KEYWORDS Abstract A thermodynamic model for an open inverse Brayton cycle (refrigeration or heat pump cycle)
Finite time with pressure drop irreversibilities is established. There are seven flow resistances (or pressure drops)
thermodynamics; encountered by the working fluid stream for the inverse Brayton cycle. Two of these, the friction through
Pressure drop; the blades and vanes of the compressor and the expander, are related to the isentropic efficiencies.
Refrigeration/heat pump The remaining flow resistances are always present because of the changes in flow cross-section at the
cycle; compressor inlet and outlet, heat exchanger inlets and outlets and expander inlet and outlet. The analytical
Cooling/heating load; formulae about the cooling load of refrigeration cycle, the heating load of heat pump cycle and other
Coefficient of performance coefficients are derived, which indicate that the thermodynamic performance for open inverse Brayton
of refrigeration/heat pump cycle can be optimized by adjusting the mass flow rate (or the distribution of pressure losses along the
cycle; flow path). It is shown that there are optimal air mass flow rates (or the distribution of pressure losses
Optimization. along the flow path) which maximize the cooling load of refrigeration cycle, and the optimal air mass flow
rates are smaller than the one at the maximum power output of the direct Brayton cycle.
2012 Sharif University of Technology. Production and hosting by Elsevier B.V.
Open access under CC BY-NC-ND license.
Figure 1: Pressure drop and mass flow rate distributions of the open inverse The pressure drop at the compressor inlet of the air cycle is
Brayton cycle. given by:
1
1P1 = K1 0 V12 , (1)
2
where K1 is the contraction pressure loss coefficient, and V1 is
the average air velocity through the inlet flow cross section A1 ,
see Figure 1. It is assumed that the flow is highly turbulent and,
as the first approximation, K1 is a constant when the change
in the flow cross section is fixed [64]. The air mass flow rate
through the same cross-section is m = A1 0 V1 , or:
1/2
2 1/2
m = A1 0 P0 1 , (2)
K1
where 1 = 1P1 /P0 is the relative pressure drop associated
with the first flow resistance.
The modeling of the flow through the compressor continues
with the apparent compressor pressure ratio, 1 = P2 /P0 , as
an input parameter [65]. The effective pressure ratio, c =
P2 /P1 = 1 /(1 1 ), is related to the isentropic temperature
( 1)/
ratio (cs ) across the compressor, cs = T2s /T1 = c a1 a1
,
where the ratio of the air specific heats a1 = (Cp /Cv )air , the
constant pressure specific heat, Cp , is obtained by the following
equation [66]:
8.314
Cp = (3.653 1.337 103 T + 3.294 106 T 2
Figure 2: The temperatureentropy diagram and the flow resistances. 28.97
1.913 109 T 3 + 2.763 1013 T 4 ). (3)
(2) The air flows into the compressor (process 01) irreversibly
and accompanied by the pressure drop, 1P1 = P0 P1 , and The mean constant pressure specific heat, Cp , for a certain
the entropy increase, 1s1 , at the ambient temperature, T0 . process is given in Box I. And the specific heat ratio of the
(3) The air compression process 12 is adiabatic and irre- process is:
versible, leading to the entropy increase, 1sc . In Figure 2
this process is represented schematically by the isentropic Cp
= , (5)
compression 12s followed by the throttling process 2s 2, Cp R
which accounts for the pressure drop, 1Pc , associated with
fluid friction through the compressor. where R is the ideal gas constant, R = 0.287 kJ/(kg K), and a1
(4) The air flow through the heat exchanger 1 (process 23 ) is evaluated based on Eq. (5).
