ABB Procontic T200 System Description Progammable Control System Hardware GATS Ste 98 Rzoo1 ABB und Steuerungstechnik ABB Schalt-Regulations Concerning the Setting up of installations ‘Apart from the basic “Regulations for the Setting up of Power installations” DIN VDE" 0100 and for "The Rating of Creepage Distances and Clearances” DIN VDE 0110 Part 1 and Part 2 the reguiations “The Equioment of Power installations with Electrical Components” DIN VDE 0160 in conjunction with DIN VOE 0880 Part 500 have to be taken into due consideration. Further attention has to be paid to DIN VDE 0113 Part 1 ‘and Part 200 in case of the control of working and pro: cessing machines. If operating elements are tc be mounted near parts with dangerous contact voltage DIN VDE 0108 Part 100 is additionally relevant If the protection against direct contact according to DIN VDE 0160 is required, this has to be ensured by the user (2.9. by incorporating the elements in a switch- gear cabinet). The devices are designed for pollution severity 2 in accorcance with DIN VDE 0110 Part +, if higher pollution is expected, the devices must be in- stalled in appropriate housings. ‘The user has 10 guarantee that the devices and the components belonging to them are mounted following these regulations. For operating the machines and in- Stallations, other national and international relevant regulations, concerning prevention of accidents and using technical werking means, also have to be met. The ABE Procontic devices are designed according to IEC 1131 Part 2. Meeting this regulation, they are clas- sified in overvoltage category Il which is in conto mance with DIN VDE 0110 Part 2. For the direct connection of ABB Procontic devices, which are powered with or coupled to AC line voltages of overvoltage category Il, appropriate protection measures corresponding to overvoltage category Il ac cording 10 IEC-Report 664/980 and DIN VDE 0110 Part 1 are to install Equivalent standards: DIN VOE 0110 Part 1 = 166 664 DIN VDE 0193 Part 1 = EN 60204 Part 1 DIN VOE 0660 Part S00 = EN 60439-1 = IEC 439-1 All rights reserved to change design, size, weight, etc. VOE stands for “Association of German Elect Engineers” al ‘ABB Schalt~ und Stoverungstechnik GmbH HeidelbergTable of Contents 2 Subracks a 2.4 Basic subrack 07 BT 60 Ri 2.2 Basic subrack 07 BT 61 Rt 2.3 Basic subrack 07 BT62R1 01... 2.4 Expansion subrack 07 BE 60 Rt 2.5 Expansion subrack 07 BE 61 Rt 2.6 Expansion subrack 07 BE 62 R1 2.7 Expansion subrack for remote VO coupler 07 BE 69 At 3 Power Supply Units 3.1. Power supply unit 07 NG 61R2...... 3.2 Power supply unit 07 NG 63 R2 ... 3.3 Power supply unit 07 NG 66 R2 34 Power supply unit 07 NG 68 R2 in addition (for information only) 07 NG 60.68 RY 4 O-Expansions and Coupler 4.1 Bus connector for central VO expansion 07 BY 60 At 4.2 Remote /O coupler with triaxial cable 1) for max. 512 /O 07 BR 60 Ri ‘ 4.3 Remote /O coupler with optical fibre for max. 512 YO 07 BREOR?.. 4.4 Remote /O coupler with triaxial cable 1) for remote substation 07 BR 61 RY : 4.5 Remote /O coupler with ‘optical fibre for remote substation 07 BRET R2 ae 46 Coupler with triaxial cable 1) for connection to field bus 2B 10 O7ZB60RT eee 4.7 Coupler with TWINAX cable 2) for connection to field bus ZB 10 07 28 60 R2 - 48 Coupler with triaxial cable 2) for con- nection to ZB 20 bus 07 ZB 69 Rt 49° Coupler with optical fibre for con: nection to ZB 20-Bus 07 ZB 69 R2 4.10 Remote /O coupler for connection of ABB Procontic CS 31 to ABB Procontic T200 07 CS 61 R202 1) TRIAX Technical System Data 42. 4a 45 . 46- 49. 4.10- 51 52 524 522 5.23 5.2.4 53 61 62 63 64 65 66 TA 72 73 74 78 77 78 a4 a2 a3 84 as a6 a7 Bs. a4 92 10 10.1 10.2 10.3 104 108 109 triaxial cable (double shielded coaxial cable) Central Units .... Central units 07 2E 60...63 Error code lists Central unit error messages Error recovery Intemal bit flags Internal word flags Operands Program Memories Program memory 07 PS 60 Program memory 07 PS 61 Program memory 07 PS 62 Program memory 07 PS 63 Program memory 07 PR 62 Program memory 07 PR 63 Binary Input Modules Binary input module 07 EB 60 R1 . Binary input module 07 EB 61 Rt High-speed binary input module O7EBE2RI ... : Binary input module 07 £8 63 RA Binary input module 07 EB 64 Rt Binary input module 07 EB 66 Rt Binary input module 07 EB 67 Ri Analog Input Modules ‘Analog input module 07 EA 60 R1 ‘Analog input module 07 EA 61 81 ‘Analog input module 07 EA 62 R1 Analog input module 07 EA 63 A11 ‘Analog input module 07 EA 64 Rt ‘Analog input module 07 EA 65 Rit Analog input module 07 EA 65 Rt ‘Analog input module 07 EA 67 1 Special Input Modules Interrupt input module 07 E160 R1 High-speed counter 07 2G 60 R1 Binary Output Modules Binary output module 07 AB 60 R1 Binary output module 07 AB 61 R1 Binary output module 07 AB 62 Rt Binary output module 07 AB 63 Rt Binary output module 07 AB 67 Rt Binary output module 07 AB 68 At 2) TWINAX = twin axial cable (2-core, twisted and shielded high-frequency data transmission line) 10- 10- 10- 10- 10-12 10-16 10-19 pane on Contents11 Analog Output Modules 41-1 14.8. Serial interface cable for connection 11.1 Analog output module 07 AA 60 Ri M2 of the text processor 07 KT 60 11.2. Analog output module 07 AA 61 Rt 1-6 07 Sk 64 Rt 14-8 11.3 Analog output module 07 AA 62 Rt 41-10 14.9. Seria interface cable for connection 1.4 Analog output module 07 AA 63 R1 w14 of the positioning unit 07 PO 0 41.6 Analog output module 07 AA 65 Rt 11-18 07 SK 85 Ri 149 Hata oh ieenats gia 124. 1 1410 Serial interface cable for connection F | between 2 positioning units 07 PO 60 121 Communication processor and the eectone stch and 07 KP 60 R101 121-2 control logic 35 US 50 O7 SK66R1 .. 14-10 123 Secon Processor ASCIt 14.11 Serial interface cable for connection 124 Commission gocesorPRorIus | «(Stent pocaseor 7 «TED inthe a ie printerO7DR12 07 SKE7 Rt 111 07 KP 63 R101 3} 124-1 14,12 Serial interface cable for connection of 125 rie a Bion processor RCOM ennai the text processor 07 KT 60 to the ope- : rator station 35 BS 40 O7 SKEBR1 .. 14-12 12.8 Text processor 07 KT 60 R101 128-1 14,15 Interface cables for connection of 43. Proprocessora aaat peripheral urits to the 9-pole serial interfaces of the compact PLCs aeons att 07 KR 91, 07 KT 92 (ABB Procontic 132 One-axs posiforing unt 0831} and the communication pro- ley poveolReD4 aaa cossors 07 KP 62, 07 KP 63 13.3. Programmable real-time clock SOF Meera ae BFUa OR aaatet Survey table a 14-13 07 SK 90.0.4 14-14 14 System Cables ........ sere ed 07 SK 91 1415 444. System-expansion cable for central OTK 92 eee ees 14-16 VO expansion Cable for the 07 DR 12 printer 1447 (cable length 0.5 m) 07 SV.60 RI . 14-2 14.20 Fibre-optic cable for direct (cable length 1.0 m) 07 SV 60 R2 14-2 connection between couplers 14.2 System-expansion cable for central 07 LK 60 Rt . 14-13 VO expansion 14.21 Fibre-optic cable for connection of (cable length 0.5 m) 07 SV 61 RI 14-2 couplers to an external optical (cable length 1.0 m) 07 SV61R2...... 14-2 fibre 07 LK 61 RY 14-14 143. System cable set connecting an 14.25 Coupling device for cable-to-cable input/output module and its remote connection and test and measurement mounted front panel 07 SZ 60 Rt . 43 Purposes 07 LV 60 RI 14-15 14.4 Interface cable connecting the serial interface of a central unt and the jet ceoeou ents phar bea hand-held monitoring tool 07 BG 60 iE B EPROM 2107 BRGe bea (cable length 2 m) 07 SK 60 R2 144 185 Ro placement lithium battery (cable length 5 m) 07 SK 60 RS. 14-4 a7IBGOFH aie 14.5. Serial interface cable; : SUS ples Sao X25 pl oma 184 Lithium baton modo ae epee ahaa ja. 5 155. Dummy module for empty 148 Serial interface cable teers fee ‘SUB-D plugs: Side A: 9 pole female; Power supply units for mounting side 8: 15 pole male into switchgear cabinets: 07 Sk 62 Rt 14-6 15.11 Power supply unit 07 NG 82 R1 7 14.7 Serial interface cable for connection 15.12 Power supply unit 07 NG 34 1 15-9 of the industrial computer Basic 15.13 Power supply unit 07 NG 35 81 15-12 O71R60 07 SK63.RI 14-7 15.14 Power supply unit 07 NG 36 A1 15-15 3) TRIAX = triaxial cable (double shielded coaxial cable) 2) TWINAX = twin axial cable (2-core, twisted and shielded high-frequency data transmission line) 3) in preparation Contents 0-2 106 roc Taneunt 861 Technical System Data The relevant product standard for the ABB Procontie T200 control system is EN 61131 Operating and environmental conditions Voltag Process voltages UP UPI (incl. ripple) or UP3 UPS or uP7 UPS Ripple uPt = 24v06 UPI = 48 VDC Reference potential ZP zp Line voltages UN UNt UN2 Internal voltages UB Bt uB4 Reference potential 23 zB Upp Temperature operation storage transport Humidity Air pressure operation storage Creepage distances and clearances ‘The creepage distances and clearances meet Insulation test voltages 230 V circuits (mains, 230 V inputs/outputs) against other circuitry 120 V circuits (mains) against other circuitry 24 V circuits (supply, 24 V inputs/outputs), if electrically isolated against other circuitry bus against other circuitry 24 V DC (+ 25 %, ~ 20%) 48 VDC (+ 25 %, — 20 %) 12 VDC (+ 10 %) 120 V AC (+ 10%, — 15 %) 280 VAC (+ 10%, ~ 15 %) 24V AC 48VAC. <4v <8v 0 V for process voltage UP 280 VAC (+ 10%, — 15%) 120 VAC (+ 10%, ~ 15 %) 5 vpc 24 VDC. 0 V for internal voltages UB OC... +55°C ~ 25°C... + 75°C ~ 28°C... + 75°C 5...95 %, without condensation > 800 hPa/< 2000 m > 660 hPa/< 3500 m Overvoltage category II, pollution degree 2 2500 V 1500 V 500 V 500 V IEC 1131-2, £96 Poser Taare 9596 System dataElectromagnetic compatibility © Immunity against electrostatic discharge (ESD) according to EN 61000—4—2 electrostatic voltage in case of air discharge KV — electrostatic voltage in case of contact discharge 6 kV Immunity against the influence of radiated interference (CW radiated) according to ENV 50140 = test field strength 40Vim © immunity against transient interference voltages (burst) according to EN 61000-4~4 — supply voltage units (AC/DC) 2kv — binary inputs/outputs (24 V DO) 1kV ~_ binary inputs/outputs (120/230 V AC) 2kV = analog inputsfoutputs kV — C831 system bus 2kv * Immunity against the influence line—conducted interferences (CW conducted) according to ENV 50141 = test voltage 40V © Radio disturbance according to EN 55011 radio interference level A *) and according to EN 55022 radio interference level A*) (only for communication modules) *) Ht the power supply unit 07 NG 66 1 is to be used, an EMC fier (FN 680-2,5/06 made by Schatiner or equivalent) must be used in order to meet the radio interference level A Mechanical data Conductor cross section of process terminals power supplies Lt, N max, 1.5 mm? PE max, 2.5 mm? VO moduies max. 1.5mm? subracks, ground terminals max, 6.0 mm? Degree of protection 1P20 Vibration resistance all three axes 10 Hz,..57 Hz 57 Hiz...150 Hz Shock test all three axes continuous peak continuous peak 18 g, 11 ms, half—sinusoidal 0.0375 mm 0.075 mm OSg 105 2m System data 12Mechanical data, mounting dimensions min. Dimensioned drawings of subracks in detail see "2 Subracks” (Volume 2) The width of the units is equal to the width of the slots or a multiple of it (e.g. ia unit needs 2 or 8/0 slots, see Technical Data of the de- scriptions of units, Volume 2). For dimensioned side view of a subrack fitted 5 veith units in order to determine the necessary mounting depth see next page. Fig. 1.1: Mounting dimensions of ABB Procontic T200 All dimensions in mm ferment 1-8 System cata wiMechanical data, determination of mounting depth (+ 170 mm (key of the central unit) [+— 150 mm mounting depth t——> I Case Case O@® © 07 ZE 60.63 | | L o7BREORt | | 07 BR 60 R2 | | 07 BRE1 RI | | 07 BR6t Re Case | 07 ZB 60 Rt 07 ZB60R2 | © ® 07 ZB 69 Rt | | 07 ZB 69 R2 255 mm, o7cse1 | o7 KP 60 . 07 KP 62 | Case 07 KP.63 07 KP 64 O orkTso o71R 60 Lops) #| | © This case is Tn relevant [=— 165 mm mounting depth of /0 units [= 180 mm (interface cable, connector biock) Case 1 = 180mm j—-— 220 mm (TRIAX cable, connector block) Case 2 = 220 mm = 230 mm (interface cable, front panel) Case 3 = 230 mm The connection of optical fibres as well as the use of system cables 07 SV 60 and 07 SV 61 for central expansion do not influence the mounting depth. Width of siots or units respectively: Power supply slot NG 558mm Central unit slot ZE 106.5mm Bus connector slot BY 355mm VO module slot VO 355mm Fig. 1.2: Side view of a subrack fitted with units, determination of mounting depth 2 | System data 14 aa2 Subracks 07 BT 60 AI: Basic subrack with slots for the central unit and 2/0 modules 07 BT 61 A1: Basic subrack with slots for the central unit and 5 /O modules 07 BT 62 Ai: Basic subrack with slots for the central unit and 8/0 modules 07 BE 60 At: Expansion subrack with slots for 4 1/0 modules 07 BE 61 Rt: Expansion subrack with slots for 7 1/0 modules 07 BE 62 RI: Expansion subrack with slots for 10 I/O modules 07 BE 69 Rt: Expansion subrack for remote /O couplers Table of Module-Mounting Possibilities Module Basic subracks Central 1/0 expension Remote 1/0 expansion 07 BT 60/61/62 O7 BE 80/61/62 07 BE 69 07 BE 60/61/62 07 BE 69 O7 ZE 60...63 . . : . : . . . . Z . . . . z . . . . . . . . . : . . . . # e . . . a . . . . z . a . a a 07 BR 61 : = : s 07 zB 60 . : z = e 07 28 69 . e = = = 07 cser . . a it 07 KP 60 . i z : i o7 KP 62 . : - 7 - 07 KP 63 . 