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The International Maritime Human Element Bulletin

Issue No. 36 September 2014


ISSN 1747-5015

An Unfortunate Error
Control Room
Design p3
N ils had been proud to be appointed senior
master of such a smart and impressive ship.
She was one of the largest high-speed catamarans
service. The vessel had spent the day stern-to her
linkspan with her port side alongside the dolphins
as the gale raged outside. In the afternoon, a
ever built, designed to maximise both passenger message was received that the vessel had to shift
comfort and freight capacity and fitted with state to an adjacent berth. The movement commenced
of the art instrumentation. Capable of speeds at 1600 with Nils and the chief officer on the
in excess of 40 knots, shed instantly become bridge and mooring parties stationed forward
the companys flagship, pictured on the front of and aft. Nils stood by the aft facing controls
brochures and given rave reviews in the transport and ordered the head line to be let go. The chief
press. It was fitting that he, as the longest serving officer, whose role was communications, passed
LNG Vessels master, with a completely unblemished career, be the order on.
and the Panama Canal p6 given the task to introduce her onto her new route.
The wind in the harbour had picked up to about
At first Nils had enjoyed the challenge of 30 knots although Nils, cocooned and insulated
overcoming the vessels handling idiosyncrasies. in the bridge, was unaware of this. The only wind
The sense of power speed indicator was positioned at
at his fingertips was The wind in the harbour had the forward console. The forward
inspiring and he was mooring team and the adjacent
always thrilled by the picked up to about 30 knots quayside were not visible from the aft
sudden acceleration control console. The bow was caught
as he pushed the joystick forward and by the by the wind and Nils was unaware that the crew
accompanying throaty roar as the diesels cranked had had problems letting go the head line. With
Increasing the Safety
Offshore Operations p7 up. She performed well at sea and, with a permit the bow drifting rapidly away from the dolphins,
to operate in wave heights up to 3.5 metres, Nils ordered the stern line to be let go as he used
she was rarely beaten by the conditions. Her the waterjets to try to manoeuvre the vessel into
relatively small pod-like bridge was positioned a position nearly parallel to the berth and head
centrally, perched high on top of the passenger into wind. By this time, however, with the wind
accommodation. From there he had a 360-degree firmly on the port bow, he was unable to stop the
view although, with the lack of any bridge starboard swing.
wings, the sides and stern of the vessel were out
Nils became disorientated, the CCTV screens
of sight.
were only a distraction and the bow swung across
The designers had counteracted this lack of the basin and struck the end of an adjacent finger
A Nautical Institute direct view with seven controllable CCTV jetty, holing the vessel beneath the waterline and
project cameras. It was taking time for Nils to become flooding a void space. Then, broadside onto the
proficient in their use. He found it difficult to wind, she was blown down onto another moored
accurately interpret angle and distance from the vessel before a temporary lull allowed Nils
pictures and, furthermore, the numerous screens to regain control and bring the vessel into the
sponsored by partially obscured the direct view aft needed as he centre of the basin. A tug was connected and the
manoeuvred the vessel astern towards vessel was subsequently brought alongside her
The Lloyds Register
the linkspan. destination berth without further incident.
Foundation
The ship had been in service for three months The next day a subdued Nils appeared before the
when, with summer turning to autumn, the first companys board of directors to try to explain
equinoctial gale of the season disrupted the his error.

