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KENR9408-02

February 2013
BB 13 FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

VALVE ENVELOPES VALVES VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

CONTROL VALVES CHECK VALVES


AB A B

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

2 216B3, 226B3, 236B3, 242B3, 247B3,


VENTED PRESSURIZED

MEASUREMENT
RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

ROTATING SHAFTS

252B3, 257B3, and 259B3


20 10 25 Skid Steer Loader, Multi-terrain Loader,
PRESSURE TEMPERATURE FLOW

COMBINATION CONTROLS
UNIDIRECTIONAL BIDIRECTIONAL

and Compact Track Loader


7
Hydraulic System
SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT

6 OR MANUAL & PILOT PILOT OR MANUAL

AA DD
MANUAL CONTROL SYMBOLS

216B3: 226B3: 236B3: 242B3:


15 JXM1-1960 MWD1-2398 A9H1-1479 SRS1-1065 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

247B3: 252B3: 257B3: 259B3:


TSL1-851 TNK1-991 B7H1-893 YYZ1-1542 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

19 FF SUPPLY PRESSURE

24 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

27 FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
INFINITE
POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

Volume 1 of 2: Base Machines FLOW IN ONE PARALLEL CROSS FLOW IN


BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER

14 16 DIRECTION

2013 Caterpillar, All Rights Reserved Printed in U.S.A.

9 8 Component Locations Volume 1


Description
Part Machine Schematic
Description
Part Machine Schematic ELECTRICAL SYMBOLS TABLE
Number Location Location Number Location Location
HYDRAULIC SYMBOLS (ELECTRICAL)
Accumulator 149-0686 1 C-1 Pump GP - (Single Speed) (216) 307-3062 A-4 - A-6
Cooler As - Radiator (216) 280-8309 Pump GP - (Single Speed) (226/247) 307-3064 A-4 - A-6
Pump GP - (Single Speed) (236/252) 307-3070 A-4 - A-6

KENR9408-02 VOL 1 of 2
Cooler As - Radiator (226/247) 280-8310 2 C-1
Pump GP - (Two Speed) (236/252) 307-3068 15 Volume 2
Cooler As - Radiator (236/242/252/257/259) 280-8312 Pump GP - (Two Speed) (242) 341-7665 Volume 2
G
Coupling - Female
Coupling - Male
193-8335
193-8334
4
4
E-2
E-1
Pump GP -
Pump GP -
(Two Speed) (257)
(Two Speed) (259)
341-7642
341-7669
Volume 2
Volume 2 M
Cylinder Gp - Hydraulic Coupler (Volume 3) 192-2640 5 Volume 2 Pump GP - Imp & Charge (216/226/247) 236-5106 A-3
Pump GP - Imp & Charge (236/242/252/ 238-7642 A-3
HH GG Cylinder Gp - Lift Left Hand (216/226/247) 293-5706 257/259) TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR

(Dimensions: 34 inches x 24 inches)