7 t 7 z 07 KP 64 . + - : £ 07 KT 60 . ° . Z if 07 R60 . - - : - 07 PO 60 . . . : a 07 uD 60 . . . . - 1) only possible when application is not time-critical Module can be mounted = Module cannot be mounted ‘a8 Procnte T200 esd: 06.86 a 22.1 Basic Subrack 07 BT 60 R1 with 2 V/O slots, 1 NG slot and 1 ZE slot Fig. 2.1.1 Basic subrack 07 8T 80 AI Technical Data Slots power supply unit central unit v0 modules Conductor cross section of ground terminals The basic subrack 07 8T 60 AI is required to set up a central-station subrack of A832 Procontic 1200. The subrack has to be equipped with a power supply unit and a central unit including a program memory. 2 fur- ther slots are available for mounting of /O modules. A back-piane, which connects the modules electri- cally, is an integral part of the subrack, The back-plane is equipped with printed board connectors for 2 power supply unit, a central unit (system bus) and / mod- ules. All (© modules except 07 8R 61 A1/R2 and 07 BV 60 RI ‘ean be mounted in the basic subrack 07 BT 60 AI. The slot pumbers increase from left to right. The first slot at the right side of the central unit is addressed to number 0. 1 1 2 max. 6.0 mm? Wek i Dimensions 255 rn x 287 mm Order nurse eva07aa0%n: oH o7 ar 60 m1 2 oscable duct 267 Protective Earth terminal cable duct Fig, 2.1.2: Dimensioned drawing of the basic subrack 07 BT 60 Ri 80 Procomic T20D neues: 10.90 23 07 BT 60 RYBasic Subrack 07 BT 61 R1 with 5 V/O slots, 1 NG slot and 1 ‘The basic subrack 07 BT 61 81 is required to set up @ central-station subrack of ABB Procontic T200, The subrack has to be equipped with a power supply unit and a central unit including @ program memory. § fur- ther slots are available for mounting of I/O modules. 2.2 ‘A back-plane, which connects the modules electr- cally, is an integral part of the subrack. The back-plane is equipped with printed board connectors for a power ZE slot supply unit, a central unit (system bus) and I/O mod: ules. AllI/O modules except 07 8R 61 A1/R2 and 07 BY 60 AI can be mounted in the basic subrack 07 BT 61 RI The slot numbers increase from left to right. The first slot at the right side of the central unit is addressed to number 0. Fig. 2.2.1: Basic subrack O7 BT 61 Ri Technical Data Slots power supply unit central unit VO modules Conductor cross section of ground terminals Weight Dimensions Order number 1 1 5 max. 8.0 mm? 1.9 kg 255 mm x 373.5 mm. Guv307430281 07 BT 61 AI 24 Aga Proceaoe ae 358.6, 50 ass ve. 28s c p lo le was + LE) protective Earth terminal Le t sable duct 7 Fig, 2.2.2: Dimensioned drawing of the basic subrack 07 8T 61 Ai ee 2s o7 Br 61 oH2.3. Basic Subrack 07 BT 62 R1 with 8 V/O slots, 1 NG slot and 1 ZE slot The basic subrack O7 BT 62 RI is required to set up a central-station subrack of ABB Procontic 7200. The subrack has to be equipped with a power supply unit and a central unit including a program memory. 8 fur- ther slots are available for mounting of 1/0 modules. A back-plane, which connects the modules electri cally, is an integral part of the subrack. The back- plane 's equipped with printed board connectors for a power supply unit, a central unit (system bus) and 1} mod- ules. Alil/O modules except 07 BR 61 R1/A2 and 07 BV GORI can be mounted in the basic subrack 07 BT 61 RI The slot numbers increase from left to right. The first slot at the right side of the central unit is addressed to number 0. Fig. 2.3.1: Basic subrack 07 ST 62 Al Technical Data Slots power supply unit central unit HO modules Conductor cross section of ground terminals Weight Dimensions Order number 1 1 5 max, 8.0 mm? 2.5 kg 255 mm x 480 mm Gv3074303R1 07 BT 62 AI 6 a8 Prosonie 12.4 Expansion Subrack 07 BE 60 R1 with 4 V/O slots in case of central e) xpansion, with 3 V/O siots in case of remote I/O expansion Fig. 2.4.1: Expansion subreck 07 8€ 60 At Technical Data Slots power supply unit UO modules Conductor cross section of ground terminals The expansion sudrack 07 BE 60 R1 is required to set Up a central or remote /O expansion of ABB Procontic 1200. The subrack is intended for mounting of VO mod- ules. A back-plane, which connects the modules elec- trically, is an integral part of the subrack, The baci plane is equipped with printed board connectors for & Power supply unit, a bus connector and VO modules. In case of 2 central expansion the subrack has to be equipped with a power supply unit and @ bus connector 07 BV 60 AI, in case of a remote I/O expansion with 2 power supply unit and a coupler 07 BR 61 The siot numbers increase from left to right. The first slot at the right side of the bus connector 07 BY 80 Rt respectively at the right side of the coupler 07 BR 61 is addressed to number 0. In case of a central I/O expansion with the bus connec- tor 07 BV 60 AT alf of the 4 V/O slots of the subrack can be used for 1/0 expansion: the slot numbers are 0, 1 2, 3. In case of a remote I/O expansion with coupler 07 BR 61 the number of 1/0 slots is reduced by one as the coupler 07 BR 61 occupies two slots. The three 1/0 slots are addressed to the numbers 0. 1, 2. 1 4 in case of a central I/O exoansion 3 in case of @ remote I/O expansion max. 6.0 mm? Weight akg Dimensions 258 mm x 267 mm. Order number Gv3074304R1 07 BE 60 RI 28 wacable duct Protective Earth terminal cable duct Fig. 2.4.2: Dimensioned drawing of the expansion subrack 07 BE 60 R1 ASB Procante 1200 tum 10.80 07 BE 60 AL2.5 Expansion Subrack 07 BE 61 R1 with 7 I/O slots in case of central expansion, with 6 I/O slots in case of remote /O expansion The expansion subrack 07 BE 61 AI Is required to set up a central or remote IO expansion of ABB Procontic 1200. The subrack is intended for mounting of I/O mod: ules. A back-piane, which connects the modules elec- trically, is an integral part of the subrack. The back piane is equipped with printed board connectors for a power supply unit, bus connector and I/0 modules, In case of @ central expansion the subrack has to be equipped with @ power Supply unit and a bus connector 07 BV 60 AI, in case of a remote I/O expansion with a power supply unit and a coupler 07 8R 61 The slot numbers increase from left to right. The first slot at the right side of the bus connector 07 BV 60 RI respectively at the right side of the coupler 07 BR 61 is addressed to number 0. In case of a central I/O expansion with the bus connec- tor 07 BV BAI all of the 7 1/0 slots of the subrack can be used for 1/0 expansion; the slot numbers are 0...6. In case of a remote 1/0 expansion with coupler 07 BA 81 the number of 1/0 slots is reduced by one as the coupler 07 BA 61 occupies two slots. The six /0 slots are addressed to the numbers 0...5. Fig. 2.5.1: Expansion subrack 07 8E 61 At Technical Data Siots power supply unit 1 iO modules 7 ip case of a central VO expansion 6 in case of a remote VO expansion Conductor crass section of groung terminals. max, 6.0 mm? Woight 1.8 kg Dimensions, 255 mm x 373.5 mm Order number Guv3074305R1 07 BE 61 At 2-10 (A56 Procantic 1200/eves 10.90cable duct Protective Earth terminal cable duct Fig. 2.5.2: Dimensioned drawing of the expansion subrack OT BE 61 Ai 189 Pracantle T200 nse 10.90, an 07 BE 61 AT2.6 Expansion Subrack 07 BE 62 R1 with 10 I/O slots in case of central expansion, with 9 V/O slots in case of remote I/O expansion ‘The expansion subrack 07 BE 62 RI is required to set up a central or remote 1/0 expansion of ABB Procontic, 7200. The subrack is intended for mounting of iO mod- ules. A back-plane, which connects the modules ele: trically, is an integral part of the subrack. The back- plane 's equipped with printed board connectors for a power supply unit, a bus connector and I/O modules. In case of a central expansion the subrack has to be equipped with @ power supply unit and a bus connector 07 BV 60 Ri, in case of a remote IYO expansion with a power supply unit and @ coupler O7 BR 81 The slot numbers increase from left to right. The first slot at the right side of the bus connector 07 BV 60 81 respectively at the right side of the coupler 07 BA 61 is addressed to number 0. In case of a central /O expansion with the bus connec- tor 07 BV 60 Rt all of the 10 /O sicts of the subrack an be used for I/O expansion; the slot numbers are 0...8. In case of a remote 1/0 exsansion with coupler 07 BR 61 the number of 1/0 siots is recuced by one as the coupler 07 BR 81 occupies two slots. The nine VO slots are addressed to the numbers 0...8. Fig. 2.6.1: Technical Data Slots power supply unit VO modules 10 in case of @ central 1/0 expansion 9 in case of a remote 1! expansion Conductor cross section of ground terminals max. 6.0 mm? Weight 2.4 kg Dimensions 255 mm x 480 mm Order number Guv3074308R' 07 BE 62 RI 212 ‘08 Prosonte T200/eeeed 10.90 acable duct ive Earth terminal cable duct Fig. 2.6.2: Dimensioned drawing of the expansion subrack 07 BE 62 A1 ea 243 07 BE 62 H27 for remote I/O couplers Expansion Subrack 07 BE 69 R1 with 4 /O slots in case of central I/O expansion, VO slots additionally usable with 07 BR 60 couplers Fig. 2.7.1: Expansion subrack 07 BE 69 RI Characteristics Contrary to 07 BE 60, the G7 BE 69 RI subrack can be ‘equipped with up to two 07 BR 60 RI/A2 ramote VO coupiers in central expansion. Thus in the basic sub- rack more system siots are available for modules with high complenity (see Fig. 2.7.3) The sum of O7 BR 60 R1/R2 couplers in one system ‘basic subrack plus expansion subrack) is still 4 (for a maximum of 4 lines) Notice has to be taken, that the programming inter- face on the 07 BR 61 coupler in the connected substa- tion cannot be used, if the 07 8R 80 coupier belonging to it is located in @ 07 BE 69 subrack NO slots of the 07 BE 69, which are not used by cou: plers, can be equipped with I/O modules in the same way as with other expansion subracks. The 07 BE 69 subrack is not suitabie to build up sub- Stations (remote iO expansion with O7 BR 81 coupler) Module Description A backplane. which connects the modules electri cally, is the main integral part of the subrack. The back-plane is equipped with printed board connectors for a power supply unit, a 07 BV 60 bus connector and HO modules. The slot numbers increase from left to right. The first slot at the right side of the 07 8Y 6D Rt bus connector is adaressed to number 0. Thus the four I/O slots get the numbers 0...3 (see Fig, 2.7.3) The positioning sequence in the basic subrack (BT) ano expansion subrack (07 BE 89) determines the number of the remote line, i.e. the couplers are given the numbers 1...4 (lines 1...4) in ascending order. Starting with the 1st slat 10 the right of the central unt Technical Data Project planning Power supply units 07 BV 60 bus connectors VO modules Siots Central expansion with 7 8V 60 for 1/O modules or 07 BA 60 AI/R2 couplers 1 1 4 (only central expansion is possibie) The 4 1/0 slots may also be equipped with up to two 07 BR 60 RI/R2 couplers Conductor cross section of ground terminals max. 8.0 mm? weight 1a kg Dimensions 255 mm x 267 mm. Order number Guv3074308R1 07 BE 69 AI 2414 AA88 Procomtic 7200 Insuea: 08 $1cable duct 262.1 80 45.45 Fig. 2.7.2: Dimensioned drawing of the 07 BE 69 AI expansion subrack a7 BE 69 RI oHCentral station VO slot No.0 1 2 3 4 8 67 es =ar ald Rare ol& was | Sa 3 © a 9 vostro. fo 1 2 3 oe st line ° a elite : see o]] ale At eo 07 BE 69 RI oe expansion 7 subrack a KA#> a “ele all (eee gt S]) pate Sl] pars 2 gu & WO soho. f 0 1 2 3 WO slotNo. 0 1 2 3 max. expansion possible’ 4 lines for each system 10 substations for each line 512 1/0 points for each line ZB 20 Substation No. 0, line 1 WO slotNo. 