w: www.he-alert.org
e: editor@he-alert.org
Introduction
David Squire, FNI FCMI

T he cover story in this issue paints the


unfortunate tale of the day that it all went
wrong for the master, when he briefly lost
and type (analogue, digital, linear, circular, roller
ball, mouse) of controls, readouts, gauges and
operating systems. Add to that the problems of
control of his ship due to weather conditions and understanding the operation of different systems
a number of design flaws related to operability from different manufacturers - each of whom is
and manoeuvrability which, with a little thought competing for business and wants to add another
during design, could have been avoided. useful tool- and without proper familiarisation
and training, then it is no wonder that accidents
In this Issue, we focus on operability such as that described in our cover story occur.
(controllability + workability), accessibility and
manoeuvrability. It is impossible to pander to personal preferences,
The Editor but at least by consulting the users, applying some
Alert! It is often said that if you ask 10 ships masters human interaction principles (such as those set
how they want their bridge laid out you will get out in ISO 9241-110), sticking to some simple
The Nautical Institute
10 different answers. Likewise, if you were to guidelines - such as are offered in this Alert!
202 Lambeth Road ask 10 chief mates to design the layout of their bulletin and heeding the advice of a human
London SE1 7LQ cargo control room or 10 chief engineers their factors engineer, the operator will be able to tell
United Kingdom machinery control room. This is not surprising, the designers what is needed in terms of user
because, for a variety of reasons, each person requirements and the required functionality of the
editor@he-alert.org has his own preferences for the layout of control systems they will operate.
spaces, for the way in which he/she monitors, Relevant Alert! bulletins,
receives and processes information, reacts to Issues No. 3 - Ergonomics,
alarms and alerts and manages the various No. 7 - Design and usability, No. 8 Building,
controls associated with a myriad of instruments No. 11 Integration, No. 15 Automation,
and systems associated with the navigation and No. 17 - Slips, trips and falls
the safe conduct of the ship. and No 21 Information Management,
Height, stature, hearing, visuality, manual and their associated centrespreads and videos can
dexterity (right-handed or left-handed), culture, be downloaded from:
language, age (boomers, generation x, generation http:/www.he-alert.org/en/all-issues.cfm
y) can dictate ones personal preferences for the To access all the appropriate centrespread
positioning (head-up, head-down, line of sight) features, scan the QR Code.

Reports & Studies


The human factor
David W Smith
functions; context of use; task analysis and criteria for device
selection; criteria for each type of device; criteria for device
David Smith reports for Shipping World & Shipbuilder, June components; user interface design guidelines; and standards.
2014, on the latest research into seafarer fatigue, as it relates to Downloadable from:
ships engineers, and the importance of safety culture in www.he-alert.org/docs/published/he01255
marine casualties.
Downloadable from: Interaction design in shipbuilding An investigation
www.he-alert.org/docs/published/he01265 into the integration of the user perspective in ship
bridge design
Human Factors criteria for hand held devices U. Meek, S. Strohschneider, U. Bruggemann
Brian Sherwood-Jones, Process Contracting Limited
This study investigates the involvement of the user in the design
With an emphasis on devices for maintenance and diagnosis, process on ship bridges and navigational equipment as seen from
this document is based on a report produced for what is now the designers' perspective.
MLS5 in the MoD. It has been found that the topic and material Downloadable from:
is still relevant. It covers such subjects as: operational www.he-alert.org/docs/published/he01260

Join us on the following sites


https://facebook.com/thenauticalinstitute https://twitter.com/NauticalInst

http://www.linkedin.com/groups/Nautical-Institute-1107227 http://www.youtube.com/TheNauticalInstitute

2 | Alert! | September 2014


Control room design
tell the designers what you want and the required functionality

