Calculation Pondasi Flare Stack + MTO

FLARE STACK FOUNDATION DESIGN
PERTAMINA BALIKPAPAN
1. INTRODUCTION
1.1 Background
Figure 1.1 Balikpapan Flare field location
1.2 Definition of Terms

PROJECT :
COMPANY :
CONTRACTOR :
VENDOR :
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alikpapan Flare Page 4 of 16
2. GENERAL PARAMETER
2.1 Scope
This document covers the calculation of Foundation design forFlare Stack and Flare Tip Guywire A/B/C
2.2 Code, Standard and Reference
1 General Specification for Civil and Structure

2 Soil Investigation Report
3 Uniform Building Code (UBC 1997) Volume-2 "Structural Engineering Design Provisions"
4 ASCE 7/05 "Minimum Design Loads for Buildings and Other Structures"
5 ACI 318-02 "Building Code Requirements for Structural Concrete and Commentary"
6 Bowles, J. E., " Foundation Analysis and Design: 4th edition", McGraw-Hill,Inc.
7 Tomlinson, M. J., " Pile Design and Construction Practices: 4th edition",
8 AISC-ASD 9th Edition
2.3 Units
All units are in SI unit unless noted otherwise
2.4 Quality of Material

No. Material Description Value Unit
1. Structural Steel ASTM A36, JIS G3101 SS400, SNI 03-1729 -
2002
fu ultimate tensile stress 400.00 MPa
fy yield stress 240.00 MPa
fb allowable bending stress
refer to ref. 5 chapter F
maximum = 0.66 fy 158.40 MPa
ft allowable tensile stress (0.6 fy)
0.6 fy for gross area 144.00 MPa
0.5 fu for net area 200.00 MPa
fa allowable compression stress
refer to ref. 8 chapter E
maximum = 0.6 fy 144.00 MPa
fv allowable shear stress (0.4 fy) 96.00 MPa
E elastic modulus 200000.00 MPa
2. Structural Bolt (hot ASTM A-325 with Heavy Hex Nuts ASTM A-
dip galvanized) 563, Washer ASTM F-436
ftb allowable tensile stress 300.00 MPa
fvb allowable shear stress 124.00 MPa
3. Anchor Bolt (hot dip ASTM A-307 with Heavy Hex Nuts ASTM A-
galvanized) 563, Washer ASTM F-844
fta allowable tensile stress 137.30 MPa
fva allowable shear stress 68.60 MPa
4. Welding Electrode AWS D1.1, E70XX
fuw ultimate welding stress 480.00 MPa
fvw allowable shear stress (0.3 fuw) 144.00 MPa
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5 Concrete Cement Type 1

fc' Min. concrete compressive strength at 28 days 21.00 MPa
Min. leveling concrete compressive strength at 28
fc' 14.00 MPa
days
6 Reinforced Bar ASTM A615 or JIS G3112 SR 390/40 - or
SII 0136-84 BJTD 40 (deformed) and BJTP
24 (Plain)
fy yield stress of deformed bar 400.00 MPa
7. Epoxy Grouting ASTM C579
fc' Min. Comp' strength at 28 days for epoxy 97 MPa
8. Non Shrink Grouting ASTM C1107
fc' Min. Comp' strength at 28 day for non-shrink 48 MPa
2.5 Unit Weight of Material

No. Material Value Unit
1 Structural Concrete 23.54 kN/m3
2 Leveling Concrete 21.58 kN/m
3
3 Steel 76.99 kN/m3

4 Soil 16.5 kN/m3
6 Water 9.81 kN/m
3
7 Sand Gravel 17.65 kN/m3
2.6 Allowable Pile Bearing Capacity
Refer to "Soil Investigation Report ", allowable pile bearing capacity at BH-28 shall be as follow :
Pile material : PC Spun Pile

Pile diameter : 300 mm
Pile length : 10 m
Allowable pile net. capacity for BH-04 PC 300 mm:
Condition Qcomp Qtens Qlat

( kN ) ( kN ) ( kN )
Permanent 416.00 208.00 41.60
Temporary, increase 33% 553.28 276.64 55.33
Note:
- Governed allowable compression pile capacity is based on material capacity (see Attachment k)
- Governed allowable tension pile capacity is assumed 0.5 times allowable compression capacity
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2.7 Abbreviations
No Symbol Description
1 A beam cross sectional area
2 Ab bolt area
3 Abp area of base plate
4 Af area of flange
5 Ag gross area of section considered
6 An net area of section considered
7 Ap plate cross sectional area
8 Apc cross sectional area of concrete support for base plate
9 Aw area of web
10 B base plate width
11 b section width
12 bf flange width
13 bp width of plate
14 C compression force
15 Ca seismic coefficient
16 Cp force coefficients
17 Cv seismic coefficient
18 D dead load
19 d footing effective thickness
20 d' concrete cover
21 db bolt diameter
22 db steel beam depth
23 dc clear depth of web
24 E elastic modulus
25 EQ earthquake load
26 Fb bending stress
27 Fc compression / bearing stress
28 Ft tensile stress
29 Fv shear stress
30 fa allowable steel compression stress
31 fb allowable bending strength
32 fc' allowable concrete compression stress
33 fpc allowable concrete compressive stress
34 ft allowable tensile strength
35 fu ultimate stress
36 fv allowable shear stress
37 fy yield stress
38 G gust effect factor
39 h depth
40 hp total depth of beam including foot
41 I moment inertia
42 I importance factor
43 KL effective length
44 Kd wind direction factor
45 Kz velocity pressure exposure coefficient
46 Kzt topographic factor
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47 L live load
48 L base plate length
49 Le distance between bolt and plate edge
50 Ls span
51 Lw length of weld
52 l unsupported column length
53 M Moment force
54 n number of bolt
55 n number of pile
56 P axial force
57 qz wind velocity pressure
58 R ductility factor
59 S section modulus
60 SW self weight
61 s distance between bolt at base plate
62 T tension force
63 V shear force
64 Vb base shear
65 Vs shear capacity
66 Vw wind speed
67 W wind load
68 Wt weight of equipment or building for seismic calculation
69 w weld thickness
70 Z seismic zone factor
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2.8 Design Criteria