0 1 2 3 OOo 7 eT O | o88ee Lae 8 ol toe - S a = A 1.02,31 Substation No. 0, line 2 45 ° \ 8s ° ta 6 for remote 10 couplers EW 2.00,03 Fig. 2.7.3: Configuration example with the 07 BE 69 Ri expansion subrack 07 BE 69 AI 2-183 Power Supply Units Dependent on the power consumption of the configuration you can use one of the following power supply units: 07 NG 61 R2; Input voltage: 120/230 VAC, output voltages: 5 V DO/4.0 A, 24 V DC/.5 A 07 NG 63 R2: Input voltage: 120/230 VAC, output voltages: 5 V DC/9.0 A, 24 V DC/0.5 A 07 NG 66 R2: input voltage: 24V DC, output voltages: 5 V DG/4.0 A, 24 V DCTS A 07 NG 68 R2: Input voltage: 24V DC, output voltages: 5 V DCI9.0 A, 24 V OCI0.5 A3.1. Power Supply Unit 07 NG 61 R2 Input voltage: 120/230 V AC, output voltages: 5 V DC/4 A, 24 V DC/1.5A ® | erncenne RSE aon Power on LED Test points sreciroaton Terminals soe Fig. 9.1.2 Fig. 3.1.1: Power supply unit 07 NG 61 Technical Data Input voltage UNt Na frequency Output voltages (system intemal voltages) uB1 uB4 short-cireult-proot Output load capability UBt= 5V0C UBS = 24V DC Electrical isolation Nominal insulation voltage, process terminals versus. subrack and output voltages: The power supply unit 07 NG 61 generates the internal voltages 5 V/4 A and 24 V/1.5 A required for the PLC. Itis supplied by an input voltage of 230 V AC or 120 V AC al- temativaly. in order to select the input voltage plug the jumper into the respective position (see Fig. 3.1.2) 07 NG 61 is short-circuit-proof and includes an over-valt- age protection. A green LED indicates that the power sup- ply unit is in operation mn addition, the operation state of the central unit is allo- cated to a relay (RUN contact) i.e. as long as the central units in the RUN siate, the contact of the relay is closed The RUN contact only indicates the state of the central nit, when the power supply unit is mounted in the basic subrack, ie. RUN contacts of power supply units in ex- pansion subracks are permanently open. selectable 230 V AC (+ 20 %, ~ 22 %) 120 V AC (+ 20 %, ~ 22%) 47 Hz ... 63 Hz 5VDC(-1% 24V DC (0%... yes +5%) + 30%) max. 4.0 max. 1.5.4, between input voltage and output voltages, between output voltages ‘according to VDE 0160, 250V AC tested with 1500 V AC. Power consumption max. 150 VA o7 NG 61 R2 a2 9 Pecos Te 05203Power dissipation max. 22.4W Conductor cross section of process terminals uN max. 1.5 mm? PE (protective earth) max. 2.5 mm? Buffered voltage interruption time 220ms Specification RUN contact ‘switching voltage 45 V .. 264 V, AC or DC switching current max.24 min. 1 mA at § V OC switching power, if AC is switched max. 0.5 kVA if DC is switched max. 50 W contact ltetime > 20,000 cycles at max. load mechanical contact lfetime > 10° cycles contact protection against arcing ‘no (only resistive load is permitted) bounce time <4ms Indication of operating one green LED Number of required slots 1NG siot Abily 0 iting in subracks BT BE-central BE-temole slots, @ = plug-in is possible NG ZE VO |NG BV 10 | NG BV 110 . . . Weight 1g Order number of module 07 NG 61 R2 Guvao7as11R2 Block Diagram | AC 230/120 V : u 2 INPUT i | o ust =svoc acizo (A) ¢ C10 (5 aczani20v| Fite i L W 5V\l—0 zat =ov SHORT = |_o pe FOR AC230V 230 ey Selection of short —& GS input vollage [0 uB¢=24v 00 FOR ACI20V 120 by jumper IZ De | 2ay| 734 =0V =o Monitoring | Run | | = Monitoring of voltage contact | / = ofvottage Loo Reset Fig, 3.1.2: Block diagram 07 NG 61 R2 stores a xs o7NGaIRe Hy3.2 Power Supply Unit 07 NG 63 R2 Input voltage: 120/230 V AC, output voltages: 5 V DC/9 A, 24 V DC/0.5 A grNcean2. BROCONTIC T200 Power on LED Test points @ | | Terminals see Fig. 3.2.2 Fig. 3.2.1: Power supply unit 07 NG 63 Technical Data Input voltage UN1 uN2 frequency Cutput voltages (system internal voltages) ust uB4 short-circuit-proot Output ioad capability uBi= 5VDC UB4 = 24 VDC Electrical isotation Nominal insulation voltage, process terminals versus subrack and output voltages: ‘The power supply unit 07 NG 63 generates the intemal voltages 5 V/9 A and 24 V/0.5 A required for the PLC. Itis supplied by an input voltage of 230 V AC or 120 V AC al tematively. In order to select the input voltage plug the jumper into the respactive position (see Fig. 3.2.2) 07 NG 63is shor-circuit-proot and includes an over-voit- age protection. A groen LED indicates that the power sup- ply unit is in operation. In addition, the operation state of the central unit is allo- cated to a relay (RUN contact), i.e. as long as the central unitis in the RUN state, the contact ofthe relay is closed. The RUN contact only indicates the state of the central unit, when the power supply unit is mounted in the basic subtack, ie, RUN contacts of power supply units in ex- pansion subracks are permanently open. selectable 230 V AC (+ 20 %, ~ 22 %) 120 V AC (+ 20 %, ~ 22 %) 47 Hz... 63 Hz 5VDC(-1% 24V DC (0% yes 45%) +30.%) max. 9.04, max. 0.5 A between input voltage and output voltages, between output voltages ‘according to VDE 0160 250V AC tested with 1500 V AC Power consumption max, 150 VA 07 NG 63 Re 34 8B Pact Tetotset 000Power dissipation Conductor cross section of process terminals LN PE (protective earth) Butlered voltage interruption time Specitication RUN contact switching voltage switching current switching power, if AC is switched if DC is switched contact lifetime mechanical contact lifetime contact protection against arcing max. 22.8 W max. 1.5 mm2 max. 2.5 mm > 20ms 45 V ... 264 V, AC of DC max. 24 min. 1 mA at 5 VDC. max. 0.5 KVA\ max. 50 W > 20,000 cycles at max. load 2 108 cycles no (only resistive load is permitted) bounce time s4ms Indication of operating one green LED Number of required slots 1NG slot Ability of fitting in subracks BT BE-central_| BE-remote slots, @ = plug-in is possible NG Ze 0 | NG BV VO [NG BV 10 e . . Weight 1kg Order number of module 07 NG 63 R2 Guva074313R2 Block Diagram 1 t AC 230/120 V u = INPUT a |—o ust =svoc aci20 (\) 6 M: 7 19 I acesorzov | fier be Ww 5v}}—0 zB1 =ov SHORT —= lo pe FORAC230V 230 Ce Selection of short = HO) input voliage [—O uBé = 24v 06 FOR AC120V Tih ov by jumper Dc PE 2ev\-—o zB4=ov = Monitoring run [7 ole Monitoring of voltage contact | / = ofvoltage Lo Reset Fig, 9.2.2: Block diagram 07 NG 63 R2 “arse a a6 o7 Na sane | 2 |Input voltage: 24 V DC, output voltages: 5 V DC/4 A, 24 V DC/1.5A 3.3. Power Supply Unit 07 NG 66 R2 ® a omceere PROEENTIC T200 Power on LED Test points ® | | Terminals seo. Fig. 3.3.2 | © | Fig. 2.3.1: Power supply unit 07 NG 68 Technical Data Input voltage (incl. ripple) Ripple of input voltage: Output voltages (system internal voltages) uBt UB short-circuit-proot Qutput load capability UB1= 5VDC UB4 = 24V DC Electrical isolation Nominal insulation voltage, process terminals versus subrack and output voltages: ‘The power supply unit 07 NG 66 generates the intemal voltages § V/4 A and 24 V/1.5 A required for the PLC. Itis supplied by an input voltage of 24 V DC. 07 NG 66 is short-circuit-proof and includes an over-volt- age protection. A green LED indicates that the power sup- ply unit is in operation. In addition, the operation state of the central unit is allo cated to a relay (RUN contact), L@. as long as the central units in the RUN state, the contact of the relay is closed. The RUN contact only indicates the state of the central unit, when the power supply unit is mounted in the basic subrack, i.e. RUN contacts of power supply units in ex pansion subracks are permanently open, 24 V DC (+ 25 %, - 20 %) max. 4 Vp BVDC(-1% 24VDC (0% yes +59 +30 %) max. 4.0 A max. 1.5.4 between input voltage and output voltages, between output voltages ‘according to VDE 0160 60 VAC. tested with 500 V AC. Power consumption max. 100 W Power dissipation max. 22.4W. 07 NG 66 RE 368 -‘Conductor cross section of process terminals Buttered voltage interruption time Specification RUN contact switching voltage switching current if AC is switched if DCis switched switching power, contact ifetime mechanical contact lifetime Contact protection against arcing max. 2.5 mm? >1ms 45V max. 2A 264 V, AC or DC min. 1 mA at $V DC max. 0.5 kVA max. 50 W > 20,000 cycles > 10° cycles at max. load no (only resistive toad is permitted) ounce time <4ms Indication of operating one green LED Number of required slots 11NG slot Abily offing in subracks BT BE-central | BE-remote slots, @ = plug-in is possible NG ZE V0 | NG BY VO NG BV 10 . . . Weight 1k Order number of module 07 NG 66 R2 Guv3074318R2 Block Diagram 7 bay 7] f° at =svoc De Fit De, 1c 24V ae Sc = rnetwor 5V|-—o zB1=ov [—o PE Bay ZA UBS = 24 DG Dc, D¢| a 24V||—~o ze4-ov =o Monitoring RUN y = Monitoring of voltage contact i = of voltage Loo Reset NC: Not connected Fig. 3.3.2: Block diagram 07 NG 66 R2 60? ose Teton 82009 a7 07 NG 68 Re uInput voltage: 24 V DC, output voltages: 5 V DC/9 A, 24 V DC/0.5 A The power supply unit 07 NG 68 generates the internal voltages § V/9 A and 24 V/0.5 A required forthe PLC. Iris, supplied by an input voltage of 24 V DC. 07 NG 68is short-circuit-proof and includes an over-volt- age protection. A green LED indicates that the pawer sup ply unitis in operation. In addition, the operation state of the central unit is allo- cated to a relay (RUN contact), ie. as jong as the central Units in the RUN state, the contact of the relay is closed. ‘The RUN contact only indicates the state of the central Unit, when the power supply unit is mounted in the basic subrack, Le. RUN contacts of power supply units in ex- pansion subracks are permanently open. 3.4. Power Supply Unit 07 NG 68 R2 a gINGEERE PASEONTIC T200 9 © | Power on LED 5° | test points a? te e Torminals soe Fig. 34.2 2) ® Fig. 34.1: Power supply unit 07 NG 68 Technical Data Input voltage (incl. ripple) Ripple of input voltage ‘Output vottages (system internal voltages) uBt ge short-citcuit-proot Output load capability UBt= 5V DC UB4 = 24V DC. Electrical isolation Nominal insulation vottage, process terminals versus subrack and output voltages: 24 VDC (+25 %, ~ 20 %} max. 4 Vp SVDC(-1% 24V DC (0%... yes +5%) +0 %) max. 9.0 max.0.5 A between input voltage and output voltages, between output voltages ‘according to VDE 0160 60 V AG tested with 00 V AC Power consumption max. 100 W Power cissipation max. 22.8 W 07 NG 68 RA a8 Bn Poste Teno £6200Conductor cross section of process terminals, max. 2.5 mm? Buttered voltage interruption time >1ms ‘Specification RUN contact switching vollage 4.5... 264 V, AC or DC switching current max. 24 min, 1 mA at 8 V DC switching power, if AG is switched max. 0. kVA if DC is switched max. 50W contact lifetime > 20,000 cycles at max. load mechanical contact lifetime > 10° cycles contact protection against arcing 1 (only resistive load is permitted) ounce time <4ms Indication of operating fone groen LED Number of required slots 11NG slot Ability of iting in subracks BT | BE-contral | BE-remote slots plug-in is possible NG ZE vO |NG BV lO | NG BV 1/10 ° . . Weight 1kg Order number of module 07 NG 68 R2 @uvs074317R2 Block Diagram ilo} INPUT + + 2av ZA —O UBt= sve DC24v or r DC, = ell se] a a “Le = network sviLo Ne | |G L—o pe t ne | Ke3i | Bav 7A} UBé =24v Do c Dc, ve TR 6c] | © © | Pe 24NJ—0 T SLL! run ae 1 SH] Monitoring pao Moniring aul BN | 7 =¥ | tvotage | 20 peer) NC: Net connected Fig. 8.4.2: Block diagram 07 NG 68 R2 pe recone Teens 06.2001 39 07 NG 68 R23 Power Supply Units Dependent on the power consumption of the configuration you can use one of the following power supply units: 07 NG 60 AI: Input voltage: 110/220 V AC, output voltages: 5 V DCI2.0 A, 24 V DO/Z.0 A 07 NG 61 At: Input voltage: 110/220 V AC, output voltages: § V DC/4.0 A, 24 V DCIT.5 A 07 NG 63 At: Input voltage: 110/220 V AC, output voltages: § V DC/9.0 A. 24 V DCI0.5 A 07 NG 66 AI: Input voltage: 24 V DC, output voltages: § V DC/4.0 A, 24 V DC/1.5 A 07 NG 68 AI: Input voltage: 24 VDC. output voltages: § V DC/9.0 A, 24 V DCIO.5 A sea mecove wna 028 3 H3.1. Power supply Unit 07 NG 60 R1 Input voltage: 110/220 V AC, output voltages: 5 V DC/2 A, 24 VDC/2 A Fig. 3.1.1: Power supply unit 07 NG 60 Technical Data Input voltage uN2 Nt frequency Output voltages (system internal voltages) ust uB4 short-circuit-proof Output load capability UBI = 5 VDC UB4 = 24 V DC Electrical isolation Nominal insulation voltage. process terminals versus subrack and output voltages: ace. VOE 0160 tested with Power consumption Power dissipation Conductor cross section of process terminals UN PE (protective earth) Butfered voltage interruption time Supply-side fuse ‘The power supply unit 07 NG 60 generates the internal voltages 5 V/2 A and 24 V/2 A required for the PLC. itis, supplied by an input voltage of 220 V AC or 110 V AC alternatively. In order to select the input voltage plug the jumper into the respective position (see Fig. 3.1.2) 07 NG 80 Is used for operation in an expansion subrack by preference. It is short-circuit-proof and includes an over-voltage protection. & green LED indicates that the power supply unit is in operation, In addition, the operation state of the central unit is al- located to a relay (RUN-contact), i.e. as long as the central unit is in the RUN state, the contact of the relay is closed. The RUN-contact only indicates the state of the central unit, when the power supply unit is mounted in the basic subrack, i.e. RUN-contacts of power sup- ply units in expansion subracks are permanently open. selectable 110 V AC (+ 20%, ~ 22 %) 220 V AC (+ 20%, ~ 22 %) 47 Hz... 63 He BV DC (- 1% 24 V DC [0% yes +5 %) + 30 %) max. 2.0 A max. 2.0.4 between input voltage and output voltages. between output voltages: 250 V AC. 1500 v AC mex. 150 VA max. 23.2 W 1.5 mm? max. 2.5 mm? max 220 ms slow § A 07 NG 60 Ri Bo 3-2 88 Presonie 7200Specification RUN-contact switching voltage 4.5 V ... 