PROTOTYPE PRE-LAUNCH PRODUCTION KEY CONTACT / PHONE: Date (Original): 10/9/2017

CONTROL PLAN NUMBER: Lauren Ritter / 6148705018 Date (Revised):

PART NUMBER / LATEST CHANGE LEVEL: CORE TEAM: CUST. ENG. APPROVAL/DATE (IF REQUIRED):
1056329-002

Lauren Ritter, Steve Mason, Hector Muela, Angelo Caponi, Jim Hubbard, Mark Murfitt
PART NAME / DESCRIPTION: SUPPLIER / PLANT APPROVAL / DATE: CUSTOMER QUALITY APPROVAL/DATE (IF REQUIRED):
Outer Shield
SUPPLIER / PLANT: SUPPLIER CODE: OTHER APPROVAL / DATE (IF REQUIRED): OTHER APPROVAL / DATE (IF REQUIRED):
CMT, Columbus
Characteristics Methods
Part / Process Name / Machine, Special Product / Process Evaluation
Process Operation Device, Jig, Char. Specification / Measurement
Number Description Tools for Mfg. No. Product Process Class Tolerance Technique Sample Control Method Reaction Plan
Size Freq
Heat Shield Molded Parts
10 See SMC Control Plan

20 See SMC Control Plan

Contact Supervisor,
Remove Incorrect
Material
Move Materials to Production Report
30 Boxes 3 Correct SMC FIFO Per Molding P-sheet Visual Each Box 100% Ref. Control of Non
Press: HS3502 Quality Audit Sheet
Conforming Product.
Contain Parts (if
necessary)
Operator Adjust pattern, notify
Hand Tools/ Charge pattern Reference Molding P-
40 Prepare Charge 4 Charge Pattern Visual 100% Shift Process Sheet, supervisor if parts
Cutting Table placement sheet
Template suspect

Adjust weight, notify

Reference Molding P- Operator
5 Charge Weight Calibrated Scale 100% Shift supervisor if parts
sheet Process Sheet
suspect
Adjust settings if needed,
Reference Molding P- Supervisor/Mold Tech
6 Press Set-Up Audit 1 Shift notify supervisor is parts
sheet Audit
suspect.
Ref. Control of Non
100%, Conforming Product.
SC - charge located per P-sheet instructions,
Load Charge Compression Mold 8 HS3502 Location Visual Each Part Contain Parts (if
Core acceptance criteria Mold Tech Audit
necessary), Contact
Supervisor
Ref. Control of Non
Conforming Product.
Reference Molding P-
Close Mold Press 9 Part Molding Visual/ Audit 2 Shift Press Settings Contain Parts (if
sheet
necessary), Contact
Supervisor
Ref. Control of Non
Conforming Product.
Reference Molding P-
Open Mold Press 10 Part Molded Visual/ Audit 2 Shift Press Settings Contain Parts (if
sheet
necessary), Contact
Supervisor

Current Revision: 03/01/2013

Page 1 of 3 Original Revision: 01/12/2006
 Characteristics Methods
Part / Process Name / Machine, Special Product / Process Evaluation
Process Operation Device, Jig, Char. Specification / Measurement
Number Description Tools for Mfg. No. Product Process Class Tolerance Technique Sample Control Method Reaction Plan
Size Freq
Ref. Control of Non
Conforming Product.
2.0mm +0.5mm / -
11 Part Thickness Micrometers 2 Shift Quality Audit Contain Parts (if
0.25mm
necessary), Contact
Supervisor
Ref. Control of Non
Conforming Product.
Per Acceptance
12 Complete Part SC Visual 2 Shift Quality Audit Contain Parts (if
Criteria
necessary), Contact
Supervisor
Ref. Control of Non
Inspect part Conforming Product.
Ejected mold Per Acceptance
Press 13 meets accepted Visual 3 Shift Quality Audit Contain Parts (if
parts from cavities Criteria
criteria necessary), Contact
Supervisor
Ref. Control of Non
Conforming Product.
Computer and Poke yoke at punch
50 Part Labeling 15 Molded Part Label Application Reference p sheet Visual 2 Shift Contain Parts (if
printer press
necessary), Contact
Supervisor
Ref. Control of Non
Conforming Product.
Check Part check all specified Reference
CMM 16 Molded Part SC Visual 6 Run Quality Audit Contain Parts (if
dimensions dimnsions process/Audit sheet
necessary), Contact
Supervisor

Ref. Control of Non

Holes are within Conforming Product.
Hole Presense,
60 Sand Mold Byes Sander 18 Molded part SC Per design record visual indicators on 100%, Each Part Visual Contain Parts (if
Location
part necessary), Contact
Supervisor

Ref. Control of Non

Conforming Product.
Deflash Free from any flash
70/80 Deflash Fixture 20 Molded part Smooth Edges SC Reference p sheet 1 3001 cycles Training, P-sheet Contain Parts (if
Part/Inspection around part edges
necessary), Contact
Supervisor

Ref. Control of Non

Conforming Product.
21 Part color Per color chart Visual 2 Shift Auditor, audit sheets Contain Parts (if
necessary), Contact
Supervisor

Current Revision: 03/01/2013

Page 2 of 3 Original Revision: 01/12/2006
 Characteristics Methods
Part / Process Name / Machine, Special Product / Process Evaluation
Process Operation Device, Jig, Char. Specification / Measurement
Number Description Tools for Mfg. No. Product Process Class Tolerance Technique Sample Control Method Reaction Plan
Size Freq
Ref. Control of Non
Conforming Product.
Per Acceptance
24 Flash on edges safety Attributes Visual 100% Each Part Operator, Quality Audit Contain Parts (if
Criteria
necessary), Contact
Supervisor
Ref. Control of Non
Conforming Product.
Secondary
25 Dust on parts SC As minimum Visual 100% Each Parts/totes Operator, Quality Audit Contain Parts (if
process
necessary), Contact
Supervisor
Ref. Control of Non
Conforming Product.
Secondary
26 Knife in totes SC Not acceptable Visual 100% Each Parts/totes Operator, Quality Audit Contain Parts (if
process
necessary), Contact
Supervisor

Ref. Control of Non

Conforming Product.
Secondary Review per QA/QE review for
Suspect Parts Cardboard Box 27 Defect SC Visual 100% Each Contain Parts (if
processs acceptance criteria contained parts
necessary), Contact
Supervisor
Ref. Control of Non
Operator visual Conforming Product.
safety/Cosmetic Per Acceptance
Scrap Parts Cardboard Box 28 Defect SC Visual 100% Each Part inspection, QA to paint Contain Parts (if
Attributes Criteria
red both sides of shield necessary), Contact
Supervisor
Ref. Control of Non
Properly packed per Conforming Product.
Product Ready to Operator training, P
90 Pack Cardboard Box 29 Outer shield SC P Sheet, excessive Visual 1 Each Tote Contain Parts (if
Ship Sheet
dust not acceptable necessary), Contact
Supervisor

Current Revision: 03/01/2013

Page 3 of 3 Original Revision: 01/12/2006