- Unfactored loading combination is used for checking foundation bearing capacity, overturning moment
stability check, and sliding stability check.
- Factored loading combination is subsequently used for reinforced concrete design.
No. Description Remarks

1 Earthquake Load UBC 1997, Volume 2
Seismic zone 5 (based on SNI-03-1726-2003)
Seismic zone factor Z 0.25 (based on SNI-03-1726-2003)
Soil profile type Soft Soil (SE) (Ref.1, Table 4.3.2)
2 Wind Load ASCE 7-05
Wind speed 28.00 m/s
3 Equipment Load
Empty Load 185.31 kg/m
Operating Load = 1.1 E(E) 203.85 kg/m
Test Load = E(O) 203.85 kg/m
4 Structure type Guyed wire Stack
5 Foundation type
Flare Stack Piled Foundation
Guyed Wire Piled Foundation
6 Analysis
Structure Static using Staad Pro 2007
Foundation Static
7 Concrete Design ACI 318-05 / 318R-05
Settlement Check for Flare Shallow Foundation

Lf
Lpf
Hpf
Bf Bpf
Hf
Bf
Lf = Length of footing = 2,200 mm

Bf = Width of footing = 2,200 mm
Hf = Thickness of footing = 350 mm
Lpf = Length of pedestal = 1,100 mm
Bpf = Width of pedestal = 1,100 mm
Hpf = Height of pedestal = 850 mm
hsf = height of soil above footing = 550 mm
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Footing and Pedestal Weight :

= (Bf * Lf * Hf + 0.828* Lpf * Bpf * hpf) * c
= 59.923 kN
Soil Weight :
= (Af - Ap) * hs * s
= 34.831 kN
Dead Load DL = 94.754 kN
Support reaction for unfactored load combination for permananent condition :

Fy = 111.51 kN (See Attachment J Staad Pro Output)
1. Immediate Settlement
L Length of foundation = 2.20 m
B Width of foundation = 2.20 m
V Permanent axial force = Fy + Wf = 206.26 kN Unfactored LC 104
2
Af Footing area =L*B = 4 84
4.84 m
2.15
Assumed settlement occurred uniformly at the bottom of square foundation:
L/B = 1.00
r = 0.891 (interpolated from graphic based on L/B value)
qo = V / Af
2
= 42.62 kN/m
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Es = Modulus of elasticity of soil

for elastic settlement, take the smallest Es from Soil Report
2
= 54 kg/cm
2
= 5295.6 kN/m
s = 0.45 (for most clay soils)
Table is taken from Foundation analysis and Design Book fifth Edition, by J Bowles
The elastic settlement is as below:
Se = 2.2 * 42.62/5295.591 * (1 - 0.45^2)*0.891
= 0.013 m
= 12.581 mm
2. Consolidation Settlement
use 2 : 1 method
and
qo
0.00 m
hs
Df
hf
z HL -2.00 m
H
-4.00 m
Where :
hf = Footing thickness = 0.35 m
Df = Depth of footing = hf + hs = 0.90 m
HL = Height of layer = 4.00 m
z = Depth influence = (HL - Df) / 2
= 1.550 m
H = Thickness of the clay layer under Df = 3.100 m
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qo = Load (kN/m2) = (Fy + Wf) / (B x L)

= 42.62 kN/m2 = 0.434 kg/cm2
B = Width of foundation = 2.20 m
L = Length of foundation = 2.20 m
clay = Density of Clay = 16.16 kN/m3
Cc = Compression Index = 0.149
eo = Initial Void Ratio = 1.289
Po = Effective Overburden Layer = 39.592 kPa
p = Increase effective pressure = 14.67 kPa
Sc = Consolidation Settlement
= 0.0276 m
= 27.619 mm
Total Settlement St = Se + Sc
= 40.200 mm > 25.4 mmNot OK
; So Use Pile Foundation
3.0 DESIGN LOADING

3.1 Dead Load (D)
3.1.1 Self Weight

Selfweight of structure including
including, but not limited to,
to structural steel member
member, footing and pedestal.
pedestal
3.1.2 Dead Load of Equipment

Dead loads are the weight of equipment and all materials permanently fastened there to or supported thereby,
including piping attached to equipment, fire proofing, electrical conduit and insulation
3.2 Live Load (L)