D uring a recent visit to the P&O


cruise ship MV AURORA, the editor
- accompanied by Mr Richard Vie, Vice
President Technical Development and
Quality Assurance, Corporate Shipbuilding,
Carnival Corporation &plc. - was able
to see and hear of some of the simple
problems of equipment layout, accessibility
and functionality that could have an
effect on operability and manoeuvrability,
both on the bridge and in the machinery
control room.
This is not one of the newest ships in the
P&O Fleet but generally the bridge layout,
including bridge wing controls is well
thought out; and the machinery control
room layout is simple, but effective.
But, like all such systems, there is room
for improvement.
This is a 76,152 GRT ship with an overall
length of 270.0 metres and moulded beam
of 32.2 metres, which is powered by two
STN AEG propulsion motors driving
two propellers. Unusually, the propellers
are inward-turning, which is not the best
configuration in terms of manoeuvrability,
but this is a trade off in favour of passenger
comfort because it reduces noise angle indicator rather than the front issues, which may not be known to the
and vibration. panel-mounted version, and the digital rate operator, who has implicit faith in
of turn indicator (which gave him a much that software
However, the ship is also blessed with better indication of rate of turn) than the
3 powerful bow thrusters and a stern There was very little to see in the
analogue version.
thruster which makes her capable of machinery control room, other than a
being manoeuvred alongside in 25 to 30 One glaring error in terms of accessibility number of desk mounted display screens
knot winds in waters where there is a is the internal communications panel at the and the water mist fire extinguishing
draft limitation of 8.5 metres. It is clear, officer of the watchs position, where the control panel. The Chief Engineer explained
therefore, that some consideration has been officer of the watch has to lean over at a the importance of line of sight visibility of
given to ship manoeuvrability. considerable angle to operate this system the various monitors and of the water mist
which demonstrates the importance control panel, together with proper
In terms of the controls and instrumentation
of accessibility. alarm management.
on the bridge, their layout accessibility and
functionality are generally well-considered, The Carnival Group has embraced the What of the future? Richard Vie explained
but for some niggling differences in concepts of Bridge and Engine Room that the Carnival Group were investigating
system functionality between different Resource Management but BRM/ERM the design of standardized bridges and
manufacturers. For example, on the bridge is very much about building a team and machinery control rooms. But, he says,
wing control panels, there are as many properly using the resources available to it could potentially increase costs and the
as 4 different dimmer switches and a that team to operate the ship. However, key to optimum bridge and control room
number of different shades of red warning it does not teach the operators how to design will be in SMART procurement
lights which, according to Richard Vie, understand and properly use the technology. which, in short, means not specifying any
demonstrates that even an Integrator will particular type of equipment but telling the
Richard Vie recognised the inevitability of
source items of equipment from different designers what you need in terms of user
changing technology and that every ship
manufacturers such that they cannot be requirements and the required functionality
that comes into service is different. In
truly integrated. of the systems they will operate.
the case of the older ships, obsolescence
Following a discussion about the value is a serious issue, not least with regard to The editor wishes to thank Mr Richard Vie
of analogue instruments versus digital, replacement systems. He concedes that it and the Master and Chief Engineer of
the Master explained that he preferred the is not hard to keep up with these changes MV AURORA for their contributions to
bridge deckhead mounted panoramic rudder but they do create more and more software this article.

September 2014 | Alert! | 3


4

Ergonomic criteria for control room equipment and


User interaction Error prevention and correction
In accordance with ergonomic standards o Failure indications clear & unambiguous o
Response speed sufficient for interaction without Sufficient information to identify cause of failure o
disrupting task o Assistance in recovering from user error o
Comfortable for long watches o Undo function provided o
Operator interface permits monitoring, control/ Single user errors identified and avoidable o
supervision of machinery/equipment o
Operator confirmation provided for control action that
Visual/audible/mechanical feedback acknowledges could affect safety of ship o
operator input o
Functions requested by operator confirmed by displays Flexibility and control
on completion o Equipment meets needs of different users o
Visual clarity User in control of sequence of commands/actions o
Information clear o Able to switch between tasks with some incomplete o
Display formats free from irrelevant information o Obvious to team who is in control of particular function(s) o
Logical grouping & structure of information o Transfer of control compatible with good watchkeeping
Display formats not densely packed/cluttered o procedures o
No distraction from users primary tasks o Situation awareness
Consistency Functional overview display provided o
Information consistently presented within & between Equipment & arrangements assist operator in
sub-systems o maintaining awareness of overall situation o
No confusion/errors through inconsistencies o Operator not absorbed in what equipment is doing o
Graphical symbols and colour coding in accordance with Head-down mode avoided o
recognised International Standard o
Symbols used in mimic diagrams consistent across all
Automation and status indication
displays o Operating mode of machinery & equipment clearly
Screen layout & arrangement of information consistent o indicated o
Flashing of information reserved for unacknowledged Defects/failures & their implications obvious to user o
alerts or transient states o Able to override automation or intervene part way
through process o
Compatibility with users expectations No monotonous monitoring tasks o
Information/labelling in accordance with recognised Procedures & assigned tasks address failure modes o
standards/conventions o
Information in form that users are accustomed to o Support for operator tasks
Control functions work as users expect o User interaction in accordance with task requirements o
Equipment mode obvious to user o Needs of all watch conditions & situations considered o
Specific needs of particular users considered o
Alarms Workstation design supports teamworking & assignment
Provision of alarms consistent with Human Hazard of tasks o
Assessment o Operator able to crosscheck control actions o
No unnecessary alarms o
Alarm philosophy based on good practice o Supporting tasks
Accepting/cancelling alarms do not cause distraction/ Adequate storage of manuals, log books, work
excessive workload o surfaces, etc o
Alarms prioritised/grouped to reflect urgency o Able to perform background tasks at workstation o
Captions/alarm list messages easily understood o Background or supporting tasks do not cause distraction
Different audibles easy to distinguish o or additional workload o
Sufficient alerting when user busy with other item of Panel layout
equipment o
Panel layout logical o
Items grouped & sequenced in manner that supports
correct use & helps to prevent errors o
Controls & displays positioned according to frequency,
urgency and criticality o
5