264 V, AC or OC switching current max. 2 A min. 1 mA at § VDC switching power, if AC is switched max. 0.5 kVA if DC is switched max. 50 W contact lifetime 2 20,000 cycles at max. load mechanical contact lifetime 2 108 cycles contact protection against arcing no (only resistive load is permitted) bounce time s4ms Indication of operating one green LED Number of required slots 1 NG slot Ability of fitting in subracks BT BE-central_| BE-remote slots, @ = plug-in is possible NG ZE vO [NG BV VO |NG BV VO . . . Weight 1 kg Order number of module 07 NG 60 Rt Guv307431081 Block Diagram 220 v ae vat = == BY ZA? sv bo fer network zB1 : svos||—o 28% |_o pe |__o upd = 20 Selection of 24Vv irout voltage de oy nov Jurper |—o ze4 = ov }_____ Mon z ot contact | ( = _| orvorage votage Fig. 3.1.2: Block diagram 07 NG 60 At ‘ao rn ana 108 383 G7 NS 0 At 2 |3.2. Power supply Unit 07 NG 61 R1 : 110/220 V AC, out; Fig. 3.2.1: Power supply unit 07 NG 61 Technical Data Input voltage uN2 Unt frequency Output voltages (system internal voltages) uBt uB4 short-circuit-proof Output toad capability UBi = 5 VDC UB4 = 24. V OC Electrical isolation Nominal insulation voltage, process terminals versus subrack and output voltages: put voltages: 5 V DC/4 A, 24 V DC/1.5A The power supply unit 07 NG 61 generates the internal voltages § V/4 A and 24 V/1.§ A required for the PLC. It is supplied by an input voltage of 220 V AC or 110 V AC alternatively. In order to select the input voltage plug the jumper into the respective position (see Fig. 3.2.2). 07 NG 61 is short-circuit-proof and includes an over~ voltage protection. A green LED indicates that the power supply unit Is in operation. In addition, the operation state of the central unit is al- located to @ relay (RUN-contact). i.e. as long as the central unit is in the RUN state, the contact of the relay is closed. The RUN-contact only indicates the state of the central unit, when the power supply unit's mounted in the basic subrack, i.e. RUN-contacts of power sup- ply units in expansion subracks are permanently open. selectable 110 VAC (+ 20 %, 220 V AC (+ 20 %, 47 Hz... 63 Hz = 22 %) 22 %) 5 VDC (-1 24 V OC [0% yes +5 %) . +30 %) max. 4.0 max. 1.5 A between input voltage and output voltages, between output voltages ace. VDE 0160 250 V AC. tested with 1500 v AC Power consumption max. 150 VA Power dissipation max. 22.4 W Conductor cross section of process terminals LN max. 1.5 mm? PE (protective earth) max. 2.5 mm? Buffered voltage interruption time 220 ms Supply-side fuse slow 5 A 07 NG 61 Ri 34 ABB Procontic T200"asued: 10.90 a‘Specification RUN-contact switching voltage 48. 284V, AC oF DC swniening current max. 2 min. 1 ma at 8 OC switching power, if AC is switched mae. 0.5 HVA if OC is swtenec max. 50 W contact ietime 2 20,000 cycles at max. load mechanical contact lifetime = 108 cycies: contact protection against arcing no (only resistive load Is peritec) Bounce time cams Incication of operating one green LED Number of required slots 11NG slot Asily of fiting in aubracks BT __| BE-central_| BF-remote slots, # = plug-in is possible NG ZE VO |NG BV VO [NG BV V0 Weight 1kg Order number of module 07 NG 81 #1 euvsor4st rat Block Diagram 119 VF sooo 220 ay o Ut = = BY BV 00 ser vet 2B1 = vee] }-—o 28) |~o re WY Ko ue = ay: Selection of 338 24v input voltage oc a nt0¥ super fav ec}} 0 204 = ov ae 4 Mons - oth RUN- A = mmortering [Oot contact | / Sreatooe [Lets Fig, 3.2.2: Block diagram 07 NG 61 FI 88 Procentic 1200 tesued: 10.90 07 NG 61 RI3.3 Power supply Unit 07 NG 63 R1 Input voltage: 110/220 V AC, out Fig. 3.3.1: Power supply unit 07 NG 63 Technical Data Input voitage UN2. UN1 frequency Output voltages (system internal voltages) ust ups short-cireuit-proof Output load capability uBI = 5VDC UB4 = 24. DC Electrical isolation Nominal insulation voltage, process terminals versus subrack and output voltages: acc. VDE 0160 tested with Power consumption Power dissipation Conduetor cross section of process terminals, LN PE (protective earth) Buffered voltage interruption time Supply-side fuse put voltages: 5 V DC/9 A, 24 V DC/0.5 A The power supply unit 07 NG 63 generates the internal voltages 5 V/9 A and 24 V/0.6 A required for the PLC. It is supplied by an input voltage of 220 V AC or 110 V AC alternatively. In order to selact the input voltage plug the jumper into the respective position (see Fig, 3.3.2) 07 NG 63 is short-circuit-proof and includes an over- voltage protection. A green LED indicates that the Power supply unit is in operation. In addition, the operation state of the central unit is al- located to a relay (RUN-contact}, i.0. as long as the central unit is in the RUN state, the contact of the relay is closed. The RUN-contact only indicates the state of the central unit, when the power supply unit is mounted in the besic subrack, i.e. RUN-contacts of power sup- ply units in expansion subracks are permanently open. selectable 110 V AC (+ 20 %, ~ 22 %) 220 V AC (+ 20 %, - 22 %) 47 Hz... 63 Hz 5 VDC (- 1% 24.V DC (0%. yes +5 %) +30 %) max. 9.08 max. 0.5 A between input voltage and output voltages, between output voltages 250 V AC 1500 V AC. max. 150 VA max, 22.8 W max. 1.5 mm? max. 2.5 mm? 220 ms slow 5 07 NG 63.81 36 ‘88 Procontic T2coswuet: 10.90,Specification RUN-contact switching voltage switching current If AC is switeneo if DC is switched switching power, contact lifetime mechanical contact lifetime contact protection against arcing bounce time Indication of operating Number of required slots at ity of fitting in subracks slots, # = plug-in is possible Weight Order number of module 07 NG 63 Ai Block Diagram 4.5 V... 264 V, AC or DC max. 2A min. 1 mA at § V OC max. 0.5 kVA max. 50 W 2 20,000 cycies at max. load > 108 cycles no (only resistive load is permitted) <4ms one green LED 1 NG stot aT BE-central | BE-remote Na 2E vo [Na BY VO [NG BV VO . . . 1 kg Gyv3074313R1 u 110 vr Fig. 3.3.2: Block diagram 07 NG 63 Rt 220 V_fuse = 9 UBI = rae Ape ee Svoc wane ‘wo fF} pe network zai - svoe|}—o 22! [0 pe — o UBS = Selection of 289 24Vv input vetage oc or jumper 41ms slow 6.3 A 07 NG 66 RI 3-8 88 Procontie 200 anime! 11.64Specification RUN-contact switching voltage 4.5 V ... 264 V, AC or DC switching current max. 2A min. 1 mA at 6 V DC switching power, if AC is switched max. 0.5 kVA if DC is switched max. 50 W contact lifetime 2 20,000 cycles at max. load mechanical contact lifetime = 108 cycles contact protection against arcing no (only resistive load is permitted) bounce time <4ms Indication of operating one green LED Number of required slots 1 NG stot Ability of fitting in subracks er BE-central__| BE-remote slots, # = plug-in is possible NG ZE WO | NG BV VO [NG BY VO . le . Weight 1 kg Order number of module 07 NG 66 RI GJV3074315A1 Block Diagram 34 fuse av OS yes oo OS : [—°svoc fiter network TBS, Moni- RUN- A =¥ monitoring [roots N ho = eaters | cage contec ( ratage | eset NC: Not connected Fig. 3.4.2: Block diagram 07 NG 66 At Saas 38 07 NG 66 Rt | 2 |3.5 Power Supply Unit 07 NG 68 R1 Input voltage: 24 V DC, output voltages: 5 V DC/9 A, 24 V DC/0.5 A Fig. 3.5.1: Power supply unit 07 NG 68 Technical Data Input voltage (incl. ripple) Ripple of input voltage Output voltages (systam internal voltages) Bt Ba short-circuit-proot Output load capability us1 = 5 ¥ 00 UB4 = 24 VOC Electrical isolation Nominal insulation voltage, process terminals versus subrack and output voltages: ‘acc, VDE 0160 tested with Power consumption Power dissipation Conductor cross section of process terminals Buffered voltage interruption time Supply-side fuse The power supply unit 07 NG 68 generates the internal voltages § V/9 A and 24 V/0.5 A required for the PLC. It is supplied by an input voltage of 24 V DC. 07 NG 68 is short-circuit-proof and includes an over- voltage protection. A green LED indicates that the power supply unit is in operation. In adcition, the operation state of the central unit is al- iocated to a relay (RUN-contact), |.2. as long as the central unit is in the RUN state, the contact of the relay is closed. The RUN-contact only indicates tha state of the central unit, whan the power supply unit is mounted in the basic subrack, i.e. RUN-contacts of power sup- ply units in expansion subracks are permanently open. 24 V DC (+ 25 %, - 20 %) max. 4 Vp SV DC (-1% 24 VDC (0% yes 1 + 5%) + 30%) max, 9.0. max, 0.5 A between input voltage and output voltages, between output voltages: 60 VAC 500 V AC max. 100 W max. 22.8 W max, 2.5 mm? 21 ms slow 6.3. 07 NG 68 RISpecitication RUN-contact switching voltage switching current switching power. If AC is switched if OC is switched contact lifetime mechanical contact lifetime contact protection against arcing bounce time Indication of operating Number of required slots Ability of fitting in subracks slots, # = plug-in is possible Weight Order number of module 07 NG 68 At Block Diagram 4.5 V ... 264 V, AC or DC max. 2A min. 1 mA at 5 V OC max. 0.5 kVA max, 50 W 2 20,000 cycies at max. load 2 108 cycles no (only resistive load is permitted) <4ms one green LED. 1 NG slot er BE-central_ | BE-remote NG ZE vO |NG BV vO | NG BV VO 1 kg Guv3074317R1 RUN: contact NG: Not cons Fig. 3.5.2: Block diagram 07 NG 68 RI fiter network (ea v 00. tor fron Sonage reset menitoring at vollage qq Lf nected 07 NG 68 AI4 VO Expansions and Couplers 07 BY 60 AI 07 BR 60 RI 07 8A 60 R 07 BR 61 AI: O7 BR 61 AR: 07 28 60 At 07 ZB 60 R2: 07 28 69 RI 07 28 69 R2: Bus connector for central 1/0 expansions Remote 1/0 coupler with triaxial cable 1) for 512 VO points maximum Remote VO coupler with optical fibre for §12 VO points maximum Remote VO coupler with triaxial cable 1) for remote substation Remote VO coupler with optical fibre for remote substation Coupler with triaxial cable 1) for connection to ABB Procontic field bus Z8 10 Coupler with twin axial cable 2) for connection to ABB Procontic field bus 2B 10 Coupler with triaxial cable ') for connection to ZB 20 bus Coupler with optical fibre for connection to ZB 20 bus 07 GS 61 R202: Remote I/O coupler for connection of ABB Procontic C831 to ABB Procontic T200 +) TRIAX 2) TWINAX double shisided coaxial cable twin axial cable (2-core, twisted and shielded high-frequency data transmission line} ABS Procontic T20etued: 08.04 41Bus Connector 07 BV 60 R1 for central /O expansions The bus connector is used for 2 central 1/0 expansion of a ABB Procontic T200. It has to be mounted in each expansion subrack (5 expansions maximum) at the first slot at the right side of the power supply unit (BV slot) lf the 07 BV 60 bus connector is located on a 07 BE 69 expansion subrack, up to two remote lines can be i stalled from here (see example in the description of the 07 BR 60 A1/R2 couplers). 4l On the front panel, the bus connector is equipped with 2 plug-in connectors for the connection to/from the next bus connector or to the central unit on the basic subrack. The connections are established by one of the system cables 07 SV 60 or 07 SV 61. The number of the central 1/0 expansion subrack is set by @ rotary switch on the front panel of the unit. The expansion subracks are numbered fram 1 to 5, begin- Technical Data Number of expansion subracks: central unit 07 ZE 60 07 Ze 61 07 Ze 62/63 System cables to be used for connection: 07 ZE 61...63 = 07 BV 60 AI 07 BV 60 RI = 07 BV 60 RI Overall length of all system cables in central VO expansion Electrical isolation Supply current from internal voltages Us1= 5 Voc UB4 = 24 VOC Total power dissipation Signalling Number of required slots Ability of fitting in subracks slots, & plug-in is possible Weight Order number of bus connector 07 8V 60 At Accessories: ‘System cable 07 SV 60 RI (0.5 m), order number System cable 07 SV 60 R2 (1.0 m), order number ning with 1 for the first expansion subrack. The basic subrack has number 0. When setting up the central VO expansion, the sub- racks are to be connected by equipotential bonding conductors (4 mrm#/8 mm). For the establishment of these connections, the subracks (BT/BE) are equipped with 2 screw-type terminals at the NG siots (at the top). We recommend you to lay the conductors through the opening undor the loft handles oF the sub- racks (see Fig. 4.1.3) The system cables 07 SV 60/61 must be laid sepa- rately, i.8. they must not be laid together with other cables into the same cable duct. The overall length of all system cables used in a central /O expansion must Not exceed 4 m. System cables with a length of 1 m (R 2) may only be used, if this is necessary for config- uration (adjacent control cabinets) none O7 SV 60 AI (length 0.8 m) or R2 (length 1 m) O7 SV 61 RI (length 0.5 m) or R2 (length 1 m) max. 4m no max. 0.22 A no current consumption max. 1.1 W none 1 BV slot BT 8E-central_ | BE-remote NG ZE WO | NG BV VO | NG BV WO . 