16
Cylinder Gp - Lift Left Hand (236) 295-6952
6 E-2
Pump GP - Imp & Charge (216/226/247) 269-9462 A-3 (FLUID) (GAS / AIR)
Cylinder Gp - Lift Left Hand (242/257/259) 329-4955 Pump GP - Imp & Charge (236/242/252/ 289-6358 A-3
Cylinder Gp - Lift Left Hand (252) 297-8699 257/259)
Screen 195-6768 17 D-1
5 Cylinder Gp - Lift Right Hand
Cylinder Gp - Lift Right Hand
(216/226/247)
(236)
293-5705
295-6951
7 E-2
Solenoid - Control Valve (1&2)
Switch As - Back Up Alarm
358-5951
192-0836
18
19
D-2
C-6
Cylinder Gp - Lift Right Hand (242/257/259) 329-4955
Cylinder Gp - Lift Right Hand (252) 297-8699 Tank GP - Hydraulic 326-5781 20 B-2
Valve - Check 123-4750 21 B-5 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
CC EE 28 Cylinder Gp - Tilt Left Hand (216/226/247)
Cylinder Gp - Tilt Left Hand (236/252)
293-5708
295-6954
8 E-2 Valve Gp - Ball 112-1817 22 E-4 (ADJUSTABLE) SWITCH
Cylinder Gp - Tilt Left Hand (242/257/259) 329-4954 Valve Gp - Control (216/226/247) 336-1317
Cylinder Gp - Tilt Right Hand (216/226/247) 293-5707 Valve Gp - Control (236) 336-1319 23 D-3 , D-1
E-2 Valve Gp - Control (242/252/257/259) 336-1320
Cylinder Gp - Tilt Right Hand (236/252) 295-6953 9
Cylinder Gp - Tilt Right Hand (242/257/259) 329-4953 ELECTRICAL SYMBOLS (ELECTRICAL)
Valve Gp - Float Detent Magnet 299-9119 24 E-6
Filter Gp - Oil 223-9974 10 C-2 Valve Gp - Hydraulic Coupler 233-7128 25 Volume 2
Manifold As - Drain Manifold 308-0421 11 C-3
Valve Gp - Diverter (Bucket Leveling) - Raise 224-9418
Motor Gp - A/C Compressor (226/247) 307-6115 12 Volume 2 (216/226/247)
Motor Gp - Fan (Standard) 307-3036 C-2 Valve Gp - Diverter (Bucket Leveling) - Raise 224-9408 26 Volume 2
13 (236) T
Motor Gp - Fan (Demand) 258-2577 Volume 2
Valve Gp - Diverter (Bucket Leveling) - Raise 223-8418
Motor Gp - Single Speed (216/226/242) 280-7854 B-6 , B-4 (242/252/257/259) PRESSURE TEMPERATURE LEVEL FLOW
Motor Gp - Single Speed (236/252) 280-7856 B-6 , B-4
Valve Gp - S-Turn Resolver Block (216, 226, 356-5008
SWITCH SWITCH SWITCH SWITCH
Motor Gp - Single Speed (247/257) 289-6355 B-6 , B-4 236, 242, 252)
Motor Gp - Two Speed (236/252) 280-7858 Volume 2 27 E-7
14 Valve Gp - S-Turn Resolver Block (247, 257) 356-5009
Motor Gp - Two Speed - RH (242) 307-3073 Volume 2 Valve Gp - S-Turn Resolver Block (259) 356-5010 WIRE NUMBER IDENTIFICATION CODES
Motor Gp - Two Speed - LH (242) 307-3071 Volume 2
Motor Gp - Two Speed (257) 307-3052 Volume 2 Valve Gp - Brake (Single Speed) (216, 226, 248-1268 B-5
Motor Gp - Two Speed (259) 307-3080 Volume 2 242, 247, 257)
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
Valve Gp - Brake (Single Speed) (236, 252) 233-7131 28
Valve Gp - Brake (Two Speed) (236/242/252/ 293-6591 Volume 2 CURRENT STANDARD CURRENT STANDARD
257/259)
HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS AG
WIRE

16 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE


IDENTIFICATION COLOR 325-PK
Tap Locations Related Manuals
Pressure, Sampling, and Sensor Description Media Number PREVIOUS STANDARD
Tap Schematic Parts Manual
Description
Number Location WIRE WIRE COLOR
AA Main Worktool System Pressure D-3 Machine System

26 1
BB SOS C-2 Specifications
Testing and Adjusting
UENR0249
UENR0250
325-PK-14 B A
11 21 CC
DD
Signal Pressure
Main System Pressure (Pump 1 Forward)
B-5
B-5 Electrical System

23 18 17
EE Charge Pressure B-5 Schematic: (Electrical System) UENR0254 CIRCUIT NUMBER
IDENTIFICATION
WIRE GAUGE (EXAMPLE VALVE)

22 FF
GG
Main System Pressure (Pump 2 Forward)
Main System Pressure (Pump 2 Reverse)
B-5
A-5
HH Main System Pressure (Pump 1 Reverse) A-5

MACHINE COMPONENT LOCATIONS


7 6 5 4 3 2 1

(27) VALVE GP - DRIVE PILOT CONTROL VALVE (24) VALVE GP - IMPLEMENT PILOT CONTROL VALVE
WITH S-TURN RESOLVER BLOCK WITH FLOAT DETENT MAGNET (8) CYLINDER GP - TILT (LEFT HAND) (9) CYLINDER GP - TILT (RIGHT HAND)
(6) CYLINDER GP - LIFT (LEFT HAND)
356-5008 - 216, 226, 236, 242, 252 299-9119 293-5708 - 216, 226 293-5707 - 216, 226
293-5706 - 216, 226 LIFT CYLINDERS TILT CYLINDERS
356-5009 - 247, 257 295-6954 - 236 295-6953 - 236
295-6952 - 236
E 356-5010 - 259 329-4954 - 242 329-4953 - 242 E
329-4955 - 242
295-6954 - 252 295-6953 - 252
297-8699 - 252
DRIVE PILOT VALVE (22) VALVE GP -
IMPLEMENT PILOT VALVE (4) COUPLING -
MANUAL LOADER LOWERING VALVE MALE 1/2 SAE 12.5
NEUTRAL NEUTRAL NEUTRAL NEUTRAL 112-1817 193-8334
AUXILIARY TOOLS
REVERSE FORWARD LEFT RIGHT DUMP RACK LOWER RAISE

