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Baker Hughes a GE Company

(918) 341-9600 200W Stuart Roosa Dr, Claremore, OK 74017

Project: ONGC 81 ESP Pump: 238-400FLEX10SSD


Customer: ONGC Seal: 513GSB3 DB
Well: D1_C-3 RUN #4 Ref NW-5 Motor: 562SP_ 150HP 2420V/ 38A (60 Hz)
Engineer: Prep: Karthick, Rev by Anish, ONGC: Mehta, Debarpit
Cable: #2 CELF 5kV ,2091m
Country: India MLE: #5 MLE-KLHT 5kV ,9.144m
State: Controller: VSD 2075-VT 83kVA 480V/ 100A
County: Sensor: WellLift H
Well API#:
Reservoir Name:

Case:
C3_Run4_PI 0.55_Flex 10 _150HP_600BLPD_11th Dec 17_Rev2

238-400FLEX10SSD

HEAD (m)

60 Hz
2500

55 Hz

2000

50 Hz

1500 45 Hz

40 Hz
1000
35 Hz

500

200 400 600 800 1000 1200 1400 1600 1800


Flowrate (BPD)

AutographPC V9.5 File:D1-C3 Run4_Flex 10_150HP_83KVA_11th Dec 2017_Rev2.apcx


Copyright 2017 Baker Hughes a GE Company. All Rights Reserved

Page 1 of 6
Baker Hughes a GE Company
(918) 341-9600 200W Stuart Roosa Dr, Claremore, OK 74017

Input Parameters:

Fluid Properties: Gas Impurities:


Oil Gravity 40.0 API N2 = 0 %
Water Cut 50.0 % H2S = 0 %
SG water 1.05 rel to H2O CO2 = 63.47 %
SG gas 0.94 rel to air
Produced GOR 80.0 m3/m3 Bubble Point Pressure
Bot Hole Temp 145.0 C PB = 762.4psia
Surf Fluid Temp 62.0 C

Inflow Performance: Target:


DatumVD 2177 m Pump Intake Setting Depth
PerfsVD 2200 m (vertical) 1553 m
Datum Static P 2789 psi Desired Flow 600.0 BPD
PI 0.55 BPD/psi Gas Sep Eff 80.0 %
IPR Method = Composite IPR Tbg Surf Press 313.0 psi
Csg Surf Press 1.0 psi

Casing & Tubing: Roughness = 0.0018 in

Casing ID (in) 8.755 8.755 8.755 8.755 8.755 8.755 8.755


Tubing ID (in) 2.992 2.992 2.992 2.992 2.992 2.992 2.992
Vertical Depth (m) 409 897 1138 1512 2180 2572 2906
Measured Depth (m) 414 1080 1457 2036 3077 3687 4198
Temperature (C) 77.4 95.8 104.9 119.0 144.2 159.0 171.6

Correlations PVT:
Dead Visc: Saturated Visc: UnderSaturated: Gas Visc:
Beggs & Robinson Beggs & Robinson Khan Lee

Oil Compress: Formation Vol: Z factor: Bubble Point P:


Kartoatmodjo Vasquez & Beggs Hall & Yarborough Standings

Correlations Multiphase:
Tubing Flow: Beggs & Brill
Casing Flow: Hagedorn & Brown

Comments:
#3 PI range: 0.5 m3/d/ksc to 2.0 m3/d/ksc SBHP: 196 ksc @ 2177 m TVDss GOR: 50 v/v WC: 50% Pb: 40 ksc

Application Severity:
Benign Normal High Severe Extreme
Temperature
Abrasives
Corrosion
Gas

AutographPC V9.5 File:D1-C3 Run4_Flex 10_150HP_83KVA_11th Dec 2017_Rev2.apcx


Copyright 2017 Baker Hughes a GE Company. All Rights Reserved

Page 2 of 6
Baker Hughes a GE Company
(918) 341-9600 200W Stuart Roosa Dr, Claremore, OK 74017

Operating Parameters / Selection:

Design Point:
Desired flow (total) 600.0 BPD Frequency 40.7 Hz
% water 50.0 % GOR into pump 80.0 m3/m3
% Gas into pump 0.0 %GIP /0.0 %GIPbs TDH 1014 m
Friction Losses 3.484 psi

Pump Selection: Intake Discharge Pump Selected:


Pressure 936.5 psi 2184 psi CENTURION 238-400FLEX10SSD
Flowrate 666.4 BPD 665.1 BPD Pshaft RPM = 2390
Specific Gravity 0.865 rel-H2O 0.867 rel-H2O Shft HP @ 40.7 Hz = 23.78
Viscosity 0.432Cp 0.455Cp Shaft load =(Std 21%) / (HS 15%)
Required Motor HP at 60.0 Hz = 39.16