1 320g @uv3074370Rt @uv3074371A1 11307437182 System cable 07 SV 61 AI (0.5 m), order number GV3074372R1 System cable 07 SV 61 R2 (1.0 m), order number GV3074372R2 | 2 | ov BV 80 a2 ennaUNIT OuT IN UNIT No. OuT System cable 07 SV 80, if the connection is made to a central unit System cable 07 SV 61, if the connection is made to a bus connector AF, — Hore the number of the ARS) expansion subrack | is set, ety from 1 ‘eh £3 tos into} | oN et System cabie 07 SV 61 VORSICHT! + BAUGRUPPENTRAGER-NA, NICHT DOPPELT BELEGEN + IM BETRIEB BAUGRUPPENTRAGER-NA. NICHT ANDERN CAUTION! + 8E CAREFUL NOT TO SET DUPLICATE UNIT No. + DO NOT CHANGE UNIT No. WHILE CPU IS IN RUN MODE 4.1.1 (lett: 07 BV 60 AT without system cables Fig. 4.1.1 (right); 07 BV 60 At with system cabios 88 Procontie T20C enue: 10.00 07 BV 60 RIBasic subrack for max. 8/0 modules Expansion ssubrack for max. 10 V0 modules Two-coor control cabinet, eign 2200 mm width 1200 mm, Gable duct | HOVTTOTNOOD Cable duet { Terminal ano switchgear area, power supplies etc Terminal and switchgear area, power supplies etc. (ae Eating bar Fey i The minimum clearance between subracks and cable ducts is required in ‘order to ensure 8 sufficient air circulation through the units for cooling Installation of a central I/O expansion see Fig. 4.1.3 and Fig. 4.1.4 on the following pages Fig. 4.1.2: Installation of the subracks in a control cabinet 07 BV 60 At 44 bE Procerte T200 levee 10.90Basie subcack for max. 8/0 madvies Equipotentia! bonding conductor 4...6 mm? Expansion subrack for max. 10 1/0 modules Connecting the equi potentia! bonding con ductors and the subrack earthing Vertical Vertical earthing bar earthing bar two-door] Terminal and Terminal and control cabinet, switchgear switchgear height 2200 mm, area. area. width 1200 mm. power supplies power supplies ete etc Earthing bar Earning bar The equipotential bonding conductor starts at the basic subrack and runs via the first expan- sion subrack to the subsequent ones in the same sequence as the bus connectors 07 BV 6D are connected by the system cables 07 SV 60/61 (see also Fig. 4.1.4 on the next page) See also grounding concept volume 5 "Grouncing” Fig. 4.1.3: Equipotential bonding between the subracks of a central expansion (maximum configuration) and earthing of the subracks set het pa a5 07 By 60 Rt oyBasic subrack for max. 8 V0 modules Expansion subrack for max. 10 V0 modules G7 Sv 60 RZ 1é ©, oe aoe se ™, et unit number by the bus connec-| tor 07 BV 60 GER) ha. 2 rey Two-door control cabinet, height 2200 mm. width 1200 mm The central expansion starts at the basic subrack and is coupled via interlaces to the central unit and to the bus connectors. As connecting cables between the interfaces system cables 07 SV 60 (batween central unit and the first bus connector 07 BV 60) and 07 SV 61 (between two bus connectors) are used, in lengths of 0.5 m (R 1) off id ° J 0 4 1 cable duct o7 sv 61 ° ° 3 "| 2 cable duct o7 sve1R Terminal ang switchgear area. power supplies etc Terminal and switchgear area power supplies etc. Farthing bar Farthing bar ] and 1.0 m (R 2) respectively Fig, 4.1.4: Selection and laying of the system cables in a maximum configuration of @ central expansion 07 BY SO RT42 for 512 VO points maximum Fig. 4.2.1 Remote VO coupler 07 BR 60 Rt Characteristics Using remote V0 coupler 07 BR 60 together with sub- station coupler 07 8R 61, a remote I/O expansion for the ABB Procontic T200 controller system can be con- structed (see Fig. 4.2.2) This makes it possible to have substations with pro- cess-oriented signal cabling. The distance between stations can be up to 500 m (triaxial cable) or up to 2 km (optical fibre) 2). The maximum possible overall length per line is 500 m (triaxial cable) or 10 km (opti- al fibre) For the construction of a remote I/O expansion contig uration at least one 07 BA 60 coupler is required in the basic subrack, together with one 07 BR 61 substation coupler per expansion subrack. Apart from the basic subracks, the 07 BE 69 RI ex pansion subrack can also include up to two 07 BR 60 1) double shielded coaxial cable 2) see description of coupler 07 BR 80 RZ, starting on Remote I/O Coupler with Triaxial Cable ‘) 07 BR 60 R1 couplers. in doing so, in the basic subrack more slots are available for modules with high complexity (see Fig. 4.2.3) The sum of 07 BR 60 A1/R2 couplers in one system (basic subrack plus expansion subrack) is stil 4 (for a maximum of 4 lines) Notice has to be taken, that the programming inter- face on the 07 BR 61 coupier in the connected sudsta- tion cannot be used, if the 07 BR 60 coupler belonging to it's located in a 07 BE 89 subrack A maximum of 4 remote IO expansions ines with up to 10 substations each is possible. in this case, in addition to the central expansion, a maximum of 2048 remote binary V/Os is possible with the maximum expansion configuration. The sum of all binary I/Os, including cen. tral expansion, is then 3648, Module Description The coupler consists of the housing with removable transparent front covering for the display and operating elements, @ screw-on connector biock with BNC sock- ets for connecting to the substation coupler and a grounding screw A7-segment display and light-emitting diodes are pro: vided for signaling ready status for operation and er rors. Further pushbuttons and switches are provided for testing and operating the module (see Fig, 4.2.4} Project Planning The 07 BR 60 couplers required for the construction of ‘a remote i/O expansion configuration are placed in ba- sic subracks (BT) andior in 07 BE 69 in contral expan- sion. The positioning sequence in the basic subrack and in the 07 BE 69 expansion subrack determines the number of the remote line, i.e. the couplers are given the numbers 1...4 in ascending order, starting with the {st slot t0 the right of the central unit (see Fig. 4.2.2 and Fig 4.2.3) ‘The connections between the couplers are made ther with commercially available triaxial cable or wi optical fibres @). Comprehensive diagnostic facilities allow for simple monitoring and fault detection both uring commissioning and in operation page 4.3-1 ‘Ae Procontic T200Veaue 08.81 424 07 8A 60 RICentral station WOslotNo.0 1 2 3 4 5 6 7 max. expansion possible: 4 lines for every central station 10 substations for every line 2 512 /O points for every fine 500 m max. for the distance between two stations 500 m total length of the line (between first and last station) Connecting cabies: Triax cable ist line 2nd line Substation No. 0 Substation No, 0 VOslotNo. 0 1 2 3 WO slotNo.0 1 2 3 3a0 3a9 olfes O | obtBe olfs O | ob88e in{>}o iF wn{oye io oxen elle aru ol) oo © ° a 3 A 2.02.31 Substation No. 1 nee WO slotNo.0 1 2 3 4 5 Substation Slot 12 Channel Ope VORSICHT! A) oad DIE ANSCHLUSSE RxD-T i> UND TxD-T MOSSEN 2€1 LETZTER UNTERSTATION VERBUNDEN WERDEN CAUTION! CONNECT FxD-T AND TxO-T, WHEN THIS MODULE IS THE END OF REMOTE SYSTEM, See eee EW 1.10,03 Fig. 4.2.2: 1st configuration exampie with remote /0 expansion oH o7 6m 60 I ane 190 rece tieCentral station VOsotNo.0 1 2 3 4 6 67 e = = = max. expansion possioie a fey (] 4 tines for each system O bare Preteens 10 substations for each line Oe 20 512 1/0 points for each ine a 2 fi [] . rz) yy [Ho ° © Tho a a ZB 20 Substation No. 0, line 1 WO slot No. fo 1 2 3 WO slot No. 0 1 2 3 st line - off} =, olts © | LETZTER UNTERSTATION VERBUNDEN WERDEN CAUTION! CONNECT FxD-T AND e TxD-T, WHEN THIS MODULE IS THE END OF REMOTE SYSTEM, Se eae eee setae EW 1.10,03 Fig. 6.3.2: 1st configuration example with remote 1/0 expansion 07 BR 60 R2 4.3-2Central station WOslotNo.0 1 2 3 4 5 6 7 =a = max. expansion possible 4 lines for each system o ot] 512 110 points for each ine “OF OO a{jt nl eo cx) b ct rte Ss ZB 20 Substation No. 0, line 1 WOsitno, 0 1 2 3 a WO sit No.0 1 2 3 st line oT _ oly = olss O | o8e8e rf Be ° 1 s eur ° 07 BE 69 RI expansion 2 subrack 2 r= el ol ; + @rks 12 fax} 5) etfs A 1.02.31 BOA 2 in. o ge Sl] prs Ez et i i af} —y Substation No. 0, line 2 VO sit No, 01 2 3 WOsotNo.0 1 2 3 4 5 ° 3 Vl fo ‘a £3 un: 2) EW 2.00,03 aN et Fig. 4.3.3: Configuration example with the O07 99 R1 expansion subrack for remote V'0 couplers fanerasens ass ca 433 07 BR 60 Re07 BR 60 R2, AAG SEND REC ERR Sa ERACLR OSP.CHG TO xD T-segment display 4-digit display of operational condition. During fault free operation the display indicates 0000; for fault conditions see detailed error table ERR (Error display} liluminates when data transmission is interrupted atter appearance of an error REC (Receive Data display) Flashes during reception of data by the 07 BR 60 Send (Send Data display) Flashes during transmission of data by the 07 BR 60 DSP CHG (Display Change button) Switches to display further error numbers when more than one error is present ERR CLA (Error Clear button) Erases the error number on the 7-segment display RES (Reset button) Resets the coupler CHECK (Check Mode DIL switch) Selection switch for testing in send or receive directions Connector block Screw-on connector biock with optical connectors for fibre-optic cables TxD (Transmit Data connector) optical connector tor fibre-optic cable; has to be connected to FxD-A of coupier 07 BR 61 RxD (Receive Data connector) optical connector for fibre-optic cable: hes 10 be connected to TxD-R of coupler 07 BR 61 Fig. 4.3.4: Coupler 07 8A 60 2 with descriptions of displays and controls 07 BR 60 R2 43-4 82 Procontie 7200 neues 99.94Address 9 For binary /Os the following applies: E, A a.b cx I Channet No, 00....31 Slot No. 0. 8 Substation No, O.. 8 Remote /0 tine No. 1... 4 Example: 2.02.31 means; = Remote /0 ine No. 2 ~ Substation No. 0 = Slot No. 2 = Channel No.31 See also Fig. 4.3.2 Table 4.3.1: Addressing of binary VOs For word-oriented |/Os the following applies: EW, AW ab c.xx L Channel No. 00....07 Siot No. 0... 8 Substation No. 0... 9 Remote I/O line No. 1... 4 Example:EW 1.10.03 means: = Remote V/O line No. 1 = Substation No. 1 = Slot No. 0 = Channeio No. 03 See also Fig, 4.3.2 Table 4.3.2: Addressing of word-oriented I/Os Connection scheme ‘Connections to the coupler of the substation are made with optical fibres. The Rx respectively TxD connec. tors of the 07 BR 60 coupler have to be connected to the TxD respectively RxD connectors of the 07 BA 61 coupler {see Table 4.3.3 and Fig. 4.3.2) If the connection between the couplers is broken or if there is a false connection, this is datected by the cou- pler and the corresponding error number is issued. The removable connector block of the couplers for substations (07 8R 61) has "bypass structure”, if the externai 5 VOC supply voltage is connected. If the sup- ply voltage to a substation is switched off, the remote 'vO expansion bus is not interrupted. In such an opara- tional condition the bus connection is bridged ever. The bus need therefore not be disconnected when replac- ing @ detective substation coupling module. from to Central station xD substation No. Central station TxD substation No.0 -®xD-R. Subst. No.0 AxD-T substation No. 1 TxD-8 Subst. No.0 TxD-T substation No. 1 RxO-A Subst. No. 1 RxD-T substation No. 2. TxO-R. Subst. No. 1 TxD-T substation No. 2 PRD-R. Last subst. PxD-T last substation Table 4.3.3: Optical fibre connections General instructions In general the voltage supply to the subrack must be switched off before inserting or removing couplers. ‘Screw-on connector blocks of couplers labeled with RZ (optical fibre connection) must neither be replaced with connector blocks of couplers labeled with At (triaxial connection) nor in the reverse case. When powering up, either all power supplies should be switched on simultaneously or the remote expansions ‘switched on first. Otherwise error message E8 (invalid substation number) will appear on the coupler or error message "43" on the central unit, depending on how the operating mode parameters are set in the menu point "Configuration of system reactions”. When the