switches
Preventa XY2C
Catalogue
Contents Emergency stop rope pull
switches Preventa XY2C
10
1
General Safety detection solutions
Emergency stop rope pull switches
Preventa XY2C
Emergency stop rope pull switches are essential in premises and on machines that are potentially dangerous when in
operation. The operator must be able to trigger the stop instruction at any point within their working area.
2 Application examples: woodworking machines, shears, conveyor systems, transfer machines, printing machines, textile
machines, rolling mills, test laboratories, paint shops, surface treatment works.
6 1 2 3 4 5
7 8 7 6 1
1 Fixing support 4 Pulley supports and pulleys 7 Switch adjustment
2 First cable support 5 End spring 8 Emergency stop
3 Turnbuckle 6 Cable grips
Notes regarding installation
8 b All XY2CH and XY2CE emergency stop rope pull switches can be fitted with a pilot light to indicate their tripped
condition.
b Cable tension adjustment can be performed using:
v a turnbuckle (to be ordered separately, see page 9),
v a tensioner (integrated in certain XY2CH models, see page 9).
b This adjustment is simplified by:
v a cable tension indicator that is available on all models XY2CH,
9 v the availability of versions with a cable tension indicator window by stating its reference on the order form
(see page 8). Example: reference XY2CE1A250 becomes XY2CE1D250.
b The use of an end spring is strongly advised for conveyor system applications to ensure operation of the
Emergency stop in the event of the cable being pulled towards the switch.
b It is essential that pulleys be used with ropes pull that deviate from a straight run, i.e. angled to form a protected
zone.
b Important: emergency stop rope pull switches XY2CH and XY2CE can be used if the installation requires that the
10 rope pull be angled.
In this case, the total sum of the angles through which the rope pull bends must not exceed 180.
(For further information on instructions to be adhered to, please refer to the installation manual).
2
General (continued) Safety detection solutions
Emergency stop rope pull switches,
Preventa XY2C
Main features
1 2 3
1
Positive operation: running 1 The switches incorporate positive opening operation contacts, the
condition tripping of the switch being made with positive action.
Latching: stop instruction given 2 The switch latches in the tripped position (NC safety contact(s) open).
(tripped) The function of the NO contact is purely for signalling.
Resetting: stop condition
(awaiting reset/restart)
3 The switches incorporate a reset button, which re-closes the safety
contact(s). Restarting of the machine must only be achieved by manual 2
operation of a control device within the machine start circuit, remote to the
emergency stop rope pull switches.
Rope pull expansion Temperature variations likely to be encountered in the protected zone will obviously cause the rope pull to
and contraction: d expand or contract.
To enable instant verification that the rope pull is at its correct tension (and for making any necessary
adjustments), emergency stop rope pull switches XY2CH and XY2CE incorporate a rope pull tension indicator. 3
d (mm) 4
5
Standards Emergency stop rope pull switches Preventa XY2CH and XY2CE meet all the requirements of the harmonised
European standard EN/ISO 13850, relating to Emergency stop devices.
All the emergency stop rope pull switches are e marked and supplied with an EC declaration of conformity.
6
Cables diameter In order to achieve the maximum cable length, according to ambient temperature variation, we recommend
to use :
b galvanised cables with red sheath diametre 3.2 mm for XY2CH range and
b galvanised cables with red sheath diameter 5 mm for XY2CE range (see page 9).
10
3
General (continued) Safety detection solutions
Emergency stop rope pull switches
Preventa XY2C
Adjustment values For emergency stop rope pull switches XY2CE, the adjustment values depend on the positions of the cam
located inside the switch. The adjustment is made by rotating the cam after the switch has been installed.
(with end spring)
1 Each notched of the cam is referenced by the letters A to F and the selected letter is visible through a viewing
port.