(7) CYLINDER GP - LIFT (RIGHT HAND) (4) COUPLING -


293-5705 - 216, 226 FEMALE 1/2 SAE 12.5
295-6951 - 236 193-8335
329-4955 - 242
297-8699 - 252

(17) SCREEN - 300 MESH SCREEN


(ASSEMBLED WITH WASHER 195-6769)
195-6768
1A 1B 2A 2B 3A 3B

1 3 2 4 (23) VALVE GP -
IMPLEMENT CONTROL VALVE
336-1317 - 216, 226, 247
336-1319 - 236
4 P T 2 3 1 336-1320 - 242, 252, 257, 259

D D
(18) VALVE GP - SOLENOID
AA CONTROL VALVE 1 & 2
358-5951

F E
C D

VALVE GP - SOLENOID
195-9700
G
F C D E P T
(1) ACCUMULATOR -
(SERVICE PART 227-8807)
149-0686

(19) SWITCH AS - PRESSURE


BACK UP ALARM
192-0836 ML MR CI
(11) MANIFOLD AS - (10) FILTER GP- OIL (13) MOTOR GP - FAN
DRAIN MANIFOLD (ELEMENT: 1G-8878) (STANDARD FAN)
HP 308-0421 308-0421 307-3036 (2) COOLER AS -
280-8309 - 216 (17/12 RAD/OIL COOLING ROWS)
C 280-8310 - 226, 247 (21/9 RAD/OIL COOLING ROWS) C
D 280-8312 - 236, 242, 252, 257, 259
R
A (23/16 RAD/OIL COOLING ROWS)
I
N RJ DL T CO
KENR9408-02 VOL 1 of 2

(14) MOTOR GP - PRF BB


SOS/
(SINGLE SPEED)
DIAGNOSTIC
280-7854 - 216, 226, 242
CC PORT
280-7856 - 236, 252
289-6355 - 247, 257 Z L A B
(Dimensions: 34 inches x 24 inches)

B A L Z C (28) VALVE GP -
(BRAKE VALVE)
248-1268 - 216, 226, 247, 257 (14) MOTOR GP - PRF
233-7131 - 236, 252 (SINGLE SPEED)
248-1268 - 242 280-7854 - 216, 226, 242
RIGHT 280-7856 - 236, 252
LEFT T P
MOTOR MOTOR 289-6355 - 247, 257

B B

BAFFLE
DD EE FF
(21) VALVE - CHECK
(CRACKING PRESS @34.5 KPA+/- 20 KPA)
R T1 123-4750 MG A MB B Y G1 G B MB A R

(15) PUMP GP - PS - BSC - V


SPEED (20) TANK GP - HYD (46L)
SENSING HYDROSTAT PUMP
(SINGLE SPEED) COMPLETE TANK ASSEMBLY
FWD FWD 307-3062 - 216 326-5781
307-3064 - 226, 247
307-3070 - 236, 252
LINE PATTERNS
341-7642 - 242, 257
Pressure Line
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

M PILOT CONTROL CIRCUIT


MAIN PUMP OUTPUT
TILT CYLINDER CONTROL CIRCUIT
Pilot / Load Sensing Pressure

Drain / Return Lines


16 Page,

SUPPLY LINE
BRAKE CONTROL CIRCUIT Component Group
LEFT HYDROSTATIC PUMP CIRCUIT
AUXILARY TOOLS CONTROL CIRCUIT CALLOUTS
DRAIN / RETURN LINE
CHARGE SUPPLY PUMP CIRCUIT YY Taps (Pressure, Sampling, Sensor - by letter)
(16) PUMP GP - GR B RIGHT HYDROSTATIC PUMP CIRCUIT
IMPLEMENT AND CHARGE PUMP
A LR LF RF RR
236-5106 - 216, 226, 247 (STANDARD)
LIFT CYLINDER CONTROL CIRCUIT Callout Number
(Machine Location from (52) VALVE GP - CONTROL
Component
Name A
Component LocationsTable)
238-7642 - 236, 242, 252, 257, 259 (STANDARD) 138-1234 Part Number

