An Unfortunate Error
Control Room
Design p3
N ils had been proud to be appointed senior
master of such a smart and impressive ship.
She was one of the largest high-speed catamarans
service. The vessel had spent the day stern-to her
linkspan with her port side alongside the dolphins
as the gale raged outside. In the afternoon, a
ever built, designed to maximise both passenger message was received that the vessel had to shift
comfort and freight capacity and fitted with state to an adjacent berth. The movement commenced
of the art instrumentation. Capable of speeds at 1600 with Nils and the chief officer on the
in excess of 40 knots, shed instantly become bridge and mooring parties stationed forward
the companys flagship, pictured on the front of and aft. Nils stood by the aft facing controls
brochures and given rave reviews in the transport and ordered the head line to be let go. The chief
press. It was fitting that he, as the longest serving officer, whose role was communications, passed
LNG Vessels master, with a completely unblemished career, be the order on.
and the Panama Canal p6 given the task to introduce her onto her new route.
The wind in the harbour had picked up to about
At first Nils had enjoyed the challenge of 30 knots although Nils, cocooned and insulated
overcoming the vessels handling idiosyncrasies. in the bridge, was unaware of this. The only wind
The sense of power speed indicator was positioned at
at his fingertips was The wind in the harbour had the forward console. The forward
inspiring and he was mooring team and the adjacent
always thrilled by the picked up to about 30 knots quayside were not visible from the aft
sudden acceleration control console. The bow was caught
as he pushed the joystick forward and by the by the wind and Nils was unaware that the crew
accompanying throaty roar as the diesels cranked had had problems letting go the head line. With
Increasing the Safety
Offshore Operations p7 up. She performed well at sea and, with a permit the bow drifting rapidly away from the dolphins,
to operate in wave heights up to 3.5 metres, Nils ordered the stern line to be let go as he used
she was rarely beaten by the conditions. Her the waterjets to try to manoeuvre the vessel into
relatively small pod-like bridge was positioned a position nearly parallel to the berth and head
centrally, perched high on top of the passenger into wind. By this time, however, with the wind
accommodation. From there he had a 360-degree firmly on the port bow, he was unable to stop the
view although, with the lack of any bridge starboard swing.
wings, the sides and stern of the vessel were out
Nils became disorientated, the CCTV screens
of sight.
were only a distraction and the bow swung across
The designers had counteracted this lack of the basin and struck the end of an adjacent finger
A Nautical Institute direct view with seven controllable CCTV jetty, holing the vessel beneath the waterline and
project cameras. It was taking time for Nils to become flooding a void space. Then, broadside onto the
proficient in their use. He found it difficult to wind, she was blown down onto another moored
accurately interpret angle and distance from the vessel before a temporary lull allowed Nils
pictures and, furthermore, the numerous screens to regain control and bring the vessel into the
sponsored by partially obscured the direct view aft needed as he centre of the basin. A tug was connected and the
manoeuvred the vessel astern towards vessel was subsequently brought alongside her
The Lloyds Register
the linkspan. destination berth without further incident.
Foundation
The ship had been in service for three months The next day a subdued Nils appeared before the
when, with summer turning to autumn, the first companys board of directors to try to explain
equinoctial gale of the season disrupted the his error.
w: www.he-alert.org
e: editor@he-alert.org
Introduction
David Squire, FNI FCMI
http://www.linkedin.com/groups/Nautical-Institute-1107227 http://www.youtube.com/TheNauticalInstitute
layout A checklist
Controls & displays grouped according to sequence of use o Room layout
Keyboards divided logically into functional areas o
Layout supports operation in all watch conditions &
Controls, displays & labelling emergency situations o
Location of equipment appropriate to operator task does
Controls, displays & labelling clear & easy to access o
not cause distraction to other users o
Purpose of each control clearly indicated o
Sufficient space & access for intended number of
Controls and indicators easily distinguishable o operators in expected operating conditions o
Displays & indicators present operator with clear, timely Local control stations positioned to minimise risk of harm
& relevant information o to operator o
Operating mode of machinery & equipment clearly Instruments face operators intended working position o
indicated o
Failure indications clear & unambiguous o Access
Sufficient information to identify cause of failure o Access to & within control room meet ergonomic criteria o
Display visibility satisfactory in conditions of daylight, Controls easily accessible to operator at workstation o
darkness or no natural light o
Layout of control room meets ergonomic criteria o
Documentation design Ease of maintenance addressed o
Appropriate formats of documentation provided o Ease of cleaning addressed o
Documentation consistent with equipment
Documentation provided in correct language
o
o
Occupational safety
Measures for occupational safety, including grab rails,
Documentation easy to use o non-slip surfaces, warning signs, protective clothing,
Documentation does not cause distraction from safe and protuberances, safety equipment marking, escape &
effective watchkeeping o survivability, security, cleaning o
Needs of all watch conditions and situations considered o
Specific needs of particular users considered o