The use of an end spring is strongly advised, so you can see the references in the table below regarding each
type:
2 XY2CH
XY2CE
A, B, C, D, E, F
30 meters
70 meters
XY2CZ703
XY2CZ702
XY2CH
100
90
80
3 70
60
50
T (C) 40
30
20
10
4 0 5 10 15 20 25 30 m
L (m)
With the graph above, if we consider an ambient temperature variation of 25C, for example from
XY2CE
100 AB CDE F
90
80
70
6 60
50
40
T (C) 30
20
10
0
7
5 10 15 20 25 30 35 40 45 50 55 60 65 70 m
L (m)
With the graph above, if we consider an ambient temperature variation of 35C, for example from
10
4
Characteristics Safety detection solutions
Emergency stop rope pull switches
Preventa XY2C
Environment
Conformity to standards Products XY2CH, XY2CE: EN/IEC 60947-5-5, EN/ISO 13850: 2006, UL508
Machine assemblies
and CSA C 22-2 n 14 (with suffix H7)
XY2CH, XY2CE: EN/IEC 60204-1, Machinery directive: 2006/42/EC, 1
Work equipment directive: 2009/104/EC
Product certifications XY2CH, XY2CE: UL-CSA (with suffix H7), CCC (1)
Maximum safety level (2) PL e, category 4 conforming to EN/ISO 13849-1 and SIL CL3 conforming to EN/IEC 62061
Reliability data B10d XY2CH: 4,000,000
XY2CE: 50,000
(data values for a service life of 20 years: can be limited by contact and mechanical wear)
Protective treatment Standard version
Special version
TC
TH
2
Ambient air temperature For operation - 25+ 70 C
For storage - 40+ 70 C
Vibration resistance XY2CH: 10 gn (10150 Hz)
XY2CE: 10 gn (10300 Hz) conforming to EN/IEC 60068-2-6
Shock resistance XY2CH, XY2CE: 50 gn (duration 11 ms) conforming to EN/IEC 60068-2-27
Electric shock protection
Degree of protection
Class I conforming to IEC61140
XY2CH, XY2CE: IP65 conforming to IEC 60529 (IP66 for XY2CEpA1pp, XY2CEpA2pp
3
and XY2CEpA3pp)
Mechanical life XY2CH: 800,000 operating cycles
XY2CE: 10,000 operating cycles
Length of protected zone (rope pull) XY2CH: y 30 metres, XY2CE: y 70 metres
Distance between cable supports 5m
4
Cable entries XY2CH: tapped entries with Pg 13.5, ISO M20 or 1/2 NPT.
XY2CE: plain holes for Pg 13.5, ISO M20 or 1/2 NPT.
See dimensions, page 11.
Contact block characteristics
Rated operational 2-pole contacts XY2CH, XY2CE:
characteristics AC-15: A300 or Ue = 240 V, le = 3 A
DC-13: Q300 or Ue = 250 V, le = 0.27 A, conforming to EN/IEC 60947-5-1 Appendix A
3-pole contacts XY2CH, XY2CE:
AC-15: C300 or Ue = 240 V, le = 0.75 A
DC-13: R300 or Ue = 250 V, le = 0.1 A, conforming to EN/IEC 60947-5-1 Appendix A 5
Nominal thermal current 10 A
Rated insulation voltage 2-pole contacts XY2CH, XY2CE: Ui = 500 V degree of pollution 3 conforming to EN/IEC 60947-1,
Ui = 300 V conforming to UL 508, CSA C22-2 n 14
3-pole contacts XY2CH, XY2CE: Ui = 400 V degree of pollution 3 conforming to EN/IEC 60947-1,
Ui = 300 V conforming to UL 508, CSA C22-2 n 14
6
Rated impulse withstand 2-pole contacts XY2CH, XY2CE: Uimp = 6 kV conforming to EN/IEC60947-1
voltage 3-pole contacts XY2CH, XY2CE: Uimp = 4 kV conforming to EN/IEC60947-1