X3 X4 MA MA X4 X3 269-9462 - 216, 226, 247 (QUIET)


289-6358 - 236, 242, 252, 257, 259 (QUIET) THIS SCHEMATIC IS FOR THE 216B3, 226B3, 236B3, 242B3, 247B3, 252B3, 2578B3, AND 259B3
SKID STEER LOADER, MULTI-TERRAIN LOADER, AND COMPACT TRACK LOADER HYDRAULIC SYSTEM
HH GG
VOLUME 1 of 2: BASE MACHINES
MEDIA NUMBER KENR9408-02
PART NUMBER: 326-5540, CHANGE: 01, VERSION: (-)
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

7 6 5 4 3 2 1
KENR9408-02
February 2013
BB 13 FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

VALVE ENVELOPES VALVES VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

CONTROL VALVES CHECK VALVES


AB A B

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

2 216B3, 226B3, 236B3, 242B3, 247B3,


VENTED PRESSURIZED

MEASUREMENT
RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

ROTATING SHAFTS

252B3, 257B3, and 259B3


20 10 25 Skid Steer Loader, Multi-terrain Loader,
PRESSURE TEMPERATURE FLOW

COMBINATION CONTROLS
UNIDIRECTIONAL BIDIRECTIONAL

and Compact Track Loader


7
Hydraulic System
SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
OR MANUAL & PILOT PILOT OR MANUAL

AA DD
MANUAL CONTROL SYMBOLS

216B3: 226B3: 236B3: 242B3:


JXM1-1960 MWD1-2398 A9H1-1479 SRS1-1065
15 6 PUSH - PULL LEVER

RELEASED PRESSURE
MANUAL SHUTOFF GENERAL MANUAL

PILOT CONTROL SYMBOLS


PUSH BUTTON PEDAL

REMOTE SUPPLY PRESSURE


SPRING

247B3: 252B3: 257B3: 259B3:


TSL1-851 TNK1-991 B7H1-893 YYZ1-1542
4
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
FF SUPPLY PRESSURE

24 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

3 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

19 FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
INFINITE
POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

27 Volume 2 of 2: Hydraulic Options FLOW IN ONE PARALLEL CROSS FLOW IN


BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

2013 Caterpillar, All Rights Reserved Printed in U.S.A.


16
14

9 Description
Part Machine
Component Locations Volume 2
Schematic
Description
Part Machine Schematic ELECTRICAL SYMBOLS TABLE
8 Accumulator
Number
149-0686
Location
1
Location
C-2 Pump GP - (Single Speed) (216)
Number
307-3062
Location Location
Volume 1
HYDRAULIC SYMBOLS (ELECTRICAL)
Cooler As - Radiator (216) 280-8309 Pump GP - (Single Speed) (226/247) 307-3064 Volume 1
Pump GP - (Single Speed) (236/252) 307-3070 Volume 1

KENR9408-02 VOL 2 of 2
Cooler As - Radiator (226/247) 280-8310 2 Volume 1
Cooler As - Radiator (236/242/252/257/259) 280-8312 Pump GP - (Two Speed) (236/252) 307-3068 15 A-4 - A-7

29
Pump GP - (Two Speed) (242) 341-7665 A-4 - A-7
G
Coupling - Female 1/4 (SAE 6.3)
Coupling - Male 1/4 (SAE 6.3)
Coupling - Dual Flow Female 5/8
229-5471
229-5468
218-5841 3
E-1
E-1
E-2
Pump GP -
Pump GP -
(Two Speed) (257)
(Two Speed) (259)
341-7642
341-7669
D-5 - D-7
D-5 - D-7 M
Coupling - Dual Flow Male 5/8 218-5840 E-2 Pump GP - Implement and Charge (Standard) Volume 1
(216/226/247) 236-5106
HH GG Coupling - Male 3/8 (SAE10) 229-5473 E-1
(236/242/252/257/259) 238-7642 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR

(Dimensions: 34 inches x 24 inches)


