INTERACTIVE SCHEMATIC

Bookmarks X
*This document is best viewed at a
Options
screen resolution of 1024 X 768.
Features
Cover Page
To set your screen resolution do the following:
Tables RIGHT CLICK on the DESKTOP.
Component Select PROPERTIES.
Connector
CLICK the SETTINGS TAB.
Schematic
Machine Views
MOVE THE SLIDER under SCREEN RESOLUTION
Chassis View until it shows 1024 X 768.
Cab View CLICK OK to apply the resolution.
Engine View
*Due to different monitor sizes and PDF reader preferences
The Bookmarks panel will allow you to there may be some variance in linked schematic locations
quickly navigate to points of interest.

Click here to save a copy of

EC-C2 E-C60 this interactive schematic
EC-C3
to your desktop
E-C61

VIEW ALL CALLOUTS

EC-C1
Click on any text that is BLUE and
underlined. These are hyperlinks
that can be used to navigate the
schematic and machine views.
When only one callout is showing on a
machine view, clicking on this button will
make all of the callouts visible. This
button is located in the top right corner
of every machine view page.

ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the

Zoom In CTRL / + Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out CTRL / - and Definitions page

Fit to Page CTRL / 0 (zero)

Hand Tool SPACEBAR (hold down)
Find CTRL / F
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 RENR6482-04
March 2013

416E, 422E, and 428E Backhoe Loader

Hydraulic System
416E: 422E: 428E:
SHA1-UP HBE1-UP SNL1-UP
CBD1-UP

416E (Single Tilt Center Pivot)

422E (Single Tilt Sideshift)
428E (Parallel Lift Sideshift)

2013 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Page 1 of 2

Machine Schematic Part

Description
Location Location Number
416E 422E 428E
1 C-7 ACCUMULATOR GP - RIDE CONTROL 345-3672
2 B-1 COOLER - TRANSMISSION HYDRAULIC OIL 214-2202
CYLINDER GP - BACKHOE BUCKET 210-7086
3 F-2
CYLINDER GP - BACKHOE BUCKET (WITH SENSOR) 210-7085 N/A
CYLINDER GP - BOOM 210-7074
4 F-3
CYLINDER GP - BOOM (WITH SENSOR) 246-9885 N/A
CYLINDER GP - EXTENDABLE STICK 210-7098
5 F-1
CYLINDER GP - EXTENDABLE STICK (WITH SENSOR) 210-7097 N/A
6 C-7 CYLINDER GP - LIFT (LH) 215-7298 215-7298 N/A
7 B-7 CYLINDER GP - LIFT (RH) N/A 214-9373
8 A-7 CYLINDER GP - MULTIPURPOSE BUCKET (LH) 185-1839
9 A-7 CYLINDER GP - MULTIPURPOSE BUCKET (RH) 185-1839
10 F-6 CYLINDER GP - STABILIZER (LH) 291-2681 173-4565
11 F-6 CYLINDER GP - STABILIZER (RH) 291-2682 173-4565
12 A-3 CYLINDER GP - STEERING 214-5097
CYLINDER GP - STICK 210-7078 210-7080
13 F-2
CYLINDER GP - STICK (WITH SENSOR) 210-7077 N/A
14 F-3 CYLINDER GP - SWING (LH) 269-0381
15 F-3 CYLINDER GP - SWING (RH) 269-0381 279-5556
16 B-7 CYLINDER GP - TILT 206-3553 N/A
17 B-7 CYLINDER GP - TILT (LH) N/A 192-3884
18 B-7 CYLINDER GP - TILT (RH) N/A 192-3884
19 B-1 FILTER GP - OIL 210-6243
20 D-5 MANIFOLD GP - CONTROL (BACKHOE) 259-6742 N/A
21 D-7 MANIFOLD GP - CONTROL (BACKHOE) N/A 259-6744
22 C-5 MANIFOLD GP - CONTROL (LOADER) 259-6745 N/A
23 C-5 MANIFOLD GP - CONTROL (LOADER) N/A 259-6743
24 C-7 MANIFOLD GP - RIDE CONTROL 245-8780
25 B-4 PUMP GP - METERING 247-7868
26 C-2 PUMP GP - PISTON (IMPLEMENT AND STEERING) 296-6714
27 C-7 SWITCH AS - PRESSURE (RIDE CONTROL) 304-5696
28 A-3 TANK GP - HYDRAULIC 245-8777
VALVE GP - BANK (BACKHOE) (6 BANK) 248-0483 N/A
29 E-5 VALVE GP - BANK (BACKHOE) (7 BANK) 248-0484 N/A
VALVE GP - BANK (BACKHOE) (8 BANK) 248-0485 N/A
VALVE GP - BANK (BACKHOE) (6 BANK) N/A 248-0486
30 E-5 VALVE GP - BANK (BACKHOE) (7 BANK) N/A 248-0487
VALVE GP - BANK (BACKHOE) (8 BANK) N/A 248-0488
COMPONENT LOCATION
Page 2 of 2
Machine Schematic Part
Description
Location Location Number
416E 422E 428E
VALVE GP - BANK (LOADER) (2 BANK) 248-0481 N/A
31 A-5
VALVE GP - BANK (LOADER) (3 BANK) 248-0482 N/A
VALVE GP - BANK (LOADER) (2 BANK) N/A 247-9655
32 A-5
VALVE GP - BANK (LOADER) (3 BANK) N/A 247-9656
33 A-5 VALVE GP - CONTROL (AUXILIARY) (LOADER) 259-6729
34 E-4 VALVE GP - CONTROL (AUXILIARY) (BACKHOE) 259-6733
35 E-4 VALVE GP - CONTROL (BOOM) 259-6739
36 D-2 VALVE GP - CONTROL (BUCKET) 259-6737
37 D-1 VALVE GP - CONTROL (EXTENDABLE STICK) 259-6734
38 C-5 VALVE GP - CONTROL (LIFT) 259-6732
39 D-5 VALVE GP - CONTROL (STABILIZER) (LH) 259-6746
40 D-6 VALVE GP - CONTROL (STABILIZER) (RH) 259-6746
VALVE GP - CONTROL (STICK) (6 BANK) 259-6736
41 D-2
VALVE GP - CONTROL (STICK) (7, 8 BANK) 259-6735
42 D-3 VALVE GP - CONTROL (SWING) 259-6738
VALVE GP - CONTROL (TILT) (2 BANK) 259-6731 N/A
43 B-5
VALVE GP - CONTROL (TILT) (3 BANK) 259-6730 N/A
VALVE GP - CONTROL (TILT) (2 BANK) N/A 259-6740
44 B-5
VALVE GP - CONTROL (TILT) (3 BANK) N/A 259-6741
45 D-6 VALVE GP - SHUTTLE 8J-6875
TAP LOCATION