Live load is any load not permanently fixed to the structures, e.g. loading caused by personnel, furniture, tools,
or traffic as usage of building.
3.3 Equipment Load (E)

Weight of piping including appurtenances and it is clasiffied as empty load E(E),
operating load E(O), and testing load E(T).
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3.4 Wind Load (W)

Wind load shall be calculated based on equation in ASCE 7/2005
Vw = 28.00 m/s (Ref.1 Sect. 8.7.2)
Exposure = C (Ref.1 Sect. 8.7.2)
Structure Category = II (Ref.1 Sect. 8.7.2)
Kd = 0.95 (Ref.1 Table 3-4)
Kz = 0.98 (Ref.1 Table 3-3)
Kzt = 1 (Ref.1 Sect. 8.7.3)
I = 1.15 (Ref.1 Sect. 8.7.2)
qz = 0.613 Kz Kzt Kd Vw2 I
= 0.613 x 0.98 x 1 x 0.95 x 28^2 x 1.15
2
= 514.55 N/m
3.4 Earthquake Load (EQ)

Earthquake load is calculated in accordance with UBC 1997
Seismic Zone = 5 (Ref. 1 sect 8.8)
Z Factor = 0.25
Soil Profile type = Soft Soil (SE)
Total design base shear shall be:

Vb = Cv x I x Wt
RxT
= 0.74 x 1.25 x Wt
2.9 x 0.54
= 0.585 x Wt
Total design base shear need not exceed the following:
Vb = 2.5 x Ca x I x Wt
R
= 2.5 x 0.35 x 1.25 x Wt
2.9
= 0.377 x Wt
but shall not be less then:
Vb = 0.56 x Ca x I x Wt
= 0.56 x 0.35 x 1.25
= 0.25 x Wt
Where :
Ca = 0.35
Cv = 0.74
I = 1.25 (Ref. 1 sect. 3.8)
T = 0.0488 (Hn)3/4 (Ref. 3 eq. 30-8)
= 0.55 s
Hn = 25.00 m
R = 2.90 (Ref. 3 table 16-P)
so:
Vb = 0.377 x SWt
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4.0 LOAD COMBINATION

4.1 Unfactored Load Combination
The following unfactored load combination is used to check foundation bearing capacity check, overturning
moment capacity check, sliding stability check, and design bolt capacity by Allowable Stress Design
Empty Condition:
LC 101 D + E(E) + WX 0 DEG + 0.5 WZ 90 DEG
LC 102 D + E(E) + WZ 90 DEG + 0.5 WX- 180 DEG
LC 103 D + E(E) + WX- 180 DEG + 0.5 WZ 90 DEG
Operating Condition:
LC 104 D + E(O) + L
Operating Condition + Wind:
LC 105 D + E(O) + L + WX 0 DEG + 0.5 WZ 90 DEG
LC 106 D + E(O) + L + WZ 90 DEG + 0.5 WX- 180 DEG
LC 107 D + E(O) + L + WX- 180 DEG + 0.5 WZ 90 DEG
Operating Condition + Earthquake:
LC 108 D + E(O) + 0.7143 EQ 0 DEG
LC 109 D + E(O) + 0.7143 EQ 90 DEG
LC 110 D + E(O) + 0.7143 EQ 180 DEG
Test Condition:
LC 111 D + E(T) + WX 0 DEG + 0.5 WZ 90 DEG
LC 112 D + E(T) + WZ 90 DEG + 0.5 WX- 180 DEG
LC 113 D + E(T) + WX- 180 DEG + 0.5 WZ 90 DEG
4.2 Factored Load Combination

The following factored load combination is used to design concrete reinforcement by Ultimate Strength Design
method
Empty Condition:
LC201 0.9 D + 0.9 E(E) + 1.6WX 0 DEG + 0.8 WZ 90 DEG
LC202 0.9 D + 0.9 E(E) + 1.6WZ 90 DEG + 0.8 WX- 180 DEG
LC203 0.9 D + 0.9 E(E) + 1.6WX- 180 DEG + 0.8 WZ 90 DEG
Operating Condition:
LC204 1.4 D + 1.4 E(O) + 1.7 L
Operating Condition + Wind:
LC205 1.2 D +1.2 E(O) + 1.7 L + 0.8WX 0 DEG + 0.4 WZ 90 DEG
LC206 1.2 D +1.2 E(O) + 1.7 L + 0.8WZ 90 DEG + 0.4 WX- 180 DEG
LC207 1.2 D +1.2 E(O) + 1.7 L + 0.8WX- 180 DEG + 0.4 WZ 90 DEG
Operating Condition + Earthquake:
LC208 1.2 D + 1.2 E(O) + EQ 0 DEG
LC209 1.2 D + 1.2 E(O) + EQ 90 DEG
LC210 1.2 D + 1.2 E(O) + EQ 180 DEG
Test Condition:
LC211 0.9 D + 0.9 E(T) + 1.6WX 0 DEG + 0.8 WZ 90 DEG
LC212 0.9 D + 0.9 E(T) + 1.6WZ 90 DEG + 0.8 WX- 180 DEG
LC213 0.9 D + 0.9 E(T) + 1.6WX- 0 DEG + 0.8 WZ 90 DEG
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5.0 CALCULATION DESIGN