is characterized by the overall pressure drop 1Pch . This The specific work required by the compressor, wc = c1
process is represented schematically by the throttling RT0 (cs 1)a1 /(a1 1), can be related to the pressure drop
process 22 (entropy increase, 1s2 ) followed by the through the compressor by writing h2s = h2 , and noting that
isobaric process 2 3 at pressure P , which accounts for the c = 1Pc /P2 = (c /cs )a1 /(a1 1) 1 and c = T2 /T1 =
pressure drop, 1Pch , associated with fluid friction through 1 + (cs 1)/c . The resulting dimensionless expression for the
the heat exchanger 1. compressor power input, Wc = mwc , is:
(5) The air flows into the expander (process 3 3) irreversibly
and accompanied by the pressure drop, 1Pht , and the en- Wc a1 (cs 1) 1/2
Wc = = . (6)
tropy increase, 1s3 . The expander expansion process 34 is A1 (2/K1 )1/2 P0 (RT0 )1/2 c (a1 1) 1
W. Zhang et al. / Scientia Iranica, Transactions C: Chemistry and Chemical Engineering 19 (2012) 16381652 1641
T +1T
T
Cp dT
Cp =
1T
T +1T T +1T
8.314
28.97 T
(3.653 1.337 103 T + 3.294 106 T 2 )dT T
(1.913 109 T 3 2.763 1013 T 4 )dT
= (4)
1T
Box I
The pressure drop associated with the flow into the heat In conclusion, the expander power output, Wt = mwt , can be
exchanger 1 is 1Pch = K2 2 V22 /2, where K2 and V2 are expressed in the dimensionless form as:
the pressure loss coefficient and the mean velocity based on
Wt
A2 of the compressor, with K2 treated as a constant. The Wt = 1/2
relative pressure drop associated with the flow out of the A1 (2/K1 ) P0 (RT0 )1/2
compressor and into the heat exchanger 1 is determined from a3 T3 t (1 1/ts ) 1/2
mass conservation, m = A1 0 V1 = A2 2 V2 . The result is: = 1 . (13)
T0 (a3 1)
1Pch c 1 The pressure drop associated with the flow into the heat
ch = = . (7)
P2 (A2 /A1 )2 (K1 /K2 )
2
1 exchanger 2 is 1P2 = K4 4 V42 /2, where K4 and V4 are
the pressure loss coefficient and the mean velocity based
The heating load of the heat pump cycle in the heat exchanger
on A4 of the expander, with K4 treated as a constant. The
1 is:
relative pressure drop 2 associated with the flow out of the
Qout = m(h2 h3 ) = mRa2 1 (T2 TH )/(a2 1) expander and into the heat exchanger 2 is determined from
mass conservation, m = A1 0 V1 = A4 4 V4 . The result is:
T2 T3
= UH T2 TH
= mRa2 (T2 T3 )/(a2 1), (8)
2 = 1P2 /P4
ln T3 TH
T3 t2 1
where a2 is evaluated based on Eq. (5), and 1 is the effective- = . (14)
ness of the hot-side heat exchanger,
2
1 t T0 (1 ch )2 (1 ht )2 (A4 /A1 )2 (K1 /K4 )
1 = 1 exp(NH ), (9) The cooling load of the refrigeration cycle in the heat exchanger
2 is
where NH is the number of heat transfer units, NH = UH /
(mCpa2 ), and UH is the heat conductance of the hot-side heat Qin = m(h5 h4 ) = mR2 a4 (TL T4 )/(a4 1)
exchanger. T5 T4
According to Eq. (8), = UL TL T4
= mRa4 (T5 T4 )/(a4 1), (15)
ln TL T5
T3 = T0 [c 1 (c TH /T0 )]. (10)
where a4 is evaluated based on Eq. (5), 2 is the effectiveness
Qout can be dimensionless and expressed as follows: of the cold-side heat exchanger,
Qout = Qout /[A1 (2/K1 )1/2 P0 (RT0 )1/2 ] 2 = 1 exp(NL ), (16)
1/2 where NL is the number of heat transfer units, NL = UL /(mCpa4 ),
= a2 1 1 (c TH /T0 )/(a2 1). (11)
and UL is the heat conductance of the cold-side heat exchanger.
The pressure drop associated with the flow into the expander is According to Eq. (15):
1Pht = K3 3 V32 /2, where K3 and V3 are the pressure loss co-
efficient and the mean velocity based on A3 of the expander, T5 = 2 TL + (1 2 )T4 . (17)
with K3 treated as a constant. The relative pressure drop, ht = Qin can be dimensionless and expressed as follows:
1Pht /P , associated with the flow out of the heat exchanger 1
and into the expander is determined from mass conservation, Qin = Qin /[A1 (2/K1 )1/2 P0 (RT0 )1/2 ]
m = A1 0 V1 = A3 3 V3 . The result is: 1/2
= a4 2 1 (TL T3 /t )/T0 /(a4 1). (18)
T3 1 The pressure drop associated with the flow out of the heat
ht (1 ht ) = . (12)
12 T0 (1 ch )2 (A3 /A1 )2 (K1 /K3 ) exchanger 2 is defined as 1Pe = K5 5 V52 /2 through the ambient
pressure, where K5 and V5 are the pressure loss coefficient
The modeling of the flow through the expander continues with
and the mean velocity based on A5 of the outlet of the heat
the apparent expander pressure ratio, 2 = P /P4 , as an in-
exchanger 2, with K5 treated as a constant. The relative pressure
put parameter [65]. The effective pressure ratio, t = P3 /P4 =
drop, 5 = 1Pe /P0 , associated with the flow out of the
2 (1 ht ), is related to the isentropic temperature ratio, ts , heat exchanger 2 is determined from mass conservation, m =
( 1)/a3
across the expander, ts = T3 /T4s = t a3 , where the ratio A1 0 V1 = A5 5 V5 , and the pressure of the outlet of the heat
of the air specific heats, a3 , in the temperature range occupied exchanger 2 is P5 = P0 (1 + 5 ). The result is:
by the expander, is correlated by the same as Eq. (5).