Tap Schematic
Description
Number Location
T1 C-2 STEERING AND IMPLEMENT PUMP DISCHARGE
T2 C-2 LOAD SENSING
SOS B-1 OIL SAMPLING
 7 6 5 4 3 2 1
(15) CYLINDER GP
SWING (RH)
269-0381 (416E) (13) CYLINDER GP
279-5556 (422E, 428E) (3) CYLINDER GP STICK
(4) CYLINDER GP
BOOM BACKHOE BUCKET 210-7077 (416E WITH CYLINDER
(14) CYLINDER GP (5) CYLINDER GP
210-7074 (ALL) 210-7086 (ALL) POSITION SENSOR)
SWING (LH) 210-7085 (416E WITH CYLINDER EXTENDABLE STICK
246-9885 (416E WITH CYLINDER 210-7078 (416E WITHOUT SENSOR)
269-0381 210-7098 (ALL)
POSITION SENSOR) POSITION SENSOR) 210-7080 (422E, 428E)
210-7097 (416E WITH CYLINDER
(11) CYLINDER GP (10) CYLINDER GP POSITION SENSOR)
F F
STABILIZER (RH) STABILIZER (LH)
291-2681 (416E) 291-2682 (416E)
173-4565 (422E, 428E) 173-4565 (422E, 428E)
(29) VALVE GP (30) VALVE GP
BANK (BACKHOE) BANK (BACKHOE)
248-0483 (6 BANK) 248-0486 (6 BANK)
422E, 428E 248-0484 (7 BANK) 248-0487 (7 BANK) (34) VALVE GP
248-0485 (8 BANK) 248-0488 (8 BANK) CONTROL (35) VALVE GP
(416E) (422E, 428E) (AUXILIARY) (BACKHOE) CONTROL (BOOM)
259-6733 259-6739

A
B
A
B

416E
STABILIZER STABILIZER
C
RH LH
C
D

E E

P
R
N
P
M
N

M
L BOOM SWING BUCKET STICK
E
L

E
AUXILIARY EXTENDABLE
(40) VALVE GP (39) VALVE GP F
F STICK
CONTROL (STABILIZER) (RH) CONTROL G

K J H
G 259-6746 (STABILIZER) (LH) K J H
259-6746
D D
(20) MANIFOLD GP
CONTROL (BACKHOE) (42) VALVE GP (36) VALVE GP (41) VALVE GP
(21) MANIFOLD GP (45) VALVE GP CONTROL (SWING) CONTROL (BUCKET) CONTROL (STICK)
259-6742
CONTROL (BACKHOE) SHUTTLE 259-6738 259-6737 259-6736 (6 BANK)
(416E) (37) VALVE GP
259-6744 8J-6875 259-6735 (7, 8 BANK)
(422E, 428E) CONTROL
(EXTENDABLE STICK)
259-6734