Seal Selection:
Seal angle (set depth) = 50.08 Deg fm vert. Oil temperature at thrust chamber = 145C
No sand present Chamber Cap Used (Top to Bot)=
Pump uses floater-type stages 12% 10% 21%
Motor/Seal Oil type = CL6 Thrust bearing load =8 %
Seal Selected : GSB3 DB [ 513 Series] Shaft load = 5 %
Options : H6 HL

Motor Selection:
Terminal Voltage =1282.8 V Fluid Speed =0.066m/s
Motor Current =15.9 A Eff/PF =85.35% / 67.67%
Load acc to N.P. =26.1 % Internal Temp =150.7C
Shaft Load =4.1 % Motor Selected: SP_
150HP 2420V 38A [562Series]

Cable Selection:
Surface Length 15.24m Wellhead Voltage 1322.6V
Tubing Length 2091m Wellhead kVA 36.5kVA
MLE length 9.144m Voltage Drop 39.8V
Surface Temp 62C Cond Temp (main) 122.4C
Temp Rating 260.0C
Surface Cable Main Cable MLE Cable
#2 CELF5.0kV 15.24m #2 CELF5.0kV 2091m #5 MLE-KLHT5.0kV 9.144m

Controller Selection:
Surface KW 25.1kW Voltage Input 480.0V
Input kVA 29.1kVA Max Well Head Volts 1323V
System kW 26.2kW Target Frequency 40.7Hz (11.80V/Hz)
Max Ctrl Current 43.9A Start Frequency 13.7Hz
Power Cost/kWH 0.05$/kWH Step-up Trafo 2.755 ratio
Total Power Cost = $942.7/month Selected: VSD 2075-VT 83kVA/ 480V/ 100A
CURRENT SURFACE EQUIPMENT 83 KVA , IF FLOWRATE REQUIRED = 900 BLPD WILL BE REQUIRED A BIGGER
SURFACE EQUIPMENT 130 KVA.

AutographPC V9.5 File:D1-C3 Run4_Flex 10_150HP_83KVA_11th Dec 2017_Rev2.apcx


Copyright 2017 Baker Hughes a GE Company. All Rights Reserved

Page 3 of 6
Baker Hughes a GE Company
(918) 341-9600 200W Stuart Roosa Dr, Claremore, OK 74017

Monitoring & Automation

Downhole Sensor Selected:


WellLift H
P/N: PWLH9002
Metallurgy:STAINLESS STEEL
Sampling: 22.0 sec/sample

Details:

Intake Pressure:
-----------------------
Range=15.0 to 5000 psia
Accuracy= +/- 5.0 psia
Resolution= +/- 0.1 psia
Limit=7500 psia

Discharge Pressure:
-----------------------
Range=15.0 to 5000 psia
Accuracy= +/- 5.0 psia
Resolution= +/- 0.1 psia

Motor Temperature:
-----------------------
Range=-40.0 to 260.0 C
Accuracy= +/- 2.6 C
Resolution= +/- 0.1 C
J-TYPE THERMOCOUPLE

Intake Temperature:
-----------------------
Range=30.0 to 150.0 C
Accuracy= +/- 1.0 C
Resolution= +/- 0.1 C

Vibration:
-----------------------
Range=0 to 9.0 g
Accuracy= +/- 0.09 g
Resolution= +/- 0 g

Current Leak:
-----------------------
Range=0 to 15.0 mA
Accuracy= +/- 0.2 mA
Resolution= +/- 0.01 mA

AutographPC V9.5 File:D1-C3 Run4_Flex 10_150HP_83KVA_11th Dec 2017_Rev2.apcx


Copyright 2017 Baker Hughes a GE Company. All Rights Reserved

Page 4 of 6
Baker Hughes a GE Company
(918) 341-9600 200W Stuart Roosa Dr, Claremore, OK 74017

Project: ONGC 81 ESP Pump: 238-400FLEX10SSD


Customer: ONGC Seal: 513GSB3 DB
Well: D1_C-3 RUN #4 Ref NW-5 Motor: 562SP_ 150HP 2420V/ 38A (60 Hz)
Engineer: Prep: Karthick, Rev by Anish, ONGC: Mehta, Debarpit
Cable: #2 CELF 5kV ,2091m
Country: India MLE: #5 MLE-KLHT 5kV ,9.144m
State: Controller: VSD 2075-VT 83kVA 480V/ 100A
County: Sensor: WellLift H
Well API#:
Reservoir Name:

Case:
C3_Run4_PI 0.55_Flex 10 _150HP_600BLPD_11th Dec 17_Rev2

Well remarks:
#3
PI range: 0.5 m3/d/ksc to 2.0 m3/d/ksc
SBHP: 196 ksc @ 2177 m TVDss
GOR: 50 v/v
WC: 50%
Pb: 40 ksc

Pump remarks:

Motor remarks:

Seal remarks:

Cable remarks:

Controller remarks:
CURRENT SURFACE EQUIPMENT 83 KVA , IF FLOWRATE REQUIRED = 900 BLPD WILL BE REQUIRED A BIGGER
SURFACE EQUIPMENT 130 KVA.