The specific power output of the expander is wt = t RT0 1 T5
5 = . (19)
(1 1/ts )a3 /(a3 1), which is related to the pressure drop (A5 /A1 )2 (K1 /K5 )T0
associated with the friction through the expander blades and
The expanders pressure-ratio is:
vanes. Taking note of h4s = h4 and t = T3 /T4 = 1/(1
t + t /ts ), one can get t = 1Pt /P4 = (ts /t )a3 /(a3 1) 1. t = P3 /P4 = 1 (1 ch )(1 ht )(1 2 )/(1 + 5 ). (20)
1642 W. Zhang et al. / Scientia Iranica, Transactions C: Chemistry and Chemical Engineering 19 (2012) 16381652
The rate of heat released by the exhaust from the heat ex-
changer 2s outlet, as it reaches the ambient temperature T0 , is
Q0 = m (h0 h5 ), or in dimensionless form:
Q0
Q0 =
A1 (2/K1 )1/2 P0 (RT0 )1/2
1/2
a5 1 [1 T3 /T0 /t 2 (TL T3 /t )/T0 ]
= , (21)
a5 1
where a5 is evaluated based on Eq. (5).
The overall energy balance expression for the plant is Qout =
Qin + Q0 + Win , and Win is the power input of the cycle.
The coefficient of performance for the heat pump cycle is:
Figure 4: The maximum cooling load and optimal relative pressure drop versus Figure 7: The maximum cooling load and optimal relative pressure drop versus
compressor pressure ratio characteristics. the temperature ratio characteristics.
(39) cycle, Qout is the dimensionless form of the heating load, COP 1
COP 2 / u = 0. is the coefficient of performance for the heat pump cycle, the
W. Zhang et al. / Scientia Iranica, Transactions C: Chemistry and Chemical Engineering 19 (2012) 16381652 1645
Figure 10: The maximum coefficient of performance and optimal relative pres-
Figure 13: The power input, heating load, cooling load, rate of heat released by
sure drop, flow area allocation ratio and hot-side heat conductance distribution
the exhaust and coefficient of performance for the heat pump cycle versus the
for the refrigeration cycle versus the temperature ratio characteristics.
relative pressure drop characteristics.
3.2.2. Pressure drops with effects of power input of the cycle and
size constraints
In practical application, the heat pump cycle is operating at
the rated power input. The power input, Win , constraint can be
expressed analytically as:
where Qout , Qin , and Q0 are evaluated based on Eqs. (11), (18)
and (21), respectively.
The second constraint refers to the total size of the cycle
plant. Related to the overall size and weight is the sum of the
Figure 12: The maximum coefficient of performance and optimal relative
pressure drop, flow area allocation ratio and hot-side heat conductance compressor inlet and expander outlet flow areas, A1 and A4 .
distribution for the refrigeration cycle versus the dimensionless rated power Instead of fixing the sum (A1 + A4 ), it is convenient to include
input, Win , characteristics. the pressure loss coefficients in the constraint,
A1 A4
temperature of the heating space is TH , and TL = T0 . The 1/2
+ 1/2
= A = const, (41)
temperature ratio of the heat reservoir is = TH /TL . K1 K4
1646 W. Zhang et al. / Scientia Iranica, Transactions C: Chemistry and Chemical Engineering 19 (2012) 16381652
Figure 14: The power input, heating load, cooling load, rate of heat released by Figure 17: The power input, heating load, cooling load, rate of heat released by
the exhaust and coefficient of performance for the heat pump cycle versus the the exhaust and coefficient of performance for the heat pump cycle versus the
compressor pressure ratio characteristics. temperature ratio charateristics.
T3 t2 x2 1
2 = . (45)
2
1 t T0 (1 ch )2 (1 ht )2 (1 x)2
Based on Eq. (41), one has:
Qout Qout
COP 1 = =
Win Qout Qin Q0
1
=
1 Qin /Qout Q0 /Qout
a4 2 (a2 1)(T0 T3 /t )
= 1
a2 1 T0 (a4 1)(c )
a5 (a2 1)(1 2 )(1 T3 /T0 /t )
1
. (49)
a2 1 (a5 1)(c ) Figure 20: The maximum coefficient of performance and optimal relative
pressure drop, flow area allocation ratio for the heat pump cycle versus the
Figure 18 shows the characteristic of the coefficient of perfor- temperature ratio characteristics.
mance COP 1 of the heat pump cycle versus the compressor inlet
relative pressure drop 1 , the area allocation ratio x and the hot-
side heat conductance distribution u from which, one can see
that there exists an optimal compressor inlet relative pressure
drop 1opt , or an optimal area allocation ratio xopt that maxi-
mizes the coefficient of performance COP 1 of the heat pump
cycle, respectively. When u = 1, COP 1 reaches its maximum
COP 1max , which shows that the heating load gets its maximum
without the heat exchanger 2 for the heat pump. The numer-
ical maximum COP 1max can be obtained through the equation
COP 1 /1 = 0.