(22) MANIFOLD GP
(1) ACCUMULATOR GP
CONTROL (LOADER)
RIDE CONTROL
259-6745
345-3672
(416E, 422E)
(27) SWITCH AS (23) MANIFOLD GP
PRESSURE (RIDE CONTROL) CONTROL (LOADER)
304-5696 259-6743 T1 (26) PUMP GP
(428E) PISTON (IMPLEMENT
(24) MANIFOLD GP
RIDE CONTROL AND STEERING) T2
245-8780 296-6714
C C

(6) CYLINDER GP
LIFT (LH)
215-7298 (416E)
215-7298 (422E) (38) VALVE GP (25) PUMP GP
CONTROL (LIFT) METERING
259-6732 247-7868

LIFT
(7) CYLINDER GP SOS
LIFT (RH)
214-9373 (19) FILTER GP
(428E) OIL
(17) CYLINDER GP (43) VALVE GP
210-6243
TILT (LH) CONTROL (TILT)
192-3884 259-6730 (3 BANK)
(428E) 259-6731 (2 BANK)
(416E, 422E)
B B
(16) CYLINDER GP (44) VALVE GP
TILT CONTROL (TILT)
206-3553 (2) COOLER
TILT 259-6740 (2 BANK)
(416E, 422E) TRANSMISSION HYDRAULIC OIL
259-6741 (3 BANK)
214-2202
(428E)
(18) CYLINDER GP
TILT (RH)
192-3884
(428E)

(8) CYLINDER GP (33) VALVE GP LINE PATTERNS

MULTIPURPOSE CONTROL HYDRAULIC CIRCUIT COLOR DESCRIPTIONS Pressure Line
BUCKET (LH) (AUXILIARY) (LOADER) MAIN PUMP OUTPUT
Pilot / Load Sensing Pressure
185-1839 (12) CYLINDER GP LIFT CYLINDER CIRCUIT
259-6729 BUCKET CYLINDER CIRCUIT
STEERING LOAD SENSE CIRCUIT Drain / Return Lines
214-5097 STEERING CIRCUIT
Component Group
AUXILIARY STICK CYLINDER CIRCUIT
SUPPLY LINE
BOOM CYLINDER CIRCUIT Attachment
(31) VALVE GP TILT CYLINDER CIRCUIT
BANK (LOADER) EXTENDABLE STICK CYLINDER CIRCUIT Air Line
A 248-0481 (2 BANK)
MULTIPURPOSE BUCKET CYLINDER CIRCUIT
DRAIN / RETURN LINE CALLOUTS A
248-0482 (3 BANK) SIDESHIFT CIRCUIT
SWING CYLINDER CIRCUIT YY Taps (Pressure, Sampling, Sensor - by letter)
(416E, 422E) LOAD SENSE RELIEF CIRCUIT
(9) CYLINDER GP STABILIZER CYLINDER CIRCUIT
MULTIPURPOSE BUCKET (RH) (28) TANK GP AUXILIARY CIRCUIT
(32) VALVE GP
185-1839 HYDRAULIC
BANK (LOADER) THIS SCHEMATIC IS FOR THE 416E, 422E, and 428E BACKHOE LOADER
245-8777
247-9655 (2 BANK) MEDIA NUMBER: RENR6482-04
247-9656 (3 BANK) PART NUMBER: 225-6836, CHANGE: 06, VERSION: -
(428E) Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

14 10 19 31 32 1 24 27 6 16 17 12 8 2

3 5 13 4 15 11 29 30 45 26 25 28 7 18 9

3 5 13 26 28 2

4 29 30 45 19 31 32 1 24 27 25 12
BACKHOE VALVE
VIEW ALL CALLOUTS

(29/30) Backhoe Valve

The 416E, 422E, and 428E

machines are equipped with a
mechanically controlled back-
hoe valve that is visible with
the floor plate at the rear of
the cab removed.

37 41 36 42 35 34 20 21
39 40
IMPLEMENT AND STEERING PUMP
VIEW ALL CALLOUTS

T2 T2
The pump is located below the cab
floor plate. The pump control valve is 19
mounted on top of the pump and SOS
contains a flow compensator spool
and pressure cutoff spool. The
implement and steering pump sup-
plies oil flow to the loader valve
26
group, backhoe valve group, and T1
steering system. These illustration shows the implement and steering
T2 pump out of the machine. The following components are
visible:

T1 28 Load Sensing pressure tap (T2), Pump Discharge pres-

sure tap (T1), Hydraulic Oil Tank (28), Oil Sampling port
26 (SOS), and Hydraulic Oil Filter (19)
LOADER VALVE
VIEW ALL CALLOUTS

SOS
19

26

33
43
(31/32) Loader Valve
44
38
22
23

The 416E, 422E, and 428E machines are

equipped with a mechanically controlled
loader valve.
RIDE CONTROL
VIEW ALL CALLOUTS

27

24