layout A checklist
Controls & displays grouped according to sequence of use o Room layout
Keyboards divided logically into functional areas o
Layout supports operation in all watch conditions &
Controls, displays & labelling emergency situations o
Location of equipment appropriate to operator task does
Controls, displays & labelling clear & easy to access o
not cause distraction to other users o
Purpose of each control clearly indicated o
Sufficient space & access for intended number of
Controls and indicators easily distinguishable o operators in expected operating conditions o
Displays & indicators present operator with clear, timely Local control stations positioned to minimise risk of harm
& relevant information o to operator o
Operating mode of machinery & equipment clearly Instruments face operators intended working position o
indicated o
Failure indications clear & unambiguous o Access
Sufficient information to identify cause of failure o Access to & within control room meet ergonomic criteria o
Display visibility satisfactory in conditions of daylight, Controls easily accessible to operator at workstation o
darkness or no natural light o
Layout of control room meets ergonomic criteria o
Documentation design Ease of maintenance addressed o
Appropriate formats of documentation provided o Ease of cleaning addressed o
Documentation consistent with equipment
Documentation provided in correct language
o
o
Occupational safety
Measures for occupational safety, including grab rails,
Documentation easy to use o non-slip surfaces, warning signs, protective clothing,
Documentation does not cause distraction from safe and protuberances, safety equipment marking, escape &
effective watchkeeping o survivability, security, cleaning o
Needs of all watch conditions and situations considered o
Specific needs of particular users considered o

Environment
Control room environment meets criteria for heating,
ventilation, air conditioning, airflow, humidity, heat
sources; noise; vibration; ship movement o
Lighting sufficient to avoid glare/reflections from
working & display surfaces, flicker-free o
Non-reflective or matt finish on surfaces o

Field of view
External view meets Regulatory requirements o
Satisfactory horizontal field of view from each workstation o
Satisfactory vertical field of view over bow from conning
& manoeuvring positions o
Window inclination, dimensions, framing & heights of upper
& lower edges satisfactory o
Satisfactory view between different workstations/
operators o

Adapted from Lloyds Register Rules and Regulations for the To access a more
Classification of Ships, Part 6, Chapter 1 Control Engineering comprehensive checklist
Systems, Section 3 Ergonomics of control stations; and the together with appropriate
ATOMOS IV SOLAS Regulation V/15 Template 2013 Retrofit reference documents,
and Newbuild scan the QR Code
LNG Vessels and the Panama Canal
Andrew Clifton, General Manager, SIGTTO - www.sigtto.org

Safety
Pre-Arrival
Security
Pollution Prevention
Navigation
Pilotage
Mooring
Anchoring and Mooring Areas
Tugs
LNG Cargo Carriage
Cargo Tank Vapour Management
Propulsion
Bridge Visibility
Environmental
Contingency Planning