5.1 Plan
Please refer to Attachment B
5.2 Loading Data

Please refer to Attachment C
5.3 Loading Combination

Loading combination shall be calculated and shown at each member calculation, depend on type of loading.
6.0 FOUNDATION DESIGN

Please refer to Attachment E for Flare Foundation Design, and refer to Attachment F for Guyed Wire
Foundation Design.
7.0 ANCHOR BOLT DESIGN

Please refer to Attachment F
8.0 GUY WIRE AND PADEYE DESIGN

Please refer to Attachment G
9.0 CONCLUSION
- Based on the given condition in the structural analysis, foundation of flare stack and guy wired are
considered adequate in meeting the design criteria.
- Based on design and calculation, piled flare foundation capacity check result are :
Maximum
Description Load Remarks
Forces Capacity
Fv Max ( KN ) 106.11 387.30 110 ok
Fv Min ( KN ) 45.50 387.30 110 ok
Lateral ( KN ) 1.75 38.73 103 ok
- Number of pile use = 3 Spun diameter 300 mm, effective length 10 m
- Settlement of the structure is 0.08 mm at center of foundation.
- Pilecap shall be 2000 mm octagonal diameter with height 600 mm, D16-150 mm flexural reinforcement.
- Based on flare stack anchor bolt design calculation, number of anchor bolt use 6 anchor bolt with
diameter 1 inches. (Mechanical to be confirmed).
________________________________________________________________________________________
- Based on design and calculation, piled guyed wire foundation capacity check result are :
Maximum
Description Load Remarks
Forces Capacity
Fv Max ( KN ) 14.12 416.00 104 ok

Fv Min ( KN ) -11.16 276.64 109 ok
Lateral ( KN ) 25.43 55.33 109 ok
- Number of pile use = 1 Spun diameter 300 mm, effective length 10 m
- Settlement of the structure is 0.65 mm at center of foundation.
- Pilecap shall be 1000 mm x 1000 mm with height 600 mm, D16-250 mm flexural reinforcement.
- Based on guyed wire anchor bolt design calculation, number of anchor bolt use 4 anchor bolt with
diameter 22 mm for one guy wire. (Mechanical to be confirmed)
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ATTACHMENT A
SOIL REPORT
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alikpapan Flare
A.1 Location for BH-28
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alikpapan Flare Page A.1 of 2
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alikpapan Flare Page A.2 of 2
ATTACHMENT B
PLAN
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alikpapan Flare
ATTACHMENT B. - PLAN AND PILE ARRANGEMENT
B.1 Plan
0.28m
6.22m
18.50m
3D View
20.00m
Top View
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alikpapan Flare Page B.1 of 3
Deadman
Flare Foundation
guy wire
Detail B
Detail A
Hf Hd
Df Bd
B.2 Foundation Dimension
B.2.1 Flare Stack Foundation
2,000 mm
X
1,000 mm
Df = Diameter of foundation = 2,000 mm

Hf = Height of foundation = 600 mm
PCD = Pile circle diameter = 1,000 mm
n = number of pile = 3 nos
Dpi = pile diameter = 300 mm
Lp = pile length = 10 m
Minimum distance center of each pile = 2.89 x Dpi

Ev = efficiency of pile group on axial = 0.70 (< 3Dpi)
Eh = efficiency of pile group on lateral = 0.70 (<4.5Dpi)
Zp = possible distance of imaginary couple moment = 2250.00 mm
( n * ( PCDn / 2 )^2 ) / most outer PCD
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B.2.2 Deadman Foundation
Bd
Ld
Ld = Length of dead man pilecap = 1,000 mm

Bd = Width of dead man pilecap = 1,000 mm
Hd = Thickness of dead man pilecap = 600 mm
n = number of pile = 1 nos
Dpi = pile diameter = 300 mm
Lp = pile length = 10 m
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ATTACHMENT C
LOADING
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alikpapan Flare
ATTACHMENT C - LOADING
C.1 Dead Load
3
Unit Weight of concrete = 23.54 kN/m
a. Flare Stack Foundation

Pilecap = 0.828* Df ^2 * hf * c
= 46.78 kN
b. Deadman Foundation
Pilecap = (Bd * Ld * Hd) * c
= 14.12 kN
c. Ladder Weight
Total weight of ladders = 2450.00 kg (Input from Mechanical BOQ)
Length of ladder = 70.00 m (Input from Mechanical BOQ)
number of ladder = 1.00 ea
Total Weight of Ladder/m = 2450/(1 * 70) * 1.15
(15% Contigency) = 40.25 kg/m
= 0.395 kN/m
d. Platform Weight
Weight of rest platform = 1484.70 kg (Input from Mechanical BOQ)
Weight platform with cont. 15 % = 1707.41 kg
= 16.75 kN
Number of rest platform = 7.00 ea (Input from Mechanical BOQ)
Weight of maintenance platform = 1696.40 kg (Input from Mechanical BOQ)

Weight platform with cont. 15 % = 1950.86 kg
= 19.14 kN
Number of rest platform = 2.00 ea (Input from Mechanical BOQ)
C.2 Live Load