Coupling - Female 1/2 (SAE 12.5) 193-8335 Volume 1 Pump GP - Implement and Charge (Quiet) Volume 1 (FLUID) (GAS / AIR)
4 16
Coupling - Male 1/2 (SAE 12.5) 193-8334 Volume 1 (216/226/247) 269-9462
Cylinder Gp - Hydraulic Coupler (Volume 3) 192-2640 5 C-4 (236/242/252/257/259) 289-6358
Pump GP - Impl, Charge & Boost (226) 225-9238 B-3
5 Cylinder Gp - Lift Left Hand
Cylinder Gp - Lift Left Hand
Cylinder Gp - Lift Left Hand
(216/226/247)
(236)
(242/257/259)
293-5706
295-6952
329-4955
6 E-3
Pump GP - Impl, Charge & Boost (226)
Screen
269-9465
195-6768 17 D-1
Cylinder Gp - Lift Left Hand (252) 297-8699 Solenoid - Control Valve (1 & 2) 358-5951 18 D-2
Switch As - Back Up Alarm 192-0836 19 Volume 1
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
CC EE 28 Cylinder Gp - Lift Right Hand
Cylinder Gp - Lift Right Hand
(216/226/247)
(236)
293-5705
295-6951
7 E-3
Tank GP - Hydraulic
Valve - Check
326-5781
123-4750
20
21
C-2
Volume 1
(ADJUSTABLE) SWITCH
Cylinder Gp - Lift Right Hand (242/257/259) 329-4955
Cylinder Gp - Lift Right Hand (252) 297-8699 Valve Gp - Ball 112-1817 22 Volume 1
Valve Gp - Boost Flow 248-7696 29 B-2
Cylinder Gp - Tilt Left Hand (216/226/247) 293-5708
8 E-2 Valve Gp - Control (216/226/247) 336-1317 ELECTRICAL SYMBOLS (ELECTRICAL)
Cylinder Gp - Tilt Left Hand (236/252) 295-6954
Cylinder Gp - Tilt Left Hand (242/257/259) 329-4954 Valve Gp - Control (236) 336-1319 23 D-2 , D-3
Valve Gp - Control (242/252/257/259) 336-1320
Cylinder Gp - Tilt Right Hand (216/226/247) 293-5707
9 E-2 Valve Gp - Float Detent Magnet 299-9119 24 Volume 1
Cylinder Gp - Tilt Right Hand (236/252) 295-6953
Cylinder Gp - Tilt Right Hand (242/257/259) 329-4953 Valve Gp - Hydraulic Coupler 233-7128 25 C-4
T
Filter Gp - Oil 223-9974 10 Volume 1 Valve Gp - Diverter (Bucket Leveling) - Raise 224-9418
Manifold As - Drain Manifold 308-0421 11 Volume 1 (216/226/247)
PRESSURE TEMPERATURE LEVEL FLOW
Motor Gp - A/C Compressor (226/247) 307-6115 12 B-3 Valve Gp - Diverter (Bucket Leveling) - Raise 224-9408 26 D-4, E-4
(236) SWITCH SWITCH SWITCH SWITCH
Motor Gp - Fan (Standard) 307-3036 Volume 1 Valve Gp - Diverter (Bucket Leveling) - Raise 223-8418
13
Motor Gp - Fan (Demand) 258-2577 B-4 (242/252/257/259)

Motor Gp - Single Speed (216/226/242) 280-7854 Volume 1


WIRE NUMBER IDENTIFICATION CODES
Valve Gp - S-Turn Resolver Block (216, 226, 356-5008
Motor Gp - Single Speed (236/252) 280-7856 Volume 1 236, 242, 252)
27 Volume 1
Motor Gp - Single Speed (247/257) 289-6355 Volume 1 Valve Gp - S-Turn Resolver Block (247, 257) 356-5009
280-7858 Valve Gp - S-Turn Resolver Block (259) 356-5010 ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
Motor Gp - Two Speed (236/252) 14 B-5 , E-5,7
Motor Gp - Two Speed - RH (242) 307-3073 B-5 , E-7 CURRENT STANDARD CURRENT STANDARD
Valve Gp - Brake (Single Speed) (216, 226, 248-1268 Volume 1
Motor Gp - Two Speed - LH (242) 307-3071 B-7
242, 247, 257) HARNESS IDENTIFICATION CODE THIS EXAMPLE
Motor Gp - Two Speed (257) 307-3052 B-5 , E-5,7 Valve Gp - Brake (Single Speed) (236, 252) 233-7131 28 Volume 1
Motor Gp - Two Speed (259) 307-3080 B-5 , E-5,7
INDICATES WIRE 135 IN HARNESS AG
Valve Gp - Brake (Two Speed) (236/242/252/ 293-6591 E-6
WIRE