Organisations L NG shipping is widely considered to be more


advanced in addressing certain human factors
issues than other parts of industry. The LNG
LNG Carriers Transiting the Panama Canal.
A key objective of the SIGTTO Guidance is to
provide relevant information that may assist a
that actively take segments excellent safety record is the result vessel to plan a transit through the Canal. The
of several factors, ranging from the underlying publication also contains recommendations on
engineering through the operational procedures to safety, training, minimum equipment levels and
steps now to the technical competence of operators. good operating practices.
Public confidence in the safe transportation of High level discussions and reviews carried out by
address human LNG is essential. The LNG shipping industry has SIGTTO and the Panama Canal Authority have
an exceptional safety record; in almost 50 years resulted in significant measures being taken to
of operation there have been over 77000 cargoes achieve the objective of acceptable levels of risk
factors issues carried and no loss of cargo tank containment; for a transit through the Canal. These measures
and no fatalities directly related to the cargo include canal design, risk mitigation measures and
will be best have occurred. This is a very impressive, in fact, operational procedures. Two examples of this are
unprecedented safety record for the carriage of that LNG carriers will be assisted by four tugs
liquid hydrocarbons in bulk. while entering the locks; this operation will be
placed to With the huge increase of activity the industry is
carried out at slow-speed, reducing the risk of any
damage to the vessel. Additionally, LNG carriers
experiencing, the LNG fleet has increased from
transiting the Gaillard Cut will be accompanied
succeed. 100 ships in 1997 to 400 ships this year with a
by a tug and there will not be any head on traffic
further 120 on order. This increase in activity is,
permitted in this area.
of course, to be welcomed however it does bring
with it some fresh challenges. SIGTTO has noticed that Marine regulations are
becoming increasingly focused on human factors,
One of these challenges is the Panama Canal.
which is forcing industry to take account of this
Until now only a handful of smaller LNG vessels
important topic. Organisations that actively take
and LPG vessels have been able to transit the
steps now to address human factors issues will be
existing locks. The Panama Canal (third set of
best placed to succeed.
locks) expansion project will enable the majority
of LNG carriers to transit the Canal when the new The Panama Canal guidance is one example of
locks open in late 2015/early 2016. how SIGTTO is addressing human factor issues.
SIGTTO has produced guidance regarding Guidance for LNG Carriers Transiting the
technical aspects of an LNG vessel transit through Panama Canal available from:
the Canal, through its publication Guidance for www.witherbyseamanship.com

6 | Alert! | September 2014


Increasing the safety
of demanding offshore operations through usability
Dr Fry Birte Bjrneseth, - Rolls-Royce Marine, Norway

The experiments

done are

informed by our

understanding of

the operators

work, which

M aritime operations carried out for the oil


industry are safety critical. Operators must
monitor multiple displays that give feedback
maintain a good view to the outside environment,
as the operators spend the majority of their time
looking at the outside scenery. It is therefore
is in a dynamic

on aspects such as accurate vessel location important to have no significant occlusions in the and visually
when operating close to offshore installations, field of vision (FOV), which is vital to ensure a
engine status and status of loading and pumping safe working environment.
equipment. Meanwhile they must maintain challenging
The experiments done are informed by our
constant awareness of the operating deck of the
understanding of the operators work, which is in
vessels. During these operations deckhands are
a dynamic and visually challenging environment. environment.
often working on deck near dangerous equipment
This understanding comes from direct observation
which is being controlled remotely from
on vessels and in working closely with operators
the bridge.
and their trainers. This working environment
The safety issues are of greatest concern when demands operator attention regularly during
large equipment is being used such as powerful which they must monitor and process considerable
winches during anchor handling operations information and make decisions under conditions
and when loading/unloading during platform where task load varies across a range of
supply operations. The increasing use of multiple their capabilities.
computerised systems for different aspects of
Rolls-Royce Marine recently launched their
monitoring and control, often with differing
new Unified Bridge which includes a complete
interfaces, introduces the risk that operators
re-design of bridge consoles, levers and maritime
may focus too frequently and for too long on
software. The Unified Bridge has been designed
visual displays for the safety of deckhands. With
on a basis of human factors, usability and user
this knowledge the focus was pointed to the
experience research, hence it has been developed
human factors in demanding offshore operations
strictly using a user-centred design process.
and in collaboration with Aalesund University
College (Norway) and University of Strathclyde The results from the experiments introduced
(Scotland), a maritime human factors laboratory possible improvements from the current aft bridge
was established in Aalesund. setup traditionally used, to that of the Rolls-
Royce Unified Bridge. By removing the armrests
We have investigated both the extent of the
all together on the operator chairs, cleaning the
problem mentioned above and if there are
surfaces of equipment by integrating third party
recognizable visual patterns during operation that
equipment into an auxiliary system controlled by
give pointers on how to better design the bridge
a touch panel and moving all controllers (levers,
environment to support the operator both during
button panels and VDUs) closer to the user, it
standard work procedures and when reaching the
is possible to reduce the number of VDUs and
critical point of operation. We believe that this
open up the FOV to the aft deck. This reduces
will further reduce the human error rate. For this
visual scanning of the aft bridge and aft deck
research, eye-tracking equipment was utilised and
environment and less areas to maintain situational
a comparison between experienced and novice
awareness. This can have an impact on the
operators were carried out.
operators workload during operation and
One of the key elements of a bridge concept is to critical phases.