2
LL Live Load = 195.72 kg/m (ASCE 07/05 Table 4-1)
Diameter of platform dimension = 2.80 m

A1 Area of Maintenance Platform 1 = 6.16 m2 ( Full of Circle area)
A2 Area of Rest Platform 1 = 1.54 m2 ( Quarter of Circle area)
A3 Area of Rest Platform 2 = 1.54 m2 ( Quarter of Circle area)
LL1 Live load 1 = A1 x LL*2 = 2410.28 kg

= 23.64 kN
= 8.87 kN
= 11.82 kN
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alikpapan Flare Page C.1 of 2
C.3 Piping/Equipment Load

a. HP Flare
Dimension :
D1 Outer diameter of 24" sch 40 pipe = 0.61 m
D2 Outer diameter of 24" sch 40 pipe = 0.610 m
D Govern diameter for wind load = 0.61 m
L1 Length of 24" sch 40 pipe = 60.00 m
L2 Length of 24" sch 40 pipe = 10.00 m
L Shell Height ( T/T ) = 70.00 m
Weight :
W1 Weight of 24" sch 40 empty pipe = 141.00 kg/m
W2 Weight of 24" sch 40 empty pipe = 282.00 kg/m
We Empty / Shut Down = 1.15*(L1*W1 +W2*L2)/L

with 15% contigency = 185.31 kg/m
= 1.82 kN/m
Wo Operating = 1.1 We = 2.00 kN/m
Wt Test = 1.2 We = 2.18 kN/m
b. Flare Tip
Weight :
Total weight of LP & HP Flare tip = 750.00 kg (Assumed by consultancy
with mechanical)
Empty / Shut Down = 8.46 kN
with 15% contigency
Operating = 1.1 We = 9.31 kN
Test = 1.2 We = 10.15 kN
C.4 Wind Load
2
Wind Pressure (qz) = 514.55 N/m
Gust Factor (G) = 0.85
Force Coefficient (Cf) = 1.20
Pipe projected Diameter 1.2 * D = 0.73 m
Wind Load = qz * G * Cf * OD
0.384 kN/m
C.5 Earthquake Load
Design base shear (Vs) are automatically calculated by STAAD Pro by using Define UBC 1997 Load command.
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alikpapan Flare Page C.2 of 2
ATTACHMENT E
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alikpapan Flare
ATTACHMENT E - FLARE FOUNDATION DESIGN
E.1 PILING STABILITY CHECK
Allowable Pile Capacity (with group eficiency)

Force Comp (kN) Tens (kN) Lat (kN)
Permanent 291.20 145.60 29.12
Temporary 387.30 193.65 38.73
Ev = efficiency of pile group on axial = 0.70

Eh = efficiency of pile group on lateral = 0.70
n Pile = 3
Permanent Condition
Fv max (compression) -> Pv / n + MR / Z 291.20 kN
Fv min (tension) -> Pv / n - MR / Z 145.60 kN
Fh (lateral) -> Ph / n 29.12 kN
Temporary Condition (+33%)

Fv max (compression
( p ) -> Pv / n + MR / Z 387.30 kN
Fv min (tension) -> Pv / n - MR / Z 193.65 kN
MR = (Mx^2 + Mz^2)^0.5 + Madd

Madd = FR x hf
FR = (Fx^2 + Fz^2)^0.5
Support Reaction
LC Fx (kN)Fy (kN) Fz (kN) FR (kN) Madd (kNm) Mx (kNm) Mz (kNm) MR (kNm)
101 -4.52 140.34 -2.34 5.09 1.78 -13.90 25.12 30.49
102 2.08 143.80 -4.68 5.12 1.79 -27.80 -10.28 31.43
103 4.71 144.39 -2.34 5.26 1.84 -13.90 -28.19 33.27
104 0.00 158.29 0.00 0.00 0.00 0.00 0.00 0.00
105 -4.52 167.02 -2.34 5.09 1.78 -13.90 25.12 30.49
106 2.08 170.48 -4.68 5.12 1.79 -27.80 -10.28 31.43
107 4.71 171.08 -2.34 5.26 1.84 -13.90 -28.19 33.27
108 -1.37 160.89 0.00 1.37 0.48 0.00 35.03 35.50
109 -1.00 174.91 -2.45 2.65 0.93 -56.10 19.10 60.19
110 3.03 180.63 0.00 3.03 1.06 0.00 -67.13 68.19
111 -4.52 153.69 -2.34 5.09 1.78 -13.90 25.12 30.49
112 2.08 157.15 -4.68 5.12 1.79 -27.80 -10.28 31.43
113 4.71 157.75 -2.34 5.26 1.84 -13.90 -28.19 33.27
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alikpapan Flare Page E.1 of 6
Axial Pile Capacity Check (Including pilecap weight)