16 Page,
257/259)
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE


IDENTIFICATION COLOR 325-PK

Tap Locations Related Manuals PREVIOUS STANDARD


Pressure, Sampling, and Sensor Description Media Number
Tap Schematic Parts Manual
Description WIRE WIRE COLOR
Number Location
AA Main Worktool System Pressure D-3 Machine System
26 1 DD Main System Pressure (Pump 1 Forward) B-6, D-6 Specifications UENR0249 325-PK-14 B A
11 21 EE Charge Pressure B-6, D-6 Testing and Adjusting
Electrical System
UENR0250

23 18 17
FF Main System Pressure (Pump 2 Forward) B-6, D-6
Schematic: (Electrical System) UENR0254
CIRCUIT NUMBER
IDENTIFICATION
WIRE GAUGE (EXAMPLE VALVE)

22 GG
HH
Main System Pressure (Pump 2 Reverse)
Main System Pressure (Pump 1 Reverse)
A-5, C-6
A-6, C-6

MACHINE COMPONENT LOCATIONS


7 6 5 4 3 2 1

TWO SPEED
(MODELS 257/259 )
(7) CYLINDER GP - LIFT (RIGHT HAND)
293-5705 - 216, 226, 247
(28) VALVE GP - BRAKE VALVE 295-6951 - 236
(TWO SPEED) 329-4955 - 242, 257, 259
C1
293-6591 - 236, 242, 252, 257, 259 297-8699 - 252
BUCKET LEVELING
C2 (6) CYLINDER GP - LIFT (LEFT HAND) (8) CYLINDER GP - TILT (LEFT HAND) (9) CYLINDER GP - TILT (RIGHT HAND) (3) COUPLING -
E P (14) MOTOR GP - PRF DIVERTER VALVE 293-5706 - 216, 226, 247 293-5708 - 216, 226, 247 293-5707 - 216, 226, 247 MALE 3/8 SAE 10 E
(14) MOTOR GP - PRF (TWO SPEED) ALL MODELS 295-6952 - 236 295-6954 - 236 295-6953 - 236 229-5473 - 226
(TWO SPEED) 307-3052 - 257
307-3052 - 257 329-4955 - 242, 257, 259 LIFT CYLINDERS 329-4954 - 242, 257, 259 329-4953 - 242, 257, 259 (3) COUPLING -
307-3080 - 259 TILT CYLINDERS FROM HYSTAT PUMP
307-3080 - 259 297-8699 - 252 295-6954 - 252 295-6953 - 252 FEMALE 1/4 SAE 6.3
LEFT RIGHT A 229-5471 - 226
MOTOR T MOTOR
TO DRAIN (3) COUPLING -
MANIFOLD MALE 1/4 SAE 6.3
Pp Pp
229-5468 - 226
(26) VALVE GP - DIVERTER - C B
AUXILIARY TOOLS
BUCKET LEVELING VALVE AUXILIARY TOOLS
P1 P1 (RAISE)
FINAL FINAL 224-9418 - 216, 226, 247 (4) COUPLING - DUAL FLOW
DRIVE DRIVE 224-9408 - 236 FEMALE DUAL FLOW ASY
223-8418 - 242, 252, 257, 259 (5/8 SAE 16 & 1/2 SAE 12.5)
P2 P2
218-5841 - 226
TO DRIVE FROM (4) COUPLING - DUAL FLOW
PILOT CHARGE TO IMPLEMENT JOYSTICK
MALE DUAL FLOW ASY
FILTER
(5/8 SAE 16 &1/2 SAE 12.5)
FROM IMPLEMENT JOYSTICK 218-5840 - 226
C D
TO DRAIN MANIFOLD Dr Ps DD EE FF Ps Dr 1A 1B 2A 2B 3A 3B
TO IMPLEMENT VALVE (17) SCREEN - 300 MESH SCREEN
TO DRAIN MANIFOLD (ASSEMBLED WITH WASHER 195-6769)
R T1 MG A MB B Y G1 G B MB A R
195-6768
(15) PUMP GP - PS - BSC - V
D SPEED
HYDROSTAT PUMP D
SENSING (23) VALVE GP -
FWD (TWO SPEED)
FWD IMPLEMENT CONTROL VALVE
341-7642 - 257
336-1317 - 216, 228, 247
341-7669 - 259
336-1319 - 236
336-1320 - 242, 252, 257, 259