Positive operation NC contact with positive opening operation conforming to EN/IEC60947-5-1 Section3
Contact operation XY2CH, XY2CE (Emergency stop)
Resistance across terminals y 25 m conforming to NF C 93-050 method A or EN/IEC 60255-7 category 3
Terminal referencing Conforming to CENELEC EN 50013
Short-circuit protection 2-pole contacts XY2CH, XY2CE: 10 A cartridge fuse type gG (gl) conforming to IEC 60269
7
3-pole contacts XY2CH, XY2CE: 6 A cartridge fuse type gG (gl) conforming to IEC 60269
Rated operational power XY2CH, XY2CE
(Electrical durability) Conforming to EN/IEC 60947-5-1 Appendix C. Utilisation categories AC-15 and DC-13
Operating rate: 3600 operating cycles/hour. Load factor: 0.5
AC supply a 50/60 Hz 2-pole contacts 3-pole contacts
o Inductive circuit 5 Ithe
5
Millions of operating cycles
4 Ithe 4
3 3
230 V 12/24/48 V
2
1
110 V
2
230 V
12/24/48 V
110 V
8
1
0,5 0,5
0,2 0,2
0,1
0,5 1 2 3 4 5 10
0,1
0,5 1 2 3 4 5 10
9
Current in A Current in A
DC supply c Voltage V 24 48 120 Voltage V 24 48 120
Power broken in W for 1 million o W 13 9 7 o W 4 3 2
operating cycles
o inductive circuit
5
References Safety detection solutions
Emergency stop rope pull switches
Preventa XY2C
kg
110937
3 pushbutton
By booted 2
slowbreak (right or left)
XY2CH13270 (3) 0.865
pushbutton
By mushroom 2 XY2CH13370 (3) 0.865
head pushbutton
By key operated 2 XY2CH13470 (3) 0.910
pushbutton
(key n421) (2)
4 By flush
pushbutton
2 1 2 NC + 1 NO Both sides XY2CH13190 (3)
slowbreak (right or left)
0.865
7
slow break Left side XY2CE2A270 (5) 1.450
6
Order form . Safety detection solutions
(specimen suitable. Emergency stop rope pull switches
for photocopying) Preventa XY2C
XY2CH13250
2
How to use this form:
- indicate the number of Emergency stop switches required,
- complete the basic reference.
Reference
Number of identical
Emergency stops
XY2CH 3
Model
Emergency stop (latching) 1
Degree of protection 4
IP 65 (standard bellows) with integral tensioner 3
IP 65 (silicone bellows) with integral tensioner 4
Type of reset
Emergency stop (1) Flush 1
5
Reset by spring return Booted 2
pushbutton
Mushroom head, 30 3
Key operated mushroom head, 30 4
(keyn 421)
Key operated mushroom head, 30 5
(keyn 455)
Key operated mushroom head, 30 (2) 9
6
Contact blocks for Emergency stop function (3)
Slow break 1 NC + 1 NO (NO staggered) 5
2 NC 7
2 NC + 1 NO 9
Pilot light
Without pilot light 0
7
With 24 V direct supply pilot light 3
With 48 V direct supply pilot light 4
With 130 V direct supply pilot light 5
With 230 V direct supply pilot light 7
Increased protection
Treatment against corrosion (5) TK
10
7
Order form . Safety detection solutions
(specimen suitable. Emergency stop rope pull switches
for photocopying) Preventa XY2C
1
110940
2 XY2CE2A250
How to use this form:
- indicate the number of Emergency stop switches required,
- complete the basic reference.
