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PLANNING YOUR SCHEME FACTSHEET 5 UNDERSTANDING THE PROCESSING OPTIONS
In the Practical Handbook of Compost Engineering, The composting process can be divided into a first,
composting is defined as the biological high-rate phase, and a second, curing phase. Many
decomposition and stabilisation of organic composting systems are organised along this
substrates under aerobic and thermophilic (>45C) divide. The first stage is characterised by high
conditions to produce a product that is stable, free oxygen uptake rates, elevated temperatures, high
of pathogens and plant seeds, and can be consumption of easily degradable components,
beneficially applied to land. There are seven and high odour emission potential.
general types of processing technologies for
organics, as outlined below and further explained The second stage is characterised by lower
on the following pages. temperatures, reduced oxygen demand and lower
odour potential. Traditionally, the intensive
1 Vermicomposting composting phase has been more engineered and
controlled due to the need to reduce odours, supply
2 Open windrow composting
high aeration rates and maintain process control.
3 Aerated static pile composting (with or without The curing phase is usually less engineered and
covers) less process control is applied.
4 In-vessel composting (tunnel, box, vertical Post-processing in a composting facility can
silo, drum) include screening and air-sifting, blending, adding
5 Fully enclosed composting (agitated bed, performance enhancing components (nutrients,
agitated pile) microorganisms), or pelletising.
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PLANNING YOUR SCHEME FACTSHEET 5 UNDERSTANDING THE PROCESSING OPTIONS
The following aspects need to be considered As in many other manufacturing processes, the
when assessing and comparing different raw materials used in organics processing
processing technologies: operations largely determine the quality of the
Investment costs ($ / tonne throughput) finished product. Recycled organic products
Operating costs ($ / tonne throughput) manufactured from source separated organics
Operational experience have shown low levels of physical and chemical
Options for process management contamination. These products therefore have
Options for achieving desired product wide potential application and the chance of
quality being accepted in a wide variety of markets. The
Risk of emitting odour / bio-aerosols and use of recycled organic products with low
releasing leachate contaminant levels is central to developing
Ability to process different feedstock agricultural and horticultural markets, and also
Options for expanding processing capacity for minimising soil contamination.
Footprint (tonne annual throughput per
square meter) 1 Vermicomposting
Energy and water use.
Large-scale vermicomposting is practised in
Investment and operating costs various countries, and has been explored in
Australia. At the turn of the century, there were
Although investment and operating costs are
four or five large vermicomposting operations
usually among the most important factors in
processing municipal organics (biosolids,
deciding for or against a certain processing
garden and food organics) and animal manures.
technology, this information is rarely available in
However, today we understand there is only one
the public domain. Processing costs and gate-
such operation left in Australia, in Broken Hill.
fees for composting are commercially sensitive,
Fundamentally, vermicomposting requires a
and therefore not publicly divulged.
higher level of management and is less forgiving
Costs for composting vary greatly, depending on than windrow composting.
the type of materials processed, annual
There are two main methods of large-scale
throughput, the type of technology employed,
vermicomposting: In the extending windrow
and the kind of products generated. Data
system, small piles of organic material are
suggest that costs for composting range
provided for worms. More organic material is
between $25 and $130 per tonne (note that
added to the pile continuously (see diagram).
processing cost may be different to gate-fee
charged). Composting of garden organics alone The second type of large-scale
incurs significantly lower costs than co-
composting of garden organics with food or other
putrescible materials.
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FOOD AND GARDEN ORGANICS BEST PRACTICE COLLECTION MANUAL:
PLANNING YOUR SCHEME FACTSHEET 5 UNDERSTANDING THE PROCESSING OPTIONS
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FOOD AND GARDEN ORGANICS BEST PRACTICE COLLECTION MANUAL:
PLANNING YOUR SCHEME FACTSHEET 5 UNDERSTANDING THE PROCESSING OPTIONS
A number of tunnel composting facilities operate 4.2 Box and Container Composting
in Australia. Since 2000, Natural Recovery Systems
Systems has operated a tunnel composting
facility in Dandenong, Victoria. The facility has Box and container composting is fundamentally
five units and recycles a range of garden and identical to tunnel composting. Boxes and
food organics. The SITA SAWT facility at Kemps containers, however, are smaller and tend not to
Creek, NSW, operates 8 to 10 tunnels be in enclosed buildings. Containers are mobile
(depending on incoming quantities) that are and can also be used for transporting organic
dedicated to processing source separated food residues from disposal points to the composting
and garden organics from Penrith City Council. site. If a roll-on roll-off system is used, containers
The SAWT facility processes around 35,000 tpa can be easily transported and emptied at the
of organic residues, including sludges. SITA also point of further processing.
operates a 10-tunnel composting facility at its
As far as the authors are aware, no commercial
Spring Farm Advanced Resource Recovery
box or container composting systems are
Park in South-Western Sydney, which
currently operated in Australia or New Zealand.
processes 30,000 tpa of garden organics from
Nevertheless, the Herhof Box Composting
the Macarthur Regional Organisation of Councils
System and the BIODEGMA Box Composting
(MACROC).