supply voltage is switched on, i.e. during op- eration, neithar the connector block nor the connect. ing leads may be removed. Software Instructions ‘The operational concition of the modules is monitored by the central unit and can be requested by means o! internal flags (see error lists). Flag: M 125,00 Coupler error (0 = normal, 1 = error} MW 4096,08 Position of faulty 07 BR 60 module [Table 4.3.5) MW 4104,00 ~ Error information of couplers 4109,15 (Table 4.3.6) Table 4.3.4: Flags For reactions to specitic error information it is advis 43-6 07 BR 60 RZ able to use the Online Listings (907 PC 32)The following table shows the structure of the The flags MW 4036,06 and M 125,00 signal and store Mw 406,08 in hex (representation in 907 PC 32 in (with battery backup) an error and must be reset by ecimal) the user in this order. This can be done by means of a program or with the Bit 15-12 Bt N-8 Bit 7-4 Bt 3-0 help of the short lists RESERA®.SIM supplied as files with 907 PC 32 0 0 L 0 T Configuration of the 07 BR 60 couplers is carried out in Slot No. 0...7 the "System configuration” menu by entering the fol- lowing for the righthand siot of the coupler. Table 4.3.5: Structure of MW 4096,08 in hex BR60 [if the coupler is located in @ basic subrack) The slot number (righthand number of the two occu- pied slots) of the 07 BR 60 coupler of the line in which a S61 _{if the coupler is located in the 07 BE 69 ex- fault occurred appears in the MW 4096,06. pansion subrack) Error information for the 1st line Flag Contents Bt 1514131211109 @ 7 6 5 43210 MW 4104,00 Assignment 01 Position of faulty substation 2) 02 Coupler 07 BR 60 3) 03 Coupler substation No. 0 3) 08 "substation No. 1 3, 05 "substation No. 2 } 06 "substation No. 3 3) o7 * substation No. 4 } 08 * substation No. § 3 09 "substation No. 6 3) 10 "substation No. 7 3) " "substation No. 8 3 12 "substation No. 8 a MW 4105,03 YO module configuration 0 Subst_No.] slot No. 04 VO module 0 Subst. No.| slot No. 05 max. updating time in ms 06 min, updating time in ms 07 updating time in ms MW 4104,13 - MW 4105,02 not relevant Error information for 2nd jine has the same structure as MW 4105,08....MW 4106.15 Error information for 3rd line has the same structure as MW 4107,00....MW 4108,07 Error information for 4th line has the same structure as MW 4108,08....MW 4109,15 1) A sat bit indicates an occupied substation: e.g. MW 4104.00 Bit 7 = 1 means that substation No. 7 in the first line is occupied 2) A set bit indicates which sudstation is in a faulty state; e.g. MW 4104,01 Bit 2 = 1 means that substation No. 2 is in a faulty state 3) Set bit means an error Bit 0 ... 7 counters for transmission error Bit 12 VO error on substation Bit 8 Bir 13 system bus error Bit 9 faulty configuration Bit 14 framing error Bit 10 faulty connection to substation, Bit 15 time exceeded Bit 11 double substation number Table 4.3.6: Error information on couplers oH 07 BR 60 Fa 4.348Configuration of the system reactions The behaviour of the controller when faults of certain classes appear can be set with programmer software 907 PC 32 for the ABB Procontic 7200. [— Parameter For influencing the system reactions within the menu “Configuration of system reactions" parameters 3, 4, and 5 are relevant, if a remote 0 configuration nas been projected {see Fig. 4.3.5) } 2xternal start input_ E cycle monitoring time (msec) 250 1 Error at centr. 1/0 configuration ; CPU: Signalling stop 2- Error at centr. 1/0 expansion unit; CPU__: Signalling Stop 3 Error on remote 1/0 coupler CPU: Signalling stop 4 Error on remote 1/0 config. ;Transmission: Signalling Stop 5-— Error at remote substation Transmission Signalling Stop Access permission Debug Yes No RUN without output permitted yes No External RUN/STOP-operation permitted: Yes No Fig. 4.3.8: Menu in 907 PC 32 ‘Configuration of System Reactions’ Etfects of the individual parameters: Parameter 3: Determines whether the central urit stops or not after the appearance of a fault from a remote I/O expansion (coupler fault) Parameter 4: Determines whether a faulty configuration of the re- mote 1/0 expansion (£7)! is to be regarded as a cou- ler fault. This can be required for step-by-step com- missioning of a system without complete hardware ex- tension of @ remote I/O expansion configuration ») Error number, issued by coupler 07 aR 60 Parameter 5: Determines whether a transmission error (E1)1), trans- mission tmeout error (E2}'), communication error with the central unit (E5}"), allocation of @ cupiicated substation number (E6)') or a faulty connection to a substation (E6)') is to De regarded as @ coupler fault. It this parameter is set to "Stap", the central unit stops ‘on appearance of one of the above-mentioned faults only if Parameter 3 Is also set to “Stop 07 8A 60 RZ‘System reaction on appearance of an error in a the entry of "0" in the parameter column corre- remote 1/0 line sponds to a selected “Stop” = the entry of "1" in the parameter column corre- ‘The error number indicated (E..} is issued on the cou- sponds to a selected “Signalling” pler 07 8R 60 of the faulty line, The error/status information of the couplers stored in MW 4104,00...MW 4109, 15 (see Table 4.3.6 on page In the menu “Configuration of system reactions” 4.3-6) is generally entered Parameter | Operation conaition of Operational | Error cisplay | 125,00 | mw 4096.08 line with error display condition of | on the E.. on O7 BR 60 the central unit | central ucit 1 | 0} 0 | aways stop RUN yes active active only after £7 RUN no rfalo RUN active active otherwise STOP yes after £1, E2, £5, £6 i Gea eee ee aun no inactive | inactive otherwise AUN yes active active after 1, £2, €5, £6, E7 pete esa ad 0 inactive | inactive otherwise STOP yes. acive | active o | 0} 0 | aways sto srop yes active a only alter £7 RUN PUN no active active of s]o otherwise STOP stor’ yes active active siete eeeeede RUN no inactive inactive o | o] 1 | ends run ‘otherwise STOP STOP yes after E1, 2, E65, E6, E7 RUN no inactive inactive of +] 1 | and es RUN otherwise STOP STOP yes active active Tapio 4.3.7: System reaction after occurrence of an error in a remote 1/0 line 07 BA 60 RZ 43-8 ABB ProcentCalculation of updating time ‘The updating time of a remote 1/0 expansion line can be calculated approximately from the sum of the fol- lowing times. t= basic processing time = 13.3 ms processing time (dependent on number of VO points occupied) 0.05 ms xn (ns 32, n2 1 word with 16 bits) processing time (dependent on number of sud- stations used) 0.02msxm [1 }e n{o}e oN orn &t ét I = . Z lines at the rear A 2.02.31 Substation No. 1 al VOslotNo. 0 1 2 3 4 5 Substation Siot 12 poe eee Channel Onho ce VORSICHT! wise O | abeee DIE ANSCHLUSSE AxO-T ety ry UND TxD-T MUSSEN BE! oye LETZTER UNTERSTATION VERBUNDEN WERDEN I CAUTION! wold CONNEGT AxD-T AND ol las TxO-T, WHEN THIS 3 ° (LE MODULE IS THE END OF REMOTE SYSTEM, EW 1.10,03 Fig, 4.5.2: Configuration with remote expansion oH o7 an 61 Re 452 100 Peco nes 1nen A © 07 BR 61 R2 SEND] Rep [ ERA T UN FORCE ERACLR DSP.CHG LOCAL No: OY Pa) 2320 REM @ — @ cave Ts0-A_pxo-A Oo} nPUT IC 5v| 05a peer] tex @ RUN display Muminates during PLC operat T-segment display 2-cigt display of operational condition. During fault-free operation 00; for fault conditions see detailed error table SEND (Send Data display) Flashes during date transmission of 07 8R 61 SIM display lluminates during passive operation, i.e. during operation without active output REC (Receive Data display) Flashes during reception of data of the 07 BR 61 HALT display lluminates when the program processing is stopped ERR (Error display) lluminates when the data transmission is interrupted, after occurrence of an error FORCE display Muminates when “Forcing” is carried out via 907 PC 32 CPU E (CPU Error display) Muminates when errors are present at the central unit DSP CHG (Display Change button) Switches to display further error numbers when more than one error is present ERR CLR (Error Clear button) Erases the error number on the 7-segment display LOCAL No. Selection switch for setting the substation No. (0....9) RES (Reset button) Resets the coupler CHECK (Check Mode DIL switch) Selaction switch for testing in send or receive directions the serial interface as wel as the fiber opticel connection 232C/REM Selection switch for setting the test mode (seria! inter- face or fiber optical connection) PG 15 poles plug (female) for the connection of programming unit or an external computer Connector block Screw-on connector block with optical connectors for fibre-optic cables Connecting Terminal 5 V DC Terminal for external § V DC supply voltage for bypass option ‘TxD-R (Transmit Data connector, receive path) ‘optical connector for fibre-optic cable: has to be connected to RxO-R of coupler 07 BA 61 oF to xD of caupier 07 BR 80 TxD-T (Transmit Data connector, send path) optical connector jor fibre-optic cable: has 10 be connected to PxD-A of coupler 07 OR 61 of 2 further substation RxD-R (Receive Data connector, receive path) optical connector for fibre-optic cable; has to be gonnacted to TxD-R of coupler 07 BA BT or to TxD of coupler 07 BR 0 FxD-T (Receive Data connector, send path) optical connector for fibre-optic cable: nas to be Connected to TxD-A of coupler 07 BA 61 of a further substation Fig. 4.5.3 Coupler 07 BR 61 R2 with description of displays and operating elements 45-3 07 BR Gt ROAddressing For binary VOs the following applies: such an operational condition the bus connection is bridged over. The bus need therefore not be discon- nected when replacing a defective substation coupler. E, A a.b Gm Example: 2.02.31 means; ~ Remote VO line No. 2 = Substation No. 0 ~ Slot No. 2 ~ Channel No.31 See also Fig. 4.5.2 Table 4.5.1: Addressing of binary 10s For word-oriented I/Os the following applies: EW, AW a.b cx 10....07 Slot No, Q.... 8B Substation No O.. 9 Remote 1/0 line No. 1... 4 Exampie:EW 1.10.03 means: - Remote VO line No. 1 ‘Substation No. 1 ~ Slot No. 0 ~ Channel No. 03 See also Fig. 4.5.2 Table 4.5.2; Addressing of word-oriented HOs Connection scheme ‘Connections to further couplers are made with fibre- optic cabies. The RxD-T or TxD-T connectors of the 07 BR 61 coupler have to be connected to the TxD-Ror FxD-R connectors of the next 07 BR 61 coupler respec- tively (see Table 4.5.3 and Fig. 4.5.2) If the connection between the couplers is broken or if there is a false connection, this is detected by tne cou- pler and the corresponding error number is issued. ‘The removable connector block has “bypass struc ture”, if the extarnal 5 V DC supply voltage is con- nected. If the supply voltage to a substation is switched off, the remote I/O expansion bus is not interrupted. in from to Central station RxD substation No. 0 TxO-R, Central station TxD substation No. 0. Rx0-R. Subst. No.