Reference
Models
Emergency stop Anchor point on right side 1
5
IP 65 (silicone bellows) with cable tension indicator window E
Type of reset
Emergency stop (1) Flush 1
Reset by spring Booted 2
return
Mushroom head, 30 3
pushbutton
Key operated mushroom head, 30 4
6
(keyn 421)
Key operated mushroom head, 30 5
(keyn 455)
Key operated mushroom head, 30 9
(keyn 458A or n 520E)
7 Slow break 1 NC + 1 NO
2 NC
5
7
2 NC + 2 NO (compulsory with pilot light) (3) 9
Pilot light
Without pilot light 0
Protected LED, 24 - 130 V supply voltage pilot light (provide for 2 contact blocks) 6
8 Protected LED, 230 V supply voltage pilot light (provide for 2 contact blocks) 7
Increased protection
Treatment against corrosion (4) TK
9 (1) Opening of a circuit + mechanical latching in the open position
(2) Emergency stop rope pull switches can only be fitted with slow break contact blocks.
(3) The use of a pilot light means selecting a switch fitted with 2 NC + 2 NO contacts: XY2CEppp9p.
(4) Protective treatment TK is only possible for switches with silicone bellows (XY2CEpCpppTK, XY2CEpEpppH7TK).
10
8
References Safety detection solutions
Emergency stop rope pull switches
Preventa XY2C
62
Separate components
803025
XY2CZ203
Galvanised cables XY2CH
mm
3.2
m
10.5 XY2CZ301
kg
0.280
1
with red sheath
15.5 XY2CZ3015 0.410
25.5 XY2CZ302 0.690
803017
XY2CZ402
XY2CE 5 15.5
25.5
XY2CZ1015
XY2CZ102
0.850
1.400
2
50.5 XY2CZ105 2.750
810060
3
lots of kg
803019
Double
Clamp
Cable 3 to 5 mm
Cable 3.2 mm
10
10
XY2CZ513
XY2CZ523
0.016
0.050
4
Cable 5 mm 10 XY2CZ524 0.080
803018
XY2CZ708 XY2CZ701
End springs XY2CH 1 XY2CZ703 0.035 6
XY2CE 1 XY2CZ702 0.080
30 XY2CZ9330 0.915
DF601441
XY2CZ804
(1) Emergency stop rope pull switches XY2CH13ppp and XY2CH14ppp incorporate a cable tensioner as standard.
Therefore, there is no need to order a turnbuckle. 10
9
References (continued) Safety detection solutions
Emergency stop rope pull switches
Preventa XY2C
Replacement parts
Description For use with Type Reference Weight
1 Reset pushbutton (blue), XY2CH Flush with R marked on push ZB5AA639
kg
0.018
spring return
Booted ZB5AP6 0.019
Key switch XY2CH and XY2CE With key n 421 ZB5AG612R26 0.064
Keys for reset button All types of Emergency stop N 421 Q99900911 0.006
3 N 455 Q99900901 0.006
4 XY2CZ805
Fixing nut, plastic, grey XY2CH and XY2CE ZB5AZ901 0.002
5
803023
6 XY2CZpppp
XY2CE
230 to 240 V
24 V
1
1
ZALVM4
ZALVB5
0.015
0.015
Colour: orange
130 V 1 ZALVG5 0.015
8 (1) Only for use as replacement parts for switches pre-fitted with pilot lights. CCC and UL-CSA approvals no longer apply if an
XY2CZppp pilot light is mounted on Emergency stops XY2CH.
10
10
Dimensions Safety detection solutions
Emergency stop rope pull switches
Preventa XY2C
(3)
48
68
56
68
68
48
56
(2) 197 40 55 (1) (2) 197 40 55 (1)
2
201 (1) 201 (1)
4
6
44
142
(1) (1)
63
(1) 28
5
31 82 25
57,5
Accessories
XY2CZ705 XY2CZ708 6
M8 9
53
55
7
(1) 3 plain holes for n 13 (Pg 13.5) or ISO M20 cable gland.
(2) Maximum extension.
: 4 elongated holes 6 mm.
