacturer's part number is given in the Nomenclature column.
(3) Nomenclature Column
(a) This column contains descriptive nomenclature for each part, the manufacturer's
CAGE code (if the part is not manufactured by Pacific Scientific Company, HTL/
Kin-Tech Division), part number (if longer than 15 characters or modified per
ATA 200/2000), service bulletins affecting the part, and obsolete part numbers.
(b) The indenture system used in the Nomenclature column indicates the
relationship of one part to another, as follows:

123
End Item or Major Assembly
ATTACHING PARTS
Attaching Parts for End Item or Major Assembly
***
. Detail Parts for End Item or Major Assembly
. Subassemblies
ATTACHING PARTS
. Attaching Parts for Subassemblies
***
. . Detail Parts for Subassemblies
ATTACHING PARTS
. . Attaching Parts for Detail Parts
***

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(c) Assemblies, subassemblies, and detail parts subject to modification, deletion,

addition, or replacement by an issued service bulletin, are annotated to indicate
both pre- and post-service bulletin configurations. The term (PRE SB XXXX) in
the Nomenclature column designates the original configuration, and the term
(POST SB XXXX) identifies assemblies and parts after the modification has
been completed.
(d) The terms defined below are used when applicable to indicate the
interchangeability of parts.

Term Abbreviation Definition

Alternate ALT The listed part is alternate to, and
interchangeable with, other parts within the
same item number variant group or other item
numbers if designated.
Superseded By SUPSD BY The part is replaced by and is not
interchangeable with the item number
designated in the notation.
Supersedes SUPSDS The part replaces and is not interchangeable
with the item number designated in the
notation.
Replaced By REPLD BY The part is replaced by and is interchangeable
with the item number designated in the
notation.
Replaces REPLS The part replaces and is interchangeable with
the item number designated in the notation.

(4) Eff Code (Effectivity Code) Column

(a) This column contains effectivity codes (A, B, etc) to indicate the alternate models
or configurations of the end item to which the parts apply. This column is left
blank when the parts apply to all models or configurations, included in the parts
list.
(5) UPA (Units Per Assembly) Column
(a) The quantity shown in this column represents the units required for one NHA or,
when referring to attaching parts, the quantity to attach one such item. The
abbreviation RF (reference) indicates that the end item assembly is listed for
reference purposes.

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4. Numerical Index
_______________________________________________________________________________
Airline Total Airline Total
Part Number Part Number Fig - Item Req. Part Number Part Number Fig - Item Req.
_______________________________________________________________________________
13519 1 - 10 1 40005337-1 1- - 1B RF
18225901 1- - 5 1 40005338-5 1 - 1C RF
212940-2 1 - 1 RF 40005347-3 1 - 1D RF
40005320-2 1 - 1A RF 40005355-1 1 - 1E RF

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5. Detailed Parts List

NOTE: The items in this list are made or supplied by the HTL/Kin-Tech Division of Pacific
Scientific, or by the suppliers shown in this list. Pacific Scientific does not give
approval for items that are procured from suppliers who are not shown in this list.
Approval from Pacific Scientific is not necessary for government and industry
standard parts.

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1B

1E
1
1A

1C
1D

IPL Figure 1. Pneumatic Bottles

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Airline Eff
Fig & Item Part Number Part Number 1234567Nomenclature Code UPA
1 1 212940-2 PNEUMATIC STORAGE AND CONTROL A RF
SYSTEM
1A 40005320-2 PNEUMATIC STORAGE AND CONTROL B RF
SYSTEM
1B 40005337-1 EMERGENCY PNEUMATIC BOTTLE C RF
ASSEMBLY SYSTEM
1C 40005338-5 EMERGENCY PNEUMATIC BOTTLE D RF
ASSEMBLY SYSTEM
1D 40005347-3 EMERGENCY PNEUMATIC BOTTLE E RF
RESERVOIR SYSTEM
1E 40005355-1 EMERGENCY PNEUMATIC BOTTLE F RF
RESERVOIR SYSTEM
- 5 18225901 . PRESSURE GAUGE A,B 1
(FOR REFERENCE ONLY,
ORDER NHA ITEM 1 OR -1A)
- 10 13519 . RED GLASS DISCHARGE INDICATOR 1
(FOR REFERENCE ONLY,
ORDER NHA ITEM 1. -1A, -1B, -1C,
-1D, OR -1E)
- ITEM NOT ILLUSTRATED

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