isRieuTe DATE i ‘DOCUMENT REVIEW FORM oR 0) _ Desert Mar, 303 TaN. Sector 6 = scones fc Xx Refor 42 Commuts YAku BE Prof op nse x awvac x Comments one Conoonts > = Siroke shell leat Test 21 ry Code 4 ¥ CLO G04 AerPOSCO C&C ansamos mesMocLecTH RaWER PLANT] gy SF E40 CO, LTD] ecient Field Document Conical esse iar FIELD DOCUMENT TRANSMITTAL 10. OSCO E&C ATE 04. MAR, 2009 ROM SEL E&C UA Ret. No. AGH-SEC-POC-Tp00098 a sry YOUR et. No. ae MII ccecue tuction Marva! HB For Acproval WWon-Conformites For ntoration lavaty Pian For Review & Comment eet |Acknoweges Diagrams and lsometio otner Protocol Jother Document oo OUANTTY Document | SHT [REV] DOCUMENT DESCRIPTION aan SPG-0106-001 [4 A | Duet pension fa etalon Testiten ACY (Comments bar ‘Rwang GI, Woon SEILE&C CO.,LTD Site Manager ——POsco ea ‘* DOCUMENT No. : 5PG-0108-001 (Rev. Al). ‘TITLE : DUCT & EXPANSION JOINT INSTALLATION ‘© OWNER: EMPRESA ELECTRICA ANGAMOS S.A, ronmmememes | Project Work Instruction imu (ing Cover PURPOSE ‘© PROJECT CODE : AToON9Ce «2 For Review + PROJECT NAME : ANGAMOS THERMOELECTRIC POWER PLANT 1 For Approval For Construction Fort ) A | escuzsos | xs. crei [ 10. tse | KG. Moon vHtKs | ¥S June | JK Hon Rew prep [ewiew| APPR prep | REVIEW | APPR pare DESCRIPTION No, [SEILERC Co, LTD POSCO ERC Owner €9 Eléctrica Angamos posco eac Fos tran mon 8Dos. No. °6-0108.04 | poscoesc | Project Work Instruction (PWI) | por: a Sraceesnonne Duct & Exp Joint Page: 10F7 Duct & Expansion Joint Installation (AE @ JAmazoIS wR) REVISION SUMMARY Prepared by | Reviewed by | Approvedby | No| Date Reason rie | tema, alsin, | 8 | mara 200 Frstinsue tmr'.2009 | war 32000 | ar 9,200 : Reviewed:posco esc Section 10 ‘oe. No, 6P0-8108-001 Rew: Page: 20F7 Project Work Instruction (PWI) Duct & Exp Joint TABLE OF CONTENTS Description Purpose Scope Rosponsibilty References Work Instruction Installation of Exp Joint Installation of Damper Welding Inspection Attachments32 33 34 Project Work Instru Duct & Exp Joint Purpose ‘The puroose of this Project Work Instruction (PW) isto define installation of duct 4 expansion joint for Unit #1 & 2 of Angamos Thermoelectric Power Plant for safe land consistence performance of the work Scope ‘This Project Work instruction (PWUI is applied for duct & expansion joint of Urit #1 &2 of Angamos Thermoelectric Power Plant. Responsibility Site Manager is responsible for approval and implementation of this Project Wark Instruction as well as completion of construction and commissioning work of the Project basod on the project schedule Construction Engineer is responsible for preparation and implementation of installation work based on the drawings and in accordance with this Project Work Instruction Project Quality Manager Is responsible for quality assurance & contro! program related with the installation work of this Project Work Instruction under the Consultation of Quality Department of Head Ofc. HSE Manager is responsible for establishing feld health, safely and environment program under the consultation of Health, Safely and Environment Group of Head Office References Related Drawingposcoesc | Project Work Instruction (PW!) oe Duct & Exp Joint 42 5A Baa 52 524 53 534 6344 53.12 53.13 Doo. No. 5PO.0108-001 Rov: A Page: 40F7 - Boiler Building Duct & Exp-Joint Erection DWS. - Boiler Building Duct & Exp-Joint Erection Detail Dwg Related Project Work instruction and Documents Genera eng (Pi SPC-0104-02) Be Pap Welding Visual inspection (PW: 5P6-0109-005) Installation Process Control (PWI: SPG-0101-010) Ans il Work Instructions Material Storage Duct & expansion joint materials shall be stored safely at a designated placo/area, and the quay shall be maintained unt they are used for construction. Duct & expansion joint materials shall be classified by category and shall be stored ‘considering efficiency and convenience of installation, And those shall be stored ‘on woaden pallet or dunnage timber for being protected from distortion and wet. Material Inspection Project Quality Manager is responsible for inspection of all material for duct & ‘expansion joint. If any defects are found during inspection of materials on duct & ‘expansion join, the defective material shall be removed from the storagelwork ‘area or shall be Keep in separste(quarantine) area Work Instructions (On the Ground Assembly Work table is provided and installed for efficient and convenient on the ground assembly work ‘After completion of on the ground assembly, interference with steel structure and. other points shall be checked for efficient installation work. ‘and(€) shall be assembled on the ground after being identified respectively, and individu marking shall be made after assembly‘Doe. No: $P.0100-001 poscoesc | Project Work Instruction (PWI) omen Duct & Exp Joint Rens A Page: S0F7 5.3.1.4 After completion of on the ground assembly and in order to be prevented to-and- ‘ro welding it shall be reinforced by using temporary materials, 5.3.1.8 Minimum 100 mm from the end pari, which is to be connected, shall not be welded {or effective installation, 5.3.1.6 The location of lug to be used for liting shall be checked, and the lug shall be Welded to duct 5.3.1.7 The size of lug, which is to be used for ling and installation, shall be selected Considering insulation thickness and to be covered by the insulation without removal, €g. the lug wll not be removed after primer coating, 5.3.1.8 In case installation of insulation pin and insulation is avalable, those shall be assembled on the ground. 