Page 1 of 4
FMEA Rev: 10/9/2017 Product Rev. Level: 2 Prepared by: Lauren Ritter
Item: KAUTEX Outer Shield P/N 1056329-002 Key Date: 10/20/2017 Process Responsibility: Lauren Ritter
Core Team: Lauren Ritter, Steve Mason, Hector Muela, Angelo Caponi, Jim Hubbard, Mark Murfitt FMEA Date (Orig): 10/9/2017
C O D Action Results
Process
l S c Current Process Current Process e R Responsibility &
Step Potential Effects of Potential Potential Cause(s) of Recommended
Requirement a e c Controls Controls t P Target Completion Action(s) Taken
Failure Mode Failure s Failure u e Action(s) Sev Occ Det RPN
v Prevention Detection N Date Completion Date
Function s r c
10 - SMC
Manufacture HS 3502 SMC See SMC Department PFMEA
20 - SMC
Storage See SMC Department PFMEA
30 - Move
Materials to Correct material
Wrong SMC Production Operator
Press presented to
moved to press
Heat transfer 7 Operator Error 2 Package Labeling
Signoff at Press
7 98
molding cell
40 - Molding of
Part
40.1 - Material
prep Molded Part per Charge not
Possible thin part.
Acceptance proper
Possible cracking
7 Operator Error 2 Work Instructions Visual 7 98
Criteria size/shape
C O D Action Results
Process
l S c Current Process Current Process e R Responsibility &
Step Potential Effects of Potential Potential Cause(s) of Recommended
Requirement a e c Controls Controls t P Target Completion Action(s) Taken
Failure Mode Failure s Failure u e Action(s) Sev Occ Det RPN
v Prevention Detection N Date Completion Date
Function s r c
Incorrect charge Work instructions /
7
pattern
2
Training
Visual 7 98
Minimal charges cut
7 Dry material / exposed 2
ahead / Training
Visual 7 98
Wrong mold
7
temperature
2 Setup procedure Mold Tech Audit 5 70
Wrong slow close
7
speed
2 Setup procedure Mold Tech Audit 5 70
Part too thick Inability to properly
locate part in
secondary fixtures, 100% weight check
Reduced fastener 7 Wrong charge weight 2
during operation
Thickness Audit 5 70
grip range (secondary
ops)
C O D Action Results
Process
l S c Current Process Current Process e R Responsibility &
Step Potential Effects of Potential Potential Cause(s) of Recommended
Requirement a e c Controls Controls t P Target Completion Action(s) Taken
Failure Mode Failure s Failure u e Action(s) Sev Occ Det RPN
v Prevention Detection N Date Completion Date
Function s r c
Correct barcode
50.2 - Correct Part is labeled Operator placed Work instructions /
part number
to scan and P-
incorrectly
Part unidentifiable 6
wrong label on part
2
Training
Visual 7 84
sheet
60 - Sand mold
byes. All Holes Possible fit issues at
Holes off Mold created
Present and in
location
assembly or 5
incorrectly
2 Design reviews, CMM 6 pieces 6 60
Proper Location customer.
Improper deflash
Doesn't meet trim line
tolerance
7 method - removes too 1 Training, P-sheet Visual 7 49
much material
80 - Operator
Inspects Parts
Ready to Ship Defects not Appearance/ Training, P-sheet, Quality Operator detection
Part seen or repaired Function diminished
SC 7 Operator Error 2
Aids (Visual)
7 98
90 - Pack Part
for Shipment
Improper
Parts are not Parts are damaged Operator detection
Damaged
orientation/quant
during transit
6 Operator Error 2 P-sheet
(Visual)
7 84
ity packed
Parts are
Correct Operator detection
container
damaged during scrap 6 Operator Error 2 P-sheet
(Visual)
7 84
transit
POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS
Page 4 of 4
FMEA Rev: 10/9/2017 Product Rev. Level: 2 Prepared by: Lauren Ritter
Item: KAUTEX Outer Shield P/N 1056329-002 Key Date: 10/20/2017 Process Responsibility: Lauren Ritter
Core Team: Lauren Ritter, Steve Mason, Hector Muela, Angelo Caponi, Jim Hubbard, Mark Murfitt FMEA Date (Orig): 10/9/2017
C O D Action Results
Process
l S c Current Process Current Process e R Responsibility &
Step Potential Effects of Potential Potential Cause(s) of Recommended
Requirement a e c Controls Controls t P Target Completion Action(s) Taken
Failure Mode Failure s Failure u e Action(s) Sev Occ Det RPN
v Prevention Detection N Date Completion Date
Function s r c
100 - Parts
Parts maintain Parts get dirty in
Moved to Not ready for Container not Operator detection
Shipping
quality and storage from
assembly
6
assembled correctly
2 P-sheet
(Visual)
7 84
cleanliness local dust
Correct shipping
customer
label with wrong label
inconvenience
4 Human error 3 training Visual 7 84
correct box
Revision History
Date Page(s) Previous Revision New Revision
10/9/2017 All Initial Submission