Qcomp or
LC Fv max (kN) Fv min (kN) Remarks
Qtens (kN)
101 75.92 48.82 387.30 Ok
102 77.49 49.56 387.30 Ok
103 78.51 48.94 387.30 Ok
104 68.36 68.36 291.20 Ok
105 84.82 57.72 387.30 Ok
106 86.39 58.45 387.30 Ok
107 87.41 57.83 387.30 Ok
108 85.00 53.44 387.30 Ok
109 100.65 47.15 387.30 Ok
110 106.11 45.50 387.30 Ok
111 80.37 53.27 387.30 Ok
112 81.94 54.01 387.30 Ok
113 82.96 53.39 387.30 Ok
Lateral Pile Capacity Check
LC Fh (kN) Qlat(kN) Remarks

101 1.70 29.12 Ok
102 1 71
1.71 29 12
29.12 Ok
103 1.75 29.12 Ok
104 0.00 29.12 Ok
105 1.70 29.12 Ok
106 1.71 29.12 Ok
107 1.75 29.12 Ok
108 0.46 29.12 Ok
109 0.88 29.12 Ok
110 1.01 29.12 Ok
111 1.70 29.12 Ok
112 1.71 29.12 Ok
113 1.75 29.12 Ok
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E.2 PILECAP DESIGN

E.2.1 Footing Flexural Reinforcement
f'c = Ultimate compression strength of concrete = 21.00 Mpa
fy = Yield strength of deformed reinforcement bar = 400.00 Mpa
= Flexural capacity reduction factor = 0.90
d' = Concrete Cover = 0.10 m
db = diameter rebar = 16.00 mm
P Maximum axial force due to factored load = 216.30 kN
PCD Pile Diameter of Flare foundation = 1.00 m
q Uniform load = P/PCD = 216.30 kN/m
Mult Momen Ultimate = 1/8* q * PCD^2 = 27.04 kNm
Mu = 32.44 kNm
Df = 1.10 m
Hf = 0.35 m
d = 0.25 m
b = 0.85
2
Ru = Mu/(*b*d )
= 0.52
m = fy / ( 0.85 * fc' ) = 22.41
req = (1/m) * [1 - (1 - 2m * Ru / Fy)] = 0.13 %
bal = (b1 * 0.85 * fc' / Fy) * (600 / (600 + Fy)) = 2.28 %
max = 0.75 * rb = 1.71 %
min1 = 1.4 / fy = 0.35 %

min2 = 1.33 * req = 0.177 %
min3 = (ACI 318 Sect. 7.12.2.1) = 0.18 %
_______________________________________________________________________________________
min = 1.4 / Fy if 1.33 * req > 1.4 / Fy or = 0.18 %

= 0.18 % if 1.33 * req < 1.4 / Fy
need = req if req > 1.4 / Fy or = 0.18 %

= 1.33 * req < 1.4 / Fy if req < 1.4 / Fy
used = 0.18 %
As req Total area of rebar required = used * b * d = 495.00 mm2

As Total Area of Rebar = 0.25 * p * rebar2 = 200.96 mm2
n Number of rebar = 3.00
s Rebar spacing = (L - 2 * c) / (nr - 1) = 450.00 mm
use s = 150.00 mm
Use D16 - 150 mm for top and bottom flexural reinforcement.
E.2.2 Footing Shear Reinforcement

Lf Pile Cap Width = 1.10 m
q Uniform Load = 216.30 kN/m
S Critical Span
p = 1.00 m
Vu Ultimate Shear Force = 118.96 KN
Vc = 2 fc' L d / 12 = 190.94 KN
Shear capacity reduction factor = 0.75
Vc factored shear capacity = 143.21 KN
Vu < Vc
2
Ac = Lf * d (thick of plate) = 0.28 m
Vu/Ac = 0.43 Mpa
Allowable bending shear for slab without reinforcement :

Vc / Ac = 0.75 * fc' * 2 / 12 = 0.57 Mpa
Vc / Ac > Vu/Ac
( No shear reinforcement needed )
_______________________________________________________________________________________
E.2.3 Shear Reinforcement
At the corner pile, critical section of punching shear is figured below :
Dp
d/2 = 0.125 m
Dp = 300 mm
Pile
Pseudocritical section bo = 1.73 m
Sketch of Punching Shear of Pile
Vup Punching shear ultimate forces = 216.30 kN

Dp Width of pile = 0.30 m
d footing effective thickness = 0.25 m
Pseudocritical section for shear design (bo)
Diameter = Dp + d = 0.55 m
bo Pseudocritical section =xD = 1.73 m
c Ratio of length and width of pile = Dp/ Dp = 1.00
s Pile position factor = for corner column 20.00

Vc shall be smallest of
= (2+4/ c) f'c^0.5 bo d/12 989.765 kN
= ((s d/ bo) +2) f'c^0.5 bo d/ 12 807.273 kN
= 4 f'c^0.5 bo d/ 12 659.844 kN
Vc Two way shear capacity of concrete = 659.84 kN

Shear capacity reduction factor = 0.75
Vc Punching shear ultimate capacity w/o reinf. = 494.88 kN
Check no reinforcement required
_______________________________________________________________________________________
E.3 SETTLEMENT
The settlement of pile group was analyzed using elastic half space theory proposed by
Timoshenko and Goodier (1951) and Poulos and davis (1980) as shown below.
Imaginary raft at the depth of 2/3 the length of pile was assumed with load spreading of
4v : 1 h. The settlement were estimated below :
Note : This sketch is for illustration