Environment
Control room environment meets criteria for heating,
ventilation, air conditioning, airflow, humidity, heat
sources; noise; vibration; ship movement o
Lighting sufficient to avoid glare/reflections from
working & display surfaces, flicker-free o
Non-reflective or matt finish on surfaces o
Field of view
External view meets Regulatory requirements o
Satisfactory horizontal field of view from each workstation o
Satisfactory vertical field of view over bow from conning
& manoeuvring positions o
Window inclination, dimensions, framing & heights of upper
& lower edges satisfactory o
Satisfactory view between different workstations/
operators o
Adapted from Lloyds Register Rules and Regulations for the To access a more
Classification of Ships, Part 6, Chapter 1 Control Engineering comprehensive checklist
Systems, Section 3 Ergonomics of control stations; and the together with appropriate
ATOMOS IV SOLAS Regulation V/15 Template 2013 Retrofit reference documents,
and Newbuild scan the QR Code
LNG Vessels and the Panama Canal
Andrew Clifton, General Manager, SIGTTO - www.sigtto.org
Safety
Pre-Arrival
Security
Pollution Prevention
Navigation
Pilotage
Mooring
Anchoring and Mooring Areas
Tugs
LNG Cargo Carriage
Cargo Tank Vapour Management
Propulsion
Bridge Visibility
Environmental
Contingency Planning
The experiments
done are
informed by our
understanding of
the operators
work, which
on aspects such as accurate vessel location important to have no significant occlusions in the and visually
when operating close to offshore installations, field of vision (FOV), which is vital to ensure a
engine status and status of loading and pumping safe working environment.
equipment. Meanwhile they must maintain challenging
The experiments done are informed by our
constant awareness of the operating deck of the
understanding of the operators work, which is in
vessels. During these operations deckhands are
a dynamic and visually challenging environment. environment.
often working on deck near dangerous equipment
This understanding comes from direct observation
which is being controlled remotely from
on vessels and in working closely with operators
the bridge.
and their trainers. This working environment
The safety issues are of greatest concern when demands operator attention regularly during
large equipment is being used such as powerful which they must monitor and process considerable
winches during anchor handling operations information and make decisions under conditions
and when loading/unloading during platform where task load varies across a range of
supply operations. The increasing use of multiple their capabilities.
computerised systems for different aspects of
Rolls-Royce Marine recently launched their
monitoring and control, often with differing
new Unified Bridge which includes a complete
interfaces, introduces the risk that operators
re-design of bridge consoles, levers and maritime
may focus too frequently and for too long on
software. The Unified Bridge has been designed
visual displays for the safety of deckhands. With
on a basis of human factors, usability and user
this knowledge the focus was pointed to the
experience research, hence it has been developed
human factors in demanding offshore operations
strictly using a user-centred design process.
and in collaboration with Aalesund University
College (Norway) and University of Strathclyde The results from the experiments introduced
(Scotland), a maritime human factors laboratory possible improvements from the current aft bridge
was established in Aalesund. setup traditionally used, to that of the Rolls-
Royce Unified Bridge. By removing the armrests
We have investigated both the extent of the
all together on the operator chairs, cleaning the
problem mentioned above and if there are
surfaces of equipment by integrating third party
recognizable visual patterns during operation that
equipment into an auxiliary system controlled by
give pointers on how to better design the bridge
a touch panel and moving all controllers (levers,
environment to support the operator both during
button panels and VDUs) closer to the user, it
standard work procedures and when reaching the
is possible to reduce the number of VDUs and
critical point of operation. We believe that this
open up the FOV to the aft deck. This reduces
will further reduce the human error rate. For this
visual scanning of the aft bridge and aft deck
research, eye-tracking equipment was utilised and
environment and less areas to maintain situational
a comparison between experienced and novice
awareness. This can have an impact on the
operators were carried out.
operators workload during operation and
One of the key elements of a bridge concept is to critical phases.
If the problem
Design the problem out cannot be
designed out
1. Design for the User certain way, e.g. a knob with a 1. Shield against it, e.g. provide a
T-handle is an invitation to pull handrail on a stairway or a guard cover
a. Who is the user or operator? whereas a knob in the shape of on a flywheel
b. What tasks does the a mushroom will cause an initial
operator need to perform push reaction from the operator
to operate/maintain the 2. Warn of the problem visual
equipment? alarms (labels, lights) or audio alarms
4. Design for feedback (horns, bells, announcements).
c. What is the worst case requirements
scenario for the operator?
Feedback gives the operator 3. Provide easily understandable
d. What is the physical operating information as to whether the action procedures or job aids to allow the
environment? that was taken had any effect or not, operator to avoid the problem.
e. What training/skills does the e.g. if an operator shuts off a valve
operator need or have? from the bridge, the green light goes
dark and the red light comes on, to tell
f What is the consequence of
human error?. the operator that the valve is shut.