System, for example, are used widely in Europe,
The Remondis Organic Resource Recovery while Green Mountain Technologies supplies the
Facility (ORRF) in Port Macquarie receives North American market with its Containerised
source separated organics from Port Macquarie Compost System.
Hastings Shire Council, which is shredded and
blended with biosolids and loaded into one of
eight tunnels.
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FOOD AND GARDEN ORGANICS BEST PRACTICE COLLECTION MANUAL:
PLANNING YOUR SCHEME FACTSHEET 5 UNDERSTANDING THE PROCESSING OPTIONS
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FOOD AND GARDEN ORGANICS BEST PRACTICE COLLECTION MANUAL:
PLANNING YOUR SCHEME FACTSHEET 5 UNDERSTANDING THE PROCESSING OPTIONS
The Biomass Facility at Coffs Harbour (NSW) Anaerobic digestion has become a popular
processes 55,000 tpa of garden organics, food choice for treating organic residues in various
organics and biosolids in an agitated bed European countries, and to a lesser degree in
composting system. Physical contaminants are North America. The rapid development of
removed from the incoming organic materials in anaerobic digestion in European countries is
the receival hall. In the composting hall, driven by whole-of-government policy settings
decontaminated material is composted in and significant subsidies for energy generation
agitated beds for 21 days. from renewable resources. Many municipal
composting operations are retrofitted with an
5.2 Agitated Pile Composting additional anaerobic digestion plant.
Systems
The main benefit of operating anaerobic
Enclosed agitated pile composting is very similar digestion plants is that energy can be recovered
to agitated bed composting systems, except that from organic residues in the form of methane-
there are only one or two very large rectangular rich biogas, which can be used to generate
beds. Feedstock is loaded into the composting renewable power and/or heat. At the same time,
hall at one end, and is extracted at the other end. solid organic matter (digestate / compost) and
plant nutrients are retained and available for land
Starting at the discharge end the agitator / turner
management purposes.
moves along the pile, discharging composted
material for removal from the hall while turning
and moving material in the process. With each
pass, material is displaced a set distance (14m)
toward the discharge side of the composting hall.
Pile dimensions, turning frequency, and the
distance the material is moved when turned
determine the composting period in the hall.
Loading and unloading of the hall, as well as
agitation / turning, are fully automated processes
without staff having to enter the composting hall.
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FOOD AND GARDEN ORGANICS BEST PRACTICE COLLECTION MANUAL:
PLANNING YOUR SCHEME FACTSHEET 5 UNDERSTANDING THE PROCESSING OPTIONS
A trial to process combined food and garden Co-firing biomass with coal in traditional coal-
residues from Woollahra Council at the fired boilers is becoming increasingly popular, as
EarthPower facility in 2007 was unsuccessful as it capitalises on existing investment and
the woody material caused problems for the infrastructure, while reducing emission of
system. Leichardt City Council has also trialled pollutants and net greenhouse gas. Power
processing of food organics at EarthPower. plants in Lithgow, Liddell and Lake Macquarie
(NSW), for example, currently supplement coal
There are two processing facilities in Australia with relatively small volumes of wood residues.
that have the capacity to use anaerobic digestion Biomass energy plants often use different types
for generating biogas from the organic fraction of fuel to overcome seasonality of supplies and
contained in MSW; the Anaeco facility in Perth also to minimize supply risks.
(WA) and SITAs facility at Jacks Gully (NSW).
In each case anaerobic digestion is part of a Several sugar mills in Queensland and NSW are
comprehensive mechanical-biological treatment now complementing bagasse with forestry
(MBT) system for unsorted municipal waste. residues and woody municipal residues for co-
firing their boilers year round.
7 Energy Generation
Technologies 7.2 Gasification
Gasification is a process that converts carbon-
Biomass can be converted into energy (heat or
based materials into synthetic gas (syngas).
electricity) or energy carriers (charcoal, oil, or
Gasification is achieved by reacting the organic
gas) using both thermochemical and
material in a closed reactor at high temperatures
biochemical conversion technologies.
(>700C), without combustion, and with a
Combustion is the most developed and most
controlled amount of oxygen and/or steam. The
frequently applied process used for solid
three main gasification technologies are fast
biomass fuels mainly because of its low costs
pyrolysis, carbonisation and gasification. Each
and high reliability but other technologies, such
process produces different proportions of liquid,
as gasification, are also becoming available.
solid and gas in the end product (see table
7.1 Combustion below).
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FOOD AND GARDEN ORGANICS BEST PRACTICE COLLECTION MANUAL:
PLANNING YOUR SCHEME FACTSHEET 5 UNDERSTANDING THE PROCESSING OPTIONS
manual
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