@ RxD-T substation No. 1 TxD-R. Subst. No.0 TxD-T substation No. 1 AxD-R. Subst. No. 1 AxD-T substation No. 2. TxD-R Subst. No. 1 TxD-T substation No. 2. PxD-R Last subst. AXD-T last substation TxD-T Table 4.5.3: Optical fibre connections Generai instructions In general the voltage supply to the subrack must be switched off before inserting or removing couplers. ‘Screw-on connector blocks of couplers labeled with RZ (optical fibre connection) must neither be replaced with connector biocks of couplers labeled with Ri (triaxial connection) nor in the reverse case. ‘When powering up, either all power supplies should be switched on simultaneously or the remote expansions. switched on first. Otherwise error message £8 (invalid substation number) will appear on coupler 07 BR 60 or error message "43" on the central unit, depending on how the operating mode parameters are set in the menu point "Configuration of system reactions” ‘When the supply voltage is switched on, i.e. during op- eration, neither the connector block nor the connect- ing leads may be removed. Software Instructions The operational condition of the units is monitored by the central unit and can be requested by means of in ternal flags (see error lists) Flag: M 125.00 Coupier errar (0 = normal, 1 = error] MW 4096,08 Position of faulty 07 3R 60 module (Table 4.5.5) MW 4104,00 — Error information of couplers 4109,15 (Table 4.5.6) Table 4.5.4: Flags For reactions to specitic error information it is advis- able to use the Online Listings (807 PC 32) 07 BR 61 RZ 45-8 ‘ABS Procante T200nues 10.90The following table shows the structure of the MW 4096.08 in hex (representation in $07 PC 32 in decimat) Be 15-12 a -8 Bit7-a BRO 9 ° | 9 T Slot No. 0...7 Table 4.5.5: Structure of MW 4096.05 in hex ‘The siot number (righthand number of the two occu- pied slots) of the coupler of the tine in which a fault ‘occurred appears in the MW 4096,06 ‘The flags MW 40S6,06 and M 125,00 signal and store (with battery backup) an errar and must be reset oy the user in this order. This can ba done by means of @ program or with the help of the short lists RESEARs.SIM supplied as files with 807 PC 32. With the 07 BR 61 coupler no entry is necessary in the menu “System configuration” The behaviour of the central unit in case of an error can be set in the 907 PC 32 menu "Configuration of system. reactions" (see "Configuration of system reactions” in the description of the unit 07 BR 60). Error information for the Ist line Flag Contents Bi_15 14131251109 8765 43210 MW 4104.00 Assignment 1) 01 Position of faulty substation f 2) 02 Coupler 07 BR 60 3) 03 Coupler substation No. 0 3) 04 "substation No. 1 T [ 3 08 "substation No. 2 3h 08 substation No. 3 3) or ” substation No. 4 3) og * substation No, 5 3) 08 * substation No. 6 3) 10 * substation No. 7 3) 1 ” suostation No, & L 3) 12 * substation No, 9 3) MW 4105.03 110 module configuration 0 Subst_No] slot No, 04 V0 module o Subst. No.f slot No. 05 max. updating time in ms 06 — min, updating time in ms 07 updating time in ms MW 4104,13 ~ MW 4105.02 not relevant Error information for 2nd line has the same structure as MW 4105.08....MW 4106.15 Error informetion for 3rd. line has the same structure as MW 4107.00....MW 4108.07 Error information for 4th fine has the same structure as MW 4108.08... MW 4109.15 1) A set bit indicates an occupied supstation; @.g. MW 404,00 Bit 7 = 1 means that substation No. 7 in the first line is occupied A sot bit indicates which substation is in a faulty state: e.g. MW 4104.01 Bit 2 = 1 means that substation No. 2 is in a taulty state. Set bit means an error 2) 3) at 8 Gt 13. system bos ener Bis fauty configuration Bi i¢ amin orton Bt 15 Gousle substation rumber Tab 4.5.6: Eror formation on counere Sree aaa ai 458 07 BR we wyManual Loop Test The manual loop test is carried out only when a trans- mission error is present between two couplers or be- tween a coupler of a substation and a programming unit (e.g. PC). Only one coupler can be tested at a time Testing a remote 1/0 connection: The voltage supply to the subrack must be switched off and the send and receive connectors TxD-T and PxD-T or TxD-A and AxD-R respectively are to be connected with the cable supplied. The DIP switch CHECK must de set to ON and the S-232C - REM selection switch to REM. After power- ing up or pressing the AES key the loop test is started, Technical Data Max. number of configurable lines Max, address range per line Max. address range for 4 lines Max. number of substations *) per line Max. number of I/O slots per substation Transmission speed/Baud rate Transmission mode Updating time Selt-diagnosis Error test Special mode of networking Distance between two stations Overall length of line Connecting cable ‘Wave length Launched power (peak dim) Type of fibre (core/cladding diameter) Attenuation of fibre Max. permissable system loss of assembled cable Typical insertion loss of connector Typical insertion toss of connection Typical insertion loss of splice Interfaces for programming unit Signalling Current consumption from internal voltages uB1= § VOC UB4 = 24 V DC *) 1 bit channel occupies 1 1/0 point t word channel occupies 16 V/O points 2) 1 substation occupies 1 BE subrack ‘The data pattern sent is compared with the data pat- tern received and dispiayed on the 7-segment display. ‘An error will be indicated by the ERR LED and the latest received test telegram. Testing the serial interface: The voltage supply to the subrack is to be switched off and the test connector supplied is to be plugged on the interface plug. The DIP switch CHECK is to be set to ON and the RS-232C - REM selection switch to 232C. After Powering up or when the supply voltage is turned on after pressing the RES key, the loop testis started. The data pattern sent is compared with the data pattarn re- ceived and displayed on the 7~segment display. An er- ror will be indicated by the EAR LED and by an error number. 07 BR 61 R2 4 (one 07 BR 60 per line is required) 512 VO points ') 2048 1/0 points 10 [one 07 BR 61 per substation is required} 8 1.5 Mbitis haifdupiex with serial transmission 15 ms for §12 VO points with 10 substations ROM/RAM system test, watchdog, loop test CRC16, checksum test Connector block with bypass structure (the external 5 V DC supply voltage must be switched on) mex. 2 km max. 10 km fibre-optic cable 840 am 21 dBm 50/125 wm 3.0 oB/km 16 8 5108 <208 0.2 68 840 nm LED, 7-segment display max. 1.9.4 no current consumption 07 BR 61 RO 45-6Total power dissipation Number of required slots Configuration identifier in 907 PC 32 Ability of fitting in subracks slot, = = plug-in is possible (2 slots} Weight Order number 07 BR 61 RO Serial interface: interface type Transmission speed/Baud rate Transmission mode Self-diagnosis Technical data for external 5 V DC power supply: Voltage Output load capability Residual ripple For each optical coupler (07 BR 61 R2} a separate 5 V max. 8 W 1 BY slot +1 1/0 slot no entry in menue "System configuration” BT BE-central | BE-ramore NG ZE vO |NG av vO |NG BY 10 920 9 Gyv307437eROD02 RS-232-C 19 200 baud semidupiex, bit-serial, 7 data bits, 1 stop bit, even parity checking of parity, overflow and frame SVDC25% 700 mA max. 50 mVss DC power supply module should be used. Accessories (not supplied) Component Designations (remarks) ABB SIGMAttronic b Converter RS08.1 (24 V OC/6 V DC} Premounted Simplex optical-fibre indoor cabie with connectors at both ends, length = 10 m Premountec Simplex optical-fibre indoor cable with connectors at ane end, for splice connections. length = 10m Coupling device for cable-to-cable connection and. test and measurement purposes ABB order No. Type: ABB order No. GH R508 G00 AI 07 LK 60 GJV3 0755 01 RI Type: O7 Lk 61 ABB order No. GJV3 0755 02 AI Type’ 07 Lv 60 ABB order No. GJV3 0755 03 RI ‘Aa Prosantis 7200\naved! 10:90 45-7 07 BR 61 REoF encom Basic subrack off farsa 30 tS F VEUOOTO Coupler for optical fibre. —14 t 07 28 69 2 C t J 07 LK 60 (2x) Coupler for optical fibre 07 BR Bt R2 7 Shielded cable for § VDC supply| 220.75 mme 5 V DC votage converter or power supply unit for sepa- tI} rate power supply of couplers Terminal and switchgear area, Area tor rack power supply mounted enclosures units ete. (278 x 373 mm) for splice con- nections Two-door control cabinet height 2200 mm, width 1200 mm eng a} Mt When laying fibre-optic cables care has to be taken that the bending radius will not fail below the minimum permissabie. Fig. 4.8.4: Typical rack mounting and wiring management of optical-fibre modules | 2 | 7 en 61 Fe 158 eeeFibre-Optic Cable Installation Laying fibre-optic cables is more ambitious than laying copper cabies. it has to be carried out by highly skilleg workers, who are familiar with the mechanical proper- ties of the cable and the practical aspects of # correct installation. The following points should de observed. 1. There is a great variety of fibre-optic cables, which can be buried, strung aerially or placed in trays and conduits. Depending on the way of installation there are many tools and special equigments to be used. 2. Minimum bend radius and maximum tensile rating are the critical specifications for any fibre-optic cable installation, both during the installing process and during the installed life of the cable. Careful planning of the installation layout will ensure that the specifications are not exceeded. In addition, the installation process itseif must be carefully planned An increasing tensile load as well as a decreasing bend radius cause a reversible attenuation in- crease, an irreversible attenuation increase, and, finally, cracking of the fibre. 2. Cables must be protected against damage during and after installation. Splice connections and cable fends (with their connectors) must be protected against humidity, Buried cables must be protected against frost, wa- ter seepage, attack by burrowing and gnawing ani- mals, and mechanical stresses that could result from earth movements. Armored cables specially designed for burial are available, Aerial cables must be able to withstand the forces 4, of high winds, storms, ice loading, and so forth. Self-suoporting aerial cables are available. Since standard fibre-optic cables are electrically nonconductive, they may be placed near high-vol- tage cables without shielding. The primary consideration in selecting a route for fibre-optic cable through trays and ducts is to avoid potential cutting edges and sharp bands Areas where particular caution must be taken are corners and exit slots in sides of trays. It fibre-optic cable is in the same tray or duct with very large, heavy electrical cables, care must be taken to avoid placing excessive crushing forces on the fibre-optic cable. particularly where the heavy cables cross over the fibre-optic cable. Long vertical runs within trays and ducts as well 2s runs outside them should be clamped at intermedi- ate points. Clamping forces should be no more then necessary to prevent damage and crushing forces on the jacket of the optical cable, During pulling of the cable, pulling force should be constantly monitored by a mecnanical gauge. It any increase in pulling force is noticed, pulling should immediately cease, and the cause of the increase should be determined. Pull tension can be monitored by a running line ten- siometer or a dynamometer and pulley arrange ment. If 8 power winch is used to assist the puling, @ power capstan with agjustable slip clutch is rec ommended. The clutch. set for the maximum load- ing, will disengage if the set load is reached if necessary ‘or difficult pulls, the cable should be continuously lubricated during pulling~in 1989 Proconte T2D0 es 07 BR 61 RO aError handling When an error occurs, information about it is stored in the internal fiags M 125,00, MW 4096,06 and MW 4104.00 to MW 4109, 15. At the same time aner- codes: ror code appears on the 7-segment display. The fol- lowing error table shows the meanings of the error Table 4.5.7: Error table (07 BR 61) No| Error name | Error | ERR LED | is displayed in| is reset when Remarks | code | display | case of | | 1 | | 4] wetchdoo 88 | @ ON | Fautinmicro- | the reset button | error computer (RES) is pressed | 2 88 | @ CN | @RAM/AOM error_| the reset bution | The RAWROM | | has been detected | (RES) is pressed | error wil lead to | | (on switching on ‘8 watchdog, | | the votage error | | | suppiy | 3} Transmission e1 @ OFF | a transmission the reset button | oF error nas occurred | (RES) and the | between the central) error clear button station and the (ERACLA) are pressed 4| Transmission | 2 | OFF |neier the central | the reset button time station nor the (RES) and the | exceeded supsiation have error clear button reacted within the | (ERR CLA) are preset time pressed 5] ns-232-¢ 61 | @OFF | the received data | the reset button | parity error fat the peripheral | (RES) and the | connector show error clear button | @ parity error (ERR CLR) are | pressed 6| RS-292-c 62 .| @OFF | the received data | the reset button frameiover- snow a “framing | (RES) and the flow error error” or an over- | error clear button flaw error (ERR CLA) are | pressed 7| RS-232-6 63 | @oF | ereceve-data | tne reset button | time time-out error | (RES) and ine | exceeded nas appeared | error clear button (ERR CLA) are pressed | 8 Protocol 64 the protocol of | the reset button | error the recelved data | (RES) andthe | | | is incorrect | error clear outtor i (ERR CLA) are | pressed oH ee eeree 45-10 ‘A88 Procanle Te20iewed' 10.0No| Errorname | Error | EAR LED| is displayed in| ig reset when Remarks i code | display | case of | 9} AS-232-C 65 @ OFF | tne received data | the reset button | | checksum show a checksum | (RES) and the error error | error clear bution | (ERA CLA) are | pressed | 10} evo 28 | @ OFF | 2 bus eror imer- | the reset button bus error | rupt hes eppeared | (RES) 's pressed Notes: 1. The error display can also be reset by switching the voltage supply to the unit off and on again: Hardware faults cannot be eliminated by pressing the reset button. 