September 2014 | Alert! | 7


A basic approach to the elimination of Human Factors Engineering problems
(Courtesy of the U.S. Coast Guard Human Factors Course developed by Gerald E. Miller (GEM Associates),
Rajiv Khandpur (USCG, Office of Compliance) and Soza &Co Ltd)

If the problem
Design the problem out cannot be
designed out
1. Design for the User certain way, e.g. a knob with a 1. Shield against it, e.g. provide a
T-handle is an invitation to pull handrail on a stairway or a guard cover
a. Who is the user or operator? whereas a knob in the shape of on a flywheel
b. What tasks does the a mushroom will cause an initial
operator need to perform push reaction from the operator
to operate/maintain the 2. Warn of the problem visual
equipment? alarms (labels, lights) or audio alarms
4. Design for feedback (horns, bells, announcements).
c. What is the worst case requirements
scenario for the operator?
Feedback gives the operator 3. Provide easily understandable
d. What is the physical operating information as to whether the action procedures or job aids to allow the
environment? that was taken had any effect or not, operator to avoid the problem.
e. What training/skills does the e.g. if an operator shuts off a valve
operator need or have? from the bridge, the green light goes
dark and the red light comes on, to tell
f What is the consequence of
human error?. the operator that the valve is shut.

2. Design for spatial relationship 5. Design for accessibility


a. Arrangement/orientation of the Equipment and system layout and
crew work station must replicate arrangement must be designed keeping
the actual world to be monitored operability, maintainability and
accessibility in mind. The International Maritime
or controlled
Human Element Bulletin
b. Multiple components of a single
Editor: David Squire, FNI
system should be visually related 6. Design for consistency
Published by the Nautical Institute, the
Avoid the risk of human error worlds leading international professional
3. Design for operational through changes in design, policy, or body for qualified mariners
expectations procedures, e.g. a display that appears
www.nautinst.org
in a specific location on a panel on
a. Cultural. In the western Membership info: sec@nautinst.org
one console should appear in the same
culture, red is associated with The opinions expressed herein are those of the editor
location on another console for the
danger, yellow with caution or contributors and do not necessarily represent the views
same type of equipment of The Nautical Institute or Lloyds Register Foundation.
and green with an all
clear signal. In a The Nautical Institute and Lloyd's Register Foundation,
their affiliates and subsidiaries and their respective
stressful situation, colour 7. Design to eliminate ambiguity officers, employees or agents are, individually and
coding in violation of cultural collectively, referred to as 'The Nautical Institute
expectations could contribute Job tasks should be designed so that and Lloyd's Register Foundation'. The Nautical
Institute and Lloyd's Register Foundation assume
to a serious accident. there is only one way to complete a no responsibility and shall not be liable to any
task, e.g. an assembly should only be person for any loss, damage or expense caused
by reliance on the information or advice in this
b. Equipment provide cues built able to fit in one way the right way Bulletin or howsoever provided, unless that person
into the system that guide and not be able to assembled in an has signed a contract with an entity from The Nautical
Institute and Lloyd's Register Foundation for the
the operator to behave in a improper manner. provision of this information or advice and in that
case any responsibility or liability is exclusively on the
terms and conditions set out in that contract.

Cover story: Captain Nick Beer, FNI


Centrespread image: Danny Cornelissen
www.portpictures.nl +31625555172
Printing: Indigo Press +44 (0)23 8023 1196
This bulletin is distributed and promoted with the kind support of:
Global Maritime Education & Training Association (GlobalMET); International Federation of Shipmasters' Associations Website: Pixl8
(IFSMA); International Institute of Marine Surveying (IIMS); Institute of Marine Engineering, Science and www.pixl8.co.uk/ +44 (0)845 260 0726
Technology (IMarEST); International Maritime Pilots' Association (IMPA); NewsLink; Royal Institute of Navigation Design & artwork production by:
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8 | Alert! | September 2014

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