Figures 1922 show the maximum coefficient of perfor-
mance, COP 1max , of the heat pump cycle, the corresponding op-
timal compressor inlet relative pressure drop, 1opt , and the
optimal area allocation ratio, xopt , versus the compressor pres-
sure ratio, 1 , the temperature ratio, , of the heat reservoir,
the dimensionless value, U T0 , and the dimensionless rated
power input, Win . Form Figure 19, one can see that there ex-
ists an optimal compressor pressure ratio, 1opt , that maximizes Figure 21: The maximum coefficient of performance and optimal relative
COP 1max . In addition, COP 1max decreases with increases in and pressure drop, flow area allocation ratio for the heat pump cycle versus the
Win , 1opt increases with an increase in Win . dimensionless value, U T0 , characteristics.
1648 W. Zhang et al. / Scientia Iranica, Transactions C: Chemistry and Chemical Engineering 19 (2012) 16381652
4. Discussions
(Q is the total heat transfer received by the gas stream, W is the net power output, is the thermal efficiency, C is the constant in Tables 1 and 2.).
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criteria of an irreversible fluid flow system, J. Phys. D: Appl. Phys., 39(5), and technology support for marine machinery. He is the author or co-author of
pp. 993997 (2006). 25 peer-refereed articles (15 in English).
[64] Bejan, A., Heat Transfer, Wiley, New York (1993).
[65] Gordon, C.O., Aerodynamics of Aircraft Engine Components, AIAA Press, New
York (1985).
Lingen Chen received all his degrees (B.S., 1983; M.S., 1986; Ph.D., 1998) in
[66] Moran, M. and Shapiro, H., Fundamentals of Engineering Thermodynamics,
power engineering and engineering thermophysics from the Naval University
Wiley, New York (2004).
of Engineering, PR China. His work covers a diversity of topics in engineering
[67] Chen, L., Ni, N. and Sun, F. Comparison in performances of Brayton
thermodynamics, constructal theory, turbomachinery, reliability engineering,
and Carnot thermal engine cycles. (1) Steady flow cycles with infinite
and technology support for propulsion plants. He has been the Director of the
reservoirs, J. Propul. Technol., 18(4), pp. 1821 (in Chinese) (1997).
Department of Nuclear Energy Science and Engineering, the Director of the
[68] Chen, L., Zhu, Z., Cao, Y. and Sun, F. Comparison in performance of
Department of Power Engineering and the Superintendent of the Postgraduate
Brayton and Carnot thermal engine cycles. (2) Steady flow cycles with
School. Now, he is President of the College of Naval Architecture and Power,
finite reservoirs, J. Propul. Technol., 18(5), pp. 5761 (in Chinese) (1997).
Naval University of Engineering, PR China. Professor Chen is the author or co-
[69] Chen, L., Sun, F. and Wu, C. Effect of heat transfer law on the performance
author of over 1230 peer-refereed articles (over 570 in English journals) and
of a generalized irreversible Carnot engine, J. Phys. D: Appl. Phys., 32(2),
nine books (two in English).
pp. 99105 (1999).
[70] Chen, L., Zhou, J., Sun, F. and Wu, C. Ecological optimization for
generalized irreversible Carnot engines, Appl. Energy, 77(3), pp. 327338
(2004). Fengrui Sun received his B.S. degree in 1958 in Power Engineering from the
[71] Chen, L., Sun, F. and Wu, C. Effect of heat transfer law on the Harbing University of Technology, PR China. His work covers a diversity of topics
performance of a generalized irreversible Carnot refrigerator, J. Non- in engineering thermodynamics, constructal theory, reliability engineering, and
Equilib. Thermodyn., 26(3), pp. 291304 (2001). marine nuclear reactor engineering. He is a Professor in the Department of
[72] Chen, L., Sun, F. and Wu, C. Optimum allocation of heat exchanger area for Power Engineering, Naval University of Engineering, PR China. Professor Sun is
refrigeration and air conditioning plants, Appl. Energy, 77(3), pp. 339354 the author or co-author of over 950 peer-refereed papers (over 440 in English)
(2004). and two books (one in English).