1 purpose only, please refer to civil
drawing.
4
B raft
V (max. un-factored axial load) = 180.63 kN
B raft = Dp + PCD + 2* L pile *2/3 *1/4 = 4.63 m

L raft = Dp + PCD + 2* L pile *2/3 *1/4 = 4.63 m
Area of Imaginary raft (Ar) = Braft * Lraft = 21.47 m2
Load per unit area, p = V/Ar = 8.41 kPa
Poisson ratio, = 0.25
Young Modulus, E = 477520.00 kPa
Influence Factor, Ip = 1.00
Elastic Settlement, 1 2
= 0.08 mm
i = p .B . Ip
E
Check Settlement < 25 mm .OK
_______________________________________________________________________________________
ATTACHMENT F
GUYED WIRE FOUNDATION DESIGN
_______________________________________________________________________________________
alikpapan Flare
ATTACHMENT F - GUYED WIRE FOUNDATION DESIGN

F.1 PILING STABILITY CHECK OF DEAD MAN FOUNDATION
Allowable Pile Capacity

Force QComp (kN) QTens (kN) QLat (kN)
Permanent 416.00 208.00 41.60
Temporary 553.28 276.64 55.33
n Pile = 1
Permanent Condition
Fv (tension) -> Pv / n 208.00 kN
Temporary Condition (+33%)

Fv (tension) -> Pv / n 276.64 kN
Support Reaction
LC Fx (kN) Fy (kN) Fz (kN) FR (kN)
101 -6.51 -6.08 -2.46 6.51
102 -2.47 -7.56 -6.96 8.03
103 -1.24 -7.13 -6.53 7.54
104 0.00 0.00 0.00 0.00
105 -6.51 -6.08 -2.46 6.51
106 -2.47 -7.56 -6.96 8.03
107 -1.24 -7.13 -6.53 7.54
108 -23.11 -22.95 0.00 23.11
109 -11.71 -25.29 -22.02 25.43
110 0.00 -21.35 -18.57 21.44
111 -6.51 -6.08 -2.46 6.51
112 -2.47 -7.56 -6.96 8.03
113 -1.24 -7.13 -6.53 7.54
Where :
FR = (Fx2 + Fz2)^0.5
Pv = Fy + Pilecap Weight
Ph = FR
_______________________________________________________________________________________
alikpapan Flare Page F.1 of 4
Axial Pile Capacity Check (Including pilecap weight)
Qcomp or
LC Fv (kN) Remarks
Qtens (kN)
101 8.05 553.28 Ok
102 6.57 553.28 Ok
103 7.00 553.28 Ok
104 14.12 416.00 Ok
105 8.05 553.28 Ok
106 6.57 553.28 Ok
107 7.00 553.28 Ok
108 -8.83 276.64 Ok
109 -11.16 276.64 Ok
110 -7.22 276.64 Ok
111 8.05 553.28 Ok
112 6.57 553.28 Ok
113 7.00 553.28 Ok
Lateral Pile Capacity Check

LC Fh (kN) Qlat (kN) Remarks
101 6.51 55.33 Ok
102 8 03
8.03 55 33
55.33 Ok
103 7.54 55.33 Ok
104 0.00 41.60 Ok
105 6.51 55.33 Ok
106 8.03 55.33 Ok
107 7.54 55.33 Ok
108 23.11 55.33 Ok
109 25.43 55.33 Ok
110 21.44 55.33 Ok
111 6.51 55.33 Ok
112 8.03 55.33 Ok
113 7.54 55.33 Ok
_______________________________________________________________________________________
F.2 PILECAP DESIGN

F.2.1 Flexural Reinforcement
f'c Ultimate compression strength of concrete = 21.00 Mpa
fy Yield strength of deformed reinforcement bar = 400.00 Mpa
Flexural capacity reduction factor = 0.90
d' Concrete Cover = 0.10 m
db Rebar Diameter = 16.00 mm
P Maximum axial force due to factored load = 35.61 kN
Lp Distance Pile to Edge = 0.50 m
Mu Momen Ultimate = 17.81 kNm
Bd = 1.00 m
Hd = 0.60 m
d = 0.50 m
b = 0.85
2
Ru = Mu/( *b*d )
= 0.08
m = fy / ( 0.85 * fc' ) = 22.41
req = (1/m) * [1 - (1 - 2m * Ru / Fy)] = 0.02 %
bal = (1 * 0.85 * fc' / Fy) * (600 / (600 + Fy)) = 2.28 %
max = 0.75 * rb = 1.71 %
min1 = 1.4 / fy = 0.35

min2 = 1.33 * req = 0.026
min3 = (ACI 318 Sect. 7.12.2.1) = 0.18
min = 1.4 / Fy if 1.33 * req > 1.4 / Fy or = 0.18 %

= 0.18 % if 1.33 * req < 1.4 / Fy
need = req if req > 1.4 / Fy or = 0.03 %

= 1.33 * req < 1.4 / Fy if req < 1.4 / Fy
used = 0.18 %
2
As req Total area of rebar required = used * b * d = 900.00 mm
As Total Area of Rebar = 0.25 * p * rebar2 = 200.96 mm2
n Number of rebar = 5.00
s Rebar spacing = (L - 2 * c) / (nr - 1) = 250.00 mm
use s = 150.00 mm
Use D16 - 150 mm for top and bottom flexural reinforcement.
_______________________________________________________________________________________
F.2.2 Footing Shear Reinforcement