M (18) VALVE GP - SOLENOID


CONTROL VALVE 1 & 2
AA
358-5951

LR LF RF RR
HYDRAULIC
COUPLER
X3 X4 MA MA X4 X3
(ALL MODELS)
FROM DRIVE JOYSTICK HH GG FROM DRIVE JOYSTICK (1) ACCUMULATOR -
(SERVICE PART 227-8807)
FROM IMPLEMENT JOYSTICK 149-0686

(5) CYLINDER GP - HYD COUPLER (5) CYLINDER GP - HYD COUPLER


192-2640 192-2640

C C2 C1 (20) TANK GP - HYD (46L) C


COMPLETE TANK ASSEMBLY
S1 326-5781
TWO SPEED (25) VALVE GP -
S2 TO DRAIN
MANIFOLD
(MODELS 236/242/252 ) (HYD COUPLER VALVE) P T
233-7128
BAFFLE
C1
(28) VALVE GP - BRAKE VALVE
(TWO SPEED) FROM DRAIN MANIFOLD
P (14) MOTOR GP - PRF
C2 293-6591 - 236, 242, 252, 257, 259
KENR9408-02 VOL 2 of 2

(TWO SPEED) AC
(14) MOTOR GP - PRF TO DRAIN 280-7858 - 236, 252 COMPRESSOR TO DRAIN
(TWO SPEED-LH ) TO DRAIN MANIFOLD 307-3073 - 242
280-7858 - 236, 252 MANIFOLD
MOTOR TO DRAIN T MANIFOLD
MANIFOLD
307-3071 - 242 T (13) MOTOR GP - FAN C2
(DEMAND FAN) DEMAND S1
(Dimensions: 34 inches x 24 inches)

C1
258-2577 FAN
A B X L Z Z L X B A
P
LEFT RIGHT
MOTOR MOTOR
To Cooler

S2
B AUX
B
To Filter

TO DRIVE FROM CHARGE SOS/


PILOT FILTER DIAGNOSTIC AUXILIARY
(29) VALVE GP -
PORT HIGH FLOW 226 ONLY (BOOST FLOW VALVE)
(12) MOTOR GP - VALVE & T
(A/C COMPRESSOR) 248-7696 - 226
307-6115 - 226, 247
TO DRAIN DD EE FF
MANIFOLD TO IMPLEMENT VALVE
(16) PUMP GP -
R T1 MG A MB B Y G1 G B MB A R (IMPLEMENT, CHARGE AND BOOST)
225-9238 - 226 (STANDARD)
SPEED
SENSING 269-9465 - 226 (QUIET) LINE PATTERNS
FWD FWD
Pressure Line
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
MAIN PUMP OUTPUT Pilot / Load Sensing Pressure
TILT CYLINDER CONTROL CIRCUIT
(15) PUMP GP - PS - BSC - V SUPPLY LINE Drain / Return Lines
16 Page,

M HYDROSTAT PUMP
(TWO SPEED)
BRAKE CONTROL CIRCUIT
LEFT HYDROSTATIC PUMP CIRCUIT Component Group
AUXILARY TOOLS CONTROL CIRCUIT
307-3068 - 236, 252 DRAIN / RETURN LINE CALLOUTS
341-7665 - 242 CHARGE SUPPLY PUMP CIRCUIT
QUICK COUPLER CIRCUIT YY Taps (Pressure, Sampling, Sensor - by letter)
RIGHT HYDROSTATIC PUMP CIRCUIT
A LR LF RF RR
LIFT CYLINDER CONTROL CIRCUIT Callout Number Component A
HIGH FLOW AUXILARY TOOL CIRCUIT (Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
138-1234 Part Number

X3 X4 MA MA X4 X3
THIS SCHEMATIC IS FOR THE 216B3, 226B3, 236B3, 242B3, 247B3, 252B3, 2578B3, AND 259B3
HH GG SKID STEER LOADER, MULTI-TERRAIN LOADER, AND COMPACT TRACK LOADER HYDRAULIC SYSTEM
FROM DRIVE JOYSTICK FROM DRIVE JOYSTICK
VOLUME 2 of 2: HYDRAULIC OPTIONS
MEDIA NUMBER KENR9408-02
PART NUMBER: 326-5540, CHANGE: 01, VERSION: (-)
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

7 6 5 4 3 2 1