Monitoring and Automation remarks:

AutographPC V9.5 File:D1-C3 Run4_Flex 10_150HP_83KVA_11th Dec 2017_Rev2.apcx


Copyright 2017 Baker Hughes a GE Company. All Rights Reserved
Baker Hughes a GE Company
(918) 341-9600 200W Stuart Roosa Dr, Claremore, OK 74017

Project: ONGC 81 ESP Pump: 238-400FLEX10SSD


Customer: ONGC Seal: 513GSB3 DB
Well: D1_C-3 RUN #4 Ref NW-5 Motor: 562SP_ 150HP 2420V/ 38A (60 Hz)
Engineer: Prep: Karthick, Rev by Anish, ONGC: Mehta, Debarpit
Cable: #2 CELF 5kV ,2091m
Country: India MLE: #5 MLE-KLHT 5kV ,9.144m
State: Controller: VSD 2075-VT 83kVA 480V/ 100A
County: Sensor: WellLift H
Well API#:
Reservoir Name:

Case:
C3_Run4_PI 0.55_Flex 10 _150HP_600BLPD_11th Dec 17_Rev2

E q u i p m e n t *L a y o u t
*(drawing is not scale)

CONTROLLER
VSD 2075-VT 83kVA 480V/ 100A

SURFACE CABLE
POWER CABLE #2 CELF 5kV ,15.24m
#2 CELF 5kV ,2091m

PUMP
238stages - 400 Series, Type = FLEX10SSD [400Series]
Intake setting depth = 1553m (vertical)

MOTOR EXTENSION
#5 MLE-KLHT 5kV ,9.144m
SEAL
513GSB3 DB H6 HL

MOTOR
562SP_ 150HP 2420V/ 38A (60 Hz)

Perfs depth = 2200m (vertical)

AutographPC V9.5 File:D1-C3 Run4_Flex 10_150HP_83KVA_11th Dec 2017_Rev2.apcx


Copyright 2017 Baker Hughes a GE Company. All Rights Reserved

Page 6 of 6
Baker Hughes a GE Company
(918) 341-9600 200W Stuart Roosa Dr, Claremore, OK 74017

Field Service Information Sheet

Project: ONGC 81 ESP Pump: 238-400FLEX10SSD


Customer: ONGC Seal: 513GSB3 DB
Well: D1_C-3 RUN #4 Ref NW-5 Motor: 562SP_ 150HP 2420V/ 38A (60 Hz)
Engineer: Prep: Karthick, Rev by Anish, ONGC: Mehta, Debarpit
Cable: #2 CELF 5kV ,2091m
Country: India MLE: #5 MLE-KLHT 5kV ,9.144m
State: Controller: VSD 2075-VT 83kVA 480V/ 100A
County: Sensor: WellLift H
Well API#:
Reservoir Name:

Case:
C3_Run4_PI 0.55_Flex 10 _150HP_600BLPD_11th Dec 17_Rev2

Information for Controller Setup : Target:

Cannot compute - Max Freq probably bad. Pump Vertical Setting Depth: 1553 m
Pump Measured Setting Depth: 2100 m
Desired Flow: 1107 BPD
Tubing Surf Press: 313.0 psi
Casing Surf Press: 1.0 psi

Sensitivity Analysis:

Freq Flow Pip Gip MtrLoad MtrV MtrA SurfV MtrTemp


(Hz) (BPD) (psi) (%) (%) (V) (A) (V) (C)
36 476.4 1161 0 20.44 1136 16.19 1176 150.8

38 529.9 1064 0 22.77 1199 16.09 1239 150.7

40 583.3 966.9 0 25.25 1262 15.98 1302 150.7

42 634.0 874.7 0 27.82 1325 15.87 1364 150.7

44 682.3 786.9 0.502 30.49 1391 15.93 1431 151.1

46 728.6 703.3 1.712 33.2 1474 16.84 1516 152.5

48 776.8 617.1 3.937 36.06 1559 17.79 1604 154.2

50 824.3 534.6 7.097 39.02 1646 18.77 1693 156.2

52 873.0 452.9 11.04 42.09 1736 19.79 1786 158.5

54 924.6AutographPC
371.3 V9.5 File:D1-C3
16.14 Run4_Flex
45.29 10_150HP_83KVA_11th
1827 Dec 2017_Rev2.apcx
20.84 1880 161.1
Copyright 2017 Baker Hughes a GE Company. All Rights Reserved
56 975.1 298.2 22.12 48.49 1921 21.89 1976 164.0

58 1022 237.8 28.56 51.56 2014 22.89 2072 167.1


Page 7 of 6
*60 Cannot compute

62 Cannot compute