5.3.1.9 The sequence of on the ground assembly is for the items of which installation progress is ahead, and after assombled the tems are stored at storage area. 5.3.2 Installation Work 5.3.2.1 In installation of duct, safe and efficient construction equipment such as winch andlor erane shall be used {8.3.22 At the location, on which duct is to be installed, marking shall be made on on-the- ‘round-assembled blocks respectively 5.3.2.8 Duet shall be installed on the marked location by chain block or wire rope 5.3.24 In order for the duct be aligned and installed with minimum movement, duct shall be ited as near as possible to the mark using chain block ete. already installed 5.3.2. For the duct, whichis installed to hanger rod, hanger rod shall be installed to stee! structure in advance, 6.8.26 Duct support shall be installed in advance so that duct alignment can be cartied ut effcienty 6, Installation of Expansion Joint 6.1 On-the-ground-assemibled duct block shall be checked. And duct block, at which ‘expansion joint is installed, shell be assembled on the ground.Pposcoesc | Project Work instru ‘Doe. No. G-0108-001 (PW) | pov: A Perma Duct & Exp Joint Page: 80F7 62 Tie bolt, which is to be assembled to expansion join, shall not be adjusted until ‘completion of assembly and installation, 6.3 Duct shall be assembled and installed with care so that baffle and frame of ‘expansion joint is not twisted by excessive force. 64 Baffle plate of expansion joint shall be installed in the same direction of air & gas flow, and a distinctive mark shall be made outside with its installed low direction Visible, 6.5 When expansion joint and cuct flange are fixed by welding or bolting, duct shall be installed alter checking its level and veticalty $0 that expansion joint is not affected by excessive force 6.6 After completion of welding, bolting and smoke shell leak test, tle bolt, which was installed on expansion joint, shall be removed. 6.7 After removal of tie bolt it shell be checked whether or not any deformation has. ‘occurred on expansion joint. In case of excessive deformation, such excessive deformation shall be mitigated by correcting duct to acceptable extent 7. Installation of Damper 7.1 Duet blocks, which are to be assembled on the ground, shall be checked. And dampers shall be assembled and installed on the ground for the duct blocks require damper, 7.2__The dampers, of which assembling on the ground is impossible, shal be installed ‘nits piace by winch or cane 7.3 After checking flow direction of air and gas, damper shall be installed with confirming correct front and rear side. A distinctive marking of flow direction shall be made outside visible, 74 It shall be checked whether or not “open close" marking of damper has been made on end part of damper blade shaf, or the marking shall be made, 7.5 The location of to-be-installed actuator shall be checked, and support shall be inetalled, 7.6 After installation of actuator, link arm shal be installed depending on open or loseDee. No. SPG-108.004 poscoesc | Project Work Instruction (PWI) eee Duct & Exp Joint position of damper. 7.7 Open Close can be operated by actuator, and 100% Open & 100% Close can be adjusted taking edvantage of actuator link arm. 7.8 After completion of adjustment, lnk arm shall be fixed by lock nut. 8. Welding 8.1 Welding shall be carried out by the welders certified as per AWS Di.t. 82 _Allwelding shall be carried out in compliance with welding procedure. 83 Painting on welded part shall be cone efter completion of welding inspection. 8. Inspection 9.4 Smoke Shell Test 8.1.1 In advance to smoke shell test on duct, works on welding part shall be completed Insulation pin and support of to-be-insulated duct shall be installed by welding, and shall be completed, 9.1.2 The section of duct to be inspected shall be shut tightly 9.1.3 Duct manhole shall be open, and smoke shell shall be thrown in, 9.1.4 After close the manhole, it shall be visually inspected whether or not smoke leaks from welded o bolted parts 9.1.5 In case of smoke leaking, the leaking part shall be repaired, and the inspections in clause 9.1.1 shall be repeated, 8.18 After completion of inspection, any align substances inside of duct shall be cleaned out, and manhole shall be closed, “No Entrance" sigh shall be provided. 9.1.7 Welded part shal! be painted in accordance withthe painting procedure. 10. Attachments. Attachment 1: Process Contsol Sheet (Form: 5PG-0109-001-F2)-Sample ‘Attachment 2: Dimensional Inspection (Form: SPG-0104-011-F Samplecuco-n) ms 2Re LEW sow WGI TS 29 Ld rricts 510 ao o Wi 3 TOLER WOT 7m wa v =n ee SReS -Nlor woiswwte OW 1900 NOLLEIEOSH HELL 2H Su SEee 9010-05 NOOR T1404 DRILORTSONNSHL SORVORY soe000¥ BW 2 aw sora ra ss “ (S04) 1338 JOUINOD_s$300Kd @@ Re & Taneyozs sooo on wot ae So TMT ame Py Py fy {> Fy fy moh hf |e 4 Py ow | s fy ‘ono 303 NOI ¥ m hf | paca fF M ‘0 NoLi934sN WHS z fF ano 3H NISHINO Twwnovio| “L oo ws [ee] [ml] ease [antes] ngs | [Me eno awe Toe TA Seat | ax ‘one as ome Sate =z et rt kr & “ (SOd)_135HS TOUINOD SS300Ud‘Attachment 2 DIMENSIONAL INSPECTION (aise OWNER 108 Ne. PROJECT NAME. WG No, REPORT Ne, ITEM NAME 7 No, we] AGT. om. iv. REMARK INSPECTIONRESULT VISUAL ACCEPTa —-REJECTa “| )_ ACTUAL DIMENSION DIMEN ACCEPT= REJECT GAUGE No. ‘subcon Posco Eke OWNER SSDS DEFT,