2. Even it an error occurs which will be eliminated au- tomatically. the error cade is displayed and stored until the ERR CLR or the RES button is pressed. Table 4.5.8: Loop test result (07 BR 61) 3 When several errors are detected at the same time, they are stored in the order in which they oc curred, The 7-segment display shows the error Code of the latest error to appear. By pressing the DSP CHG button the next respective error number can be displayed (cyclical switching} If the ERR display of a substation (07 BR 61) is illu- minated, the 7-segment cisplay of the central sta- tion (07 BR 60} shows “E2” or “EB” No| Error name Error ERR LEO | is displayed in is reset when | Remerks | cose | display caso of 1| Normat 00 @ OFF | communication remote 10 between 07 BR 60 operation | and 07 BR Bt is funning correctly | 2| Normal | xx | @orr the reser bution | xx: loop test (000 test (RES) is pressed |” deta | | (depencent on time | interval preset) | 3] Loop test xx @ ON | the error has: the reset button 27 loop test aborted =| occurred during | (RES) is pressed | data | loop test | soa Foca F20 end 16.99 45-11 07 BR At Re07 BR 61 R2 45-12 ABS Proconte 1200 taut 19.904.6 Coupler with TRIAX Cable ') 07 ZB 60 R1 for connection to ABB Procontic field bus ZB 10 Fig. 4.6.1: Coupler 07 28 60 Rt Characteristics Networking the ABB Procontic T200 control system with other ABB Procontic systems via the ABB Procontic field bus ZB 10 is possible, when using the 07 ZB 60 coupler (see Fig, 4.6.2) In addition to this, each networked station can be ex: panded centrally and/or remotely (sae descriptions of the 07 8V 60 bus connector and 07 BR 60/61 coupiers. ‘A maximum of two 07 28 60 couplers can be employed ‘ona basic subrack; in doing so, two ZB 10 lines with up to 250 stations can be achieved. it is also possible to use one ZB 10 coupler and one 28 20 coupler in the same station and thus to create a data transmission path between ZB 10 and ZB 20 (see Fig. 4.6.7). ‘The transmission of the process data is carried out via operands for the coupler ranges. These can be ad: dressed in bits or in words, The consistency of 16-bit ata is guarantee, 1) TRIAK 2) TWINAX double shielded coaxial cable Module Deserip' The module consists of a housing with a removable transparent front cover for the display and operating elements and a connector block, which can be un- screwed, with BNC sockets for coupiing further 28.10 couplers and a grounding screw. LEDs are provided for signalling the ready status for operation and errors. Project Planning ‘The 07 ZB 60 couplers can only be employed in basic subracks (BT), The positioning sequence of the cou: plers determines the number of the ZB 10 line (1 oF 2) With two couplers the left 07 ZB 60 is given the num- ber 1, corresponding to ZB 10 line 1 Commercially available TRIAX cable ') is used es date transmission line for the networking. It it is desired to configure the ZB 10 networking by means of TWINAX cable 2), the coupler 07 ZB 60 823) is to be used. Comprehensive diagnostic facilities of the bus control- ler allow for simple monitoring and error detection both uring commissioning and in operation. Marshalling of source addresses is carried out in words by the pro. gramming software 907 PC 32. EPROMs for marshal ling are not necessary Hardware and planning with the ABB Procontic field bus ZB 10 are described in detail in the following publications: English: ABB Procontic Field Bus 28 10, Haroware Order No. GATS 1350 01 R2001 ABB Procomtic Field Bus ZB 10, Planning, Order No. GATS 1360 02 2001 German: ABB Procontic Feldbus 23 10. Hardware, Bestell-Nr. GATS 1350 01 R1001 ABB Procontic Faldbus ZB 10, Projektiarung, Bestoll-Nr. GATS 1360 02 A101 twin axial cable (2-core, twisted and shielded high-frequency data transmission line) 2) see description of coupler 07 28 60 R2, starting on page 4.7-1 ‘a0 Proconte T2D0/esued! 08.94 464 07 28 60 RiCentral station No, 1 WOsiotNo.0 1 2 3 4 § 6 7 To old ie oO led co) Ast ling Central station No. WOslotNo.0 1 2 3 4 Connecting cables: TRIAX cable 50 2 termination resistor (2x) Central station No. 2 HO slot No. 0 1 Central station No. 3 =A S oe “lol P= ere 20 6 S ol 5 1@ Coupler range line 1 008,00 0011,00 (9040,00 099,00, 500,00 501,00, Coupler range line 2 1040,00 1090,00 0060.00 0120.00, LR] as Fig. 4.6.2: Example for 2 networking with 2 lines (line 1 shown with 3 central stations and the bus contratier) oH 07 28 60 FI 262 108 eons ne07 ZB60R1 Za BL ERA ERR2 Reset ——| green LED display BL (ZB 10 bus is running) lights when all networked coupiers and the bus controller are working perfectly yellow LED display ERR1 (error allocation) lights if there are messages which are not fuly allocated red LED display ERR2 (wrong address configuration) lignts when the permissible address area is exceeded RESET button Initialization of the memory map and the configuration 50 {1 BNC sockets for ZB 10 connection (TRIAX cable) Both sackets are interconnected Connector block Screw-on connector black with BNC sockets for connec ting triaxial cables and the grounding screw Grounding screw The grounding screw has to be connected to the ground connection of the subrack. Fig. 4.6.3: Coupler 07 28 60 AI with descriptions of displays and controls 463 o7 ze 60m | 2 |Connection scheme Commercially available TRIAX cable is used as data transmission line for the networking, The removable connector block allows a replacement of a defective coupler without breaking the bus line, If 2 coupler is to be replaced, the power supply unit of the station involved has to be switched off. The connector block is unscrewed and, without loosening the TRIAX cables, the defective unit replaced by a new one, whose connector biock has been removed before. The previous connector biock can be reinstalled then. ‘At both ends, the bus line is terminated with a 50 9 BNC-type termination resistor (see Fig. 4.6.2) IMPORTANT: When the supply voltage is switched on. i.e. during op- eration, neither the connector block nor the connect- ing leads may be removed. General instructions general the voltage supply to the subrack is to be switched off before inserting or removing Coupiers, There are no restrictions on the power-up sequence of ‘ABB Procontic 7200 systems with Z8 10 couplers, Data transmission via the ZB 10 bus, however, does not start until the ZB 10 bus controller has been powered vp. The message BL (bus is running) will not appear, be- fore all siations at the Z8 10 bus ara working sorrectiy For further information with regard to planning the ZB 10 field bus reler to both the publication ABB Procontic Field Bus ZB 10, Planning, Order No. GATS 1350 02 2001 and to the following grounding scheme. Grounding scheme (see Fig. 4.6.4 and Fig. 4.8.5) At the bus controller, the inner and the auter shields of the TRIAX cables are grounded directly, i.e. once per tine, At the couplors, the outer shields of the TRIAX cables must be grounded capacitively (via 0.1 pF), see Figure 4.6.4. All couplers can be grounded cirectly, if an equal ground potential is guaranteed in a system by use of special measures, @.g. the provision of additional equipotential bonding of large cross-sectional area The return lead (“inner shield" of the triaxial cable} is grounded capecitively inside the connector dlock of the 07 28 60 coupler VOslotNo.0 1 2 3 wy oT a ars “foresee s @ d aa aU Ff 1 | ° . ground outer Shicte capacitively Fig. 4.6.4: Grounding scheme of the 07 7B 60 RI 3 terminals connected OnE Maximum jength $0 mm 4.6.5: Constructional suggestion for grounding Triax outer shields (see also Fig. 4.6.4) 07 ZB 60 AY 46-4The grounding screw of the connector blocks must be connected 10 the grounding screw of the subrack by a short wire with @ conductor cross section greater than or equal to 4 mm? For most effective Elect/o-Magnatic Compatibily the outer shields must be connected to the cabine: ground by leads as short as possible. in the control cabinet the connecting cebles for the couplers should not be laid in the same cable ducts as low-voltage leads, Software Instructions Coupler ranges Process data are transmitted via tne ZB 10 by meens of operands for the coupler rangat (left-hand module} and the coupler range 2 (right-hand module), see Table 4.6.1, The user software can address these ranges by bits or by words (see Fig. 4.6.6) When using two 07 ZB 60 couplers or one O7 Z8 60 coupler and one 07 2B 69 coupler respectively, the coupler range 1 of the line {or ring) is assigned to the. left-hand module and the coupler range 2 of the lin (or Ting) 's assignad to the right-hand module Operands Meaning "0000.00 ... Inputs in coupier range 1 0501.15 of the line for ring} ‘A’ 0008.00... Outputs in coupler range 1 0501.15 of the fine (or ring) EW" 0000.00 ... Word inputs in coupler range 1 0501.00 of the line (or ring} AW" 0008.00 ... Word outputs in coupler range 1 501,00 of the line (or ring) * 1024,00 ... Inputs in coupler range 2 1525.15, of the iine (or ring) A’ 1032.00... Outputs in coupler range 2 1525.15 of the line (or ting) EW" 1024,00... Word inputs in coupler range 2 125,00 of the line (or ring) AW" 1032.00 ... Word outputs in coupler range 2 1525.00, of the line (or ring} Table 4.6.1: Operands for coupler ranges Bi-No: JO 1 2.3 4 14:18 Moraine ES EW” 500x,00 Fig. 4.6.6: Coupler ranges, that can be addressed both by bits and by words The coupler ranges cannot be buffered. When the ex- ecution of a central station program is stopped (e.g. by setting the key switch to STOP) or at failure of @ Station, the last data written by this station are re- tained. When changing from STOP to RUN, all data of the coupler are initialized to 0. The allocation between bit and word positions is tound from the operand address. In this range both the inputs (E". EW") ang the outputs A’, AWW") refer to the same. address. The cestinction between E' and A is neces- sary, in order to be able to distinguish between source and destination address during programming For process data transmission a coupler range must be set for each station, which may only be written to by this station (source): see also the description of the 807 PC 32 Test and Programming System, contigura- sion of flag ranges. The entire coupler range can be: read by all stations (eink) When reading back programs with 907 PC 32 it must be noticed, that E'xx,x% is converted into A'xx.xx and EW’ xx xx iS Converted into AW'xx,xx in the back-read program. AABe Procome 1200 eeued. 08.21 48-5 07 2B 60 At07 ZB 60 07 7869 07 28 60 Bus manager ABB Procontic field bus ZB10 0 ?] 50 0 termination Communicat ABB Procontic T200 bus 28 20 yn path between ZB 10 and ZB 20 resistor Fig. 4.8.7: ‘ample for a networking with ZB10/Z820 7 28 80 At 46-6Structure of the image memory Only complete telegrams can be marshalled, i.e., a minimum of two words per coupler has io be mar- shalled. The user must not write to the first 8 words of the coupler range. Telegram No. 0 low Ohigh 1 ow 1 high 2 low 2 high 3 low 3 high 4 tow 4 nigh 5 low 5 high 6 low 6 high 7 low 7 high 250 low 250 high Procontic T200 address Ew'000,00 =w'001,00 w’002,00 Ew'003,00 Ew'004,00 EWw'005,00 "006,00 Ew'007.00 EW" /AW"008,00 Ew" /aw"009,00 EWw'/AW'010,00 EW'/AW'011,00 EW'/AW'012,00 Ew'/AW'013,00, Ew'/aw'014,00 EW'/AW'015,00 EW'/AW'500,00 EW'/AW'501,00 Fig. 4.8.8: Structure of the image memory 180 Procentie T200 Issued: 08.91 46-7 07 28 60 FITechnical Data max. number of 07 Z8 60 in one basic subrack or sum of modules of 07 ZB 60 and 07 ZB 68 Size of the coupler range max. number of 1/0 slots in the basic subrack of the central station Transmission speed Data volume Data security Oycle time Connecting cable Connectors. Distance Signalling Current consumption from internat voltages uB1= 5 VOC uB4 = 24 VOC Total power dissipation Number of required slots Configuration identifier in 907 PC 32 Ability of fitting in subracks slot. ‘© = plug-in is possible (occupies 2 slots) Weight ‘Order number 07 ZB 60 RI (TRIAX) 07 ZB 60 R1 2 2 500 words per ZB 10 line ») 6 150 kbits/s 250 data source telegrams to the ZB 19. Monitoring of 250 data source telegrams from ZB 10, i.e, the coupler can transfer the complete data image of the ZB 10, one ZB 10 telegram occupies 32 bits Hamming distance 6 = 4 due to CRC Code see Chapter 4 in’ ABB Procontic Field Bus ZB 10, Planning, Order No. GATS 1350 02 R2001 TRIAX cable, characteristic impedance 50 0 BNC sockets max. 1500 m, when TRIAX and 10 coupiers/stations max. 0.6 A ‘no current consumption max. 4.W 2100 slots ZB60 (entered for right slot number) aT BE central | BE remote NG ZE vO |NG BV vO [NG BV VO oe approx. 850 g @uR5240200R1 Accessories (not supplied) Component Designations (remarks) TRIAX cable 50.0 Triax cable higher EMC, Type 9222 or Type 9888 Manufacturer: Belden Electronics, Fuggerstr. 2 W-4040 Neuss 1 TRIAX cable 50.2 Triax cable higher EMC, Type 43V 616/310 Manufacturer: Letronic ~ Dister Ley Radeberger Str. 4 \W-6800 Mannheim 31 BNC plug Crimp plug for 9222 or 43V 616/310 ) 1 word occupies 16 bits Suhner 11BNO-60-3-4< Rosenberger 51 S 101-106 A: oH 07 23 60 Ai 46-8 ABB Proconte T200/insumd: 08,9