Vu = 35.61 kN
Allowable bending shear for slab without reinforcement :
Vc = 2 * f'c * B * d/12
Taking B * d = Ac
Vc / Ac = 0.75 * fc' * 2 / 12 = 0.57 Mpa
2
Ac = Lf * d = 0.50 mm
Vu/Ac = 0.07 Mpa
Vc / Ac > Vu/Ac
( No shear reinforcement needed )
F.3 SETTLEMENT
The settlement of pile group was analyzed using elastic half space theory proposed by Timoshenko and Goodier
(1951) and Poulos and davis (1980) as shown below.
Imaginary raft at the depth of 2/3 the length of pile was assumed with load spreading of 4v : 1 h.
The settlement were estimated below :
B raft
V (max. un-factored axial load) = 14.12 kN
B raft = Dp+ 2* L pile *2/3 *1/4 = 3.63 m

L raft = Dp + 2* Lpile *2/3 *1/4 = 3.63 m
Area of Imaginary raft (Ar) = Braft * Lraft = 13.20 m2
Load per unit area, p = V/Ar = 1.07 kPa
Poisson ratio, = 0.25
Young Modulus, E = 5591.00 kPa
Influence Factor, Ip = 1.00
Elastic Settlement, = 0.65 mm
Check Settlement < 25.4 mm .OK
_______________________________________________________________________________________
MTO FOUNDATION
Concrete Foundation 1(0.828 x 2m x 2m x 0.6m) 1.99 m3

(Flare Foundation)
Concrete Foundation (1m x 1m x 0.6m) 0.6 m3

(Guyed Wire Foundation)
Total Concrete 2.59 m3

Total Rebar 10% or 0.1t/m3 0.26 ton
Spun Pile D300, L = 10meter/pcs 4 pcs

Calculation Pondasi Flare Stack + MTO

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Calculation Pondasi Flare Stack + MTO

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FLARE STACK FOUNDATION DESIGN

Figure 1.1 Balikpapan Flare field location

1.2 Definition of Terms

2.2 Code, Standard and Reference

1 General Specification for Civil and Structure

2.4 Quality of Material

5 Concrete Cement Type 1

2.5 Unit Weight of Material

3 Steel 76.99 kN/m3

7 Sand Gravel 17.65 kN/m3

2.6 Allowable Pile Bearing Capacity

Pile material : PC Spun Pile

Allowable pile net. capacity for BH-04 PC 300 mm:

Condition Qcomp Qtens Qlat

2.8 Design Criteria

No. Description Remarks

Settlement Check for Flare Shallow Foundation

Lf = Length of footing = 2,200 mm

Footing and Pedestal Weight :

Dead Load DL = 94.754 kN

Support reaction for unfactored load combination for permananent condition :

Assumed settlement occurred uniformly at the bottom of square foundation:

Es = Modulus of elasticity of soil

qo = Load (kN/m2) = (Fy + Wf) / (B x L)

3.0 DESIGN LOADING

3.1.1 Self Weight

3.1.2 Dead Load of Equipment

3.2 Live Load (L)

3.3 Equipment Load (E)

3.4 Wind Load (W)

3.4 Earthquake Load (EQ)

Total design base shear shall be:

4.0 LOAD COMBINATION

4.2 Factored Load Combination

5.0 CALCULATION DESIGN

5.2 Loading Data

5.3 Loading Combination

6.0 FOUNDATION DESIGN

7.0 ANCHOR BOLT DESIGN

8.0 GUY WIRE AND PADEYE DESIGN

- Number of pile use = 3 Spun diameter 300 mm, effective length 10 m

- Settlement of the structure is 0.08 mm at center of foundation.

Fv Max ( KN ) 14.12 416.00 104 ok

- Number of pile use = 1 Spun diameter 300 mm, effective length 10 m

- Settlement of the structure is 0.65 mm at center of foundation.

A.1 Location for BH-28

ATTACHMENT B. - PLAN AND PILE ARRANGEMENT

B.2 Foundation Dimension

B.2.1 Flare Stack Foundation

Df = Diameter of foundation = 2,000 mm

Minimum distance center of each pile = 2.89 x Dpi

B.2.2 Deadman Foundation

Ld = Length of dead man pilecap = 1,000 mm

C.1 Dead Load

a. Flare Stack Foundation

Weight of maintenance platform = 1696.40 kg (Input from Mechanical BOQ)

C.2 Live Load

Diameter of platform dimension = 2.80 m

LL1 Live load 1 = A1 x LL*2 = 2410.28 kg

C.3 Piping/Equipment Load

We Empty / Shut Down = 1.15*(L1*W1 +W2*L2)/L

Wo Operating = 1.1 We = 2.00 kN/m

Wt Test = 1.2 We = 2.18 kN/m

We Empty / Shut Down = 1.15(L1W1 +W2*L2)/L

B raft = Dp + PCD + 2* L pile 2/3 1/4 = 4.63 m

B raft = Dp+ 2* L pile 2/3 1/4 = 3.63 m