10
General: Characteristics:
pages 2 to 4 page 5
11
Characteristics Detection solutions
Rope pull switches XY2CB
Environment
Conformity to standards Products EN/IEC 60947-5-1, CSA C 22-2 n 14 (with suffix H2)
1 Product certifications CSA A 600-Q 600 (with suffix H2)
Protective treatment Standard version TC
Special version TH
Ambient air temperature For operation - 25+ 70 C
For storage - 40+ 70 C
Electric shock protection Class I conforming to IEC61140
2 Degree of protection Enclosure: IP 22, contact housing: IP 65, conforming to IEC 60529
Mechanical life 10,000 operating cycles
Length of protected zone y 100 metres and y 2 x 100 metres
Distance between cable supports 5m
Cable entries See dimensions, page 15.
4 Positive operation
Contact operation
NC contact with positive opening operation conforming to EN/IEC60947-5-1 Section3
NC + NC or NC + NO slow break
Resistance across terminals y 25 m conforming to NF C 93-050 method A or EN/IEC 60255-7 category 3
Terminal referencing Conforming to CENELEC EN 50013
Short-circuit protection 10 A cartridge fuse type gG (gl) conforming to IEC 60269
6 DC supply c
Power broken in W (1)
o Inductive circuit
Voltage V 24 48 120
o W 50 100 100
10
References: Dimensions:
page 13 page 15
12
References Detection solutions
Rope pull switches XY2CB
kg
y 100 m Blue From inside enclosure 1 1 NC + NO Left side XY2CB10 (2) 18.750
123227
slow break
2
Right side XY2CB20 (2) 18.750
kg
b Direct supply
5
123229
8
Right side XY2CB23 15.600
13
References (continued) Detection solutions
Rope pull switches XY2CB
3 locknut
M8 x 70 + 1 XY2CZ404 0.100
XY2CZ601 XY2CZ602
locknut
Cable grips Simple 10 XY2CZ503 0.007
for cables 3 to 5 mm
Double 10 XY2CZ513 0.016
4
803021
5
Pulley support 1 XY2CZ705 0.060
7 Incandescent bulbs,
BA 9s base fitting
24 V - 2.6 W 10 DL1CE024 0.002
10
Characteristics: Dimensions:
page 12 page 15
14
Dimensions Detection solutions
Rope pull switches XY2CB
Dimensions
XY2CB
Without pilot light With pilot light 1
(1) 56 208 (1) 56 208
265
265
3
458
523
4x8 4x8
4
112
198
(3) = 210 = (3)
155 (2) 240
155 (2) 80 5
= 210 =
240
10
15
Index Product reference index
XY2CB20 13 XY2CZ404 9.
14
XY2CB21 13
XY2CZ503 9.
XY2CB22 13 14
XY2CB23 13 XY2CZ513 9.
XY2CB24 13 14
XY2CB30 13 XY2CZ523 9.
14
XY2CB31 13
XY2CZ524 9
XY2CB32 13
XY2CZ601 9.
XY2CB33 13 14
XY2CB34 13 XY2CZ602 9.
XY2CB104 13 14
XY2CB204 13 XY2CZ701 9.
14
XY2CB304 13
XY2CZ703 9
XY2CE1A250 6
XY2CZ704 9
XY2CE1A270 6
XY2CZ705 9.
XY2CE1A296 6 14
XY2CE1A297 6 XY2CZ707 14
XY2CE1A450 6 XY2CZ708 9
XY2CE1A470 6 XY2CZ800 10
XY2CE2A250 6 XY2CZ801 10
XY2CE2A270 6 XY2CZ804 9
XY2CE2A296 6 XY2CZ805 10
XY2CE2A297 6 XY2CZ908 10
XY2CE2A450 6 XY2CZ918 9
XY2CE2A470 6 XY2CZ1015 9
XY2CH13170 6 XY2CZ3015 9
XY2CH13190 6 14
XY2CH13250 6 XY2CZ9310 9
XY2CH13253 6 XY2CZ9315 9
XY2CH13270 6 XY2CZ9330 9
XY2CH13273 6 XY2CZ9525 9
16
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